Craftsman 917.27631 User Manual

Page 1
Owner's Manual
ICHFT=MeN,I
GARDEN TRACTOR
24.0 HP, 48" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276310
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
you
Page 2
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 5
Assem bly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 15
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
Maintenance ........................................ 15
Service and Adjustments ..................... 19
Storage ................................................ 27
Troubleshooting ................................... 28
Repair Parts ......................................... 32
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
A_I,lug"
WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor. _WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _WARNING: Engine exhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc- tive harm.
_WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and
working. Slow down before turning.
Never leave a running machine unattended. Always turn off blades,
set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways. Use extra care when loading or unload- ing the machine into a trailer or truck. Always wear eye protection when oper- ating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter- weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
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II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Opera- tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles. Choose a low ground speed so that
you will not have to stop or shift while on the slope. Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over. Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine. Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.
Follow the manufacturer's recommen- dation for weight limits for towed equip-
ment and towing on slopes. Never allow children or others in or on
towed equipment. On slopes, the weight of the towed
equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors. Never store the machine or fuel con- tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when filling.
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Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not use a nozzle lock-open device. If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion.
Never tamper with safety devices.
Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting. Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra
caution when servicing them. Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly. Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline Capacity 5 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W30
(below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed Lo: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280 Case size: UIR
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists. Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed. Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check. Fast help by phone - phone support
from a Sears technician on products requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
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Keys
(1) Oil Drain Tube
Far Future Use
Your new tractor has been assembled at the factory.
Slope Sheet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from trac-
tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
,,.'" y ., Label
i-
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment knob securely.
AdjustmentKnobi_
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
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TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
_h,WARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position. Continue with the instructions that follow.
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I "re,
REVERSE NEUTRAL HIGH LOW CHOKE SLOW
FAST
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
===m
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
B;=llm uo''o"
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform- ation about hazards which can
result in death, serious injury and/or property damage.
,,,a_.lr,. if not avoided, could result in death, serious injury
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
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KNOW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Ros "ON"
Ammeter
Throttle Control Lever
Clutch/Brake Pedal
Choke Parking Brake Control
Switch Position
Attachment
Clutch Switch
Plunger
Attachment
Lift Lever
Height
/
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates battery charging
(+) or discharging (-).
ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor. ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of the tractor.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
-Range Shift Lever
Light
Switch
0282_ LSV_
IGNITION SWITCH - Used for starting and stopping the engine. LIGHT SWITCH -Turns the headlights on
and off. LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
PARKING BRAKE - Locks clutch/brake into the brake position.
RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and
reverse gears.
REVERSE OPERATION SYSTEM (ROS) "ON" POSITON - Allows operation of mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control
engine speed.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Push-In to
Choke _ Switch Pull OutTo Co_ro] __ "Engage" .._._
"Disengaged" Attachment Clutch
Throttle
"Brak
Positi_/ \_9/ blgnition_
-- ( -- J Key
_o o
Brake Pedal / ulsepgaged- _Position
"Drve" _ / yasmon _ r _hift
Height Adjustment _eaPosition Knob ever
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) posi- tion.
ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi- tion, before stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.
J4kCAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USETHROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-
ing the height adjustment knob in desired direction.
Turn knob clockwise (J_) to raise cutting
height.
Turn knob counterclockwise (l*_)to
lower cutting height.
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The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer
Clevis Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con- trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
AUILGAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Clutch
Attachment Lift Lever
Switch Pull Out To Low "Engage" .;_"Position
Deflector Shield
Push In To "Disengage"
f_
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless ignition key is placed in the ROS "ON" position.
_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be clone when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
12
Page 13
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
ee
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor. 13
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil=
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary,
add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
Page 14
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-
trol out and retry. WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed
and load, until the choke control is fully in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push the control in slowly. This may re-
quire an engine warm-up period from several seconds to several minutes,
depending on the temperature.
The attachments can be used during
the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual. MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f 1
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
14
J
Page 15
MAINTENANCE SCHEDULE o_._,_'_ o_. __ _o_ o_._
AS¥OUCOMPLETB
REou A SE V,CE ,"
C :i:: _ B_raekp reOper a: ion _
Check Operator Presence and
T ROSSystems R Check for Loose Fasteners _ _1_5 _1_
Sharpen/Replace Mower Blades _3
T Lubrication Chart _1_
0 Check Battery Level _4
R Clean Battery and Terminals _
Check Transaxle Cooting
Check V-Belts _# Check Engine Oil Level _
Change Engine Oil (with oil filter) II_i ,_
E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter
G Clean Air Screen
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped) I_11
Clean Engine Cooling Fins Replace Spark Plug
Replace Air Filter Paper Cartridge _2 Replace Fuel Fifter I_
1 * Change more often when operating under a heavy load or
in high ambient temperatures
2 * Service more often when operating in dirty or dusty eondffions
Arrester
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
,I
v'
3 - Reptace blades more often when mowing in sandy soil. 4 - Not required if equipped with mair_tenar_ce_free battery. 5 ÷Tighter_ front a×le pivot bolt to 35 ft -Ibs maximum¸
DO not over tighten
LUBRICATION CHART
-- @ Spindle
@ Spindle _
Zerk ,,_-_} ..............
@Front Wheel-- _'%_
Bearing Z_ _._._._.'-_._.,
Sector Gear_/ @ Steering\ _-_
Teeth L[ _ _,_
(_SAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Sec-
tion
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
Zerk
@Front Wheel
aring zerk
_,,..,,,"_(_ Engine
\_x,Z"- @ Mandrel
II Zerks
,:-._(]) Check/Add
J I Transaxle
._ _ Fluid
15
Page 16
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install new or resharpened blade with
stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Blade Assembly
Center Hole
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
16
Page 17
Tocheckbladebalance,youwillneeda 5/8"diametersteelbolt,pin,ora cone
balancer. (Whenusinga cone balancer, followthe instructionssuppliedwith balancer.)
NOTE: Donot use anailfor balancing blade.Thelobesofthecenterholemay
appearto becentered,butarenot.
Slidebladeon to an unthreadedportion ofthe steelboltor pinand holdthe
boltor pinparallelwith theground. If bladeis balanced,it shouldremainin a
horizontalposition. Ifeitherend ofthe blademovesdownward,sharpenthe
heavyend untilthe bladeis balanced.
Center Hole
or Pin
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro- leum jelly.
6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SG-SL. Replace filler plug.
4. Reassemble wheel to hub.
_Transaxle Filler
_" _, _. Plug
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating
temperature.
30 -20 10 0 10 20 30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased oil consumption when used above 32°E
Check your engine oil level more frequent- ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op-
eration or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before start- ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Install the drain tube onto the valve.
17
01 vr_ ch_d_ o
Page 18
Oil Drain Valve
To Open
To Close
J
3. Open drain valve by using a 7/16" (1 lmm) wrench turning counterclockwise.
4. After oil has drained completely, close the drain valve turning clockwise. Use
the 7/16" (11 mm) wrench to apply
a small amount of torque to keep it closed. Do not over tighten.
