Craftsman 917.276230 User Manual

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Page 1

Owner’s Manual

CRRFTSMRN

GARDEN TRACTOR

25.0 HP, 54" Mower Electric Start 6 Speed Transaxle

Model No.

917.276230

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty Safety Rules Product Specifications

Assembly/Pre-Operation .. .....................7

Operation Maintenance Schedule

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.....................5

...................12

...................18

Maintenance

Service and Adjustments.... .................22

Storage Troubleshooting

Repair Parts..........................................34

Sears Service

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...Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, If this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

AwARNING: In order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AwARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

AwARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AwARNING: Engine exhaust, some of its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AwARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck. Always wear eye protection when oper ating machine.

Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

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SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tail grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at

tach towed equipment except at the

hitch point.

• Follow the manufacturer’s recom mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

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SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting. Never make any adjustments or repairs

with the engine running.

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc

tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fail off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator. Be alert and turn machine off if a child enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen gage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type:

Oil Type (API-SG-SL):

Oil Capacity: W/ Filter: 4.0 Pints

Spark Plug:

(Gap; .030")

Ground Speed (MPH):

Reverse:

Tire Pressure: Front: 14 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Blade Bolt Torque; 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

5 Gallons Unleaded Regular

SAE 10W30 (above 32°F) SAE 5W30 (below 32°F)

W/0 Filter: 3.5 Pints

Champion RC12YC

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

0.9 2.1

Rear: 10 PSI

Min. CCA: 280 Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner’s manual.

AwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte

nance check.

• Fast help by phone - phone support from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Page 7

UNASSEMBLED PARTS

Steering Wheel

Gauge Wheels

(4) Adjusting

Bar

(4) Retainer Springs

(double loop)

(4) Washers ,^ o/n

3/8 X 3/4x14 Ga. (^) Locknut 3/8-16

4) Wheels

steering Wheel

Insert

Steering Wheel Adapter

(1) Washer 17/32 X 1-3/16 X 12 Gauge

(1) Knob

Mower

(2) Retainer Springs

(double loop)

Steering

Sleeve

Seat

(2)Flanged Pins

(4) Clevis Pins

(4) Shoulder Bolt

(1) Oil Drain Tube ei««« eu««* For Future Use Slope Sheet

Keys

(2) Keys

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

Remove mower and packing materials.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove locknut and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Label

Page 9

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set park

ing brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Page 10

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.

Retainer

INSTALL MOWER AND DRIVE BELT

See MOWER AND DRIVE BELT AS SEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

2. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

3. Slide mower under tractor until it is centered under tractor. DO NOT con nect any pins. When properly centered

the front mower brackets should be aligned so when the front suspension

plate is lowered it should slide between

the mower brackets.

4. Lower attachment lift lever to lowest position.

5. Cut plastic tie and lower front suspen

sion plate.

6. ATTACH FRONT PLATE - From left

side of mower, position front plate as sembly between front mower brackets,

align holes, position flanged pin notch

vertically and insert the pin all the way. The notch is in line with the hole in pin.

7. Secure pin with double loop retainer

spring between the plate and mower

bracket. If necessary, move mower

side-to-side to give space between

plate and mower bracket.

8. Go to right hand side of mower and insert pin and retainer spring in the

same manner.

9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold

the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.

10. Go to left side of mower and connect rear pin in the same manner,

11. Disengage belt tension rod.

12. From right side of tractor, install belt

onto engine clutch pulley.

IMPORTANT: Check belt for proper rout

ing in all mower pulley grooves.

13. Engage belt tension rod on locking bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en gage slowly.

14. Raise attachment lift lever to highest position.

15. Adjust gauge wheels before operating mower as shown in the Operation sec

tion of this manual.

Page 11

Belt Tension Rod Disengaged Position

Gauge

Wheel

-Locking Bracket

Rear Mower Pins

Electric Clutch Pulley

Front Plate Assembly

Double Loop Retainer Springs

Front Mower Bracket

Flanged Pin Position Notch Vertically

Deflector Shield

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac

tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline. / Become familiar with all controls, their

location and function. Operate them

before you start the engine. / Be sure brake system is in safe operat

ing condition. / Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

^ Maintenance sections in this manual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

HIGH

L 141

LOW

CHOKE

FAST

ENGINE OFF REVERSE

OPERATION

SYSTEM (ROS)

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

ATTACHMENT

CLUTCH ENGAGED

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

{SEE SAFETY RULES SECTION)

SLOW

LOCKED UNLOCKED

Failure to follow instructions

oould result in serious injury or

death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

...... and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 13

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ignition

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging (+) or discharging (-). ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of the tractor. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE - Locks clutch/brake into the brake position. RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and reverse gears.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse. THROTTLE CONTROL - Used to control engine speed.

Page 14

SAFETY GLASSES

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The operation of any tractor can result in foreign objects thrown into the

1 eyes, which can result in severe eye damage. Always wear safety glasses

““ or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac tor secure.

Push-In to

“Disengaged”

Choke Control

Throttle

Contro “Brake”

PositioC

Clutch/ /Disenaaaed”\ Brake Peda> \

“poiton Height Adjustment ^^^¿Shift

Knob

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE-

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N) posi

tion.

ENGINE -

• Move throttle control between half and

full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Attachment Clutch

Switch Pull Out To

Ignition Key

Parking' Brake

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor

mance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de

pressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

Page 15

1. Lower mower and adjust mower to de sired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con trol.

3. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^kcAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob clockwise (r^) to raise cut ting height.

• Turn knob counterclockwise (r^) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged

will shut off the engine unless ignition key

is placed in the ROS "ON" position.

i&WARNING: Backing up with the at

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary.

Page 16

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutch/brake pedal all the way

down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.

3. Look down and behind before backing.

4. Move gear shift lever to reverse (R) po sition and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS ^WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start! ng up or down hills.

• Avoid stopping or changing speed on hills.

• Ifsiowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1 st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dip stick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level, if

necessary, add oil until “FULL’ mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.

^CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage.

Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Page 17

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above. COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may re quire an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

• If grass is extremely tail, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and ROS Systems

Check for Loose Fasteners Sharpen/Repiace Mower Blades Lubrication Chart Check Battery Levei

Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Ol! Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners. -j 8

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3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

@ spindle Zerk

^ r"^©Front

©Front Wheel Bearing zerk

©SAE 30 or 10w30 Motor Oil ©General Purpose Grease ©Refer to Maintenance “ENGINE” Sec

tion

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry pow dered graphite type lubricant sparingly.

