Craftsman 917.276240 User Manual

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Page 1

Owner’s Manual

GARDEN TRACTOR

25.0 HP, 54" Mower Electric Start

Automatic Transmission

Model No.

917.276240

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

Warranty Safety Rules Product Specifications Assembly/Pre-Operation

Operation................................

Maintenance Schedule

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12 19

2 3 6 8

Maintenance

Service and Adjustments....

Storage.............................

Troubleshooting Repair Parts

Sears Service......................Back Cover

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19 23 29 30 34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck dear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in materia! or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

^WARNING: In order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AwARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

AwARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AwARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I general operation

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand

ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down

and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or un loading the machine into a trailer or truck. Always wear eye protection when oper ating machine. Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

Page 4

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma

chine with grass catchers or other at tachments; they can affect the stability

of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at tach towed equipment except at the hitch point.

• Follow the manufacturer’s recom

mendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con

tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

Page 5

SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If fhis is nof possible, then

refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do

not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine fo cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

Keep children out of the mowing area and in the watchful care of a respon sible adulf other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max),

not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on aslope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type (API-SG-SL):

5 Gallons Unleaded Regular

SAE 10W30 (above 32“F) SAE 5W30 (below 32°F)

Oil Capacity: W/Filter 4.0 Pints

W/0 Filter 3.5 Pints

Spark Plug:

Champion RC12YC

(Gap: .030") Ground Speed

(MPH):

Forward: 0-5.8 Reverse: 0-2.1

Tire Pressure: Front: 14PSI

Rear: 10PSI Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule In main taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner’s manual.

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on ail covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears technician on products requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exciusions appiy. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Page 7

UNASSEMBLED PARTS

Steering Wheel

Gauge Wheels ^

(4) Adjusting

Bar

(4) Retainer Springs

{double loop)

(4) Washers (4) Locknut 3/8-16

3/8 X 3/4 X 14 Ga.

(4) Wheels

Steering Wheel

Insert

Steering Wheel Adapter

Seat

(1) Washer 17/32X 1-3/16 X 12 Gauge

(1) Knob

Mower

Steering

Sleeve

(4) Shoulder Bolt

(1) Oil Drain Tube For Future Use

(2) Keys

(2) Retainer Springs

(double loop)

Slope Sheet

Keys

(2)Flanged Pins

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of fhose parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove ail accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan els of carton. Remove end panels and

lay side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove locknut and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

5. Secure steering wheel to steering

shaft with locknut and large flat washer previously removed. Tighten securely.

6. Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from fractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel Insert

Lock Nut

Large Flat

Steering Wheel

A—-—- Steering Wheel T Adaptor

Steering Shaft

Steering Sleeve

Washer

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

Page 9

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of tractor.

Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit in seat. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its ad

justed position.

Raise seat and tighten adjustment

knob securely.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

Check engine oil level and fill fuel tank

with gasoline.

Place freewheel control in "trans

3. mission engaged" position (see "TO

TRANSPORT" in Operation section of this manual). Sit on seat in operating position, de

4. press brake pedal and set the parking brake. Press lift lever plunger and raise

attachment lift lever to its highest posi tion. Start the engine. After engine has

started, move throttle control to idle

position. Release parking brake.

Slowly move the motion control lever

forward and slowly drive tractor off skid. Apply brake to stop tractor and set

9. parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See “TO TRANSPORT” in the Op

eration section of this manual).

4. Roil tractor forward off skid.

Page 10

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center locknuts and tighten

securely.

2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.

Retainer

See MOWER AND DRIVE BELT AS SEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to

the right.

2. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

3. Slide mower under tractor until it is centered under tractor. DO NOT con nect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets.

4. Lower attachment lift lever to lowest position.

5. Cut plastic tie and lower front suspen sion plate.

6. ATTACH FRONT PLATE - From left side of mower, position front plate as sembly between front mower brackets, align holes, position flanged pin notch

vertically and insert the pin all the way.

The notch is in line with the hole In pin.

7. Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.

8. Go to right hand side of mower and insert pin and retainer spring in the same manner.

9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.

10. Go to left side of mower and connect rear pin in the same manner.

11. Disengage belt tension rod.

12. From right side of tractor, install belt onto engine clutch pulley.

IMPORTANT: Check belt for proper rout

ing in all mower pulley grooves.

13. Engage belt tension rod on locking bracket.

Jk CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en gage slowly.

14. Raise attachment lift lever to highest position.

15. Adjust gauge wheels before operating mower as shown in the Operation sec tion of this manual.

CHECK TIRE pRg33UR£

The tires on your tractor were overin flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manual.

Page 11

Belt Tension Rod Disengaged Position

Gauge Wheei

-Locking Bracket

Rear Mower Pins

Electric Clutch Pulley

Front Plate Assembly

Double Loop Retainer Springs

Front Mower Bracket

Flanged Pin Position Notch Vertically

Deflector Shield

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

See the figures that are shown for re placing motion, mower drive, and mower blade drive belts in the Service and Ad

justments section of this manual. Verify

that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: / All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

/ Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

/ Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera

tion and Maintenance sections in this

manual).

/ It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmis

sion purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

N H

NEUTRAL

HIGH

L l\l

LOW

CHOKE

ENGINE OFF REVERSE

OPERATION

SYSTEM (ROS)

01 ii Q

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

I =

FREE WHEEL

(Automatic Models only)

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

♦

KEEP AREA CLEAR SLOPE HAZARDS

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, If not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

-m

FAST

(SEE SAFETY RULES SECTION)

SLOW

LOCKED UNLOCKED

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

Page 13

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Choke Control Ignition Switch

Ammeter

Throttle Control

Brake Pedal

ROS "ON" Position

Attachment Clutch Switch

Lift Lever Plunger

Attachment

Lift Lever

Light Switch

Parking Brake

Motion Drive Belt Tension Handle

Freewheel Control

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other at tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise and lower the mower deck or other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

CHOKE CONTROL - Used when starting

a cold engine.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH - Used for starting and

stopping the engine.

Motion Control

Lever

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

MOTION DRIVE BELT TENSION HAN

DLE - Used when changing motion drive

belt and, if necessary, starting engine

under extremely cold conditions.

PARKING BRAKE - Locks clutch/brake

into the brake position.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse.

THROTTLE CONTROL - Used to control

engine speed.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor

S0CU r©.

Choke Control

Throttle Control

“Brake' Position

Brake Pedal “Drive” Position

Height Adjustment Knob

Push-In to

“Disengaged

“Disengaged” \ Control Position \ Lever

Attachment Clutch Switch Pull Out To “Engage”-

Motion

Parking Brake “Engaged” Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: The motion control lever

returns to neutral (N) position when the brake pedal is fully depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

^ ^types of grass being mowed.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

id^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best mower perfor mance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

kCAUTION: Do not attempt to oper

ate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misad-

justment to the drive control system.

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn ing the height adjustment knob in desired direction.

• Turn knob clockwise (r^) to raise cutting height.

• Turn knob counterclockwise to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and

Page 15

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de sired cutting height(See “TO ADJUST

MOWER CUTTING HEIGHT” in this

section of manual).

Remove retainer spring and clevis pin

which secure each gauge wheel bar.