5. Remove the drain tube and store in a
safe place.
6. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
7. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under dusty
conditions.
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
NOTE: If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover and secure.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the
cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.
Cover_
Pre-
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from
overheating. Clean with a wire brush or compressed air to remove dirt and stub-
born dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
18retor, replacement is required.
Page 19
1. Withenginecool,removefilterand plugfuel linesections.
2. Placenewfuelfilter in positionin fuel linewith arrowpointingtowardscarbu-
retor.
3. Besurethereare no fuellineleaks andclampsare properlypositioned.
4. Immediatelywipeup anyspilledgaso- line.
Clamp
Fuel Filte
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
&
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. If equipped, turn height adjustment knob to lowest setting.
3. Lower mower to its lowest position.
4. Disengage belt tension rod from lock bracket.
Lock Bracket
Belt Tension Rod
(Disengaged j......-_:;
Position) _ //:'
Chassis Bracket
Retainer Spring
Anti-Sway Bal
CAUTION: Rod is spring loaded. Have
a tight grip on rod and release slowly.
5. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-sway bar from bracket.
6. Remove four retainer springs from front plate assembly and remove plate.
7. Remove retainer springs from suspen- sion arms at deck and disengage arms
from deck.
Front Mower Bracket
Electric Clutch Pulley
Double Loop
Springs
- Assembly
Single Loop Retainer Springs
"Flanged Pins
-. Front Mower Bracket
Plate
USE PLIERS FOR]
RETAINER_pjSPRING 1
Double Loop Retainer Springs (Outward pointing
deck pins)
19
Shield
0256E
Page 20
8. Raise attachment lift to its highest posi- tion.
9. Slide mower forward and remove belt from electric clutch pulley.
10. Slide mower out from under right side of tractor.
TO INSTALL MOWER
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
3. If equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment lift control.
5. Be sure belt tension rod is in disen- gaged position.
6. Install belt into electric clutch pulley groove.
7. Place the suspension arms on outward pointing deck pins. Retain with double
loop retainer spring with loops up as shown.
8. Install front plate assembly to tractor suspension brackets and retain with
single loop retainer springs as shown.
9. Position front plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between
the plate assembly and mower brack-
ets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on
head of pin. If necessary, move mower
side-to-side to give space between plate and mower brackets.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
10. Engage belt tension rod by pushing rod into locking bracket.
A CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and en-
gage slowly.
11. Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
12. If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
13. Raise deck to highest position.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
Measure height from bottom edge of
mower to ground level at front corners
of mower. Distance "A" on both sides of
mower should be the same.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16".
Recheck measurements after adjusting. Bottom Edge of Bottom Edge of
owe oirou
_Ar_ Suspensi°n
uok
_Adjustment _Nut
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-
to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay
level side-to-side. To obtain the best cutting results, the
mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its
_hest position.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Check adjustment on right side of tractor. Position any blade so the tip is pointing
straight forward. Measure distance "B" at front and rear tip of blade
Before making any necessary adjust-
ments, check that both front plate links
20 are equal in length.
Page 21
If linksare not equalin length,adjust onelink to samelengthas other link.
Tolowerfrontof blade,loosennut"C" on bothfrontlinksan equalnumberof
turns.
NOTE: Eachfull turn of nut"C" will
changedistance"B"by approximately
3/16".
Whendistance"B"is 1/8"to 1/2"lower atfront than rear,tightennut"D"against
trunnionon bothfront links.
Toraisefront of blade,loosennut "D"fromtrunnionon bothfront links.
Tightennut"C"on bothfront linksan equalnumberof turns.Thetwo front
linksmust remainequalin length.
Whendistance"B"is 1/8"to 1/2"lower atfront than rear,tightennut"D"against
trunnionon bothfront links.
Recheckside-to-sideadjustment.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
Front Plate Assembly
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake.
2. Lower mower to its lowest position.
3. Disengage belt tension rod from lock _bracket.
CAUTION: Rod is spring loaded.
Have a firm grip on rod and release slowly.
4. Remove screws from R.H. mandrel cover and remove cover.
R.H. Mandrel
Belt Tension Rod
(Disengaged Position) _7
//
Cover
5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck sur-
face.
6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer
spring.
7. Carefully roll belt over the top of R.H. mandrel pulley.
8. Remove belt from electric clutch pulley.
9. Remove belt from idler pulleys.
Clutch Pulley
Idler
Pulleys
Spring
Arm
Suspension
Arm
\ R.H.
Mandrel
Primary Idler Arm 21
Page 22
10.Check primary idler arm and two idlers to see that they rotate freely.
11. Be sure spring is securely hooked to
primary idler arm and spring arm.
MOWER DRIVE BELT INSTALLATION
12. Install belt in both idlers.
13. Install new belt onto electric clutch pul-
ley.
14. Carefully roll belt into upper groove of
R.H. mandrel pulley.
15. Carefully check belt routing making
sure belt is in the grooves correctly.
16. Reconnect R.H. suspension arm to
rear deck bracket with retainer spring.
17. Reassemble R.H. mandrel cover.
18. Engage belt tension rod by pushing rod
into locking bracket.
TO REPLACE MOWER BLADE (SEC- ONDARY) DRIVE BELT
Park the tractor on level surface. Engage parking brake.
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
2. Remove screws from R.H. and L.H.
mandrel covers and remove covers.
REMOVE MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE
BELT" illustration in this section of manual).
3. Carefully roll belt over the top of R.H.
mandrel pulley.
4. Remove belt from idler pulleys.
5. Check primary idler arm and two idlers to see that they rotate freely.
6. Be sure spring is securely hooked to
primary idler arm and spring arm.
Secondary Idler Arm
L.H.
Idler Pulley
Mandrel
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
7. Carefully roll belt off L.H. mandrel pul- ley.
8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel
pulley.
9. Remove any dirt or grass which may have accumulated around mandrels
and entire upper deck surface.
10. Check secondary idler arm and idler pulley to see that they rotate freely.
11. Be sure spring is hooked in secondary idler arm and secondary spring arm.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT
12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.
13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE
BELT" illustration in this section of manual).
14. Install belt into upper groove of R.H. mandrel pulley and around both idlers.
Pull belt to front of mower to remove slack.
15. Reinstall mandrel covers and securely tighten all screws.
16. Carefully check belt routing making sure belt is in all grooves correctly.
17. Reinstall mower to tractor (See "TO
INSTALL MOWER" in this section of
manual).
SI "
Secondary
Arm
Mower Blade (Secondary)
Drive Belt
Mandrel
a.H.
Mandrel
22
Page 23
TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years
of service. The clutch has a built-in brake that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and igni-
tion switches are in "OFF" position.
2. Adjust the three nylon Iocknuts until space between clutch plate and rotor
measures .012" at all three slot loca-
tions cut in the side of brake plate.
