3243 North California Avenue, Chicago, IL 60618
DIGITAL DIPLOMAT 20 and 32 oz POPCORN MACHINE SERVICE MANUAL
120/208 - 240 Volt,
Single and Three Phase, 60 Hz
230 Volt,
Single Phase, 50 Hz
400 Volt, 3N~,
Three Phase, 50 Hz
100/200 Volt,
Single Phase, 50 & 60 Hz
Included in this manual: *One Pop Option *Salt/Sugar Option
READ and UNDERSTAND these servicing, and safety instructions before servicing this popcorn machine
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DI20/32-M-A/E-S
TABLE OF CONTENTS
I. |
Safety Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 |
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II. |
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 |
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III. |
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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IV. |
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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A. Electrical Specifications |
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B. Size Specifications |
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V. |
Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
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VI. |
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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A. Location |
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B. Power Supply |
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C. Connecting Machine to the Power Supply |
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D. Pump Installation |
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E. Counter Model Installation . . . . . . . . . . . . . . . . . . . . . . . |
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VII. |
Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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A. Parts |
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B. Kettle Temperature Control |
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1. |
Temperature Control Operation |
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2. Digital Temperature Control Adjustment . . . . . . . . |
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3. |
Checking Temperature Control. . . . . . . . . . . . . . . . . |
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4. |
Salt Timer Adjustment |
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5. Salt/Sugar with One Pop Adjustment . . . . . . . . . . . |
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C. Kettle Removal |
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D. Kettle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
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E. Kettle Alignment |
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F. Kettle Return Spring Adjustment . . . . . . . . . . . . . . . . . . . |
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G. Replacing Damaged Oil Discharge Tube |
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VIII. |
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Created on 5/12/2006 10:10:00 AM |
2 |
BEGINNING SERIAL NUMBER 04115540 |
DI20/32-M-A/E-S
I. SAFETY ALERT SYMBOL
The symbol shown below is used to call your attention to instructions concerning your personal safety and the safety of others. Watch for this symbol. It points out important safety precautions and procedures. It means ATTENTION! Become Alert! Your personal safety is at risk! Read the message that follows and be alert to the risk of personal injury or death.
II. SAFETY FIRST
The information in this manual is essential for safe installation and service of your Cretors popcorn machine. The manual must be read and understood before installing, or maintaining equipment, or equivalent training must be provided.
“The employer must instruct each employee in the recognition and avoidance of unsafe conditions, regulations applicable to his work environment to control and eliminate any hazards or other exposure to illness or injury.” Ref.: 29 CFR 1926.20 (b)(4)(a)(2)
It is understood that safety rules within individual companies vary. If a conflict exists between the safety procedures contained in this manual and the rules of a using company, the more stringent rule should take precedence.
III. INTRODUCTION
This manual is filled with time-saving and money-saving information regarding your Cretors popcorn machine. There is nothing, however, more important than the safety aids and warnings that are found throughout this document. The Safety Alert Symbol is used to identify topics of primary safety concern wherever they appear. A separate section has been included which deals exclusively with operation and accident prevention.
If, after reviewing this manual, anything is unclear or technical problems are encountered, contact the distributor from whom you purchased your machine. For assistance and if there are any additional questions, feel free to contact our Customer Service Department at the address and/or phone number listed on the last page of this manual. Always have the model and serial number of your machine available to assist in obtaining the correct information.
