Cub Cadet 60-inch & 72-inch Fabricated Deck, 29HP Tank 53BB5GFX750, 29HP Tank 53AB5GFZ750 Operator's And Service Manual

Hydrostatic Zero-Turn
Commercial Riding Mower
Professional Turf Equipment
OPERATOR’S AND SERVICE MANUAL
60” & 72” Fabricated Deck
Digital Fuel Injection,
Liquid Cooled
TABLE OF CONTENTS
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Safety Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A.Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B.Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C.Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A.General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B.Related to Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
C.When Mowing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A.General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B.Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C.Initial Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
D.Zero Turn Break-In and Operating Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4
A.Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
B.Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C.Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D.Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
E.Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
F.
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
G.Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Performance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A.High Speed Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B.Engine RPM Check and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C.Deck Corner Ball Wheel Roller Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D.Deck Center Anti-Scalp Roller Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
E Lap Bar Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
F Deck Leveling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warranty
This product may be covered by one or more of the following patents:
D409,208; 5,946, 894; 6,070,690; 6,662,538; Pending
FORWARD
The Tank Hydrostatic Zero-Turn Commercial Riding Mower provides superb maneuverability, mid-mount cutting capability for professional landscapers, commercial lawn service compa­nies, professi onal tu rf manage rs and golf course s uperi nten dents. Th e machine i ncor po rates many safety features that should be studied by all operators and maintenance personnel before use. The list of safety precautions shoul d receive particular attention.
This manual pr esents all of the operating and maintenance instructions necessar y to keep your mower at peak efficiency. If operated and maintained properly, your mower will give dependable service.
CAUTION:
Only thoroughly trained persons should operate and maintain this mower. This machine can cause serious injury to anyone who mis­uses it and does not understand its operation. For their personal safety, all operators and maintenance personnel are required to read this entire manual before operating the mower.
Hazard control and accident prevention are partially dependent upon the design and configuration of the equipment. Not withstand­ing, these factors are also dependent upon the awareness, concern, prudence and proper training of the personnel involved in the oper­ation, transport, maintenance and storage of the equipment.
NOTE:
The engine manufacturer is responsible for all engine-related issues with
regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s owner’s/operator’s manual, packed seperately with your unit, for more information.
WARNING
The engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
This unit is equipped with an internal combustion engine and should not be used on or near any unim­proved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark a rrester meeting applicabl e local or state laws (if an y). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States may ha ve similar laws. Federal laws apply to federal lands. A spark arrester muffler may be available.
MODELS LISTED IN THIS MANUAL
29HP Tank, 29HP Tank,
53BB5GFX750 53AB5GFZ750
GENERAL SAFETY OPERATIONS
A. DANGER
1. Do not operate machine in con fined areas where exhaust gases can acc umulate.
2. Do not operate machine without mower c hut e deflector in place and operational.
3. Do not carry pas se ngers.
B. WARNING
1. Do not operate machines under the influence of alcoh ol or drugs.
2. Do not operate machines wi th out all guards and safety devices in place and functional.
3. Do not start machines if there are fuel or oil leaks or spillage — clean it up.
4. Do not operate machines near spilled or leak­ing fuels .
5. Do not stop or park machine ov er dry leaves, grass, debris, etc. that could be comb ust i ble.
6. Use extreme care wh en backing up.
7. Do not operate machine on slo pes greater than 15 de gr ees ( 27 %), and alw a y s go a cros s slopes , not up and down.
8. Do not operate machines on slopes when tractio n i s reduced (wet gr ass, ice, sof t ground , l o ose grou nd , l eaves , pi n e needle s , debris, etc.).
9. Avoid turning dow nhill if possible, go slowly and use extra care when turning downhill.
10. Do not operate machines durin g reduce visi­bility (low light, fog, rain, etc.).
11. Do not operate machines wi th non-approv ed attachments.
12. Do not operate machines that are dam-
aged... .. have mach i ne repaired.
13. Do not operate machines that have not been properly maintained.
14. Use onl y repla cem ent p arts that a re th e sam e or equiv alent to the original eq ui pment.
15. Do not mod ify m ach i nes or any of their c om­ponents, especially the engine gov ernor!
16. Do not oper ate ma chine f or mor e than 2 hours without hearing protection.
C. CA UTION
1. Use proper protective equip m ent when oper­ating machine (gloves, boots, and hearing protect ion are recommended).
2. Read entire machine Operator’s Manual.
3. Make sur e operators are full y trained in the safe use of the machine.
4. Follow all safety instructions when using the machine.
5. Keep all s afety signs legible and properly installed.
6. Do not check for hydraulic l eak s with any pa rt of the body.
7. Do not add f uel to a mac hine when the en gine is running and/ or t he exhaust syst em i s hot.
8. Keep m achine c lean and f ree o f de bris , g r ass , leaves, oil, grease, etc.
9. Place lap bars in neutral/start position, set park brake, disengage P.T.O., turn engine off, and remove ignition k ey before you dismount from machine.
10. Use machines laterally or diagonally across slopes, avoid going downhill when possible.
11. Go slowly and use extra care when descend­ing slopes .
12. Disengage P.T.O. when crossing surfaces such as asphal t, co ncrete, loose ground, sand, gravel, etc .
13. Use extra care when loading and unloading machines from trucks or trailers.
SAFETY PRECAUTIONS
A. General
1. Read this Operator’ s Manual before starting the mower. Study the controls and learn the proper sequence of operation.
2. Do not allow anyone to op erate or maintai n this ma c h ine who has not re ad this ma nu al . Never pe rmit children to operate this machine.
3. Never carry passengers.
4. Do not remo ve any shields, guard s or safety devices. If a shield, guard or safety device is damaged or doe s not function, repai r or replace it be fore opera ting the mower.
5. Always wear saf ety glasses and safety shoes when oper atin g or ma intai ning this mo wer. Do not wear loose-fitting cloth i ng.
6. Disconnect the spark plug wi res and remove the key from th e igniti on to prevent th e engi ne from accident al l y st arting before perf orming any maint enance on this mower.
7. Never run the engine indoors without ade­quat e ve ntilation. E xhaus t f um es are de a dl y.
8. To avoid serious burns, do not touch the engine, exhaust pipe or muffler while the engine is running or until it has cooled after it has been shut off.
9. The liquid in the battery is dilute sulfuric acid. Alway s wear saf ety glas ses and rub ber glo ves when working on the battery. Do not overfill the battery.
10. Lead-acid batteries generate hydrogen and oxygen gases which form an explosive mix-
ture. Keep sparks and f lam es awa y at all times.
11. When looking for oil leaks, never run your hand over hydraulic hoses, lines or fittings. Ne v er tighten or adju st hydraulic hoses, lines or fittings while the system is under pressu re. If high-pre ss ure oil penet rate s the s kin , the oil must be rem oved withi n a few hours by a doc­tor familiar with this form of injury or serious complications may result.
B. Related to Fuel
1. Fuel is hig hly f l am m able and its vapors can expl ode if ignited. Plea se respect it.
2. Do not smoke or permit others to sm ok e while handli ng fuel.
3. Always use appro ved contai ners for fuel and fill slowly to decrease the chance of static electricity buildup and spillage.
4. Store fuel in well ventilated and unoccupied buildi ngs away from sparks and flames.
5. Wh e n di spen si ng gaso l i ne into approved con­tainers, place the contai ner on the ground when refueling to av oi d a possible static el ec ­tricity ignition of fuel vapors.
6. Do not fill c ontainers whil e it i s inside a vehi­cle, trunk, the bed of a pickup or f l oor of a trailer .
7. Always shut off the en gi ne and permit it to cool before removing the fuel tank cap.
8. Always fill the fuel tank outdoors.
9. If the fuel container spout w ill n ot fit inside the fuel tank op eni ng, use a funnel.
10. When filling the fuel t ank, s t op when the fuel reaches on e inc h from t he top. This space i s necessary for tank expansion.
Do not overfill
.
11. Wipe up any spilled fuel.
C. When Mowing
1. Keep adults, chil dren and pets aw ay from the area to be mowed.
2. When oper ating this mower in the fo rward direct ion, DO NOT allo w t he st eerin g levers to return to the neut ral position on their own. Always maintai n a firm gri p on t he l evers, opera te them smooth l y and avoid any sudden
movements of the levers when starting or stopping.
3. If the mower is equipped for side discharge, nev er us e the m ow e r with out the di scha rge chute insta lled and plac ed in the do w n posit ion .
4. Always rem ove debris an d ot her objects from the area to be mo we d.(
Note
: debris and l oose
grass will reduce traction.)
5. Mow only in daylight.
6. Watch for holes, sprinkler heads and ot her hidden haza rds.
7. Avoid driving too close to trees, creeks, ditches, sand traps and other obstacles.
8. Before backing up, check behind you and watch where you’re going.
9. Always reduce speed when making a turn, and when grass is wet.
10. Always mo w across slopes , never up and down the slope. Do not oper ate on steep slopes and slow down before turning.
11. Be careful when c rossing gra vel paths or roadways. Always turn off the blade clutch switch and wait until the b lades stop rotati ng and raise the c utting deck to the transport position. Always allo w other vehic l es t o have the right-of-way.
12. If you hit a solid object while mo wi ng, turn off the bl ade c lutc h s witc h, pla ce the le ft and ri ght steering levers in the neutral, opened-out position, move the throttle to slow, set the parking bra k e, shut off the engine and take the key fr om t he i gnition swit ch. Inspect fo r damage. Repair any damage. Make sure the blades ar e in good condition and t hat the blade bolt s are tight before restarting the engine.
13. Never leave the mower unat tended without : turning off th e blade clutch switch; placing the left and right st eeri ng levers in the neutral opened-ou t po sition; moving t he t hrottle to slow; setting the parking brake; shutting off the engi ne an d tak ing the k e y f rom th e ig niti on switch.
14. Never walk or st and on the dis charge s ide of a mower with the engine running. Turn off the blade clut c h switch if anot her person approaches while you are op erating the mower .
15. Never attempt to operate the traction un it without the mowing deck attached.
16. Keep the mower and especially the engine and hydraulic components clean and free of grease, grass and lea ves to reduce the chance of fire and to permit proper cooling.
SAFETY DECALS AND LABELS
WARNING
SHIELD MISSING
DO NOT OPERATE
! WARNING
Serious bodily injury may result from failure to follow safe operating procedures. Read the Operator's Manual before operating this machine. Clear area of debris and other objects before mowing. Do not operate the machine when children and others are around. Do not operate machine without guards, shields and safety devices in place and working. Slow down and use caution on slopes.
Part Number: 00030635 Part Number: 01009619
Do not put hands or feet under or into mower when engine is running.
ROTATING BLADE
DANGER
Part Number: 00030633
Part Number: 01003450
Part Number: 02000163
KEEP HANDS and FEET AWAY
DANGER
TO REDUCE THE RISK OF INJURY, DO NOT OPERATE MOWER UNLESS DISCHARGE CHUTE COVER OR GRASS
CATCHER IS IN ITS PROPER PLACE.
Part Number: 01002166
Part Number: 01003859
Part Number: 01003452
Part Number: 01003451
SPECIFICATIONS
Engine: 29HP, Digital Fuel Injection, Liquid-Cooled, OHV, Kawasaki Type: Horizontal Crankshaft, V-Twin Air Cleaner: Dual Element, Canister Type Lube System: Pressurized with oil filter Starter: 12-volt electric Traction Drive: V ariab le-spe ed h ydrostatic p umps and h ydr aulic w heel motor s fo r
each drive wheel
Hydraulic Tank: 4 quart capacity, One quart filter Cutter Deck;Drive: Belt Driven Clutch: Electric blade brake clutch Deck Lift: Hand lever w/pin lock for height adjustment & foot pedal assist Cutting Height: 1-1/2" to 5" No. of Blades 3, attach to spindle with 3/4” bolts Deck Spindles: 1-1/4” diameter tapered-roller bearings, aluminum housing Controls: Engine ignition and start switch; throttle; left and right steering
levers; electric blade clutch switch; parking brake; mower deck lift
Parking Brake: Mechanical linkage attached to the brake handle and drum
brakes
Front Caster Wheels: 13 x 6.50 x 6 Tire Pressure: 8-10 psi Rear, 20-25 psi front caster Drive Wheels: 60" & 72” deck, 24x12 - 12 Frame: 2" Steel square tube and plate, all welded construction Seat: Adjustable seat with armrests. 5" Adjustment fore & aft Fuel Tank: Two 6.5 gallon w/ shutoff valv es Ground Speed: 0-10 + MPH forward. 0-4 MPH reverse Instrumentation Hourmeter, Tachometer, Maintenance-minder Net Weight: 1170 lbs. w/60" deck, & 1325 lbs. w/72” deck
OPE RATIN G IN ST R U CT ION S
A.General
1. When Mo wi n g:
a. Keep adults, children, and pets away from
the area to be mowed.
b. When operating this mower, in the forward
direction, do not allow the steering levers to return to Neutral on their own. Always maintain a firm grip on the levers , operate them smoothly and avoid any sudden movements of the lev ers when s tarting and stopping.
c. If the mower is equipped for side dis-
charge, never use the mower without the discharge chute installed and placed in the down position.
d. Always remove debris and other objects
from the area to be mowed (Note: debris
and loose grass will reduce traction). e. Mow only in daylight. f. Wat ch f or holes, sprinkler heads, and other
hidden hazards. g. Avoid driving too close to trees, creeks,
ditches, sand traps, and other obstacles. h. Before backing up, check behind and
watch where you are going. i. Always reduce speed when making a turn,
and when grass is wet. j. Always mow across slopes, never up and
down the slope. Do not operate on steep
slopes and slow down before turning.
Avoid tur ning downhill if possible, start at
the bottom and work up to the top. Use
extra care and go slowly when turning
downhill. Control the speed and direction
of the zero turn machine “primarily” with
the speed/directional control (lap bar) of
the down hill s id e o f the machine...I .E . ,
maintain the uphill side lap bar “essen­tially” in a fixed position.
k. Be careful when crossing gravel paths or
roadways. Always turn off the blade clutch switch and wait until the blades stop rotat­ing and raise the cutting deck to the trans­port position. Always allow other vehicles to have the right of way.
l. If you hit a solid object while mowing, turn
off the blade clutch switch, place the steer­ing levers in the neutral, opened-out posi­tion, move the throttle to slow, set the parking brake, shut off the engine, and take the key from the ignition switch. Inspect for damage. Repair the damage. Make sure the blades are in good condition and that the blade bolts are tight before restarting the engine.
m. Nev er leave t he mower unattended without
observing the following: turn off the blade clutch switch, placing the steering levers i n the neutral open-out position, moving the throttle to slow, setting the parking brake, shutting off the engine and taking the key from the ignition switch.
n. Never walk or stand on the discharge side
of the mower when the engine is running. Tur n off the blade clutch switch if another person approaches while you are operat­ing the mower.
o. Never attempt to operate the traction unit
without having the mowing deck attached.
p. Keep the mower and especially the engine
and hydraulic components clean and free of grease, grass, and leaves to reduce the chance of fire and permit proper cooling.
2. Safety Awareness when Mowing
a. Do not operate on steep slopes, those
above 15 degrees (27% slope).
