transcribed, stored in a retrieval system, or translated into any language in any
form by any means without the written permission of Crown International, Inc.
Printed in U.S.A.
Crown attempts to provide information that is accurate, complete, and useful.
Should you find inadequacies in the text, please send your comments to the following address:
This section provides a general description of the FM30, FM100,
and FM250 transmitters and introduces you to safety conventions
used within this document. Review this material before installing
or operating the transmitter.
Getting Acquainted
1–1
I
1.1Your Transmitter
The FM30, FM100, and FM250 are members of a family of FM stereo broadcast
transmitters. Crown transmitters are known for their integration, ease-of-use, and
reliability.
The integration is most apparent in the standard transmitter configuration which
incorporates audio processing, stereo generation, and RF amplification without
compromised signal quality. A single Crown transmitter can replace several pieces
of equipment in a traditional system.
Ease-of-use is apparent in the user-friendly front panel interface and in the installation procedure. Simply select your operating frequency (using 4 internal
switches), add an audio source, attach an antenna, and connect AC or DC power
and you're ready to broadcast. Of course, the FM series of transmitters also feature
more sophisticated inputs and monitoring connections if needed.
Reliability is a Crown tradition. The first Crown transmitters were designed for
rigors of worldwide and potentially portable use. The modular design, quality
components, engineering approach, and high production standards ensure stable
performance.
Remote control and metering of the transmitter is made possible through a builtin I/O port. For more direct monitoring, the front panel includes a digital multimeter display and status indicators. Automatic control circuitry provides protection for high VSWR as well as high current, voltage, and temperature conditions.
This manual describes the FM30, FM100, and FM250 because all three transmitters share common design factors. Specific product differences are noted throughout the manual. In physical appearance, the FM30 differs from the FM100 and
FM250 in that it lacks the power amplifier and cooling fan assembly on the back
panel.
1–2
FM30/FM100/FM250 User's Manual
1.2Applications and Options
Crown transmitters are designed for versatility in applications. They have been used
as stand-alone and backup transmitters and in booster, translator, satellator, and
nearcast applications. The following discussion describes these applications further.
Model numbers describe the configuration of the product (which has to do with its
intended purpose) and the RF output power which you can expect.
The number portion of each name represents the maximum RF output power. The
FM250, for example, can generate up to 250 watts of RF output power.
Suffix letters describe the configuration. The FM250T, for example, is the standard
or transmitter configuration. Except where specified, this document describes the
transmitter configuration. In this configuration, the product includes the following
components (functions):
Illustration 1–2 Standard (Transmitter) Configuration
Low-pass
Filtering
Metering
Getting Acquainted
1–3
I
1.2.1Stand-Alone
In the standard configuration, the FM30, FM100, and FM250 are ideal stand-alone
transmitters. When you add an audio source (monaural, L/R stereo, or composite
signal), an antenna, and AC or DC power, the transmitter becomes a complete FM
stereo broadcast station, capable of serving a community.
As stand-alone transmitters, Crown units often replace multiple pieces of equipment in a traditional setup (exciter, audio processor, RF amplifier).
1.2.2Backup
In the standard configuration, Crown transmitters are also used in backup applications. Should your primary transmitter become disabled, you can continue to
broadcast while repairs take place. In addition, the FM transmitters can replace
disabled portions of your existing system including the exciter, audio processor, or
amplifier. Transfer switches on each side of the existing and backup transmitters
make the change-over possible with minimal downtime.
The DC operation option of the FM30, FM100, and FM250 make them attractive
backup units for those times when AC power is lost.
1.2.3Booster
Also in the standard configuration, Crown transmitters have been used as booster
transmitters. Booster applications typically involve certain geographic factors
which prevent your system from broadcasting to the full coverage area allowable.
For example, a mountain range might block your signal to a portion of your
coverage area. Careful placement of a Crown transmitter, operating on the same
frequency as your primary transmitter, can help you reach full coverage.
1.2.4Exciter
In addition to the standard configuration, the FM30, FM100, and FM250 are
available in optional configurations to meet a variety of needs.
An "E" suffix, as in the FM30E, for example, represents an exciter-only configuration. In this configuration, the audio processor and stereo generator boards are
replaced with circuitry to bypass their function. The exciter configurations are the
least expensive way to get Crown-quality components into your transmission
system.
