Operator’s Manual
44" MOWER DECK
(For Cub Cadet Series 3000 Tractors)
INSTALLATION AND
MAINTENANCE INSTRUCTIONS
Model Number
209
(190-209-100)
IMPORTANT:
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 770-10298B
ECO 07686
(12/01)
CONTENTS
Section Page
Safe Operation Practices ..................................... ....... ...... ...... ....... ....................................... .. 2
To The Owner ......................................................................................................................... 5
Product Graphics ..................................................................................................................... 6
I Tractor and Deck Preparation ................................................................................................ 7
II Installation and Removal of Deck Assembly ........................................................................... 9
III Adjustments ................... ....... ...... ....... ...... ....... ...... ....... ...... ....................................... ............... 12
IV Maintenance .................. .......................... ................................ ................................. ............... 15
V Lubrication Guide ....................... ....... ...... ....... ...... ....... ...... ...... ....... ...... ....... ...... ...................... 18
VI Mowing .................... ................................................................ ................................................ 19
Warranty ........................ ................................. ................................ ......................................... 20
WARNING
The engine exhaust, s ome of its constituents, and certain veh icle components of the tractor, to which this
mower deck is at tached, contain or emit chemic als known to the State of Cali fornia to cause cancer, birth
defects or other reproductive harm.
WARNING
The units which use this mower deck attachment are equipped with an internal combustion engine and should
not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the
engine’s exhaust s ystem is e quipped with a spark arreste r meeting ap plicabl e local o r state la ws (if any). If a
spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442 of the California Public Resources Code).
Other States may have similar laws. Fe deral laws app ly to federal l ands. A spa rk arrest er muffler is available
at your nearest engine authorized service center.
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED,
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND
OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING
TO OPERATE YOUR UNIT. FAILURE TO COMPLY W ITH THESE INSTRUCTIONS MAY RE SULT
IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED ITS WARNING.
Your lawn mower was built to be operated according to the rules for safe operation
in this manual. As with any type of power equipment, carelessness or error on the
DANGER
I. GENERAL OPERATION
1. Read, understand and follow al l instructions in the
manual and on th e machine before st arting. Keep
this manual in a sa fe place for future and regular
reference and for ordering replacement parts
2. Only allow responsible individuals familiar with the
instructions to operate the machine. Know the
controls and how to stop the machine quic kly.
part of the operator can result in injury. This lawn mower is capable of amputating
hands and feet or throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.
SAFE OPERATION PRACTICES
3. Do not put hands or feet under the cutting deck or
near rotating parts.
4. Clear the area of objects such as rocks, toys, wire,
etc. which could be picked up and thrown by the
blades. A small object may have been overlooked
and could be accidentally thrown by the mower in
any direction and cause injury to you or a
bystander. To help avoid a thrown objects injury,
keep children, animals, bys tander s a nd hel pers at
2
least 75 feet from the mower while it is in
operation. Always wear safe ty glasses with side
shields or safety goggles during operation or
while performing an adjustment or repair, to
protect eyes from foreign objects. Stop the blades
when crossing gravel drives, walks or ro ads.
5. Be sure the area is clear of other people be fore
mowing. Stop machine if anyone enters the area.
6. Never carry passengers.
7. Disengage the blades before shifting into reverse
and backing up. Always look down and behind
before and while backing.
8. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without either the entire grass
catcher or the chute guard in place.
9. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and ex cessive
speed.
19. Check overhead clearance carefully before
driving under power lines, wires, bridges or low
hanging tree branches, before entering or leaving
buildings, or in any other situation where the
operator may be struck or pulled from the unit,
which could result in serious inj ury.
20. Disengage the power take-off, set the parking
brake and shift into neutral before attempting to
start the engine.
21. Your mower is designed to cut normal residential
grass. Do not attempt to mow through unusually
tall, dry grass (e.g. pasture) or piles of dry leaves.
Debris may build up on the mower deck or
contact the engine exhaust presenting a potential
fire hazard.
22. Use only accessorie s approved for the machine
by Cub Cadet. Read, understand and follow all
instructions provided with approved accessories.
II. SLOPE OPERATION
10. Never leave a running machine unattended.
Always turn off the blades, place the transmission
in neutral, set the parking brake, stop the engine
and remove key before leaving the area.
11. Turn off blades when not mowing.
12. Stop the e ngine a nd wait until the bla des come to
a complete stop before (a) removing the grass
catcher or unclogging chute, or (b) making any
repairs, adjusting or removing any grass or debris.
13. Mow only in daylight or good artificial li ght.
14. Do not operate the machine while under the
influence of alcohol or drugs.
15. Watch for traffic when operating near or cr oss ing
roadways.
16. Use extra care when loading or unloading the
machine onto a trailer or truck. Thi s unit should
not be driven under power up or down a ramp
onto a trailer or truck, becaus e the unit could tip
over causing serious personal injury. The unit
must be manually pushed on a r amp to load or
unload properly.
17. Never make a cutting height adjustment while the
engine is running if the operator must dismount to
do so.
Slopes are a major factor related to loss of control and
tip-over accidents, whic h can resul t in seve re inj ury or
death. All slopes r equire extra caution. If y ou cannot
back up the slope or i f you feel uneasy on it, do not
mow it.
For your safety, use the slope gauge (provided in
tractor Operator’s Manual) to measure slopes before
operating the unit on a sloped or hilly area. If the slope
is greater than 15 degrees, as shown by the slope
gauge, do not operate the unit on that area or serious
injury could result.
