Crown CT-400 Service manual

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Com-Tech 400 Amplifier Service Manual
POWER AMPLIFIER
SERVICE MANUAL
COM-TECH® 400
Model CT400B
©1995 by CROWN INTERNATIONAL, INC.
Mailing Address:
P.O. Box 1000
Elkhart, IN U.S.A. 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN U.S.A. 46517
Com-Tech®, ODEP® and Crown® are registered trademarks of Crown International, Inc.
K-SVCCT400
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Com-Tech 400 Amplifier Service Manual
The information furnished in this manual does not include all of the details of design, production, or variations of the equipment. Nor does it cover every possible situation which may arise during installation, operation or maintenance. If you need special assistance beyond the scope of this manual, please contact the Crown Technical Support Group.
Mail: P.O. Box 1000 Elkhart IN 46515-1000
Shipping: 57620 C.R. 105 Elkhart IN 46517
Phone: (800) 342-6939/(219) 294-8200
FAX: (219) 294-8301
CAUTION
TO PREVENT ELECTRIC SHOCK DO
NOT REMOVE TOP OR BOTTOM COVERS. NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE
PERSONNEL. DISCONNECT
POWER CORD BEFORE REMOVING
REAR INPUT MODULE TO ACCESS
GAIN SWITCH.
WARNING
AVIS
À PRÉVENIR LE CHOC
ÉLECTRIQUE N’ENLEVEZ
PAS LES COUVERTURES.
RIEN DES PARTIES
UTILES À L’INTÉRIEUR.
DÉBRANCHER LA BORNE
AVANT D’OUVRIR LA
MODULE EN ARRIÈRE.
TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN OR MOISTURE!
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Com-Tech 400 Amplifier Service Manual
Table of Contents
Introduction ............................................................ 4
Parts Information .................................................... 5
Specifications......................................................... 6
Theory .................................................................... 7
Electrical Checkout Procedures........................... 12
Parts List (Non Module) ....................................... 16
Module and Schematic Information ..................... 19
Q42762-7 Control Module Parts List .................... 20
Q43214-8 Control Module Parts List .................... 21
Q43242-9 Control Module Parts List .................... 22
Q42706-4 Display Module Parts List.................... 23
Q42716-3 Output Module Parts List .................... 24
Q42888-0 Output Module Parts List .................... 25
Q42969-8 Output Module Parts List .................... 26
Q43188-4 Output Module Parts List .................... 27
Q43012-6 Main Module Parts List........................ 28
Q43043-1 Main Module Parts List........................ 31
Q43129-8 Main Module Parts List........................ 34
Q43238-7 Main Module Parts List........................ 37
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Com-Tech 400 Amplifier Service Manual
Introduction
This manual contains service information on Crown power amplifiers. It is designed to be used in conjunc­tion with the applicable Owner's Manual. However, some important information is duplicated in this Ser­vice Manual in case the Owner's Manual is not readily available.
NOTE: THE INFORMATION IN THIS MANUAL IS INTENDED FOR USE BY AN EXPERIENCED TECHNICIAN ONLY!
Scope
This Service Manual in intended to apply to all versions of the CT-400B amplifier including the Amcron ver­sion. The Parts Listings include parts specific for the US version and the European version (CT-400BE13). For parts specific only to other versions contact the Crown Technical Support Group for help in finding part numbers.
This Service Manual includes several sections. These sections include Parts Information, Specifications, Voltage Conversion, Circuit Theory, Electrical Test Procedures, Non-Module Parts Lists, and Module Parts Lists. Schematics are attached. Note that com­ponent parts with circuit board comprise a complete module. Module part numbers are always associated with a specific circuit board, although an unpopulated
circuit board may be built up with different parts to create different modules. Note that Crown does not sell blank (unpopulated) circuit boards.
Each of the compact audio power amplifiers are designed for professional or commercial use. Provid­ing high power amplification from 20Hz to 20KHz with minimum distortion, they feature balanced inputs with bridged and parallel monophonic capability. Specific features vary depending on model family.
Warranty
Each Owner's Manual contains basic policies as re­lated to the customer. In addition it should be stated that this service documentation is meant to be used only by properly trained service personnel. Because most Crown products carry a 3 Year Full Warranty (including round trip shipping within the United States), all warranty service should be referred to the Crown Factory or Authorized Warranty Service Center. See the applicable Owner’s Manual for warranty details. To find the location of the nearest Authorized Service Center or obtain instructions for receiving Crown Fac­tory Service please contact the Crown Technical Sup­port Group (within North America) or your Crown/ Amcron Importer (outside North America).
Crown
Technical Support Group
Factory Service
Parts Department
Mailing Address:
PO Box 1000
Elkhart, IN USA 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN USA 46517
Phone: (219) 294-8200
Toll Free: (800) 342-6939
FAX: (219) 294-8301
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Com-Tech 400 Amplifier Service Manual
Parts Information
General Information
Later sections include both mechanical and electrical parts lists for this product. The parts listed are current as of the date printed. Crown reserves the right to modify and improve its products for the benefit of its customers.
Part Numbering System
As of the printing of this manual, Crown is using two numbering systems. The elder system always uses eight characters. The first character is a letter. Com­mon letters used are C, D, H, M, P, and Q. The second through sixth characters are numbers. The numbers build sequentially (for each prefix letter) as new parts are added to our parts inventory system. (In some cases there will be a space then a four character number after the prefix letter; the space is considered a character.) The seventh character is usually a hy­phen, though it may be a letter to indicate a revision or special note. The last character is called a check-digit, and is useful to Crown for internal tracking.
Crown is in the process of converting to a new part number system. Length may vary from eight to twelve characters. There is still a letter prefix, then five numbers. These five numbers identify a type of part. The seventh character is a hyphen. Remaining char­acters identify the details of the type of part identified by the first part of the number.
Standard and Special Parts
Many smaller electrical and electronic parts used by Crown are stocked by and available from electronic supply houses. However, some electronic parts that appear to be standard are actually special. A part ordered from Crown will assure an acceptable re­placement. Structural items such as modules and panels are available from Crown only.
shipment on a C.O.D. or pre-payment (check or credit card) basis.
Terms
Normal terms are pre-paid. Net-30 Days applies to only those firms having pre-established accounts with Crown. If pre-paying, the order must be packed and weighed before a total bill can be established, after which an amount due will be issued and shipment made upon receipt of pre-payment. New parts re­turned for credit are subject to a 10% re-stocking fee, and authorization from the Crown Parts Department must be obtained before returning parts for credit.
Crown is not a general parts warehouse. Parts sold by the Crown Parts Department are solely for servicing Crown/Amcron products. Part prices and availabil-
ity are subject to change without notice.
Crown
Parts Department
Mailing Address:
PO Box 1000
Elkhart, IN USA 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN USA 46517
Ordering Parts
When ordering parts, be sure to give the product model, and include a description and part number (CPN/DPN) from the parts listing. Price quotes are available on request.
Shipment
Shipment will be normally made by UPS or best other method unless you specify otherwise. Shipments are made to and from Elkhart, Indiana USA, only. Estab­lished accounts with Crown will receive shipment freight prepaid and will be billed. All others will receive
Phone: (219) 294-8210
or: (219) 294-8211
Toll Free: (800) 342-6939
FAX: (219) 294-8301
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Com-Tech 400 Amplifier Service Manual
Specifications
Unless noted otherwise, all specifications are based on driving an 8 ohm load per channel, both channels driven, the sensitivity switch in the 26dB position, the AC supply is 120VAC at 60Hz. Crown specifications are guaranteed through the warranty period (normally 3 years). Because our testing methods are more strin­gent than our published specifications, every Crown amplifier will exceed its published specifications.
Power
Power
8 Ohm Stereo—230W/Ch 4 Ohm Stereo—255W/Ch 70-V Line Stereo—225W/Ch 8 Ohm Bridge Mono—470W 4 Ohm Parallel Mono—445W 2 Ohm Parallel Mono—450W Bridge Mono, 140-V Line—450W Parallel Mono, 70-V Line—455W
Load Impedances: Rated for 16, 8, 4, 2, Ohm, and 70­V use. Safe with all types of loads, even totally reactive loads.
AC Mains: 120VAC at 60 Hz with standard three-wire grounded connector for North American units; 100VAC, 120VAC, 220VAC, and 240VAC at 50 or 60 Hz units are available when ordered country specific. Com­Tech amplifiers are not voltage convertable.
Performance
Frequency Response: ±0.1dB from 20 Hz to 20 kHz at 1
Watt.
Phase Response: ±10° from 10 Hz to 20 kHz at 1 Watt. Signal to Noise Ratio: A-weighted, better than 105 dB
below full rated output. Better than 100 dB below full rated output from 20 Hz to 20 kHz.
Total Harmonic Distortion (THD): <0.05% from 20 Hz to 1 kHz, increasing linearly to 0.1% at 20 kHz at 500W.
I.M. Distortion: <0.05% from less than 164 milliwatts to 520 W at 26 dB gain.
Slew Rate: >13V per microsecond. (Slew rates are limited to useful levels for ultrasonic/RF protection.)
Damping Factor: >1000 from 10 Hz to 400 Hz. DC Offset: <10 millivolts.
Input Impedance: Nominally 20K ohms balanced; 10K
ohms unbalanced. Output Impedance: <10 milliohms in series with <2
microhenries. Protection Systems: Output Device Emulation Protec-
tion (ODEP) limits drive in the event of dangerous dynamic thermal conditions without interrupting power. Current limiting for shorted load protection. DC/LF and common mode output current Fault circuitry to mute audio. Delay of 4 seconds from turn on mutes amplifier to prevent dangerous turn-on transients.
Mechanical
Input Connectors: Balanced three-terminal barrier block
for each channel on standard P.I.P.-BB module (in­cluded)
Output Connectors: Four-terminal barrier block. Front Panel Controls: A front panel rocker switch used
to power the amplifier on and off. Back Panel Controls: A three-position switch which
selects Stereo, Bridge-Mono, or Parallel-Mono mode. A rotary potentiometer for each channel used to control output level. A two position recessed switch for each channel selects between 8/4 ohm and 70-V modes. A push button circuit breaker used to protect the power supply.
Internal Controls: A three-position switch selects 0.775V,
1.4V, or 26 dB voltage gain input sensitivity. Indicators: Amber Enable indicator shows on/off status
of low-voltage power supply. A green indicator for each channel shows the reserve energy status. If no reserve energy is available the indicator will dim in proportion to ODEP limiting. A yellow indicator for each channel flashes in the event of distortion. And green SPI (signal presence indicator) indicators show the presence of output signal.
Construction: Black splatter-coat steel chassis with specially designed flow-through ventilation system.
Mounting: Standard EIA 310 front-panel rack mount with supports for supplemental rear corner mounting.
Dimensions: 19 inches wide, 3.5 inches high, 16 inches deep behind front mounting surface.
Weight: 31 lbs, 12.5 oz. (14.4 kg)
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Com-Tech 400 Amplifier Service Manual
Theory
Overview
It should be noted that over time Crown makes im­provements and changes to their products for various reasons. This manual is up to date as of the time of writing. For additional information regarding these amplifiers, refer to the applicable Technical Notes provided by Crown for this product.
This section of the manual explains the general opera­tion of a typical Crown power amplifier. Topics cov­ered include Front End, Grounded Bridge, and ODEP. Due to variations in design from vintage to vintage (and similarities with other Crown products) the theory of operation remains simplified.