You might consider the Crown exciter when other portions of your system are
performing satisfactorily and you want to maximize your investment in present
equipment.
1–4
FM30/FM100/FM250 User's Manual
1.2.5Translator
A receiver configuration (FM100R, for example) replaces the audio processor and
stereo generator boards with a receiver module. This added feature makes the
FM30, FM100, and FM250 ideal for translator service in terrestrial-fed networks.
These networks represent a popular and effective way to increase your broadcasting
coverage. Translators, acting as repeater emitters, are necessary links in this chain
of events.
Traditionally, network engineers have relied on multiple steps and multiple pieces
of equipment to accomplish the task. Others have integrated the translator
function (receiver and exciter) to feed an amplifier. Crown, on the other hand,
starts with an integrated transmitter and adds a solid-state Receiver Module to
form the ideal translator.
Receiver
Module
(option)
Frequency
Selection
®
RF In
RF Exciter
Metering
Low-pass
Filter
RF Out
FM250
Illustration 1–3 Crown's Integrated Translator
This option enables RF in and RF out on any of Crown’s FM series of transmitters.
In addition, the module supplies a composite output to the RF exciter portion of
the transmitter. From here, the signal is brought to full power by the built-in
power amplifier for retransmission. The Receiver Module has been specifically
designed to handle SCA channel output up to 100 kHz for audio and high-speed
data.
FSK ID programming is built-in to ensure compliance with FCC regulations
regarding the on-air identification of translators. Simply specify the call sign of
the repeater station when ordering. Should you need to change the location of the
translator, replacement FSK chips are available. The Receiver Module option
should be ordered at the time of initial transmitter purchase. However, an option
kit is available for field converting existing Crown units.
In the translator configuration there are differences in the function of the front
panel, see Section 3 for a description.
Getting Acquainted
1–5
I
1.2.6Satellator
One additional option is available for all configurations—an FSK Identifier (FSK
IDer). This added feature enables the FM30, FM100, and FM250 to transmit its
call sign or operating frequency in a Morse code style. This option is intended for
use in satellite-fed networks. Transmitters equipped in this fashion are often
known as "satellators."
Connect the transmitter to your satellite receiver and the pre-programmed FSK
IDer does the rest—shifting the frequency to comply with FCC requirements and
in a manner that is unnoticeable to the listener. The FSK IDer module should be
ordered at the time you order your transmitter, but is available separately (factory
programmed for your installation).
Low-pass
Filter
Stereo
Generator
Audio
Processor
®
Illustration 1–4 Transmitter with FSK IDer Option
Add the FSK IDer option to the exciter configuration for the most economical
satellator (a composite input signal is required).
RF Exciter
Metering
RF Out
FM250
1.2.7Nearcasting
The output power of an FM30 transmitter Can be reduced to a level that could
Function as a near-cast transmitter. Crown transmitters have been used in this
way for language translation, for rebroadcasting the audio of sporting events within
a stadium, and for specialized local radio. The FM30 is the only transmitter that is
appropriate for this application.
RF Output Impedance 50 Ω
Frequency StabilityMeets FCC specifications from
0-50 degrees C
Audio Input Impedance50 kΩ bridging, balanced, or 600 Ω
Audio Input LevelSelectable for –10 dBm to +10 dBm for
75 kHz deviation at 400 Hz
Pre-emphasisSelectable for 25, 50, or 75 µsec; or
Flat
Audio ResponseConforms to 75 µsec pre-emphasis
curve as follows
Complete transmitter±0.30 dB (50 Hz–10 kHz)
±1.0 dB (10 kHz–15 kHz)
Exciter only±0.25 dB (50 Hz–15 kHz)
Distortion (THD + Noise)
Complete transmitterLess than 0.7% (at 15 kHz)
Exciter onlyLess than 0.3% (50 Hz–15 kHz)
Stereo Separation
Complete transmitterBetter than –40 dB (50 Hz–15 kHz)
Exciter onlyBetter than –40 dB (50 Hz–15 kHz)
CrosstalkMain into sub, better than –40 dB
Sub into main, better than –40 dB
Stereo Pilot19 kHz ±2 Hz, 9% modulation
Getting Acquainted
1–7
I
Subcarrier Suppression50 dB below ±75 kHz deviation
FM S/N Ratio (FM noise)
Complete transmitterBetter than –60 dB
Exciter onlyBetter than –70 dB
AM S/N RatioAsynchronous and synchronous noise
better than FCC requirements
RF Bandwidth±120 kHz, better than –35 dB
±240 kHz, better than –45 dB
RF Spurious ProductsBetter than –70 dB
Operating EnvironmentTemperature (0o C –50o C)
Humidity (0–80% at 20o C)
Maximum Altitude (3,000 meters; 9843
feet)
AC Power100, 120, 220, or 240 volts (+10%/
–15%); 50/60 Hz
FM30115 VA
FM100297 VA
FM250550 VA
DC Power
FM3024–36 volts (36 volts at 3 amps required for
full output power)
FM100 and FM25036–62 volts [48 volts at 5 amps (FM100) or
72 volts at 8 amps (FM250) required for
full output power]
1–8
FM30/FM100/FM250 User's Manual
Note: We set voltage and ampere requirements to assist you in designing your
system. Depending on your operating frequency, actual requirements for maximum
voltage and current readings are 10–15% lower than stated.
