Craftsman 917.28015 Operator's Manual

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Page 1

Operator's Manual

(RRFT$14RN°

LAW TRACTO

17.5 HR*38" Mower

Electric Start

6 Speed Transaxle

Model No.

917.28015

5O0O

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

580871 726

Page 2

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 17

Maintenance Schedule ........................ 17

Service and Adjustments ..................... 21

Storage ................................................ 26

Troubleshooting ................................... 27

Sears Service ........................ Back Cover

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR THREE YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against any defects in material or workmanship. A defective non-expendable part will receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive

free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against any defects in material or workmanship (our testing proves that it will not hold a charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED by the original owner after the fifth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, a defective cast front axle will receive free in-home replacement.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.craftsman.com

In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized

(stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement. This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

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_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_I, WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug. _I, WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. _WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor. _I, WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. _I, WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known tothe State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and followall instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

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li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

_,WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT, The American Acade-

my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Nevercarrychildren, even withthe blades shut off. They may fall off and be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be

run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight ofthe towed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Neverstorethemachineorfuelcontainer where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

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• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth- ing immediately.

• Never overfill fueltank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrasscatchercomponents andthe

discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades aresharp. Wrapthe blade

or wear gloves, and use extra caution

when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain orreplacesafetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• When loading or unloadingthis machine, do not exceed the maximum recom-

mended operation angle of 15 °.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

Forward:

1st 1.0

2nd 1.4 3rd 2.1

4th 3.1 5th 4.0

6th 5.1

Reverse: 1.6

5 Amps Headlights

Min. CCA: 230 Case Size: U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured togive you the best

possible dependability and performance. Should you experience any problem you can-

not easdy remedy, please contact a Sears or other qualified service center. We have com-

petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain, your tractor properly. Always

observe the SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your !ractor.

• Follow instructions under Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip-

ment (PPE) while operating this machine, including (at a minimum) sturdy footwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside

mowing.

_i_WARNING: This tractor is equipped with

an internal combustion engine andshould not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's e;_haust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's

when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service byour 12,000 professional

repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off

regular price of preventive maintenance check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to sched-

ule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

Page 7

/ \

\ I

\ /

Steering Wheel

Steering

Wheel Insert

-_=====1-=

I J

(1) Hex Bolt

5/16-18 x 4

Steering Wheel

Adapter

(1) Seat

I .... I

l l

Seat

(1) Large Fiat Washer

(1) 5/16 Lock Washer

Steering

Boot

@ (1) Washer

_(1) Knob

Steering

Extension

Shaft

Keys Oil Drain Extension

(2) Keys

Slope Sheet

Battery

(2) Hex Bolts (2) Nut Keps

Page 8

Your new tractor has been assembled at the factory with the exception of those parts left

unassemb[ed for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this

manual, itmeans when you are in the operating position (seated behind the steering wheel).

When right or left hand is mentioned in this manual, it means when you are in the

operating position (seated behind the steer- ing wheel).

Utility knife

Tire pressure gauge

Pliers

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dashed lines on all four panels

of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering

shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are

horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se-

curely.

7. Snap steering wheel insert into center of

steering wheel.

8. Remove protective materials from tractor

hood and grill.

INSERT ........_: _::_i

5/16 HEX BOLT-.._.

5/16 LOCK ._/_:_ WASHER _ :_<_,

LARGE FLAT -- _ WASHER

ADAPTER "

LOWER STEERING SHAFT

\ \ _ y f---_ _77---------__STEERING

_+_ _-........:_j_ WHEEL

STEERING

BOOT

SHAFT

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

Page 9

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knobandflatwasher securing seat to cardboard packing and

set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the card-

board packing and discard.

3. Place seat on seat pan and assemble sh- oulder bolt. Tighten shoulder bolt securely.

4. Assemble adjustment knob and flat washer loosely. Do not tighten.

5. Lower seat into operating position and sit on seat.

6. Slide seat until a comfortable position is reached which allows you to press clutch/

brake pedal all the way down.

7. Get off seat without moving its adjusted position.

8. Raise seat and tighten adjustment knob securely.

CHECK BATTERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

Seat

Label

Terminal

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

Seat

Seat _'an

Shoulder _ \r--r---_\. ' \\ Bolt/ _-_--_ _,,\_./k_\ \ '\. ! /

//_ _ _----_" Fiat Washer

Adjustment Knob

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attach- ment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral position.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

Page 10

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual.

V"CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive the best performance and satisfaction from

this Quality Product.

Please review the following checklist:

_/AII assembly instructions have been com-

pleted.

v/No remaining loose parts in carton. _/Battery is properly prepared and

charged.

_/Seat is adjusted comfortably and

tightened securely.

V/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

_/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

v/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/'Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items: _/Engine oil is at proper level.

v/Fue! tank is filled with fresh, clean, regular

unleaded gasoline. v/Become familiar with all controls - their

location and function. Operatethem before

you start the engine. _/Be sure brake system is in safe operating

condition. _/Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

ENGINE OFF

LIGHTS ON

ATTACH MENT

CLUTCH DISENGAGED

(Automatic Models only)

REVERSE

OPERATION

SYSTEM(ROS)

FUEL

FREE WHEEL

NEUTRAL

BATTERY REVERSE FORWARD

CLUTCH ENGAGED

H L Ikl

HIGH LOW CHOKE FAST SLOW

ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

ATTACHMENT

DANGER, KEEP HANDS

AND FEET AWAY

G (@) ,@

®__>

CRUISE CONTROL CLUTCH/BRAKE

®@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

IGNITION SWITCH

MOWER LIFT

PEDAL

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

,_l_lllltINtl.,

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Clutch Lever

Throttle

Control

Light Switch Lift Lever

Clutch/Brake -. -.. _- Adjustment

Pedal "-. ---- _ Indicator

/Choke

/ .,,

Ignition Switch

Plunger

Attachment

Lift Lever

o Height

Parking Brake Lever

Gearshift Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to

engage the mower blades, or other attach- ments mounted to your tractor.