Features
Com-Tech amplifiers utilize numerous Crown innova­tions including grounded bridge and ODEP technolo­gies. Cooling techniques make use of the what is essentially air conditioner technology. Air flows bot­tom to top, and front to side. Air flows a short distance across a wide heatsink. This type of air flow provides significantly better cooling than the “wind tunnel” technology used by many other manufacturers. Out­put transistors are of the metal can type rather than plastic case. This allows for a significantly higher thermal margin for the given voltage and current ratings. All devices used are tested and graded to ensure maximum reliability. Another electronic tech­nique used is negative feedback. Almost all power amplifiers utilize negative feedback to control gain and provide stability, but Crown uses multiple nested feedback loops for maximum stability and greatly improved damping. Most Crown amplifiers have damp­ing in excess of 1000 in the bass frequency range. This feedback, along with our compensation and ultra-low distortion output topology, make Crown amplifiers superior.
For additional details refer to the specification section, or to the applicable Owner’s Manual.
Front End Operation
The front end is comprised of three stages: Balanced Gain Stage (BGS), Variable Gain Stage (VGS), and the Error Amp. Figure 1 shows a simplified diagram of a typical front end with voltage amplification stages.
Balanced Gain Stage (BGS)
Input to the amplifier is balanced. The shield may be isolated from chassis ground by an RC network to interrupt ground loops via the Ground Lift Switch. The non-inverting (hot) side of the balanced input is fed to the non-inverting input of the first op-amp stage. The inverting (negative) side of the balanced input is fed to the inverting input of the first op-amp stage. A potentiometer is provided for common mode rejection adjustment. Electrically, the BGS is at unity gain. (From an audio perspective, however, this stage actually provides +6dB gain if a fully balanced signal is placed on its input.) The BGS is a non-inverting stage. It’s output is delivered to the Variable Gain Stage.
Variable Gain Stage (VGS)
From the output of the BGS, the signal goes to the VGS where gain is determined by the position of the Sen­sitivity Switch, and level is determined by the level control. VGS is an inverting stage with the input being fed to its op-amp stage. Because gain after this stage is fixed at 26dB (factor of 20), greater amplifier sensi­tivity is achieved by controlling the ratio of feedback to input resistance. The Sensitivity Switch sets the input impedance to this stage and varies the gain such that the overall amplifier gain is 26 dB, or is adjusted appropriately for 0.775V or 1.4V input to attain rated output.
Features specific to the Com-Tech Series’ include slew rate limiting, and audio muting for delay or protective action. This amplifier can operate in either a Bridged or Parallel Mono mode as well as dual (stereo). A sensitivity switch allows selection of input voltage required for rated output. Level controls are mounted on the rear panel and are of the rotary type. Front panel indicators let the user know the status of the low voltage power supply (enable), signal pres­ence, distortion, and an ODEP indicator for each channel which shows the reserve energy status. In general, the packaging of this model is designed for maximum watt/price/weight/size value with user friendly features.
Error Amp
The inverted output from the VGS is fed to the non­inverting input of the Error Amp op-amp stage through an AC coupling capacitor and input resistor. Amplifier output is fed back via the negative feedback (NFb) loop resistor. The ratio of feedback resistor to input resistor fixes gain from the Error Amp input to the output of the amplifier at 26 dB. Diodes prevent overdriving the Error Amp. Because the Error Amp amplifies the difference between input and output signals, any difference in the two waveforms will produce a near open loop gain condition which in turn results in high peak output voltage. The output of the
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Com-Tech 400 Amplifier Service Manual
Theory
Error Amp, called the Error Signal (ES) drives the Voltage Translators.
Voltage Amplification
The Voltage Translator stage separates the output of the Error Amp into balanced positive and negative drive voltages for the Last Voltage Amplifiers (LVAs), translating the signal from ground referenced ±15V to ±Vcc reference. LVAs provide the main voltage ampli­fication and drive the High Side output stages. Gain from Voltage Translator input to amplifier output is a factor of 25.2.
Voltage Translators
A voltage divider network splits the Error Signal (ES) into positive and negative drive signals for the bal­anced voltage translator stage. These offset reference voltages drive the input to the Voltage Translator transistors. A nested NFb loop from the output of the amplifier mixes with the inverted signal riding on the offset references. This negative feedback fixes gain at the offset reference points (and the output of the Error Amp) at a factor of -25.2 with respect to the amplifier output. The Voltage Translators are arranged in a common base configuration for non-inverting voltage gain with equal gain. They shift the audio from the ±15V reference to VCC reference. Their outputs drive their respective LVA.
Also tied into the Voltage Translator inputs are ODEP limiting transistors and control/protection transistors. The ODEP transistors steal drive as dictated by the ODEP circuitry (discussed later). The control/protec­tion transistors act as switches to totally shunt audio to ground during the turn-on delay, or during a DC/LF or
Fault protective action.
Last Voltage Amplifiers (LVAs)
The Voltage Translator stage channels the signal to the Last Voltage Amplifiers (LVA's) in a balanced configuration. The +LVA and -LVA, with their push-pull effect through the Bias Servo, drive the fully comple­mentary output stage. The LVAs are configured as common emitter amplifiers. This configuration pro­vides sufficient voltage gain and inverts the audio. The polarity inversion is necessary to avoid an overall polarity inversion from input jack to output jack, and it allows the NFb loop to control Error Amp gain by feeding back to its non-inverting input (with its polarity opposite to the output of the VGS). With the added voltage swing provided by the LVAs, the signal then gains current amplification through the Darlington emitter-follower output stage.
Grounded Bridge Topology
Figure 2 is a simplified example of the grounded bridge output topology. It consists of four quadrants of three deep Darlington (composite) emitter-follower stages per channel: one NPN and one PNP on the High Side of the bridge (driving the load), and one NPN and one PNP on the Low Side of the bridge (controlling the ground reference for the rails). The output stages are biased to operate class AB+B for ultra low distortion in the signal zero-crossing region and high efficiency.
High Side (HS)
The High Side (HS) of the bridge operates much like a conventional bipolar push-pull output configuration.
Audio
Inputs
8
BGS VGS Error
Amp
+
-
+
-
+
-
Figure 1. Typical Amplifier Front End and Voltage Amplification Stages.
+15V
Voltage Divider
+
-15V
-
ODEP
Q100
Q103
Mute
Q121
Q122
NFb Loop
Voltage
Translators
Q101
Q102
+VCC
Q105
NPN Outputs (+HS) PNP Outputs (-HS)
Q110
-VCC
LVA's
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Com-Tech 400 Amplifier Service Manual
Theory
As the input drive voltage becomes more positive, the HS NPN conducts and delivers positive voltage to the load. Eventually the NPN devices reach full conduc­tion and +Vcc is across the load. At this time the HS PNP is biased off. When the drive signal is negative going, the HS PNP conducts to deliver -Vcc to the load and the HS NPN stage is off.
The output of the +LVA drives the base of predriver device. Together, the predriver and driver form the first two parts of the three-deep Darlington and are biased class AB. They provide output drive through the bias resistor, bypassing the output devices, at levels below about 100mW. An RLC network between the predriver and driver provide phase shift compen­sation and limit driver base current to safe levels. Output devices are biased class B, just below cutoff. At about 100mW output they switch on to conduct high current to the load. Together with predriver and driver, the output device provide an overall class AB+B output.
The negative half of the HS is almost identical to the positive half, except that the devices are PNP. One difference is that the PNP bias resistor is slightly greater in value so that PNP output devices run closer to the cutoff level under static (no signal) conditions. This is because PNP devices require greater drive current.
HS bias is regulated by Q18, the Bias Servo. Q18 is a Vbe multiplier which maintains approximately 3.3V Vce under static conditions. The positive and negative halves of the HS output are in parallel with this 3.3V. With a full base-emitter on voltage drop across predrivers and drivers, the balance of voltage results in approximately .35V drop across the bias resistors in the positive half, and about .5V across the bias resistor in the negative half. Q18 conduction (and thus bias) is adjustable.
A diode string prevents excessive charge build up within the high conduction output devices when off. Flyback diodes shunt back-EMF pulses from reactive loads to the power supply to protect output devices from dangerous reverse voltage levels. An output terminating circuit blocks RF on output lines from entering the amplifier through its output connectors.
Low Side (LS)
The Low Side (LS) operates quite differently. The power supply bridge rectifier is not ground refer­enced, nor is the secondary of the main transformer. In other words, the high voltage power supply floats with respect to ground, but ±Vcc remain constant with respect to each other. This allows the power supply to deliver +Vcc and -Vcc from the same bridge rectifier and filter as a total difference in potential, regardless of their voltages with respect to ground. The LS uses
+
+Vcc (Positive Rail)
Input signal
HIGH SIDE LOW SIDE
Load
(speaker)
-Vcc (Negative Rail)
Inverting Op-amp
-
Figure 2. Crown Patented Grounded Bridge Topology
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Com-Tech 400 Amplifier Service Manual
Theory
inverted feedback from the HS output to control the ground reference for the rails (±Vcc). Both LS quad­rants are arranged in a three-deep Darlington and are biased AB+B in the same manner as the HS.
When the amplifier output swings positive, the audio is fed to an op-amp stage where it is inverted. This inverted signal is delivered directly to the bases of the positive (NPN) and negative (PNP) LS predrivers. The negative drive forces the LS PNP devices on (NPN off). As the PNP devices conduct, Vce of the PNP Darlington drops. With LS device emitters tied to ground, -Vcc is pulled toward ground reference. Since the power supply is not ground referenced (and the total voltage from +Vcc to -Vcc is constant) +Vcc is forced higher above ground potential. This contin­ues until, at the positive amplifier output peak, -Vcc = 0V and +Vcc equals the total power supply potential with a positive polarity. If, for example, the power supply produced a total of 70V from rail to rail (±35VDC measured from ground with no signal), the amplifier output would reach a positive peak of +70V.
Conversely, during a negative swing of the HS output where HS PNP devices conduct, the op-amp would output a positive voltage forcing LS NPN devices to conduct. This would result in +Vcc swinging toward ground potential and -Vcc further from ground poten­tial. At the negative amplifier output peak, +Vcc = 0V and -Vcc equals the total power supply potential with a negative polarity. Using the same example as above, a 70V supply would allow a negative output peak of ­70V. In summary, a power supply which produces a total of 70VDC rail to rail (or ±35VDC statically) is capable of producing 140V peak-to-peak at the ampli­fier output when the grounded bridge topology is used. The voltage used in this example are relatively close to the voltages of the PB-1/460CSL.
perform the same function as the HS flybacks. The output of the LS is tied directly to chassis ground via ground strap.
Output Device Emulation Protection (ODEP)
To further protect the output stages, a specially devel­oped ODEP circuit is used. It produces a complex analog output signal. This signal is proportional to the always changing safe-operating-area margin of the output transistors. The ODEP signal controls the Volt­age Translator stage by removing drive that may exceed the safe-operating-area of the output stage.
ODEP senses output current by measuring the volt­age dropped across LS emitter resistors. LS NPN current (negative amplifier output) and +Vcc are sensed, then multiplied to obtain a signal proportional to output power. Positive and negative ODEP voltages are adjustable via two potentiometers. Across ±ODEP are a PTC and a thermal sense (current source). The PTC is essentially a cutoff switch that causes hard ODEP limiting if heatsink temperature exceeds a safe maximum, regardless of signal level. The thermal sense causes the differential between +ODEP and – ODEP to decrease as heatsink temperature increases. An increase in positive output signal output into a load will result in –ODEP voltage dropping; an increase in negative output voltage and current will cause +ODEP voltage to drop. A complex RC network between the ±ODEP circuitry is used to simulate the thermal barri­ers between the interior of the output device die (immeasurable by normal means) and the time delay from heat generation at the die until heat dissipates to the thermal sensor. The combined effects of thermal history and instantaneous dynamic power level result in an accurate simulation of the actual thermal condi­tion of the output transistors.
The total effect is to deliver a peak to peak voltage to the speaker load which is twice the voltage produced by the power supply. Benefits include full utilization of the power supply (it conducts current during both halves of the output signal; conventional designs require two power supplies per channel, one positive and one negative), and never exposing any output device to more than half of the peak to peak output voltage (which does occur in conventional designs).
