Crown CTs 600 User Manual

Operation Manual
CTs 2-Channel Series
CTs 600
CTs 1200
CTs 2000
CTs 3000
Obtaining Other Language Versions:
local Crown Distributor. If you need assistance locating your local distributor, please contact Crown at 574-294-8000. This manual does not include all of the details of design, production, or variations of the equipment. Nor does it cover every possible
situation which may arise during installation, operation or maintenance. The information provided in this manual was deemed accurate as of the publication date. However, updates to this information may have
Trademark Notice:
IQwic, PIP and PIP2 are trademarks of Crown International. Other trademarks are the property of their respective owners.
© 2005 by Crown Audio®, Inc. 1718 W. Mishawaka Rd., Elkhart, Indiana 46517-9439 U.S.A. Telephone: 574-294-8000
Com-Tech, BCA, Crown, Crown Audio, Amcron and Multi-Mode are registered trademarks of Crown International.
To obtain information in another language about the use of this product, please contact your
Some models may be exported under the name Amcron.
®
134433-6
7/05
Important Safety Instructions
CTs 2-Channel Power Amplifiers
1) Read these instructions.
2) Keep these instructions.
3) Heed all warnings.
4) Follow all instructions.
5) Do not use this apparatus near water.
6) Clean only with a dry cloth.
7) Do not block any ventilation openings. Install in accordance with the manufacturer’s instruc­tions.
8) Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat.
9) Do not defeat the safety purpose of the polar­ized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet.
10) Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles, and the point where they exit from the apparatus.
11) Only use attachments/accessories specified by the manufacturer.
12) Use only with a cart, stand, bracket, or table specified by the manufacturer, or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over.
13) Unplug this apparatus during lightning storms or when unused for long periods of time.
14) Refer all servicing to qualified service person­nel. Servicing is required when the apparatus has been damaged in any way, such as power­supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
15) To reduce the risk of fire or electric shock, do not expose this apparatus to rain or moisture.
16) Do not expose to dripping or splashing. Do not place objects filled with liquid on unit.
TO PREVENT ELECTRIC SHOCK DO NOT REMOVE TOP OR BOTTOM COVERS. NO USER SERVICE­ABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
À PRÉVENIR LE CHOC ÉLECTRIQUE N’ENLEVEZ PAS LES COUVERCLES. IL N’Y A PAS DES PAR­TIES SERVICEABLE À L’INTÉRIEUR. TOUS REPA­RATIONS DOIT ETRE FAIRE PAR PERSONNEL QUALIFIÉ SEULMENT.
TO COMPLETELY DISCONNECT THIS EQUIPMENT FROM THE AC MAINS, DISCONNECT THE POWER SUPPLY CORD PLUG FROM THE AC RECEPTA­CLE. THE MAINS PLUG OF THE POWER SUPPLY CORD SHALL REMAIN READILY OPERABLE.
IMPORTANT
CTs Series amplifiers require Class 2 output wiring.
MAGNETIC FIELD
CAUTION! Do not locate sensitive high-gain equip­ment such as preamplifiers or tape decks directly above or below the unit. Because this amplifier has a high power density, it has a strong magnetic field which can induce hum into unshielded devices that are located nearby. The field is strongest just above and below the unit.
If an equipment rack is used, we recommend locat­ing the amplifier(s) in the bottom of the rack and the preamplifier or other sensitive equipment at the top.
WATCH FOR THESE SYMBOLS:
The lightning bolt triangle is used to alert the user to the risk of electric shock.
The exclamation point triangle is used to alert the user to important operating or maintenance instruc­tions.
This device complies with part 15 of the FCC rules. Operation is subject to the following
FCC COMPLIANCE NOTICE
two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equip­ment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the operation manual, may cause harmful interference to radio commu­nications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television recep­tion, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
page 2
Operation Manual
CTs 2-Channel Power Amplifiers
Crown International, Inc.
ISSUED BY: Crown International, Inc.