ATTACH M ENT LIFT LEVER - Used to raise,

lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for de- clutching and braking the tractor and starting

the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for

starting and controlling engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse.

Page 13

SAFETYGLASSES

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make

sure parking brake will hold tractor secure.

Throttle/

Choke Control X

"Brake"

Position

Clutch/ Brake Pedal

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake

pedal all the way down.

• Move gearshift lever to neutral position.

ENGINE -

• Move throttle control between half and full

speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition keyto"STOP" position and re-

move key. Always remove key when leav- ing tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

Attachment Clutch Lever "Engaged" Position

Ignition Key

,"Disengaged"

Position

Parking Brake

"Engaged"

Position

"Disengaged" arshift Position Lever

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_IIOAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

position.

2. Move gearshift leverto desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever

to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool sea- son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make

the first cut relatively high; the second to

desired height.

Page 14

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES -

Disengage attachment clutch control.

_ICAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield

in place.

Lift

Lever High Position

Attachment

Clutch Lever "Engaged'

"Disengag Position

,_WARNING: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing up.

4. Move gear shift leverto reverse (R) posi-

tion and slowly release clutch/brake pedal to start movement.

5. When use ofthe ROS is no longer needed,

turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

Shield

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide

at the back of this manual.

• Choosethe slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• if stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Make all turns slowly.

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will

shut off the engine unless the ignition key is

placed in the ROS "ON" position.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

Page 15

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in yourtractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil

viscosity chart inthe Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel

freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near

an open flame. IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank

or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking

brake.

2. Place gear shift lever in neutral position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F (10°C) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50°F (10°C)

and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough

running begins, immediately move the

throttle control to the fast position. Engine

warm-up maytake from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used during

the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet)

or in cold temperatures (below 32°F/0°C) the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBU RETO R" in the Service and Adjustments section of this manual).

Page 16

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

" If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

Page 17

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation _' if Check Tire Pressure _ _'

R_ Check Operator Presence & ROS Systems A Check for Loose Fasteners _ I/

C ChecWReplace Mower Blades _111#3

T Lubrication Chart _ 0 Check Battery, Level _4

R Clean Battery and Terminals _

Check Transaxle Cooling &/ Check Mower Levelness

Check V-Belts I_ Check Engine Oil Level _#_

Change Engine Oil (with oil filter) _11_1, 2 _lf

Change Engine Oil (without oil filter) _1,2

NE Clean Air Filter _'_ G Clean Air Screen V#'2,

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) _,2

E Clean Engine Cooling Fins _ 2

Replace Spark Plug V # _#"

Replace Air Filter Paper Cartridge _##_2

__ R_Lolace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover

items that have been subjected to operator _pindle abuse or negligence. To receive full value Zerk ,'

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pc- 2(2(_ront Wheel ,

Bearing

riodically to properly maintain your tractor. Zerk

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

1. SAE 30 or 10w30 Motor Oil

2. General Purpose Grease

3. Refer to Maintenance "ENGINE" Section

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

3indic

Front Wheel

g Zerk

(_Gearshift

Pivots

Page 18

TRACTOR

Always observe safety rules when performing

any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See

"TO CHECK BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See sides of tire for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the attachment clutch is engaged, any attempt

by the operator to go into reverse should

shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch is engaged, any attempt

by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be kept

sharp. Replace bent or damaged blades.

&CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor. Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty. BLADE REMOVAL

1. Raise mowerto highest position to allow

access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy c!oth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "THIS SIDE UP" facing deck and mandrel

assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

Blade

Blade Bolt

Center Hole

IMPORTANT: Special blade bolt is heat treated.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi-

nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

Assembly

Page 19

2. Rinsethebatterywithplainwateranddry.

3. Clean terminals and batterycable ends with wire brushuntil bright.

4. Coatterminalswithgreaseor petroleum

jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals,

do not use high pressure water or steam to clean transaxle.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL Selectthe .

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

i i i i i

C -30 -2_0 -10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°F/0°C. Check your engine oil level more frequently to avoid pos-

sible engine damage from running low on oil. Change the oil after every 25 hours of opera-

tion or at least once a year if the tractor is

not used for 25 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification C.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

oil visc chart1 e

_CAUTION: If engine has been operated

for an extended period of time immediately

prior to draining oil, oil will be hot.

Drain Hole (_

Drain Plug

• Slide oil drain extension under oil drain hole (drain hole may be flush with or

protrude from engine block side wall).

• Make sure backface ofoil drain extension is flush with engine side wall.

• Make sure bottom lipofoil drain extension is lined up with bottom of oil drain hole.

• Position a container to catch oil directly

under front end of oil drain extension. Slide a 1/2" (12 point) socket mounted

on an extension onto oil drain plug. Loosen plug while holding the oil drain

extension firmly in place.

Drain oil into container.

After oil has drained completely, reinstall

oil drain plug. Do not tighten more than

13 Ft-Lb's. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECI FICATiO NS" section ofthis manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FU LF' line on dipstick. Tighten cap onto the tube securely when finished.

CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

of this manual.

Page 20

AIR FILTER

Your engine will not run properly using a dirty

air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on airfilter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

ENGINE COOLING SYSTEM Debris may clog the engine's air cooling

system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

IN=LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob- structing fuel flow to carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediatelywipe upanyspilled gasoline.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create

a fire hazard and/or damage.

Clamp_" Clamp

I Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of

all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine

or transmission will shorten the useful life of your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash from tractor and mower.

Page 21

_) ARNING" TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN- GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer

springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift leverto raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook

the clutch spring into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec- tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear deck

brackets and secure with retainer springs.