Low side bias is established by a diode string which also shunts built up charges on the output devices. Bias is adjustable via potentiometer. Flyback diodes
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Com-Tech 400 Amplifier Service Manual
Theory
BALANCED
INPUTS
+VOLTAGE
TRANSLATOR
VGSBGS
-1
ERROR
AMP
OUTPUT
DEVICE
EMULATION
PROTECTION
-VOLTAGE
TRANSLATOR
+LVA
-1
HIGH SIDE
BIAS
SERVO
-LVA
-1
MAIN NEGATIVE FEEDBACK (NFb) LOOP
LOW SIDE
-1
INVERTING
BRIDGE
BALANCE
BIAS
DIODE
STRING
POSITIVE
HIGH SIDE
OUTPUT
NPN STAGE
NEGATIVE HIGH SIDE
OUTPUT
PNP STAGE
POSITIVE
LOW SIDE
OUTPUT
NPN STAGE
NEGATIVE LOW SIDE
OUTPUT
PNP STAGE
Figure 3. Typical Crown Amplifier Basic Block Diagram (One Channel Shown)
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Com-Tech 400 Amplifier Service Manual
Electrical Checkout Procedures
General Information
The following test procedures are to be used to verify operation of this amplifier. DO NOT connect a load or inject a signal unless directed to do so by the proce­dure. These tests, though meant for verification and alignment of the amplifier, may also be very helpful in troubleshooting. For best results, tests should be performed in order.
All tests assume that AC power is from a regulated 120 VAC source. Test equipment includes an oscillo­scope, a DMM, a signal generator, loads, and I.M.D. and T.H.D. noise test equipment.
Standard Initial Conditions
Level controls fully clockwise. Stereo/Mono switch in Stereo. Sensitivity switch in 26 dB fixed gain position. 70-V mode switches in the 8/4 ohm position. It is assumed, in each step, that conditions of the amplifier are per these initial conditions unless other­wise specified.
Test 1: DC Offset
Spec: 0 VDC, ±10 mV. Initial Conditions: Controls per standard, inputs shorted. Procedure: Measure DC voltage at the output connec-
tors (rear panel). There is no adjustment for output offset. If spec is not met, there is an electrical malfunc­tion. Slightly out of spec measurement is usually due to U104/U204 out of tolorance.
Test 2: Output Bias Adjustment
Spec: 300 to 320 mVDC. Initial Conditions: Controls per standard, heatsink tem-
perature less than 40°C. Procedure: Measure DC voltages on the output module across R31 (15 ohm), adjust R26 if necessary. Mea­sure DC voltages on the output module across R32 (15 ohm), adjust R23 if necessary. Repeat for second channel.
Test 3: ODEP Voltage Adjustment
Spec: Bias Per Chart, ±0.1V DC. Initial Conditions: Controls per standard, heatsink at
room temperature 20 to 30°C (68 to 86°F). Note: This adjustment should normally be performed within 2 minutes of turn on from ambient (cold) conditions. If possible measure heatsink temperature, if not mea­sure ambient room temperature. Use this information when referencing the following chart.
The following list of ODEP bias voltages VS. tempera­ture is based on the use of Main Modules built on any circuit board up to and including the D 7993-5 board. °F °C V
–ODEP
V
+ODEP
66 18.9 –10.31 11.41 68 20.0 –10.26 11.36 70 21.1 –10.20 11.30 72 22.2 –10.14 11.24 74 23.3 –10.09 11.19 76 24.4 –10.03 11.13 77 25.0 –10.00 11.10 78 25.6 –9.97 11.07 80 26.7 –9.91 11.01 82 27.8 –9.86 10.96 84 28.9 –9.80 10.90 86 30.0 –9.74 10.84 88 31.1 –9.69 10.79 90 32.2 –9.63 10.73 92 33.3 –9.57 10.67 94 34.4 –9.51 10.61
The following list of ODEP bias voltages VS. tempera­ture is based on the use of Main Modules built on any circuit board after the D 7993-5 board. °F °C V
–ODEP
V
+ODEP
66 18.9 –10.31 10.31 68 20.0 –10.26 10.26 70 21.1 –10.20 10.20 72 22.2 –10.14 10.14 74 23.3 –10.09 10.09 76 24.4 –10.03 10.03 77 25.0 –10.00 10.00 78 25.6 –9.97 9.97 80 26.7 –9.91 9.91 82 27.8 –9.86 9.86 84 28.9 –9.80 9.80 86 30.0 –9.74 9.74 88 31.1 –9.69 9.69 90 32.2 –9.63 9.63 92 33.3 –9.57 9.57 94 34.4 –9.51 9.51
–ODEP Procedure: Measure pin 3 of J500 and, if neces­sary, adjust R121 to obtain V
as specified above.
–ODEP
Measure pin 3 of J500 and, if necessary, adjust R221 to obtain V
as specified above.
–ODEP
+ODEP Procedure: Measure pin 4 of J500 and, if neces­sary, adjust R132 to obtain V
as specified above.
+ODEP
Measure pin 4 of J500 and, if necessary, adjust R232 to obtain V
as specified above.
+ODEP
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Com-Tech 400 Amplifier Service Manual
Electrical Checkout Procedures
Test 4: AC Power Draw
Spec: 60 Watts maximum quiescent. Initial Conditions: Controls per standard. Procedure: With no input signal and no load, measure
AC line wattage draw. If current draw is excessive, check for high AC line voltage or high bias voltage.
Test 5: Common Mode Rejection
Spec at 100 Hz: –70 dB. Spec at 20 kHz: –50 dB. Initial Conditions: Controls per standard. Procedure: No load. Inject a 0 dBu (.775VRMS) 100 Hz
sine wave into each channel, one channel at a time, with inverting and non-inverting inputs shorted to­gether. At the output measure less than –44 dBu (4.9mVRMS). Inject a 0 dBu 20 kHz sine wave into each channel, one channel at a time, with inverting and non-inverting inputs shorted together. At the output measure less than –24 dBu (49mVRMS). For Main Modules with board numbers lower than D 7993-5 adjust N100 and N200 to calibrate CMR. For Main Modules with board number D 7993-5 or greater adjust R921 and R1021.
Test 8: Level Controls
Spec: Level controlled by level controls. Initial Conditions: Controls per standard. Procedure: No load. Inject a 1 kHz sine wave. With level
controls fully clockwise you should see full gain. As controls are rotated counterclockwise, observe simi­lar gain reduction in each channel. When complete, return level controls to fully clockwise position.
Test 9: Current Limit
Spec: Current Limit at 13 Amps, ±2 Amps. Initial Conditions: Controls per standard. Procedure: Load each channel to 1 ohm. Inject a 1 kHz
differentiated (or 10% duty cycle) square wave. See figure 4. Increase output level until current limit oc­curs. Current limit should occur at 13 ±2 Amps (13 Vpk). Observe clean (no oscillations) current clipping.
In
.047 uF
Out
1K Ohm
Test 6: Voltage Gain
Spec 26dB Gain: Gain of 20.0 ±3%. Spec 0.775V 8/4 ohm Sensitivity: ±6%. Spec 0.775V 70-V Sensitivity: ±6%. Initial Conditions: Controls per standard. Procedure: No load connected. Inject a 0.775 VAC 1
kHz sine wave with the Sensitivity Switch in the 26 dB position. Measure 15.5 VAC ±0.5 VAC at the amplifier output. Inject a 0.775 VAC 1 kHz sine wave with the Sensitivity Switch in the 0.775V 8/4 ohm position. Measure 42.4 VAC ±2.5 VAC at the amplifier output. Inject a 0.775 VAC 1 kHz sine wave with the Sensitivity Switch in the 0.775 VAC 70-V position and the Output Mode Switch in the 70-V position. Measure 70.7 VAC ±4.2 VAC at the amplifier output. Return the Sensitivity Switch to the 26 dB position. Return the Output Mode Switches to the 8/4 ohm position.
Test 7: Phase Response
Spec: ±10° from 10 Hz to 20 kHz at 1 Watt. Initial Conditions: Controls per standard, 8 ohm load on
each channel. Procedure: Inject a 1 kHz sine wave and adjust for 1 watt output (2.8 VAC). Check input and output signals against each other, input and output signals must be within 10° of each other.
Figure 4. Differentiator Circuit
Test 10: Slew Rate & 10 KHz Square Wave
Spec: 17 - 25 V/µS, 8 ohm load. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a 10
kHz square wave to obtain 35 Volts zero-to-peak at each output. Observe the slope of the square wave. It should typically measure 17-25 V/µS. Also, the square wave must not include overshoot, ringing, or any type of oscillation.
Test 11: Crosstalk
Spec: -60 dB at 20 kHz. Initial Conditions: Controls per standard. Terminate
input of channel not driven with 600 ohms. Procedure: 8 ohm load on each channel. Inject a 20 kHz sine wave into the channel 1 input and increase output level to 42 VAC. Measure less than 42 mVAC at the output of channel 2. Inject a 20 kHz sine wave into the channel 2 input and increase output level to 42 VAC. Measure less than 42 mVAC at the output of Ch 1.
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Com-Tech 400 Amplifier Service Manual
Electrical Checkout Procedures
Test 12: Output Power
Spec at 8 Ohm Stereo: 215 Watts/Ch at 0.1% THD Spec at 4 Ohm Stereo: 230 Watts/Ch at 0.1% THD Spec at 70-V Mode, Stereo: ≥ 210 Watts/Ch at 0.1% THD Initial Conditions: Controls per standard Procedure: Load each channel to 8 ohms. Inject a 1 kHz
sine wave and measure at least 41.47 VAC at the output of each channel. Load each channel to 4 ohms. Inject a 1 kHz sine wave and measure at least 30.33 VAC at the output of each channel. Switch each channel to the 70-V mode. Load each channel to 25 ohms. Inject a 1 kHz sine wave and measure at least
70.7 VAC at the output of each channel. All power measurements must be at less than 0.1% THD.
Test 13: Reactive Loads
Spec: No oscillations. Safe with all types of loads. Initial Conditions: Controls per standard. Procedure Capacitive: Load each channel to 8 ohms in
parallel with 2µF. Inject a 20 kHz sine wave with 30 VAC output for 10 seconds. Procedure Inductive: Load each channel to 8 ohms in parallel with 159µH. Inject a 1 kHz sine wave with 15 VAC output for 10 seconds. Procedure Torture: Load each channel with the primary (red and black leads) of a PS-U transformer (CPN D 7040-5). Each channel in the 70-V mode. Inject a 10 Hz sine wave with an output level sufficient enough to cause 3 to 5 flyback pulses for 10 seconds. Procedure Short: Inject a 60 Hz sine wave into the input and adjust for 5 VAC at the output. Short each chanel, one at a time, for 10 seconds.
Test 14: ODEP Limiting
Spec: No oscillation on ODEP limiting wave form; either
channel controls limiting in Parallel Mono mode. Initial Conditions: Controls per standard; rag or other obstruction blocking fan blade so it does not turn. Procedure: Load the amplifier to 4 ohms per channel. Inject a 60 Hz sine wave into each channel and adjust the output to 15 VAC. Allow the amplifier to heat up until you observe a wave form similar to figure 5. Allow the amplifier to cool for a few miniutes. Switch the amplifier to Parallel Mono mode and remove the load from channel 2. Inject a 60 Hz sine wave into each channel and adjust the output to 15 VAC. Allow the amplifier to heat up and observe limiting on both channels.
Figure 5. ODEP Limiting Wave Form
Test 15: LF Protection
Spec: Amplifier mutes for dangerous subsonic fre-
quencies.
