CTEK MXTS 70 50 User Manual

EN
MANUAL
CONGRATULATIONS
to the purchase of your new professional switch mode battery charger. This charger is included in a series of professional chargers from CTEK SWEDEN AB and represents the latest technology in battery charging. MXTS 70 is the first charger with multiple adjustable parameters.
SAFETY
•NEVER TRY TO CHARGE NON RECHARGE­ABLE BATTERIES.
•CHECK THE CHARGER CABLES PRIOR TO USE. ENSURE THAT NO CRACKS HAVE OCCURRED IN THE CABLES OR IN THE BEND PROTECTION. A CHARGER WITH DAMAGED CORD MUST BE RETURNED TO THE RETAILER. A DAMAGED MAINS CABLE MUST BE REPLACED BY A CTEK REPRESENTATIVE.
•NEVER CHARGE A DAMAGED BATTERY.
•NEVER CHARGE A FROZEN BATTERY.
•NEVER PLACE THE CHARGER ON TOP OF
THE BATTERY WHEN CHARGING.
•ALWAYS PROVIDE FOR PROPER VENTILA­TION DURING CHARGING.
•AVOID COVERING THE CHARGER.
•A BATTERY BEING CHARGED COULD EMIT
EXPLOSIVE GASSES. PREVENT SPARKS CLOSE TO THE BATTERY. WHEN BATTERIES ARE REACHING THE END OF THEIR LIFECYCLE INTERNAL SPARKS MAY OCCUR.
•ALL BATTERIES FAIL SOONER OR LATER. A BATTERY THAT FAILS DURING CHARGING IS NORMALLY TAKEN CARE OF BY THE CHARG­ERS ADVANCED CONTROL, BUT SOME RARE ERRORS IN THE BATTERY COULD STILL EXIST. DON’T LEAVE ANY BATTERY DURING CHARGING UNATTENDED FOR A LONGER PERIOD OF TIME.
•ENSURE THAT THE CABLING DOES NOT JAM OR COMES INTO CONTACT WITH HOT SURFACES OR SHARP EDGES.
•BATTERY ACID IS CORROSIVE. RINSE IMME­DIATELY WITH WATER IF ACID COMES INTO CONTACT WITH SKIN OR EYES, SEEK IMME­DIATE MEDICAL ADVICE.
•ALWAYS CHECK THAT THE CHARGER HAS SWITCHED TO STEP 7 BEFORE LEAVING THE CHARGER UNATTENDED AND CONNECTED FOR LONG PERIODS. IF THE CHARGER HAS NOT SWITCHED TO STEP 7 WITHIN 55 HOURS, THIS IS AN INDICATION OF AN ERROR. MANUALLY DISCONNECT THE CHARGER.
•BATTERIES CONSUME WATER DURING USE AND CHARGING. FOR BATTERIES WHERE WATER CAN BE ADDED, THE WATER LEVEL SHOULD BE CHECKED REGULARLY. IF THE WATER LEVEL IS LOW ADD DISTILLED WATER.
•THIS APPLIANCE IS NOT DESIGNED FOR USE BY YOUNG CHILDREN OR PEOPLE WHO CAN­NOT READ OR UNDERSTAND THE MANUAL UNLESS THEY ARE UNDER THE SUPERVISION OF A RESPONSIBLE PERSON TO ENSURE THAT
THEY CAN USE THE BATTERY CHARGER SAFELY. THIS APPLIANCE CAN BE USED BY CHILDREN AGED FROM 8 YEARS AND ABOVE AND PER­SONS WITH REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES OR LACK OF EXPE­RIENCE AND KNOWLEDGE IF THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUC­TION CONCERNING USE OF THE APPLIANCE IN A SAFE WAY AND UNDERSTAND THE HAZARDS INVOLVED. CHILDREN SHALL NOT PLAY WITH THE APPLIANCE. CLEANING AND USER MAINTENANCE SHALL NOT BE MADE BY CHILDREN WITHOUT SUPERVISION.
•CONNECTION TO THE MAINS SUPPLY MUST BE IN ACCORDANCE WITH THE NATIONAL REGULATIONS FOR ELECTRICAL INSTALLATIONS.