NOTE: After installing a new electric
clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
Rotor
Clutch .012"
Nylo_
Locknut (3
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut against nut "A".
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
With parking brake "Engaged"
TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage
parking brake. For ease of service there is a belt installation guide decal on bottom of
left footrest. It is not necessary to remove
mower. BELT REMOVAL -
1. Engage parking brake (creates slack in belt).
2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual).
3. Roll motion drive belt off transaxle pul- ley.
4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pul- ley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on engine pulley and front V-idler, making
sure to route belt inside of belt keepers.
2. Put belt coming from V-idler above mid- span belt keeper, then onto clutching
idler pulleys as shown.
3. Make sure V part of belt engages V- idler.
4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley.
5. Place long lower section of belt through loop in midspan belt keeper.
6. Check to be sure belt is on proper side of all belt keepers.
7. Reinstall mower drive belt onto electric clutch pulley.
IMPORTANT: Check Brake Adjustment.
23
Page 24
Clutching Flat
Engine Belt Kee
Clutchin
eper
Transaxle
Twists Belt
Pulley
Keeper
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified
service center. TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL -
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow wheel removal.
3. Repair tire and reassemble. Replace and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
Retaining Washers Ring
Axle Cover \
X
\
\
TO START ENGINE WITH AWEAK BAT- TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame and smoking materials away from bat-
teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged Battery Battery
REPLACING BATTERY
_WARNING: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then RED battery cable and carefully
24 remove battery from tractor.
Page 25
4. Installnewbatterywith terminalsin samepositionas old battery.
5. Reinstallterminalguard.
6. FirstconnectREDbatterycableto positive(+) batteryterminalwith hex boltand kepsnutas shown.Tighten securely.
7. ConnectBLACKgroundingcableto negative(-) batteryterminalwith re- maininghexboltand kepsnut.Tighten securely
8. Closeterminalaccessdoors.
9. Closehood.
Keps,,Nut __
Headlight Wire Connector
Terrain ex Bolt
Door ed)
Access (R
;_.._,_r _._ _ Cable
TerminaF"_h _ _- Guard _'._ "Negative (Black)
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
_"_ _ Cable
ENGINE Maintenance, repair, or replacement of
the emission control devices and systems, which are being done at the customers ex- pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service
outlet. TO ADJUSTTHROTTLE CONTROL
CABLE The throttle control has been preset at the
factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move choke
control (located on dash panel) to full choke position.
2. Loosen knob and remove cover as- sembly from air cleaner.
3. Choke should be closed. If it is not, loosen casing clamp screw and move
choke cable until choke is completely closed. Tighten casing clamp screw securely.
4. Replace air cleaner cover assembly and tighten knob.
25
Page 26
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your
tractor to a Sears or other qualified ser-
vice center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed
setting can be dangerous. If you think the engine-governed high speed needs
adjusting, contact a Sears or other quali- fied service center,, which has proper
equipment and experience to make any
necessary adjustments.
Swivel Clamp
Screw
\
\
26
Page 27
Immediately prepare your tractor for stor- age at the end of the season or if the trac-
_,wAWillnot be used for 30 days or more.
RNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure- tor. Do not empty the gas tank and carbu-
retor if using fuel stabilizer. ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro- tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded. 3.
4. Bad spark plug. 4.
5. Dirty air filter. 5.
6. Dirty fuel filter. 6.
7 Water in fuel. 7.
8. Loose or damaged wiring. 8.
9. Carburetor out of adjustment. 9.
10. Engine valves out of adjustment.
1. Dirty air filter. 1.
2. Bad spark plug. 2.
3. Weak or dead battery. 3.
4. Dirty fuel filter. 4.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6.
7. Carburetor out of adjustment. 7.
8. Engine valves out of 8. adjustment.
CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug. Clean/replace air filter.
Replace fuel filter. Empty fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter. Check all wiring.
See "To Adjust Carburetor" in Service and Adjustments
section.
10.Contact a Sears or other qualified service center.
Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Check all wiring. See "To Adjust Carburetor"
in Service and Adjustments section.
Contact a Sears or other qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Clutch/brake pedal not 1. depressed.
2. Attachment clutch is 2. engaged.
3. Weak or dead battery. 3.
4. Blown fuse. 4.
5. Corroded battery terminals. 5.
6. Loose or damaged wiring. 6.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8.
9. Faulty operator presence 9. switch(es).
1. Weak or dead battery. 1.
2. Corroded battery terminals. 2.
3. Loose or damaged wiring. 3.
4. Faulty solenoid or starter. 4.
28
Depress clutch/brake pedal.
Disengage attachment clutch.
Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition
switch.
Check/replace solenoid or starter.
Contact a Sears or other qualified service center.
Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or
starter.
Page 29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
CAUSE 3ORRECTION
Lossofpower
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when oper-
ator leaves seat
with attachement
clutch engaged Poor cut - uneven
,
Cutting too much grass/too 1. fast.
,
Throttle in "CHOKE" position. 2.
3.
Build-up of grass, leaves 3. and trash under mower.
,
Dirty air filter. 4.
5.
Low oil level/dirty oil. 5.
6.
Faulty spark plug. 6.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
,
Reverse operation system (ROS) is not "ON" while
mower or other attachment is engaged.
1. Faulty operator-safety
presence control system.
,
Worn, bent or loose blade.
Mower deck not level.
2.
3.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
4.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash
around mandrels.
Raise cutting height/reduce speed. Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug.
7.
Replace fuel filter.
8.
Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carbure- tor, refill tank with fresh gaso
line and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments section.
15. Contact a Sears or other qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s). Replace damaged parts.
1. Turn ignition key to ROS "ON" position.
See Operation section.
.
Check wiring, switches and connections. If not contact
a Sears or other with quali- fied service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will not rotate
CAUSE CORRECTION
1. Remove obstruction.1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Poor grass
1. Engine speed too slow.
discharge
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
8. Mower drive belt worn.
9. Blades improperly installed.
10. improper blades used.
11. Clogged mower deck vent
Headlight(s) not 1. working 2.
if so equipped) 3.
4.
5.
pressure.
and trash under mower.
holes from buildup of grass, leaves, and trash around
mandrels.
Light switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring.
Blown fuse.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec- tions.
5. Replace fuse.
Battery will not 1. charge 2.
3.
4.
Engine "backfires" when turning engine "OFF"
1.
Bad battery cell(s). Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
Engine throttle control not set between half and full speed
(fast) position before stopping engine.
30
1. Replace battery.
2. Check/clean all connec- tions.
3. Replace regulator.
4. Replace alternator.
. Move throttle control
between half and full speed (fast) position before
stopping engine.