Initial Conditions: Controls per standard. Procedure: No load. Inject a .5 Hz 6 Vp-p, or a 2 Hz 6
VAC sine wave into each channel and verify that each channel cycles into mute.
Test 16: Signal to Noise Ratio
Spec: 100 dB below 8 ohm rated continuous average
20-20kHz power.
Initial Conditions: Controls per standard. Short inputs. Procedure: Load each channel to 8 ohms. Measure
less than 415µV at the output of each channel (20 Hz­20 kHz bandpass filter).
Test 17: Turn off Transients
Spec: < 80mV across an 8 ohm speaker load Initial Conditions: Controls per standard. Procedure: Load the output with an 8 ohm speaker.
From an on condition, turn off the amplifier and monitor the output noise at the time of turn off. Note: Turn off noise may increase significantly if the amplifier is cycled off and on.
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Com-Tech 400 Amplifier Service Manual
Electrical Checkout Procedures
Test 18: Intermodulation Distortion
Spec at 0 dB output: 0.01%. Spec at -35 dB output: 0.05%. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a
SMPTE standard IM signal (60 Hz and 7 kHz sine wave mixed at 4:1 ratio). Set the 60 Hz portion of the sine wave to 32 volts RMS. Set the 7 kHz portion to 25%. With an IM analyzer measure less than 0.01% IMD. Repeat test at -35 dB (reference 32 volts RMS, 60 Hz portion) and measure less than 0.05% IMD.
Test 19: Clipping
Spec: No protective action during test. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a 1 kHz
sine wave into each input and drive the output 6 dB into clip for 10 seconds. The amplifier should not activate any protective circuits (ODEP, Fault, or LF Protection).
Post Testing
After completion of testing, if all tests are satisfactory, the amplifier controls should be returned to the posi­tions required by customer. If conditions are unknown or unspecified, factory settings are as follows:
Level Controls: 9 to 11 O'Clock. Sensitivity Switch: 0.775V 8/4 Ohm. Stereo/Mono Switch: Stereo. 70-V Mode Switches: 8/4 Ohm position. Power: Off
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Com-Tech 400 Amplifier Service Manual
Parts List (Non-Module)
Supplimental Items
CPN Item Quantity
A10087-71012 Rack Screw, 10-32 x .75 8 C 3342-0 Feet, Selfstick Black 4 D 4137-2 Nylon Washer 4 A10086-70808 Screw, 8-32 x .5 (For volume cover) 2 A10101-12 Spacer, #8 x 5/16OD x 1/4L (For volume cover) 2 F11489-6 Plexiglass Plate (Volume cover) 1 K80636-2 CT Series Reference Manual 1
Power Supply
CPN Item Quantity
A10087-11028 Screw, 10-32 x 1.75 (For transformer) 4 C10169-8 Breaker, 15 Amp VDE 1 C10171-4 Breaker, 8 Amp VDE (200V-240V Models) 1 D 7604-8 Power Transformer (120V 60 Hz) 1 D 9010-6 Power Transformer (220V/240V) 1 D 8036-2 Power Transformer (100V/120V) 1 A10094-8 Washer, #10 Internal Tooth 4 A10099-7 Nylon Shoulder Washer, #10 4 A10098-5 Washer, 1/4" Belleville Spring 4 C 8752-5 Bridge Rectifier, 35A 400V 2 C 9852-2 Capacitor, 6300µF 200V Electrolytic 2 C 9870-4 Screw, 10-32 x .38 4 D 2934-4 Solder Lug, .218 Hole 4 D 6764-1 Washer, Shoulder 4 D 8438-0 Bracket, Capacitor 2
Output Assembly (One Per Channel)
CPN Item Quantity (Per Channel)
A10315-1 Screw, 6-32 x .56 Hex Washer Head 12 C 8188-2 Output Power Transistor, PNP 2 D 6729-4 Output Power Transistor, NPN 2 C 7065-3 Output Power Transistor, PNP (early units) 2 C 8573-5 Driver Transistor, 2SA1186 PNP 2 C 8574-3 Driver Transistor, 2SC2837 NPN 2 M20591-0 Old Style Driver Transistor Assm. NPN, 2SC2527 2 M20590-2 Old Style Driver Transistor Assm. PNP, 2SA1077 2 D 7665-9 Mounting Clip, TO3P (For Drivers) 2 D 7666-7 Mounting Bracket, TO3P (For Drivers) 2 D 7796-2 Sil Pad, 2.87 x 14.57 (Between Heatsink & Chassis) 1 D 6280-8 Sil Pad for use with Output Board P10315-3 1 D 6104-0 Sil Pad for use with Output Board P10233-8 1 D 7797-0 Output Pad (Between Module and Chassis) 1 C 7597-4 Output Pad for use with Output Board P10315-3 1 D 7026-4 Output Pad for use with Output Board P10233-8 1 D 8774-8 PTC, 95DegC Cast Alum. 1 F12019-0 Heatsink (Under Diode String) 1 C 8813-5 Bias Transistor MPS8097/MPSA18 NPN (Q18) 1 B 5842-8 Tubing, #24 Thin Wall Red (For Q18) Order in Inches C 5826-0 LM234Z-6 Thermal Sense (S100/200) 1 B 5464-1 Tubing, #24 Teflon Thin Wall Order in Inches M21324-5 Aluminum Heat Sink, 3/4" With Fins 2
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Com-Tech 400 Amplifier Service Manual
Parts List (Non-Module)
Back Panel Assembly
CPN Item Quantity
D 8367-1 Knob, .5 Dia. Level Control 2 A10086-10410 Screw, 4-40 x .62 2 A10086-70808 Screw, 8-32 x .5 4 A10094-2 Lockwasher, #4 Internal Star 2 A10100-7 Aluminum Spacer, .250OD x .140ID x .312L 2 A10109-70808 Screw, 8-18 x .5 4 A10214-4 Strain Relief 1 C10187-0 Strain Relief (For European Power Cord) 1 A11793-0105D Power Cord, 16-3 SJT Neon UL/CSA 1 A10793-0503D Power Cord, European Plug (E-13 Amplifiers) 1 C 4508-5 IC Socket, 16 Pin 1 C 5990-4 Barrier Block, 4 Term. 1 C 6821-0 Edge Card Connector, 22 Contact 1 C 7957-1 Slide Switch, DPDT 15A (70-V Mode) 2 C 8812-7 Cable Tie, 5.5" 2 C10060-9 Header, 5 Pin R Angle Locking 1 D 6899-5 Ribbon Connector, PIP Daisy 1 D 7623-8 Cable, 10" 22AWG With Terminals 1 F12690-8 Back Panel 1 P10286-6 PIP Interconnect Board 1
Chassis Front Assembly
CPN Item Quantity
A10031-1 Captive Nut, 8-32 x .060 Flush (For rack ears) 4 A10090-70808 Screw, 8-32 x .5 Oval Head (For Grille) 3 A10101-5 Nylon Washer, .5 x .136 x .02 (For Grille) 3 A10173-1 Clip, Filter Grille 3 C 5297-4 Screw, 8-32 x .37 (For rack ears) 4 C 6487-0 Power Switch, 2 Pole 22 Amp Rocker 1 D 6944-9 Air Filter, 1.45 x 16.23 1 F11449J9 Front Panel Overlay 1 F12706-2 End Cap (For Rack ears) 2 F12710-4 Grille, Filter 1
Main Chassis Assembly
CPN Item Quantity
A10094-3 Washer, #6 Internal Star, Black 8 A10110-70605 Screw, 6-32 x .312 Taptite (For covers) 7 D 7249-2 Label, 3 Position Voltage Gain 1 D 8501-5 Top Cover 1 D 8548-6 Bottom Cover 1 A10086-10606 Screw, 6-32 x .375 4 A10086-70806 Screw, 8-32 x .37 1 A10094-3 Washer, #6 Internal Star, Black 3 A10094-6 Washer, #8 Internal Star 2 A10109-10822 Screw, 8-18 x 1.375 2 A10110-70812 8-32 x .750 Taptite 2 A10192-1 Snap Bushing, OCB .500 3 C 1811-6 4" Cable Tie 8 C 3163-0 Solder Lug, #6 2
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Com-Tech 400 Amplifier Service Manual
Parts List (Non-Module)
Main Chassis Assembly Cont.
CPN Item Quantity
C 6457-3 Screw, #8 x 3/8 2 C 6912-7 Tension Retaining Board Supports 2 C 6913-5 1" Spacer Toggle Nut, Plastic 2 C 6914-3 .75" Spacer Toggle Nut, Plastic 2 C 7705-4 Flat Cable Clamp 2 C 9491-9 Screw, 6-32 x .312 3 C 9953-8 Screw, 6-20 x .312 6 C10111-0 Button, Mtg. 2 D 7060-3 Sil Pad, 7 Mil 2.05 x .775 1 F11632-1 Bracket, Transformer Mtg. 1 F12642-9 Chassis, 3.5" 1
PIP-BB
CPN Item Quantity
M46011-9 PIP-BB Assembly 1 A10086-70806 Screw, 8-32 x .37 2 A10094-5 Lockwasher, #8 Internal Star Black 2 A10110-10608 Screw, 6-32 x .5 4 A10266-2202 Resistor, 22 Ohm .5W 2 C 3842-9 Barrier Block, 3 Position 2 C 6806-1 Capacitor, .01µF 100V 2 C 7161-0 Screw, #8 x 1/4 #6 PNHD 2 F12553J7 Panel 1 P10343-5 PC Board 1
Fan Assembly
CPN Item Quantity
M44084-8 CT Fan Assembly 1 A10110-70605 Screw, 6-32 x .312 Taptite 2 C 7062-0 Screw, 6-32 x 5/16 2 C 9939-7 Fan Blade 1 D 8439-8 Fan Bracket 1 H43495-3 Fan Motor with Faston Connectors 1
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Com-Tech 400 Amplifier Service Manual
Module and Schematic Information
Module History
The Com Tech 400B amplifier was introduced in 1990. Since then there have been several updates and revisions, some of which called for new modules. The following is a list of all modules used up to this date, December 1995.
Output Modules: (left and right are identical)
Q42716-3 Original Output Module on P10233-8 or P10263-5 board. Q42888-0 Output Module on P10315-3 board. Q42969-8 Output Module on P10337-7 board. No longer avail­able. Use Q43188-4 as service replacement. Q43188-4 Output Module on P10396-3 board.
Main Modules:
Q42781-7 Original B Version Main Module. This Module's parts list is not documented. No longer available. Use Q43129-8 as a service replacement. Q42921-9 Main Module on D 7605-5 board. This Module's parts list is not documented. No longer available. Use Q23129-8 as a service replacement. Q43012-6 Main Module on D 7911-7 board. Use Q43129-8 as a service replacement. Q43043-1 Main Module on D 7993-5 board. No longer available. Use Q43129-8 as service replacement. Q43129-8 Main Module on D 8283-0 board. Q43238-7 Main Module on D 8369-7 board. Detent Pots. Not reverse compatible.
Control Module:
Q42762-7 CT-200/400 fan control on P10317-9 board. Q43214-8 CT-400/800 fan control on P10404-5 board. Q43242-9 CT control module for Export models. On P10405-2 board.
Display Module:
Q42706-4 CT display on D 7083-5 board.
Schematic Information:
The schematics provided are representative only. There may be slight variations between amplifier to amplifier. These schematics are intended to be used for troubleshooting purposes only.
For amplifiers with main boards D 7605-5, D 7911-7, D 7993-5, and D 8283-0 or earlier, refer to schematic number J0523-1.
For amplifiers with main board D 8369-7 refer to schematic number J0631-2.