Lower gauge wheels to ground. Raise

3. gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. Replace retainer spring into clevis pin.

Be sure all gauge wheels are in the

5. same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

TO STOP MOWER BLADES disengage attachment clutch control.

AcAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position.

^WARNING: Backing up with the at

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

Clevis Pin

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip

ment on rough, rolling terrain or hills.

Select desired height of cut.

Lower mower with attachment lift con

trol.

Start mower blades by engaging at tachment clutch control.

USING THE REVERSE OPERATION

SYSTEM -

Move motion control lever to neutral (N) position.

With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.

Look down and behind before backing.

Slowly move motion control lever to

reverse (R) position to start movement.

When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

Page 16

TO OPERATE ON HILLS

^WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position

and engage parking brake.

IMPORTANT: The motion control lever

returns to neutral (N) position when the brake pedal is depressed.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Hh =

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

Page 17

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if

engine will not start you may need to dis engage the motion drive belt as follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt ten

sion.

3. Start engine and allow it to warm up for

three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this

manual).

Page 18

PURGE TRANSMISSION

^CAUTION: Never engage or dis

engage freewheel lever while the engine is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure remove any trapped air inside the trans mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace ment, it should be purged after réinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by plac ing freewheel control in disengaged position {See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. Disen

gage parking brake.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing free

wheel control in engaged position (See

“TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever for

ward, after the tractor moves approxi

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times. Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

00272

If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 19

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

ROS Systems Check for Loose Fasteners

Sharpen/Replace Mower Blades Lubrication Chart Check Battery Levei Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oii (without oil filter) Clean Air Filter

Clean Air Screen Inspect Mutfler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

In high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of fhis manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and

ROS systems for proper operation.

Check for loose fasteners.

✓ ✓

✓

1^5 ✓

✓ s

✓ ✓

✓

^ 1,2 ✓

✓ l,2

✓ 2

✓

1^.2

✓ 2

✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axie pivot boit to 35 ft.-ibs. maximum.

Do not overtighten.

✓

LUBRICATION CHART

Spindle

Zerk

® Spindle

Zerk

® Front Wheel

® Front Whee

Bearing zerk

® Steering

Engine

Sector Gear Teeth

® Mandrel Zerks

®Genera! Purpose Grease ©Refer to Maintenance “ENGINE” Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

Page 20

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as de

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi

tion and the attachment clutch engaged, any attempt by the operator to shift into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ig nition switch in the ROS "ON" position and the attachment clutch engaged, any at tempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Star Mandrel

CenterX Assembly

Blade Bolt

(Special)——^

TO SHARPEN BLADE NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Page 21

5/8” Bolt or Pin

Blade

Cniy use high quality detergent oil rated

BATTERY Cents, Hole

Your tractor has a battery charging system

with API service classification SG-SL. Se

to your expected operating temperature. which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeât 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free.

eration or at least once a year if the tractor Do not attempt to open or remove caps or

covers. Adding or checking level of elec trolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi

TC CHANGE ENGINE GIL nals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

• Be sure tractor is on level surface.

• Gil will drain more freely when warm.

• Catch oil in a suitable container.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

4. After oil has drained completely, close

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to

clean cooling fins.

5. Remove the drain tube and store in a

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact

your nearest Sears or other qualified

service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

lect the oil’s SAE viscosity grade according

SAE VISCOSITY GRADES

] I I

C -30

____________

___________

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

30 32 40

-10

__________

0__________10__________20

_________30_______

(iil_visc_chai't4_<

Change the oil after every 50 hours of op is not used for 50 hours in one year.

Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

Install the drain tube onto the fitting.

Gpen drain valve by using a 7/16"

3. (11 mm) wrench turning counterclock

wise.

the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply a small amount of torque to keep It closed. Do not over tighten.

safe place.

6. Refill engine with oil through oil fill dip

stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PRGDUCT SPECIFICATICNS” section of this manual.

7. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap

2-|

onto the tube securely when finished.

Page 22

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it

to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge

plate, and nut.

5. Reinstall air cleaner cover and secure

by tightening knob.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

Clamp

Cjamp

Foam Pre-Cleaners

Knob

CLEAN AIR SCREEN

Cartridge

Rubber Seal

Cartridge Plate

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times.

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto

motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Page 23

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in “DISENGAGED” position.

3. Turn ignition key to “STOP” and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock

- bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and re lease slowly.

4. Remove mower belt from electric

clutch pulley.

5. DISCONNECT REAR MOWER PINS FIRST - Pull out the spring loaded pin,

disconnect suspension arm from pin and release pin.

6. Go to other side of mower and discon nect rear pin in the same manner.

7. Remove the four retainer springs and

two flanged pins from front plate as sembly and remove plate.

8. Raise attachment lift lever to its highest position.

Belt Tension Rod

/Locking

Bracket

9. Turn tractor steering wheel to the left as far as it will go.

10. Slide mower out from under right side of tractor.

TO INSTALL MOWER

Follow procedure described in “INSTALL

MOWER AND DRIVE BELT” in the As sembly section of this manual. NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front corners

of mower. Distance “A” on both sides of

mower should be the same.

Page 24

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links. Recheck side-to-side adjustment.

Bottom Edge of Mower to Ground

—jjjgfa.-.^

Bottom Edge of

Mower to Ground

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

A CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth. Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust ments, check that both front plate links

are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will

change distance “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower

at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut

“D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front

links must remain equal in length.

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock A bracket.

CAUTION: Belt tension rod is spring

loaded. Have a firm grip on rod and re lease slowly.

4. Remove screws from R.H. and L.H. mandrel covers and remove covers.

5. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur

face.

6. Remove belt from electric clutch pulley, both mandrel pulleys and all idler pul leys.

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pul leys and around idler pulleys as shown.

2. Install belt onto electric clutch pulley.

Page 25

IMPORTANT: Check belt for proper rout

ing in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel covers. Securely tighten all screws.

4. Engage belt tension rod on locking bracket.

L.H. Mandrel Cover

Belt Tension Rod (Disengaged Position)

■ Locking Bracket

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en

gage slowly.

5. Raise attachment lift lever to highest position.

Belt Routing

Electric Clutch Pulley

R.H. Mandrel Cover

R.H. Mandrel

idler Pulleys

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center.

1. Make sure attachment clutch and igni tion switches are in “OFF” position.

Adjust the three nylon locknuts until space between clutch plate and rotor

measures .012" at all three slot loca

tions cut in the side of brake plate.

NOTE: After installing a new electric

clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

Rotor

TO CHECK AND ADJUST BRAKE

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor forward.

If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

Clutch Plate

iI3]| Slot (3)-—V

Nylon Locknut (3)

.012"

Brake Plate

TC ADJUST BRAKE Contact a Sears or other qualified service

center.

Page 26

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.

1. Remove mower (See “TO REMOVE MOWER” in this section of manual.)

BELT REMOVAL -

2. Create slack in belt by removing retainer spring from drive belt tension handle.

3. Remove belt from all idler pulleys, trans axle pulley and then from engine pulley.

BELT INSTALLATION -

1. Install new belt around engine pulley first, then around transaxle pulley and

lastly into all the idler pulleys.

