WORK ASSIST VEHICLE
Operator Manual
Protect
Yourself
You & Your
Wave
®
Vehicle
Vehicle
Operation
Load
Handling
Vehicle
Maintenance
“Hello”
Welcome to your Wave Operator Manual. This
manual has been designed to provide you with
specific information regarding the safe operation
of the Wave work assist vehicle. As you will see
in this manual, we’ve made it easy to use and
understand, as well as informative.
Be aware though that only trained and authorized
operators are permitted to use the vehicle. This
manual is only one part of a complete operator
training program that includes live presentations,
hands-on training, and practice on the vehicle;
all of which must be provided by an authorized
trainer before you are permitted to operate any
Wave vehicle.
Know the Hazards
EACH WARNING LABEL ON YOUR VEHICLE IS
IMPORTANT
Read and obey all of them to protect
yourself and others.
WARNING
Do not operate this vehicle unless you
are trained and authorized.
You or people around you could be
seriously injured or even killed if you don’t
used this vehicle correctly.
Read the Manuals.
Page 1
Protect
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Vehicle
Vehicle
Operation
Load
Handling
Vehicle
Maintenance
Table Of Contents
Page 3
Protect Yourself & Others
You Must be Trained
Be A Safe Operator
Platform Safety
10
11
12
13
15
Vehicle Operation
Power On & Off
Braking
Travel
Turning
Raising & Lowering
Rail Guidance
27
28
29
30
What’s In It For You
4
5
6
9
You & Your Wave® Vehicle
Your Work Assist Vehicle
Vehicle Parts
Display
Switch Panel
16
17
19
20
22
25
26
Load Handling
Vehicle Capacity
Load Deck
Load Tray
Vehicle Maintenance
Daily Safety Check
Service Panel
Manual Lowering Valve
Battery Maintenance
31
32
33
35
36
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Vehicle
Operation
Load
Handling
Vehicle
Maintenance
What’s In It For You
WHAT’S IN IT FOR YOU?
The better you understand your vehicle and how to use
it, the better and safer operator you can be. Here are
some guides to using this manual.
SECTION TAB
Along with the table of contents, you can use the
colored tabs to quickly find the major sections.
PAGE TOPIC
You will find the
topic of each
page here. Some
topics require
more than
one page.
PAGE SUBTOPIC
You will find the
subtopics here.
INSTRUCTIONS
On many pages
the various topics
are numbered to
help guide you
through the page.
NOTES
Extra information
on topics will
be placed in
“note” blocks.
You & Your
Protect
Wave
Yourself
®
Raising & Lowering
Push either the Raise button or the
Lower button to raise or lower the
platform. Release the button when
you get to the desired height.
RAISE & LOWER WILL BE AFFECTED BY:
• Hands and feet not in travel position.
• Position of gates.
Note:
• Low battery charge.
• Someone or something on motor cover.
• Position of service-panel switches.
MOTOR COVER INTERLOCK
This feature will cut out raise,
lower and travel if someone
or something is pushing down
on the motor cover, which is
located below the platform.
Know the Hazards
• Watch out for people below and around you.
• Falling objects can injure others. Make sure loads are
stable and secure.
• Close the gates whenever you raise the platform.
• If raise or lower won’t stop, press the
Power Disconnect.
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Vehicle
Vehicle
Vehicle
Operation
Vehicle
Operation
Load
Handling
Load
Handling
Vehicle
Maintenance
Vehicle
Maintenance
Page 3
Protect
Yourself
“KNOW THE HAZARDS”
Watch for and read these special blocks. You will find
information about possible safety hazards and how to
avoid them.
“HOW-TO” DRAWINGS
On many pages you will find pictures as well as text
to help you understand how to use your vehicle safely
and productively.
You & Your
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Vehicle
Wave
Vehicle
Operation
Load
Handling
Vehicle
Maintenance
Protect
179
07
Yourself
You & Your
Wave
®
Vehicle
Vehicle
Operation
Protect Yourself and Others
Section Contents
Load
Handling
Vehicle
Maintenance
Page 5
Be A Safe Operator
Make Sure You Are Ready To Drive
Make Sure Your Vehicle Is Ready
Drive Cautiously, Be Alert
Watch Out For Other People
Avoid Falls and Tipovers
When Leaving Your Vehicle
Know The Hazards
You Must Be Trained
A Moving Vehicle Can Be Dangerous
5
You Must Be Trained
5
6
6
6
6
7
7
7
8
Platform Safety
9
Keep Your Feet On The Platform
9
Use The Gates
9
Stay Close To Your Work
9
Do not operate this vehicle unless you
are trained and authorized.