RegulatoryType notified for FCC parts 73 and 74
Meets FCC, DOC, and CCIR requirements
Dimensions13.5 x 41.9 x 44.5 cm
(5.25 x 16.5 x 17.5 inches)
Weight
FM3010.5 kg (23 lbs)
13.6 kg (30 lbs) shipping weight
FM10011.4 kg (25 lbs)
14.5 kg (32 lbs) shipping weight
FM25016.8 kg (37 lbs)
20.0 kg (44 lbs) shipping weight
Getting Acquainted
1–9
I
1.4Receiver Specifications
MonauralSensitivity (demodulated, de-emphasized)
3.5 µV for signal-to-noise > 50 dB
StereoSensitivity (19–kHz pilot frequency added)
31µV for signal-to-noise > 50 dB
Connector Standard type N, 50 Ω
Shipping Weight 1 lb
1.5Safety Considerations
Crown Broadcast assumes the responsibility for providing you a safe product and
safety guidelines during its use. “Safety” means protection to all individuals who
install, operate, and service the transmitter as well as protection of the transmitter
itself. To promote safety, we use standard hazard alert labeling on the product and
in this manual. Follow the associated guidelines to avoid potential hazard.
1.5.1Dangers
DANGER represents the most severe hazard alert. Extreme bodily harm or death
will occur if DANGER guidelines are not followed.
1.5.2Warnings
WARNING represents hazards which could result in severe injury or death.
1.5.3Cautions
CAUTION indicates potential personal injury, or equipment or property damage if
the associated guidelines are not followed. Particular cautions in this text also
indicate unauthorized radio-frequency operation.
Type of Hazard
WARNING
Severe shock hazard!
Pictorial Indication
of Hazard
Turn power off and
wait approximately 1
minute for capacitors
to discharge before
handling them.
Explanation
of Hazard
1–10
Illustration 1–5 Sample Hazard Alert
FM30/FM100/FM250 User's Manual
®
Section 2—Installation
This section provides important guidelines for installing your transmitter . Review this information carefully for proper installation.
Installation
2–1
CAUTION
Possible equipment damage!
Before operating the transmitter for
the first time, check for the proper AC
line voltage setting and frequency
selection as described in sections 2.2
and 2.3.
2.1Operating Environment
You can install the FM transmitter in a standard component rack or on a suitable
surface such as a bench or desk. In any case, the area should be as clean and wellventilated as possible. Always allow for at least 2 cm of clearance under the unit for
ventilation. If you set the transmitter on a flat surface, install spacers on the
bottom cover plate. If you install the transmitter in a rack, provide adequate
clearance above and below. Do not locate the transmitter directly above a hot piece
of equipment.
2.2Power Connections
The FM30, FM100, and FM250 operate on 100, 120, 220, or 240 volts AC (50 or 60
Hz; single phase). Each transmitter can operate on DC power as well (28 volts for
the FM30, 36 volts for the FM100, and 62 volts for the FM250). The transmitter
can operate on fewer volts DC, but with reduced RF output power (see section 1.2).