Wheel Bearing zerk

CD Check/Add

Transaxle

Fluid

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen

gaged position. CHECK CPERATCR PRESENCE

SYSTEM

• When the engine is running, any at

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat. CHECK REVERSE CPERATICN (RCS)

SYSTEM

• When the engine is running with the

ignition switch in the engine "CN" posi

tion and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ignition switch in the RCS "CN" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NCT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Blade

Blade Bolt (Special)

Center Hole

Mandrel

Assembly

Star

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Page 20

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi nals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing hub bolts.

3. Remove filler plug from transaxle. Oil level must be even with plug threads.

If necessary, fill with SAE 30 motor oil,

API SG-SL. Replace filler plug.

4. Reassemble wheel to hub.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

I I I

30 32 40

TEM PERATURE RANGE ANTICIPATED BEFORE NEXT OIL CH ANGE

Change the oil after every 50 hours of op eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start

ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful

1. not to allow dirt to enter the engine

when changing oil.

Install the drain tube onto the fitting.

2. Open drain valve by using a 7/16"

3. (11 mm) wrench turning counterclock

wise.

Oil Drain Valve

I I '

oil_visc_charW_8

Transaxle Filler

Plug

After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply

a small amount of torque to keep it closed. Do not over tighten.

Page 21

5. Remove the drain tube and store in a safe place.

6. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

7. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge plate, and nut.

5. Reinstall air cleaner cover and secure by tightening knob.

Foam Cartridge i| Pre-Cleaner

Knob

Cartridge Plate

Rubber Seal

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section

of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

Fuel Filter

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc. of ail foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR TO REMOVE MOWER

Place attachment clutch in “DISEN GAGED” position.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock

. bracket. A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and re lease slowly.

4. Remove mower belt from electric

clutch pulley.

5. DISCONNECT REAR MOWER PINS

FIRST - Pull out the spring loaded pin, disconnect suspension arm from pin and release pin.

Belt Tension Rod ^ Locking Bracket Disengaged Position f Electric Clutch

Suspension Pulley

Go to Other side of mower and discon nect rear pin in the same manner. Remove the four retainer springs and

7. two flanged pins from front plate as sembly and remove plate.

Raise attachment lift lever to its highest position.

Turn tractor steering wheel to the left

as far as it will go.

10. Slide mower out from under right side of tractor.

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sembly section of this manual. NOTE: You

will need to reattach front plate assembly to

tractor after sliding mower under the tractor.

Front Plate Assembly

Rear Mower Pins

Single Loop Retainer Springs

Double Loop Retainer Springs

Flanged Pins

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Edge of Mower to Ground

Bottom Edge of

Check adjustment on right side of tractor.

Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust

ments, check that both front plate links

are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C”

on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower

at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut

“D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front

links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower

at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

A CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

Page 24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock

A bracket.

CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and re lease slowly.

4. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

5. Remove any dirt or grass clippings

which may have accumulated around mandrels and entire upper deck sur face.

6. Remove belt from electric clutch pulley,

both mandrel pulleys and all idler pul leys.

L.H. Mandrel

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys and around idler pulleys as shown.

2. Install belt onto electric clutch pulley. IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel

covers. Securely tighten all screws.

4. Engage belt tension rod on locking

bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en

gage slowly.

5. Raise attachment lift lever to highest

position.

Belt Routing

Page 25

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center.

1. Make sure attachment clutch and igni tion switches are in “OFF” position.

2. Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at ail three slot loca tions cut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

Rotor

012"

Nylon Locknut(3)

Brake Plate

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor for ward, If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and turn nut “A” until distance

becomes 1-3/4". Retighten jam nut against nut “A”.

Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake “Engaged”

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower.

BELT REMOVAL -

1. Engage parking brake (creates slack in belt).

2. Remove mower drive belt from electric clutch pulley only (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual).

3. Roll motion drive belt off transaxle pul ley.

4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pul ley.

5. Pull belt out of all belt keepers.

BELT INSTALLATION -

1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers.

2. Put belt coming from V-idler above mid span belt keeper, then onto clutching idler pulleys as shown.

3. Make sure V part of belt engages Vidler.

4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley.

5. Place long lower section of belt through loop in midspan belt keeper.

6. Check to be sure belt is on proper side of all belt keepers.

7. Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: Check Brake Adjustment.

Page 26

Clutching Flat Idler

^ . Above Midspan Engine g

Pulley

Transaxle Pulley

Belt Keeper

-V-ldler : As Viewed from Bottom

TO ADJUST STEERING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

TO START ENGINE WITH A WEAK BAT TERY

^WARNING; Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

If “jumper cables” are used for emergency starting, follow this procedure;

IMPORTANT; Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your

tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

REAR WHEEL-

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow wheel removal.

3. Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining Washers Ring '

Axle Cover

Weak or Dead

Battery

Fully Charged Battery

REPLACING BATTERY

^WARNING; Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental ground ing.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully re-

20 move battery from tractor.

Page 27

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal

Access

Door

Termina Guard ^

K 4“-

Positive (Red) Cable

Negative (Black) Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows:

1.2.With engine not running, move throttle control lever to fast position. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw.

Tighten clamp screw securely.

TO REMOVE HOOD AND GRILL AS SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to re connect the headlight wire connector.

Page 28

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER" in the Main tenance section of this manual).

3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

4. Reassemble air cleaner.

2. With engine off turn idle fuel adjust ing needle in (clockwise) closing it

finger tight and then turn out (counter clockwise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

NOTE: The high idle is set at the factory and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approxi

mately 3/4 turn to obtain the best low

speed performance.

4. Recheck idle speed. Readjust if neces sary.

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air fil ter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual).

ACCELERATION TEST-

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for

proper engine speed. Overspeeding the engine above the factory high speed set ting can be dangerous. If you think the en gine-governed high speed needs adjusting,

contact a Sears or other qualified service

center, which has proper equipment and

experience to make any necessary adjust

ments.

Page 29

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more. ^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in

the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids during storage. Acidic gas can dam

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor

age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor. Do not empty the gas tank and carbu

retor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a few seconds to distribute oil.

4. Replace with new spark p!ug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• if possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT; Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly.

3. Engine flooded. 3. Wait several minutes

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace air filter.