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Com-Tech 400 Amplifier Service Manual
Q42762-7 Control Module (P10317-9 board) Parts Lists
Capacitors
C700 C800 C 8426-6 .1µF 250V C701 C801 C 8426-6 .1µF 250V C900 C 8963-8 .47µF 250V C901 C 8963-8 .47µF 250V
Diodes
D700 D800 C 3181-2 1N4148 D900 C 2851-1 1N4004
Relays
K1 C 7860-7 SPST
Transistors
Q700 Q800 C 3625-8 PNP 2N4125 Q701 Q801 C 7663-5 Triac MAC224A4 Q900 C 3625-8 PNP 2N4125 Q901 C 3625-8 PNP 2N4125 Q902 C 3625-8 PNP 2N4125
Resistors
R700 R800 A10266-1222 1.2K .5W R701 R801 A10266-1812 180 .5W R900 A10266-2722 2.7K .5W R901 A10266-1021 1.5K .5W R902 C 7669-2 300 10W R903 C 7669-2 300 10W R904 A10266-3902 39 .5W R905 A10266-3602 36 .5W
ICs
U700 U800 C 7664-3 MOC3031 Optotriac U901 C 7665-0 MOC3011 Optotriac U902 C 7665-0 MOC3011 Optotriac
Misc.
Board P10317-9 J900 C 7672-6 8 Pin MTA Header Tab Terminal C 7817-7 W1-W3, W100-W102
W200-W202
0 Ohm Jmp C 5868-2
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Com-Tech 400 Amplifier Service Manual
Q43214-8 Control Module (P10404-5 board) Parts List
Capacitors
C700 C800 C 8426-6 .1µF 200V C701 C801 C 8426-6 .1µF 200V C900 C 8963-8 .47µF 250V C901 C 8963-8 .47µF 250V
Diodes
D700 D800 C 3181-2 1N4148 D900 C 2851-1 1N4004
Relays
K1 C 7860-7 SPST
Transistors
Q700 Q800 C 3625-8 PNP 2N4125 Q701 Q801 C 7663-5 Triac MAC224A4 Q900 C 3625-8 PNP 2N4125 Q901 C 3625-8 PNP 2N4125 Q902 C 3625-8 PNP 2N4125
Resistors
R700 R800 A10266-1222 1.2K .5W R701 R801 A10266-1812 180 .5W R900 A10266-2722 2.7K .5W R901 A10266-1021 1.5K .5W R902 C 7669-2 300 10W R903 C 7669-2 300 10W R904 A10266-3902 39 .5W R905 A10266-3602 36 .5W
ICs
U700 U800 C 7664-3 MOC3031 Optotriac U901 C 7665-0 MOC3011 Optotriac
Misc.
Board P10404-5 J900 C 7672-6 8 Pin MTA Header J901 C 7873-0 2 Pin MTA Header Tab Terminal C 7817-7 W1-W3,
W100-W102, W200-W202
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Com-Tech 400 Amplifier Service Manual
Q43242-9 Control Module (P10405-2 board) Parts List
Capacitors
C700 C800 C 8426-6 .1µF 250V C701 C801 C 8426-6 .1µF 250V C900 C 8963-8 .47µF 250V C901 C 8963-8 .47µF 250V
Diodes
D700 D800 C 3181-2 1N4148 D900 C 2851-1 1N4004
Relays
K1 C 7860-7 SPST
Transistors
Q700 Q800 C 3625-8 PNP 2N4125 Q701 Q801 C 7663-5 Triac MAC224A4 Q900 C 3625-8 PNP 2N4125 Q901 C 3625-8 PNP 2N4125 Q902 C 3625-8 PNP 2N4125
Resistors
R700 R800 A10266-3622 3.6K .5W R701 R801 A10266-1812 180 .5W R702 R802 A10266-3622 3.6K .5W R703 R803 A10266-3622 3.6K .5W R900 A10266-2722 2.7K .5W R901 A10266-1021 1.5K .5W R902 C 7669-2 300 10W R903 C 7669-2 300 10W R904 A10266-3902 39 .5W R905 A10266-3602 36 .5W
ICs
U700 U800 C 7664-3 MOC3031 Optotriac U901 C 7665-0 MOC3011 Optotriac U902 C 7665-0 MOC3011 Optotriac
Misc.
Board P10405-2 J900 C 7672-6 8 Pin MTA Header J901 C 7873-0 2 Pin MTA Header Tab Terminal C 7817-7 W1-W3, W100-W102
W200-W202
0 Ohm Jmp C 5868-2
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Com-Tech 400 Amplifier Service Manual
Q42706-4 Display Module (D 7083-5 board) Parts List
Capacitors
C500 C600 C 6802-0 .47µF 50V C901 C 6804-6 .1µF 50V
Diodes
D500 D600 C 3181-2 1N4148 D501 D601 C 3181-2 1N4148 D900 C 3533-4 1N966B 16V Zener D901 C 3533-4 1N966B 16V Zener
LED's
E500 E600 C 7863-1 Green E501 E601 C 4431-0 Yellow E502 E602 C 7863-1 Green E900 C 4342-9 Amber
Transistors
Q500 Q600 C 3625-8 2N4125 Q501 Q601 C 3625-8 2N4125 Q502 Q602 C 7458-0 2N4123 Q503 Q603 C 3625-8 2N4125
Resistors
R500 R600 A10266-1031 10K R501 R601 A10266-2221 2.2K R502 R602 A10266-1051 1M R503 R603 A102662751 2.7M R504 R604 A10266-2032 20K .5W R505 R605 A10266-2221 2.2K R506 R606 A10266-4751 4.7M R507 R607 A10266-2221 2.2K R508 R608 A10266-1021 1K R905 A10266-5141 510K R906 A10266-2721 2.7K R907 A10266-5141 510K R908 A10266-3931 39K R909 A10266-3931 39K R910 A10266-4741 470K R911 A10266-3931 39K R912 A10266-1041 100K R913 A10266-1031 10K R914 A10266-8211 820 R915 A10266-3931 39K R916 A10266-3631 36K R917 A10266-8211 820 R918 A10266-3931 39K
Integrated Circuits
U903 C 4345-2 LMT339 U904 C 7661-9 LM358N U905 C 4345-2 LMT339
Misc.
Board D 7083-5 IC Socket C 4508-5 16 Pin LED Spacer C 7712-0 Cable H42913-6 8 Cond 24AWG
Ribbon Cable with Connector
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Com-Tech 400 Amplifier Service Manual
Q42716-3 Output Module (P10233-8 or P10263-5 board) Parts List
Capacitors
C01 C 3978-1 .047µF C02 C 2938-6 .1µF C03 C 2938-6 .1µF C04 C 6806-1 .01µF C05 C 6806-1 .01µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6809-5 220pF C09 C 6850-7 180pF
Diodes
D01 C 2851-1 1N4004 D02 C 2851-1 1N4004 D03 C 2851-1 1N4004 D04 C 2851-1 1N4004 D05 C 2851-1 1N4004 D06 C 2851-1 1N4004 D07 C 2851-1 1N4004 D08 C 2851-1 1N4004 D09 C 2851-1 1N4004 D10 C 2851-1 1N4004 D11 C 2851-1 1N4004 D12 C 2851-1 1N4004
Inductors
L00 C 6592-6 1.3µH Output Coil L01 C 3510-2 470µH L02 C 3510-2 470µH
Transistors
Q17 C 7271-7 NPN MPSU10 Q19 C 7318-6 PNP MPSU60
Note: Q18, S100, Driver Transistors, and Output Tran­sistors are not included with Output Module. See Output Assembly parts list for these part numbers.
Resistors
R00 C 2626-7 470 R01 C 2872-7 100 R02 C 3299-2 5.6 .5W R04 C 6486-2 .2 5W R07 C 6486-2 .2 5W R09 C 4479-9 22 R10 C 2872-7 100 R11 C 7317-8 2.7 5W R12 C 1001-4 2.7 1W R13 C 2626-7 470 R16 C 6486-2 .2 5W R19 C 6486-2 .2 5W R21 C 3299-2 5.6 .5W R22 C 4479-9 22 R23 C 6844-2 250 Pot LS Bias R24 C 4300-7 13K R25 C 2628-3 2.2K R26 C 6844-2 250 Pot HS Bias R27 C 6495-3 390 R28 C 4300-7 13K R30* C 6626-3* 102*
Misc.
Board P10233-8 or P10263-5 Jumpers C 5868-2 0 Ohm .25W J500 J600 C 7057-0 10 Pin Header
*Note: R30 is 102 Ohms in most units, though in some cases a different value may be used to match the installed S100/S200 LM334 (C5826-0) device grade. This is the standard value and is used with the most common LM334 grade, green. If the LM334 is marked with a blue dot, R30 should be a 107 Ohm resistor (A10265-10701); if it is marked with a yellow dot then R30 should be a 100 Ohm resistor (A10265-10001).
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Com-Tech 400 Amplifier Service Manual
Q42888-0 Output Module (P10315-3 board) Parts List
Capacitors
C01 C 8511-5 .047µF 250V Ax C02 C 8426-6 .1µF C03 C 8426-6 .1µF C04 C 6805-3 .022µF C05 C 6805-3 .022µF C06 C 6806-1 .01µF 100V Ax C07 C 6807-9 .001µF 100V Ax C08 C 6809-5 220pF C09 C 6810-3 180pF
Diodes
D01 C 2851-1 1N4004 D02 C 2851-1 1N4004 D03 C 2851-1 1N4004 D04 C 2851-1 1N4004 D05 C 2851-1 1N4004 D06 C 2851-1 1N4004 D07 C 2851-1 1N4004 D08 C 2851-1 1N4004 D09 C 2851-1 1N4004 D10 C 2851-1 1N4004 D11 C 2851-1 1N4004 D12 C 2851-1 1N4004
Inductors
L00 C 6592-6 1.3µH Output Coil L01 C 3510-2 470µH L02 C 3510-2 470µH
Transistors
Q17 C 8508-1 NPN 2SC3298B Q19 C 8509-9 PNP 2SA1306B
Note: Q18, S100, Driver Transistors, and Output Tran­sistors are not included with Output Module. See Output Assembly parts list for part numbers.
Resistors
R00 C 2626-7 470 R01 C 2872-7 100 R02 C 7778-1 5.6 .5W Flame Proof R04 C 6486-2 .2 5W R07 C 6486-2 .2 5W R09 C 7779-9 22 Flame Proof R10 C 2872-7 100 R11 C 7317-8 2.7 5W R12 C 1001-4 2.7 1W R13 C 2626-7 470 R16 C 6486-2 .2 5W R19 C 6486-2 .2 5W R21 C 7778-1 5.6 .5W Flame Proof R22 C 7779-9 22 Flame Proof R23 C 6844-2 250 Pot LS Bias R24 C 4300-7 13K R25 C 2628-3 2.2K R26 C 6844-2 250 Pot HS Bias R27 C 6495-3 390 R28 C 4300-7 13K R30* C 6626-3* 102*
Misc.
Board P10315-3 Jumpers C 5868-2 0 Ohm .25W Clips D 6414-3 Q17/Q19 Hold Down J500 J600 C 7057-0 10 Pin Header
*Note: R30 is 102 Ohms in most units, though in some cases a different value may be used to match the installed S100/S200 LM334 (C5826-0) device grade. This is the standard value and is used with the most common LM334 grade, green. If the LM334 is marked with a blue dot, R30 should be a 107 Ohm resistor (A10265-10701); if it is marked with a yellow dot then R30 should be a 100 Ohm resistor (A10265-10001).