Page 31
SCHEMATIC
TRACTOR- - MODEL NUMBER 917.276310
02832-193394\193395
AMMETER
(OPTIONAL)
k A2
i 1
ERP BCS LTWITR BYPASS SWITCH / ELECTRIC CLUTCH
BATTERY
SOLENOID
FUSE
PTO
77
REVERSE SWITCH
_2
_ . SHORT_NGCONNECTOR
eL_CK/W'_ IGNITION . SPARK PLUGS
I NOT]NREVERSE
UNIT _ GAP
(2 PLUGS
ON TWiN CYL ENGENES)
ELECTRICCLUTCH
IGNITION SWITCH
POSIllON CIRCUIT "MAKE"
OFF M+G+A1
_UN/OW_RJDE B+A1
RUN B+A1 L+A2
START _+ S + AI
aLUE
FUEL SHUT-OFF
SOLENOIb
I {OPTIONAL)
CHARGinG SYSTEM OU ¸TPUT /R£GULATO_ DJSCONNECT£0 )
_6 AMP _C @ _e00 RpM
28 VOLTS @ 3600 RpM
_1ALTERNATOR I
_ROWN _LAC4_
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
02832
HEADLIGHTS
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
31
Page 32
ELECTRICAL
24\ 42
TRACTOR - - MODEL NUMBER 917.276310
22
I / I I
I I I I
41 i
\\
F /
I I
, 30
I I
33
34
32
1933941
I I
I
Page 33
ELECTRICAL
TRACTOR- - MODEL NUMBER 917.276310
KEY PART NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light
24 185464 Cable Battery 25 146149 Cable, Battery
26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 unc
28 170697 Cable, Ground 29 192749 Switch, Seat
30 193350 Switch, Ign 33 140403 Key, Ignition
34 110712X Switch Light / Reset 40 193394 Harness Ign.
41 17720408 Screw Thd. Cut 1/4-20 x 1/2 42 131563 Cover, Terminal
43 178861 Solenoid 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop
79 175242 Bulbholder Asm. Incan Descent 95 193666 Bracket ROS
96 104445X Switch Interlock 97 170488 Screw Hex Wsh Stl #10-24 x .50
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER 917.276310
CHASSIS AND ENCLOSURES
t61
162_
153
\
148
j152
130
167
150
17
122
7_
! _7 17
172
28
21
,17
\ 20
lS
17 16
56
85
45
17
67
63
17
139
17
17
17
34
Page 35
TRACTOR- - MODEL NUMBER 917.276310
CHASSIS AND ENCLOSURES
KEY PART KEY NO. NO. DESCRIPTION NO.
1 180375 Rail, Frame RH 63 2 175282 Drawbar, Gt 66
4 73680700 Nut, Crawnlock Hex 7/16-14 unc 67
5 193636X428 Dash 68
6 157882 Dash, Lower Vgt One Piece 70
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 85
8 184668 Support, Battery 86
14 175260X615 Hood Asm 88 16 121794X Cover, Access 91
17 17000612 Screw 3/8-16 x 3/4 Zc 106 18 174515X615 Grille 122
19 19131312 Washer 13/32 x 13/16 x 12 Ga. 130 20 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5 137
21 STD541437 Nut Lock 3/8-16 unc 138 24 179717X615 Footrest, RH 139
28 179716X615 Footrest, LH 142 30 145051X014 Saddle, SlkscrVgt 144
31 161419 Bracket Support 1-pc 148 32 161327 Bracket, Pivot Chassis Lh 150
33 161326 Bracket, Pivot Chassis Rh 152 34 177018 Plate Asm Engine Chassis 153
35 19111116 Washer 11/32 x11/16 x 16 Ga. 156 36 17060512 Screw 5/16-18 x 3/4 157
37 179772X615 Fender 158
39 175278 Bracket, Axle Front 161 43 136939 Bracket, Spnsn Front Lh 162 44 136940 Bracket, Spnsn Front Rh 165
45 176018 Bracket Asm. Susp. Chassis RH 167
50 175476 Bracket, Chassis Front 172
56 176016 Bracket Asm. Susp. Chassis LH
58 183569 Bracket Fender 60 17060620 Screw 3/8-16 x 1-1/4
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
PART NO.
19131614 17490608
156973 17490508 177679
193923
74780716
STD551143 Washer, Lock Hvy Hlcl Spr 7/16
180374 Rail, Frame Lh 17580520 Screw Thdrol 5/16-18 x 1.25
192512 Screw Wshd Hex 10-32 x 5/8 191611 Screw 10 x 3/4 Single Lead-Hex
74780716 Bolt Fin Hex 7/16-14 xl Gr. 5
191121X428 Cupholder YTGT 171873 Bolt Shoulder 5/16-18 TT
161897 Bracket Dash Rh 161900 Bracket Dash Lh
164655 Extrusion Bumper 175352 Duct Heat Hood
177956 Shield Browning 179761 Light Box Asm w/Lens
17000512 Screw 5/16-18 x 3/4. BIk 161840 Lens Bar
17670608 ScrewThdroL 3/8-16x 1/2 179612X428 Console Fuel Window
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 183554 Bracket Support Tank
184672 Bushing Snap 17120614 Screw 3/8-16 x .875
DESCRIPTION
Washer 13/32 x 1 x 14 Ga.
Screw 3/8-16 x 1/2 Guide, Belt Gear Drive
Screw ThdroL 5/16-18 x 1/2 Guide, Belt Bracket, Support Transaxle
Bolt Fin Hex 7/16-14 uric x 1
35
Page 36
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.276310
38 / 36
_46
28
9
drive 9-vgt
54 66
13
44
10_
69
J61
57
67
_5
157
_155
62
36
Page 37
TRACTOR- - MODEL NUMBER 917.276310
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
3 7563R Washer, Thrust, Axle 40 178575 4 17490508 Screw Thdrol 5/16-18 x 3/4 41 73931000
5 STD541437 Nut, Crownlock 3/8-16 42 8883R 6 STD561210 Pin, Cotter 44 10040500
7 149176 Wheel, Hub Assembly 46 145170 8 12000034 Klip, Ring 47 138228 9 140080 Bolt, Hub 48 72110612
10 142509 Disc, Brake 50 131494
11 136927 Yoke, Brake Disc 51
13 139419 Washer, Special 52
14 138901 Bushing 54
15 STD551037 Washer 13/32x13/16 x 16 Ga. 55
16 143012 Set, Screw 1/4-28 x 3/4 56
17 126909X Spring 57
18 137104 Lever, Brake 59
19 136926 Cam, Brake Disc 60
21 23260412 Screw, Flat Head 1/4-28 x 3/4 61
22 194121 Gearshift, Lever Assembly 62
23 106932X Knob 63 74780720
24 136925 Support, Puck Brake 64 154752
25 136923 Puck, Brake Top 65 179613
26 137552 Spring, Return 66 140296
27 74880528 Bolt Hex Gr. 8 5/16-18 unc x 1-3/4 67 19131312
28 73350600 Nut, Hex Jam 3/8-16 68 5142H
29 137213 Brake, Rod 69 136327
30 19131616 Washer 13/32 x 1 x 16 Ga. 117 73900600
34 71673 Cap, Plunger 155 12000028
35 137648 Rod, Parking Brake 157 1370H
36 149412 Spring, Drive Ground
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
38 150035 Nyliner
39 74321016 Screw, Fin. #10-24 x 1
STD541437 Nut, Crownlock 3/8-16 unc
139123 Pulley, Idler, Grooved 161590 Clutch, Arm Assembly
105706X Bearing, Idler 137153 V-Belt
141756 Bracket, Shift Rod, Hi-Lo 122253X Shift Rod, Hi-Lo
122268X Spring Clip, Connecting Link 184787 Pulley, Transaxle
STD551143 Washer, Lock 7/16
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
DESCRIPTION
Actuator, Interlock Switch
Nut, Centerlock #10-24 Cover, Pedal
Washer Lock Hvy HIcl Spr 5/16
Retainer, Spring Clutch Rod
Bolt, Cam 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Flat
Bolt, Fin Hex 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal
Bolt, Shoulder Washer, Hardened Washer, Flat
Pin, Roll
Hub, Cover
Nut, Lock Fig. 3/8-16 unc
Ring Retainer Washer Thrust 5/8 x 1.10 x 1/32
37
Page 38
TRACTOR - - MODEL NUMBER 917.276310
STEERING ASSEMBLY
21
J
2O
23
22
34
33
42
36
/
J
\
\
52
J
'\
J
steering.2Owgt
38
Page 39
TRACTOR- - MODEL NUMBER 917.276310
STEERING ASSEMBLY
KEY
PART
NO.