6. Dirty fuel filter. 6. Replace fuel filter.

7 Water in fuel. 7. Empty fuel tank and

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor"

10. Engine valves out of adjustment.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace

4. Dirty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5. Empty fuel tank and refill tank

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor”

8. Engine valves out of adjustment.

2. See “TO START ENGINE” in Operation section.

before attempting to start.

carburetor, refill tank with fresh gasoline and replace fuel filter.

in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

battery.

with fresh, clean gasoline.

in Service and Adjustments

section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery. 3. Recharge or replace

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition

8. Faulty solenoid or starter. 8. Check/replace solenoid or

9. Faulty operator presence switch(es).

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

battery.

switch.

starter.

9. Contact a Sears or other qualified service center.

starter.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power 1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and car buretor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/ fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

Engine continues

to run when

operator leaves

seat with attach

ment clutch

engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system (ROS)is not "ON" while mower or other attachment is engaged.

1. Faulty operator-safety presence control system.

Mower deck not level.

Buildup of grass, leaves, and trash under mower. Bent blade mandrel.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to

ROS "ON" position. See Operation section.

1. Check wiring, switches and

connections. If not corrected, contact Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction.

not rotate mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact a Sears or other

Poor grass 1. Engine speed too slow. 1. Place throttle control in

discharge “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air

6. Worn, bent or loose blade. 6. Replace/sharpen blade.

7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge

10. improper blades used. 10. Replace with blades listed

11. Clogged mower deck vent 11. Clean around mandrels to holes from buildup of grass, leaves, and trash around mandrels.

2. Replace mower drive belt.

qualified service center.

mowing.

pressure.

Tighten blade bolt.

down. in this manual. open vent holes.

Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”.

working 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

(if so equipped) 3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not 1. Bad battery cell(s). 1. Replace battery.

charge 2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator. 4. Replace alternator.

Engine “backfires” 1. Engine throttle control not set 1. Move throttle control

when turning between half and full speed between half and full speed

engine “OFF” (fast) position before stopping (fast) position before

engine. stopping engine.

3. Replace regulator.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.276230

02842 -193394

BLACK I A-K I NOT IN REVERSE

slack; WHITE

FUEL SHUT-OFF

_SOLENO!D_ _

lin e

. jT

(IF SO EQUIPPED)

REVERSE SWITCH

-------^---------

--------------------

-a

, SHORTING CONNECTOR

' I BLACK

1 ELECTRIC CLUTCH

IGNITION

UNIT

HOUR

METER

(OPTIONAL)

REGULATOR

EHP RCS LT WITH BYPASS SWITCH / ELECTRIC CLUTCH

______________________

SPARK PLUGS

(■ ^ GAP A,

(2 PLUGS ^

ON TWiNi CYL ENGINES)

28 VOLTS AC @ 3600 RPM

(REGULATOR DÍSCOMNECTED)

I ALTERNATOR

IGNITION SWITCH

POSITION CIRCUIT MAKE"

OFF M+G+A 1

RUN/OVERRIDE B+A l

RUN B+A 1 L+A2

START B -t- S -s- A1

YOUR TRACTOR IS

NOTE

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST

T ■

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING,

REMOVABLE

CONNECTIONS

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.276230

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.276230

KEY PART NO. NO. DESCRIPTION

1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery

10 145211 Bolt 1/4-20x7.5 Zinc

11 150109 Hold down Battery Dash Mount

12 145769 Nut Push Nylon 1/4"

16 176138 Switch Interlock Push-In 21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light 25 185456 Cable, Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 170697 Cable, Ground 29 192749 Switch, Plunger 30 193350 Switch, Ign 33 140403 Key, Ignition 34 110712X Switch Light / Reset 40 193394 Harness Ign. 42 154336 Cover, Terminal 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 175242 Buibholder Asm. Incan Descent 95 193666 Bracket ROS 96 104445X Switch Interlock 97 152927 Screw TT #10-32.5 3/8 Flange

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.276230

CHASSIS AND ENCLOSURES

Page 37

TRACTOR - - MODEL NUMBER 917.276230

CHASSIS AND ENCLOSURES

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 180375 Rail, Frame RH 68 17490508 Screw Thdrol. 5/16-18 x 1/2 2 175282 Drawbar, Gt 70 188578 Guide, Belt

4 73680700 Nut, Crownlock Hex 7/16-14 unc 84 188164 Up Stop 5 193636X428 Dash 85 193923 Bracket, Support Transaxle 6 157882 Dash, Lower Vgt One Piece 86 74780716 Bolt Fin Hex 7/16-14 unc X 1 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 88 STD551143 Washer, Lock Hvy Hid Spr 7/16 8 184668 Support, Battery 91 180374 Rail, Frame Lh 14 175260X428 Hood Asm 106 17580520 Screw Thdrol 5/16-18 x 1.25 16 121794X Cover, Access 122 192512 Screw Wshd Hex 10-32 x 5/8 17 17000612 Screw 3/8-16 X 3/4 Zc 130 191611 Screw 10 X 3/4 Single Lead-Hex 18 175289X428 Grille 137 74780716 Bolt Fin Hex 7/16-14x1 Gr. 5 19 19131312 Washer 13/32 x 13/16 x 12 Ga, 138 191121X428 CupholderYTGT 20 74780616 Bolt Fin Hex 3/8-16 X 1 Gr. 5 139 171873 Bolt Shoulder 5/16-18 TT 21 STD541437 Nut Lock 3/8-16 unc 142 161897 Bracket Dash Rh 24 179717X428 Footrest, RH 143 169847X428 Skirt Grille RH 28 179716X428 Footrest, LH 144 161900 Bracket Dash Lh 30 145051X014 Saddle, SIkscrVgt 146 169848X428 Skirt Grille LH 31 161419 Bracket Support 1-pc 148 164655 Extrusion Bumper 32 161327 Bracket, Pivot Chassis Lh 150 175352 Duct Heat Hood 33 161326 Bracket, Pivot Chassis Rh 152 177956 Shield Browning 34 177018 Plate Asm Engine Chassis 153 179761 Light Box Asm w/Lens 35 19111116 Washer 11/32 x11/16 x 16 Ga. 156 17000512 Screw 5/16-18 x 3/4. BIk 36 17060512 Screw 5/16-18 X 3/4 157 161840 Lens Bar 37 179772X615 Fender 158 17670608 Screw Thdrol. 3/8-16 x 1/2 39 175278 Bracket, Axle Front 161 179612X428 Console Fuel Window 43 136939 Bracket, Spnsn Front Lh 162 142432 Screw HexWsh Hi-Lo 1/4-1/2 44 136940 Bracket, Spnsn Front Rh 165 183554 Bracket Support Tank 45 187270 Bracket Chassis 167 184672 Bushing Snap 50 175476 Bracket, Chassis Front 169 188598 Bracket Chassis Sway 58 183569 Bracket Fender 172 17120614 Screw 3/8-16 X .875 60 17060620 Screw 3/8-16 X 1-1/4 63 19131614 Washer 13/32x 1 x 14 Ga. 66 17490608 Screw 3/8-16 X 1/2 67 156973 Guide, Belt Gear Drive

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 38

TRACTOR - - MODEL NUMBER 917.276230

GROUND DRIVE

Page 39

TRACTOR - - MODEL NUMBER 917.276230

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 7563R Washer, Thrust, Axle 39 74321016 Screw, Fin. #10-24 x 1 4 17490508 Screw Thdrol 5/16-18x3/4 40 178575 Actuator, Interlock Switch 5 STD541437 Nut, Crownlock 3/8-16 41 73931000 Nut, Centerlock #10-24 6 STD561210 Pin, Cotter 42 8883R Cover, Pedal 7 149176 Wheel, Hub Assembly 46 145170 Retainer, Spring 8 12000034 Klip, Ring 47 138228 Clutch Rod 9 140080 Bolt, Hub 48 72110612 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 10 142509 Disc, Brake 50 131494 Pulley, Idler, Flat 11 136927 Yoke, Brake Disc 51 STD541437 Nut, Crownlock 3/8-16 unc 13 139419 Washer, Special 52 139123 Pulley, Idler, Grooved 14 138901 Bushing 54 161590 Clutch, Arm Assembly 15 STD551037 Washer 13/32x13/16 x 16 Ga. 55 105706X Bearing, Idler 16 143012 Set, Screw 1 /4-28 x 3/4 56 137153 V-Belt 17 126909X Spring 57 141756 Bracket, Shift Rod, Hi-Lo 18 137104 Lever, Brake 59 122253X Shift Rod, Hi-Lo 19 136926 Cam, Brake Disc 60 122268X Spring Clip, Connecting Link 21 23260412 Screw, Flat Head 1/4-28 x 3/4 61 184787 Pulley, Transaxle 22 194121 Lever Asm Shift ROS 62 STD551143 Washer, Lock 7/16 23 106932X Knob 63 74780720 Bolt, Fin Hex 7/16-14 x 1-1/^ 24 136925 Support, Puck Brake 64 154752 Shaft, Clutch/Brake Pedal 25 136923 Puck, Brake Top 65 179613 Bolt, Shoulder 26 137552 Spring, Return 66 140296 Washer, Hardened 27 193135 Screw, Hexwsh Thd. 67 19131312 Washer, Flat

28 73350600 Nut, Hex Jam 3/8-16 69 136327 Hub, Cover 29 137213 Brake, Rod 117 73900600 Nut, Lock Fig. 3/8-16 unc 30 19131616 Washer 13/32 x 1 x 16 Ga, 155 12000028 Ring Retainer 34 71673 Cap, Plunger 157 1370H Washer Thrust 5/8x1.10x1 35 137648 Rod, Parking Brake 36 149412 Spring, Drive Ground 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 38 150035 Nyliner

5/16-18 X 1-3/4 68 5142H Pin, Roll

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 40

TRACTOR - - MODEL NUMBER 917.276230

STEERING ASSEMBLY

Page 41

TRACTOR - - MODEL NUMBER 917.276230

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 186093X428 Wheel, Steering

2 178557 Axle Asm., Front 3 183226 Fitting, Grease 4 161849 Spindle Asm., LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 184946X505 Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4 11 136518 Spacer Bearing Axle Front 12 73901000 Nut, Lock Flange 5/8-11 unc 13 121749X Washer 25/32 x 1-1/4 x 16 Ga. 14 STD551137 Washer, Lock Hvy Hid Spr 3/8 15 73540600 Nut, Crown Lock 3/8-24 unf 16 186814 Shaft Asm., Steering 18 187799 Draglink, Vgt 19 156011 Support Asm., Steering Vgt

20 163887X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 155105 Bushing, Strg. BIk 23 152927 Screw 26 186095X428 Insert, Wheel Steering 27 3366R Bearing, Col. Strg. 28 17000612 Screw 3/8-16 X 3/4 29 104239X Bearing, Flange 31 138136 Bushing, Nyliner Snap 32 19111610 Washer 11/32 x 1 x 10 Ga. 33 STD551131 Washer, Lock Hvy Hid Spr 5/16 34 74780512 Bolt, HexHd 5/16-18x3/4 35 187039 Gear, Sector Steering 36 186799 Tie Rod 41 155246 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 45 19183812 Washer 9/16 x 2-3/8 X 12 Ga. 51 73940800 Nut Hex Jam Toplock 1/2-20 unf 52 175553 Clip Steering 53 188967 Washer Hardened .793 x 1.637 x .060

NOTE; Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.276230

,81

SPARK ARRESTER KIT

KEY PART NO. NO. DESCRIPTION

1 Engine Kohler Model No. 40 17490664 Screw TT 3/8-16 x 4 unc

CV730-0029 41 126197X Washer 2 149723 Muffler 1-1/2 CD X 15/32 ID X.250 8 121361X Pulley V-ldler 42 STD551143 Washer Lock 7/16 9 177748 Keeper Asm. Belt Engine 47 175288 Bushing 10 175287 Bushing 62 146629 Shield Heat Muffler 11 179335 Clutch Electric 69 24-041-49 Gasket 12 143996 Pulley Engine VGT Elect Clutch 70 175545 Tube Exhaust LH 15 179115 Tank Fuel Rear 5.0 Yt/Gt 71 175546 Tube Exhaust RH 18 179124X428 Cap Asm 80 M73030800 Nut Flange 20 177328X428 Control Throttle 81 188800 Tube Drain Oil Easy 21 191611 Screw 10 X 3/4 Single Lead Hex 82 188799 Valve Oil Drain 22 187768X428 Control Choke 83 171877 Bolt 5/16-18 unc x 3/4 W/ Sems 26 3645J Bushing 84 17060624 Screw 3/8-16 X 1-1/2 27 139277 Stem Tank Fuel 85 179953 Bolt Hex 7/16-20x3.75 Gr. 5 28 188669 Fuel Line 86 184362 Nut Hex Flange Toplock M8-1.25 29 137180 Spark Arrester Kit 37 123487X Clamp Hose 39 17490636 Screw TT 3/8-16 X 2-1/4 unc

KEY PART NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276230

KEY

PART

NO.

NO. DESCRIPTION

1 188714 Seat 2 140551 Bracket, Pivot Seat 3 140675 Strap, Asm Fender 4 127018X Bolt Shoulder 5/16-18 x.62 5 145006 Clip, Push In, Hinged 6 STD541437 Nut, Crownlock 3/8-16 unc 7 124181X Spring, Seat Cprsn 8 171877 Bolt 5/16-18 uncx 3/4 w/Sems

10 182493 Pan, Seat

1213174648

121248X

Bracket, Mounting Switch Bushing, Snap

KEY

PART

NO.

NO. DESCRIPTION

14 72050412 Bolt, Carriage 1/4-20x1-1/2 15 121249X Spacer, Split 16 123740X Spring, Cprsn 17 123976X Nut, Lock 1/4 Lge Fig Gr.5 18 19171912 Washer 17/32 x 1-3/16 x 12 Ga. 19 166369 Knob, Seat 20 124238X Cap, Spring Seat 21 171852 Bolt, Shoulder 5/16-18 37 STD541450 Nut, Crownlock 5/16-18 unc

NOTE: Al! component dimensions given in U.S. inchi

1 inch = 25,4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.276230

11 /f

2 13

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 177665 Decal, Dash Panel, Lower 2 178455 Decal, Deck Caution 3 194023 Decal, Hood, RH 4 194024 Decal, Hood, LH 5 194026 Decal, Hood Side Panel 6 133644 Decal, Maintenance 7 193609 Decal, Dash 8 185980 Decal, Engine 9 194027 Decal, Fender 10 156439 Decal, Fender Danger 11 181249 Decal, Clutch/Brake 12 146047 Decal, V-Belt Drive Schematic 13 178482 Decal, Deck HVYDTY 14 188298 Decal, V-Belt Schematic —

WHEELS &TIRES

15 191202 Decal, RepI Parts 16 177914 Decal, Engine Logo 17 149516 Decal, Battery Dnge/Poi 18 164065 Decal, Insert Strg 19 138047 Decal, Battery 20 193114 Decal Mower Upstop 21 177918 Decal, Engine 23 106202X Reflector, Taiilight 24 177916 Decal, RH 25 177917 Decal, LH

- -

179768X428 Pad, Footrest, LH

- -

179769X428 Pad, Footrest, RH

- -

193484 Manual, Owner's (Eng) 193485 Manual, Owner's (Span)

KEY PART NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106228X417 Rim Assembly, Front

4 8134H Tube, Front (Service Item Only)

5 106230X Tire, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel

Only) 8 104757X428 Cap, Axle (Front Wheel Only) 9 105588X Tire, Rear 10 7154J Tube, Rear (Service Item Only) 11 106277X417 Rim Assembly, Rear 12 6856M Fitting, Grease

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inchesl inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276230

KEY PART NO. NO.

121006X

180045

159189

12000022

19292016

71110624

175830

175831X505

183894

175375

163552

STD624008

73350800

73800800

150233

110807X

19131016

137150

76020308

137167

Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga, Bolt, Fin Hex 3/8-16 unc x 1-1/2 Grip, Handle Fluted Button, Plunger Spring 0.62 00x2.125 Link Lift Retainer Spring Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut, Lock 1/2-13 unc Trunnion, Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin Cotter 3/32 X 1/2 Rod, Adj Lift

lift rh 17

35 138057 Knob, Inf 3/8-16 unc 38 155097 Pointer, Height Indicator 39 123935X Plug, Hole 40 17060516 Screw 5/16-18 X 1 41 175994 Nut, 7/16-20 42 19112410 Washer 11/32 X 1-1/2 X 10 Ga. 43 123934X Scale, Indicator Height

70 145212 Nut Hex Flange Lock

72 110452X Nut Push Phos & Oil

73 73350600 Nut Hex Jam 3/8-16 unc 74 187277 Arm Susp. RH 75 175805 Plate Asm Susp. Front

76 175560 Pin Flange

77 176205 Trunnion Susp. Arm 78 175689 Trunnion Susp. Front

79 187276 Arm Susp. LH 85 189013 Insert Wear 86 188528 Bolt Shoulder

NOTE: All component dimensions given in U.S.

45 inches 1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.276230

116

mower_deck-54_1

Page 47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.276230

KEY PART NO. NO. DESCRIPTION

1 187295 Deck Weldment Mower 5 STD624008 Retainer Spring 6 187297 Cover Mandrel LH 7 188187 Cover Mandrel RH 8 174355 Bolt 7/16 Asm. Blade

11 187254 Blade, Standard {For mulching mowers onl

13 187291 Shaft Asm. w/Lower Bearing

14 187281 Housing, Mandrel

15 110485X Bearing, Ball, Mandrel

17 72140505 Bolt, Carriage 5/16-18 x 5/8 21 73680500 Nut, Crownlock 5/16-18 unc 25 178102 Spring, Torsion 26 110452X Nut, Push 27 187257X428 Deflector Shield 29 131491 Rod, Hinge 30 173984 Screw, Thdroll Washer Head 31 187690 Washer, Spacer Mower Vented 32 153535 Pulley, Mandrel 33 178342 Nut, Fig. Top Lock Cntr. 9/16 34 73680600 Nut 35 188635 Pin Suspension Rear 36 19131316 Washer 13/32 x 13/16 x 16 Ga. 38 188657 Spring Compression 39 187284 Pulley, Idler, Stationary 42 165723 Spacer, Retainer 43 187278 Arm, Idler 46 137729 Screw, Thdroll. 1/4-20 x 5/8 47 191273 V-Belt, Mower 49 73900600 Nut, Lock Fig. 3/8-16 unc 50 72110616 Bolt, Carr. 3/8-16x2 51 72110610 Bolt 52 188460 Pulley Idler Clutching 56 155986 Bar Pnt Adj. 57 156941 Pin Head Rivet 58 187342 Baffle Right 59 187344 Baffle Left 60 187607 Baffle Center 97 178515 Washer Hardened 98 187282 Spring Clutch Drive

113 72110508 Bolt Rdhd Sqnk 5/16-18 x 3/4

114 187556 Rod Tension Relief

116 184219 Bolt, Shoulder

117 174873 Gauge Wheel

118 73930600 Nut, Centerlock 3/8-16 unc

119 19121414 Washer 3/8 x 7/8 x 14 Ga.

122 187557 Bushing Tension Relief

- -

187292 Mandrel Asm. Service (Includes Key Nos. ' 188271 Replacement Mower, Complete

- -

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 48

TRANSAXLE

/38 ^23

^ 10

if ¿i"'

'S 26^. 28

9 10

TRACTOR - - MODEL NUMBER 917.276230

-Kf ■■

-----

91^SS

-----

( i@>

««a

Page 49

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.276230

KEY PART NO. NO. DESCRIPTION

1 4197R Ax!e Shaft 2 12000034 Retaining Ring 3 4199R Final Drive Gear 4 4216R Differential Gear 5 4215R Differential Pinion 6 4217R Differential Carrier 7 174728 Axle Thrust Washer 8 74020652 Bolt, Hex Head 3/8-24 x 3-1/4

(1" Thread Length) 9 7392M Steel Ball 10 137261 Spring Shift Fork Detent 11 4985R Shift Fork, High-Lo\A/ Range 12 6266H Thrust Bearing Race 13 4212R 4th Reduction Pinion 14 137125 Shaft, Brake 15 6276H Snap Ring, Crescent Type 16 633A63 High-Low Range Gears 17 8118M Needle Bearing 18 8740H1 Sintered Iron Bearing 19 122238X Shift Fork Shaft, High-Low Range 20 4218R Differential Pinion Spacer 21 6252H1 Differential Pinion Bushing 22 781 OH Gripco Centerlock Nut 3/8-24 23 6262H Shift Fork, R.H. 24 7393R Oil Seal 25 992R1 Sintered Iron Bearing 26 139111 Shift Fork Shaft 27 4986R Shift Fork, LH. 28 122254X Shift Shaft, High-Low Range 29 6269H Oil Seal 30 5855H Pressure Relief Valve 31 174731 Gearcase, Reverse Idler Shaft

and Bearings, R.H. (Includes

Key No.’s 17,18, 25, 33, 50, 63.

77 and 82) 32 6277H Dowel Pin 33 4225R Needle Bearing 34 7396H Thrust Bearing Race 35 4198R 4th Reduction Gear Shaft 36 4200R 4th Reduction Gear Spacer 37 7395H Thrust Bearing Race 38 160789 Gate, Lower, Shift 39 174729 Gearcase and Bearings, L.H.

(Includes Key umbers 18, 25, 49,

50 (2), 51 and 52) 40 13320400 Pipe Plug 1/2-14 N.RT. 41 17580520 Bolt, Hex 5/16-18 UNCx 1-1/4 45 6271H Oil Seal 46 13060200 Pipe Plug 1/4-18 N.RT. 49 4895H Needle Bearing 50 4222R Needle Bearing 51 1529R Needle Bearing

KEY PART NO. NO. DESCRIPTION

52 8119M Needle Bearing 53 4220R Thrust Bearing Race 54 4209R 3rd Reduction Pinion, Low 55 4213R 4th Reduction Gear 56 4442R 3rd Reduction Pinion Spacer 57 4195R 2nd Reduction Gear Shaft 58 4214R Final Drive Pinion 59 4194R 1st Reduction Gear Shaft 60 7528R 1st Reduction Shaft Spacer 61 4208R 3rd Reduction Pinion High 62 4207R 2nd Reduction Gear 63 7398H Needle Bearing 64 4203R Low Speed Gear and 2nd

Reduction Pinion Cluster 65 4204R Reverse Gear 66 2898J Key, Hi-Pro 1/8 X 17/32 67 12000033 Klip Ring 68 4205R Intermediate Speed Gear 69 4206R High Speed Gear 70 1370H Thrust Bearing Race 71 633A69 Intermediate and High Speed

Cluster Pinions 72 139120 Input Shaft 73 4201R Low Speed Pinion 74 12000008 E-Ring 75 1153R Reverse Idler Gear 77 6803J Needle Bearing 79 1167R Sealing Washer 80 73360700 Nut, Hex, Jam 7/16-20 81 6270H Oil Seal 82 136984 Reverse Idler Shaft 84 5384J Gearshift Lever, Bent 85 2978J Gearshift Cap 86 633A85 Gearshift Ball Cover and Pin 87 8739H1 Shift Lever Guide Ball, Keyed 88 4924H Spring 89 19151516 Washer 15/32 x 15/16 x 16 Ga. 90 110542X Shift Mechanism Seal 91 19181511 Washer 9/16 x 15/16 x 12 Ga. 92 75J Gearshift Gate and

Reinforcement 93 6274H Shift Ball Cover Gasket 94 76020412 Cotter Pin 1/8 X 3/4 96 194036 Bolt Hex 5/16-18x1 Epoxy Patch 97 194121 Lever Assembly Shift ROS 98 184956 Transaxle, 6 Speed, Complete

Assembly

99 193833 Actuator Lever Shift NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 50

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

Page 51

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

HEADA/ALVE/BREATHER CRANKCASE KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1. 24-033-03-S Kit, breather cover w/gasket 1. 24-032-01-S Seal, front oil

2. 24-041-50-S Gasket, breather 24 782 14)

3. 24-096-87-S Cover, breather 3. 24-294-13-S Fitting

4. M-645020-S Screw, hex. flange 4. 24-380-13-S Pin, locating (6)

5. 25 139 60-S Plug, hex. ctsk. 1/8" 24-067-14-S Connecting Rod (.25) (2)

6. 25-351-01-S Lifter, valve (4) 6. 24-874-08-S Piston w/Ring Set (Std.) (2)

7. 24-755-66-S Kit, valve train (Includes 8, (Includes 7, 8)

8. 24-411-05-S Rod, push (4) 24-874-20-S Piston w/Ring Set ^25)

9. 24-841-03-S Kit, cylinder head gasket (2) 24-874-21-S Piston w/Ring Set (.50)

10. 24-318-72-S Head assembly, #2 cylinder 24-108-06-S Ring Set (.25)

11. 25-186-01-S Arm, rocker (4) 24-108-07-S Ring Set (.50)

12. 24-599-01-S Pivot, rocker arm (4) 8. 24-018-01-S Retainer, piston pin (4)

13. 12 086 16-S Screw, hex. flange 9. 12-422-09-S Shim, camshaft (A.R.)

14. 66-086-07-S Screw, hex. flange 12-422-07-S Shim, camshaft (A.R.)

15. 24-755-141-S Kit, valve cover - plain 12-422-10-S Shim, camshaft

16. 24-153-28-S 0-Ring 12-422-12-S Shim, camshaft (A.R.)