In addition, the transmitter isolates the AC and DC sources; both can be connected
at the same time to provide battery backup in the event of an AC power failure.
2.2.1AC Line Voltage Setting
To change the voltage setting, follow these steps:
1.Disconnect the power cord if it is attached.
2.Open the cover of the power connector assembly using a small, flat blade
screwdriver . See Illustration 2–1.
3.Insert the screwdriver into the voltage selection slot and remove the drum
from the assembly.
4.Rotate the drum to select the desired voltage. See Illustration 2–2.
5.Replace the drum and cover and check to see that the correct voltage appears
in the connector window.
6.Connect the AC power cord.
2–2
FM30/FM100/FM250 User's Manual
120Vac
Illustration 2–1 Removing the Power Connector Cover
Installation
remove drum
before turn
120Vac
220Vac
240Vac
Illustration 2–2 Selecting an AC Line Voltage
2–3
2.2.2Fuses
The fuse holders are located in the power connector assembly just below the voltage
selector .
120Vac
220Vac
240Vac
remove drum
before turn
Illustration 2–3 Fuse Holder
For 100 to 120 VAC operation, use the fuse installed at the factory. For 220 to 240
VAC operation, use the slow-blow fuse located in a hardware kit within the
transmitter packaging. Consult the following table:
TransmitterInput PowerFuse
FM30100–120 V3 A
220–240 V1.5 A
FM100100–120 V6.3 A
220–240 V4 A
FM250100–120 V12.5 A
220–240 V6.3 A
Illustration 2–4 Fuse Reference Table
2–4
FM30/FM100/FM250 User's Manual
2.2.3Battery Power
Your transmitter can operate on a DC power source (such as 3 or 4, 12–volt automotive batteries connected in series). The FM30 requires 28 volts DC for full
output power , while the FM100 requires 36 volts, and FM250 requires 62 volts for
full output power. Connect the batteries to the red (+) and black (–) battery input
binding posts on the rear panel.
SCA IN
1
23
COMPOSITE IN
R
MONITOR
REMOTE I/O
RIGHT
L
CIRCUIT
BREAKER
OFF
LEFT/MONO
+
–
36 VDC
B
A
T
T
E
R
Y
Illustration 2–5 DC Input Terminals
CAUTION
Possible equipment damage!
Never connect a battery charger to the
input terminals of the transmitter
unless a battery is also connected.
Voltage peaks from a typical charger
(without the load of a battery) can be
destructive to the transmitter.
DC Input Terminals
2.3Frequency (Channel) Selection
You may select an operating frequency of 87 to 108 MHz in the FM broadcast band.
Pins 9 and 10 of HD2 on the RF Exciter board are jumpered for frequencies
other than these such as the optional Japan frequencies of 76-90 MHz.
T o adjust the operating frequency, follow these steps:
1.Remove the top cover by removing 18 screws.
Installation
2–5
2.Locate the RF Exciter board and identify the frequency selector switches
which will be used to change the setting. See Illustrations 2–6 and 2–7.
3.Use small flat blade screwdriver or another suitable device to rotate the
switches to the desired setting. (The selected number will appear directly
above the white indicator dot on each switch.) See examples of selected
frequencies in the illustration below.
= 88.1 MHz
= 107.9 MHz
Illustration 2–8 Two Sample Frequency Selections
2–6
FM30/FM100/FM250 User's Manual
2.3.1Modulation Compensator
The Modulation trim-potentiometer (see illustration 2–6) compensates for slight
variations in deviation sensitivity with frequency. Set the trim-pot dial according to
the following graph:
Modulation Compensation Pot Setting
90
80
70
60
50
40
30
20
10
0
7580859095100105110
Frequency (MHz)
Illustration 2–9 Modulation Compensator Settings
These compensator settings are approximate. Each mark on the potentiometer
represents about 1.8% modulation compensation. For more exact settings, refer to
section 5.2.2.
Installation
2–7
2.4Receiver Frequency Selection
If you have a transmitter equipped with the receiver option, you will need to set the
receiving or incoming frequency.
1.With the top cover removed, locate the receiver module and the two switches
(labeled SW1 and SW2).
Frequency Selection Switches
Receiver
Module
®
FM250
Illustration 2–10 Receiver Module Switches
2.Use the adjacent chart to set the switches for the desired incoming frequency.