6. Connect anti-sway barto chassis bracket

and secure with retainer spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small retainer spring.

9. Make sure belt is inside the belt keeper

at the idler and on both sides of the wire belt keeper as shown.

10. Install belt onto engine pulley. IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

Small Retainer Spring

Flat Washer

Clutch Spring

Retainer

Spring

Anti-Sway

Bar

Collar

Housing Guide

Belt Keel(

Large Retainer

Spring

Wire Belt Keeper

Retainer Springs (Both Sides)

Deflector Shield

Bra( <et

Page 22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on

level ground or driveway. Make suretires are properly inflated (See side of tire for proper

PSI). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance '_' on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust- ment on one side of mower only.

• To raise one side of mower, tighten lift link

adjustment nut on that side.

• To lower one side of mower, loosen lift link

adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F" against

trunnion on both front links.

• To raisefrontofmower, loosen nut"F"from trunnion on both front links. Tighten nut

"E" on both front links an equal number of turns. The two front links must remain

equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

Recheck side-to-side adjustment.

_ Mandrel

Both Front Links Should be E, ual in Length

Bottom edge Bottom edge of mower to_ _ _ofmowerto

is° n

_:\_ Suspension Arm

Lift Link Nut_ _i._--.." /

Adjustment , o---::5o_ ......

FRONT-TO-BACK ADJUSTM ENT IMPORTANT: Deck must be leve! side-to

side. Ifthe following front-to-back adjustment is necessary, be sureto adjust both front links

equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower

housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust- ments, checkthat both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of turns.

Nut

Trunnion

Front Links

Page 23

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

1. Place attachment clutch in "DISEN- GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Work belt off both mandrel pulleys and idler pulleys.

5. Pull belt away from mower. BELT INSTALLATION -

1. Work new belt around both mandrel pulleys and idler pulleys.

2. Install new belt into engine pulley grove.

3. Make sure belt is inside the belt keeper at the idler and on both sides of the

wire belt keeper as shown.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.

Belt Wire Belt Keeper Keeper

Mandrel _ --':_-

Pulley _._

Engine

........"< Pulley

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between transaxle belt keepers and onto the input

pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL MOW- ER" in this section of manual).

Idleb_ (_ Pulleys

Pulley

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Place gear shift lever in neutral position.

The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, then the brake needs to be serviced. Contact a Sears or

other qualified service center.

Engine Pulle'

Clutching

Stationary Idler

Transaxle

Pulley

Center

Keeper

Page 24

TRANSAXLE GEAR SHIFT LEVER NEU= TRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (lock gate)

position. The adjustment is preset at the

factory; however, if adjustment is needed,

proceed as follows:

1. Make sure transaxle is in neutral. NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the right rear wheel.

3. Position the gear shift lever in the neutral position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck

height to the lowest position. Gearshift

Neutral Lock Gate

Adjustment Bolt

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rearwheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

TO ADJUST STEERING WHEEL ALIGN= MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned

straight forward, remove steering wheel and reassemble with crossbars horizontal.

Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified

service center. TO START ENGINE WITH A WEAK BAT=

TERY _IWARNING: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around

batteries.

If your battery istoo weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one endofthe RED cable to the POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Square Key

(Rear Wheel Only)

Weak or Dead Fully Charged

Battery Battery

Page 25

REPLACING BATTERY

_k,WARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental ground-

ing.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

3. Install new batterywithterminals in same position as old battery.

4. First connect RED battery cable to posi- tive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide

terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Seat

Label

TO REPLACE FUSE

Replace with 20 amp automotive-type plug- in fuse. The fuse holder is located behind

the dash. TO REMOVE HOOD AND GRILL AS=

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to recon- nect the headlight wire connector.

Hood

Headlight Wire Connector

Terminal

. _.fNut Hex

Positive (Red)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.

. Keps

Bolt

Negative (Black) Cable

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary Check adjustment as described below before loosening cable. If adjustment

is necessary, see engine manual.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be neces- sary. If adjustment is necessary, see engine

manual.

TO ADJUST CARBURETOR Your carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel, tem-

perature, altitude or load. If the engine does need adjustment, see engine manual.

Page 26

Im mediately prepare you r tractor for storage at the end of the season or if the tractor will

not be used for 30 days or more.

_I_,WARNING: Never store the tractor with

gasoline in the tank inside a building where

fumes may reach an open flame or spark. Allow the engine to cool before storing in

any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this

manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leak-

age during long periods of storage, battery cables should be disconnected and bat-

tery cleaned thoroughly (see "TO CLEAN

BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose, ortank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al- ternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer

to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes

after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

3. Turn ignition key to "START" position for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replaceyourgasolinecanifyourcan starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Will not start 1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Enginefiooded.

4 Bad spark plug. 5 Dirty air filter.

6 Dirty fuel filter. 7 Water in fuel.

8 Loose or damaged wiring. 9 Carburetor out of adjustment.

10 Engine valves out of adjustment.

Hard to start

1 Dirty air filter.

2 Bad spark plug.

CORRECTION

1 Fill fuel tank. 2 See"TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.

4 Replace spark plug. 5 Clean/replace air filter.

6 Replace fuel filter. 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

8 Check all wiring. 9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified

service center.

1 Clean/replace air filter. 2 Replace spark plug.

Engine will not

turn over

3 Weak or dead battery. 4 Dirty fuel filter. 5 Stale or dirty fuel.

6 Loose or damaged wiring. 7 Carburetor out of adjustment.

8 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed. 2 Attachment clutch is engaged. 3 Weak or dead battery.

4 Blown fuse.

5 Corroded battery terminals.

6 Loose or damaged wiring. 7 Faulty ignition switch.

8 Faulty solenoid or starter. 9 Faulty operator presence

switch(es).