17. M-651030-S Screw, hex. flange 10. 24-012-16-S Camshaft

18. 24-445-01-S Strap, lifting 12. M-545010-S Screw, hex. flange

19. 24-016-01-S Valve, exhaust (Std.) (2) M5x0.8x10 (2) 24-016-02-S Valve, exhaust (.25) (2) 13. 24-018-04-S Retainer, reed (2)

20. 24-017-01-S Valve, intake (Std.) (2) 14. 24-402-05-S Reed, breather (2) 24-017-02-S Valve, intake (.25) (2) 15. 12-153-01-S 0-Ring, lower oil fill tube

21. 66-032-05-S Seal, valve stem (2) 16. 24-126-19-S Bracket, oil fill tube

22. 235011-S Retainer, spring (4) 17. 12-123-04-S Tube, oil fill

23. 24-089-02-S Spring, valve (4) 18. M-545016-S Screw, hex. flange

24. 12-173-01-S Cap, valve spring (4) M5x0.8x16

25. 12-755-03-S Kit, retainer (4) 19. 12-153-02-S 0-Ring, upper oil fill tube

26. 24-318-69-S Head assembly, #1 cylinder 20. 24-038-04-S Dipstick assembly (Includes

27. 24-755-142-S Kit, valve cover - breather 21, 22)

28. 25-313-03-S Grommet, rubber 22. 25 153 02-S 0-Ring, dipstick

29. 24-755-57-S Kit, breather separator 23. 24-018-09-S Ring, retainer

30. M-545016-S Screw, hex. flange 25. 28-032-09-S Seal, governor cross shaft

31. 24-445-02-S Strap, breather 27. 24-144-38-S Shaft, governor cross

32. 24-126-44-S Bracket, breather separator

33. 24-112-12-S Spacer NOTE: All component dimensions given in U.S.

35. 24-326-55-S Hose, breather inches 1 inch = 25.4 mm

(Includes 2, 3) 2. Crankcase (USE: Miniblock

M6x1.0x20 (4} 5. 24-067-13-S Connecting Rod (Std.) (2)

11, 12) 24-874-16-S Piston w/Ring Set (.08)

(Includes 13) 7. 24-108-05-S Ring Set (Std. & .08) (2)

Ml Ox 1.5x90 (8) 12-422-13-S Shim, camshaft (A.R.) M6x1.0x34 (4) 12-422-08-S Shim, camshaft (A.R.) (Includes 16,17) 12-422-11-S Shim, camshaft (A.R.)

M6x1.0x30 (4) 11. 52-139-09-S Plug, cup

(Includes 16,17,29) 21. 24-755-46-S Kit, oil fill cap (Includes 22)

(Includes 29,31-34) 24. M-931010-S Washer, nylon (top) M5x0.8x16 (2) 26. 24-468-15-S Washer (bottom)

Page 52

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

Page 53

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

DESCRIPTION

1. 54-755-15-S Kit, grass screen (Includes 1. 24-027-114-S

2. M-403025-S Screw, hex. cap M4x0.7x25 3. M-551016-S

2-4, & 24-113-18-S) 2. 24-100-01-S

(4)

3. X-25-92-S Washer, plain 5/16" (4) 4. M-545016-S

4. 24-112-04-S Spacer, grass screen (4)

5. 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 5. M-545020-S

6. 24-157-08-S Fan

7. 12-086-14-S Screw, hex. flange 6. M-645016-S

8. 12-468-03-S Washer, plain 3/8” 7. 24-146-16-S

9. X-42-15-S Key 8. 24-146-20-S

10. 24-025-01-S Flywheel 9. 24-063-39-S

11. 41-403-09-S Rectifier-regulator

12. X-25-92-S Washer, plain 3/16" (3) 10. 24-063-58-S

13. 24-086-18-S Screw, Phillips hd. 11-16x7/8

14. 236602-S Connector (3 contact)

15. 12-132-02-S Spark Plug (2) 12. 24-063-14-S

16. M-548025-S Screw, hex. cap M5x0.8x25 13. 24-063-60-S

17. 54-755-09-S Kit, 15 amp stator 24-096-85-S

18. 24 126 71-S Bracket, stator wire 25-113-39-S

19.

48-154-02-S X-25-63-S

20.

24-584-01-S

21. M-545020-S

22.

23. 235173-S

NOT ILLUSTRATED

24-126-137-S 24- 176-82-S 25- 454-03-S 24-113-18-S

Ml Ox 1.5x46

(2)

(2) (Includes 18} 25-086-91-S

Clip, cable

Washer, plain 1/4"

Module, ignition (2)

Screw, hex flange M5x0.8x20

(4)

Clip, cable Bracket, ground strap

Harness, wiring

Tie, wire (3)

Decal, grass screen

11. M-545010-S

NOT ILLUSTRATED

AIR INTAKE/FILTRATION

KEY PART

NO. NO.

54-755-01-S

20-341-01

24-153-20

24-096-67 12-100-01

5. 24-096-01-

231032-S

7. 24-083-05

24-083-03

9. 24-109-09-

10.

24-041-13-S

11. 24-094-34-S

12. 24-041-14-S

13. 24-164-51-S

14.

15.

24 041 52-S

16.

24 153 27-S M-651040-S

17.

18.

24 126 130-S

19.

M-545010-S

20. 24-063-51-S

-S

Housing, blower {Includes 2) Nut, plastic (2) Screw, hex. flange M5x0.8x16 Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel - # 2 side Baffle, cylinder barrel - # 1 side Screw, hex. flange M5x0.8x10 (2) Baffle, valley - #2 side Baffle, valley - #1 side

Cover, blower housing Screw, tapping 10-16x1/2” (2) Decal, clear lamination

DESCRIPTION

Kit, knob with seal (Includes 2,3) Knob, cover 0-Ring Cover, air cleaner

Wing Nut

Cover, inner air cleaner Seal, breather Precleaner, element Element, air cleaner Cup, fuel spit-back Gasket, fuel spit-back cup Base, air cleaner Gasket, air cleaner base Manifold, intake (Includes 15,16} Gasket, carburetor 0-Ring, intake port (2) Screw, hex. flange M6x1.0x40 (4) Bracket, air cleaner base Screw, hex. flange M5x0.8x10 (2) Baffle, spit-back cup

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

Page 55

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

STARTING SYSTEM KEY PART

NO. NO.

M-839080-S

25-098-09-S

25 086 113-S 25-435-05-S

4. 25-755-33-S

5. 25-141-05-S

25-221-01-S

ENGINE CONTROLS KEY PART

NO. NO.

