Cub Cadet 190-002 User Manual

Operator’s Manual
Model 190-002
30” Hydraulic
Tiller Attachment
REQUIRED FOR USE:
Weight Kit Bracket
(190-307-100)
(190-390-100)
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
CUB CADET CORP. P.O. BOX 368023 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices................................................................... 3
Slope Gauge ..................................................................................................... 6
To the Owner .................................................................................................... 7
Loose Parts........................................................................................................ 7
Assembling the Tiller.......................................................................................... 7
Preparing the Tractor ........................................................................................ 9
Mounting the Tiller ............................................................................................ 12
Know the Tiller ................................................................................................... 14
Operating the Tiller ............................................................................................ 15
Maintenance ...................................................................................................... 18
Storage .............................................................................................................. 21
Troubleshooting ................................................................................................. 22
Templates .......................................................................................................... 23
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new tiller attachment. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from your local authorized Cub Cadet dealer.
You can locate the model number by looking at the left side of the tiller frame near the top. A sample model plate is explained below.
(Model Number) (Serial Number)
Copy the model number here:
Copy the serial number here:
CUB CADET CORP.
P.O. BOX 368023
CLEVELAND, OHIO 44136
CALLING WARRANTY SERVICE
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Dealer Referral Line.
Call 1-(800)-528-1009 to locate your nearest Cub Cadet dealer. Before contacting your local dealer, be sure to have your unit’s model number and serial number ready. See previous section to locate this information.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
General Operation
Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to till soil. Do not use it for any other purpose.
Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your machine.
Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be picked up and thrown by the tiller tines in any direction which could cause serious personal injury to the operator or any others allowed in the area. Plan your tilling pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. To help avoid tine contact or a thrown object injury, keep children, bystanders and helpers at least 75 feet from the tiller attachment while it is in operation. Stop tiller if anyone enters the area.
Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine in any direction.
Wear sturdy, rough-soled work shoes and close­fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Loose fitting clothes and jewelry can be caught in movable parts. Never operate a unit in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
Do not put hands or feet near or under rotating parts. Keep clear of the tiller tines at all times as the rotating tines can cause injury.
Never operate the tiller without the rear deflector in its proper place.
Disengage the PTO and raise the tiller attachment when crossing gravel drives, walks, or roads.
Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
Do not operate while under the influence of alcohol or drugs.
Use tiller attachment in daylight or in good artificial light only.
Never carry passengers.
Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
Use a slow ground speed when tilling soil for the first time. Fast speeds may cause you to lose control and may also damage the machine.
Disengage the PTO and raise the tiller attachment before shifting into reverse and backing up. Always look down and behind before and while backing up to avoid a back-over accident.
Disengage the PTO and raise the tiller attachment before making sharp turns. Leaving the tiller lowered and engaged may adversely affect the steering and control of the tractor.
Use extra caution when making turns, especially in tight areas or around obstacles. The tiller attachment extends beyond the back of the tractor and could strike an adjacent object (e.g. tree, fence, bystander etc.) which could damage the machine or cause personal injury.
Check overhead clearances carefully before driving under power lines, wires, bridges, low hanging tree branches, before entering or exiting buildings, or any other situation where the operator may be struck or pulled from the unit, which could result in serious personal injury.
Disengage the PTO and raise the tiller attachment when not in use.
Never leave a running machine unattended. Always disengage PTO, place transmission in neutral, set
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parking brake, turn engine off and remove key before dismounting.
Disengage the PTO, stop the engine and wait until the tiller comes to a complete stop before making any repairs, adjustments, or removing any rocks or debris.
Use extra caution when loading or unloading the machine into a trailer or truck. A tractor with a tiller attachment should not be driven up or down a ramp onto a trailer or truck under power, the unit could tip over causing serious personal injury. The unit must be pushed manually to load or unload properly.
Follow all manufacturer’s recommendations for use of counterweights to improve machine stability.
If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance. Telephone 1-800-528-1009 for the name of your nearest dealer.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. Operation on slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not till it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 10 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
Do:
Till up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, bumps, and hidden objects (e.g. rocks etc.) which can be under the soil. Uneven terrain could overturn the machine which may cause personal injury.
Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Always keep the machine in gear when going down slopes to take advantage of the engine braking action.
Keep all movements on slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious personal injury.
Avoid starting and stopping on a slope. If tires lose traction, Disengage the PTO and proceed slowly straight down the slope.
Use extra care with the tiller attachment as it can change the stability of the machine.
Follow all manufacturer’s recommendations for wheel weights or counterweights to improve the stability of the machine.
Do Not:
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
Do not till near drop-offs, ditches or embankments. The machine could suddenly overturn if a wheel or the attachment is over the edge, or if the edge caves in.