1718 W. Mishawaka Road Elkhart, Indiana 46517 U.S.A.
European Representative's Name and Address:
Nick Owen 35, Bassets Field Thornhill Cardiff. South Glamorgen CF14 9UG United Kingdom
Equipment Type: Commercial Audio Power Amplifiers Family Name: CTs Model Names: CTs 3000, CTs 2000, CTs 1200, CTs 600
EMC Standards:
EN 55103-1:1997 Electromagnetic Compatibility - Product Family Standard for Audio, Video, Audio-Visual and Entertainment Lighting Control Apparatus for Professional Use, Part 1: Emissions EN 55103-1:1997 Magnetic Field Emissions-Annex A @ 10 cm and 1 M EN 61000-3-2:1995+A14:2000 Limits for Harmonic Current Emissions (equipment input current 16A per phase) EN 61000-3-3:1995 Limitation of Voltage Fluctuations and Flicker in Low-Voltage Supply Systems Rated Current 16A EN 55022:2003 Limits and Methods of Measurement of Radio Disturbance Characteristics of ITE: Radiated, Class B Limits; Conducted, Class B EN 55103-2:1997 Electromagnetic Compatibility - Product Family Standard for Audio, Video, Audio-Visual and Entertainment Lighting Control Apparatus for Professional Use, Part 2: Immunity EN 61000-4-2:2003 Electrostatic Discharge Immunity (Environment E2-Criteria B, 4k V Contact, 8k V Air Discharge) EN 61000-4-3:2003 Radiated, Radio-Frequency, Electromagnetic Immunity (Environment E2, criteria A) EN 61000-4-4:2005 Electrical Fast Transient/Burst Immunity (Criteria B) EN 61000-4-5:2001 Surge Immunity (Criteria B) EN 61000-4-6:1996 Immunity to Conducted Disturbances Induced by Radio-Frequency Fields (Criteria A) EN 61000-4-11:2004 Voltage Dips, Short Interruptions and Voltage Variation
Safety Standard: EN 60065: 1998 Safety Requirements - Audio Video and Similar Electronic Apparatus
I certify that the product id entified above conforms to the requirements of the EMC Council Directive 89/336/EEC as amended by 92/31/EEC, and the Low Voltage Directive 73/23/EES as amended by 93/68/EEC.
Signed
Larry Coburn
Title: Senior Vice President of Manufacturing
DECLARATION of CONFORMITY
FOR COMPLIANCE QUESTIONS ONLY:
Date of Issue: March 1, 2002
Sue Whitfield 574-294-8289 swhitfield@crownintl.com
Operation Manual
Due to line current harmonics, we recommend that you contact your supply authority before connection.
page 3
Table of Contents
CTs 2-Channel Power Amplifiers
Important Safety Instructions .......................................................... 2
Declaration of Conformity .............................................................. 3
1 Welcome ...................................................... 5
1.1 Features ............................................................................. 5
2 How to Use This Manual .................................... 6
3 Setup ........................................................... 7
3.1 Unpack Your Amplifier ....................................................... 7
3.2 Install Your Amplifier ......................................................... 7
3.3 Ensure Proper Cooling ....................................................... 7
3.4 Choose Input Wire and Connectors .................................... 8
3.5 Choose Output Wire and Connectors ................................. 8
3.6 Wire Your System .............................................................. 9
3.6.1 Dual 8/4/2 Mode ....................................................... 9
3.6.2 Bridge-Mono 16/8/4 Mode........................................ 9
3.6.3 Dual 70V/100V Mode ................................................ 10
3.6.4 Bridge-Mono 140V/200V Mode ................................ 10
3.6.5 Dual Mode with “Y” Input .......................................... 11
3.7 Connect to AC Mains ......................................................... 12
3.8 Startup Procedure .............................................................. 12
4 Operation ...................................................... 12
4.1 Precautions ........................................................................12
4.2 Front Panel Controls and Indicators ...................................13
4.3 Back Panel Controls and Connectors ................................. 14
5 Advanced Features and Options ...........................15
5.1 Protection Systems ............................................................15
5.1.1 Thermal Level Control (TLC) .....................................15
5.1.2 Junction Temperature Simulation (JTS) .....................15
5.1.3 Fault ..........................................................................15
5.1.4 High-Pass Filters ......................................................15
5.1.5 Low-Pass Filters .......................................................15
5.1.6 AC Under/Over Voltage Protection ............................15
5.1.7 Circuit Breaker ..........................................................15
5.1.8 DC Output Servo .......................................................15
5.1.9 Inrush Limiting ..........................................................15
5.1.10 Variable-speed Fans ................................................15
5.2 Advanced Features .............................................................15
5.2.1 Switching Power Supply ...........................................15
5.2.2 Input Compressor .....................................................15
5.2.3 Sleep Circuit..............................................................15
5.2.4 Input Sensitivity Switches .........................................16
5.3 Options ..............................................................................16
5.3.1 Nominal Attenuation Settings ....................................17
6 Troubleshooting ...............................................18
7 Specifications .................................................20
8 AC Power Draw and Thermal Dissipation .................24
9 Service .........................................................28
9.1 International and Canada Service ........................................28
9.2 US Service ...........................................................................28
9.2.1 Service at a US Service Center ...................................28
9.2.2 Factory Service ..........................................................28
9.2.3 Factory Service Shipping Instructions ........................28
9.2.4 Packing Instructions....................................................28
9.2.5 Estimate Approval.......................................................28
9.2.6 Payment of Non-Warranty Repairs ..............................28
10 Warranty ......................................................29
Crown Audio Factory Service Information Form .............................31
page 4
Operation Manual
CTs 2-Channel Power Amplifiers
20 Hz–20 kHz
*
CTs 600
2-ohm Dual (per ch.) 4-ohm Dual (per ch.) 8-ohm Dual (per ch.) 16-ohm Dual (per ch.) 70V Dual (per ch.) 4-ohm Bridge 8-ohm Bridge 16-ohm Bridge 140V Bridge
*20 Hz–20 kHz Power: refers to maximum average power in watts from 20 Hz to 20 kHz with 0.1% THD.