You or people around you could be
seriously injured or even killed if you don’t
use this vehicle correctly.
Read the Manuals.
Obey all warnings and instructions in the
Manuals and on the vehicle.
Inspect your vehicle before using it. Make
sure it is in good working order.
Stop vehicle fully before getting off.
Watch out for people around you.
Falling objects can injure others.
Make sure loads are stable.
Tipovers are very serious accidents.
Make certain your path is clear of debris,
holes, or anything that could cause the
vehicle to tip over.
Keep gates closed while elevated.
Stay off railing and load areas.
Don’t use other objects to stand on. Keep
your feet on the platform oor.
You can be crushed by going under a
rack. Look where you’re driving.
Stay off ramps or grades.
You could lose steering control.
Operate on level surfaces only.
DANGER
This platform is not insulated.
You could be burned or even killed
if you or your vehicle comes too
close to electrical devices or wires.
Know that voltages you may be
exposed to, and what the safe
working distance is.
(200)
(250)
WARNING
This vehicle does not have
brakes, steering or travel
control when the switch is in
Push Mode.
Do not push vehicle while
operator is on platform.
Pushing speed must not
exceed 2 MPH.
Leaving the switch in Push
Mode may damage the battery.
Return switch to Drive Mode
after moving the vehicle.
WARNING
WARNING
(300)
Drive Mode
Push Mode
Standing or riding
on any load area
could cause a fall.
Stay off all
load areas.
WARNING
You could be struck or crushed by
the lowering platform.
Keep your entire body away
from area under platform.
While servicing, block the platform
so it won’t fall or accidentally lower.
WARNING
Stay clear of all
moving parts.
Moving parts
can cut or crush
hands, feet,
arms or legs.
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Protect
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You Must Be Trained
A MOVING VEHICLE CAN BE
DANGEROUS
You or others around you can
be seriously injured or even
killed if you are not careful or
don’t know how to use this
vehicle correctly.
This notice indicates that
Attendee
has successfully completed a Crown
Equipment Corporation Operator Training Pro-
gram utilizing videotapes, classroom discussion,
hands on operation and testing for the
following models:
Crown Manual of Responsibility
Load
Handling
Vehicle
Maintenance
O
YOU MUST BE TRAINED
Only trained and authorized operators are permitted to
use this vehicle.
This manual is one part of a complete training program.
The program also includes watching the Training Video,
reviewing the Crown Manual of Responsibility, along
with hands-on training and practice on the vehicle. You
must successfully demonstrate understanding of the
material presented and be able to safely operate the
vehicle before your training is completed.
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CROWN MANUAL OF RESPONSIBILITY
The User shall ensure that the vehicle is operated and
maintained according to the Crown Manual of
Responsibility.
A copy of the Manual of Responsibility, along with the
Service Manual, is stored in a tube under the platform.
Return the manuals to the tube after use.
You & Your
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Vehicle
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Load
Handling
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Be A Safe Operator
MAKE SURE YOU ARE READY TO DRIVE
• Don’t use this vehicle unless you are trained and authorized.
• Know how your vehicle works, and the hazards that go
with it. Don’t drive the vehicle if you have any doubts.
• Find the Data Label on the mast. Make certain you
understand all the information on it. Such as: capacities,
total weight of vehicle, vehicle type and serial number.
This vehicle may not be permitted in areas where there
are fire hazards. Check with your supervisor.
• Make sure your hands and shoes are clean and dry. Also
make sure that your clothing is proper for the job.
MAKE SURE YOUR VEHICLE IS READY
• Inspect your vehicle before using it (see page 32). If it’s
not working right, or something is broken, report the
problem to your supervisor. Don’t use the vehicle.
• In an open area, check all vehicle operations. Make certain
everything is working right, especially before operating
around other people.
THE MOST IMPORTANT PART OF
THE VEHICLE IS YOU.
DRIVE CAUTIOUSLY, BE ALERT
• Keep the gates closed when you are elevated.
• Drive with the gates open when the platform is lowered.
You may need to get off the vehicle quickly to avoid injury.
• Don’t climb on the rails or any other part of the vehicle.
• Keep your entire body inside the operator area, no matter
how slow the vehicle is moving. A hand or foot caught
between the vehicle and a solid object will be crushed
or even cut off.
• Avoid sudden movement of controls. Learn to use them
smoothly at a moderate, even rate. Sudden control changes
can cause loads to shift or fall. Make sure loads are secure.
• Always be alert to the area around you and watch where
you are driving. You could be pinned or crushed by
objects intruding or poking into the operator area.
• Always check that you can clear overhead objects.
• Check clearances before raising or lowering.