DO:
Mow up and down slopes, not across.
Remove obstacle s su ch as ro cks , limb s, etc.
Watch for holes, ruts or bumps. Uneven terrain c ould
overturn t he mach ine. Tall grass can hide obstacles.
Use slow speeds. Choo se a low enough gear s o that
you will not have to stop or shift while on the slope.
Always keep the machine in gear when goin g down
slopes to take advantage of engine braking action.
Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
18. Wear sturdy, rough-soled work shoes and clos efitting slacks and shirts. Do not wear loose fitting
clothes or jewelry. They can be caught in moving
parts. Never operate a unit in bare feet, sandals
or sneakers.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front of
the machine to lift and rapidly flip over backwards
which could cause serious injur y.
3
Avoid starting or stopping o n a s lope. If the ti res l ose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
Do not turn on slopes unless abso lutely nec essary. If
necessary, turn slowly and gradually across and down
slope, if possible.
Do not mow near drop-offs, di tc hes or em ban km ents.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the machine by putting your foot
on the ground.
Do not use the optional grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not al ert
to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you
last saw them.
1. Keep children out of the mowing area and in
watchful care of an adult other than the operator.
2. Be alert and turn the machine off if children enter
the area.
3. Before and when backing up, look behind and
down for small children.
4. Never carry children, even with the blades off.
They may fall off and be seri ously inj ured or may
interfere with safe machine operation.
5. Never allow children under 14 years old to
operate the machine. Children 14 years and older
should only operate the machine under close
parental supervision and proper ins truction .
6. Use extra care when approaching blind corner s,
shrubs, trees or other objects that may obscure
your vision of a child or other hazar d.
7. Remove the key when the machine is left
unattended to prevent unauthorized operation.
IV. SERVICE
1. Use extreme care in handli ng gasoline and other
fuels. They are extremely flammable and the
vapors are explosive.
a. Use only an approved container.
b. Never remove fuel cap or add fuel with the en-
gine hot or running. Allow the engine to cool at
least two minutes before refueling.
c. Replace the fuel cap securely and wipe off any
spilled fuel before starting the engine as it may
cause a fire or explosion.
d. Extinguish all cigarettes, cigars, pipes and oth-
er sources of ignition.
e. Never refuel the machine indoors because fuel
vapors will accumulate in the area.
f. Never store the fuel container or machine
inside where there is an op en flame or spark ,
such as a gas hot water hea ter, space hea ter
or furnace.
2. Never run a machine inside a closed area. Engine
exhaust fumes can be lethal.
3. To reduce fire hazard, keep the machine free of
grass, leaves or other debris build-up. Cle an up
oil or fuel spillage. Allow the machine to cool at
least 5 minutes before storing.
4. Before cleaning, repairing or ins pecting, stop the
tractor engine and remove key. Make certain the
blades and all moving parts have stopped.
Disconnect the spark plug wires and move them
away from the spark plugs to prevent acc idental
starting.
5. Frequently check all nuts, bolts and screws for
proper tightness to ensure the equipment is in
safe working condition, especially the blade nuts.
Also visually inspect blades for damage (e.g.,
excessive wear, bent, cracked). Replace only
with blades that meet original equipment
specifications.
6. Never tamper with safety devices. Check their
proper operation regularly. Use all guards as
instructed in this manual.
7. After striking a foreign object, stop the engine,
remove the wires from the spark plugs and
thoroughly inspect the mower for any damage.
Repair the damage before restarting and
operating the mower.
8. Grass catcher components are subject to wear ,
damage and deterioration, which could expose
moving parts or allow objects to be thrown . For
your safety, frequently check the components
and replace with manufacturer’s recommended
parts when necessary.
9. Mower blades are sharp and can cut. Wrap the
blades or wear gloves, and use extra caution
when servicing blades.
4
10. Check brake operation frequently. Adjust and
service as required.
11. Muffler, engine and belt guards become hot
during operation and can cause a burn. Allow to
cool down before touching.
12. Do not change the engine governor settings or
overspeed the engine. Excessive engine speeds
are extremely dangerous.
13. If the machine should begin to vibrate abnormally,
stop the engine and check immediately for the
cause. Abnormal vibration is a warning of trouble.
14. Observe proper disposal laws and regulations.
Improper disposal of fluids and materials can
harm the environment and the ecology.
a. Prior to disposal, contact your local
Environmental Protection Agency to
determine the proper method for disposing of
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
the waste. Recycling centers are established
to properly dispose of materials in an
environmentally safe fashion.
b. Use proper containers when draining fluids.
Do not use food or beverage containers that
may mislead someone into drinking from
them. Properly dispose of the containers immediately following the draining of fluids.
c. DO NOT pour oil or other fluids into the
ground, down a drain or into a stream, pond,
lake, or other body of water. Observe Environmental Protection Agency regulations when
disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
15. We do not recommend the use of a pressure
washer or garden hose to clean your unit. They
may cause damage to electrical components;
spindles; pulleys; bearings; or the engine. The
use of water will result in shortened life and
reduce serviceability.
TO THE OWNER
Contained in this manual are instructions covering
installation and maintenance of the 44 inch Model 190209 mower deck.
Information provided will guide you through the
preparation, installation and removal processes.
Proper completion of the adjustment procedures will
help to ensure optimal performance from the mower
deck.
Maintenance procedures outlined in this manual, if
performed as instructed, will provide for a continued
high level of performance and prolonged service life
from the mower deck.