3.After setting the frequency, replace the top cover and screws.
2–8
FM30/FM100/FM250 User's Manual
Frequency SW1 SW2
87.900
88.080
88.101
88.281
88.302
88.482
88.503
88.683
88.704
88.884
88.905
89.085
89.106
89.286
89.307
89.487
89.508
89.688
89.709
89.889
89.90A
90.08A
90.10B
90.28B
90.30C
90.48C
90.50D
90.68D
90.70E
90.88E
90.90F
91.08F
91.110
91.290
91.311
91.491
91.512
91.692
91.713
91.893
91.914
92.094
92.115
92.295
92.316
92.496
92.517
92.697
92.718
92.898
92.919
FrequencySW1SW2
93.099
93.11A
93.29A
93.31B
93.49B
93.51C
93.69C
93.71D
93.89D
93.91E
94.09E
94.11F
94.29F
94.320
94.4A0
94.521
94.6A1
94.722
94.8A2
94.923
95.0A3
95.124
95.2A4
95.325
95.4A5
95.526
95.6A6
95.727
95.8A7
95.928
96.0A8
96.129
96.2A9
96.32A
96.4AA
96.52B
96.6AB
96.72C
96.8AC
96.92D
97.0AD
97.12E
97.2AE
97.32F
97.4AF
97.530
97.6B0
97.731
97.8B1
97.932
FrequencySW1SW2
98.0B2
98.133
98.2B3
98.334
98.4B4
98.535
98.6B5
98.736
98.8B6
98.937
99.0B7
99.138
99.2B8
99.339
99.4B9
99.53A
99.6BA
99.73B
99.8BB
99.93C
100.0BC
100.13D
100.2BD
100.33E
100.4BE
100.53F
100.6BF
100.740
100.8C0
100.941
101.0C1
101.142
101.2C2
101.343
101.4C3
101.544
101.6C4
101.745
101.8C5
101.946
102.0C6
102.147
102.2C7
102.348
102.4C8
102.549
102.6C9
102.74A
102.8CA
102.94B
FrequencySW1SW2
103.0CB
103.14C
103.2CC
103.34D
103.4CD
103.54E
103.6CE
103.74F
103.8CF
103.950
104.0D0
104.151
104.2D1
104.352
104.4D2
104.553
104.6D3
104.754
104.8D4
104.955
105.0D5
105.156
105.2D6
105.357
105.4D7
105.558
105.6D8
105.759
105.8D9
105.95A
106.0DA
106.15B
106.2DB
106.35C
106.4DC
106.55D
106.6DD
106.75E
106.8DE
106.95F
107.0DF
107.160
107.2E0
107.361
107.4E1
107.562
107.6E2
107.763
107.8E3
107.964
108.0E4
Installation
Illustration 2–11 Receiver Frequency Selection
2–9
2.5RF Connections
Connect the RF load, an antenna or the input of an external power amplifier , to the
type-N, RF output connector on the rear panel. VSWR should be 1.5:1 or better.
WARNING
Severe shock hazard!
Do not touch the inner
portion of the RF
output connector
when transmitter
power is on.
The RF monitor is intended primarily for a modulation monitor connection.
Information gained through this connection can supplement that which is available
on the transmitter front panel displays.
If your transmitter is equipped with the receiver option, connect the incoming RF
to the RF IN connector.
RF Output
Connector
RF Output
Monitor
RF Input Connector
(receiver option only)
120Vac
Illustration 2–12 RF Connections
2–10
FM30/FM100/FM250 User's Manual
2.6Audio Input Connections
Attach audio inputs to the Left and Right XLR connectors on the rear panel. (The
Left channel audio is used on Mono.) Pin 1 of the XLR connector goes to chassis
ground. Pins 2 and 3 represent a balanced differential input with an impedance of
about 50 kΩ. They may be connected to balanced or unbalanced left and right
program sources.
The audio input cables should be shielded pairs, whether the source is balanced or
unbalanced. For an unbalanced program source, one line (preferably the one
connecting to pin 3) should be grounded to the shield at the source. Audio will
then connect to the line going to pin 2.