NO. DESCRIPTION
1
186093X428 Wheel, Steering
2
178557 Axle Asm., Front
3
183226 Fitting, Grease
4
161849 Spindle Asm., LH
5
161848 Spindle Asm., RH
6
6266H Bearing, Race Thrust Harden
7
121748X Washer 25/32 x 1-5/8 x 16 Ga.
8
12000029 Ring, Klip #T5304-75
9
184946X505 Cap, Spindle
10
74781044
11
136518
12
73901000
13
121749X
14
STD551137
15
73540600
16
186814
18
175572
19
156011
20
163887X428 Boot, Steering
21
186737 Adapter, Wheel Steering
22
155105
23
152927
26
186095X428
27
3366R
28
17000612
29
104239X
31
138136
32
19111610
33
STD551131
34
74780512
35
187039
36
186799
41
155246
42
17490508
45
19183812
51
73940800
52
175553
53
188967
Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 unc
Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8
Nut, Crown Lock 3/8-24 unf Shaft Asm., Steering
Draglink, Vgt Support Asm., Steering Vgt
Bushing, Strg. BIk Screw
Insert, Wheel Steering Bearing, Col. Strg. Screw 3/8-16 x 3/4
Bearing, Flange Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering
Tie Rod
Bracket Switch Interlock VGT 97 ScrewThdrol 5/16-18x 1/2Tyt
Washer 9/16 x 2-3/8 x 12 Ga.
Nut Hex Jam Toplock 1/2-20 unf Clip Steering
Washer Hardened .793 x 1.637 x .060
NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm
39
Page 40
ENGINE
TRACTOR - - MODEL NUMBER 917.276310
69
4s_
21J
18
26 _ 37 /
engine ELS 1-vgt
15
47_
37
27 39
I
84
/81
12
41
85
29
/
I SPARK ARRESTER KIT I
KEY PART NO. NO. DESCRIPTION
Engine Briggs Model No.
2
149723 Muffler
8
121361X Pulley V-Idler
9
177748 Keeper Asm, Belt Engine
10
175287 Bushing
11
179335 Clutch Electric
12
143996 Pulley Engine VGT Elect Clutch
15
179115 Tank Fuel Rear 5.0 Yt/Gt
18
179124X428 Cap Asrn
20
175437X428 Control Throttle
21
191611 Screw 10 x 3/4 Single Lead-Hex
22
187767X428 Control Choke
26
3645J Bushing
27
139277 Stem Tank Fuel
28
188669 Fuel Line
29
137180 Spark Arrester Kit
37
123487X Clamp Hose
39
17490636 Screw TT 3/8-16 x 2-1/4 unc
446677-0470-E1
KEY PART
NO. NO. DESCRIPTION
40 17490664 Screw TT 3/8-16 x 4 unc 41 126197X Washer
1-1/20D x 15/32 ID x .250
42 STD551143 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 47 175288 Bushing
62 146629 Shield Heat Muffler 69 165391 Gasket
70 176069 Tube Exhaust LH 71 176070 Tube Exhaust RH
79 183906 Screw Socket Head 81 188800 Tube Drain Oil Easy
82 188799 Valve Oil Drain 83 171877 Bolt 5/16-18 unc x 3/4 W/Sems
84 17060624 Screw 3/8-16 x 1-1/2 85 179953 Bolt Hex 7/16-20 x 3.75 Gr. 5
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
40
Page 41
SEAT ASSEMBLY
\
\
\
/
/
I
....--.16
I
TRACTOR - - MODEL NUMBER 917.276310
I I
I
% °
18
KEY PART NO. NO.