CTs 1200
2-ohm Dual (per ch.) 4-ohm Dual (per ch.) 8-ohm Dual (per ch.) 16-ohm Dual (per ch.) 70V Dual (per ch.) 4-ohm Bridge 8-ohm Bridge 16-ohm Bridge 140V Bridge
*20 Hz–20 kHz Power: refers to maximum average power in watts from 20 Hz to 20 kHz with 0.1% THD.
Power
150W 300W 300W 300W 300W 300W 600W 600W 600W
20 Hz–20 kHz
*
Power
250W 600W 600W 300W 600W
500W 1200W 1200W 1200W
1 Welcome
Building on the foundation of the Com-Tech® Series, the Crown
bility and value for installed sound. The Com­Tech Series was the first to offer independent selection of high- and low-impedance opera­tion for a specific channel, and CTs Series amplifiers continue that tradition, with power levels and features carefully chosen to perfectly integrate into fixed install design requirements.
Modern power amplifiers are sophisticated pieces of engineering capable of producing extremely high power levels. They must be treated with respect and correctly installed if they are to provide the many years of reliable service for which they were designed.
In addition, CTs Series amplifiers include a number of features which require some expla­nation before they can be used to their maxi­mum advantage.
Please take the time to study this manual so that you can obtain the best possible service from your amplifier.
1.1 Features
• Switching Power Supply for reduced weight.
• High power-density, with all two-channel models in a 2U chassis.
®
CTs Series offers new flexi-
• Direct constant-voltage (70V/140V) or low-impedance (2/4/8 ohm) operation. No switch required.
• Input sensitivity is independently select­able for each channel. Choose low-imped­ance (4/8 ohm), constant-voltage (70V/ 100V/140V/200V), or 26 dB.
• TLC protection circuitry protects the amplifier from long-term excessive heat by subtly and dynamically reducing the gain only when necessary.
• JTS circuitry (CTs 600/1200 only) quickly protects BJT output transistors from unsafe operating conditions without shut­ting the channel down. (Not applicable to BCA amplifiers as they are inherently pro­tected.)
PIP2™ (Programmable Input Processor) connector accepts accessory modules that tailor the amplifier to suit specific applica­tions.
• Removable terminal block input connec­tors, with “Y” Input Switch in the standard PIP2-BBY module.
(Continued on next page)
20 Hz–20 kHz
*
CTs 2000
2-ohm Dual (per ch.) 4-ohm Dual (per ch.) 8-ohm Dual (per ch.) 16-ohm Dual (per ch.) 70V Dual (per ch.) 100V Dual (per ch.) 4-ohm Bridge 8-ohm Bridge 16-ohm Bridge 140V Bridge 200V Bridge
*20 Hz–20 kHz Power: refers to maximum average power in watts from 20 Hz to 20 kHz with 0.35% THD.
CTs 3000
2-ohm Dual (per ch.) 4-ohm Dual (per ch.) 8-ohm Dual (per ch.) 16-ohm Dual (per ch.) 70V Dual (per ch.) 100V Dual (per ch.) 4-ohm Bridge 8-ohm Bridge 16-ohm Bridge 100V Bridge 200V Bridge
*20 Hz–20 kHz Power: refers to maximum average power in watts from 20 Hz to 20 kHz with 0.35% THD.
Power
1000W 1000W 1000W
625W 1000W 1000W 2000W 2000W 2000W 2000W 2000W
20 Hz–20 kHz
*
Power
1500W 1500W 1250W
625W 1500W 1500W 3000W 3000W 2500W 3000W 3000W
Operation Manual
page 5
1 Welcome
CTs 2-Channel Power Amplifiers
Features (continued from page 4)
• Switchable high-pass filter for each chan­nel provides low-frequency roll off to elim­inate step down transformer saturation when used in distributed systems.