•THE CHARGER MUST ONLY BE CONNECTED TO AN EARTHED SOCKET OUTLET.
•THE CHARGER IS DESIGNED FOR INDOOR USE. DO NOT EXPOSE TO RAIN OR SNOW.
EN • 3
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USB PORT
EN DE FR ES IT NL SE DK NO FI
The USB port is used for downloading charge program parameters from a PC by a technician or skilled user but not end user.
Die USB-Schnittstelle wird für das Herunterladen von Ladeprogrammparametern von einem PC durch einen Techniker oder einen versierten Anwender, nicht jedoch durch einen Endanwender, verwendet.
Le port USB permet à un technicien ou à un utilisateur expérimenté de télécharger les paramètres des pro grammes de charge depuis un PC, il n’est pas destiné à l’utilisateur standard.
Un usuario técnico/cualificado (no el usuario final) puede usar el puerto USB para descargar desde un PC los parámetros del programa de carga.
La porta USB è riservata allo scaricamento dei parametri dei programmi di ricarica da un PC da parte di un tecnico oppure di un utente esperto, non dell’utente finale.
De USB-poort wordt gebruikt om de parameters van het oplaadprogramma te downloaden vanaf een pc, door technici of ervaren gebruikers, maar niet door eindgebruikers.
USB-porten används för att ansluta till en PC och hämta parametrar för laddningsprogram, vilket bör göras av en tekniker eller en van användare, inte en slutkonsument.
-
USB-porten bruges til overførsel af opladningsprogrammets parametre fra en pc, hvilket foretages af en tekni ker eller superbruger, men ikke slutbrugeren.
USB-porten brukes av en tekniker eller erfaren bruker, men ikke sluttbruker, til nedlasting av parametere for ladeprogram fra en PC.
USB-porttia käytetään latausohjelman parametrien lataamiseen tietokoneelta. Toimenpiteen saa suorittaa vain teknikko tai ammattilainen, ei loppukäyttäjä.
-
CORD SET PRO*
CORD SET PRO female connector +
Temperature sensor
Charger cable male connector +/-
Eyelets M8
Clamps
Temperature sensor
Temperature sensor female connector
male connector
CORD SET PRO female connector -
USB Type B contact
Mains cable
Mains cable connector
*Optional
4 • EN
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Mains switch
EN
QUICK GUIDE
To charge, with last used program settings
Turn on mains switch
4
5
Press START/STOP-button to start charging
Press the START/STOP-button to interrupt charging
1
Attach the cables to the charger
MOUNTING
When permanently mounting the charger, mount the charger on a firm surface. Fix the charger with screws in the four holes. Use screws intended for the surface. Allow space around the charger to not interfere with air cooling.
MXTS 70
12V/70A 24V/50A
STOP
START
MODE
STOP
NORMAL Ca/Ca BOOSTAGM SUPPLY
1 2 3 4 5 6 7 8
A
Ah & infoVh
SET
CONNECT THE CABLES
If the battery clamps are incorrectly connected, the reverse polarity protection will ensure that the battery and charger are not damaged.
•  Connect the battery cable
, including the temperature sensor, to the
1
charger.
• Connect the mains cable
• Connect the red clamp
•  Connect the black clamp
to the charger.
2
to the battery´s positive pole.
3
to the vehicle chassis remote from the fuel
4
pipe and the battery.
• Connect the charger
• Turn on mains switch
to the mains supply.
5
.
6
DISCONNECT THE CABLES
• Turn off mains switch
•  Disconnect the charger from the mains supply
battery.
• Disconnect the black clamp
.
6
5
before the red clamp
4
before disconnecting the
.
3
6
USB TYPE B CONTACT
+
1
2
+
3
Connect the charger
2
Connect the charger to the battery
Batteries and electronics will be damaged if 12V batteries
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WARNING!
are charged in 24V-setting.
to mains supply*
*Supply plugs may differ to suit your mains supply.
USB TYPE B CONTACT
Used for downloading of customized charging programs. Contact info@ctek.com for information. NOTE: Not to be used for mobile phone charging!