Throughout this manual, the reader will be directed to
refer to various figures. These figures depict and
indentify parts which are relevant to the associated
text. Careful attention to these figures will greatly assist
the reader during both installation and maintenance
processes.
If you have difficulties with the attachment, have
questions regarding the operation or maintenance of
this equipment, or desire additional information not
found in the manual, contact your dealer. If you need
help locating a dealer in your area, contact the
Customer Dealer Referral Line by calling:
1-877-282-8684
NOTE
References to LEFT and RIGHT indicate that
side of the tractor when facing forward while
seated in the drivers seat. Reference to FRONT
indicates the grille end of the tractor; to REAR,
the drawbar end.
5
PRODUCT GRAPHICS
Keep safety product graphi cs (decals) clean. Replac e
any safety graphic that is damaged, destroyed,
SAFETY GRAPHIC – LOCATED ON
LEFT SIDE OF MOWER DECK
missing, painted over or can no longer be read.
Replacement safety graphics are available through
your dealer.
DEFLECTOR and SAFETY GRAPHIC –
LOCATED ON RIGHT SIDE OF DECK
HANDS AND FEET SAFETY GRAPHIC –
LOCATED ON DEFLECTOR CHUTE
6
SECTION I. TRACTOR AND DECK PREPARATION
A. DECK PREPARATION
WARNING
When handling the mower deck, b e car eful not
to cut yourself on the sharp blades.
Remove the top and break down the sides of the crate
to remove the deck assembly from the shipping
container. Cut the tie strap securing the front drive
shaft to the deck assembly. Remove all padding
material from the drive shafts. Refer to Figure 1.
NOTE: The mower dec k front lift br acket/rod assembly
is shipped on the tractor. If not already done, cut the tie
strap securing the front lift bracket/rod assembly to the
front of the tractor frame. Pull the center of the tractor’s
quick latch rod downward to remove the lift bracket
assembly from the tractor.
WARNING
Do not operate the mower deck without the
chute deflector installed and in the down
position.
The mulching plug is shipped installed on the deck,
Remove the mulching pl ug by raising an d holding the
chute deflector upwa rd. Grasp the mulching plug and
lift upward to disengag e the two ho oks from the chut e
deflector rod (See Fi gure 2). Store the mulc hing plug
when not in use. Lower the chute deflector
CHUTE
DEFLECTOR
ROD
HOOKS
CHUTE DEFLECTOR
MULCHING PLUG
Figure 2
CHUTE
DEFLECTOR
DECK ASSEMBLY
REAR DRIVE
SHAFT
FRONT DRIVE
SHAFT
FRONT LIFT BRACKET/ROD ASSEMBLY —
SHIPPED ON TRACTOR
Figure 1
7
B. TRACTOR PREPARATION
WARNING
Place the tractor on a level surface and engage
the parking brake lever.
NOTE
Tractors built Mfg. Cod e 1K060G and a fter are
equipped with a deck downs top feature. In the
raised position, the downstop will prevent the lift
links from being adequately lowered to allow installation of the deck. If the deck is being installed on a tractor which does not have the
downstop feature, skip the follow ing step 1 and
go to step 2.
1. If installing the deck on a tractor with the deck
downstop feature, make certain the downstop is in
the lowered position as follows (See Figure 3):
a. If necessary, use the tractor’s lift handle to
raise the center lift and relieve any p ressure
from the downstop arm.
b. Lower the deck downstop by continuously
turning the height adjustment knob counterclockwise.
LEFT
LIFT
ROD
NOTCH
HOLD
DOWN
LIFT STOP BRACKET
RELEASE TAB
Figure 4A
Figure 4B
LEFT
LIFT
LINK
SLOT
VIEWED FROM
RIGHT SIDE
LIFT
UPWARD
LOWER
RAISE
HEIGHT
ADJUSTMENT
KNOB
Figure 3
2. The left lift link of the tractor must be raised to
provide clearance for sliding the mower deck
under, or out from under, the tractor. Referring to
figures 4A through 4D, lock the left lift link in its
deck installation position as foll ows:
a. Use the tractor lift system lever to lower the lift
links. Stop the tractor engine.
b. Holding the left lift rod downward, l ift upward
on the release tab of the lift stop bracket while
raising the rearwar d end o f th e l ift l ink to a li gn
the notch of the rod with the slot of the link
(See Figures 4A and 4B).
c. Swing the lift rod forward until fully to the front
of the lift link slot (See Figures 4C and 4D).
SWING
LIFT ROD
FORWARD
Figure 4C
LIFT LINK
LOCKED
VIEWED FROM
RIGHT SIDE
Figure 4D
8
SECTION II. INSTALLATION AND REMOV AL OF M O WE R DECK
A. INSTALLATION OF DECK
1. After locking the left lift link as described in
Section I, use the tractor’s hydraulic lift to fully
raise the left lift link (See Figure 5). Stop engine.
LEFT LIFT LINK
FULLY RAISED
Figure 5
2. Check that the caster w heels and gauge wheels
are in their highe st se ttin g ( low est deck setting). If
necessary, remove the h ex ca p screws and n ylon
lock nuts and adjust the wheels. See Figure 6.
WARNING
Before installing the mower deck, place the
PTO switch in the “OF F” position, engage the
parking brake lever, and turn ignition key to the
“OFF” position. Always stop the engine after
utilizing the tractor hydraulic lif t system. When
handling the mower de ck, be careful no t to cut
yourself on the sharp blades.