• Comprehensive array of indicators includ­ing Power, Data, and Bridge; along with Ready, Signal, Clip, Thermal and Fault for each channel, provide accurate diagnos­tics.
• Blue Power Indicator flashes if the ampli­fier shuts off due to an under/over-voltage condition on the AC mains.
• Advanced protection circuitry guards against: shorted outputs, DC, mismatched loads, general overheating, under-/over­voltage, high-frequency overloads and internal faults.
• Legendary Crown class I (BCA®) and class AB+B (Multi-Mode ogies offer the best in amplifier reliability. CTs 600/1200 use Class AB+B; CTs 2000/ 3000 use Class I.
• Class I is the lowest distortion, lowest noise, and highest performing topology available among switch-mode amplifiers.
• Continuously-variable fans optimize cool­ing efficiency.
• Three Year, No-Fault, Fully-Transferable Warranty completely protects your invest­ment and guarantees its specifications.
®
) output topol-
2 How to Use This Manual
This manual provides you with the necessary information to safely and correctly setup and operate your amplifier. It does not cover every aspect of installation, setup or operation that might occur under every condition. For addi­tional information, please consult Crown’s Amplifier Application Guide (available online at www.crownaudio.com), Crown Tech Support, your system installer or retailer.
We strongly recommend you read all instruc­tions, warnings and cautions contained in this manual. Also, for your protection, please send in your warranty registration card today. And save your bill of sale—it’s your official proof of purchase.
page 6
Operation Manual
CTs 2-Channel Power Amplifiers
3 Setup
3.1 Unpack Your Amplifier
Please unpack and inspect your amplifier for any damage that may have occurred during transit. If damage is found, notify the transpor­tation company immediately. Only you can ini­tiate a claim for shipping damage. Crown will be happy to help as needed. Save the shipping carton as evidence of damage for the shipper’s inspection.
We also recommend that you save all packing materials so you will have them if you ever need to transport the unit. Never ship the
unit without the factory pack.
YOU WILL NEED (not supplied):
• Input wiring cables
• Output wiring cables Rack for mounting amplifier (or a stable surface
for stacking)
WARNING: Before you start to set up your amplifier, make sure you read and observe the Important Safety Instruc­tions found at the beginning of this manual.
3.2 Install Your Amplifier
CAUTION: Before you begin, make sure your amplifier is disconnected from the power source, with power switch in the “off” position and all level controls turned completely down (counterclock­wise).
Use a standard 19-inch (48.3 cm) equipment rack. See Figure 3.1 for amplifier dimensions.
You may also stack amps without using a cabi­net.
NOTE: When transporting, amplifiers should be supported at both front and back.
3.3 Ensure Proper Cooling
When using an equipment rack, mount units directly on top of each other. Close any open spaces in rack with blank panels. DO NOT block front or rear air vents. The side walls of the rack should be a minimum of two inches (5.1 cm) away from the amplifier sides, and the back of the rack should be a minimum of four inches (10.2 cm) from the amplifier back panel.
Figure 3.2 illustrates standard amplifier airflow.
Operation Manual
Figure 3.2 Airflow
FRONT
Figure 3.1 CTS 2-Channel Series Dimensions
page 7
3 Setup
3.4 Choose Input Wire and Connectors
Figure 3.3 shows connector pin assignments for balanced wiring, and Figure 3.4 shows connec­tor pin assignments for unbalanced wiring.
NOTE: Custom wiring should only be per­formed by qualified personnel.
3.5 Choose Output Wire and Con­nectors
A protective cover is installed over the barrier­strip output. Some models have a cover with two holes. To remove this type of cover:
1. Loosen screws inside top and bottom holes of cover (see Figure 3.6).
2. Slide cover to left or right, then pull it off away from the amplifier.
Crown recommends using professionally con­structed, high-quality, two- or four-conductor, heavy gauge speaker wire and connectors. You may use terminal forks up to 10 AWG or bare wire for your output connectors (see Figure 3.5). To prevent the possibility of short-circuits, wrap or otherwise insulate exposed loudspeaker cable connectors. For best results, Crown recom­mends Panduit part #PV10-10LF-L or equivalent terminal fork. Screw spacing is shown in Figure
3.5. Using the guidelines below, select the appropri-
ate size of wire based on the distance from amplifier to speaker (low-impedance loads only).