2. Check to be sure belt is positioned cor rectly and is on proper side of all belt keepe rs.

3. Engage the drive belt tension handle and replace the retainer spring.

4. Reinstall mower.

Retainer

Spring"

Drive Belt

Tension

Handle

Engine Pulley

Belt Keeper

V-ldler''^ Belt Keeper

TO ADJUST STEERING WHEEL ALIGN MENT

Transaxle Pulley

Clutching Clutching Idler Flat Idler

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL -

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

REAR WHEEL-

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow wheel removal.

3. Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining Ring

Axle Cover

TO START ENGINE WITH A WEAK BAT TERY

^WARNING: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow fhis procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (-i-) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Page 27

Weak or Dead Battery

Fully Charged Battery

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

REPLACING BATTERY

^WARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive {+) battery terminal with hex bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative {-) battery terminal with re maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal Access Door

Terminal Guard

Positive (Red) Cable

Negative (Black) Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

TO REMOVE HOOD AND GRILL AS SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to re connect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of fhe emission control devices and systems, which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows:

With engine not running, move throttle control lever to fast position.

Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Page 28

Idle Fuel Adjusting Needle (If Equipped)

TO ADJUST CHOKE CONTROL

Idle Speed

Adjusting Screw

The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described be low before loosening cable. If adjustment is necessary, proceed as follows:

With engine not running, move choke control (located on dash panel) to full choke position.

Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Main tenance section of this manual).

Choke should be closed. If it is not,

3. loosen casing clamp screw and move

choke cable until choke is completely closed. Tighten casing clamp screw

securely. Reassemble air cleaner.

Closed For Full Choke

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles

out (counter

clockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE OONTROL CABLE” in the Service and Adjustments section of this manual).

2. With engine off turn idle fuel adjust ing needle in (clockwise) closing it finger tight and then turn out (counter clockwise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approxi mately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjusf if neces sary.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs ad

justing, contact a Sears or other qualified

service center, which has proper equip ment and experience to make any neces sary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

WARNING: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essentia! fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can dam

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en

gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor

age container. Always follow the mix ratio found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car

buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

Remove spark plug(s).

Pour one ounce of oil through spark

plug hole(s) into cylinder(s). Turn ignition key to start position for a few seconds to distribute oil.

Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro tective cover that does not retain mois ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly.

2. See “TO START ENGINE” in Operation section.

3. Engine flooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace air filter.

6. Dirty fuel filter. 6. Replace fuel filter.

7. Water in fuel. 7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment.9. See “To Adjust Carburetor” in Service and Adjustments section.

10 Engine valves out of

adjustment.

10 Contact a Sears or other

qualified service center.

11. Extreme Cold Conditions 11. See “To start engine” in operation section.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5.

Empty fuel tank and refill tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment.7. See “To Adjust Carburetor” in Service and Adjustments section.

8. Engine valves out of

adjustment.

8. Contact a Sears or other qualified service center.

Engine will not 1. Brake pedal not depressed. 1. Depress brake pedal.

turn over 2. Attachment clutch is engaged.2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence

switch (es).

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

9. Contact a Sears or other qualified service center.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too

fast.

1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position.2. Adjust throttle control. 30

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

(coni.)

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system

(ROS) is not "ON" while mower or other attachment is engaged.

6. Clean and regap or change spark plug.

7. Replace fuel filfer.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11 .Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade

2. Contact a Sears or other qualified service center.

3. tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to ROS X)N" position. See Operation section.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Mower blades will

not rotate

Poor grass discharge

Poor grass discharge (continued)

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly Installed.

10. Improper blades used.

11. Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service cenfer.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11 .Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

1. Light switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Battery will not charge

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator hf so equipped).

4. Faulty alternator.

Loss of drive 1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

Engine “backfires”

when turning

engine “OFF”

1. Engine throttle control not set between half and full speed (fast) position before sfopping engine.

1. Turn light switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace baftery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control

between half and full speed (fasf) position before

stopping engine.

Page 33

SCHEMATIC

02848_193391

TRACTOR -- MODEL NUMBER 917.276240

IGNITION SWITCH

POSITION CIRCUIT “MAKE”

OFF M+G+A1

RUN/OVERRiDE B+A1

RUN B+A1 L+A2

START B + S + A1

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS. THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

02846 become THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

REMOVABLE

CONNECTIONS

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.276240

Page 35

ELECTRICAL

TRACTOR - MODEL NUMBER 917.276240

KEY PART NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery

10 145211 Bolt 1/4-20 X 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4"

16 176138 Switch Interlock Push-In

21 175688 Harness Socket Light W/4152J

22 4152J Bulb Light 25 185456 Cable 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 170697 Cable. Ground 29 192749 Switch, Plunger 30 193350 Switch, Ign 34 110712X Switch, Light/Reset 33 140403 Key Ignition 40 193391 Harness Ign. 42 154336 Cover, Terminal 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Hourmeter Adaptor 79 175242 Buibholder Asm Incandescent SV 92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-14 x 2.0 94 191834 Module Reverse ROS

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 36

TRACTOR -- MODEL NUMBER 917.276240

CHASSIS AND ENCLOSURES

Page 37

TRACTOR -- MODEL NUMBER 917.276240

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 180375 Rail, Frame RH 2 175282 Drawbar, Gf 5 193636X428 Dash YTGT 2 Cyl 6 157882 Dash, Lower Vgt One Piece 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 8 184668 Support, Battery

14 175260X428 Hood Asm

16 121794X Cover, Access

17 17000612 Screw 3/8-16 x .75

18 174515X428 Grille

19 19131312 Washer 13/32 x 13/16 x 12 Ga. 20 STD523710 Bolt, Fin Hex 3/8-16 x 1 21 STD541437 Nut Crownlock 3/8-16 unc 24 179717X428 Footrest, RH 28 179716X428 Footrest, LH 30 145052 Saddle, Hydro 31 161419 Brace, Supt 1-pc VGT 32 161327 Bracket, Pivot Chassis Lh 33 161326 Bracket, Pivot Chassis Rh 34 177018 Plate Asm Engine 35 19111116 Washer 11/32 x 11/16 x 16 Ga. 36 17060512 Screw 5/16-18x3/4 37 192397X428 FenderPnt 39 175278 Bracket, Axle Front 43 136939 Bracket, Spnsn Front Lh 44 136940 Bracket, Spnsn Front Rh 45 187270 Bracket Asm., Susp Chas. 47 17490608 Screw Thdrol. 3/8-16 x 1/2 50 -175476 Bracket, Chassis Front 58 183569 Bracket Asm., Fender

KEY PART NO. NO. DESCRIPTION

68 17490508 Screw Thdrol. 5/16-18 x 1/2 84 188164 Upstop 54" Deck 86 74780716 Bolt Fin Hex 7/16-14 unc x1 91 180374 Rail, Frame Lh 99 177143 Rod By Pass