READY TO USE
The table shows the estimated time for empty battery to 80% charge
BATTERY SIZE
20Ah 50Ah 100Ah 200Ah 500Ah 1000Ah
10A 2h 4h 8h
20A 2h 4h 8h
30A 2h 3h 5h
CURRENT
40A 2h 4h 10h
CHARGING
50A 2h 3h 8h 16h
Some vehicles may have positively earthed batteries
•  Connect the black clamp
3
to the battery´s
negative terminal.
•  Connect the red clamp
to the vehicle chassis
4
remote from the fuel pipe
3
4
and the battery.
Disconnect the cables
•  Disconnect the red clamp
before the black
4
clamp
5
.
3
EN • 5
CHARGING
For best possible charging of your batteries the voltage and current is adjustable. In addition to that temperature compensated charging is selectable. See below how to set the parameters for customized charging.
1. Connect the charger cables to the charger
(see quickguide)
MXTS 70
12V/70A 24V/50A
2. Connect the charger to the battery
(see quickguide)
3. Connect the charger to the mains supply
The power lamp will indicate that the mains cable is connected to the mains supply. The error lamp will indicate if the battery clamps are incorrectly connected. The reverse polarity protection will ensure that the battery or charger will not be damaged.
4. Turn on the mains switch
5. Press the MODE-button to select charging program
6. Press SET-button to set parameters
7. Select voltage
Display (h) will indicate that voltage (U) is selectable
Display (V) will indicate set voltage
Press +/- to change
Press SET-button to confirm
8. Select current
Display (h) will indicate that current (A) is selectable
Display (A) will indicate set current
Press +/- to change
Press SET-button to confirm
9. Select temperature compensation
Display (h) will indicate that temperature compensation ( ) is selectable
Temperature sensor lamp will indicate activated temperature sensor
Press +/- to change
Press SET-button to confirm
10. Press the START/STOP-button to start charging cycle or press MODE-button to change charging program
11. Follow the 8-step display through the charging process
The battery is ready to start the engine when STEP 4 is lit. The battery is fully charged when STEP 7 is lit.
MODE-BUTTON
START/STOP-BUTTON
NORMAL PROGRAM
AGM PROGRAM
Ca/Ca PROGRAM
BOOST PROGRAM
DISPLAY (V)
DISPLAY (h)
SET-BUTTON
DECREASE BUTTON
START
STOP
NORMAL Ca/Ca BOOSTAGM SUPPLY
1 2 3 4 5 6 7 8
STOP
V
h
MODE
A
Ah & info
SET
POWER LAMP
ERROR LAMP
TEMPERATUR SENSOR LAMP
SUPPLY PROGRAM
READY TO START
FULLY CHARGED
DISPLAY (A)
DISPLAY (Ah & info)
INCREASE BUTTON
12. Stop charging at any time by pressing the START/ STOP-button
13. Press START/STOP-button to start charging cycle
6 • EN
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EN
SUPPLY
For best possible float maintenance charging or voltage supply function for your vehicle the voltage and max current limit are adjustable from the front panel. See below how to set the voltage supply program and it's parameters.
1. Connect the charger cables to the charger
(see "Cable connection")
2. Connect the charger to the battery
(see "Cable connection")
3. Connect the charger to the mains supply
The power lamp will indicate that the mains cable is connected to the mains supply. The error lamp will indicate if the battery clamps are incorrectly connected. The reverse polarity protection will ensure that the battery or charger will not be damaged.
MODE-BUTTON
START/STOP-BUTTON
START
STOP
STOP
MXTS 70
12V/70A 24V/50A
POWER LAMP
ERROR LAMP
TEMPERATUR SENSOR LAMP
MODE
4. Turn on the mains switch
5. Press the MODE-button to select Supply mode
6. Press SET-button to set parameters
7. Select voltage
Display (h) will indicate that voltage (U) is selected
Display (V) will indicate set voltage
Press +/- to change
Press SET-button to confirm
8. Select Supply voltage
Display (h) will indicate that Supply voltage (Su) is selected
Display (V) will indicate Supply voltage level
Press +/- to change
Press SET-button to confirm
9. Select current
Display (h) will indicate that current (A) is selected
Display (A) will indicate set current
Press +/- to change
Press SET-button to confirm
10. Press the START/STOP-button to start Supply mode
11. Supply mode indication
STEP 7 is lit to indicate that Supply mode is running.