• Be extra careful if you must use your vehicle in an area
where there is a risk of falling objects.
• Make sure you have a clear view in the direction you’re
traveling. Look where you’re going and slow down in
congested areas.
• Slow down and be extra careful on wet or slippery floors.
• Look where you are going before you change direction
of travel. See that you have room to drive and turn.
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Load
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Maintenance
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Continued
You & Your
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Be A Safe Operator
WATCH OUT FOR OTHER PEOPLE
• Slow down. Yield or stop for pedestrians. Alert others
when you approach them. Watch out for other
vehicles in the area. Sound the horn when you come
to a crosswalk or intersection.
• Be careful you don’t pin or crush someone.
For example: Never drive your vehicle toward anyone
standing in front of a fixed object.
• Never allow passengers anywhere on your vehicle.
• Make certain the area around and under you is clear of
people before lowering or traveling.
• Keep others away from your vehicle while you’re
working. Don’t ever allow anyone under the load
or platform.
• Watch out for front end swing while turning.
• Don’t let anyone drive your vehicle unless they are
trained and authorized.
Load
Handling
DEVELOP SAFE WORK HABITS.
WORK SAFELY AND LOOK OUT
FOR PEOPLE AROUND YOU.
Vehicle
Maintenance
AVOID FALLS AND TIPOVERS
• Stay away from the edge of docks and drop-offs.
• Watch where you’re going. Always check that your
path is clear of debris, overhead obstructions or holes
in the floor that could cause your vehicle to tip over.
• Don’t overload your vehicle or handle unstable loads.
Make sure the load weight is evenly distributed.
• Some floors and elevators have weight limits. Make
certain your vehicle, including operator and load, isn’t
too heavy for where you’re driving.
• Don’t drive onto an elevator unless it is authorized.
Check the capacity or load limit, and make sure there
are no people present. Keep vehicle gates open.
Enter load first.
WHEN LEAVING YOUR VEHICLE
• Stop the vehicle and lower the platform completely
before getting off.
• Turn the vehicle off. Remove the key, if necessary, to
prevent unauthorized use.
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Continued
Be A Safe Operator
Know the Hazards
WATCH OUT FOR PEOPLE AROUND YOU
Pedestrians always have the right-of-way. They can’t
control your vehicle. Start out slowly and don’t drive
too close to them. Be careful at intersections. Check
around the vehicle and under the platform before
lowering or driving.
THERE IS NO SAFE PLACE FOR PASSENGERS
Never allow anyone to stand or ride anywhere on
your vehicle.
FALLING OBJECTS CAN INJURE PEOPLE BELOW YOU
Be careful when handling tools or merchandise. Work
close to racks or shelves when transferring loads.
Make sure loads are stable.
FALLS ARE VERY SERIOUS ACCIDENTS
Keep the gates closed when you are elevated. Don’t
climb on any part of the platform. Never add anything
to the platform to stand or climb on. Don’t climb
down from an elevated platform. Have someone
lower the platform using the override controls on the
service panel, or the manual lowering valve under the
load deck.
HANDS AND FEET CAN BE PINNED OR CRUSHED
Come to a complete stop before leaving your vehicle.
While the vehicle is moving, keep your hands on the
controls and your heels on the pedals. Any part of your
body caught between the vehicle and a solid object
will be crushed or even cut off. If you must use a hand
to stabilize a load, make certain you will not be pinned
or crushed.
AVOID TIPOVERS
Never overload your vehicle. Distribute loads evenly.
Watch out for overhead obstructions like pipes or
electrical conduits. Stay away from the edge of docks
or drop-offs. Be sure your path is clear of debris, holes
or anything that could cause a tipover.
KEEP YOUR VEHICLE UNDER CONTROL
Don’t drive on ramps or grades. You could lose steering
control. Be extra careful and drive slowly over spills or
wet floors. Don’t drive over things in your path.
THIS PLATFORM IS NOT INSULATED
You could be burned or even killed if you or your
vehicle comes too close to electrical devices or wires.
Know what voltages you may be exposed to, and what
the safe working distance is.
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Platform Safety
KEEP YOUR FEET ON
THE PLATFORM
Don’t climb on any
part of the vehicle
or use any other
item to stand on.
USE THE GATES
Close the gates
behind you when you
are elevated. Protect
yourself from falls.
Load
Handling
Vehicle
Maintenance
STAY CLOSE TO YOUR
WORK
Avoid long reaches.
Be careful with tools
or when transferring
merchandise. Watch
out for people
below, and in the
next aisle.
