Crosley CDB600KB0A, CDB600KW0A, CDB400KW0A, CDB600KS0A, FGBD2445NB0A Installation Instructions Manual

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Page 1

Dishwasher

Installation

Instructions

INSTALLER: Leave Installation Instructionswith owner. OWNER: Read your dishwasher Use and Care Manual. It contains

important safety information for operating this appliance. It also has many suggestions for getting the best results from your dishwasher.

Printed in U.S.A. 154427301

(07/05)

Read all instructions before installing dishwasher. For your safety, please read and observe all safety

instructions. This guide will help you anticipate drain, water, and electrical connections, and help you select the best location for the dishwasher.

Tip Over Hazard

Do not use dishwasher until completely installed. Do not push down on open door. Failure to follow this warning can result in serious

injury.

Tools and Materials Needed for Installation

• Drill, Electric

• Driver, Socket 5/32" , 1/4" , 5/16"

• Flaring Tool / Tube Cutter (for copper tubing)

• Flashlight

• Level

• Pipe Joint Compound (for iron pipe plumbing) or Pipe Thread Tape (for sealing threads)

• Pliers

• Safety Glasses

• Saw, Keyhole or 1/[,, 1V[' to 2" Hole Cutters

• Screw Drivers, Slotted and #2 Phillips (magnetic tip preferred)

• Tape, Electrical or Duct

• Tape, Measuring

• Wire Stripper or Utility Knife

• Wrench, Hex-end

• Wrenches, 2 Adjustable (for copper tubing) or 2 Pipe wrenches (for iron pipe plumbing)

Parts You Will Need* (Not Included)

• Drain Hose Clamp, 1'/4"Diameter

• Elbow, 90°with a 3/8"National Pipe Thread

• Conduit Connector

• Wire Nuts, two (2) for 12-14 gauge wire

If required:

• "Y" Branch Tailpiece and Connector Kit (See Step 4)

• Air Gap Kit (See Step 4)

• Fasteners for floor anchoring (See Step 9)

Available at: Plumbing Supply Store

Plumbing Supply Store Hardware Store

Electric Shock Hazard

Disconnect electrical power at the fuse box or circuit breaker box before beginning installation. Failure to follow this warning could result in death or serious injury.

• Examine dishwasher and locate connections. See Step 4.

• Locate dishwasher where there is easy access to drain, water, and electrical lines. The best location is on either side of the kitchen sink for access to existing plumbing and ease in loading dishes. See Step 4.

• Electrical, water, and drain connections are not the same for all age, brands, or models of dishwashers. Check the location and length of home utilities. See Step 4.

• A 15-20 amp, grounded, 120 volt AC only, electrical supply is required. See Steps 4 and 8.

• If dishwasher drain hose will be connected to a food disposer for the first time, knock out plug located inside disposer inlet. See Steps 4 and 6.

• Kinked water or drain hoses can cause problems. See Step

• Dishwashers need to be connected to a hot water supply with enough water pressure to insure an adequate fill.

See Steps 4 and 7.

• Each home installation differs. You will need additional parts listed above to complete your installation.

See Steps 4 and 7.

• Flush water line prior to making the final connection to prevent clogging of dishwasher's filter screen. See Step 7.

• The dishwasher will look, sound, and perform best when properly leveled. See Step 5. (NOTE: If levelers are removed during installation, make sure the floor is flat and

free of any obstruction.)

• Anchor the dishwasher. See Step 9.

1. Remove two (2) screws at front of the kickplate assembly using a #2 Phillips screw driver.

2. Tilt and pull forward to remove. See Figure 1. NOTE: It is not necessary to remove the outer door for installation.

However, you might find it more convenient to do so. You can find directions for removing door in Step 10.

£ickplate Assembly

Toeplate

Water Inlet

Valve

Kickplate (insulation available some models)

Bottom Screws

Fig_re I

3. Locate water inlet valve behind kickplate on bottom left underside of unit. The valve has a 3/8"NPT female fitting.

4. Wrap 90° elbow (not included) with pipe thread tape (or apply joint compound) and thread it into water inlet valve.

5. Tighten elbow with awrench, leaving elbow pointing toward rear of unit. To prevent bending of bracket or breaking of valve,

avoid overtightening.

Cabinet Preparation:

As a precaution, it is recommended, but not required that the

cabinets enclosing all sides of the dishwasher (including the underside of the countertop) be sealed with an oil based paint or moisture-proof polyurethane to prevent possible steam/ moisture damage.