12. Stop Supply at any time by pressing the START/
STOP-button
13. Press START/STOP-button to resume Supply mode
NORMAL PROGRAM
AGM PROGRAM
Ca/Ca PROGRAM
BOOST PROGRAM
DISPLAY (V)
DISPLAY (h)
SET-BUTTON
DECREASE BUTTON
NORMAL Ca/Ca BOOSTAGM SUPPLY
1 2 3 4 5 6 7 8
V
h
SET
A
Ah & info
SUPPLY PROGRAM
READY TO START
FULLY CHARGED
DISPLAY (A)
DISPLAY (Ah & info)
INCREASE BUTTON
EN • 7
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INDICATION LAMPS, DISPLAYS AND ERRORCODES
10-7012/24
E01
E01-E99
INDICATION LAMPS:
START/STOP LAMP
Indicates that charging has not started or has been interrupted. Press START/PAUSE-button to start/resume.
POWER LAMP
Indicates that mains supply is connected.
ERROR LAMP
Indicates that a fault has occurred. Se ERROR CODES for description. Press START/PAUSE-button to clear error and interrupt charging.
TEMPERATURE SENSOR LAMP
Indicates that the temperature sensor is activated. Voltage is automatically adjusted to optimize charge at ambient temperature.
SETTINGS BEFORE START:
DISPLAY (V)
Indicates voltage set Options: 12/24 Volts
DISPLAY (A)
Indicates current set Options: 70/50/40/30/20/10A in 12V setting Options: 50/40/30/20/10A in 24V setting 70A could only be selected for SUPPLY program.
DISPLAY (h)
Indicates which parameter to set Options: U/SU/A/ /
U = Nominal Voltage SU = Supply Voltage A = Current limit
= Temperature compensation
= Recond time in BOOST program
DISPLAY (Ah & info)
Displays error codes
REAL TIME INDICATION DURING CHARGING:
DISPLAY (V)
Displays output voltage
DISPLAY (A)
Displays output current
DISPLAY (h)
Alt. 1. Displays total elapsed charging time (minutes/hours) Alt. 2. Displays time elapsed until error occured
DISPLAY (Ah & info)
Alt.1. Displays total charge delivered since start (minutes/hours) Alt.2. Displays error codes together with ERROR lamp
ERROR CODES: E01 REVERSE POLARITY
Connect the charger according to “quickguide”
E02 OVER VOLTAGE
Battery voltage to high for the chosen charging program, check
battery voltage.
E03 TIME OUT STEP 1: DESULPHATION
Restart the charger. If charging is still being interrupted the bat-
tery is seriously sulphated and may need to be replaced.
E04 TIME OUT STEP 2: SOFT START
Restart the charger. If charging is still being interrupted the battery
can not accept charge and may need to be replaced.
E05 TIME OUT STEP 5: ANALYSE
Restart the charger. If charging is still being interrupted the bat-
tery can not keep charge and may need to be replaced.
E06 BATTERY OVERHEATED
The battery is too hot to charge. The battery is damaged and
may need to be replaced.
E07 LOW BATTERY VOLTAGE IN SUPPLY PROGRAM
Battery voltage too low or too large consumers connected. Check
if 12V battery connected in 24V battery setting or disconnect large consumers.
E08 HIGH CURRENT IN SUPPLY PROGRAM
Check if clamps are short circuited or connected reversed polarity.
E99 OVER VOLTAGE PROTECTION
If battery voltage is below 17V the ERROR lamp is lit when 24V
Alt 1. Press START/STOP button to charge with 12V setting.
setting has been selected.
To set the parameters for customized charging proceed with “CHARGING” step 6 to 9 Alt 2. Press INCREASE button to change to 24V setting. Press START/STOP button to resume. To set the parameters for custom ized charging proceed with “CHARGING” step 6 to 9.
-
8 • EN
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EN
CHARGING PROGRAMS
Choose program by pressing the MODE-button. Adjust parameters according to "CHARGING" (6–9). Press START/STOP button to start the selected program.
The table explains the different Charging Programs:
Program
NORMAL
AGM
Ca/Ca
BOOST
SUPPLY
Current Battery size Min Battery size Max
Battery Size
(Ah)
20–150 0Ah
20–150 0Ah
20–150 0Ah
20–150 0Ah
20–150 0Ah
10A 20Ah 300Ah 20A 40Ah 600Ah 30A 60Ah 900Ah 40A 80Ah 1200Ah 50A 100Ah 1500Ah
Use for GEL, WET and MF batteries.
