M
SERIES
Operator Manual
This operator manual has
information for all models
of series M plus some
options and accessories.
Some of the illustrations
and information may not
apply to your truck.
New Bremen, Ohio 45869 USA © 1997 PF12442- WEB Rev. 6/06 Printed in U.S.A.
The most
important
component
is you.
M
SERIES
You Must be Trained
IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED
Federal law states that only properly trained operators are
permitted to operate a powered industrial truck and that
STOP
your employer must train you and certify that you are
qualified to operate this powered industrial truck.
(OSHA §1910.178, Rev. 1999)
It’s the law, you must be trained and certified to
operate this truck. (OSHA § 1910.178, Rev. 1999)
You or others around you can be seriously injured or even killed
if you don't use this truck correctly.
Read and obey all warnings and instructions in this Manual* and
on the truck.
A dockboard can move or drop while you are on it. Or you could
drive of f a dock. Falls from docks or dockboards can cause serious
injury or even death. Make sure you are safe.
Inspect your truck before starting work, make sure it is in good
working order.
* Additional copies of this Operator Manual and all Truck Labels can be obtained
from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.
Do not operate this truck in your work place until you
have been trained and certified by your employer.
You could be killed or seriously injured if you are not
adequately trained for lift truck operation!
1 Warning
All rights reserved under International
and Pan American copyright conventions
Copyright 1997 Crown Equipment Corp.
You Must be Trained 2
Protect Yourself
Know the Hazards
LOOK WHERE YOU'RE GOING
Always be alert to the area around you and watch where
you are walking. Be careful that you don't get pinned or
crushed between the truck and a fixed object such as a
wall or post.
USE YOUR TRUCK CAREFULLY
• Watch your hands and your feet. A foot or hand caught
between the truck and a fixed object will be crushed or
even cut off.
• Keep to the side of the truck while traveling power unit
first. Make certain the truck won't hit the back of your
leg or foot. Don't let the truck run over your foot.
• If traveling forks first, keep both hands on the control
handle and be careful when changing direction of travel.
Keep your feet clear of the truck.
• Keep your truck under control at all times. Operate at
a speed that allows you to stop safely. Be even more
careful on slippery or uneven surfaces. Do not run
over objects on the floor.
• Perform all truck movements smoothly and at a speed
that will give you time to react in an emergency.
Know the Hazards
AVOID FALLS AND TIPOVERS
Tipovers and falls are very serious accidents, you can be
crushed or even killed. The best way to prevent injury is
to know where you are at all times and follow the rules
of safe truck operation.
• Be extremely careful when working around docks,
dockboards and trailers.
• Stay away from the edge of docks and ramps.
• Make sure dockboards are secure.
• Check that trailer wheels are chocked.
• Travel with the load or forks close to the ground. Watch
for overhead obstructions. Perform all truck movements
smoothly and at a speed that will give you time to react
in an emergency.
• An unloaded truck can tip over also. You must be just
as careful using an unloaded truck as you are using a
loaded one.
WARNING
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
USE YOUR TRUCK SAFELY
• Keep your hands and feet away from all moving parts
such as masts, chains, forks or wheels.
• Never stand on or under the forks, or allow anyone else
to stand on or under them. The only way to lift people
07
is with an approved platform. Never ride on the truck or
allow anyone else to ride. There is no safe place to sit
or stand.
3 Protect Yourself
• Before you leave your truck:
• Lower the forks to the floor.
• Shut the truck off with the key or disconnect the battery .
Protect Yourself 4
Contents
Know the Hazards
Traveling
19 Traveling
Warning
What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
the better and safer operator you can be. Here are some
guides to using this manual.
1
You Must be Trained
Protect Yourself
Contents
What's in it for You?
Your Walkie Lift Truck
Lift Truck Parts
Capacity & Load Center
Capacity Plate
Power On & Off
Braking
Raising & Lowering
Steering & Travel
Traveling
Daily Safety Check
Be a Safe Operator
Battery Maintenance
Warning Labels
11
13
15
16
17
18
19
21
23
27
30
2
3
5
6
7
9
QUICK LOCATORS
In addition to the "Contents" page you
can use page headings to find topics.
Some pages also have a picture of the
truck in the corner showing features or
functions covered on that page.
"KNOW THE HAZARDS"
W atch for and read these special blocks.
You will find information about
possible safety hazards and how to
avoid them.
HOW-TO-DRAWINGS
On many pages you will find pictures
as well as text to help you understand
how to use your truck safely and
productively.
5 Contents
What's in it for You? 6
Your Walkie Lift Truck
Path of
Truck
Recommended
Walking Area
WALKIE LIFT TRUCKS
Your walkie lift truck can be used to lift, move
and stack loads. It is designed to travel short
distances and operate in areas with limited space.
YOUR LIFT TRUCK IS NOT AN AUTOMOBILE
With a load it may weigh more than an
automobile.
• You don't steer the same.
• You don't brake the same.
HOW TO OPERATE YOUR TRUCK
Forks First
When traveling forks first use both hands to
operate the control handle.
W atch your feet if you change direction of travel.
Power Unit First
When traveling power unit first stay to one side
of the truck and slightly ahead of the power unit.
Use the hand closest to the truck to operate the
control handle.
Watch your feet.
Stay out of the path of the truck.
BUILT TO STANDARDS
This truck was designed and built
to current industry and government
standards and guidelines. For more
information see the following:
• American National Standards
Institute (ASME) B56.1
• Occupational Safety and Health
Act (OSHA) §1910.178
Rev. 1999
• Underwriters Laboratory
(UL) 583
• National Fire Prevention
Association (NFPA) 505
Hand on
the control
7 Your Walkie Lift Truck
Walk to the side
Feet clear of the truck
Your Walkie Lift Truck 8