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Com-Tech 400 Amplifier Service Manual
Q42969-8 Output Module (P10337-7 board) Parts List
Capacitors
C01 C 8511-5 .047µF 250V Ax C02 C 8426-6 .1µF C03 C 8426-6 .1µF C04 C 6805-3 .022µF C05 C 6805-3 .022µF C06 C 6806-1 .01µF 100V Ax C07 C 6807-9 .001µF 100V Ax C08 C 6810-3 180pF C09 C 6809-5 220pF C10 C 7697-3 .01µF C11 C 7697-3 .01µF C43 C 7697-3 .01µF
Diodes
D01 C 2851-1 1N4004 D02 C 2851-1 1N4004 D03 C 2851-1 1N4004 D04 C 2851-1 1N4004 D05 C 2851-1 1N4004 D06 C 2851-1 1N4004 D07 C 2851-1 1N4004 D08 C 2851-1 1N4004 D09 C 2851-1 1N4004 D10 C 2851-1 1N4004 D11 C 2851-1 1N4004 D12 C 2851-1 1N4004
Inductors
L00 C 6592-6 1.3µH Output Coil L01 C 3510-2 470µH L02 C 3510-2 470µH
Transistors
Q17 C 8508-1 NPN 2SC3298B Q19 C 8509-9 PNP 2SA1306B
Note: Q18, S100, Driver Transistors, and Output Tran­sistors are not included with the Output Module. See Output Assembly parts list for part numbers.
Resistors
R00 A10266-4711 470 R01 A10266-1011 100 R04 C 6486-2 .2 5W R07 C 6486-2 .2 5W R10 A10266-1011 100 R11 A10266-2R73 2.7 1W R12 A10266-2R73 2.7 1W R13 A10266-4711 470 R14 A10266-2R73 2.7 1W R16 C 6486-2 .2 5W R19 C 6486-2 .2 5W R23 C 6844-2 250 Pot LS Bias R24 A10266-1331 13K R25 A10266-2221 2.2K R26 C 6844-2 250 Pot HS Bias R27 A10266-3911 390 R28 A10266-1331 13K R29 A10266-5101 51 R30* A10265-10201* 102* R31 C 3614-2 15 .5W Flame Proof R32 C 3614-2 15 .5W Flame Proof R33 C 7779-9 22 .5W Flame Proof R34 C 7779-9 22 .5W Flame Proof
Misc.
Board P10337-7 Jumpers C 5868-2 0 Ohm .25W Clips D 6414-3 Q17/Q19 Hold Down J500 J600 C 7057-0 10 Pin Header
*Note: R30 is 102 Ohms in most units, though in some cases a different value may be used to match the installed S100/S200 LM334 (C5826-0) device grade. This is the standard value and is used with the most common LM334 grade, green. If the LM334 is marked with a blue dot, R30 should be a 107 Ohm resistor (A10265-10701); if it is marked with a yellow dot then R30 should be a 100 Ohm resistor (A10265-10001).
26
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Com-Tech 400 Amplifier Service Manual
Q43188-4 Output Module (P10396-3 board) Parts List Cont.
Capacitors
C01 C 8511-5 .047µF 250V Ax C02 C 8426-6 .1µF C03 C 8426-6 .1µF C04 C 6805-3 .022µF C05 C 6805-3 .022µF C06 C 6806-1 .01µF 100V Ax C07 C 6807-9 .001µF 100V Ax C08 C 6810-3 180pF C09 C 6809-5 220pF C43 C 7697-3 .01µF Disc
Diodes
D01 C 2851-1 1N4004 D02 C 2851-1 1N4004 D03 C 2851-1 1N4004 D04 C 2851-1 1N4004 D05 C 2851-1 1N4004 D06 C 2851-1 1N4004 D07 C 2851-1 1N4004 D08 C 2851-1 1N4004 D09 C 2851-1 1N4004 D10 C 2851-1 1N4004 D11 C 2851-1 1N4004 D12 C 2851-1 1N4004
Inductors
L00 C 6592-6 1.3µH Output Coil L01 C 3510-2 470µH L02 C 3510-2 470µH
Resistors
R00 A10266-4711 470 R01 A10266-1011 100 R04 C 6486-2 .2 5W R07 C 6486-2 .2 5W R10 A10266-1011 100 R11 A10266-2R73 2.7 1W R12 A10266-2R73 2.7 1W R13 A10266-4711 470 R14 A10266-2R73 2.7 1W R16 C 6486-2 .2 5W R19 C 6486-2 .2 5W R23 C 6844-2 250 Pot LS Bias R24 A10266-1331 13K R25 A10266-2221 2.2K R26 C 6844-2 250 Pot HS Bias R27 A10266-3911 390 R28 A10266-1331 13K R29 A10266-5101 51 R30* A10265-10201* 102* 1% R31 C 3614-2 15 .5W R32 C 3614-2 15 .5W R33 C 7779-9 22 .5W Flame Proof R34 C 7779-9 22 .5W Flame Proof
Misc.
Board P10396-3 Z1-Z7, Z9 C 5868-2 0 Ohm Jumper Z8 A10124-24 Solid Wire Clips D 6414-3 Q17/Q19 Hold Down J500 J600 C 7057-0 10 Pin Header
Transistors
Q17 C10155-7 NPN 2SC4793 Q19 C10156-5 PNP 2SA1837
Note: Q18, S100, Driver Transistors, and Output Tran­sistors are not included with Output Module. See Output Assembly parts list for part numbers.
*Note: R30 is 102 Ohms in most units, though in some cases a different value may be used to match the installed S100/S200 LM334 (C5826-0) device grade. This is the standard value and is used with the most common LM334 grade, green. If the LM334 is marked with a blue dot, R30 should be a 107 Ohm resistor (A10265-10701); if it is marked with a yellow dot then R30 should be a 100 Ohm resistor (A10265-10001).
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Com-Tech 400 Amplifier Service Manual
Q43012-6 Main Module (D 7911-7 board) Parts List
Capacitors
C 1 C 4303-1 1000µF C 2 C 3913-8 470µF C 4 C 6802-0 .47µF C5 A10124-24 Jumper Wire C6 A10124-24 Jumper Wire C 7 C 6804-6 .1µF C100 C200 C 5311-3 22µF C101 C201 C 2821-4 10pF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 6804-6 .1µF C108 C208 C 6814-5 12pF C109 C209 C 7417-6 .0033µF C110 C210 C 5362-6 2.2µF C111 C211 C 6804-6 .1µF C112 C212 C 6803-8 .12µF C113 C213 C 6802-0 .47µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 6802-0 .47µF C117 C217 C 6803-8 .12µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C120 C220 C 6804-6 .1µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6812-9 47pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5% C153 C253 C 6804-6 .1µF C154 C254 C 8426-6 .1µF 250V
C155 C255 C 6804-6 .1µF C156 C256 C 6804-6 .1µF C157 C257 C 6806-1 .01µF
Diodes
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D114 D214 OPEN D115 D215 OPEN D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D128 D228 C 5061-4 1N3070 D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148
Transistors
Q100 Q200 D 2961-7 NPN 2N3859A Q101 Q201 C 3578-9 PNP MPSA93 Q102 Q202 C 3810-6 NPN MPSA43 Q103 Q203 C 3786-8 PNP PN4250 Q105 Q205 C 3578-9 PNP MPSA93 Q106 Q206 C 3625-8 NPN 2N4125 Q107 Q207 C 3786-8 PNP PN4250 Q108 Q208 C 5891-4 NPN MTS105 Q109 Q209 D 2961-7 NPN 2N3859A Q110 Q210 C 3810-6 NPN MPSA43 Q112 Q212 C 3625-8 NPN 2N4125 Q113 Q213 C 3625-8 NPN 2N4125 Q115 Q215 D 2962-5 NPN MPS8097 Q116 Q216 C 3786-8 PNP PN4250 Q117 Q217 D 2961-7 NPN 2N3859A Q118 Q218 D 2961-7 NPN 2N3859A Q119 Q219 C 3625-8 NPN 2N4125
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Com-Tech 400 Amplifier Service Manual
Q43012-6 Main Module (D 7911-7 board) Parts List
Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125
Resistors (.25W 5% unless noted otherwise)
N100 N200 D 4669-4 Resistor Network N101 N201 D 6081-0 Resistor Network N102 N202 D 6082-8 Resistor Network R1 A10265-53621 53.6K 1% R2 OPEN R3 OPEN R4 A10265-46421 46.4K 1% R7 A10266-1041 100K R8 A10266-2031 20K R9 A10266-5121 5.1K R10 OPEN R16 A10266-5121 5.1K R17 A10266-2031 20K R18 A10266-1041 100K R100 R200 C 7409-3 5K Linear Pot R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10266-8211 820 R109 R209 A10266-6801 68 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.7K R115 R215 A10266-5141 510K R116 R216 A10266-2751 2.7M R117 R217 A10266-4731 47K R118 R218 A10266-2711 270 R119 R219 A10266-5111 510 R120 R220 A10266-2711 270 R121 R221 C 5062-2 100K Pot (-ODEP) R122 R222 A10266-2741 270K R123 R223 A10266-2032 20K .5W R124 R224 A10266-6821 6.8K R125 R225 C 7782-3 100 Flame Proof R126 R226 C 7782-3 100 Flame Proof R127 R227 A10266-6821 6.8K R128 R228 A10266-1031 10K R129 R229 A10266-1041 100K R130 R230 A10266-1041 100K
R131 R231 A10266-1031 10K R132 R232 C 5062-2 100K Pot (+ODEP) R133 R233 A10266-2741 270K R134 R234 A10266-2032 20K .5W R135 R235 C 7782-3 100 Flame Proof R136 R236 A10266-6821 6.8K R137 R237 C 7782-3 100 Flame Proof R138 R238 A10266-6821 6.8K R139 R239 A10266-8211 820 R140 R240 A10266-6801 68 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-1041 100K R144 R244 A10266-1041 100K R145 R245 A10266-1851 1.8M R146 R246 A10266-1031 10K R147 R247 C 7781-5 200 .5W FP R148 R248 A10266-2721 2.7K R149 R249 C 7781-5 200 .5W FP R150 R250 A10266-2721 2.7K R151 R251 A10266-1031 10K R152 R252 A10266-1231 12K R153 R253 JUMPER A10124-24 R154 R254 A10265-12131 121K 1% R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10266-9121 9.1K R159 R259 A10266-1021 1K R160 R260 A10266-10021 10K 1% R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 A10265-12131 121K 1% R164 R264 A10265-10021 10K 1% R165 R265 A10265-12131 121K 1% R166 R266 A10266-1851 1.8M R167 R267 A10265-10011 1K 1% R168 R268 A10265-95301 953 1% R170 R270 A10265-10011 1K 1% R171 R271 A10265-95301 953 1% R173 R273 A10265-10021 10K 1% R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-15821 15.8K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-69811 6.98K 1% R179 R279 A10266-1321 1.3K R180 R280 A10266-4711 470 R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R183 R283 A10266-2421 2.4K R184 R284 A10266-4741 470K R185 R285 A10266-2421 2.4K
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Com-Tech 400 Amplifier Service Manual
Q43012-6 Main Module (D 7911-7 board) Parts List
R186 R286 A10266-2751 2.7M R187 R287 A10266-3631 36K R188 R288 A10266-3631 36K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R191 R291 A10266-3331 33K R192 R292 A10266-1031 10K R193 R293 A10266-1031 10K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.7K R199 R299 A10266-1031 10K R906 R1006 OPEN R907 R1007 OPEN R908 R1008 OPEN R909 R1009 A10266-4741 470K R910 R1010 A10266-4741 470K R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1051 1M R914 R1014 A10266-1051 1M R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22
IC’s
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 4345-2 LM339 U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P
Misc.