Distance Wire Size
up to 25 ft. (7.6m) 16 AWG
26-40 ft. (7.9-12.2m) 14 AWG
41-60 ft. (12.5-18.3m) 12 AWG
> 60 ft (18.3m) 10 AWG
CTs 2-Channel Power Amplifiers
Figure 3.3 Balanced Input Connector Wiring
Figure 3.4 Unbalanced Input Connector Wiring
page 8
CAUTION: Never use shielded cable for output wiring.
Replace output cover after output wiring is complete.
Figure 3.6 How to Remove the Two-Holed Barrier-Block Cover
Figure 3.5 Typical Output Connector Wiring
Operation Manual
CTs 2-Channel Power Amplifiers
3 Setup
3.6 Wire Your System
3.6.1 Dual 8/4/2 Mode
Typical input and output wiring, along with Attenuator and Mode Switch settings are shown in Figures 3.6 and
3.7. Make sure the Mode switch is set to the “Dual” posi­tion when operating in Dual mode.
INPUTS: Connect input wiring for each channel. The Y switch on the rear PIP panel can be used to parallel the channel inputs when only mono input signals are neces­sary. The amplifier’s channel outputs are still indepen­dent.
OUTPUTS: Maintain proper polarity (+/–) on output connectors.
Connect the Channel 1 speaker’s positive (+) lead to amplifier Channel 1 positive terminal; repeat for negative (–). Repeat Channel-2 wiring as for Channel 1. Refer to Section 3.5 for output connector pin assignments.
3.6.2 Bridge-Mono 16/8/4 Mode
Typical input and output wiring, along with Attenuator and Mode Switch settings, are shown in Figures 3.8 and
3.9. Make sure the Mode switch is set to the “Mono” position when operating in Bridge-Mono mode.
INPUTS: Connect input wiring to Channel 1 only. OUTPUTS: Connect the speaker across the positive ter-
minals of each channel pair. Do not use the negative ter­minals of the channel pair when the pair is being operated in Bridge-Mono mode. Refer to Section 3.5 for output connector pin assignments.
NOTE: Crown provides a reference of wiring pin assign­ments for commonly used connector types in the Crown Amplifier Application Guide available at www.crownaudio.com.
NOTE: When operating in Bridge-Mono mode, turn down (full CCW) the Input Attenuator for Channel 2. The Channel-1 Input Atttenuator works both channels.
See the next page for constant-voltage operation.
Figure 3.8 Attenuator and Mode-
Switch Settings for Dual Mode
Figure 3.7 System Wiring, Dual Mode.
Always route the input and output wires in separate bundles.
Figure 3.10 Attenuator and Mode-
Switch Settings for Bridge-Mono Mode
Operation Manual
Figure 3.9 System Wiring, Bridge-Mono Mode
page 9
3 Setup
3.6.3 Dual 70V/100V Mode
Typical input and output wiring, along with Atten­uator and Mode Switch settings are shown in Fig­ures 3.10 and 3.11. Make sure the Mode switch is set to the “Dual” position when operating in Dual mode.
INPUTS: Connect input wiring to both channels. OUTPUTS: In Dual Mode, the CTs 600/1200 can
power 25/50/70V lines; the CTs 2000/3000 can power 25/50/70/100V lines. Connect each chan­nel of output connectors to speakers that have the appropriate transformers.
.
CTs 2-Channel Power Amplifiers
Figure 3.12 Attenuator and Mode-Switch
Settings for 70V/100V Operation
3.6.4 Bridge-Mono 140V/200V Mode
Typical input and output wiring, along with Atten­uator and Mode Switch settings are shown in Fig­ures 3.12 and 3.13. Make sure the Mode switch is set to the “Mono” position when operating in Bridge-Mono mode.
INPUTS: Connect input wiring to Channel 1 only. OUTPUTS: In Bridge-Mono mode, the CTs 600/
1200 can power 140V lines; the CTs 2000/3000 can power 140V and 200V lines. Connect speak­ers with 140V or 200V transformers across the positive terminals of the channel pair. Do not use the negative terminals of the channel pair when the pair is being operated in Bridge-Mono mode. Refer to Section 3.5 for output connector pin assignments.
NOTE: When operating in Bridge-Mono mode, turn down (full CCW) the Input Attenuator for Channel 2. The Channel-1 Input Attenuator works both channels.
page 10
Figure 3.11 System Wiring and Y-Switch Setting for 70V/100V Operation
Figure 3.13 System Wiring and Y-Switch Setting for 140V/200V Operation
Always route the input and output wires in separate bundles.
Figure 3.14 Attenuator and Mode-Switch
Settings for 140V/200V Operation
Operation Manual
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