Know the Hazards
FALLS ARE VERY SERIOUS ACCIDENTS
Keep your feet on the platform floor. Don’t climb
on any part of the vehicle, or use anything else to
stand on. Keep gates closed when elevated.
FALLING OBJECTS CAN INJURE OTHERS
Keep your vehicle close to your work. Make sure
loads are stable. Watch out for people below you.
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You & Your Wave® Vehicle
Section Contents
Load
Handling
Vehicle
Maintenance
Page 11
11
11
11
11
Vehicle Parts
13
13
13
13
14
14
14
14
Switch Panel
Travel Speed Switch
Optional Power Load Tray Switch
Optional Work Light Switch
Your Work Assist Vehicle
This Is Your Wave
It’s Not Like An Automobile
How To Drive Your Vehicle
Give Your Body A Break
12
Display
Fault Light
Travel Position Light
Battery Charge Display
Service Alerts & Operator Action
Status / Information screens
Notification Screens
Trouble Screens
15
15
15
15
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Protect
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You and
Your Wave
Note:
You & Your
Wave
®
Vehicle
Vehicle
Operation
Load
Handling
Your Work Assist Vehicle
THIS IS YOUR WAVE
Use your WAVE (Work Assist
Vehicle) for moving and stocking
materials, or working at low
heights Use on dry, level floors
in temperatures above freezing.
IT’S NOT LIKE AN AUTOMOBILE
• You don’t steer the same.
• You don’t brake the same.
• You don’t accelerate the same.
Vehicle
Maintenance
Note:
HOW TO DRIVE YOUR VEHICLE
• Face the front, or load end of the vehicle.
• Keep your heels on the pedals and hands on the controls.
• Travel with gates open when lowered. Close the gates
behind you when elevated.
• Keep your entire body within the operator area.
• Stop your vehicle and lower completely before getting off.
•
Gates Open When Lowered
•
Gates Closed When Elevated
GIVE YOUR BODY A BREAK
Take advantage of stop
Hands on Controls
time by flexing your arms
and legs. Staying alert will
help you be a better and
safer driver.
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Vehicle
Operation
Heels on Pedals
Load
Handling
Vehicle
Maintenance
Protect
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Vehicle
Operation
Vehicle Parts
Vehicle
Load
Handling
Vehicle
Maintenance
Travel
Speed
Switch
Steering
Control
Key Switch
(Power On & Off)
Display
Emergency
Disconnect Button
Travel Twist Grip
• Raise Button
• Lower Button
• Horn Button
Data Label
Operator Manual
Foot Pedals
Platform
Located under Load Deck:
• Manual Lowering Valve
• Batteries
Gates
Load Tray
(Optional Power Load Tray shown)
Storage
Compartments
Located Under Platform:
• Manual of Responsibilities
& Service Manual
(see page 5)
Motor Cover
(Located Under Platform)
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Located Behind Pull-Down Cover:
• Service Panel
• Emergency Disconnect Button
• Raise/Lower Switch
• Push/Drive Switch
• Platform/Base Switch
• Battery Charging Socket or Pullout Cord & Display
Vehicle
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Handling
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Display
Display
SERVICE ALERT
This yellow light will come on and the vehicle
will stop when a fault is sensed. Try restarting
the vehicle. If the light comes on again, shut
the vehicle off and notify your supervisor.
OPERATOR ACTION
A yellow light here, along with a “beep”, means
your hands and/or feet are not in the travel
position.
If the vehicle won’t drive when you move the
twist grip, check the display for error messages.
Load
Handling
Vehicle
Maintenance
BATTERY STATUS
When you see the yellow light flashing,
it’s time to have the batteries charged. The
display screen shows how much charge is left.
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Know the Hazards
FALLS FROM A RAISED PLATFORM CAN CAUSE SERIOUS
INJURY OR DEATH
This red safety light means you must close the
vehicle gates to continue operating.
EMERGENCY DISCONNECT
When you see this red light, the Emergency
Disconnect button is in the “power off”
position. Release the emergency disconnect
button to restore power to the vehicle.
Vehicle
Operation
Load
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Maintenance
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Continued
Display
SERVICE ALERTS & OPERATOR ACTION
When you hear “beeps” and/or see lights on the
display there may be something you need to do.
Check the display for error messages. If anything
doesn’t look or feel right, don’t use your vehicle.
Report the problem to your supervisor.
STATUS/INFORMATION SCREENS
In addition to the lights you may see screens
giving vehicle status such as: battery status,
maintenance due, performance level, vehicle is
ready to operate, etc.
While the vehicle is operational each screen
shows the percent of battery charge remaining
and the performance level your company has set.