1 180598 2 180166
3 140675 5 145006
6 STD541437
7 124181X
8 171877
10 180186 12 174648
13 121248X 14 72050412
19
12
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Asm Fender Clip, Push In, Hinged
Nut, Crawnlock 3/8-16 unc
Spring, Seat Cprsn
Bolt 5/16-18 uncx 3/4 w/Sems Pan, Seat Bracket, Mounting Switch
Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2
I
37
21
seat5wgt
KEY PART NO. NO. DESCRIPTION
15 121249X Spacer, Split 16 123740X Spring, Cprsn
17 123976X Nut, Lock 1/4 Lge Fig Gr. 5 18 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
19 166369 Knob, Seat 20 124238X Cap, Spring Seat
21 171852 Bolt, Shoulder 5/16-18 37 STD541450 Nut, Crownlock 5/16-18 unc
NOTE: All component dimensions given in U.S, inches
1 inch = 25.4 mm
41
Page 42
DECALS
TRACTOR- - MODEL NUMBER 917.276310
18
6 5
19 17
5\
10
KEY PART NO. NO. DESCRIPTION
1 195838 Decal, Chassis 3 186242 Decal, Hood, RH
4 186243 Decal, Hood, LH
5 186725 Decal, Hood Side Panel
6 133644 Decal, Maintenance
7 193609 Decal, Dash
8 191066 Decal, Engine 9 186572 Decal, Fender
10 156439 Decal, Fender Danger 11 181249 Decal, Clutch/Brake 13 178482 Decal, Deck HVYDTY
WHEELS & TIRES
2 3
4
10
2O 13
14
KEY PART NO. NO. DESCRIPTION
14 175291 Decal, V-Belt Schematic 15 195883 Decal, Repl Parts 17 149516 Decal, Battery Dnge/Poi
18 164065 Decal, Insert Strg 19 138047 Decal, Battery
20 178455 Decal Mower Caution 23 106202X Reflector, Taillight
- - 179768X428 Pad, Footrest, LH
- - 179769X428 Pad, Footrest, RH
- - 195586 Manual, Owner's (Eng)
- - 195587 Manual, Owner's (Span)
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve 3 106228X624 Rim Assembly, Front
4 8134H Tube, Front (Service Item Only) 5 106230X Tire, Front
6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel
8 104757X428 Cap, Axle (Front Wheel Only) 9 105588X Tire, Rear
8
10 7154J Tube, Rear (Service Item Only) 11 106277X624 Rim Assembly, Rear
12 6856M Fitting, Grease
- - 144334 Sealant, Tire (10 oz. Tube)
Only)
NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm
42
Page 43
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.276310
4O
43
38
39
42
I
70 _ I -\
79_
\
\
\
\
23
10
\,
3
6
23
\\
\
7O
76 _26
_2_3__75 =_ 78
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 121006X Red Asm,, Lever 34 137167 2 180045 Shaft Asm., Lift Vgt 35 138057
3 159189 Lever Asm., Lift Rh 38 155097
4 12000022 E-Ring Truarc #5133-87 39 123935X
5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 40 17060516
6 71110624 Bolt, Fin Hex 3/8-16 unc x1-1/2 41 175994
7 175830 Grip, Handle Fluted 42 19112410
8 175831X505 Button, Plunger 43 123934X
10 183894 Spring 0.62 OD x 2.125 70 145212 11 175375 Link Lift 72 110452X
12 163552 Retainer Spring 73 73350600 23 STD624008 Retainer, Spring 74 175802 24 73350800 Nut, Jam Hex 1/2-13 unc 75 175805
26 73680800 Nut, Crownlock 1/2-13 uric 76 175560 29 150233 Trunnion, Infin Height 77 176205
30 110807X Nut, Special 78 175689 31 19131016 Washer 13/32 x 5/8 x 16 Ga. 79 175378
32 137150 Spring, Compression Inf Hgt 33 STD560907 Pin, Cotter 3/32 x 1/2
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
43
lift rh 8
DESCRIPTION
Rod, Adj Lift
Knob, Inf 3/8-16 unc
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 1
Nut, Lift Link 7/16-20 Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut Hex Jam 3/8-16 unc Arm Susp. RR. RH
Plate Asm Susp. Front
Pin Flange Trunnion Susp. Arm
Trunnion Susp. Front Arm Susp. RR. LH
Page 44
MOWER DECK
112
TRACTOR - - MODEL NUMBER 917.276310
132 95
46
33
>30
21
122_
I
24
26
29
44
18
Page 45
TRACTOR- - MODEL NUMBER 917.276310
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. 1 180358 Deck Weldment Mower 48 50 72110612
3 178915 Bracket Asm., Sway Bar 52 175820 5 4939M Retainer Spring 56 155986
6 178024 Arm, Suspension, Rear (Sway Bar) 57 156941 8 174365 Bolt 7/16 Asm. Blade 91 180535
11 180054 Blade, 48" Hi-lift (For bagging and 94 176066
13 174360 Shaft Asm. w/Lower Bearing 97 178515 14 174358 Housing Mandrel 98 179479
15 110485X Bearing, Ball, Mandrel 99 189993 16 174493 Stripper Mandrel Deck 100 72110616
17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25 110 175016 18 72140505 Bolt, Carriage 5/16-18 x 5/8 112 174387
19 132827 Bolt, Hex Hd, Shoulder 5/16-18 113 72110506 20 174378 Baffle, Vortex Mower 114 174384
21 73680500 Nut, Crownleck 5/16-18 unc 115 174609 24 105304X Cap, Sleeve 116 193406
25 178102 Spring, Torsion 117 174873 26 110452X Nut, Push 118 73930600
27 180655X428 Deflector Shield 119 19121414 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 121 174371
29 131491 Red, Hinge 122 174606 30 173984 Screw, Thdrall 126 174372
31 187690 Washer, Spacer 130 17000616 32 174375 Pulley, Mandrel 132 17000612
33 178342 Nut, Fig. Top Lock Cntr. 9/16 182 179127 37 177968 Pulley, Idler, 48" Primary 183 163552
39 174375 Pulley, Idler, Driven 184 173979
42 165723 Spacer, Retainer - - 174356 43 174373 Arm, Idler Secondary 45 180806 Cover, Mandrel Deck - - 181579 46 137729 Screw, Thdrall. 1/4-20 x 5/8
47 180808 V-Belt, Mower, Secondary 48 174368 V-Belt, Mower, Primary 49 73900600 Nut, Lock Fig 3/8-16 unc
discharging) 95 180534
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
DESCRIPTION
Bolt, Cam 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
Bar Pnt Adj.
Pin Head Rivet
Bracket, Asm Noseroller RH
Noseroller
Bracket, Asm Noseroller LH Washer Hardened
Spring Primary Drive
Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 unc x 2 Arm Spring Secondary
Link Tension Relief Lever
Bolt Rdhd Sqnk 5/16-18 unc x 3/4 Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0.BIk
Screw 3/8-16 x .75
Rod Roller Nose
Retainer Spring
Keeper Belt Idler
Mandrel Asm. Service (Includes
Key Nos. 13-15)
Replacement Mower, Complete
45
Page 46
TRANSAXLE
8O
TRACTOR - - MODEL NUMBER 917.276310
3
5
4
2O
7
L
74
84
90 "k _ 9
g4 * '_e
14
70
73
72
25
24
46
Page 47
TRANSAXLE
TRACTOR- - MODEL NUMBER 917.276310
KEY PART NO. NO.
