This operator manual
has information for
all models of series
B plus some options and
accessories. Some of the
illustrations and information
Operator Manual
may not apply to your truck.
The most important component is you.
New Bremen, Ohio 45869 USA © 2002 PF12507-WEB Rev. 6/06 Printed in U.S.A.
WARNING
You must be trained and authorized to
operate this truck.
You or others around you can be seriously injured or even
killed if you don't use this truck correctly.
Read and obey all warnings and instructions in this Manual*
and on the truck.
A dockboard can move or drop while you are on it. Or you
could fall off a dock. Falls from docks or dockboards can
cause serious injury or even death. Make sure you are
safe.
You Must be Trained
YOU MUST BE TRAINED
ASME B56.10-1992 states that only authorized operators
who have been properly trained are permitted to operate
STOP
a manually propelled high lift industrial truck. Your
employer must train you and should show that you are
authorized to operate this lift truck.
Do not operate this truck
been trained and authorized by your employer.
You could be killed or seriously injured
adequately trained to operate this lift truck!
in your work place until you have
if you are not
Inspect your truck before starting work, make sure it is in
good working order.
* Additional copies of this Operator Manual and all Truck Labels can be
obtained from Crown Equipment Corporation, New Bremen, Ohio 45869
U.S.A.
1 Warning
All rights reserved under International
and Pan American copyright conventions
Copyright 2002 Crown Equipment Corp.
You Must be Trained 2
Protect Yourself
Know the Hazards
USE YOUR TRUCK CAREFULLY, LOOK WHERE YOU'RE GOING
• Travel with the load or forks close to the floor. Stay
away from inclines or sloping floors. To stop a loaded
truck in an emergency, lower the forks to the floor, or
carefully guide the truck into a wall or other solid
object. Watch for shifting or falling loads.
• Watch your hands and your feet. Always be alert to
the area around you and watch where you are walking.
A foot or hand caught between the truck and a fixed
object will be crushed or even cut off.
• Operate on level, smooth, dry floors. Do not operate
on ramps or inclines. Do not run over objects on the
floor.
• Keep your truck under control at all times. Move at a
comfortable walking speed. Perform all truck
movements smoothly and at a speed that will give you
time to react in an emergency.
• While maneuvering the truck or moving power unit
first, keep both hands on the push bar grips, and make
certain the truck or wheels won’t hit your legs or feet.
Know the Hazards
AVOID FALLS AND TIPOVERS
Tipovers and falls are very serious accidents, you can be
crushed or even killed. The best way to prevent injury
is to know where you are at all times and follow the rules
of safe truck operation.
• Travel with the load or forks close to the floor. Watch
for overhead obstructions. Perform all truck movements
smoothly and at a speed that will give you time to react
in an emergency.
• Be extremely careful when working around docks,
dockboards and trailers.
• Stay away from the edge of docks and ramps. Do not
operate this truck on ramps or inclines.
• Make sure dockboards are secure.
• Check that trailer wheels are chocked.
• An unloaded truck can tip over also. You must be just
as careful using an unloaded truck as you are using a
loaded one.
WARNING
Stay clear of all
moving parts.
Moving parts can
cut or crush hands,
feet, arms or legs.
07
3 Protect Yourself
USE YOUR TRUCK SAFELY
• Keep your hands and feet away from all moving parts
such as masts, chains, forks or wheels.
• Never stand on or under the forks, or allow anyone
else to stand on or under them. The only way to lift
people is with an approved platform. Never ride on
the truck or allow anyone else to ride. There is no
safe place to sit or stand.
• Before you leave your truck: lower the forks to the
floor, apply the floor locks and disconnect the battery.
Continued next page...
Protect Yourself 4
Protect Yourself 4
Contents
B
Serial Number
Attachment Data
Truck Weight with Max. Battery
Capacity with Mast Vertical
Units of measure, kg/mm(lb/in)
Capacity
Truck Type
000-001C
Load
Center
B
Capacity & Load Center
9 Capacity & Load Center Capacity & Load Center 10
B
Serial Number
Attachment Data
Truck Weight with Max. Battery
Capacity with Mast Vertical
Units of measure, kg/mm(lb/in)
Capacity
Truck Type
000-001C
Load
Center
B
What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
the better and safer operator you can be. Here are some
guides to using this manual.
Warning
You Must be Trained
Protect Yourself
Contents
What's in it for You?
Your Walkie Lift Truck
Lift Truck Parts
Capacity & Load Center
Capacity Plate
Traveling
Controls
Daily Safety Check
Be a Safe Operator
Battery Maintenance
Warning Labels
11
13
15
16
17
20
22
1
2
QUICK LOCATORS
In addition to the "Contents" page you
3
5
can use page headings to find topics.
Some pages also have a picture of the
truck in the corner showing features
6
or functions covered on that page.
7
"KNOW THE HAZARDS"
8
Know the Hazards
9
445(980)
445(980)
11 Capacity Plate
500(20)
500(20)
E
E
CLAMP
CLAMP
A1234567
A1234567
680(1500)
680(1500)
565(1250)
565(1250)
3300(130)
3300(130)
3300(130)
3300(130)
SAMPLE
SAMPLE
500(20)
500(20)
600(24)
600(24)
Watch for and read these special
blocks. You will find information about
possible safety hazards and how to
avoid them.
HOW-TO-DRAWINGS
On many pages you will find pictures
as well as text to help you understand
how to use your truck safely and
productively.
5 Contents
What's in it for You? 6