3 Recharge or replace battery. 4 Replace fuel filter. 5 Empty fuel tank and refill tank witk

fresh, clean gasoline. 6 Check all wiring. 7 See "To Adjust Carburetor" in

Service and Adjustments section. 8 Contact a Sears or other qualified

service center.

1 Depress clutch/brake pedal. 2 Disengage attachment clutch. 3 Recharge or replace battery.

4 Replace fuse. 5 Clean battery terminals. 6 Check all wiring.

7 Check/replace ignition switch. 8 Check/replace solenoid or starter.

9 Contact a Sears or other qualified

service center.

Page 28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM Engine clicks but

will not start

Loss of power

CAUSE

1 Weak or dead battery. 2 Corroded battery terminals. 3 Loose or damaged wiring.

4 Faulty solenoid or starter.

1 Cutting too much grass/too fast.

2 Throttle in "CHOKE" position. 3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter. 5 Low oil level/dirty oil. 6 Faulty spark plug.

7 Dirty fuel filter. 8 Stale or dirty fuel.

9 Water in fuel.

CORRECTION

1 Recharge or replace battery. 2 Clean battery terminals. 3 Check all wiring.

4 Check/replace solenoid or starter. 1 Raise cutting height/reduce

speed.

2 Adjust throttle control. 3 Clean underside of mower

housing.

4 Clean/replace air filter. 5 Check oil level/change oil. 6 Clean and regap or change spark

plug.

7 Replace fuel filter. 8 Empty fuel tank and refill tank with

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

Excessive vibration

Engine continues to run when operator

leaves seat with attachment clutch

engaged

10 Spark plug wire loose.

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of adjustment.

15 Engine valves out of adjustment.

1 Worn, bent or loose blade. 2 Bent blade mandrel.

3 Loose/damaged part(s).

1 Faulty operator-safety presence

control system.

10 Connect and tighten spark plug

wire. 11 Clean engine air screen/fins. 12 Clean/replace muffler.

13 Check all wiring. 14 See "To Adjust Carburetor" in

Service and Adjustments section. 15 Contact a Sears or other qualified

service center.

1 Replace blade. Tighten blade bolt. 2 Contact a Sears or other

qualified service center.

3 Tighten loose part(s).

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected,

contact a Sears or other

Page 29

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM Poor cut =uneven

cutting

Mower blades will

not rotate

Poor grass

discharge

CAUSE

1 Worn, bent or loose blade.

2 Mower deck not level.

3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel.

5 Clogged mower deck vent from

build-up of grass, leaves, and

trash around mandrels.

1 Obstruction in clutch mechanism.

2 Worn/damaged mower drive belt. 3 Frozen idler pulley. 4 Frozen blade mandrel.

1 Engine speed too slow.

2 Travel speed too fast. 3 Wet grass.

4 Mower deck not level.

CORRECTION

1 Replace blade. Tighten blade bolt 2 Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other qualified service center.

Clean around mandrels to open vent holes.

1 Remove obstruction.

2 Replace mower drive belt. 3 Replace idler pulley. 4 Contact a Sears or other

qualified service center.

1 Place throttle control in "FAST"

position.

2 Shift to slower speed. 3 Allow grass to dry before mowing

4 Level mower deck.

Headlight(s) not

working (if so equipped)

Battery will not charge

5 Low/uneven tire air pressure. 6 Worn, bent or loose blade.

7 Buildup of grass, leaves and

trash under mower.

8 Mower drive belt worn.

9 Blades improperly installed.

10 Improper blades used.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1 Light switch is "OFF".

2 Bulb(s) or lamp(s) burned out. 3 Faulty light switch.

4 Loose or damaged wiring. 5 Blown fuse.

1 Bad battery cell(s).

2 Poor cable connections.

5 Check tires for proper PSI. 6 Replace/sharpen blade. Tighten

blade bolt.

7 Clean underside of mower

housing.

8 Replace mower drive belt. 9 Reinstall blades sharp edge down

10 Replace with blades listed in

this manual.

11 Clean around mandrels to

open vent holes.

1 Turn light switch "ON". 2 Replace bulb(s) or lamp(s).

3 Check/replace light switch. 4 Check wiring and connections.

5 Replace fuse. 1 Replace battery.

2 Check/clean all connections.

3 Faulty regulator (if so equipped). 4 Faulty alternator.

3 Replace regulator. 4 Replace alternator.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of drive Debris on steering plate (if

equipped).

Motion drive belt worn, damaged,

or broken.

3 Axle key missing. 3 Install axle key at rear wheel. See

Engine "backfires" 1 Engine throttle control not sel 1 Move throttlecontrol between

1 See "CLEANING" in the

maintenance section.

2 Replace motion drive belt.

"TO REMOVE WHEEL" in the

Service and Adjustments section.

when turning between half and full speed (fast) half and full speed (fast) position

engine "OFF" position before stopping engine, before stopping engine. Engine dies when 1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"

tractor is shifted is not "ON" while mower or other position. See Operation section.

into reverse

attachment is engaged.

Page 31

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,-,,,,,

,,..,.,

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

i_ WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hogd page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 32

04.17.12 JM

CRRFT_I4Rtl°

Printed in the U.S.A.

Page 33

Operator's Manual

(RRFT$14RN°

LAW TRACTO

17.5 HR*38" Mower

Electric Start

6 Speed Transaxle

Model No.