Electric Shock Hazard

Observe all local codes and ordinances for

electrical and plumbing connections. All electrical and plumbing work should be performed by qualified persons. Failure to follow this warning could result in death or serious injury.

1. Make sure your location has the right drain, water, and electrical outlets to make the connections. Do not install unit

under a cooktop range. Damage to plastic tub will occur.

24"_

rain.

Electrical, water,

and drain lines

must be confined

to shaded area.

t /

j 90 °

"-'1 ©

18"

"-k

_te2

IMPORTANT: For proper operation and appearance of unit, cabinet opening should have dimensions as shown in Figure 2. If unit is to be placed in a corner, there must be at least a 2-inch side clearance to open door.

2. Remove any carpet from area to provide motor clearance. Floor should be flat and free of any obstruction.

IMPORTANT: Drain, water, and electrical lines should be roughed-in before going any further.

Electric Shock Hazard

Electrical, water, and drain lines must be confined to shaded areas in Figure 2. Electric conductors, water, and drain could be damaged. Failure to follow these instructions could result in fire or electric shock.

NOTE: If dishwasher is installed at end of a cabinet line, sides and back must be fully enclosed.

NOTE: You can order a Cabinet Seal Kit (Kit # 154528701) by contacting your dealer or parts supplier. This kit provides a seal between the unit and cabinets once installation is complete. (This kit is included on select models).

IMPORTANT: Do not cross drain, water, and electrical lines in front of dishwasher motor or frame.

Locating the Connections

1. Review dimensions in Figure 3 to locate dishwasher's drain, water, and electrical connections.

2. All connections must be made in shaded area in Figure 2.

Figure a

Left Side Front l_lht Side

49 _/4"I

25 , I, 2 4 ................

(not visible)

4"DIMENSIONS DO NOT INCLL3)E INSULATIOi_

IMPORTANT: Disconnect power before starting installation.

Electrical

1. The dishwasher operates on a 120 volt, 60 Hz electrical supply. Provide a separate circuit with a fuse or circuit breaker rated for at least 15 amps (20 amps if connected with disposer) but not more than 20 amps.

2. Note the locations of electrical supply and dishwasher's electrical junction box on right underside of unit behind kickplate assembly. See Figure 3.

3. Cut access hole in shaded area shown in Figure 2.

4. Pull electrical cable through hole into installation area.

Water

1. Determine where you will connect to hot water supply. Review Figure 3 and note the location of water inlet valve.

Property Damage

Do not use the furnished drain hose or a rubber garden hose for the water supply line. Either of these hoses can burst. Flooding may occur and cause property damage.

Be sure water inlet valve is protected from freezing. If valve freezes and ruptures, flooding may occur.

Determine amount of tubing needed to connect hot water supply to the unit's water inlet valve. Copper tubing must have a minimum 3/_,,OD. High-pressure and high-temperature rated plastic tubing with a minimum inner diameter of V4"may be used. A shut-off valve installed outside dishwasher cabinet is best. See Figure 4.

4. Cut water access hole in shaded area in Figure 2.

5. Route water supply line into installation area.

IMPORTANT: Incoming hot water temperature should be at least 120°F (49°C). Water pressure should be between 20-120 psi.

Drain

1. Review Figures 5, 6 and 7 to see the different ways to connect dishwasher to drain system. Choose method that best suits your need.

J_re 5

Entr_ Must be

Branch Tailpiece

Sink at Left

Sink at PLight

2" Drain Hose Hole

If you connect to a sink drain, entry will need to be above trap. A "Y" branch tailpiece and connector kit, not included, will make this method easier and includes all needed fittings and instructions. See Figure 5.

If you connect to a sink trap, local codes may require you to install an air gap kit, (not included). The drain hose will be routed from dishwasher to air gap inlet as shown in Figure 6. An anr gap kit is available from a plumbing supply store. (If the drain hose is installed through the floor, an air gap is necessary).

If you connect to a disposer, the large end of drain hose will fit. Figure 7(a). The knock out plug must be removed from

inside disposer inlet before making the final fit to drain hose. See Figure 7(b).

Drain

Motor

End

Figure 7(a)

Cut for 3/4" connection.

Sink_ ap

___-_ il __// _ Ii _-_=__ Alternate

_ // ! I \_ ,,1 ll_ Noorinto

2" Drain Hose Hole

5. Before cutting drain hose access, check both sides of selected area to avoid interference. Cut a 2" diameter hole in shaded

area shown in Figure 2.

6. If the cabinet wall is wood, sand edges of hole until smooth and rounded. Ifcabinet wall is metal, cover all sharp edges with electrical or duct tape to avoid cutting drain hose.