Do not operate machine on wet grass. Reduced traction could cause sliding and loss of control of the machine.
Do not try to stabilize the machine by putting your foot on the ground.
Do not till slopes greater than 10 degrees as shown on the slope gauge.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the tilling activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
Keep children out of the tilling area and under the watchful care of a responsible adult other than the operator.
Be alert and turn the machine off if a child enters the area.
Before and while moving backwards, look behind and down for small children.
Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the machine.
Never carry children, even with the attachment disengaged. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children away from hot or running engines. They can suffer burns from a hot muffler.
Remove key when machine is unattended to prevent unauthorized operation.
Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Service
Safe Handling of Gasoline:
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
Use only an approved gasoline container.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never fuel machine indoors because flammable vapors will accumulate in the area.
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Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.
Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to provide space for fuel expansion.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the tractor’s fender. Move unit to another area. Wait 5 minutes before starting the engine.
Never store the machine or fuel container inside where there is an open flame, spark, or pilot light as on a water heater, space heater, furnace, clothes dryer, or other gas appliances.
To reduce fire hazard, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
Allow machine to cool at least 5 minutes before storing.
General Service:
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
Before cleaning, repairing, or inspecting, make certain the tines and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
Never attempt to make adjustments or repairs to the machine while the engine is running.
Never check for leaks in the hydraulic lines with your hands. Hot, high pressure fluid can escape through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning.
Muffler, engine and belt guards become hot during normal operation and can cause a burn. Hydraulic hoses, fittings and fluid also become hot during normal operation. Allow the machine, tiller
attachment, and its related hardware time to cool before cleaning, repairing, or inspecting.
Check the tine mounting bolts at frequent intervals for proper tightness. Also, visually inspect tines for damage (e.g., bent, cracked, worn etc.) Replace tines with the original equipment manufacture’s (O.E.M.) tines only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
Tiller tines are sharp and can cause serious injury. Wrap the tines or wear gloves, and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual.
After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
If the tractor or tiller attachment should begin to vibrate abnormally, stop the engine and check over the equipment immediately for the cause. Abnormal vibration is a warning of a problem.
Do not change the engine governor setting or overspeed the engine.
Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment.
Maintain or replace safety and instruction labels, as necessary.
Your Responsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. The safety label on the equipment is reproduced below. Take a moment to study the label before operating the unit. Always maintain safety while operating or servicing the equipment.
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SECTION 2: SLOPE GAUGE
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SECTION 3: TO THE OWNER
Model 190-002-100, 30-inch hydraulic tiller attachment is designed for use on Series 2000 Lawn Tractors with 23 rear tires only. It will NOT fit nor operate properly or safely on ANY other tractor. Using this tiller attachment requires the use of weight kit bracket 190-307-100 and suitcase weights part number 190-390-100 (three weights required).
The instructions in this manual are divided into sections. Carefully read all sections and study the illustrations to ensure proper installation and usage of this attachment. Read and observe all WARNING and CAUTION statements. They are included to provide for the protection of the equipment installer and user, and to ensure the prolonged service life of the equipment.
References to LEFT and RIGHT indicate the left and right sides of the tractor and tiller attachment when facing forward in the operators position. Reference to the FRONT indicates the grille end of the tractor and reference to the REAR dictates the drawbar end where the tiller attaches.
SECTION 4: LOOSE PARTS
The tiller attachment is shipped with the following loose parts in the crate. Please remove all loose parts from the crate before discarding it. Refer to Figure 1 to identify the parts, noting that these parts may be referred to again in the following sections of the manual.
Attachment
Hardware Kit
w/ Elect Lift
Tiller Frame w/Roller
Hydraulic Pump Assembly
Rear Tine Shield
(for use w/out roller)
Figure 1
SECTION 5: ASSEMBLING THE TILLER
Attachment Hitch Assembly
The attachment hitch assembly is shipped with a separate hardware kit that is needed to mount the assembly to the tractor. See Figure 1.There is also an electric wiring harness necessary for the lift operation of the attachment hitch.
The attachment hitch assembly is shipped complete. This assembly includes the electric lift cylinder, a wiring harness, and an electric switch that will control the lift cylinder.
Hydraulic Pump Assembly
The hydraulic pump assembly is shipped together with a V-belt and a bracket with mounting hardware attached to it.
The two hydraulic hoses, which are enclosed in a protective sleeve, are packaged separately from the hydraulic pump assembly and need to be attached to it. Both hoses have female connectors on either end and will attach to male connectors on both the hydraulic pump assembly and the tiller assembly itself.
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To connect the hydraulic hoses to the hydraulic pump assembly:
Locate both male hydraulic fittings on the hydraulic pump. Notice that the fittings are not the same diameter.