917.28015

5O0O

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

580871 726

Page 34

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 17

Maintenance Schedule ........................ 17

Service and Adjustments ..................... 21

Storage ................................................ 26

Troubleshooting ................................... 27

Sears Service ........................ Back Cover

Craftsman Riding Equipment Warranty CRAFTSMAN FULL WARRANTY

FOR FIVE YEARS from the date of purchase, the frame and front axle of this riding equipment are warranted against any defects in material or workmanship. A defective frame or front axle will receive

free in-home repair or replacement if repair is impossible.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, call 1-800-659-5917 or visit the web site: www.craftsman.com

In all cases above, if part repair or replacement is impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized

(stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement. This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

Page 35

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_I, WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug. _I, WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. _WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor. _I, WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. _I, WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known tothe State of

California to cause cancer and birth defects

or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and followall instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine onlyin daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

Page 36

li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose

traction. Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

_,WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT, The American Acade-

my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Nevercarrychildren, even withthe blades shut off. They may fall off and be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be

run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight ofthe towed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Neverstorethemachineorfuelcontainer where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

Page 37

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth- ing immediately.

• Never overfill fueltank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrasscatchercomponents andthe

discharge chute frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades aresharp. Wrapthe blade

or wear gloves, and use extra caution

when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain orreplacesafetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• When loading or unloadingthis machine, do not exceed the maximum recom-

mended operation angle of 15 °.

Page 38

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs.

Forward:

1st 1.0

2nd 1.4 3rd 2.1

4th 3.1 5th 4.0

6th 5.1

Reverse: 1.6

5 Amps Headlights

Min. CCA: 230 Case Size: U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured togive you the best

possible dependability and performance. Should you experience any problem you can-

not easdy remedy, please contact a Sears or other qualified service center. We have com-

petent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain, your tractor properly. Always

observe the SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your !ractor.

• Follow instructions under Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip-

ment (PPE) while operating this machine, including (at a minimum) sturdy footwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside

mowing.

_i_WARNING: This tractor is equipped with

an internal combustion engine andshould not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine's e;_haust system is equipped with a spark arrester

meeting applicable local or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's

when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service byour 12,000 professional

repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off

regular price of preventive maintenance check.

Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to sched-

ule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information call

1-800=827=6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800=4-MY=HOME®

Page 39

/ \

\ I

\ /

Steering Wheel

Steering

Wheel Insert

-_=====1-=

I J

(1) Hex Bolt

5/16-18 x 4

Steering Wheel

Adapter

(1) Seat

I .... I

l l

Seat

(1) Large Fiat Washer

(1) 5/16 Lock Washer

Steering

Boot

@ (1) Washer

_(1) Knob

Steering

Extension

Shaft

Keys Oil Drain Extension

(2) Keys

Slope Sheet

Battery

(2) Hex Bolts (2) Nut Keps

Page 40

Your new tractor has been assembled at the factory with the exception of those parts left

unassemb[ed for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (2) 1/2" wrenches (1) 9/16" wrench

When right or left hand is mentioned in this

manual, itmeans when you are in the operating position (seated behind the steering wheel).

When right or left hand is mentioned in this manual, it means when you are in the

operating position (seated behind the steer- ing wheel).

Utility knife

Tire pressure gauge

Pliers

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dashed lines on all four panels

of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering

shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are

horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se-

curely.

7. Snap steering wheel insert into center of

steering wheel.

8. Remove protective materials from tractor

hood and grill.

INSERT ........_: _::_i

5/16 HEX BOLT-.._.

5/16 LOCK ._/_:_ WASHER _ :_<_,

LARGE FLAT -- _ WASHER

ADAPTER "

LOWER STEERING SHAFT

\ \ _ y f---_ _77---------__STEERING

_+_ _-........:_j_ WHEEL

STEERING

BOOT

SHAFT

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid.

Page 41

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knobandflatwasher securing seat to cardboard packing and

set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the card-

board packing and discard.

3. Place seat on seat pan and assemble sh- oulder bolt. Tighten shoulder bolt securely.

4. Assemble adjustment knob and flat washer loosely. Do not tighten.

5. Lower seat into operating position and sit on seat.

6. Slide seat until a comfortable position is reached which allows you to press clutch/

brake pedal all the way down.

7. Get off seat without moving its adjusted position.

8. Raise seat and tighten adjustment knob securely.

CHECK BATTERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

Seat

Label

Terminal

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

Seat

Seat _'an

Shoulder _ \r--r---_\. ' \\ Bolt/ _-_--_ _,,\_./k_ \ \ '\. ! /

//_ _ _----_" Fiat Washer

Adjustment Knob

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attach- ment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral position.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

Page 42

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual.

V"CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive the best performance and satisfaction from

this Quality Product.

Please review the following checklist:

_/AII assembly instructions have been com-

pleted.

v/No remaining loose parts in carton. _/Battery is properly prepared and

charged.

_/Seat is adjusted comfortably and

tightened securely.

V/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

_/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

v/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/'Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items: _/Engine oil is at proper level.

v/Fue! tank is filled with fresh, clean, regular

unleaded gasoline. v/Become familiar with all controls - their

location and function. Operatethem before

you start the engine. _/Be sure brake system is in safe operating

condition. _/Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

Page 43

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

ENGINE OFF

LIGHTS ON

ATTACH MENT

CLUTCH DISENGAGED

(Automatic Models only)

REVERSE

OPERATION

SYSTEM(ROS)

FUEL

FREE WHEEL

NEUTRAL

BATTERY REVERSE FORWARD

CLUTCH ENGAGED

H L Ikl

HIGH LOW CHOKE FAST SLOW

ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

ATTACHMENT

DANGER, KEEP HANDS

AND FEET AWAY

G (@) ,@

®__>

CRUISE CONTROL CLUTCH/BRAKE

®@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

IGNITION SWITCH

MOWER LIFT

PEDAL

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

,_l_lllltINtl.,

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 44

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Clutch Lever

Throttle

Control

Light Switch Lift Lever

Clutch/Brake -. -.. _- Adjustment

Pedal "-. ---- _ Indicator

/Choke

/ .,,

Ignition Switch

Plunger

Attachment

Lift Lever

o Height

Parking Brake Lever

Gearshift Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to

engage the mower blades, or other attach- ments mounted to your tractor.