NOTIFICATION SCREENS
There are a number of screens that require a
response from you such as: enter your code,
charge the battery, close gates, check covers or
doors, switch operation, placement of feet and
hands, etc.
TROUBLE SCREENS
These screens are shown when there is a
problem with your truck, such as: overheating of
components, sensor issues, etc.
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Switch Panel
OPTIONAL WORK LIGHT SWITCH
Controls any optional lighting added to the
vehicle.
OPTIONAL POWER LOAD TRAY SWITCH
Use this switch to raise or lower the optional
power load tray to the most convenient height.
WARNING: When lowering, always make certain
the area under the load tray is clear of people
and obstructions.
Load
Handling
Vehicle
Maintenance
TRAVEL SPEED SWITCH
When working in an open area, with few
people around, you have the option of
selecting faster travel speeds by pushing the
switch up towards the “rabbit” symbol. Push
the switch down towards the “turtle”, to
select slower travel speeds.
Know the Hazards
CONGESTED AREAS CAN BE DANGEROUS
Slow down and keep your vehicle under control.
Don’t use high travel speed in crowded or busy
areas. Pedestrians always have the right of way.
WATCH OUT FOR PEOPLE AROUND AND BELOW YOU
Always make certain the area around and below the
load tray, as well as the platform, is clear of people
and obstructions.
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Vehicle Operation
Section Contents
Vehicle
Operation
Load
Handling
Vehicle
Maintenance
Page 17
17
17
18
18
Braking
Hand Brake
Foot Brake
Parking Brake
20
20
21
21
Turning
When Not Traveling
Forward Traveling
Reverse Traveling
Power On & Off
Key On & Off
Emergency Disconnect
Hand Sensors
Foot Sensors
19
19
19
19
Travel
Direction And Speed
Caster Swing
Horn
22
22
23
24
25
25
Rail Guidance
In & Out Of Aisles
Raising & Lowering
Motor Cover Interlock
26
26
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Operation
Power On & Off
KEY ON
Turn the key vertical to
the green dot. Check that
beeper and all display lights
are working. Don’t put your
hands on the controls until
beeping stops.
KEY OFF
Turn the key horizontal to
the red dot. Always turn
the key off when leaving
your vehicle. Remove the
key if necessary to prevent
unauthorized use.
Load
Handling
Vehicle
Maintenance
Note:
SOME THINGS THAT WILL PREVENT “KEY ON”
• Hands placed on controls too quickly.
• The Emergency Disconnect button on either the platform or
the service panel (see page 34) is in the “power off” position.
• Vehicle may have options added to prevent
unauthorized use.
EMERGENCY DISCONNECT
Push down the red
Emergency Disconnect
button anytime your vehicle
isn’t working right. Don’t
use your vehicle. Report the
problem to your supervisor.
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POWER ON OR OFF
• When the red Emergency
Disconnect button is
down, power is off.
• Twist the button
clockwise to turn power on.
Load
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Hand/Feet
Sensors
Power On & Off
HAND SENSORS
You must be in the travel position, with
a hand on each of the controls.
Note:
FOOT SENSORS
You must be in the travel
position, with both foot
pedals down, to travel,
raise or lower.
TRAVEL POSITION
• Hands on the controls.
• Heels on the pedals.
Know the Hazards
Any part of your body outside the operator
area can be pinned or crushed.
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Three Ways
to Brake
Braking
FOOT BRAKE
Lift a heel from either
foot pedal to apply
the brake.
PLUGGING
While traveling, rotate
the twist grip in the
opposite direction of
travel to slow or stop
the vehicle. The farther
you rotate the grip past
center, the quicker the
braking. Return the grip
to center as soon as
your vehicle comes
to a stop.
PARKING BRAKE
The parking brake is automatically applied
after the vehicle stops moving, or if there is
loss of power.
In an emergency, push the Emergency
Disconnect button. This will cut power to the
vehicle and apply the parking brake.
Know the Hazards
WATCH OUT FOR PEOPLE AROUND YOU
Don’t drive too close to them. Know the
distance it takes to stop.
In an emergency, push the Emergency
Disconnect button to stop your vehicle.
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Travel
DIRECTION AND SPEED
Rotate the top of the
twist grip in the direction
you want to travel. The
farther you rotate the grip
from the center position,
the faster your vehicle
will travel.
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Note:
TRAVEL OR TRAVEL SPEED WILL BE AFFECTED BY:
• Position of travel speed (rabbit/turtle) switch.
• Elevated height.
• Position of gates.
• Direction of travel.
• Hands and feet not in travel position.
• Someone or something on the motor cover.
• Battery charger plugged in.