Board D 7993-5 Socket C 3450-1 14 Pin (Qty 6) N ut A10102-5 Hex 6-32 (Qty 2) Heatsink C 5341-0 TO-220 (Qty 2) Torq Spreader C 6541-4 (Qty 2) Washer A10096-5 #6, Split (Qty 2) Screw A10240-0608 Stainless (Qty 2) J1 C 7593-4 5 Pin Header J2 C 4508-5 16 Pin Socket J3 C 7526-4 3 Pin Header J100 J200 OPEN J500 J800 D 6619-7 10 Inch Ribbon J600 J700 D 6620-5 6 Inch Ribbon Cable Tie C 1811-6 (Qty 4)
Switches
S2 OPEN S3 C 7960-5 Sensitivity S4 C 6781-6 Switch, St/Mono
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Com-Tech 400 Amplifier Service Manual
Q43043-1 Main Module (D 7993-5 board) Parts List
Capacitors
C 1 C 4303-1 1000µF C 2 C 3913-8 470µF C 4 C 6802-0 .47µF C5 A10124-24 Jumper Wire C6 A10124-24 Jumper Wire C 7 C 8897-8 .1µF C100 C200 C 5311-3 22µF C101 C201 C 2821-4 10pF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 8897-8 .1µF C108 C208 C 6814-5 12pF C109 C209 C 7417-6 .0033µF C110 C210 C 5362-6 2.2µF C111 C211 C 8897-8 .1µF C112 C212 C 8991-9 .47µF C113 C213 C 8987-7 22µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 8987-7 22µF C117 C217 C 8991-9 .47µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C120 C220 C 8897-8 .1µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6812-9 47pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5% C153 C253 C 8897-8 .1µF C154 C254 C 8426-6 .1µF 250V
C155 C255 C 8897-8 .1µF C156 C256 C 8897-8 .1µF C157 C257 C 6806-1 .01µF
Diodes
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D114 D214 OPEN D115 D215 OPEN D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D128 D228 C 5061-4 1N3070 D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148
Transistors
Q100 Q200 D 2961-7 NPN 2N3859A Q101 Q201 C 3578-9 PNP MPSA93 Q102 Q202 C 3810-6 NPN MPSA43 Q103 Q203 C 3786-8 PNP PN4250 Q105 Q205 C 3578-9 PNP MPSA93 Q106 Q206 C 3625-8 NPN 2N4125 Q107 Q207 C 3786-8 PNP PN4250 Q108 Q208 C 5891-4 NPN MTS105 Q109 Q209 D 2961-7 NPN 2N3859A Q110 Q210 C 3810-6 NPN MPSA43 Q112 Q212 C 3625-8 NPN 2N4125 Q113 Q213 C 3625-8 NPN 2N4125 Q115 Q215 D 2962-5 NPN MPS8097 Q116 Q216 C 3786-8 PNP PN4250 Q117 Q217 D 2961-7 NPN 2N3859A Q118 Q218 D 2961-7 NPN 2N3859A Q119 Q219 C 3625-8 NPN 2N4125
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Com-Tech 400 Amplifier Service Manual
Q43043-1 Main Module (D 7993-5 board) Parts List
Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125
Resistors (.25W 5% unless noted otherwise)
N101 N201 D 7945-5 Resistor Network N102 N202 D 6082-8 Resistor Network R1 A10265-53621 53.6K 1% R2 OPEN R3 OPEN R4 A10265-46421 46.4K 1% R7 A10266-1041 100K R8 A10266-2031 20K R9 A10266-5121 5.1K R10 OPEN R16 A10266-5121 5.1K R17 A10266-2031 20K R18 A10266-1041 100K R100 R200 C 7409-3 5K Linear Pot R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10266-8211 820 R109 R209 A10266-6801 68 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.7K R115 R215 A10266-5141 510K R116 R216 A10266-2751 2.7M R117 R217 A10266-4731 47K R118 R218 A10266-2711 270 R119 R219 A10266-5111 510 R120 R220 A10266-2711 270 R121 R221 C 5062-2 100K Pot (-ODEP) R122 R222 A10266-2741 270K R123 R223 A10266-2032 20K .5W R124 R224 A10266-6821 6.8K R125 R225 C 7782-3 100 Flame Proof R126 R226 C 7782-3 100 Flame Proof R127 R227 A10266-6821 6.8K R128 R228 A10266-1031 10K R129 R229 A10266-1041 100K R130 R230 A10266-1041 100K R131 R231 A10266-1031 10K
R132 R232 C 5062-2 100K Pot (+ODEP) R133 R233 A10266-2741 270K R134 R234 A10266-2032 20K .5W R135 R235 C 7782-3 100 Flame Proof R136 R236 A10266-6821 6.8K R137 R237 C 7782-3 100 Flame Proof R138 R238 A10266-6821 6.8K R139 R239 A10266-8211 820 R140 R240 A10266-6801 68 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-1041 100K R144 R244 A10266-1041 100K R145 R245 A10266-1851 1.8M R146 R246 A10266-1031 10K R147 R247 C 7781-5 200 .5W FP R148 R248 A10266-2721 2.7K R149 R249 C 7781-5 200 .5W FP R150 R250 A10266-2721 2.7K R151 R251 A10266-1031 10K R152 R252 A10265-11821 11.8K 1% R153 R253 JUMPER A10124-24 R154 R254 C 8261-7 121K 0.1% R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10265-11321 11.3K 1% R159 R259 A10266-1021 1K R160 R260 C 8260-9 10K 0.1% R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 C 8261-7 121K 0.1% R164 R264 C 8260-9 10K 0.1% R165 R265 C 8261-7 121K 0.1% R166 R266 A10266-1851 1.8M R167 R267 A10265-10011 1K 1% R168 R268 A10265-97601 976 1% R170 R270 A10265-10011 1K 1% R171 R271 A10265-95301 953 1% R173 R273 C 8260-9 10K 0.1% R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-15821 15.8K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-69811 6.98K 1% R179 R279 A10266-1321 1.3K R180 R280 A10266-4711 470 R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R183 R283 A10266-2421 2.4K R184 R284 A10266-4741 470K R185 R285 A10266-2421 2.4K R186 R286 A10266-2751 2.7M
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Com-Tech 400 Amplifier Service Manual
Q43043-1 Main Module (D 7993-5 board) Parts List
R187 R287 A10266-3631 36K R188 R288 A10266-3631 36K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R191 R291 A10266-3331 33K R192 R292 A10266-1031 10K R193 R293 A10266-1031 10K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.7K R199 R299 A10266-1031 10K R906 R1006 OPEN R907 R1007 OPEN R908 R1008 OPEN R909 R1009 A10266-4741 470K R910 R1010 A10266-4741 470K R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1051 1M R914 R1014 A10266-1051 1M R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22 R917 R1017 A10265-10021 10K 1% R918 R1018 A10265-10021 10K 1% R919 R1019 A10265-10021 10K 1% R920 R1020 A10265-10021 10K 1% R921 R1021 C 9079-2 200 Pot (CMR Null)
IC’s
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 4345-2 LM339 U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P
Misc.
Board D 7993-5 Socket C 3450-1 14 Pin (Qty 6) N ut A10102-5 Hex 6-32 (Qty 2) Heatsink C 5341-0 TO-220 (Qty 2) Torq Spreader C 6541-4 (Qty 2) Washer A10096-5 #6, Split (Qty 2) Screw A10240-0608 Stainless (Qty 2) J1 C 7593-4 5 Pin Header J2 C 4508-5 16 Pin Socket J11 C 7526-4 3 Pin Header J100 J200 OPEN J500 J800 D 6619-7 10 Inch Ribbon J600 J700 D 6620-5 6 Inch Ribbon Cable Tie C 1811-6 (Qty 4)
Switches
S2 OPEN S3 C 7960-5 Sensitivity S4 C 6781-6 Switch, St/Mono
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Com-Tech 400 Amplifier Service Manual
Q43129-8 Main Module (D8283-0 board) Parts List
Capacitors
C 1 C 4303-1 1000µF C 2 C 3913-8 470µF C 4 C 6802-0 .47µF C5 A10124-24 Jumper Wire C6 A10124-24 Jumper Wire C 7 C 8897-8 .1µF C100 C200 C 5311-3 22µF C101 C201 C 9464-6 10pF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 8897-8 .1µF C108 C208 C 6814-5 12pF C109 C209 C 7417-6 .0033µF C110 C210 C 5362-6 2.2µF C111 C211 C 8897-8 .1µF C112 C212 C 8991-9 .47µF C113 C213 C 8987-7 22µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 8987-7 22µF C117 C217 C 8991-9 .47µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C120 C220 C 8897-8 .1µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6812-9 47pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5% C153 C253 C 8897-8 .1µF C154 C254 C 8426-6 .1µF 250V
C155 C255 C 8897-8 .1µF C156 C256 C 8897-8 .1µF C157 C257 C 6806-1 .01µF C158 C258 C 6805-3 .022µF C159 C259 C 6805-3 .022µF C160 C260 C 6811-1 100pF C161 C261 C 6811-1 100pF
Diodes
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D114 D214 C 3181-2 1N4148 D115 D215 C 3181-2 1N4148 D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D128 D228 C 5061-4 1N3070 D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148 D133 D233 C 3181-2 1N4148 D134 D234 C 3181-2 1N4148
Transistors
Q100 Q200 D 2961-7 NPN 2N3859A Q101 Q201 C 3578-9 PNP MPSA93 Q102 Q202 C 3810-6 NPN MPSA43 Q103 Q203 C 3786-8 PNP PN4250 Q105 Q205 C 3578-9 PNP MPSA93 Q106 Q206 C 3625-8 NPN 2N4125 Q107 Q207 C 3786-8 PNP PN4250 Q108 Q208 C 5891-4 NPN MTS105 Q109 Q209 D 2961-7 NPN 2N3859A Q110 Q210 C 3810-6 NPN MPSA43 Q112 Q212 C 3625-8 NPN 2N4125
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Com-Tech 400 Amplifier Service Manual
Q43129-8 Main Module (D8283-0 board) Parts List
Q113 Q213 C 3625-8 NPN 2N4125 Q115 Q215 D 2962-5 NPN MPS8097 Q116 Q216 C 3786-8 PNP PN4250 Q117 Q217 D 2961-7 NPN 2N3859A Q118 Q218 D 2961-7 NPN 2N3859A Q119 Q219 C 3625-8 NPN 2N4125 Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125 Q125 Q225 C 3786-8 PNP PN4250A Q126 Q226 C 5891-4 NPN MTS105
Resistors
R1 A10265-53621 53.6K 1% R2 OPEN R3 OPEN R4 A10265-46421 46.4K 1% R7 A10266-1041 100K R8 A10266-2031 20K R9 A10266-5121 5.1K R10 OPEN R16 A10266-5121 5.1K R17 A10266-2031 20K R18 A10266-1041 100K R100 R200 C 7409-3 5K Linear Pot R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10266-8211 820 R109 R209 A10266-5601 56 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.7K R115 R215 A10266-5141 510K R116 R216 A10266-2751 2.7M R117 R217 A10266-4731 47K R118 R218 A10265-27401 274 1% R119 R219 A10265-66501 665 1% R120 R220 A10265-28701 287 1% R121 R221 C 5062-2 100K Pot (-ODEP) R122 R222 A10266-2741 270K R123 R223 A10266-2032 20K .5W R124 R224 A10266-6821 6.8K R125 R225 C 7782-3 100 Flame Proof