Use for most AGM batteries. Some AGM should use lower voltage (NORMAL Mode), check battery manual if unsure.
Use for Ca/Ca batteries. Use Ca/Ca program to maximize charge with minimum loss of fluid. Including RECOND step. Recond your battery once per year and after deep discharge to maximise lifetime and capacity.
Used for recovery of stratified batteries.
Use as power supply or use for float maintenance charging when 100% capacity of the battery is required. SUPPLY program activates step 7 without time or voltage limitation.
Explanation Temp range
12V/24V
-20°C –+50°C
(-4ºF–+122ºF)
-20°C –+50°C
(-4ºF–+122ºF)
-20°C –+50°C
(-4ºF–+122ºF)
-20°C –+50°C
(-4ºF–+122ºF)
-20°C –+50°C
(-4ºF–+122ºF)
TECHNICAL SPECIFICATION
Model number 1045 Rated Voltage AC 220–240VAC, 47–64Hz
Charging voltage Normal 14.4V/28.8V
Max15.8V/31.6V Supply13.6V/27.2V,14.0V/28.0V
14.4V/28.8, 14.8V/29.6V
Start voltage 2.0V Output current Max 50A; 70A in supply 12V Current, mains M a x 7. 2A
(at full charging current in 24V)
rms
Back current drain* <1Ah/mon t h Ri p ple** <4% of actual DC current Ambient
temperature
-20°C to +50°C (-4°F to +122°F)
Charger type 8 step fully automatic charging cycle Battery types All types of 12V and 24V lead-acid batteries
(WET, MF, Ca/Ca, AGM and GEL) Check with your battery supplier for appropriate charge information
Battery capacity 20Ah–1500Ah Dimensions 338x178x80mm(LxWxH) Insulation class IP20 Weight 3.3kg,withoutcables Warrenty 2 years
*) Back current drain is the current that drains the battery if the charger is not connected to the mains. CTEK chargers has a very low back current. **) The quality of the charging voltage and charging current is very important. A high current ripple heats up the battery which has an aging effect on the positive electrode. High voltage ripple could harm other equipment that is connected to the battery. CTEK battery chargers produce very clean voltage and current with low ripple.
LIMITED WARRANTY
•Usinghighercurrentthanrecommendedmayresultinbatteriesnotbeing
completely charged.
•Usinglowercurrentthanrecommendedwillprolongthechargingtime.
•Thecurrentsarethemaximumrecommendedcurrentforbatterycharg
­ing. If a parallel consumer is connected then the current setting could be increased with this current value.
•Somebatterymanufacturercouldrecommenddierentvalues.Please
check with the manufacturer if uncertain. The main recommendations are that Gel batteries should be charged in the lower current range, Power
Risk for short circuiting the battery cables. Connect charger cables
to the charger before connecting the battery
WARNING!
AGM’s in the upper range and most other battery types in the mid-range.
Risk for electrical shock if touching positive and negative terminals
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WARNING!
when charging
CTEK SWEDEN AB, issues this limited warranty to the original purchaser of this product. This limited warranty is not transferable. The warranty applies to manufacturing faults and material defects for 2 years from the date of purchase. The customer must return the product together with the receipt of purchase to the point of purchase. This warranty is void if the battery charger has been opened, handled carelessly or repaired by anyone other than CTEK SWEDEN AB or its authorised representatives. The charger is sealed. Removing or damaging the seal will void the warranty. CTEK SWEDEN AB makes no warranty other than this limited warranty and is not liable for any other costs other than those mentioned above, i.e. no consequential damages. Moreover, CTEK SWEDEN AB is not obligated to any other warranty other than this warranty.
EN • 9
CHARGING PROGRAMS
DESULPHATION SOFT START BULK ABSORPTION ANALYSE RECOND FLOAT PULSE
SUPPORT
CTEK offers a professional customer support: www.ctek.com. For latest user manual see www.ctek.com. By e-mail: info@ctek.com,bytelephone:+46(0)22535180,
byfax+46(0)22535195.