Know the Hazards
PEDESTRIANS HAVE THE RIGHT-OF-WAY
Watch out for people around you. Don’t drive too close
to them. Be careful at intersections. Use your horn.
Check around you before changing direction. Look in
the direction you are traveling.
AVOID FALLS AND TIPOVERS
Make certain your path is clear of debris, holes, or any
objects that could cause you to fall, or your vehicle to
tip over. Don’t run over anything on the floor.
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Continued
Travel
CASTER SWING
The front of the vehicle
may move a couple of
inches to one side or
the other when you begin
traveling, or change
direction of travel. This
is caused by the swing
of the casters and
usually does not require
steering correction.
HORN
Sound the horn as needed
and when you come to a
crosswalk or intersection.
Know the Hazards
IT’S NOT SAFE TO OPERATE ON RAMPS OR GRADES
You could lose steering control. Operate your
vehicle on level surfaces only.
SLOW DOWN FOR SPILLS OR WET FLOORS
Powder or liquid spills can cause slippery floors.
Slow down or you could lose control of steering
and braking. Be careful and allow for a longer
stopping distance.
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When Not
Traveling
Turning
You can turn your vehicle
even when you are not
traveling. Squeeze the
steering control in the
direction you want the
front, or load end of the
vehicle, to turn.
Squeeze the right side of
the steering control…
The front of the vehicle
will turn to the right.
Your turning speed will vary depending on
how far you squeeze the steering control.
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Know the Hazards
WATCH OUT FOR PEOPLE AROUND YOU
• Look before turning.
• Avoid sudden vehicle movement.
• Don’t drive too close to them.
• Know the distance it takes to stop.
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Forward
Traveling
Turning
While traveling
forward…
Squeeze the steering control
in the direction you want the
front of the vehicle to turn.
Release the control when the
vehicle is turned and pointed to
the direction you want to travel.
Note:
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Turns will become larger as
travel speed increases, or the
load weight increases.
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Reverse
Traveling
Turning
While traveling
in reverse…
Squeeze the steering
control in the direction
you want the front of the
vehicle to turn. Release
the control when the vehicle
is turned and pointed to the
direction you want to travel.
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Know the Hazards
The front of the vehicle will swing wide when you
turn. See that you have room to drive and steer. Watch
out for people around you. Turns will become larger
as travel speed increases or load weight is increased.
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Raising & Lowering
Push either the Raise button or the
Lower button to raise or lower the
platform. Release the button when
you get to the desired height.
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Maintenance
Note:
RAISE & LOWER WILL BE AFFECTED BY:
• Hands and feet not in travel position.
• Position of gates.
• Low battery charge.
• Someone or something on motor cover.
• Position of service-panel switches.
MOTOR COVER INTERLOCK
This feature will cut out,
lower and reverse if someone
or something is pushing down
on the motor cover, which is
located below the platform.
Know the Hazards
• Watch out for people below and around you.
• Falling objects can injure others. Make sure loads are
stable and secure.
• Close the gates whenever you raise the platform.
• If raise or lower won’t stop, press the
Emergency Disconnect button.
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Note:
Optional
Rail Guidance
RAIL GUIDANCE OPTION
By adding a guide wheel
option to your vehicle
and guide rails at the
floor, you can operate
in narrow aisles without
steering your vehicle.
Travel speeds may
change as you enter or
exit guided aisles.
IN & OUT OF AISLES
Drive straight into and out of aisles. Do not approach or
leave at an angle. Do not try to steer while you are in a
guided aisle. Your company should train you how to enter,
exit and drive in aisles with rail guidance.
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Know the Hazards
STAY ALERT
You must be just as careful and alert while driving
in a guided aisle as you are when driving with
manual steering.
• Make sure there is nothing in your path, on the floor
or sticking into the aisle.
• You must take control of steering as you leave
a guided aisle.
• Stop and check for people and other vehicles before
exiting or entering any aisle.
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Section Contents
Vehicle
Operation
Load
Handling
Vehicle
Maintenance
Page 28
28
28
28
28
Load Deck
Capacity
Evenly Distributed Load
30
30
30
30
30
Vehicle Capacity
What Is Vehicle Capacity
Load Deck
Load Tray
Operator Platform
29
29
29
Load Tray
Capacity
Evenly Distributed Load
Vertical Tray Adjustment
Tray Storage
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Vehicle Capacity
WHAT IS VEHICLE CAPACITY
Capacity is the maximum weight that can be carried or
lifted. Your vehicle has three separate capacities: Operator
Platform, Load Deck and Load Tray.
For both the Deck and the Tray, load weight must be evenly
distributed over the surface. This will give your vehicle
better stability.