ATTACH M ENT LIFT LEVER - Used to raise,

lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for de- clutching and braking the tractor and starting

the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for

starting and controlling engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse.

Page 45

SAFETYGLASSES

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave

the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make

sure parking brake will hold tractor secure.

Throttle/

Choke Control X

"Brake"

Position

Clutch/ Brake Pedal

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake

pedal all the way down.

• Move gearshift lever to neutral position.

ENGINE -

• Move throttle control between half and full

speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition keyto"STOP" position and re-

move key. Always remove key when leav- ing tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

Attachment Clutch Lever "Engaged" Position

Ignition Key

,"Disengaged"

Position

Parking Brake

"Engaged"

Position

"Disengaged" arshift Position Lever

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_IIOAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating efficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

position.

2. Move gearshift leverto desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever

to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2" during the cool sea- son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6" in height should be mowed twice. Make

the first cut relatively high; the second to

desired height.

Page 46

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES -

Disengage attachment clutch control.

_ICAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield

in place.

Lift

Lever High Position

Attachment

Clutch Lever "Engaged'

"Disengag Position

,_WARNING: Backing up with the at- tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment

engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing up.

4. Move gear shift leverto reverse (R) posi-

tion and slowly release clutch/brake pedal to start movement.

5. When use ofthe ROS is no longer needed,

turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

Shield

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide

at the back of this manual.

• Choosethe slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• if stopping is absolutely necessary, push

clutch/brake pedal quicklyto brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Make all turns slowly.

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will

shut off the engine unless the ignition key is

placed in the ROS "ON" position.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

Page 47

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in yourtractor has been shipped, from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULL' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil

viscosity chart inthe Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel

freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near

an open flame. IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fue! lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank

or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking

brake.

2. Place gear shift lever in neutral position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and

cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F (10°C) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50°F (10°C)

and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough

running begins, immediately move the

throttle control to the fast position. Engine

warm-up maytake from several seconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used during

the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet)

or in cold temperatures (below 32°F/0°C) the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBU RETO R" in the Service and Adjustments section of this manual).

Page 48

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

" If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

Page 49

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGE

Check Brake Operation _' if Check Tire Pressure _ _'

R_ Check Operator Presence & ROS Systems A Check for Loose Fasteners _ I/

C ChecWReplace Mower Blades _111#3

T Lubrication Chart _ 0 Check Battery, Level _4

R Clean Battery and Terminals _

Check Transaxle Cooling &/ Check Mower Levelness

Check V-Belts I_ Check Engine Oil Level _#_

Change Engine Oil (with oil filter) _11_1, 2 _lf

Change Engine Oil (without oil filter) _1,2

NE Clean Air Filter _'_ G Clean Air Screen V#'2,

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) _,2

E Clean Engine Cooling Fins _ 2

Replace Spark Plug V # _#"

Replace Air Filter Paper Cartridge _##_2

__ R_Lolace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

USE HOURS HOURS HOURS HOURS

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover

items that have been subjected to operator _pindle abuse or negligence. To receive full value Zerk ,'

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pc- 2(2(_ront Wheel ,

Bearing

riodically to properly maintain your tractor. Zerk

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer.

1. SAE 30 or 10w30 Motor Oil

2. General Purpose Grease

3. Refer to Maintenance "ENGINE" Section

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly.

3indic

Front Wheel

g Zerk

(_Gearshift

Pivots

Page 50

TRACTOR

Always observe safety rules when performing

any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See

"TO CHECK BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See sides of tire for proper PSI).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCESYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the attachment clutch is engaged, any attempt

by the operator to go into reverse should

shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ignition switch in the ROS "ON" position and the

attachment clutch is engaged, any attempt

by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be kept

sharp. Replace bent or damaged blades.

&CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor. Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty. BLADE REMOVAL

1. Raise mowerto highest position to allow

access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy c!oth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "THIS SIDE UP" facing deck and mandrel

assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

Blade

Blade Bolt

Center Hole

IMPORTANT: Special blade bolt is heat treated.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi-

nals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

Assembly

Page 51

2. Rinsethebatterywithplainwateranddry.

3. Clean terminals and batterycable ends with wire brushuntil bright.

4. Coatterminalswithgreaseor petroleum

jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent possible damage to seals,

do not use high pressure water or steam to clean transaxle.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL Selectthe .

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

i i i i i

C -30 -2_0 -10 0 1_0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption

when used above 32°F/0°C. Check your engine oil level more frequently to avoid pos-

sible engine damage from running low on oil. Change the oil after every 25 hours of opera-

tion or at least once a year if the tractor is

not used for 25 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification C.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

oil visc chart1 e

_CAUTION: If engine has been operated

for an extended period of time immediately

prior to draining oil, oil will be hot.

Drain Hole (_

Drain Plug

• Slide oil drain extension under oil drain hole (drain hole may be flush with or

protrude from engine block side wall).

• Make sure backface ofoil drain extension is flush with engine side wall.

• Make sure bottom lipofoil drain extension is lined up with bottom of oil drain hole.

• Position a container to catch oil directly

under front end of oil drain extension. Slide a 1/2" (12 point) socket mounted

on an extension onto oil drain plug. Loosen plug while holding the oil drain

extension firmly in place.

Drain oil into container.

After oil has drained completely, reinstall

oil drain plug. Do not tighten more than

13 Ft-Lb's. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT SPECI FICATiO NS" section ofthis manual.

Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is

tightened securely for accurate reading.

Keep oil at "FU LF' line on dipstick. Tighten cap onto the tube securely when finished.

CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

of this manual.