122 192512 Screw Hex Wshd 10-32 x 5/8 130 191611 Screw 10x3/4 Single Lead-Hex 138 191121X428 Cup Holder 139 171873 Bolt Shoulder 5/16-18 TT 142 161897 Bracket Dash Rh 143 169847X428 Skirt Grille RH 144 161900 Bracket Dash LH 146 169848X428 Skirt Grille LH 148 164655 Extrusion Bumpers 150 175352 Duct Heat Hood 152 177956 Shield Browning 153 179761 Lightbox Asm W/Lens 156 17000512 Screw 5/16-18 x 3/4 157 161840 Lens Bar 158 17670608 Screw Thdrol 3/8-16x1/2 161 179612X428 Console Fuel Window 162 142432 Screw Hex 1/4-1/2 unc 165 183554 Bracket Support Tank 166 73680700 Nut Lock 7/16-14 unc 167 184672 Bushing, Snap Nylon 1.250 169 188598 Bracket Chassis Sway 172 17120614 Screw 3/8-16 x .875

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.276240

Page 39

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.276240

KEY PART NO. NO. DESCRIPTION

1 Transaxle Hydro Gear

331-3000 (See Breakdown) 2 7070E Key 1/4 X 2.5 3 7563R Washer Thrust 6 STD561210 Pin, Cotter 7 140507 Wheel, Hub Assembly 9 140080 Bolt, Hub 20 73940800 Nut 22 180235 Lever Asm Shift Lower 23 130564 Knob 29 176600 Brake, Rod 33 12000053 Ring E 34 71673 Cap, Parking Brake 35 137648 Rod, Parking Brake 36 149412 Spring, Drive Ground 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 38 150035 Nyliner 39 74321016 Screw, Fin. #10-24 x 1 40 178575 Actuator, Interlock Switch 41 73931000 Nut Centerlock 10-24 Unc 42 8883R Cover, Pedal 46 145170 Retainer, Spring 48 72110614 Bolt, 3/8-16x1-3/4 Gr.5 50 131494 Pulley, Idler, Flat 52 127783 Pulley, Idler, Grooved 55 105706X Bearing, Idler 56 161597 V-Belt 58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 61 143995 Pulley, Transaxle 64 176601 Shaft, Clufch/Brake Pedal 65 179613 Bolt, Shoulder 68 STD571812 Pin, Roll 69 123800X Washer 70 192390X428 Console Automatic YT/GT 73 74490548 Bolt Hex FIghd 5/16-18 x 3 Gr. 5 74 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2 77 74780716 Bolt Hex 7/16-14x1-1/4 Gr.5

KEY PART NO. NO. DESCRIPTION

89 73680700 Nut Crownlock 7/16-14 Unc 94 133835 Fastener Christmas Tree 98 141004 Bracket Shift

106 142918 0-Ring Asm Hydro Gear 107 154739 Line Fuel Hydro 15”VGT 108 142917 Cap Asm Vent Hydro Gear 70109 111 156240 Spacer Shift Lever VGTH 112 178558 Washer Nylon High Temp 114 73800500 Nut Lock Hx W/lns 5/16-18 Unc 117 73900600 Nut, Lock Fig. 3/8-16 120 17000612 Screw 3/8-16 x .75 121 175611 Bracket Strap Torque 122 72010520 Bolt RDHD SQ 5/16-18unc x 2-1/2 123 192438 Rod Shift 124 165492 Bolt Shoulder 5/16-18 X .561 126 166002 Washer SRRTD 5/16ID x 1.0 x .125 127 177362 Link Control Clutch 128 176624 Spring Drive GRND 129 179473 Bracket Asm Idler Tensioning 130 19131016 Washer 13/32 X 5/8 X 16Ga 131 76020312 Pin Cotter 3/32 X 3/4 132 175467 Bracket Mtg Hydro 3500 LH VGT 133 175468 Bracket Mtg Hydro 3500 RH VGT 135 177364 Link Asm Control Hydro 3500 137 1685H Nut Lock 5/16-18 NCThd 138 1370H Washer Thrust 5/8 x 1.10 x 1/32 142 175469 Strap Torque HG-3500 143 17000512 Screw Thdrol 5/16-18 x 3/4 145 163168 Washer Axle Flange HG-3000 146 140462 Fan 7” Hydro 147 141322 Washer 151 74760514 Bolt Fin Hex 5/16-18x7/8 152 178705 Bolt hex 5/16-18 x 1 153 4997H Retainer Spring

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 40

STEERING

TRACTOR -- MODEL NUMBER 917.276240

Page 41

STEERING

TRACTOR - MODEL NUMBER 917.276240

KEY PART NO. NO. DESCRIPTION

1 186093X428 Wheel, Steering 2 178557 Axle Asm., Front 3 183226 Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 X 1-5/8 X 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 184946X505 Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4

11 136518 Spacer Bearing Axle Front

12 73901000 Nut, Lock Flange 5/8-11 Unc

13 121749X Washer 25/32 X 1-1/4 X 16 Ga.

14 STD551137 Washer, Lock Hvy Hid Spr 3/8

15 STD541537 Nut, Lock Center 3/8-24 UNF

16 186814 Shaft Asm., Steering

18 187799 DraglinkVgt

19 156011 Support Asm., Steering Vgt 20 163887X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 155105 Bushing, Strg. BIk 23 152927 Screw 26 186095X428 Insert, Cap Steering Wheel 27 3366R Bearing, Col. Strg. 28 17000612 Screw, 3/8-16x3/4 29 104239X Bearing, Flange 31 138136 Bushing, Nyliner Snap

32 19111610 Washer 11/32X 1 X lOGa.

33 STD551131 Washer, Lock Hvy HIci Spr 5/16 34 74780512 Bolt Fin Hex 5/16-18unc x 3/4 35 187039 Gear, Sector Steering 36 186799 Tie Rod 41 155246 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 45 19183812 Washer 9/16 X 2-3/8 X 12 Ga. 46 19131610 Washer Flat 13/32X 1 X 10 Ga. 47 179471 Bracket Asm Idler Stationary 49 175820 Pulley Idler Flat 50 73900600 Nut Lock Fig 3/8-16 UNC 51 73940800 Nut Hex Jam Toplock 1/2-20 unf 52 175553 Clip Steering .750 53 188967 Washer Hardened

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR -- MODEL NUMBER 917.276240

KEY PART NO. NO. DESCRIPTION

......

2 149723 Muffler

8 121361X Pulley V-ldler

177748

9 10 175287 Bushing 11 179335 Clutch Electric 12 143996 Pulley Engine VGT Elect Clutch 15 179115 Tank Fuel Rear 5.0Yt/Gt

18 179124X428 Cap Asm 20 177328X428 Control Throttle 21 191611 Screw 10x3/4 Single Lead Hex 22 187768X428 Control Choke 26 3645J Bushing

139277 Stem Tank Fuel 28 7834R Fuel Line 29 137180 Spark Arrester Kit 31 145006 Clip Push-In Hinged 37 123487X Clamp Hose

Engine Kohler Model No. CV730-0029

Keeper Asm. Belt Engine

SPARK ARRESTER KIT

KEY PART NO. NO. DESCRIPTION

39 17490636 Screw TT 3/8-16 X 2-1/4 unc 40 17490664 Screw TT 3/8-16 X 4 unc 41 126197X Washer 1-1/2 OD x 15/32 ID x .250 42 STD551143 Washer Lock 7/16 47 175288 Bushing 62 146629 Shield Heat Muffler 69 24-041 -49 Gasket 70 175545 Tube Exhaust LH 71 175546 Tube Exhaust RH 80 M73030800 Nut Flange 81 188800 Tube Drain Oil Easy 82 188799 Valve Oil Drain 83 171877 Bolt 5/16-18 unc X 3/4 W/ Sems 84 17060624 Screw 3/8-16 X 1-1/2 85 179953 Bolt Hex 7/16-20 X 3.75 Gr. 5 86 184362 Nut Hex Flange Toplock M8-1.25

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.276240

KEY

PART

NO.