LOAD DECK
Capacity is limited to 250 pounds.
Vehicle
LOAD TRAY
Capacity is limited to 200 pounds.
OPERATOR PLATFORM
Capacity is limited to one person, including
tools, weighing not more than 300 pounds.
(300)
(200)
(250)
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Know the Hazards
• Exceeding any of your vehicle’s capacities
could cause an accident.
• Do not handle unstable loads.
• There is no safe place for passengers
anywhere on the vehicle. No passengers.
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Load Deck
CAPACITY
Don’t put more than 250
pounds on the load deck.
Load
Handling
(200)
Vehicle
Maintenance
(300)
(250)
EVENLY DISTRIBUTED LOAD
Make certain the load weight is
evenly distributed over the
surface of the deck.
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Load Tray
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Operation
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CAPACITY
Don’t put more than
200 pounds on the
load tray.
EVENLY DISTRIBUTED LOAD
Make certain the load weight
is evenly distributed over the
surface of the tray.
(200)
(300)
(250)
VERTICAL TRAY ADJUSTMENT
Hold the load tray at the
side edge with both hands
to support the tray when
released from its present
height position. Tip the tray
up until it is free to slide up or
down on the mast. When you
have it positioned at the best
work height, return the tray to
a level, latched position.
TRAY STORAGE
Tilt the load tray up and slide
it down the mast as far as it
will go. Move the tray back
against the mast until it is
latched.
Know the Hazards
WATCH OUT FOR PEOPLE AROUND AND BELOW YOU
Always make certain the area around and below
the load tray, as well as the platform, is clear of
people and obstructions.
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Section Contents
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Page 32
Service Panel
Location
Push/Drive Switch
Emergency Disconnect Button
Raise & Lower Override Switches
35
Battery Maintenance
Batteries & Charger
To Charge The Batteries
Troubleshooting The Battery Charger
Daily Safety Check
33
33
34
34
34
Manual Lowering Valve
36
36
37
37
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Daily Safety Check
CHECK YOUR VEHICLE BEFORE STARTING WORK
You must make sure your vehicle is safe, both for you and for
people around you.
IF ANYTHING DOESN’T LOOK OR FEEL RIGHT, DON’T DRIVE YOUR VEHICLE.
REPORT THE PROBLEM TO YOUR SUPERVISOR.
WALK AROUND YOUR VEHICLE & CHECK IT OVER
• Make sure the batteries are charged. See page 36 for
battery charging and servicing information.
• Check that all wheels are in good condition.
• Look into and under the vehicle for signs of leaks.
• Turn the key to ON. See that the “beeper” and all display
lights are working. Try the horn.
• Make sure the Emergency Disconnect button works.
• See that all options are working if your vehicle is
so equipped.
• Check your vehicle for any damage that could be a hazard
to you or to people around you.
Vehicle
5
TEST DRIVE YOUR VEHICLE IN AN UNCONGESTED AREA
• Make certain the service panel door is closed.
• Check raise and lower. Platform should not elevate above
20 inches with gates open.
• Make sure the steering is smooth.
• Drive the vehicle slowly in both directions.
• Drive through the full speed range, in forward and reverse.
In forward, and with platform lowered, the speed should
be slower with gates closed.
• Check stopping distance in forward and reverse.
Caution, travel speed, load weight and floor conditions
can affect stopping distance.
• Know the distance it takes to stop before you start
working. If the stopping distance is too long to stop
safely, don’t drive the vehicle.
• If your vehicle is equipped with optional alarm or flashing
lights, make certain they are working.
CHECK THE AREA WHERE YOU’LL BE WORKING.
Report any hazards or unsafe conditions to your supervisor.
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Service Panel
LOCATION
The Service Panel is
behind the hinged
door at the front of
your vehicle.
Load
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Maintenance
Note:
Do not operate vehicle with
the service panel door down.
Battery Charging Display
(See pages 34 & 35 for instructions)
WARNING
This vehicle does not have
brakes, steering or travel
control when the switch is in
Push Mode.
Do not push vehicle while
operator is on platform.
Pushing speed must not
exceed 2 MPH.
Leaving the switch in Push Mode
may damage the battery.
Return switch to Drive Mode after
moving the vehicle.
WARNING
Drive Mode
Push Mode
Platform
Raise
Abnormal Charge
Charging
Charge Complete
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Base
8300-001A
Charging Socket or
Pullout Cord (optional)
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Continued
Note:
Service Panel
PUSH/DRIVE SWITCH
If for some reason your vehicle won’t drive,
put this switch in the Push Mode position.
This should release the brake so the vehicle
can be pushed. If it does not release,
contact your supervisor.