Created on 5/12/2006 10:10:00 AM |
3 |
BEGINNING SERIAL NUMBER 04115540 |
DI20/32-M-A/E-S
Created on 5/12/2006 10:10:00 AM |
4 |
BEGINNING SERIAL NUMBER 04115540 |
DI20/32-M-A/E-S
IV. SPECIFICATIONS
A.Electrical Specifications:
Diplomat Models are available in any of the following electrical configurations:
120/208 - 240 Volts, Single and Three Phase, 60 Hz 230 Volt, Single Phase, 50 Hz
400 Volt, 3N~, Three Phase, 50 Hz 100/200 Volt, Single Phase, 50 or 60 Hz
B.Size Specifications:
MODEL DI20 |
DIPLOMAT 20 OZ. ELECTRIC COUNTER MODEL |
Capacity: |
20 oz. Kettle, 400 one-ounce servings per hour |
Power: |
4200 watts |
Dimensions: |
28"D x 36"W x 45-1/2" H - - 71 cm D x 91 cm W x 116 cm H |
Net Weight: |
189 lbs. (86 kg.) |
MODEL DI32CP |
DIPLOMAT 32 OZ. ELECTRIC COUNTER MODEL |
Capacity: |
32 oz. Kettle, 640 one-ounce servings per hour |
Power: |
5100 watts (Stainless model 5650 watts) |
Dimensions: |
28"D x 36"W x 45-1/2" H - - 71 cm D x 91 cm W x 116 cm H |
Net Weight: |
189 lbs. (86 kg.) |
MODEL DI20FP |
DIPLOMAT 20 OZ. ELECTRIC FLOOR MODEL |
Capacity: |
20 oz. Kettle, 400 one-ounce servings per hour |
Power: |
4200 watts |
Dimensions: |
28"D x 36"W x 74"H - - 71 cm D x 91 cm W x 188 cm H |
Net Weight: |
390 lbs. (177 kg.) |
MODEL DI32FP |
DIPLOMAT 32 OZ. ELECTRIC FLOOR MODEL |
Capacity: |
32 oz. Kettle, 640 one-ounce servings per hour |
Power: |
5100 watts (Stainless model 5650 watts) |
Dimensions: |
28"D x 36"W x 74"H - - 71 cm D x 91 cm W x 188 cm H |
Net Weight: |
390 lbs. (177 kg.) |
MODEL DI325 |
DIPLOMAT 32 OZ. ELECTRIC 5’ FLOOR MODEL |
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Capacity: |
32 oz. Kettle, 640 one-ounce servings per hour |
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Power: |
6800 watts (Stainless model 7350 watts) |
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Dimensions: |
24"D x 60"W x 73-1/4"H - - 61 cm D x 154 cm W x 186 cm H |
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Net Weight: |
425 lbs. (193 kg.) |
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MODEL TDI326 TWIN DIPLOMAT 32 OZ. ELECTRIC 6’ FLOOR MODEL |
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Capacity: |
2 - 32 oz. Kettle, 640 one-ounce servings per hour |
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Power: |
First popper 6800 watts – second popper 5100 watts |
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Dimensions: |
(Stainless model 7350 watts) (Stainless model 5650 watts) |
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28"D x 72"W x 73"H - - 71 cm D x 183 cm W x 186 cm H |
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Net Weight: |
610 lbs. (277 kg.) |
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PURPOSE OF MANUAL
This instruction manual is intended to familiarize owners with the servicing and safety procedures associated with your Cretors popcorn machine.
This manual should be kept available to maintenance personnel.
Created on 5/12/2006 10:10:00 AM |
5 |
BEGINNING SERIAL NUMBER 04115540 |
DI20/32-M-A/E-S
VI. INSTALLATION INSTRUCTIONS
A.Location
Choose a location for your Cretors popcorn machine that maximizes the ease of operation and maintenance procedures. Be sure to check your local building and fire codes for location restrictions.
B.Power Supply
1.Check the nameplate to determine the required power supply.
Connect your popcorn popper only to the correct power source. Failure to do so may result in personal injury or death and may damage your popper.
2.C. Cretors and Company recommends dedicated circuits for the Diplomat model popcorn machine. The Diplomat model poppers require a dedicated circuit to avoid a voltage drop in the supply wiring. Check your local electrical codes regarding fuse or circuit breaker requirements.
Make certain your popcorn machine is properly grounded. Failure to do so may result in damage to your equipment or present a shock hazard.
C.Connecting your Machine to the Power Supply
1.Make certain that the power supply circuit breakers are in the off position.
2.Push the plug completely into the receptacle. If the cord has a twist lock plug be sure to turn to the lock in position.
3.If the supply cord is damaged, a Cretors approved service agent, or a qualified Cretors employee must replace it in order to avoid a hazard.
D.Pump Installation (and Pump Timer Adjustment for Salt/Sugar Machines)
Refer to the Service Manual included with the pump to be installed in the machine. When the Diplomat is equipped with the Salt/Sugar option, also see below for additional information.
1.For the Salt/Sugar machine the pump timers are located in the machine not in the pump. One timer is marked “Salt,” the other “Sugar.”
2.On the 3’ Diplomats the timer is located under the wire cover by the rocker switches.
3.On the 4’, 5’, and 6’ machines the timers are located on the top of the machine under the cover. They will be marked “Salt/Sugar Timer.”
Created on 5/12/2006 10:10:00 AM |
6 |
BEGINNING SERIAL NUMBER 04115540 |
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