NO. DESCRIPTION

1 188714 Seat 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

2 140551 Bracket, Pivot Seat 15 121249X Spacer, Split

KEY

PART

NO.

NO. DESCRIPTION

3 140675 Strap, Fender Assembly 16 123740X Spring, Cprsn 4 127018X Bolt Shoulder 5/16-18 x .62 17 123976X Nut, Lock 1/4 Lge Fig Gr. 5 5 145006 Clip, Push In, Hinged 6 STD541437 Nut 3/8-16 Unc 7 124181X Spring, Seat Cprsn 8 171877 Bolt 5/16-18Unc X 3/4 w/Sems

10 182493 Pan, Seat 12

174648

121248X

Bracket, Mounting Switch Bushing, Snap

18 19171912 Washer 17/32 x 1-3/16 x 12 Ga, 19 166369 Knob, Seat

20 124238X Cap, Spring Seat 21 171852 Bolt, Shoulder 5/16-18

37 73800500 Nut, Lock Hx w/lns. 5/16-18

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 44

DECALS

TRACTOR -- MODEL NUMBER 917.276240

TlT

¿.Ó

KEY PART NO. NO. DESCRIPTION

1 193599 Decal Dash

2 149516 Decal Battery DNGR/PSN

ENG Asm 3 194023 Decal Hood RH 4 194024 Decal Hood LH 5 140837 Decal Brake Parking Saddle 6 133644 Decal Maintenance 7 193114 Decal Deck Upstop 8 191852 Decal Replacement 9 194027 Decal Fender

10 156439 Decal Fender Danger 11 181252 Decal FTREST 12 177554 Decal V-Belt Dr Sch 13 178482 Decal Deck Heavy Dufy 14 188298 Decal V-Belt Schem 15 194026 Decal Hood Side Pnl

WHEELS AND TIRES

11 13

KEY PART NO. NO. DESCRIPTION

16 177914 Decal Engine 17 177665 Decal Dash Panel 18 164065 Decal Insert Strg 19 138047 Decal Battery 20 178455 Decal Deck Caution 21 177918 Decal Engine 22 185980 Decal Engine Logo 23 106202X Reflector, Taillight 24 177916 Decal Engine RH 25 177917 Decal Engine LH

- -

KEY PART NO. NO.

3 4 5

11 12

NOTE: All component dimensions given in U. S.

179768X428 Pad Footrest LH 166960 Decal Drawbar Bypass 179769X428 Pad Footrest RH 193488 Owner’s Manual, English 193489 Owner’s Manual, Spanish

59192 65139

106228X417

8134H

105588X 278H 9040H

104757X428

106230X 7154J

106277X417 6856M

144334

inches 1 inch = 25.4 mm

DESCRIPTION

Cap Valve Tire Stem Valve

Rim Asm Front Tube, Front (Service Item Only) Tire, Front Fitting Grease (Front Wheel Only) Bearing Flange(Front Wheel Only) Cap Axle (Front Wheel Only) Tire Rear Tube Rear (Service Item Only) Rim Asm Rear Fitting Grease Sealant, Tire (10 oz. Tube)

Page 45

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.276240

KEY PART NO. NO.

121006X

180045

159189

12000022

19292016

71110624

175830

175831X505

183894

175375

163552

STD624008

73350800

73800800

150233

110807X

STD551037

137150

STD560907

137167

Rod Asm., Lover Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 X 1-1/2 Grip, Handle Fluted Plunger, Button Spring Link Lift Retainer Spring Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut Lock 1/2-13 unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift

liftjhJS

35 138057 Knob, Inf 3/8-16 unc 38 155097 Pointer, Height Indicator 39 123935X Plug, Hole 40 17060516 Screw Hex Wsh 5/16-18x1 41 175994 Nut, Lift Link 7/16-20 42 19112410 Washer 11/32 X 1-1/2 X 10 Ga. 43 123934X Scale, Indicator Height 70 145212 Nut Hex Flange Lock 72 110452X Nut Push Phos & Oil 73 73350600 Nut Hex Jam 3/8-16 unc 74 187277 Arm Susp. Rear RH 75 175805 Plate Asm. Susp. Front 76 175560 Pin, Flange 77 176205 Trunnion Susp. Arm 78 175689 Trunnion Susp. Front 79 187276 Arm, susp. RLH 85 189013 Insert Wear 86 188528 Bolt Shoulder

NOTE: All component dimensions given in U. S.

45 inches 1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR -- MODEL NUMBER 917.276240

116

mower_deck-54_1

Page 47

MOWER DECK

TRACTOR -- MODEL NUMBER 917.276240

KEY PART NO. NO.

13 14 15 17

25 26 27 29 30 31 32 33 34 35 36 38 39 42 43 46 47 49 50 51 52 56 57 58 59 60 97 98

113 114 116 117 118 119

122

187295 STD624008 187297 188187 174365 187254 187291 187281 110485X 72140505 73680500 178102 110452X 187257X428 131491 173984 187690 153535 178342 73680600 188635 19131316 188657 187284 165723 187278 137729 191273 73900600 72110616 72110610 188460 155986 156941 187342 187344 187607 19133210 187282 72110508 187556 184219 174873 73930600 19121414 187557 187292 188271

DESCRIPTION

Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade. Standard (For mulching mowers only) Shaft Asm. w/Lower Bearing Mandrel Housing. Bearing, Ball, Mandrel Bolt, Carriage 5/16-18 x 5/8 Nut, Crownlock 5/16-18 unc Spring, Torsion Nut, Push Detlector Shield Rod, Hinge Screw. Thdroll Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Nut Pin Suspension Rear Washer 13/32 x 13/16 x 16 Ga. Spring Compression Pulley, Idler, Stationary Spacer, Retainer Arm, Idler Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower Nut, Lock Fig. 3/8-16 unc Bolt, Carr. 3/8-16x2 Bolt Pulley Idler Clutching Bar Pnt Adj. Pin Head Rivet Baffle Right Baffle Left Baffle Center Washer 13/32 Spring Clutch Drive Bolt Rdhd Sqnk 5/16-18 x 3/4 Rod Tension Relief Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga. Bushing Tension Relief Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Replacement Mower, Complete

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 48

TRACTOR - MODEL NUMBER 917.276240

TRANSAXLE-MODEL NUMBER 331-3000

Page 49

TRACTOR -- MODEL NUMBER 917.276240

TRANSAXLE-MODEL NUMBER 331-3000

KEY PART NO. NO. DESCRIPTION

1 161122 Kit, housing main

2A 193015 Kit, housing r/h

2B 193016 Kit, brake bolt

3 184703 Kit. center secticn

4 161125 Spacer (BDP, BDU 10) 5 142932 Seal, lip 6

142928

142933

142934

169524

173159

161126 142978

142977

14 15 169898 Kit, cylinder block (lOcc)