1 4197R 2 12000034
3 4199R
4 4216R
5 4215R
6 4217R
7 174728
8 74020652 9 7392M
10 137261 11 4985R 12 6266H
13 4212R 14 137125
15 6276H 16 633A63
17 8118M 18 8740H1
19 122238X 20 4218R
21 6252H1 22 7810H
23 6262H 24 7393R
25 992R1 26 139111
27 4986R 28 122254X
29 6269H 30 5855H
31 174731
32 6277H 33 4225R
34 7396H 35 4198R
36 4200R 37 7395H
38 160789 39 174729
40 13320400 41 17580520
45 6271H 46 13060200
49 4895H
50 4222R 51 1529R
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Axle Shaft 52 8119M
Retaining Ring 53 4220R Final Drive Gear 54 4209R
Differential Gear 55 4213R Differential Pinion 56 4442R
Differential Carrier 57 4195R
Axle Thrust Washer 58 4214R
Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R
(1" Thread Length) 60 7528R Steel Bail 61 4208R
Spring Shift Fork Detent 62 4207R Shift Fork, High-Low Range 63 7398H
Thrust Bearing Race 64 4203R 4th Reduction Pinion
Shaft, Brake 65 4204R Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033 Needle Bearing 68 4205R
Sintered Iron Bearing 69 4206R Shift Fork Shaft, High-Low Range 70 1370H
Differential Pinion Spacer 71 633A69
Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 72 139120 Shift Fork, R.H. 73 4201R Oil Seal 74 12000008
Sintered Iron Bearing 75 1153R Shift Fork Shaft 77 6803J
Shift Fork, L.H. 79 1167R Shift Shaft, High-Low Range 80 73360700
Oil Seal 81 6270H
Pressure Relief Valve 82 136984 Gearcase, Reverse Idler Shaft 84 5384J and Bearings, R.H. (includes 85 2978J
Key No.'s 17,18, 25, 33, 50, 63, 86 633A85 77 and 82) 87 8739H1
Dowel Pin 88 4924H
Needle Bearing 89 19151516 Thrust Bearing Race 90 110542X
4th Reduction Gear Shaft 91 19181511 4th Reduction Gear Spacer 92 75J
Thrust Bearing Race Gate, Lower, Shift 93 6274H
Gearcase and Bearings, L.H. 94 76020412 (Includes Key umbers 18, 25, 49, 96 194036
50 (2), 51 and 52) 97 194121
Pipe Plug 1/2-14 N.RT. 98 184956
Bolt, Hex 5/16-18 UNC x 1-1/4 Oil Seal 99 193833
Pipe Plug 1/4-18 N.RT.
Needle Bearing
Needle Bearing
Needle Bearing
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Needle Bearing
Thrust Bearing Race
3rd Reduction Pinion, Low
4th Reduction Gear
3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft
Final Drive Pinion 1st Reduction Gear Shaft
1st Reduction Shaft Spacer 3rd Reduction Pinion High
2nd Reduction Gear Needle Bearing
Low Speed Gear and 2nd Reduction Pinion Cluster
Reverse Gear Key, Hi-Pro 1/8x 17/32
Klip Ring Intermediate Speed Gear High Speed Gear
Thrust Bearing Race
Intermediate and High Speed Cluster Pinions
Input Shaft Low Speed Pinion
E-Ring Reverse Idler Gear
Needle Bearing Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft
Gearshift Lever, Bent Gearshift Cap
Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed
Spring
Washer 15/32 x 15/16 x 16 Ga.
Shift Mechanism Seal
Washer 9/16 x 15/16 x 12 Ga.
Gearshift Gate and Reinforcement
Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4
Bolt Hex 5/16-18 x 1 Epoxy
Lever Assembly ROS Gearshift Transaxle, 6 Speed, Complete Assembly
Actuator, Shift Lever
47
Page 48
TRACTOR - - MODEL NUMBER 917.276310
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446677-0470-E1
d
213_
968
216 1 222267g t88_:_
26
847_ 523
842
525_
287_/_
265[_
267
[_ 718
4j 10t7_
1019 LABEL KIT ]
24 [_
447A
445
967
305
F
447
855
50_ t63
51 o _ o
1330 REPAIR MANUAL ]
I 1329REPLACEMENTENGINE I
I 1058 OWNER'S MANUAL I
[ t 036 EMISSION LABEL ]
_o
552_
69_
865B_
_4%
654 @
1095 VALVE GASKEI" SET
7 _ 276 0
868
447A_
48
Page 49
TRACTOR - - MODEL NUMBER 917.276310
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446677-0470-E1
D
35
36 _ 1022
1029
1100
798
211
1022
3o
36
11oo_oo,%
_83_ _
_ 78_ 5°°_
I_r_/I 387_- o28"
121 CARBURETOR OVERHAUL KIT
51 (_} 276 @
104 _ 672 (_-) 105
137 (_
977 CARBURETOR GASKET SET
51
633 987
1123
1124 /5_
633 987
137C) o72_
150 _ 1123_
276 @ 1124_'
1_ 3j
918
6,6_
552
552A _3_
742 @
404
552A
691
118
209 _
914_ 1022
12--_--I 11e9_,
4_8_m_
1128 _
FJ ,2_1I 672_ L._J 150_
lO8_-,_ 1so 9s,
o1_ loo, [ j !
1170 -- --
1123 _ 276 @
1127 _
49
Page 50
TRACTOR - - MODEL NUMBER 917.276310
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446677-0470-E1
789A
332
75@
573 _
3o3{
695_
405
358 ENGINE GASKET SET
20@
163
276 @
691
868
943 @
1022 _
524 '
3091
8O2
697'_
50
Page 51
TRACTOR - - MODEL NUMBER 917.276310
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446677-0470-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 699753 Cylinder Assembly 133 499803
2 499585 Kit-Bushing/Seal (Magneto 135 699729
3 391086 Seal-Oil (Magneto Side) 141 499807
4 699747 Samp-Engine 142 499808
5 697580 Head-Cylinder (Cylinder 1) 146 690979 5A 697581 Head-Cylinder (Cylinder 2) 150 690995
7 693997 o+ Gasket-Cylinder Head 160 690996
8 499601 Breather Assembly 163 691001 9 690937 Gasket-Breather 165 693148
10 691108 Screw (Breather Assembly) 187 698472 11 690942 Tube-Breather 187A 691049
12 697227 Gasket-Crankcase 188 691108 13 791130 Screw (Cylinder Head) 192 690083
15 690946 Plug-Oil Drain 209 697674 16 790132 Crankshaft 211 691019
20 690947 Seal-Oil (PTO Side) 212 695238 22 694966 Screw (Engine Sump) 213 691021
23 691053 Flywheel 216 691022 24 222698 Key-Flywheel 219 698231
25 697679 Piston Assembly (Standard) 220 690412 25 697681 Piston Assembly (.020"Over- 222 698761
26 697683 Ring Set-Piston (Standard) 231 690718 26 697685 Ring Set-Piston (.020" Over- 240 695666
27 690975 Lock-Piston Pin 252 690956 28 690229 Pin-Piston 265 691024
29 699699 Rod-Connecting 267 695134
32 690976 Screw (Connecting Rod) 276 33 697576 Valve-Exhaust 287 691108
34 499597 Valve-Intake 304 698073 35 690963 Spring-Valve (Intake) 305 691005
36 690963 Spring-Valve (Exhaust) 309 691262
42 499586 Keeper-Valve 310 691263 45 690977 Tappet-Valve 311 497608 46 790562 Camshaft 332 691059 48 698173 Short Block 333 691060
50 695241 Manifold-Intake 334 691061 51 690950° O.1: Gasket-Intake 337 491055 53 690951 Stud (Carburetor) 358 694012
54 699816 Screw (Intake Manifold) 363 19203 73 494439 Screen-Rotating 383 19374
74 698425 Screw (Rotating Screen) 385 691108
75 691056 Washer (Flywheel) 387 808656 89 690283 Plug-Oil 404 690442 95 690718 Screw (Throttle Valve)
98 499802 Kit-Idle Speed
104 690984 O Pin-Float Hinge O
105 690985 O Valve-Float Needle
108 690986 Valve-Choke $
117 690986 Jet-Main (Standard)
118 690989 Jet-Main (High Altitude) +
121 499811 Kit-Carburetor Overhaul
125 499804 Carburetor
130 690993 Valve-Throttle
131 499805 Kit-Throttle Shaft
Side) 137 690994
size) 227 691048
size) 250 690957
690997°0+$ Washer-Sealing
Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No.