4. Slide the deck under the tractor until the slots of
the LH and RH rear dec k brackets align approximately with the tractor lift links (See Figure 8).
5. Pull outward and cock the deck support pins in the
rear deck bracket s so that both spring-loaded pins
are held in the disengaged position against the
inner surface of the deck brackets (See Figure 8).
REAR DECK
BRACKET
SLOT
FRONT CASTER WHEEL
REAR GAUGE WHEEL
UPPER HOLE
(HIGHEST WHEEL
SETTING)
Figure 6
3. Place the tractor and mowe r deck on a firm and
level surface. Pos ition th e mower deck o n the left
side of the tractor with the front of the deck toward
the front of the tractor (See Figure 7).
DECK
SUPPORT
PIN
PIN LOCKED IN
DISENGAGED
POSITION
Figure 8
6. Use the tractor lift system to lower the lift links.
NOTE: If installing the deck on a tra ctor with the
deck downstop feature, make certain the downstop is in the lowered position (Refer to Section 1 ).
7. Unlock the left lift link by sliding the left lift rod fully
rearward in the slot of the lift link (See Figure 9).
Figure 7
SLIDE
UNDER
LEFT
LIFT
ROD
LH LIFT
LINK
Figure 9
9
NOTE
The following step 8 and step 13 apply only to
the initial installation of the deck on the tractor.
8. Loosen the hex jam nuts on the front lift bracket/
rod assembly and turn the hex lock nuts until
approximately 1/2 inch from the ends of the
threads (See Figure 10).
FRONT ROLLER
BRACKET SLOTS
FRONT
LIFT
ROD
HEX
JAM
NUT
LOCK WASHER
FRONT LIFT
BRACKET
APPROX.
1/2 INCH
HEX
LOCK
NUTS
Figure 10
9. From th e fron t of th e tr act or, sl ide t he ou ter pi ns of
the front lift bracket i nto the la tch receiver slots of
the tractor. Press the lift bracket rearward until
both sides are firmly captured in the latch receivers
by the quick latch rod (See Figure 11).
QUICK LATCH ROD
LATCH RECEIVER SLOTS
FRONT LIFT ROD
Figure 12
11. Guide the LH a nd RH l ift li nks into the s lots o f the
rear deck bracket s and release the deck suppor t
pins by aligning with the inner hol es of the deck
brackets (See Figure 13). Make certain the
handles of the support pins are withi n the notches
at the top of the rear deck brackets.
LIFT LINK
REAR
DECK
BRACKET
INNER HOLE
DECK
SUPPORT
PIN
FRONT
LIFT
BRACKET
CAPTURE IN
RECEIVER SLOTS
Figure 11
10. From the side of the tractor, r aise the fr ont lift r od
and roll the deck forward until the lift rod aligns with
slots of the deck front roller bracket. Lower the lift
rod into the front roller bracket slots and slide the
deck rearward to engage the lift rod fully forward
in the slots of the roller bracket (See Figure 12).
NOTCH
Figure 13
12. Maneuver each side of the deck slightly to align the
support pins with the holes of the lift links. The
spring tension will push the pins inward and, if
aligned, through the hole in each implement lift
link (See Figure 14).
NOTE
If unable to align th e support pins with the lift
link holes, loosen the two h ex lock n uts on the
front lift rod to allow the deck to be moved
farther rearward.
10
SUPPORT PIN EXTENDED
THROUGH LIFT LINK
Figure 14
13. Initial installation only. Tighten the hex lock nuts
on the front lift rod until the rod just contacts the
front of both slots in t he deck front roll er bracket.
For now, tighten the hex jam nuts and lock
washers until just snug against the front lift
bracket. Refer to Adjustments— Section III for
final adjustment of front lift rod.
14. Compress the auto-lok collar of the deck drive
shaft rearward, then coc k to lock the collar in the
released position (See Figure 15).
COMPRESS
AUTO-LOK
COLLAR
THEN COCK
TO LOCK
PTO SHAFT
DECK DRIVE
SHAFT
Figure 16
B. REMOVAL OF DECK
Place the tractor and mower dec k on a firm and level
surface with eno ugh room to slide the deck out from
the left side of the tractor.
WARNING
Before removing the mower deck, place the
PTO switch in the “OF F” position, engage the
parking brake lever, and turn ignition key to the
“OFF” position. Always stop the engine after
utilizing the tractor hydraulic lif t system. When
handling the deck, be careful not to cut yourself
on the sharp blades.
1. Support the deck drive shaft, then pull the auto-lok
collar rearward a nd slide the dr ive shaft off of the
PTO shaft (See Figures 15 and 16).
2. Check that the cast er wheels and gauge wheels
are in their high es t setti ng ( low est de ck s etti ng). If
necessary, remove the hex cap screws and nylon
lock nuts and adjust the wheels.
Figure 15
NOTE
If you do not lock the drive s haft auto- lok col lar
in the released position (step 14), it will be
necessary to compress and hold the collar
rearward when connecting the shaft (step 15).
15. Slide the de ck driv e shaft ful ly onto the PTO sh aft
of the tractor (See Figure 16). The auto-lok collar
of the drive shaft should snap into the locked
position when the shaft i s properly positioned on
the PTO shaft.
16. Refer to Adjustments—Section III for mower
deck leveling adjustment procedures.
3. Use the tractor lift system to lower the deck to the
ground. NOTE: If removing the dec k from a tr actor
with the deck downstop, make certain the downstop
is in the lowered posit io n (R ef er to Sect io n 1 ).