21 150786 Block, (BD-21& IHT)

24 161127 Shaft, motor (310-3000) 25 169526 Bearing, thrust (21 cc) 26 161128 Control arm (310-3000) 27 161129 Spacer (310-3000) 28 161130 Gear, 16t pinion 29 169527 Capscrew 30 142941 Guide block (BD-21) 31 169887 Trunnion, tapered square 32 161133 Bearing, journal 33 142940 Seal, lip 34 178318 Return arm (310-3000) 35 178319 Actuating arm (310-3000) 36 170421 Bolt, stud 5/16-24 37 142967 Friction puck 38 184694 Kit, bypass plate 39 169529 Bypass actuator (fHT) 40 142945 Seal, lip 41 142952 Bypass arm 42 142953 Retaining ring 43 142965 Pin 44 150797 Bolt 3/8-24x2-1/2 46 184702 Spring, neutral (310-3000) 48 178320 Puck, adjusting (310-3000) 50 178343 Screw, hex head washer cap screw

51 169530 Lower cover 52 169531 Geroter assembly 53 144581 O-ring 54 161139 Charge pump housing 55 178321 Kit, filter

56 169533 Charge manifold 310-3000 57 161142 Retainer, motor bearing (310-3000) 58 161143 Pin, carrier (310-3000) 59 161144 Gear, 15t planet (310-3000) 60 161145 Gear, 67t spur (310-3000) 61 161146 Gear, 21t sun (310-3000) 62 161147 Plate, planet thrust (310-3000) 63 161148 Gear, 51t ring (310-3000) 64 161149 Carrier, planetary (310-3000)

Main housing Lip seal Flange bearing

Trunnicn bushing

Cradle bearing R.H. Housing

Flange bearing Needle bearing (sce1412) Lip seal (.875 ID X 1.3 ODx.25)

Bolt, hex hd 1/4-20 x 1.25 W/patch Bolt, hex hd 1/4-20 x 2.25 W/patch

Center secticn Bushing .50 X .60 X .50 Bushing .90 X 1.02 X.75 Plate, bypass Check plug assembly,.044 Check plug assembly, no bleed

Retaining ring Retaining ring Bearing, ball Swash plate (BDP, BDU 10) Bearing, thrust (lOcc) Shaft, input (310-3000)

Washer, block thrust

Spring, helical ccmpression 10CC cylinder block

10CC piston 10CC piston spring Piston seat washer

21CC Cylinder block Piston seat washer 2ICC piston 21CC piston spring

(IZT) 1/4-20 X 3/4

Gasket .10 X .16X4.24 Filter

KEY PART NO. NO.

65 161150 66 161151

67 161152 68 161153 69 169534 71 161155 73 161156 74 169535 75 161157 76 161158 77 142884 79 178322 80 161159 81 161160 82 161161 83 161162 84 161163

85 161164 87 178323 88 178784

178783

178326

178787

142969

142980

169537

169538

106 161166 108 150800 110 150813

111 150812

116 169539 117 161168 120 142883 121 193019 122 178329 124 178330 125 170409 128 170415 129 170416 130 170411 131 142882 132 193020 134 178331 137 178333 139 161176 141 178335 144 169545 145 169546 146 169547 151 170417 152 178336 153 170434 155 178337

157 169548 169 184701

203 178338

900 176056

NOTE: All Com

1 Inch =

DESCRIPTION

Gear, differential bevel (310-3000) Gear, differential bevel pinion (310-3000) Shaft, differential (310-3000) Plate, differential thrust (310-3000) Bearing, flange (310-3000)

Washer, flat (1.00 Id) (310-3000)

Nut, 5/8-18 hex jam (310-3000) Bearing, ball (310-3000) Seal, lip (310-3000) Shaft, axle (310-3000)

Washer, flat

t uIdo

Screw, torx head 5/16-18 (310-3000) Bearing, needle (210-3000)

Washer, flat (0.880 ID) (310-3000)

Ring, retaining (310-3000) Seal, lip (.875 ID x 1.38 OD x .25) (310-3000) Brake disc (310-3000)

Washer (310-3000)

Screw, 5/16-24X 1 1/2 socket head cap

(310-3000)

Bearing, ball Spacer, locating (310-3000) Screw (310-3000) Spring Spacer Nut, nylon insert hex lock 5/16-24 Bearing, sleeve (310-3000)

20W-50 oil 122 oz

Spacer, trunnion (310-3000) Plug, plastic shipping

O-ring

Fitting, plastic hose

O-ring

Breather vent, plastic Vent, plastic Vent, cap

Ring, retaining (310-3000)

Brake puck

Bolt, hex hd 1/4-20 x 1.25 W/pafch

Kit, brake yoke

Brake arm

Pin, brake actuating

Nut, castle 5/16-24

Pin, cotter 3/32x3/4

Spacer, brake torsion spring

Brake puck plate

Bolt, hex hd 1/4-20 x 2,25 W/patch

Brake comp. Spring

Pin, spring (310-3000) Washer, flat

Spring, brake arm bias O-ring

Spring, relief

Steel ball 7/16

Brake spring

Brake pull rod

Plug, straight thread 9/16-18

Kit, fan/pulley

Nut, jam 1/2-20 Washer, OD slotted .53 X 1,63 X .06

Pulley

Fan O-ring

Pin, spring 5/16x1.75

Kit, seal

Lip seal 15 X 5 X 37

Lip seal 12 X 25 X 7

Lip seal 10 X 25 X 7 O-ring .103 X 1.862

Seal 25 X 52 X 10

Lip seal .875 ID x 1.3 OD x .25 O-ring .070 X .239

Kit, o-ring, manifold

Pin, spring 5/16x1.75

Pin, spring 1/4 X 1.00 Transaxle

25.4 MM

Page 50

TRACTOR - MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

Page 51

TRACTOR -- MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

HEADA/ALVE/BREATHER CRANKCASE KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1. 24-033-03-S Kit, breather cover w/gasket 1. 24-032-01-S Seal, front oil

2. 24-041-50-S Gasket, breather 24 782 14)

3. 24-096-87-S Cover, breather 3. 24-294-13-S Fitting

4. M-645020-S Screw, hex. flange 4. 24-380-13-S Pin, locating (6)

5. 25 139 60-S Plug, hex. ctsk. 1/8” 24-067-14-S Connecting Rod (.25) (2)

6. 25-351-01-S Lifter, valve (4) 6. 24-874-08-S Piston w/Ring Set (Std.) (2)

7. 24-755-66-S Kit, valve train (Includes 8, (Includes 7, 8)

8. 24-411-05-S Rod, push (4) 24-874-20-S Piston w/Ring Set (.25)

9. 24-841-03-S Kit, cylinder head gasket (2) 24-874-21-S Piston w/Ring Set (.50)

10. 24-318-72-S Head assembly, #2 cylinder 24-108-06-S Ring Set (.25)

11. 25-186-01-S Arm, rocker (4) 24-108-07-S Ring Set (.50)

12. 24-599-01-S Pivot, rocker arm (4) 8. 24-018-01-S Retainer, piston pin (4)

13. 12 086 16-S Screw, hex. flange 9. 12-422-09-S Shim, camshaft (A.R.)