Page 52

AIR FILTER

Your engine will not run properly using a dirty

air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on airfilter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

ENGINE COOLING SYSTEM Debris may clog the engine's air cooling

system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

IN=LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob- structing fuel flow to carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediatelywipe upanyspilled gasoline.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create

a fire hazard and/or damage.

Clamp_" Clamp

I Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of

all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine

or transmission will shorten the useful life of your tractor. Use compressed air or a leaf

blower to remove grass, leaves and trash from tractor and mower.

Page 53

_) ARNING" TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN- GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer

springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift leverto raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook

the clutch spring into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec- tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear deck

brackets and secure with retainer springs.

6. Connect anti-sway barto chassis bracket

and secure with retainer spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small retainer spring.

9. Make sure belt is inside the belt keeper

at the idler and on both sides of the wire belt keeper as shown.

10. Install belt onto engine pulley. IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

Small Retainer Spring

Flat Washer

Clutch Spring

Retainer

Spring

Anti-Sway

Bar

Collar

Housing Guide

Belt Keel(

Large Retainer

Spring

Wire Belt Keeper

Retainer Springs (Both Sides)

Deflector Shield

Bra( <et

Page 54

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on

level ground or driveway. Make suretires are properly inflated (See side of tire for proper

PSI). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of

mower to ground. Distance '_' on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust- ment on one side of mower only.

• To raise one side of mower, tighten lift link

adjustment nut on that side.

• To lower one side of mower, loosen lift link

adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F" against

trunnion on both front links.

• To raisefrontofmower, loosen nut"F"from trunnion on both front links. Tighten nut

"E" on both front links an equal number of turns. The two front links must remain

equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

Recheck side-to-side adjustment.

_ Mandrel

Both Front Links Should be E, ual in Length

Bottom edge Bottom edge of mower to_ _ _ofmowerto

is° n

_:\_ Suspension Arm

Lift Link Nut_ _i._--.." /

Adjustment , o---::5o_ ......

FRONT-TO-BACK ADJUSTM ENT IMPORTANT: Deck must be leve! side-to

side. Ifthe following front-to-back adjustment is necessary, be sureto adjust both front links

equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower

housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust- ments, checkthat both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of turns.

Nut

Trunnion

Front Links

Page 55

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

1. Place attachment clutch in "DISEN- GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Work belt off both mandrel pulleys and idler pulleys.

5. Pull belt away from mower. BELT INSTALLATION -

1. Work new belt around both mandrel pulleys and idler pulleys.

2. Install new belt into engine pulley grove.

3. Make sure belt is inside the belt keeper at the idler and on both sides of the

wire belt keeper as shown.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.

Belt Wire Belt Keeper Keeper

Mandrel _ --':_-

Pulley _._

Engine

........"< Pulley

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between transaxle belt keepers and onto the input

pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL MOW- ER" in this section of manual).

Idleb_ (_ Pulleys

Pulley

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Place gear shift lever in neutral position.

The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, then the brake needs to be serviced. Contact a Sears or

other qualified service center.

Engine Pulle'

Clutching

Stationary Idler

Transaxle

Pulley

Center

Keeper

Page 56

TRANSAXLE GEAR SHIFT LEVER NEU= TRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (lock gate)

position. The adjustment is preset at the

factory; however, if adjustment is needed,

proceed as follows:

1. Make sure transaxle is in neutral. NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the right rear wheel.

3. Position the gear shift lever in the neutral position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck

height to the lowest position. Gearshift

Neutral Lock Gate

Adjustment Bolt

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rearwheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

TO ADJUST STEERING WHEEL ALIGN= MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned

straight forward, remove steering wheel and reassemble with crossbars horizontal.

Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified

service center. TO START ENGINE WITH A WEAK BAT=

TERY _IWARNING: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around

batteries.

If your battery istoo weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with

a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one endofthe RED cable to the POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Square Key

(Rear Wheel Only)

Weak or Dead Fully Charged

Battery Battery

Page 57

REPLACING BATTERY

_k,WARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental ground-

ing.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

3. Install new batterywithterminals in same position as old battery.

4. First connect RED battery cable to posi- tive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide

terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Seat

Label

TO REPLACE FUSE

Replace with 20 amp automotive-type plug- in fuse. The fuse holder is located behind

the dash. TO REMOVE HOOD AND GRILL AS=

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to recon- nect the headlight wire connector.

Hood

Headlight Wire Connector

Terminal

. _.fNut Hex

Positive (Red)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.

. Keps

Bolt

Negative (Black) Cable

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary Check adjustment as described below before loosening cable. If adjustment

is necessary, see engine manual.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be neces- sary. If adjustment is necessary, see engine

manual.

TO ADJUST CARBURETOR Your carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel, tem-

perature, altitude or load. If the engine does need adjustment, see engine manual.

Page 58

Im mediately prepare you r tractor for storage at the end of the season or if the tractor will

not be used for 30 days or more.

_I_,WARNING: Never store the tractor with

gasoline in the tank inside a building where

fumes may reach an open flame or spark. Allow the engine to cool before storing in

any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this

manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leak-

age during long periods of storage, battery cables should be disconnected and bat-

tery cleaned thoroughly (see "TO CLEAN

BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose, ortank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al- ternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer

to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes

after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

3. Turn ignition key to "START" position for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replaceyourgasolinecanifyourcan starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 59

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Will not start 1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Enginefiooded.

4 Bad spark plug. 5 Dirty air filter.

6 Dirty fuel filter. 7 Water in fuel.

8 Loose or damaged wiring. 9 Carburetor out of adjustment.

10 Engine valves out of adjustment.

Hard to start

1 Dirty air filter.

2 Bad spark plug.

CORRECTION

1 Fill fuel tank. 2 See"TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.

4 Replace spark plug. 5 Clean/replace air filter.

6 Replace fuel filter. 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

8 Check all wiring. 9 See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified

service center.