VOLTAGE (V)
1
1
2 3 4 5 6 8
CURRENT (A)
15.8V
NORMAL
AGM
Ca/Ca
BOOST
SUPPLY
Time limit: 8 hours 20 hours 8 hours 3 minutes
*) SUPPLY program is not time limited
**)For12Vonly,maxcurrentisdeliveredfor30secondsfollowedbya90secondresttime.
The30secondcounterstar tswhencurrenthasexceeded50A.50Aisdeliveredcontinuously.
31.6V
15.8V
31.6V
15.8V
31.6V
50A until
12.6V
25.2V
50A until
12.6V
25.2V
50A until
12.6V
25.2V
Increasing voltage to
14.4V
28.8V
50A Increasing voltage to
14.7V
29.4V
50A Increasing voltage to
14.7V
29.4V
50A
14.4V
28.8V
Declining current
14.7V
29.4V
Declining current
14.7V
29.4V
Declining current
Checks if voltage drops to below 12V
24V
Checks if voltage drops to below 12V
24V
Checks if voltage drops to below 12V
24V
Max 15.8V
Max 31.6V
1.5A
Increasing voltage to
15.8V
31.6V
1.5A Selectable timer, Initially 8h. Max 24h.
2 hours or 6 hours depending on battery voltage at charge start
7
13.6V
27.2V
Max 50A
13.6V
27.2V
Max 50A
13.6V
27.2V
Max 50A
Selectable
13.6;14.0;
14.4; 14.8V
27.2; 28.0
28.8; 29.2V
70A**
10 days* Max 1h pulse
12.7–14.4V
25.4–28.8V
50–2A
12.7–14.4V
25.4–28.8V
50–2A
12.7–14.4V
25.4–28.8V
50–2A
CTEK PRODUCTS ARE PROTECTED BY
Patents Designs Trade marks
EP10156636.2pending RCD 509617 TMA 669987 US12/780968 pending US D575225 CTM844303
EP1618643 USD580853 CTM372715 US7541778 USD581356 CTM3151800 EP1744432 US D571179 TMA823341 EP1483817pending RCD321216 CTM1025831 SE524203 RCD000911839 CTM 405811 US7005832B2 RCD 081418 CTM830545751pending EP1716626 pending RCD 0 01119911-0 001 CTM1935061pending SE526631 RCD 001119911-0002 V28573IP00 US 76 3 89 74 B2 RCD 081244 CTM 2010004118 pending
EP09180286.8 pending RCD321198 CTM 4-2010-500516 US12/646405 pending RCD321197 CTM410713
EP1483818 ZL200830120184.0 CTM 2010/05152 pending SE1483818 ZL200830120183.6 CTM1042686
US 7629 774B2 RCD001505138-0001 CTM 766840 pending EP09170640.8 pending RCD000835541-0001
US12/564360pending RCD000835541-0002 SE528232 D596126
SE525604 D596125
RCD001705138-0001 USD29/378528pending ZL201030618223.7 USRE42303 USRE42230
2012– 05 –30
STEP 1 DESULPHATION
Detects sulphated batteries. Pulsing current and voltage, removes sulfates from the lead plates of the battery restoring the battery capacity.
STEP 2 SOFT START
Tests if the battery can accept charge. This step prevents charging a defect battery.
STEP 3 BULK
Charging with maximum current until approximately 80% battery capacity.
STEP 4 ABSORPTION
Charging with declining current to maximize up to 100% battery capacity.
STEP 5 ANALYSE
Tests if the battery can hold charge. Batteries that can not hold charge may need to be replaced.
STEP 6 RECOND
Choose the Ca/Ca program to add the recondition step to the charging program. This step can also be selected separately by choosing the BOOST-program. During the recondition step voltage increases to create controlled gassing in the battery. Gasing mixes the battery acid and gives back energy to the battery.
STEP 7 FLOAT
This step maintains the battery voltage by providing a constant voltage charge. This step can also be selected separately by choosing the SUPPLY-program and then it is possible to select different voltage settings.
STEP 8 PULSE
Maintaining the battery at 95–100% capacity. The charger monitors the battery voltage and gives a pulse when necessary to keep the battery fully charged.
10 • EN
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