14. 66-086-07-S Screw, hex. flange 12-422-07-S Shim, camshaft (A.R.)

15. 24-755-141-S Kit, valve cover - plain 12-422-10-S Shim, camshaft

16. 24-153-28-S 0-Ring 12-422-12-S Shim, camshaft (A.R.)

17. M-651030-S Screw, hex. flange 10. 24-012-16-S Camshaft

18. 24-445-01-S Strap, lifting 12. M-545010-S Screw, hex. tiange

19. 24-016-01-S Valve, exhaust (Std.) (2) M5x0.8x10(2) 24-016-02-S Valve, exhaust (.25) (2) 13. 24-018-04-S Retainer, reed (2)

20. 24-017-01-S Valve, intake (Std.) (2) 14. 24-402-05-S Reed, breather (2) 24-017-02-S Valve, intake ^25) (2) 15. 12-153-01-S 0-Ring, lower oil fill tube

21. 66-032-05-S Seal, valve stem (2) 16. 24-126-19-S Bracket, oil fill tube

22. 235011-S Retainer, spring (4) 17. 12-123-04-S Tube, oil fill

23. 24-089-02-S Spring, valve (4) 18. M-545016-S Screw, hex. flange

24. 12-173-01-S Cap, valve spring (4) M5x0.8x16

25. 12-755-03-S Kit, retainer (4) 19. 12-153-02-S 0-Ring, upper oil fill tube

26. 24-318-69-S Head assembly, #1 cylinder 20. 24-038-04-S Dipstick assembly (Includes

27. 24-755-142-S Kit, valve cover - breather 21,22)

28. 25-313-03-S Grommet, rubber 22. 25 153 02-S 0-Ring, dipstick

29. 24-755-57-S Kit, breather separator 23. 24-018-09-S Ring, retainer

30. M-545016-S Screw, hex. flange 25. 28-032-09-S Seal, governor cross shaft

31. 24-445-02-S Strap, breather 27. 24-144-38-S Shaft, governor cross

32. 24-126-44-S Bracket, breather separator

33. 24-112-12-S Spacer NOTE: All component dimensions given in U.S.

35. 24-326-55-S Hose, breather inches 1 inch = 25.4 mm

(Includes 2, 3) 2. Crankcase (USE: Miniblock

M6x1.0x20 (4) 5. 24-067-13-S Connecting Rod (Std.) (2)

11, 12) 24-874-16-S Piston w/Ring Set (.08)

(Includes 13) 7. 24-108-05-S Ring Set (Std. & .08) (2)

Ml Ox 1.5x90 (8) 12-422-13-S Shim, camshaft (A.R.) M6x1.0x34 (4) 12-422-08-S Shim, camshaft (A.R.) (Includes 16,17) 12-422-11 -S Shim, camshaft (A.R.)

M6x1.0x30 (4) 11. 52-139-09-S Plug, cup

(Includes 16,17,29) 21.

(Includes 29,31-34) 24. M-931010-S Washer, nylon (top) M5x0.8x16 (2) 26. 24-468-15-S Washer (bottom)

24-755-46-s

Kit, oil fill cap (Includes 22)

Page 52

TRACTOR - MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

Page 53

TRACTOR - MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

IGNITION/ELECTRICAL KEY PART

NO. NO. DESCRIPTION

54-755-15-S

2. M-403025-S Screw, hex. cap M4x0.7x25

3. X-25-92-S Washer, plain 5/16” (4)

4. 24-112-04-S Spacer, grass screen (4)

5. 25-086-47-S Bolt, shoulder M6x1.0x16 (4)

6. 24-157-08-S Fan

7. 12-086-14-S Screw, hex. flange

8. 12-468-03-S Washer, plain 3/8"

9. X-42-15-S Key

10. 24-025-01-S Flywheel

11. 41-403-09-S Rectifier-regulator

12. X-25-92-S Washer, plain 3/16” (3)

13. 24-086-18-S Screw, Phillips hd. 11-16x7/8

14. 236602-S Connector (3 contact)

15. 12-132-02-S Spark Plug (2)

16. M-548025-S Screw, hex. cap M5x0.8x25

17. 54-755-09-S Kit, 15 amp stator

18. 24 126 71-S Bracket, stator wire

19. 48-154-02-S Clip, cable

20. X-25-63-S Washer, plain 1/4"

21. 24-584-01-S Module, ignition (2)

22. M-545020-S Screw, hex flange M5x0.8x20

Kit, grass screen (Includes 2-4, & 24-113-18S)

(4)

Ml Ox 1.5x46

(2)

(2) (Includes 18)

BLOWER HOUSING & BAFFLES KEY PART

NO. NO. DESCRIPTION

1. 24-027-114-S Flousing, blower (Includes 2)

2. 24-100-01-S Nut, plastic (2)

3. M-551016-S Screw, hex. flange M5x0.8x16

4. M-545016-S Screw, hex. flange M5x0.8x16(3)

5. M-545020-S Screw, hex. flange M5x0.8x20 (4)

6. M-645016-S Screw, hex. flange M6x1.0x16 (6)

7. 24-146-16-S Plate, backing - # 2 side

8. 24-146-20-S Plate, backing - # 1 side

9. 24-063-39-S Baffle, cylinder barrel - # 2 side

10. 24-063-58-S Baffle, cylinder barrel - # 1 side

11. M-545010-S Screw, hex. flange M5x0.8x10(2)

12. 24-063-14-S Baffle, valley - #2 side

13. 24-063-60-S Baffle, valley - #1 side

NOT ILLUSTRATED

24-096-85-S Cover, blower housing 25-086-91-S Screw, tapping 10-16x1/2" (2) 25-113-39-S Decal, clear lamination

AIR INTAKE/FILTRATION

KEY PART NO. NO. DESCRIPTION

23. 235173-S Clip, cable

NOT ILLUSTRATED

24-126-137-S Bracket, ground strap 24-176-82-S Flarness, wiring 25-454-03-S Tie, wire (3) 24-113-18-S Decal, grass screen

1. 54-755-01-S Kit, knob with seal (Includes 2,3)

2. 20-341-01-S Knob, cover

3. 24-153-20-S 0-Ring

4. 24-096-67-S Cover, air cleaner

5. 12-100-01-S Wing Nut

6. 24-096-01-S Cover, inner air cleaner

7. 231032-S Seal, breather

8. 24-083-05-S Precleaner, element

9. 24-083-03-S Element, air cleaner

10. 24-109-09-S Cup, fuel spit-back

11. 24-041-13-S Gasket, fuel spit-back cup

12. 24-094-34-S Base, air cleaner

13. 24-041-14-S Gasket, air cleaner base

14. 24-164-51-S Manifold, intake (Includes 15,16)

15. 24 041 52-S Gasket, carburetor

16. 24 153 27-S 0-Ring, intake port (2)

17. M-651040-S Screw, hex. flange M6x1.0x40 (4)

18. 24 126 130-S Bracket, air cleaner base

19. M-545010-S Screw, hex. flange M5x0.8x10(2)

20. 24-063-51-S Baffle, spit-back cup

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 54

TRACTOR - MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

Page 55

TRACTOR -- MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

STARTING SYSTEM OIL PAN/LU8RICATION KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1. M-839080-S Screw, hex. flange 1. 24-199-07-S Pan assembly, oil

2. 25-098-09-S Starter, solenoid shitt (In 2. 24-393-37-S Oil pump assembly (Includes

3. 25 086 113-S Screw, external torx hd. (3) 3. 24-381-11-S Tube, oil pickup

4. 25-435-05-S Kit, solenoid (Includes 3) 4. 24 153 01-S 0-Ring, oil pump

5. 25-755-33-S Kit, pinion drive (Includes 6) 5. M-631005-S Washer, plain 6 mm (2)

6. 25-141-05-S Ring 6. M-645025-S Screw, hex. flange

7. 25-221 -01 -S Kit, brush M6x1.0x25 (2)

ENGINE CONTROLS 8. 24-043-12-S Kif, governor gear w/pin KEY PART 9. 12-380-01-S Pin, governor regulating

NO. NO. DESCRIPTION 10. 24-448-01-S Tab, locking

1. 24 211 03-S Bolt, round head square neck 12. 24-153-08-S 0-Ring

2. 24-090-33-S Lever, governor 13. 25-139-62-S Plug, hex. ctsk. 3/8”

3. M-641060-S Nut, hex. flange M6x1.0 14. 24-136-01-S Nipple, oil fitter

4. 24-089-01-S Spring, linkage 15. 52-050-02-S Pilfer, oil

5. 25-158-08-S Bushing, linkage refaining 16. 52-032-08-S Seal, oil (PTO end)

6. 24-079-04-S Linkage, throttle 17. 24-086-17-S Screw, hex. flange

7. 25-158-11-S Bushing, throttle linkage M8x1.25x45

8. M-545016-S Screw, hex. flange 18. 24-086-16-S Screw, hex. flange

9. M-547050-S Nut, hex. lock M5x0.8 19. 25-139-57-S Plug, sq. hd. solid 3/8”

10. 24-089-03-S Spring, choke return N.P.T.F,

11. 24-126-56-S Bracket, control

12. M-645016-S

13.

12-237-01-S

14.

24-086-43-S

15.

24-112-27-S

16.

24-090-47-S 24-468-20-S M-446030-S

19.

24-090-13-S 24-468-01-S

20.

M-545020-S

21.

22.

24-090-05-S

23.

41-468-03-S

24.

M-403025-S

25.

24-079-22-S

26.

24-089-55-S

27.

24-089-25-S

M8x1.25x80 (2) (Includes 2-11) eludes 3-7) 3,4)

7. 24-162-26-S Screen, oil (Includes 9)

11. 12-144-02-S Shaft, governor gear

M5x0.8x16 M8x 1.25x45 (9)

Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.8x16 (2) Spacer Lever, throttle actuator

Washer, plain

Nut, hex M4x0.7 Lever, throttle control

Washer, plain 5.5 mm (3)

Screw, hex. flange M5x0.8x20 Lever, choke

Washer, spring 1/4”

Screw, hex. cap M4x0.7x25 Linkage, choke Spring, throtfle limiter Spring, governor

NOTE;

inches 1 inch = 25.4 mm

Page 56

TRACTOR - MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

Page 57

TRACTOR -- MODEL NUMBER 917.276240

KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0029

CRANKSHAFT KEY PART

NO. NO. DESCRIPTION

1. 24-014-72-S Crankshaft (includes 2)

2. 52-139-09-S Plug, cup EXHAUST KEY PART

NO. NO. DESCRIPTION

1. 24-041-49-S Gasket, exhaust (2)

2. 25-072-04-S Stud, M8x1.25x33 (4)

24-522-332 Short Block

- -

24-782-23 Miniblock

- - 24-755-113-S Gasket Set

FUEL SYSTEM KEY PART

NO. NO. DESCRIPTION

1. 24-853-90-S Kit, carburetor w/gaskets

(Inciudes 2,3)

2. 24-041-52-S Gasket, carburetor

3. 24 041 14-S Gasket, air cieaner base

4. M-629095-S Stud, M6x1.0x95 (2)

5. M-641060-S Nut, hex. flange M6x1.0 (2)

6. 25-353-03-S Line, fuel 14”

7. 25-237-14-S Clamp, hose (6)

8. 24-086-12-S Screw, hex. cap. M6x1.7x18

(2)

9. 24-393-16-S Pump, fuel - pulse

1 0 . 24-100-01-S Nut, plastic (2)

11. 24-353-03-S Line, fuel 10-5/8”

1 2 . 15-353-04-S Line, fuel 11-1/2”

13. 24-050-10-S Filter, fuel

14. 47-154-01-S Clip, cable

NOT ILLUSTRATED

- -

24 234 02-S Bowl, float

- -

24 757 18-S Kit, overhaul

- -

24 757 19-S Kit, choke repair

- -

24 757 20-S Kit, gasket

- -

24 757 21-S Kit, accelerator pump repair

- - 24 757 22-S Kit, fuel shutdown solenoid

NOTE: All component dimensions given In U.S.

inches 1 inch = 25.4 mm

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

/Oi-O

vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv>vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. t“OiCi iilSS poQS uOltScI rinS SricliCStSCi 300VS.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

vyt

)

Page 60

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a proieciion agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U S A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARS^

(1-888-784-6427)

® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

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Au Canada pour service en français:

1-800-LE-FOYER^c

(1-800-533-6937)

www.sears.ca

193488 Rev. 4 12.29.05 TR Printed in U.S.A.

Craftsman 917.276240 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

TABLE OF CONTENTS

WARRANTY

II. SLOPE OPERATION

III. CHILDREN

IV. TOWING

GENERAL SERVICE

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

REPAIR PROTECTION AGREEMENTS

SEARS INSTALLATION SERVICE

Steering Wheel

Gauge Wheels ^

Seat

Mower

Slope Sheet

Keys

ASSEMBLY/PRE-OPERATION

TOOLS REQUIRED FOR ASSEMBLY

UNPACK CARTON

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

CHECK BATTERY

INSTALL SEAT

ASSEMBLE GAUGE WHEELS TO MOWER DECK

CHECK TIRE pRg33UR£

CHECK MOWER LEVELNESS

CHECK FOR PROPER POSITION

CHECK BRAKE SYSTEM

/CHECKLIST

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

STOPPING

TO USE THROTTLE CONTROL

TO USE CHOKE CONTROL

TO MOVE FORWARD AND BACKWARD

REVERSE OPERATION SYSTEM (ROS)

TO TRANSPORT

Transmission Disengaged

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

ADD GASOLINE

TO START ENGINE

MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

BRAKE OPERATION

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

BLADE CARE

BLADE REMOVAL

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

V-BELTS

ENGINE OIL FILTER

AIR FILTER

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEAN AIR SCREEN

CLEAN AIR INTAKE/COOLING AREAS

CLEANING

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER DRIVE BELT

TO ADJUST ATTACHMENT CLUTCH

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO REMOVE WHEEL FOR REPAIRS

INTERLOCKS AND RELAYS

TO REPLACE HEADLIGHT BULB

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

TO ADJUST CHOKE CONTROL

TO ADJUST CARBURETOR