Figure 2
Thread the end of the small diameter hose onto the male end of the hydraulic pump by hand, making sure to not cross thread the connectors.
Once the fittings are hand tight, use two wrenches to tighten the connection. One wrench will prevent the hose from spinning while tightening, and the other will be used to tighten the connectors together. Tighten firmly.
Repeat this step for the large diameter hydraulic hose.
Tiller Frame and Roller Assembly
The tiller frame and the roller come shipped as an assembly. The tiller does not get shipped with the hydraulic fluid that is required to drive the tiller. Before adding fluid, the two hydraulic hoses that are attached to the hydraulic pump assembly need to be installed on the tiller.
The large diameter hydraulic hose needs to be attached to the tiller frame. There is a male fitting on the front, right side of the tiller frame. Attach the large hydraulic hose to the tiller frame using the same method that was used when attaching to the hydraulic pump. Refer to Figure 3.
The small diameter hydraulic hose has to be attached to the hydraulic control valve. Refer to Figure 3. Attach the hydraulic hose using the same procedure that was used to attach this hose to the hydraulic pump.
Figure 3
There is a short hydraulic hose that is connected to the hydraulic motor on one end that was removed from the hydraulic control valve for shipping (refer to Figure 3). After installing the small diameter hydraulic hose to the control valve, attach the short hose to the male fitting on top of the control valve.
Hydraulic Fluid
The tiller attachment operates using hydraulic fluid. The fluid should be added to the tiller once the hydraulic hoses are connected. The following list includes fluids which are approved for use in this tiller:
Mobile 424
Texaco TDH
Shell Donax
Farmland TF
Citgo TF
Sun Tractor Fluid
Amoco 1000
Shell TTF
Remove the dipstick/reservoir cap and add 4.5 gallons of hydraulic fluid as noted above. Replace the dipstick. Recheck the hydraulic fluid after the tiller has been mounted on the tractor and the hydraulic pump has been engaged. The hydraulic hoses, hydraulic pump, motor, and valve, and the hydraulic filter will fill up once the hydraulic pump has been engaged. Hence, the fluid level will then need to be rechecked and more fluid will need to be added to maintain the proper fluid level of the reservoir.
NOTE: Refer to the maintenance section for information pertaining to changing the hydraulic fluid and filter after use.
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SECTION 6: PREPARING THE TRACTOR
NOTE: References to LEFT and RIGHT indicate the left and right sides of the tractor and tiller attachment when facing forward in the operator’s position.
NOTE: If the tractor is equipped with a mower deck, remove it now. Refer to the tractor’s operator’s manual for instruction on removing the mower deck and hardware.
IMPORTANT: The use of this tiller attachment requires
the use of the weight bracket 190-307-100, and the weight kit part number 190-390-100 on the front of the machine. It is recommended that three weights be used (three 42lb. suitcase weights). Without front weights, steering will be extremely difficult and there is potential for backwards tip over on uneven surfaces. Install these pieces while preparing the tractor for tilling.
Installing the Lift Switch
The lift switch for the tiller attachment requires permanent mounting to the tractors dash. Remove the wiring harness from the electric lift cylinder, a part of the attachment hitch assembly, by unplugging the connector located near the electric lift cylinder. Refer to Figure 1.
The lift switch is shipped in a separate bag that can be found in the box with the electric lift cylinder.
Figure 4
Secure the lift switch by threading on the nut removed in the last step, now.
Working under the dash, connect the five slot connector in the lift switch wiring harness to the lift switch.
Feed the opposite end of the wiring harness, the end with the two slot connector on it, down toward the right side of the frame. Continue routing the harness toward the rear of the tractor between the running board and the right frame, being certain to attach it where it will not get pinched by moving parts.
Drilling a hole in the dash is required to mount the lift switch and a template is provided on page 23 for correct placement of the hole. Retrieve the template from the rear of the book following the instructions from that page, and secure it to the dash panel with tape. Refer to Figure 4. Complete the following steps to properly install the lift switch and electric harness:
Open the hood of the tractor and carefully inspect the area below the marked hole location as seen in Figure 4. Check the area for wires and secure them as necessary to prevent damage.
Using a 1/2 drill bit, drill a hole through the plastic dash panel being certain to center on the drill bit on the marked location.
The hex nut is installed on the lift switch prior to shipping, remove the nut now. Working from underneath the dash, push the switch through the newly drilled hole in the dash panel with the threads showing on the outside and the flat edge of the threads facing right. Refer to Figure 5.
Figure 5
Route the wire harness at the back of the tractor over the hitch plate. Then route it toward the left side of the tractor where the connector for the electric lift cylinder will be after the attachment hitch is mounted.
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