R126 R226 C 7782-3 100 Flame Proof R127 R227 A10266-6821 6.8K R128 R228 A10266-1331 13K R129 R229 A10266-1041 100K R130 R230 A10266-1041 100K R131 R231 A10266-1331 13K R132 R232 C 5062-2 100K Pot (+ODEP) R133 R233 A10266-2741 270K R134 R234 A10266-2032 20K .5W R135 R235 C 7782-3 100 Flame Proof R136 R236 A10266-6821 6.8K R137 R237 C 7782-3 100 Flame Proof R138 R238 A10266-6821 6.8K R139 R239 A10266-8211 820 R140 R240 A10266-5601 56 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-1041 100K R144 R244 A10266-1041 100K R145 R245 A10266-2251 2.2M R146 R246 A10266-1031 10K R147 R247 C 7781-5 200 .5W FP R148 R248 A10266-2721 2.7K R149 R249 C 7781-5 200 .5W FP R150 R250 A10266-2721 2.7K R151 R251 A10266-1031 10K R152 R252 A10265-11821 11.8K 1% R153 R253 JUMPER A10124-24 R154 R254 C 8261-7 121K 0.1% R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10265-11521 11.5K 1% R159 R259 A10266-1021 1K R160 R260 C 8260-9 10K 0.1% R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 C 8261-7 121K 0.1% R164 R264 C 8260-9 10K 0.1% R165 R265 C 8261-7 121K 0.1% R166 R266 A10266-2251 2.2M R167 R267 A10265-10011 1K 1% R168 R268 A10265-10011 1K 1% R170 R270 A10265-10011 1K 1% R171 R271 A10265-10011 1K 1% R173 R273 C 8260-9 10K 0.1% R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-15821 15.8K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-69811 6.98K 1% R179 R279 A10266-1321 1.3K R180 R280 A10266-4711 470
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Com-Tech 400 Amplifier Service Manual
Q43129-8 Main Module (D8283-0 board) Parts List
R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R183 R283 A10266-2421 2.4K R184 R284 A10266-4741 470K R185 R285 A10266-2421 2.4K R186 R286 A10266-2751 2.7M R187 R287 A10266-3631 36K R188 R288 A10266-3631 36K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R191 R291 A10266-3331 33K R192 R292 A10266-1031 10K R193 R293 A10266-1031 10K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.7K R199 R299 A10266-1031 10K R906 R1006 OPEN R907 R1007 OPEN R908 R1008 OPEN R909 R1009 A10266-4741 470K R910 R1010 A10266-4741 470K R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1051 1M R914 R1014 A10266-1051 1M R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22 R917 R1017 A10265-10021 10K 1% R918 R1018 A10265-10021 10K 1% R919 R1019 A10265-10021 10K 1% R920 R1020 A10265-10021 10K 1% R921 R1021 C 9079-2 200 Pot (CMR Null) R922 R1022 A10265-66501 665 1% R923 R1023 A10265-35711 3.57K 1% R924 R1024 A10265-66501 665 1% R925 R1025 A10265-10031 100K 1% R926 R1026 A10265-66501 665 1% R927 R1027 A10265-10031 100K 1% R928 R1028 A10265-35711 3.57K 1% R929 R1029 A10266-7531 75K R930 R1030 A10266-7531 75K
Resistor Networks
N101 N201 D 7945-5 Resistor Network N102 N202 D 6082-8 Resistor Network
Switches
S2 OPEN S3 C 7960-5 Sensitivity S4 C 6781-6 Switch, St/Mono
Integrated Circuits
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 4345-2 LM339 U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P
Miscellaneous
Board D 8283-0 Socket C 3450-1 14 Pin (Qty 6) N ut A10102-5 Hex 6-32 (Qty 2) Heatsink C 5341-0 TO-220 (Qty 2) Torque Spdr C 6541-4 (Qty 2) Washer A10096-5 #6, Split (Qty 2) Screw A10240-0608 Stainless (Qty 2) J1 C 7593-4 5 Pin Header J2 C 4508-5 16 Pin Socket J11 C 7526-4 3 Pin Header J100 J200 OPEN J500 J800 D 6619-7 10 Inch Ribbon J600 J700 D 6620-5 6 Inch Ribbon Cable Tie C 1811-6 (Qty 4) TP 1 C 9450-5 Hdr, 6 pin RT Angle Spacer C 9225-1 Plastic Spcr (Qty 5)
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Com-Tech 400 Amplifier Service Manual
Q43238-7 Main Module (D 8369-7 board) Parts List
Capacitors
C1 C 9859-7 1000µF C2 C 9859-7 1000µF C4 C 6802-0 .47µF C5 A10124-24 Jumper Wire C6 A10124-24 Jumper Wire C7 C 8897-8 .1µF C100 C200 C 5311-3 22µF C101 C201 C 9464-6 10pF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 8897-8 .1µF C108 C208 C 6814-5 12pF C109 C209 C 7417-6 .0033µF C110 C210 C 5362-6 2.2µF C111 C211 C 8897-8 .1µF C112 C212 C 8991-9 .47µF C113 C213 C 8987-7 22µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 8987-7 22µF C117 C217 C 8991-9 .47µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C120 C220 C 8897-8 .1µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6812-9 47pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5% C153 C253 C 8897-8 .1µF C154 C254 A10434-104JD .1µF 250V
C155 C255 C 8897-8 .1µF C156 C256 C 8897-8 .1µF C157 C257 C 6806-1 .01µF C158 C258 C 6805-3 .022µF C159 C259 C 6805-3 .022µF C160 C260 C 6811-1 100pF C161 C261 C 6811-1 100pF
Diodes
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D114 D214 C 3181-2 1N4148 D115 D215 C 3181-2 1N4148 D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D128 D228 C 5061-4 1N3070 D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148 D133 D233 C 3181-2 1N4148 D134 D234 C 3181-2 1N4148
Transistors
Q100 Q200 D 2961-7 NPN 2N3859A Q101 Q201 C 3578-9 PNP MPSA93 Q102 Q202 C 3810-6 NPN MPSA43 Q103 Q203 C 3786-8 PNP PN4250 Q105 Q205 C 3578-9 PNP MPSA93 Q106 Q206 C 3625-8 NPN 2N4125 Q107 Q207 C 3786-8 PNP PN4250 Q108 Q208 C 5891-4 NPN MTS105 Q109 Q209 D 2961-7 NPN 2N3859A Q110 Q210 C 3810-6 NPN MPSA43 Q112 Q212 C 3625-8 NPN 2N4125
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Com-Tech 400 Amplifier Service Manual
Q43238-7 Main Module (D 8369-7 board) Parts List
Q113 Q213 C 3625-8 NPN 2N4125 Q115 Q215 D 2962-5 NPN MPS8097 Q116 Q216 C 3786-8 PNP PN4250 Q117 Q217 D 2961-7 NPN 2N3859A Q118 Q218 D 2961-7 NPN 2N3859A Q119 Q219 C 3625-8 NPN 2N4125 Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125 Q125 Q225 C 3786-8 PNP PN4250A Q126 Q226 C 5891-4 NPN MTS105
Resistors
R1 A10265-53621 53.6K 1% R2 OPEN R3 OPEN R4 A10265-46421 46.4K 1% R7 A10266-1041 100K R8 A10266-2031 20K R9 A10266-5121 5.1K R10 OPEN R16 A10266-5121 5.1K R17 A10266-2031 20K R18 A10266-1041 100K R100 R200 C 9785-4 5K Linear W/21 Det. R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10266-8211 820 R109 R209 A10266-5601 56 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.7K R115 R215 A10266-3641 360K R116 R216 A10266-2751 2.7M R117 R217 A10266-4731 47K R118 R218 A10265-27401 274 1% R119 R219 A10265-66501 665 1% R120 R220 A10265-28701 287 1% R121 R221 C 5062-2 100K Pot (-ODEP) R122 R222 A10266-2741 270K R123 R223 A10266-2032 20K .5W R124 R224 A10266-6821 6.8K R125 R225 C 8836-6 100 .5W Flame Proof
R126 R226 C 8836-6 100 .5W Flame Proof R127 R227 A10266-6821 6.8K R128 R228 A10266-1331 13K R129 R229 A10266-1041 100K R130 R230 A10266-1041 100K R131 R231 A10266-1331 13K R132 R232 C 5062-2 100K Pot (+ODEP) R133 R233 A10266-2741 270K R134 R234 A10266-2032 20K .5W R135 R235 C 8836-6 100 .5W Flame Proof R136 R236 A10266-6821 6.8K R137 R237 C 8836-6 100 .5W Flame Proof R138 R238 A10266-6821 6.8K R139 R239 A10266-8211 820 R140 R240 A10266-5601 56 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-1041 100K R144 R244 A10266-1041 100K R145 R245 A10266-2251 2.2M R146 R246 A10266-1031 10K R147 R247 C 7781-5 200 .5W Flame Proof R148 R248 A10266-2721 2.7K R149 R249 C 7781-5 200 .5W Flame Proof R150 R250 A10266-2721 2.7K R151 R251 A10266-1031 10K R152 R252 A10265-11821 11.8K 1% R153 R253 JUMPER A10124-24 R154 R254 C 8261-7 121K 0.1% R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10265-11521 11.5K 1% R159 R259 A10266-1021 1K R160 R260 C 8260-9 10K 0.1% R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 C 8261-7 121K 0.1% R164 R264 C 8260-9 10K 0.1% R165 R265 C 8261-7 121K 0.1% R166 R266 A10266-2251 2.2M R167 R267 A10265-10011 1K 1% R168 R268 A10265-10011 1K 1% R170 R270 A10265-10011 1K 1% R171 R271 A10265-10011 1K 1% R173 R273 C 8260-9 10K 0.1% R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-15821 15.8K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-69811 6.98K 1% R178 R278 A10266-2021 2K R179 R279 A10266-1321 1.3K
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Com-Tech 400 Amplifier Service Manual
Q43238-7 Main Module (D 8369-7 board) Parts List
R180 R280 A10266-4711 470 R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R183 R283 A10266-2421 2.4K R184 R284 A10266-4741 470K R185 R285 A10266-2421 2.4K R186 R286 A10266-2751 2.7M R187 R287 A10266-3631 36K R188 R288 A10266-3631 36K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R191 R291 A10266-3331 33K R192 R292 A10266-6221 6.2K R193 R293 A10266-6221 6.2K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.7K R199 R299 A10266-1031 10K R300 R400 A10266-1041 100K R301 R401 A10266-1041 100K R906 R1006 OPEN R907 R1007 OPEN R908 R1008 OPEN R909 R1009 A10266-4741 470K R910 R1010 A10266-4741 470K R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1051 1M R914 R1014 A10266-1051 1M R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22 R917 R1017 A10265-10021 10K 1% R918 R1018 A10265-10021 10K 1% R919 R1019 A10265-10021 10K 1% R920 R1020 A10265-10021 10K 1% R921 R1021 C 9079-2 200 Pot (CMR Null) R922 R1022 A10265-66501 665 1% R923 R1023 A10265-35711 3.57K 1% R924 R1024 A10265-66501 665 1% R925 R1025 A10265-10031 100K 1% R926 R1026 A10265-66501 665 1% R927 R1027 A10265-10031 100K 1% R928 R1028 A10265-35711 3.57K 1% R929 R1029 A10266-7531 75K R930 R1030 A10266-7531 75K
Resistor Networks
N101 N201 D 7945-5 Resistor Network N102 N202 D 6082-8 Resistor Network
Switches
S3 C 7960-5 Sensitivity S4 C 6781-6 Switch, Stereo/Mono
Integrated Circuits
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 4345-2 LM339 U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P
Misc.
Board D 8369-7 Socket C 3450-1 14 Pin (Qty 6) Nut A10102-5 Hex 6-32 (Qty 2) Heatsink C 5341-0 TO-220 (Qty 2) Tq Spreader C 6541-4 (Qty 2) Washer A10096-5 #6, Split (Qty 2) Screw A10240-0608 Stainless (Qty 2) J1 C 7593-4 5 Pin Header J2 C 4508-5 16 Pin Socket J11 C 7526-4 3 Pin Header J100 J200 OPEN J500 J800 D 6619-7 10 Inch Ribbon J600 J700 D 6620-5 6 Inch Ribbon Cable Tie C 1811-6 (Qty 4) TP 1 C 9450-5 Header, 6 pin RT Ang Spacer C 9225-1 Plastic Spcr (Qty 5)
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