SCA IN
1
23
COMPOSITE IN
R
MONITOR
REMOTE I/O
RIGHT
L
LEFT/MONO
Audio Inputs
B
+
CIRCUIT
BREAKER
OFF
A
T
T
E
R
Y
–
36 VDC
Illustration 2–13 XLR Audio Input Connectors
By bringing the audio return line back to the program source, the balanced
differential input of the transmitter is used to best advantage to minimize noise.
This practice is especially helpful if the program lines are fairly long, but is a good
practice for any distance.
If the program source requires a 600 Ω termination, see the motherboard
configuration chart on page 6-14 for the proper configuration of the jumpers.
Installation
2–11
2.7SCA Input Connections
You can connect external SCA generators to the SCA In connectors (BNC-type) on
the rear panel. The inputs are intended for the 60 kHz to 99 kHz range, but a lower
frequency may be used if the transmitter is operated in Mono mode. (The 23 to 53
kHz band is used for stereo transmission.) For 7.5 kHz deviation (10%
modulation), input of approximately 3.5–volts (peak-to-peak) is required.
SCA IN
1
23
COMPOSITE IN
R
MONITOR
REMOTE I/O
RIGHT
L
LEFT/MONO
SCA Inputs
B
+
CIRCUIT
BREAKER
OFF
A
T
T
E
R
Y
–
36 VDC
Illustration 2–14 SCA Input Connectors
2.8Composite Input Connection
You may feed composite stereo (or mono audio) directly to the RF exciter, bypassing
the internal audio processor and stereo generator . To use the Crown transmitter as
an RF Exciter only ("E" version or when using the "T" version with composite
input), it is necessary to use the Composite Input section of the transmitter. This
will feed composite stereo (or mono audio) directly to the RF exciter . In the "T"
version, this will bypass the internal audio processor and stereo generator.
Input sensitivity is approximately 3.5–volt P-P for 75 kHz deviation.
1.Enable the Composite Input by grounding pin 9 of the Remote I/O
connector (see Illustration 2–17).
2.Connect the composite signal using the Composite In BNC connector .
2–12
FM30/FM100/FM250 User's Manual
Composite In
BNC Connector
SCA IN
1
23
COMPOSITE IN
R
MONITOR
REMOTE I/O
RIGHT
L
CIRCUIT
BREAKER
OFF
LEFT/MONO
+
–
36 VDC
B
A
T
T
E
R
Y
Audio Monitor Jacks
Illustration 2–15 Composite In and Audio Monitor Connections
2.9Audio Monitor Connections
Processed, de-emphasized samples of the left and right audio inputs to the stereo
generator are available at the Monitor jacks on the rear panel. The signals are
suitable for feeding a studio monitor and for doing audio testing. De-emphasis is
normally set for 75 µsec; set to 50 µsec by moving jumpers, JP203 and JP204, on
the Stereo Generator board.
2.10Pre-emphasis Selection
Select the pre-emphasis curve (75 µsec, 50 µsec, 25 µsec, or Flat) by jumpering the
appropriate pins of header JP1 on the audio processor board. If you change the preemphasis, change the de-emphasis jumpers JP203 and JP204 on the Stereo
Generator board to match.
Installation
2–13
2.11Program Input Fault Time-out
You can enable an automatic turn-off of the carrier in the event of program failure.
To enable this option, see illustration 2-17 on page 2-15. The time between program
failure and carrier turn-off is set by a jumper (JP1) on the voltage regulator board
(see page 6–17 for board location). Jumper pins 1 and 2 (the two pins closest
to the edge of the board) for a delay of approximately 30 seconds; pins 3 and 4 for a
2–minute delay; pins 5 and 6 for a 4–minute delay, and pins 7 and 8 for an 8–
minute delay.
2.12 Remote I/O Connector
Remote control and remote metering of the transmitter is made possible through a
15–pin, D-sub connector on the rear panel. (No connections are required for
normal operation.)
Remote I/O
SCA IN
1
23
COMPOSITE IN
R
MONITOR
REMOTE I/O
RIGHT
L
CIRCUIT
BREAKER
OFF
LEFT/MONO
+
–
36 VDC
B
A
T
T
E
R
Y
Illustration 2–16 Remote I/O Connector
Illustration 2-17 on page 2-15 summarizes the Remote I/O pin connections.
2–14
FM30/FM100/FM250 User's Manual
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