1 Clean/replace air filter. 2 Replace spark plug.

Engine will not

turn over

3 Weak or dead battery. 4 Dirty fuel filter. 5 Stale or dirty fuel.

6 Loose or damaged wiring. 7 Carburetor out of adjustment.

8 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed. 2 Attachment clutch is engaged. 3 Weak or dead battery.

4 Blown fuse.

5 Corroded battery terminals.

6 Loose or damaged wiring. 7 Faulty ignition switch.

8 Faulty solenoid or starter. 9 Faulty operator presence

switch(es).

3 Recharge or replace battery. 4 Replace fuel filter. 5 Empty fuel tank and refill tank witk

fresh, clean gasoline. 6 Check all wiring. 7 See "To Adjust Carburetor" in

Service and Adjustments section. 8 Contact a Sears or other qualified

service center.

1 Depress clutch/brake pedal. 2 Disengage attachment clutch. 3 Recharge or replace battery.

4 Replace fuse. 5 Clean battery terminals. 6 Check all wiring.

7 Check/replace ignition switch. 8 Check/replace solenoid or starter.

9 Contact a Sears or other qualified

service center.

Page 60

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM Engine clicks but

will not start

Loss of power

CAUSE

1 Weak or dead battery. 2 Corroded battery terminals. 3 Loose or damaged wiring.

4 Faulty solenoid or starter.

1 Cutting too much grass/too fast.

2 Throttle in "CHOKE" position. 3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter. 5 Low oil level/dirty oil. 6 Faulty spark plug.

7 Dirty fuel filter. 8 Stale or dirty fuel.

9 Water in fuel.

CORRECTION

1 Recharge or replace battery. 2 Clean battery terminals. 3 Check all wiring.

4 Check/replace solenoid or starter. 1 Raise cutting height/reduce

speed.

2 Adjust throttle control. 3 Clean underside of mower

housing.

4 Clean/replace air filter. 5 Check oil level/change oil. 6 Clean and regap or change spark

plug.

7 Replace fuel filter. 8 Empty fuel tank and refill tank with

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

Excessive vibration

Engine continues to run when operator

leaves seat with attachment clutch

engaged

10 Spark plug wire loose.

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of adjustment.

15 Engine valves out of adjustment.

1 Worn, bent or loose blade. 2 Bent blade mandrel.

3 Loose/damaged part(s).

1 Faulty operator-safety presence

control system.

10 Connect and tighten spark plug

wire. 11 Clean engine air screen/fins. 12 Clean/replace muffler.

13 Check all wiring. 14 See "To Adjust Carburetor" in

Service and Adjustments section. 15 Contact a Sears or other qualified

service center.

1 Replace blade. Tighten blade bolt. 2 Contact a Sears or other

qualified service center.

3 Tighten loose part(s).

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected,

contact a Sears or other

Page 61

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM Poor cut =uneven

cutting

Mower blades will

not rotate

Poor grass

discharge

CAUSE

1 Worn, bent or loose blade.

2 Mower deck not level.

3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel.

5 Clogged mower deck vent from

build-up of grass, leaves, and

trash around mandrels.

1 Obstruction in clutch mechanism.

2 Worn/damaged mower drive belt. 3 Frozen idler pulley. 4 Frozen blade mandrel.

1 Engine speed too slow.

2 Travel speed too fast. 3 Wet grass.

4 Mower deck not level.

CORRECTION

1 Replace blade. Tighten blade bolt 2 Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other qualified service center.

Clean around mandrels to open vent holes.

1 Remove obstruction.

2 Replace mower drive belt. 3 Replace idler pulley. 4 Contact a Sears or other

qualified service center.

1 Place throttle control in "FAST"

position.

2 Shift to slower speed. 3 Allow grass to dry before mowing

4 Level mower deck.

Headlight(s) not

working (if so equipped)

Battery will not charge

5 Low/uneven tire air pressure. 6 Worn, bent or loose blade.

7 Buildup of grass, leaves and

trash under mower.

8 Mower drive belt worn.

9 Blades improperly installed.

10 Improper blades used.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1 Light switch is "OFF".

2 Bulb(s) or lamp(s) burned out. 3 Faulty light switch.

4 Loose or damaged wiring. 5 Blown fuse.

1 Bad battery cell(s).

2 Poor cable connections.

5 Check tires for proper PSI. 6 Replace/sharpen blade. Tighten

blade bolt.

7 Clean underside of mower

housing.

8 Replace mower drive belt. 9 Reinstall blades sharp edge down

10 Replace with blades listed in

this manual.

11 Clean around mandrels to

open vent holes.

1 Turn light switch "ON". 2 Replace bulb(s) or lamp(s).

3 Check/replace light switch. 4 Check wiring and connections.

5 Replace fuse. 1 Replace battery.

2 Check/clean all connections.

3 Faulty regulator (if so equipped). 4 Faulty alternator.

3 Replace regulator. 4 Replace alternator.

Page 62

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of drive Debris on steering plate (if

equipped).

Motion drive belt worn, damaged,

or broken.

3 Axle key missing. 3 Install axle key at rear wheel. See

Engine "backfires" 1 Engine throttle control not sel 1 Move throttlecontrol between

1 See "CLEANING" in the

maintenance section.

2 Replace motion drive belt.

"TO REMOVE WHEEL" in the

Service and Adjustments section.

when turning between half and full speed (fast) half and full speed (fast) position

engine "OFF" position before stopping engine, before stopping engine. Engine dies when 1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"

tractor is shifted is not "ON" while mower or other position. See Operation section.

into reverse

attachment is engaged.

Page 63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,-,,,,,

,,..,.,

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

i_ WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hogd page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 64

04.17.12 JM

CRRFT_I4Rtl°

Printed in the U.S.A.

Craftsman 917.28015 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual