Craftsman 917.276210 User Manual

Download

Page 1

Owner’s Manual

CRRFTSMRN

GARDEN TRACTOR

22.0 HP, 54" Mower Electric Start 6 Speed Transaxle

Model No.

917.276210

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty.........................

Safety Rules

...................

Product Specifications Assembly/Pre-Operation .. Operation

.......................

Maintenance Schedule...................

...................

...

...................

.................

3 5 7

Maintenance

....................

Service and Adjustments....

Storage.............................

Troubleshooting Repair Parts

...............

.....................

...............

29 30 34

Sears Service......................Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, If this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

A WARNING: In order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. AwARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AwARNING: Engine exhaust, some of its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AwARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling. I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck. Always wear eye protection when oper ating machine.

Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

Page 4

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tail grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma

chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at

tach towed equipment except at the

hitch point.

• Follow the manufacturer’s recom mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

Page 5

SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting. Never make any adjustments or repairs

with the engine running.

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc

tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fail off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator. Be alert and turn machine off if a child enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen gage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type:

Oil Type (API-SG-SL):

5 Gallons Unleaded Regular

SAE 30 (above 32°F) SAE 5W30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints

W/0 Filter: 3.75 Pints

Spark Plug:

Champion QC12YC

(Gap; .040")

Ground Speed (MPH):

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

Reverse:

0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque; 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner’s manual.

A WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte

nance check.

• Fast help by phone - phone support from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Page 7

UNASSEMBLED PARTS

Steering Wheel

steering Wheel

Insert

Gauge Wheels

(4) Adjusting

Bar

(4) Retainer Springs

(double loop)

(4) Washers ,^ o/n

3/8 X 3/4x14 Ga. (^) Locknut 3/8-16

4) Wheels

Steering Wheel Adapter

(1) Washer 17/32 X 1-3/16 X 12 Gauge

(1) Knob

Mower

(2) Retainer Springs

(double loop)

Steering

Sleeve

Seat

(2)Flanged Pins

(4) Clevis Pins

(4) Shoulder Bolt

(1) Oil Drain Tube ei««« eu««* For Future Use Slope Sheet

Keys

(2) Keys

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

Cut along dotted lines on all four pan els of carton. Remove end panels and

lay side panels flat.

Remove mower and packing materials.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove locknut and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering

shaft with locknut and large flat washer previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at

6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Label

Page 9

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ^WARNING: Before starting, read, un

derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi tion.

6. Start the engine. After engine has

started, move throttle control to idle position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park

ing brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Page 10

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth

hole from top. Retain with clevis pins

and spring retainers.

Retainer

INSTALL MOWER AND DRIVE BELT

See MOWER AND DRIVE BELT AS SEMBLY Supplement Sheet for additional guidance on this assembly. Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Turn steering wheel to the left as far as it will go and position mower on right

side of tractor with deflector shield to the right.

2. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

3. Slide mower under tractor until it is centered under tractor. DO NOT con nect any pins. When properly centered

the front mower brackets should be aligned so when the front suspension

plate is lowered it should slide between

the mower brackets.

4. Lower attachment lift lever to lowest position.

5. Cut plastic tie and lower front suspen

sion plate.

6. ATTACH FRONT PLATE - From left

side of mower, position front plate as sembly between front mower brackets,

align holes, position flanged pin notch

vertically and insert the pin all the way. The notch is in line with the hole in pin.

7. Secure pin with double loop retainer

spring between the plate and mower

bracket. If necessary, move mower

side-to-side to give space between

plate and mower bracket.

8. Go to right hand side of mower and

insert pin and retainer spring in the

same manner.

9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold

the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.

10. Go to left side of mower and connect rear pin in the same manner,

11. Disengage belt tension rod.

12. From right side of tractor, install belt

onto engine clutch pulley. IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.

13. Engage belt tension rod on locking

bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en gage slowly.

14. Raise attachment lift lever to highest

position.

15. Adjust gauge wheels before operating

mower as shown in the Operation sec

tion of this manual.

Page 11

Belt Tension Rod Disengaged Position

Gauge

Wheel

-Locking Bracket

Rear Mower Pins

Electric Clutch Pulley

Front Plate Assembly

Double Loop Retainer Springs

Front Mower Bracket

Flanged Pin Position Notch Vertically

Deflector Shield

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac

tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline. / Become familiar with all controls, their

location and function. Operate them

before you start the engine. / Be sure brake system is in safe operat

ing condition. / Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

^ Maintenance sections in this manual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

HIGH

L 141

LOW

CHOKE

FAST

ENGINE OFF REVERSE

OPERATION

SYSTEM (ROS)

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

ATTACHMENT

CLUTCH ENGAGED

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

{SEE SAFETY RULES SECTION)

SLOW

LOCKED UNLOCKED

Failure to follow instructions

oould result in serious injury or

death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

...... and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

Page 13

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ignition

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging (+) or discharging (-). ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of the tractor. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE - Locks clutch/brake into the brake position. RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and reverse gears.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse. THROTTLE CONTROL - Used to control engine speed.

Page 14

SAFETY GLASSES

[

F№ESIQHTB BETTER

^M^NOSIGKT

The operation of any tractor can result in foreign objects thrown into the

1 eyes, which can result in severe eye damage. Always wear safety glasses

““ or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

Push-In to

“Disengaged”

Choke Control

Throttle Contro

“Brake” PositioC

Clutch/ /Disenaaaed”\ Brake Peda> \

“poiton Height Adjustment ^^^¿Shift

Knob

Attachment Clutch Switch Pull Out To

Ignition Key

Parking' Brake

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE-

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N) posi

tion.

ENGINE -

• Move throttle control between half and

full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor

mance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de

pressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

Page 15

1. Lower mower and adjust mower to de sired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con trol.

3. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^kcAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired direction.

• Turn knob clockwise (r^) to raise cut ting height.

• Turn knob counterclockwise (r^) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged

will shut off the engine unless ignition key

is placed in the ROS "ON" position.

i&WARNING: Backing up with the at

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary.

Page 16

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutch/brake pedal all the way

down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.

3. Look down and behind before backing.

4. Move gear shift lever to reverse (R) po sition and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

2. Remove oil fill cap/dipstick and wipe

• For cold weather operation you should

TO OPERATE ON HILLS

^WARNING: Do not drive up or down

hills with slopes greater than 15° and do

• To change engine oil, see the Mainte

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start! ng

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

up or down hills.

• Avoid stopping or changing speed on hills.

• Ifsiowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1 st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release park ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

iOkCAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage.

Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

ground.

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re move and read oil level. If necessary,

add oil until “FULL” mark on dipstick is

reached. Do not overfill.

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

nance section in this manual.

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.

Page 17

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed. NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con

trol out and retry. WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke

control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully

in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may re quire an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

• If grass is extremely tail, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and ROS Systems

Check for Loose Fasteners Sharpen/Repiace Mower Blades Lubrication Chart Check Battery Levei

Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Ol! Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners. -j 8

✓ ✓

✓

✓ ✓

✓

✓ l,2

✓ 2 ✓ 2

g^pyiQ^ Q^y^g

✓ s

'i?'.

✓

✓ 1.2 ✓

✓

1^,2

✓ ✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

@ spindle Zerk

^ r"^©Front

©Front Wheel Bearing zerk

Wheel Bearing zerk

CD Check/Add

Transaxle

Fluid

©SAE 30 or 10w30 Motor Oil ©General Purpose Grease ©Refer to Maintenance “ENGINE” Sec

tion

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry pow dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen

gaged position. CHECK CPERATCR PRESENCE

SYSTEM

• When the engine is running, any at

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat. CHECK REVERSE CPERATICN (RCS)

SYSTEM

• When the engine is running with the

ignition switch in the engine "CN" posi

tion and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ignition switch in the RCS "CN" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NCT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Blade

Blade Bolt (Special)

Center Hole

Mandrel

Assembly

Star

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Page 20

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi nals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If necessary, fill with SAE 30 motor oil,

API SG-SL. Replace filler plug.

4. Reassemble wheel to hub.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

I I I

F -20 0 C -30 -20

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

30 32 40

-10 0

60 80 100

10 20 30 40

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Install the drain tube onto the valve.

3. Open drain valve by using a 7/16"

(11 mm) wrench turning counterclock

wise.

Oil Drain Valve

I I [

nil \yicr rhnrtt I

Transaxle Fil

Plug

ler

Page 21

4. After oil has drained compietely, close the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten.

5. Remove the drain tube and store in a safe place.

6. Refill engine with oil through oil fill dip

stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Remove cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

NOTE: If very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

2. Reinstall precleaner cartridge, cover and secure.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio ration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

Knobs

Cover

Foam Pre-Cleaner

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section

of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

,C!amp

Fuel Filter

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc. of ail foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

Depress brake pedal fully and set parking brake.

Place attachment clutch in “DISENGAGED” position.

Turn ignition key to “STOP” and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

TRACTOR TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock

. bracket. A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and re lease slowly.

4. Remove mower belt from electric

clutch pulley.

5. DISCONNECT REAR MOWER PINS

FIRST - Pull out the spring loaded pin, disconnect suspension arm from pin and release pin.

Belt Tension Rod Disengaged Position

Locking Bracket

Suspension Pulley

6. Go to other side of mower and discon

nect rear pin in the same manner.

7. Remove the four retainer springs and two flanged pins from front plate as sembly and remove plate.

8. Raise attachment lift lever to its highest

position.

9. Turn tractor steering wheel to the left as far as it will go.

10. Slide mower out from under right side of tractor.

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sembly section of this manual. NOTE: You

will need to reattach front plate assembly

to tractor after sliding mower under the tractor.

Electric Clutch

Front Plate Assembly

Single Loop Retainer Springs

Rear Mower Pins

Double Loop Retainer Springs

Flanged Pins

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Edge of Mower to Ground

Bottom Edge of

Check adjustment on right side of tractor.

Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust

ments, check that both front plate links

are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C”

on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower

at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut

“D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front

links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower

at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

A CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

Page 24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod from lock

A bracket.

CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and re lease slowly.

4. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

5. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur

face.

6. Remove belt from electric clutch pulley,

both mandrel pulleys and all idler pul

leys.

L.H. Mandrel

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys and around idler pulleys as shown.

2. Install belt onto electric clutch pulley. IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel

covers. Securely tighten all screws.

4. Engage belt tension rod on locking

bracket.

A CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en

gage slowly.

5. Raise attachment lift lever to highest

position.

Belt Routing

Page 25

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center.

1. Make sure attachment clutch and igni tion switches are in “OFF” position.

2. Adjust the three nylon locknuts until space between clutch plate and rotor

measures .012" at ail three slot loca

tions cut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

Rotor

012"

Nylon Locknut(3)

Brake Plate

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor for ward, If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and turn nut “A” until distance

becomes 1-3/4". Retighten jam nut against nut “A”.

Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake “Engaged”

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower.

BELT REMOVAL -

1. Engage parking brake (creates slack in belt).

2. Remove mower drive belt from electric clutch pulley only (See “TO REPLACE

MOWER DRIVE BELT” in this section

of this manual).

3. Roll motion drive belt off transaxle pul

ley.

4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pul

ley.

5. Pull belt out of all belt keepers.

BELT INSTALLATION -

1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers.

2. Put belt coming from V-idler above mid span belt keeper, then onto clutching

idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley.

5. Place long lower section of belt through loop in midspan belt keeper.

6. Check to be sure belt is on proper side

of all belt keepers.

7. Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: Check Brake Adjustment.

Page 26

Clutching Flat Idler

^ . Above Midspan Engine g

Pulley

Transaxle Pulley

Belt Keeper

-V-ldler

: As Viewed from Bottom

TO ADJUST STEERING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

TO START ENGINE WITH A WEAK BAT TERY

^WARNING; Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

If “jumper cables” are used for emergency starting, follow this procedure;

IMPORTANT; Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your

tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

REAR WHEEL-

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow wheel removal.

3. Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Retaining Washers Ring '

Axle Cover

20 move battery from tractor.

Weak or Dead

Battery

Fully Charged Battery

REPLACING BATTERY

^WARNING; Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental ground ing.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully re-

Page 27

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal

Access

Door

Termina Guard ^

K 4“-

Positive (Red) Cable

Negative (Black) Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS SEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

When replacing hood, be sure to re connect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an

authorized engine manufacturer’s service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust

ment is necessary, proceed as follows;

1. With engine not running, move throttle control lever to fast position.

2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be nec essary. Check adjustment as described

below before loosening cable. If adjust ment is necessary, proceed as follows;

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Loosen knob and remove cover as sembly from air cleaner.

3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw

securely.

4. Replace air cleaner cover assembly and tighten knob.

Page 28

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified ser vice center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other quali fied service center,, which has proper equipment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

^WARNING: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in

the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids during storage. Acidic gas can dam

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor

age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor. Do not empty the gas tank and carbu

retor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a few seconds to distribute oil.

4. Replace with new spark p!ug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• if possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT; Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly.

3. Engine flooded. 3. Wait several minutes

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace air filter.

6. Dirty fuel filter. 6. Replace fuel filter.

7 Water in fuel. 7. Empty fuel tank and

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment.9. See “To Adjust Carburetor"

10. Engine valves out of adjustment.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace

4. Dirty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5. Empty fuel tank and refill tank

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment.7. See “To Adjust Carburetor”

8. Engine valves out of adjustment.

2. See “TO START ENGINE” in Operation section.

before attempting to start.

carburetor, refill tank with fresh gasoline and replace fuel filter.

in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

battery.

with fresh, clean gasoline.

in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery. 3. Recharge or replace

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition

8. Faulty solenoid or starter. 8. Check/replace solenoid or

9. Faulty operator presence switch(es).

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

■3U

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

battery.

switch.

starter.

9. Contact a Sears or other qualified service center.

starter.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power 1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Raise cutting height/reduce

speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

Engine continues to run when operator leaves seat with attach ment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system (ROS) is not "ON" while

mower or other attachment is engaged.

Faulty operator-safety

presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s). Replace damaged parts.

1. Turn ignition key to ROS "ON" position. See Operation section.

1. Check wiring, switches and connections. If not corrected contact Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction.

not rotate mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Contact a Sears or other

Poor grass 1. Engine speed too slow. 1. Place throttle control in

discharge “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air

6. Worn, bent or loose blade. 6. Replace/sharpen blade.

7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge

10. improper blades used. 10. Replace with blades listed

11. Clogged mower deck vent 11. Clean around mandrels to holes from buildup of grass, leaves, and trash around mandrels.

2. Replace mower drive belt.

qualified service center.

mowing.

pressure.

Tighten blade bolt.

down. in this manual. open vent holes.

Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”.

working 2. Bulb(s) or lamp(s) burned out.2. Replace bulb(s) or lamp(s).

(if so equipped) 3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not 1. Bad battery cell(s). 1. Replace battery.

charge 2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator. 4. Replace alternator.

Engine “backfires”1. Engine throttle control not set1. Move throttle control

when turning between half and full speed between half and full speed

engine “OFF” (fast) position before stopping (fast) position before

engine. stopping engine.

3. Replace regulator.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.276210

02832 -193394 \ 193395

.BATTERY

black; WH11Í

BLUE

FUEL SHUT-OFF

_SOLENC3ID_ _

, FUEL

LINE

IGNITION

UNIT

HOUR METER

(OPTIONAL)

EHP RCS LT WITH BYPASS SWITCH / ELECTRIC CLUTCH

SPARK PLUGS

(2 PLUGS ^

ON TWIN CYL. ENGINES)

BLACK

IGNITION SWITCH

POSITION CIRCUIT “MAKE"

OFF M+G+A1

RUN/OVERRiDE B+A1

RUN B+A1 L+A2

START B + S + A1

■CT'-' O'

LIGHT SW

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

NOTE

I—

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE; IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING,

REMOVABLE

CONNECTIONS

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.276210

1/05

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.276210

KEY PART NO. NO. DESCRIPTION

1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 X 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock Push-In 21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light 24 185464 Cable Battery 25 146149 Cable, Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 170697 Cable, Ground 29 192749 Switch, Plunger 30 193350 Switch, Ign 33 140403 Key, Ignition 34 110712X Switch Light / Reset 40 193394 Harness Ign. 41 17720408 Screw Thd. Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 175242 Buibholder Asm. Incan Descent 95 193666 Bracket ROS 96 104445X Switch Interlock 97 152927 Screw TT #10-32.5 3/8 Flange 98 145006 Clip Push-In Flanged

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.276210

CHASSIS AND ENCLOSURES

Page 37

TRACTOR - - MODEL NUMBER 917.276210

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 180375 Rail, Frame RH 2 175282 Drawbar, Gt

4 73680700 Nut, Crownlock Hex 7/16-14 unc

5 193636X428 Dash 6 157882 Dash, Lower Vgt One Piece 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 8 184568 Support, Battery 14 175260X615 Hood Asm 16 121794X Cover, Access 17 17000612 Screw 3/8-16 X 3/4 Zc 18 174515X615 Grille 19 19131312 Washer 13/32 x 13/16 x 12 Ga. 20 74780616 Bolt Fin Hex 3/8-16x1 Gr, 5 21 STD541437 Nut Lock 3/8-16 unc 24 179717X615 Footrest, RH 28 179716X615 Footrest, LH 30 145051X014 Saddle, SIkscrVgt 31 161419 Bracket Support 1-pc 32 161327 Bracket, Pivot Chassis Lh 33 161326 Bracket, Pivot Chassis Rh 34 177018 Plate Asm Engine Chassis 35 19111116 Washer 11/32 x11/16 x 16 Ga. 36 17060512 Screw 5/16-18 X 3/4 37 179772X615 Fender

39 175278 Bracket, Axle Front 43 136939 Bracket, Spnsn Front Lh 44 136940 Bracket, Spnsn Front Rh 45 187270 Bracket Chassis

50 175476 Bracket, Chassis Front

58 183569 Bracket Fender

60 17060620 Screw 3/8-16 X 1-1/4

63 19131614 Washer 13/32x 1 x 14 Ga.

66 17490608 Screw 3/8-16 X 1/2

67 156973 Guide, Belt Gear Drive

68 17490508 Screw Thd rol. 5/16-18x1/2

70 188578 Guide, Belt

84 188164 Up Stop

85 144911 Bracket, Support Transaxle

86 74780716 Bolt Fin Hex 7/16-14 unc x1

88 STD551143 Washer, Lock Hvy Hid Spr 7/16

91 180374 Rail, Frame Lh

106 17580520 Screw Thd rol 5/16-18 x 1.25

122 192512 Screw Wshd Hex 10-32 x 5/8

130 191611 Screw 10x3/4 Single Lead-Hex

137 74780716 Bolt Fin Hex 7/16-14x1 Gr. 5

138 191121X428 CupholderYTGT

139 171873 Bolt Shoulder 5/16-18 TT

142 161897 Bracket Dash Rh

144 161900 Bracket Dash Lh

148 164655 Extrusion Bumper

150 175352 Duct Heat Hood

152 177956 Shield Browning

153 179761 Light Box Asm w/Lens

156 17000512 Screw 5/16-18x3/4. BIk

157 161840 Lens Bar

158 17670608 Screw Thdrol. 3/8-16 x 1/2

161 179612X428 Console Fuel Window

162 142432 Screw Hex Wsh Hi-Lo 1/4-1/2

165 183554 Bracket Support Tank

167 184572 Bushing Snap

169 188598 Bracket Chassis Sway

172 17120614 Screw 3/8-16 X .875

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.276210

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.276210

KEY PART NO. NO. DESCRIPTION

3 7563R Washer, Thrust, Axle 4 17490508 Screw Thdrol 5/16-18x3/4 5 STD541437 Nut, Crownlock 3/8-16 6 STD561210 Pin, Cotter 7 149176 Wheel, Hub Assembly 8 12000034 Klip, Ring 9 140080 Bolt. Hub

10 142509 Disc, Brake 11 136927 Yoke, Brake Disc 13 139419 Washer, Special 14 138901 Bushing 15 STD551037 Washer 13/32x13/16 x 16 Ga. 16 143012 Set, Screw 1 /4-28 x 3/4 17 126909X Spring 18 137104 Lever, Brake