Page 2

Measure height of cabinet opening from underside of countertop to floor. Check chart for height opening and suggested adjustment.

Leg Leveler Adjustment Chart Height of Number of Turns to

Cabinet Opening Adjust Levelers

34" (86.4cm) 0 341/8'' (86.7cm) 2 345/16"(87.2cm) 6 341/2"(87.6cm) 9

For additional height add shims under levelers.

Move dishwasher to front of installation area. Loosen the front and rear leveling legs by turning

counterclockwise. Refer to chart for number of turns. See

Figure 8. Front levelers should allow V4"below underside of

countertop.

//32 _

Socket

//32 _

Socket

Front Leveler

Figures

Rear Leveler

4. If levelers have to be removed, make sure floor is free of obstructions.

5. Place dishwasher inside cabinet area so that it is centered in opening. Use caution when moving dishwasher to prevent damage to dishwasher, floor, and cabinets.

6. Check that dishwasher is level from side to side by placing a

level against the top front section of the tub. See Figure 9a.

Rgure 9a Figure 9b

7. Check that dishwasher is level from front to back by placing

level on side of opened door. See Figure 9b.

8. Adjust levelers up or down until dishwasher is level.

Electric Shock Hazard

Plumbing material and drain hose must not come in contact with wiring or electrical components.

Failure to follow this warning could result in personal injury from exposed wiring.

Pull out unit and check to see if drain hose is correctly attached to the drain pump assembly. If drain hose is not attached to drain pump, follow the instruction sheet (included with drain hose) on how to correctly install the drain hose to the drain pump assembly.

Move unit back in place while routing drain hose through access hole. Use caution to prevent damage to the dishwasher, floor and cabinets. IMPORTANT: Make sure there are no sharp bends or kinks that might restrict drain flow.

Secure drain hose to sink drain, disposer, or separate trap with a clamp. IMPORTANT: Be careful not to overtighten clamp or

you may damage end of hose. Do not connect hose to

horizontal pipe between sink drain and disposer. Be sure unit does not rest on drain hose. It should be free of electrical components and door springs. Do not cut corrugated

drain hose. Pull excess through cabinet and place under sink. Make sure hose does not come in contact with any sharp edges.

See Figure 10.

-., Figure !0

The drain hose loop must be at least 32" high from the floor to insure proper drainage.

Property Damage

Do not solder within 6" of the water inlet valve. Damage to the plastic parts in the valve may occur.

Use care that no sealer, dirt, or other objects enter the valve. Damage to the filter screen may occur.

Be sure the dishwasher is placed where the water inlet valve will be kept from freezing. If the valve freezes, it may rupture

and flooding may occur.

Water Line

Flush water line before connecting it to water inlet valve to prevent early clogging of filter screen. Place a bunched towel over end of line toprevent splashing. Open water supply valve for a few seconds and let water drain into a pan. Turn off water

supply at shut-off valve.

l_ure I I

Wall

ThorOUgh

2. Route water line to water inlet valve as shown in Figure 11.

3. While firmly pulling water supply line into 90 ° elbow, tightly connect water supply to water inlet valve. Supply line must be

free of kinks, scales, chips, and lubricants.

4. Turn on water supply and check for leaks.

5. If water inlet valve clogs, make sure water supply isoff. Remove four (4) screws at inlet end of valve and clean filter screen.

Electric Shock Hazard

Make sure electrical power has been disconnected at fuse box or circuit breaker box.

The dishwasher must be connected to a grounded metal, permanent wiring system. The equipment-grounding conductor must be run with the circuit conductors and connected to the appliance's equipment grounding terminal or lead. It is the consumer's responsibility to contact a qualified installer to make sure the electrical installation conforms with the National Electrical Code and local codes and ordinances.

Do not connect the dishwasher to the power supply until the appliance is permanently grounded.

All wiring connections must be enclosed in the junction box. This unit has copper lead wires.

Joining aluminum building wire to stranded copper wire should be done by a qualified electrician using materials recognized by UL and local codes.

Do not use an extension cord. Such use can result in fire, electrical shock, or other personal injury.

Failure to follow these instructions could result in death or serious injury.

Electrical Supply

1. Remove junction box cover and pull house wiring into junction box. See Figures 12 and 13.

2. Use a UL listed conduit connector,(not included), at box to stabilize wiring.

IMPORTANT: Be sure electrical cable is not routed behind dishwasher's motor.

Figure 12

Inside junction box, attach ground wire under head of grounding screw and tighten. See Figure 13.