121
Included in Carburetor Gasket Set, Key. No. 977
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Float-Carburetor
Tube-Fuel Transfer
O5 Gasket-Float Bowl
Kit-Choke Shaft
O Nozzle-Carburetor
Key-Timing
O5 Gasket-Nozzle
Retainer-Solenoid
+ Gasket-Air Cleaner Nut (Ring Gear)
Line-Fuel (Molded) Line-Fuel (Molded)
Screw (Control Bracket) Adjuster-Rocker Arm
Spring-Governor Spring-Governed Idle
Link-Throttle Bracket-Choke Control Link-Choke
Gear-Governor Washer (Governor Lever)
Bracket-Control Lever-Governor Control
Screw (Choke Valve)
Filter-Fuel Retainer-Breather
Collector-Oil Clamp-Casing
Screw (Casing Clamp) Screw (Dipstick Tube)
Housing-Blower
Screw (Blower Housing)
Motor-Starter
Bolt-Starter Motor Brush Set
Nut (Flywheel)
Armature-Magneto Screw (Magneto Armature)
Spark Plug Set-Engine Gasket
Flywheel Puller
Wrench-Spark Plug Screw (Fuel Pump)
Pump-Fuel Washer (Governor Crank)
51
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TRACTOR - - MODEL NUMBER 917.276310
BRIGGS & STRATTON ENGINE-MODEL NUMBER 446677-0470-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
405 697820 Screw (Back Plate) 865B 691015 418 690999 Plate-Carburetor 868 690968
445 698754 Filter-Air Cleaner Cartridge 914 691127 447 691003 Screw (Air Guide Cover) 918 694000
447A 691108 Screw (Air Guide Cover) 929 695239 474 696458 Alternator 943 690589
501 691185 Regulator 947 499809 505 691029 Nut (Governor Control Lever) 965 499613 510 497606 Drive-Starter 967 273638
513 692024 Clutch-Drive 968 790096 523 691036 Dipstick 975 499810 524 691032 Seal-DipstickTube 977 694013
525 691037 Tube-Dipstick 987 691000 526 691108 Screw(Regulator) 1005 698760
544 .... Armature-Starter (Service with 1013 690954
552 690552 Bushing-GovernorCrank 1019 790094 552A 690553 Bushing-Governor Crank 1022 690971
562 690311 Bolt (Governor Control Lever) 1023 499599 573 691009 Plate-Back 1023A499600
601 691038 Clamp-Hose 1024 499054 615 698290 Retainer-GovernorShaft 1026 690981
616 691045 Crank-Governor 1026A690982 628 691108 Screw (Fuel Pump Bracket) 1027 696854
633 690998 05 Seal-Choke/Throttle Shaft 1029 690972 635 66538 Boot-Spark Plug 1035 691042
654 690958 Nut (Carburetor) 1036 790626 668 691215 Spacer 1051 691265
672 690234 05 Gasket-Carburetor Plate 1054 280275 691 690657 Seal-GovernorShaft 1058 275475
695 693149 Screw (Ring Gear) 1059 698516 697 690372 Screw (Drive Cap) 1070 690372
703 691010 Clip 1090 691293 718 690959 Pin-Locating 1095 694013
726 499612 Gear-Ring 1100 690973 741 690980 Gear-Timing 1119 691183
742 690328 Retainer-E Ring 1123 690987 750 696999 Screw (Oil Pump Cover) 783 693058 Gear-Pinion 1124
788 691039 Bracket-Fuel Pump 789 698330 Harness-Wiring 1126
789A 790544 Harness-Wiring 1127 797 691029 Nut (Brush Retainer) 1128
797A 693167 Nut (Brush Retainer) 1169 798 697890 Screw (Rocker Arm)
801 691283 Cap-Drive 1267 802 691286 Cap-End 1329
803 .... Housing-Starter (Service with
842 691031 Seal-Dipstick/Tube 847 499602 Dipstick/Tube Assembly
851 493880 Terminal-Spark Plug 855 698072 Adapter-Air
865 691012 Cover-Air Guide 865A 691014 Cover-Air Guide
691262 Starter Motor) 1017 690770
690988 O$ SeaI-O Ring (FueITransfer 690991 Screw (Fuel Transfer Tube)
690992 Screw (Float Bowl) 690990 Screw (Carburetor Nozzle) 693140 Screw (Carburetor Cover
698440 Latch-Blower Housing 446777-0126 Replacement Engine (Transfer
691262 Starter Motor) 1330
273521 Repair Manual
Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key.
No. 121
$ Included in Carburetor Gasket Set, Key. No.
977
+ Included in Valve Gasket Set, Key. No. 1095
Cover-Air Guide
+ Seal-Valve Screw (Rocker Cover)
Hose-Vacuum Screw (Choke Control Bracket)
SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel
Cover-Oil Pump Filter-Pre Cleaner Cover-Air Cleaner
Bowl-Float Gasket Set-Carburetor
O$ Seal-Throttle Shaft
Fan-Flywheel Nipple-Oil Filter Screen-Oil Pump Kit-Label
o+ Gasket-Rocker Cover
Cover-Rocker (Cylinder 1) Cover-Rocker (Cylinder 2)
Pump-Oil Rod-Push (Steel)
Rod-Push (Aluminum) Filter-Oil
Arm-Rocker
Shaft-Pump Label-Emission
Ring-Retaining Cable-Tie
Owner's Manual Kit-Screw/Washer
Screw (Flywheel Fan) Retainer-Brush
Gasket Set-Valve Pivot-Rocker Arm
Screw (Alternator)
O$ SeaI-O Ring (Solenoid Re-
tainer) Tube)
Plate)
6 pin and Exhaust)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
52
Page 53
Page 54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_ ARNING: To avoid serious injury, operate your tractor up and
t, Fold this page along dotted line indicated above,
2. Hold page before you so that its left edge is vertically parallel to a tree
3. Sight across the fold in the direction of hill slope you want to measure,
4. Compare the angle of the fold with the slope of the hill.
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees, Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes,
trunk or other upright structure,
Page 56
Your Home
For repair - in your home - of all major brand appliances.
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no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
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Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center. :
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www.sears.com
or maintenance agreement (Canada) on a product serviced by Sears:
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Para pedir servicio de reparaci6n Au Canada pour service en fran_:ais:
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® Registered Trademark / TMTrademark / SM Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F&bdca / sM Marca de Servicio de Sears, Roebuck and Co.
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195586 11.16.04 TR Printed in U.S.A.
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