4. Pull outward and cock the deck support pins in the
deck hange r bra cke ts so that both pins are held in
the disengaged position against the inner surface
of the deck brackets (See Figure 8).
5. Lock the left lift link in its deck installation/removal
position as follows:
a. Holding the left lift rod d ownward, lift upward
on the release tab of the lift stop bracket while
raising the rea rw ard e nd of the lift link to al ig n
the notch of the rod with the slot of the link
(See Figures 4A and 4B).
b. Swing the lift rod forward until fully to the front
of the lift link slot (See Figures 4C and 4D).
11
6. Use the hydraulic lift to full y raise the LH and RH
lift links (See Figure 5). Stop the engine.
7. Roll the deck forward to disengage the front lift rod
from the sl ots of th e front ro ller brac ket (See F igure
12). Hold the front lift rod upward and slide the
deck rearward until the lif t rod rests on top of the
roller bracket.
SECTION III. ADJUSTMENTS
8. From the front o f the tractor, pu ll th e center of th e
quick latch rod do wnward to release the front lift
bracket/rod assembly. Slide the front lift bracket
assembly from the latch receiver slots of the
tractor (See Figure 11).
9. From the left side of the tractor, slide the mower
deck out from under the tractor.
DECK LEVELING ADJUSTMENTS
NOTE
Tractors built Mfg. Cod e 1K060G and a fter are
equipped with a deck downs top feature which
can be used to set the downstop position of the
mower deck, regardless of whether the deck
caster wheels contact the ground.
The 44" mower deck is equipped with ground following
front caster wheels and is designed to be operated with
the caster wheels on the ground.
is being installed on a tractor equipped with the
downstop feature, the deck can be suspended of f the
ground by utilizing the deck height adjustment knob to
set the downstop position. In either case, to ensure an
even cut on all types of terrain, the mower deck should
be properly leveled. The side to side leveling
procedure will result in the left and right blades having
corresponding cutting-ed ge-to ground measurements
within 1/16 inch of each other. Also, the cutting blades
will have a downward tilt toward the front of the tractor
of approximately 1 /8 inch. To level the mower deck,
proceed as follows:
However, if the deck
WARNING
Before making any a djustme nts, pl ace th e PTO
switch in the “OFF” po siti on, en ga ge th e pa rking
brake lever, and turn the ignition key to the “OFF”
position and remo ve th e key . Use ca re no t to cu t
yourself on the sh arp bla d es.
2. To prevent contact with the surface below, adjust
the front caster and rear gauge wheels to their
highest setting (lowest deck setting). If necessary,
refer to C. SETTING THE CUTTING HEIGHT.
3. Carefully rotate the outer cutting blades so that
they are positioned perpendicular to the tractor
frame (See Figure 17).
OUTER BLADES
PERPENDICULAR TO FRAME
Figure 17
4. Referring to Figure 18, measure and r ecord the
distance from the hard, level surface to the outermost cutting edge of the right blade. Repeat this
step for the left blade. If the two blade heights are
not within 1/16 inch, the deck must be leveled.
Note whether the left blade had the larger or
smaller distance between the cutting edge and
level surface. If the two blade heights are within
1/16 inch, proceed to B. FRONT TO BACK
LEVELING ADJUSTMENT.
NOTE
Check for proper tire in flation before checking
and/or making a leveling adjustment.
A. SIDE TO SIDE LEVELING ADJUSTMENT
1. Position the tractor on a hard, level surface, and
use the tractor hydraulic lift system to raise the
deck to its highest position. Stop engine.
12
FINGER
GUARD
HARD LEVEL
SURFACE
Figure 18
BLADE
MEASURE
THIS
DISTANCE
5. Side to side leve ling is attained by adjusting the
hex lock nut on the bottom of the LH lift rod,
located below the LH lift link (See Figure 19).
6. Turn the hex lock nut upward (tighten) on the
threads of the lift rod to raise the left side of the
mower deck. Turn the lock nut down (loosen) on the
threads to lower the left side of the mower deck.
7. Recheck the measurements described in step 4. If
the blade measurements are not within 1/16 inch,
repeat steps 4 and 6 until the correct
measurement is obtained.
HEX LOCK NUT
LH LIFT LINK
LH LIFT ROD
Figure 19
B. FRONT TO BACK LEVELING ADJUSTMENT
to the ground (measurement B), for both outer
blades. The front edge of each blade
(measurement A) should be lower than its back
edge (measurement B) by approximately 1/8 inch.
REAR
CUTTING
EDGE
B
CUTTING BLADE
FRONT
CUTTING
EDGE
A
Figure 21
4. Adjust the front lift rod as follows to attain the
proper pitch of the mower deck. Refer to Figure 10
if necessary.
a. Loosen the hex jam nuts and lock washers on
the front lift rod.
b. From the front of the tractor, turn the front hex
lock nuts clockwise to raise the front of the
deck, or counterclockwise to lower the front of
the deck.
c. Recheck the measurements described in step
3 and readjust the hex lock nuts until the
proper measurements are obtained.
Although the 44” mower deck is designed to run on the
front caster wheels, the front lift rod mus t be correctly
adjusted to ensure the deck maintains the proper pitch
when mowing uneven terrain.
1. Using the tractor’s lift system, raise the deck to one
of the higher cutting positions. Make certain the
front caster and rear gauge whee ls do not touch
the surface below.
2. Position the mower blades so the ends of each
blade point to the front and the r ear of the tractor
(See Figure 20).
OUTER BLADES
POSITIONED FRONT TO REAR
Figure 20
3. Refer to Figure 21. Measure and record the
distance from the fro nt cu tting e dge to the grou nd
(measurement A), and from the rear cutting edge
NOTE
The front lift rod should be fully to the front of both
slots in the deck front roller bracket. If one side of
the rod does not contact the front of the slot,
tighten the corr esp on di ng lock nut as needed.
5. Tighten the rear jam nuts and lock washers
against the backs ide of the front lift bracket after
adjustment of the rod has been completed.
C. SETTING THE CUTTING HEIGHT
NOTE
Cutting height adjustment should be performed only
AFTER the mower deck has been properly leveled.
If the mower deck is inst alled o n a tract or without the
deck downstop feature, the cutting height is set by
positioning the front caster wheels in one of five
settings in the caster wheel yokes.
If the deck is instal led on a tractor with the downstop
feature,
deck height adjustment knob to set the deck downstop
position or by positioning the caster wheels in one of
five settings.
the cutting height is set by using either the
13
USING THE CASTER WHEELS TO SET CUTTING
HEIGHT
WARNING
Before making any a djustments to the cutting
height setting, place the PTO switch in the
“OFF” position, engage the parking brake lever,
and turn the ignition key to the “OFF” po sition.
Use care not to cut yourself on the sharp blades.
The cutting height is set by positioning the front caster
wheels in one of five settings in the caster wheel yoke
of the deck (See Figure 22). The settin g holes equate
to height settings ranging from approximately 1-1/2”
(upper hole) to 3-1/2” (lower hole), with the holes
positioned at 1/2” increments.
Set the cutting height as follows:
1. Remove the hex cap scre ws and nylon lock nuts
from the front caster wheels and caster wheel
yokes (See Figure 22).
4. Note the hole positi on of the front caster wheels
and align the rear gauge wheels with the matching
holes in the gauge wheel br ackets. Inser t the hex
cap screws and secure with the nylon lock nuts.
If a cutting height in excess of 3 -1/2” is desir ed, it will
be necessary to set the cu tting height by positioning
the deck using th e tractor lift system or , if applicable,
the deck dow nstop fe ature. The whee ls will not conta ct
the ground.
USING HEIGHT ADJUSTMENT KNOB — TRACTORS WITH DECK DOWNSTOP ONLY
A full rotation of the height adjustment knob equals approx. a 1/4 inch adjustment in the deck height setting .
There are four detent positions per rotation. Initially set
the deck downstop as follows (Refer to Figure 23):
1. To remove the weight of the deck from the downstop
arm, use the tractor lift system to raise the deck.
Move the caster wheels and rollers to their highest
position.
2. Fully lower the de ckstop by continuously turning
the height adjustment knob counterclockwise.
NYLON
LOCK NUT
CASTER
WHEEL
HEX CAP
SCREW
NYLON
LOCK NUT
REAR
GAUGE
WHEEL
GAUGE
WHEEL
BRACKET
YOKE
FRONT
CASTER
WHEEL
Figure 22
2. Align the caster wheels w ith the holes in the yoke
that correspond to the desired cutting height.
Insert the hex cap screws and secure with the
nylon lock nuts.
3. Remove the hex cap scre ws and nylon lock nuts
from the rear gauge wheels and gauge wheel
brackets (See Figure 22).
LOWER
RAISE
HEIGHT
ADJUSTMENT
KNOB
Figure 23
3. Use the tractor lift system to lower the deck to the desired height setting, then turn the adjustment knob
clockwise until it stops t urning freely. Turn t he knob to
nearest detent po siti on.
4. Reposition the caster and gauge wheels so that
they are appoximately 1/2 inch above the ground.
5. For subsequent minor adjustments from this
position, use the tr act or li ft sy ste m to raise the deck,
then turn the adjustment knob as necessary to
attain the desired height setting (one full turn
equals approxim ately 1/4"). Re position the cas ter
and gauge wheels if necessary.
USING THE CASTER WHEELS ON TRACTORS
WITH DECK DOWNSTOP
To use the caster and gauge wheels for setting the
cutting height on tractors equipped with the deck
downstop, make certain to low er the downstop using
the height adju stment knob. Then follow the previous
instructions for setting the cutting height using the
caster wheels.
14
SECTION IV. MAINTENANCE
A. CLEANING AND BLADE CARE
WARNING
Before performing a ny maintenance, pla ce the
PTO switch in the “OFF ” position, engage the
brake pedal lock, turn the ignition key to the
“OFF” position and remove the key from the
switch to avoid accidental starting and injury.
WARNING
When servicing the mower deck , be careful not
to cut yourself on the sharpened blades.
Clean the underside of the mower deck at the end of
the mowing season or when buildup of cut material on
the underside is noticed.
Once a month remove any accumulated grass clippings from around the spindle pulleys and V-belt. More
often when mowing tall, dry grass. If necessary, remove the RH and L H belt cove rs by remov ing the six
hex nuts and lock washers.
The cutting blades must be kept sharp at all times.
When removing the blades, use a 1-1/8 inch wrench to
hold the head o f the spindle bolt whi le loosening the
hex flange nut securing the blade. A block of wood may
be placed betwee n the deck housing and t he cutting
edge of the blade to assist in removal of the hex flange
nut (Refer to Figure 25).
HEX NUT
WOOD BLOCK
1-1/8" WRENCH
IN POSITION
Figure 25
When reinstalling the blades, be sure they are installed
so that the wind wings are pointing upward toward the
top of the deck. Tighte n the nuts to 90 to 110 ft-lbs.
(122 to 149 N·m).
NOTE
Sharpen the cutting edges of the blades evenly
so that the blades remain balanced and the
same angle of sha rpness is maintained. If the
cutting edge of a blad e has been s harp ened to
within 5/8 inch of the wind wing radius (See
Figure 24), it is recomm ended that n ew blades
be installed. New blades are available at you r
authorized dealer.
WIND
WING
Figure 24
5/8" FROM
RADIUS
After replacing the blades, apply grease to the
exposed threads at th e bottom of the spindle bolts to
prevent rust buildup.
B. LUBRICATION
After every 10 hours of operation and/or before putting
the deck into winter storage, lubricate the spindle assemblies and the spindle belt idler arm using 251H EP
grease or an equivalent No. 2 multipurpose lithium
grease. The lube fitting for the outer spindles can be
accessed by removing the button plugs in the belt covers. Use grease liberally. Excess grease will be expelled from the upper spindle seals. When the spindle
is fully greased, the expelled grease will cause the top
spindle seal to give off a muffled crackling noise (Refer
to Figure 26).
Apply grease to all other lube fittings after every 50
hours of operation. Refer to
SECTION
V.
LUBRICATION GUIDE -
15
1
2&5
4
3
6
2&5
1
5
1.
Belt Covers
Belt Covers
2.
Button Plugs - Access to Spindle
Button Plugs - Access to Spindle
Lube Fittings
Lube Fittings
3.
Idler Arm - w/Square Hole
Idler Arm - w/Square Hole
Figure 26
C. SPINDLE BELT REPLACEMENT
A worn spindle belt will affect the quality of cut from the
mower deck and should be replaced. Referring to
Figures 26 thru 30, replace the spindle belt as follows:
NOTE
The two hex flange lock nuts and carriage bolts
securing the lef t side of the g ear box mounting
bracket (See Figure 29) are re moved from the
deck when replacing the belt. Clean any
accumulated grass clippings from the
underside of the mower deck to ensure prope r
reassembly of these fasteners.
REMOVE SPINDLE BELT
1. Remove the RH and LH belt covers by remo ving
the six hex nuts and lock washer s (See Figure 27) .
4.
Idler Arm Lube Fitting
5.
Spindle Assembly Lube Fitting
6.
Gear Box Mounting Bracket
2. Note the routin g of the spind le bel t to help e nsur e
proper installation of the new belt.
WARNING
The idler arm a nd movable flat idler pulley ar e
under spring tens ion. To prev ent possible injury, use caution when handling the idler pulley.
3. Insert a 3/8” drive r atchet or breaker bar into the
square hole of the idler arm (Refer to Figure 28).
4. Using the ratchet (br eaker bar) for leverage, pi vot
the idler arm toward the left side of the deck to
loosen tension on the belt: then roll the belt off
either the LH or RH spindle pulley (See Figure 28).
SQUARE HOLE
IN IDLER ARM
SPINDLE BELT
Figure 27
BELT
COVER
HEX NUTS
AND LOCK
WASHERS
16
PIVOT
IDLER ARM
RH SPINDLE
PULLEY
LH SPINDLE
PULLEY
Figure 28
5. Remove the two hex flange lock nuts and carriage
bolts (See Figure 29) secur ing the left side of the
gear box mounting bracket to the deck.
6. Remove the two hex flange lock nuts and carriage
bolts (See Figure 29) securing the right side of the
gear box mounting bracket to the deck plate.
CARRIAGE BOLTS
AND HEX FLANGE
LOCK NUTS
DRIVE PULLEY
SPINDLE BELT
GEAR BOX
MTG. BRACKET
Figure 29
7. Lift the gear box /mounting bracket assembly and
slide the belt off and underneath the drive pulley.
8. Slip the belt under th e moveable flat idler pulley
(See Figure 30) and remove the belt from the deck.
INSTALL NEW SPINDLE BELT
1. Lift the gear box /mounting bracket assembly to
install the belt a round the rear and left side o f the
drive pulley, and through the center opening of the
mounting bracket (See Figure 29).
2. Secure the gear box mounting bracket to the deck
with the four carriage bolts and hex flange lock
nuts.
3. Slip the belt und er the moveable flat idler pulley
and route the backside of the belt around the rear
and right side of the idler pulley. Refer to Figure 30.
4. Route the belt as follows (Refer to Figure 30):
• around the right spindle pulley
• around the front of the center spindle pulley
• around the rear of the fixed flat idler pulley
• to the left spindle pulley
5. After making certain the belt is properly engaged in
each pulley, insert the 3/8” drive ratchet (or
breaker bar) into the idler arm and pivot the
movable flat idler pul ley towa rd the left si de of the
deck to allow the spindle belt to be rolled onto the
left hand spindle pulley. Refer to Figure 28.
6. Install the be lt cove rs and sec ure with the six hex
nuts and lock washers.
MOVABLE
FLAT IDLER
PULLEY
FIXED
FLAT IDLER
PULLEY
Figure 30
17
SECTION V. LUBRICATION GUIDE
The life of any machine depends upon the care it is given. Proper lubrication is a very important part
of that care.
NOTE: We do not recommend the use of a pressure
washer or garden hose to clean your unit. They may
cause damage to electrical components; spindles;
pulleys; bearings; or the engine. The use of water will
result in shortened life and reduce servi ceability .
Be certain that all lub rication fit tings are as semble d in
place, using Figure 31 as a guide.
Always lubricate the deck thoroughly before taking it to
the field. Use a pressure lubricating gun.
Be sure all fittings are free from dirt and pa int so the
lubricant is certain to enter the bearing.
Miscellaneous working parts not provided with
lubrication fittings should be oiled regularly with a good
grade of lubricating oil.
Lubricant is cheap. Use plenty of it. Worn parts can be
expensive to replace.
50
6
Keep your supply of lubricating oil and grease stored in
clean containers, and covered to protect from dust and
dirt.
Keep the lubricating gun nozzle clean and wipe dirt
from the grease fittings before lubricating.
The symbol in the illustration indicates the grease gun
method of application and the hourly intervals to apply
the lubricant.
Use a pressure lubricating gun
and apply 251H EP grease (or
equivalent No. 2 multi-purpose
lithium grease) sufficient to flush
out the old grease and d irt. Lu bricate at the hourly intervals indicated on the symbols.
1
10
50
6
50
10
5
50
4
Deck Spindles — Every 10 Hours of Operation
1.
Idler Arm — Every 10 Hours of Operation
2.
Deck Drive Shaft — Every 50 Hours of Operation
3.
Caster Wheels — Every 50 Hours of Operation
4.
Front Caster Spindles — Every 50 Hours of Operation
5.
Rear Gauge Wheels — Every 50 Hours of Operation6.
2
50
3
50
4
50
5
Figure 31
18
SECTION VI. MOWING
MOWING
WARNING: To avoid possible injury, do
not allow anyone in the area while
mowing. Although the area has been
supposedly cleared of foreign objects,
small objects may be picked up and
discharged by the mower.
For best results it is recommended that the first two
laps should be cu t with the di scharge thr own towards
the center. After the first two laps, reverse the direction
to throw the discharge to the outside for the balance of
cutting. This will give a better appearance to the lawn.
Do not cut the gr ass too shor t, as the mo wer will tend
to scalp the grass. Short grass invites weed growth
and yellows quickly in dry weather.
Mowing should be done with the engine at full throttl e.
Do not mow at high ground speed.
During certain times of th e year and un der som e con ditions, the mower may leave streaks of uncut grass.
Streaking may oc cur when attempting to mo w heavy
weeds and tall grass. Under these conditions it may be
necessary to go back o ve r the c ut ar ea a s econd time
to get a clean cut.
The following practices will help eliminate streaking:
1. Mow the area more often so the grass doesn’t get
too tall and heavy.
2. Operate the tractor at full throttle and slower
forward speeds.
3. Keep the blades sharp and replace worn blades.
4. Follow the mowing pattern shown in Figure 32.
Figure 32
MOWING WITH MULCHING OPTION
Install the Mulching Plug.
• If the mower deck has been used, clean any buildup of grass clippings from the chute opening of the
deck housing.
• Lift and hold the chute deflector in the upward position. Position the m ulching plug so that the retaining lip on the backside of the plug partially
interlocks with the l ower edge of the deck chute
opening; then rotate the top of the plug upward so
that the hooks engage the deflector hinge rod (See
Figure 33).
• Push the mulching plug fu lly d ownward and lo wer
the chute deflector.
HINGE ROD
LOWER EDGE OF
CHUTE OPENING
CHUTE DEFLECTOR
HINGE ROD
HOOKS
RETAINING
CHUTE
DEFLECTOR
MULCHING
PLUG
LIP
Figure 33
1. Do not cut wet grass. For effec tive mulching d o
not cut wet grass. Wet grass s ticks to the underside of the deck, preventing p roper mulching an d
dispersal of grass clippings.
2. Cut no more than 1/3 the length of the grass.
When mulching long grass, it may be necessary
to mow twice, lowering the deck another 1/3 of
the length for the second cut, and perhaps cutting
in a different pattern. Overlap the cut on each
pass to help clean up any hea vy cli ppings le ft on
the lawn.
3. Use a slow groun d spe ed. Adjust ground speed
so clippings can be evenly dispersed into the
lawn. When cutting heavy grass, it may be
necessary to use a slower ground speed in order
to get a well mulched cut.
4. Always operate the tractor at full throttle. For
the best cut and effective mulching, the engine
should be run at full throttle.
5. Clean underside of deck. Be certain to clean the
underside of th e deck often to avoid a buildup of
grass clippings, which will prevent proper
mulching.
19
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by Cub Cadet
LLC with respect to new merchandise purchased and used in
the United States, its possessions and territories.
Cub Cadet LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator’s Manual furnished with the product, and
has not been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Cub
Cadet LLC for use with the product(s) covered by this manual
will void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Cub Cadet LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-877-282-8684, or log
on to our Web site at www.cubcadet.com.
This limited warranty does not provide coverage in the
following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Refer to
applicable manufacturer’s warranty for terms and
conditions.
b. Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
d. Cub Cadet LLC does not extend any warranty for
products sold or exported outside of the United States,
its possesions and territories, except those sold
through Cub Cadet LLC’s authorized channels of
export distribution.
e. Parts that are not genuine Cub Cadet parts are not
covered by this warranty.
f. Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
g. Transportation charges and service calls are not
covered.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Cub Cadet LLC. During the period of the
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Cub
Cadet LLC shall not be liable for incidental or
consequential loss or damage including, without
limitation, expenses incurred for substitute or
replacement lawn care services or for rental expenses to
temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Cub Cadet LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-877-282-8684
Loading...