No one may ride anywhere on the vehicle
while it is being pushed. Pushing speed
must not exceed 2 MPH.
WARNING
WARNING
This vehicle does not have
brakes, steering or travel
control when the switch is in
Push Mode.
EMERGENCY DISCONNECT
Push down the red
Emergency Disconnect
button anytime your
vehicle isn’t working right.
Don’t use your vehicle.
Report the problem to
your supervisor.
Do not push vehicle while
operator is on platform.
Pushing speed must not
exceed 2 MPH.
Leaving the switch in Push Mode
may damage the battery.
Return switch to Drive Mode after
moving the vehicle.
Platform
8300-001A
Base
Drive Mode
Push Mode
Raise
Lower
Abnormal Charge
Charging
Charge Complete
Note:
RAISE & LOWER OVERRIDE SWITCHES
The switch on the lower left determines whether the operator
platform or this service panel has control of raise & lower.
If the left switch is on BASE, the right switch will control
raise and lower. The Raise & Lower buttons on the platform
won’t work until the left switch is placed back on PLATFORM.
If the Lowering button does not work, the
platform can be lowered by following the
instructions for operating a manual lowering
valve. Both the valve and the instructions
are located under the load deck.
Know the Hazards
DON’T LET THE OPERATOR GET HURT
Before you use the Raise/Lower override switches,
warn the operator to keep hands and feet inside the
operator area.
Don’t push the vehicle until the operator is off the
platform and the area is clear.
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Emergency
Note:
1
Note:
Manual Lowering
If you are unable to lower the truck to the
ground call for authorized assistance to help.
A manual lowering valve and instructions are
located under the load deck.
BEFORE USING THE MANUAL LOWERING VALVE
1. Make certain all people, including yourself, are clear of
the platform and load tray.
2. Warn the operator to stay completely inside the
operator area.
3. Stop lowering immediately if the chains become slack,
or any part of the platform gets caught.
SLACK CHAIN CONDITION
Always be alert for “RAISE PLATFORM”
shown on the display or any other indication
that the lift chains have become slack. A slack
chain condition can cause serious injury by
allowing the platform to drop suddenly.
MANUAL LOWERING VALVE
To lower the platform, pull the red knob.
To Lower
To stop the lowering, release the red knob.
To Stop
Lowering
Know the Hazards
DON’T LET THE OPERATOR GET HURT
Before you use the Manual Lowering Valve, warn the
operator to keep hands and feet inside the operator area.
Don’t push the vehicle until the operator is off the platform
and the area is clear.
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20
Protect
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1
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Battery Maintenance
BATTERIES & CHARGER
• Don’t charge or service the batteries unless you
are trained and authorized. See the Service
Manual for instructions.
• Charge batteries in areas designated for that
use. Do not expose the vehicle to moisture or
snow while charging. Don’t try to charge a
frozen battery.
• Wear protective eyewear, gloves and clothing
when servicing the batteries.
Load
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Maintenance
Note:
DANGER
Batteries can produce explosive gas. Do not
smoke, use open ame, or create an arc or sparks
near this battery. Ventilate well when in an enclosed
area and when charging.
This battery contains Sulfuric Acid which causes
severe burns. Do not get in eyes, on skin, or
clothing. In case of contact, ush immediately and
thoroughly with water. Get medical attention if your
eyes are affected.
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Continued
Battery Maintenance
TO CHARGE THE BATTERIES
• Turn the vehicle off or push the Emergency
Disconnect button.
• Use an extension cord less than 25 ft. long with a wire
size of 16 AWG or heavier.
• Plug one end of the extension cord into the charging
socket on the service panel.
• Plug the other end of the extension cord, or the
optional retractable cord, into a 120 volt AC outlet.
• Check the charging display on the service panel.
TROUBLE SHOOTING THE BATTERY CHARGER
• A red light means something is wrong with the charger.
Try plugging the charger in a second time. If the red light
still comes on, unplug the charger and notify your
supervisor.
• A yellow light means the charger is working.
• A green light means charging is finished. Unplug the
extension cord. The vehicle is ready to use.
• If none of the lights come on, the charger is not getting
power. Make sure the AC outlet is working and the
extension cord is OK.
Know the Hazards
BATTERIES CAN BE DANGEROUS
They produce fumes that can explode. They also
contain acid that can burn or disfigure you.
• Don’t service any batteries unless you are trained
and authorized.
• Never smoke or use open flames around batteries.
• Use protection such as gloves, eye shields, etc.
• Do battery work in a safe area provided by
your company.
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New Bremen, Ohio USA
© 2015 PF19391
Printed in U.S.A.
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