Connect incoming black lead to dishwasher's black lead and incoming white lead to dishwasher's white lead with wire nuts or other suitable connectors,(not included). Wire nuts should be tight.

Conduit Ground wire Connector

White Wire to Junction White Wire Box Cover (Neutral)

l_ure 13

Black Wire to Black Wire #lot)

5. Replace junction box cover. See Figure 13.

The dishwasher must be secured to keep it from tilting when door is opened. Choose one of the methods described below to secure unit.

Countertop Anchoring

1. Install the Cabinet Seal Kit (Instructions included in Kit)

2. Replace Kickplate. See Figure 1

3. Adjust levelers (see Step 5) so mounting brackets touch underside of countertop. IMPORTANT: Dishwasher must rest on floor--do not hang from countertop. See Figure 14.

4. Tub needs to be even with the front of adjoining cabinets.

5. Screw mounting brackets firmly to countertop using screws provided in literature packet.

6. Open and close dishwasher door slowly. If door hits mounting brackets lower the dishwasher in front and rear.

Note: Open and close door to make sure it does not hit surrounding cabinets or countertop.

Use Phillips Head Screws # s x 5/8" (included in the literature packet).

Floor Anchoring

This procedure is difficult and should be used only if countertop mounting brackets cannot be used.

1. Screw V4" lagscrews, (not included), through holes provided in frame rail. See Figure 15.

2. Use expansion fasteners if floor is concrete.

Before starting the dishwasher,

Figure 15

Note: If mounting your dishwasher to the countertop or to the floor is not a desirable option, you can order the side mount kit, 154477201, by contacting your dealer or parts supplier. This allows you to install the dishwasher by securing it to the cabinets or partitions on either side of the unit. The kit utilizes the front frame of the dishwasher to

secure the unit to the cabinet or partitions.

Electric Shock Hazard

Disconnect electrical power at the fuse box or circuit breaker box before beginning installation.

Failure to follow this warning could result in death or serious injury.

Cut Hazard

Metal color panels are sharp and should be handled with care. Wear gloves to protect hands.

Failure to follow this warning may result in injury.

To Install a Custom Wood Panel

The dishwasher door panel can be customized to match wood cabinets. This will require a kit that includes a mid-door with side and bottom trim, heavy-duty door springs and instructions.

Kits are available from your dealer or parts supplier. Note: Custom Wood Panels are not available on 1000 Series and 4000 Series Dishwashers.

To Remove and Replace Outer Door

Unlatch and open door. Using a Phillips head screw driver, remove two (2) screws from inner door. Save screws to reassemble. See Figure 16a.

Close and latch door

while holding both sides.

Figure ! 6a

. Place one hand on

each side of door and pull down at top approximately W'.

Pull entire door assembly toward

you to remove.

See Figure 16b.

Figure 16b

L¸¸i

Appearance of console and door may

vary from your model.

Place door where it will not get scratched or damaged while completing installation.

When ready to replace door, fit the slots on each side of top door edge over the tabs on the metal liner. Push on sides to insure the door is flat. Push up from bottom until there is no gap between door and console. See Figure 16c.

Figure ! 6C

Liner

Door

Side

View

Appearance of console and door may

vary from your model.

6. Unlatch door and open while supporting outer door on both sides at bottom to keep in place. Align screw holes and replace screws.

check these items:

_1 Drain hose is assembled to drain pump. _1 All packing materials and consumer literature have been

removed from unit. _1 Dishwasher is level and securely fastened. _1 Open and close door to make sure it does not hit

surrounding cabinet or countertop.

_1 Water and drain lines have no kinks. _1 Wiring connections tojunction box are tight. _1 Water supply is turned on.

_1 Joints are free of leaks.

Replacing Door

1. Refer to Step 10, numbers 5 and 6, for replacing outer door.

2. Adjust door springs to balance weight ofdoor. A correct spring setting allows door to remain horizontal in opened position, yet

will rise to close with slight lift of finger.

3. If necessary, increase tension by moving springs to a hole

toward rear of unit or decrease by moving them toward front.

4. Turn electrical supply on.

Operate the machine through at least one fill and pump-out, checking the following items:

_1 At first fill, make sure water completely covers filter surface.

(Motor pump sound may be heard before water enters unit). _1 At pump-out, make sure all water is pumped out. _1 Check water connections again for leaks.

Electric Shock Hazard If all connections are correct, there are no leaks, and unit runs properly, replace the kickplate assembly before placing unit into operation.

Failure to follow this warning could result in electric shock.