1. 24 211 03-S

2. 24-090-33-S

3. M-641060-S

4. 24-089-01-S

5. 25-158-08-S

6. 24-079-04-S

7. 25-158-11-S

8. M-545016-S

9. M-547050-S

10. 24-089-03-S

11. 24-126-56-S

12. M-645016-S

13. 12-237-01-S

14. 24-086-43-S

15. 24-112-27-S

16. 24-090-47-S

17. 24-468-20-S

18. M-446030-S

19. 24-090-13-S

20. 24-468-01-S

21. M-545020-S

22. 24-090-05-S

23. 41-468-03-S

24. M-403025-S

25. 24-079-22-S

26. 24-089-55-S

27. 24-089-25-S

OIL PAN/LUBRICATION

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift (In eludes 3-7) Screw, external torx hd. (3) 3. 24-381-11-S Tube, oil pickup

Kit, solenoid (Includes 3) 4. 24 153 01-S 0-Ring, oil pump Kit, pinion drive (Includes 6) 5. M-631005-S Washer, plain 6 mm (2) Ring Kit, brush

1. 24-199-07-S Pan assembly, oil (Includes 2-11)

2. 24-393-37-S Oil pump assembly (Includes 3,4)

6. M-645025-S Screw, hex. flange M6x1.0x25 (2)

7. 24-162-26-S Screen, oil

8. 24-043-12-S Kit, governor gear w/pin (Includes 9)

9. 12-380-01-S Pin, governor regulating

DESCRIPTION 10. 24-448-01-S Tab, locking

Bolt, round head square neck 12. 24-153-08-S 0-Ring

Lever, governor 13. 25-139-62-S Plug, hex. ctsk. 3/8" Nut, hex. flange M6x1.0 14. 24-136-01-S Nipple, oil filter Spring, linkage 15. 52-050-02-S Filter, oil Bushing, linkage retaining 16. 52-032-08-S Seal, oil (PTO end) Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5x0.8x16 Nut, hex. lock M5x0.8 Spring, choke return Bracket, control Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.8x16 (2) Spacer Lever, throttle actuator Washer, plain Nut, hex M4x0.7 Lever, throttle control Washer, plain 5.5 mm (3) Screw, hex. flange M5x0.8x20

Lever, choke Washer, spring 1/4” Screw, hex. cap M4x0.7x25

Linkage, choke Spring, throttle limiter Spring, governor

11. 12-144-02-S Shaft, governor gear

17. 24-086-17-S Screw, hex. flange M8x1.25x45

18. 24-086-16-S Screw, hex. flange M8x1.25x45 (9)

19. 25-139-57-S Plug, sq. hd. solid 3/8” N.P.T.F.

NOTE: ;

inches 1 inch = 25.4 mm

Page 56

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

Page 57

TRACTOR - - MODEL NUMBER 917.276230

KOHLER ENGINE-MODEL NUMBER CV730-0029

CRANKSHAFT KEY PART

NO. NO. DESCRIPTION

1. 24-014-72-S Crankshaft (Includes 2)

2. 52-139-09-S Plug, cup

EXHAUST KEY PART

NO. NO. DESCRIPTION

1. 24-041-49-S Gasket, exhaust (2)

2. 25-072-04-S Stud, M8x1.25x33 (4)

24-522-332 Short Block

- -

24-782-23 Miniblock 24-755-113-S Gasket Set

- -

FUEL SYSTEM KEY PART

NO. NO. DESCRIPTION

1. 24-853-90-S Kit, carburetor w/gaskets (Includes 2,3)

2. 24-041-52-S Gasket, carburetor

3. 24 041 14-S Gasket, air cleaner base

4. M-629095-S Stud, M6x1.0x95 (2)

5. M-641060-S Nut, hex. flange M6x1.0 (2)

6. 25-353-03-S Line, fuel 14”

7. 25-237-14-S Clamp, hose (6)

8. 24-086-12-S Screw, hex. cap. M6x1.7x18 (2)

9. 24-393-16-S Pump, fuel - pulse

10. 24-100-01-S Nut, plastic (2)

11. 24-353-03-S Line, fuel 10-5/8”

12. 15-353-04-S Line, fuel 11-1/2"

13. 24-050-10-S Filter, fuel

14. 47-154-01-S Clip, cable

NOT ILLUSTRATED

- -

24 234 02-S Bowl, float

- -

24 757 18-S Kit, overhaul

- -

24 757 19-S Kit, choke repair

- -

24 757 20-S Kit, gasket

- -

24 757 21-S Kit, accelerator pump repair 24 757 22-S Kit, fuel shutdown solenoid

- -

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

. /. ,vvvvv»vvvvvvvvv>v»vvvvvvvvvvvvvv>vvvvvvvvv'vftv

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

vvvv vvvvvv>vvvvvv>vvvv>wvv.v> vvvvvvvvvvvvvvvvvv.vvvvvvvvvvvvvvLvvvwwvvv VVVVVVVVVVVV _________________________

-VYvvvvvvvvVYVVVVVVvvvvvvvyvvvvvvvvvvvvvvvvvnvvvvrTVVVvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvYvvvvvVYYVVVVVVVVvVYvvYVvVYvnvvvvvvvvvvvvvvvvvnYVVvvvvvv?

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

3. Sight across the fold In the direction of hlli slope you want to measure.

4. Compare the angle of the fold with the slope of the hiil.

slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

trunk or other upright structure.

_____________ VVVVVVVV.VVVVVVVV>VVVVVVVVV>

Page 59

SERVICE NOTES

Page 60

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 {U.S.A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARS^

(1-888-784-6427)

® Registered Trademark / ™ Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

Au Canada pour service en français:

l-OOO-LE-FOYER^'^

(1-800-533-6937)

www.sears.ca

193484 09.17.04 TR Printed in U.S.A.

Craftsman 917.276230 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

REPAIR PROTECTION AGREEMENTS

SEARS INSTALLATION SERVICE

UNASSEMBLED PARTS

Steering Wheel

Gauge Wheels

Mower

Keys

BEFORE REMOVING TRACTOR FROM SKID

ASSEMBLE GAUGE WHEELS TO MOWER DECK

INSTALL MOWER AND DRIVE BELT

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

KNOW YOUR TRACTOR

HOWTO USE YOUR TRACTOR

BEFORE STARTING THE ENGINE

TO START ENGINE

MOWING TIPS

MAINTENANCE

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

CLEANING

SERVICE AND ADJUSTMENTS

ENGINE

STORAGE

TRACTOR

BATTERY

ENGINE

OTHER

REPAIR PARTS

ELECTRICAL

TRANSAXLE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Your Home

Our Home