Figure. 1 Figure. 2
Ignition Switch
Electric Blade Clutch Switch
Tach and Hour Meter
Engi ne thro ttle
b. Av oid turning downhill if possible, if not use
extra care and go slowly.
c. Avoid turning when going downhill, traction
is at a minimum going downhill.
d. Do not operate with discharge side of the
mowe r toward st reets, buildings, p l ay-
grounds, parking lots, other machines, ani-
mals, and other people.
e. Avoid operation or use extreme care if the
traction surface is wet, unstable, or slip-
pery.
f. Use extra care when grass clippings,
leaves, pine needles, or debris are present
as traction can be reduced.
g. Slow-down before turn ing and come to a
complete stop before any zero t urn maneu-
ver.
h. Do not stop machine or park machine over
combustible materials such as dry grass,
leaves, debris, etc.
3. To Mow Grass and Produce a Striped P at­tern
a. Pick a point on the opposite side of the
area to be mowed (post, tree, shrub, etc.).
b. If on an hillside, star t at the bottom so that
the turns are uphill rather than downhill.
c. Align the mower so as to head directly
toward the object on the far side.
d. Slowly increase the speed of the machine
to match cutting conditions, terrain, and operator familiarity with the controls and keep the machine headed directly toward the alignment object. Do not go fast as to reduce cut quality or to be uncomfortable in controlling the speed and direction of the machine.
e. When approaching the other end of a strip,
slow down or stop before turning. A U-turn is recommended unless a zero turn is required. The speed of a U-turn that will allow for machine controllability and mini­mal turf defacement will be dependent on several factors including: the speed of the turn, the radius of the turn, the tire tread pattern, the traction coefficient of the tire to the traction surface, the slope of the trac­tion surface.
f. Remem ber, a zero turn requires that the
forward or reverse travel of the machine be stopped prior to the initiation of the turn or severe turf defacement can occur.
g. To prevent rutting or grooving of the turf,
change the direction that the strips are mowed by approximately 45 degrees the next and each subsequent time that the area is mowed.
B.Controls
1.
Engine Ignition and Start Switch:
(See Fig­ure 1.) Located on the instrument housing below the rig ht side of the operator’s seat. When the key is inserted and turned clock­wise, 45 deg ree s, the ign itio n ci rcuit is cl osed. Turning the switch further against spring pres­sure starts the engine. The engine will only start if the blade clut ch switch is in th e “off” position, the parking brake is engaged and the left and right steeri ng lever s are in the neutral, opened-out position. The ke y sh ould always be re m oved from the swit ch if the operator l eaves the mower’s seat.
2.
Engine Throttle Control:
(See Figure 2.) Located on th e left side of the mow er next to the operat or’s seat. Moving the t hrot tle c ontro l from the rear to the front will increase the engine spee d fr om slow to fast.
3.
Left and Right Steering Levers:
(See Fi gure
3.) These hinged le ve rs ope n out to the sid e in the neutral position to permit the operator to be seated or to leave the mower’s seat. The operator, when seated, can pull th e levers up to the operating position, a comfortable fore­arm’s length away. These levers control all of the movements of the mower. Pushing both lev ers forward causes the mower to move for­ward. Pulling both lev ers bac k causes the mower to move bac k ward. Pushing one lever ahead of the ot her lever cau ses the traction wheel on the side where the lever is ahe ad t o rotate f aster than the other traction wheel, making the mo we r tu rn tow ard t he side w here the le ver is behind. When on e l ever is pushed forward and the other l ever pulled back the same amount, one traction wheel will turn in reverse a nd the mower will turn within its own length.
In order to start the engine, both steering lev ers must be opened out to the side in the neutral position; the parking brake must be engaged; and the blad e clu tch s w itch m us t be “off”. However, once the engine starts, the parking bra k e must be release d before the operator pl aces the steering levers into the operating position or the engine will automatically shut off.
Note:
The Steering Le ver will return tow ard
neutral when released, but they should be placed in neutral b y the driver. If the Drive Handles are not placed in neutral, the tractor may creep.
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