19 136926 Cam, Brake Disc 21 23260412 Screw, Flat Head 1/4-28 x 3/4 22 633A109 Gearshift, Lever Assembly 23 106932X Knob 24 136925 Support, Puck Brake 25 136923 Puck, Brake Top 26 137552 Spring, Return 27 193135 Screw, Hexwsh Thd. 5/16-18 x 1-3/4 28 73350600 Nut, Hex Jam 3/8-16 29 137213 Brake, Rod 30 19131616 Washer 13/32 X 1 x 16Ga. 34 71673 Cap, Plunger 35 137648 Rod, Parking Brake 36 149412 Spring, Drive Ground 37 121749X Washer 25/32 X 1-1/4 X 16 Ga. 38 150035 Nyliner 39 74321016 Screw, Fin. #10-24 x 1 40 178575 Actuator, Interlock Switch 41 73931000 Nut, Centerlock #10-24 42 8883R Cover, Pedal 46 145170 Retainer, Spring 47 138228 Clutch Rod 48 72110612 Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5 50 131494 Pulley, Idler, Flat 51 STD541437 Nut, Crownlock 3/8-16 unc 52 139123 Pulley, Idler, Grooved 54 161590 Clutch, Arm Assembly 55 105706X Bearing, Idler 56 137153 V-Be!t 57 141756 Bracket, Shift Rod, Hi-Lo 59 122253X Shift Rod, Hi-Lo 60 122268X Spring Clip, Connecting Link 61 184787 Pulley, Transaxle 62 STD551143 Washer, Lock 7/16 63 74780720 Bolt, Fin Hex 7/16-14x1-1/4 64 154752 Shaft, Clutch/Brake Pedal 65 179613 Bolt, Shoulder 66 140296 Washer, Hardened 67 19131312 Washer, Flat 68 5142H Pin, Roll 69 136327 Hub, Cover

117 73900600 Nut, Lock Fig. 3/8-16 unc

155 12000028 Ring Retainer

157 1370H WasherThrust 5/8 X 1.10 X 1/32 NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 40

TRACTOR - - MODEL NUMBER 917.276210

STEERING ASSEMBLY

Page 41

TRACTOR - - MODEL NUMBER 917.276210

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 186093X428 Wheel, Steering 2 178557 Axle Asm., Front

3 183226 Fitting, Grease 4 161849 Spindle Asm., LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 X 1-5/8 X 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 184946X505 Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4

11 136518 Spacer Bearing Axle Front

12 73901000 Nut, Lock Flange 5/8-11 unc

13 121749X Washer 25/32 X 1-1/4 X 16 Ga.

14 STD551137 Washer, Lock Hvy Hid Spr 3/8

15 73540600 Nut, Crown Lock 3/8-24 unf

16 186814 Shaft Asm., Steering

18 187799 Draglink, Vgt

19 156011 Support Asm., Steering Vgt 20 163887X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 155105 Bushing, Strg. BIk 23 152927 Screw 26 186095X428 Insert, Wheel Steering 27 3366R Bearing, Col. Strg. 28 17000612 Screw 3/8-16x3/4 29 104239X Bearing, Flange 31 138136 Bushing, Nyliner Snap 32 19111610 Washer 11/32x1 xIOGa. 33 STD551131 Washer, Lock Hvy Hid Spr 5/16 34 74780512 Bolt, Hex Hd 5/16-18 x 3/4 35 187039 Gear, Sector Steering 36 186799 Tie Rod 41 155246 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 45 19183812 Washer 9/16 X 2-3/8 X 12 Ga. 51 73940800 Nut Hex Jam Toplock 1/2-20 unf 52 175553 Clip Steering 53 188967 Washer Hardened .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.276210

KEY

PART

NO.

NO. DESCRIPTION

1 2 149723 Muffler 41 126197X Washer 1-1/2 OD x 15/32 ID x .250

8 121361X Pulley V-ldler 42 STD551143 Washer Lock 7/16 9 177748 Keeper Asm. Belt Engine 45 73510400 Nut Keps Hex 1/4-20 unc 10 175287 Bushing 47 175288 Bushing 11 179335 Clutch Electric 62 146629 Shield Heat Muffler 12 143996 Pulley Engine VGT Elect Clutch 69 165391 Gasket 15 179115 Tank Fuel Rear 5.0 Yt/Gt 70 176069 Tube Exhaust LH 18 179124X428 Cap Asm 71 176070 Tube Exhaust RH 20 175437X428 Control Throttle 79 183906 Screw Socket Head 21 191611 Screw 10 X 3/4 Single Lead-Hex 81 188800 Tube Drain Oil Easy 22 187767X428 Control Choke 82 188799 Valve Oil Drain 26 3645J Bushing 83 171877 Bolt 5/16-18 unc X 3/4 W/ Sems 27 139277 Stem Tank Fuel 84 17060624 Screw 3/8-16 X 1-1/2 28 188669 Fuel Line 85 179953 Bolt Hex 7/16-20x3.75 Gr. 5 29 137180 Spark Arrester Kit 86 184362 Nut Hex Flange Toplock M8-1.25 3137145006

123487X

Engine Briggs Model No.

40H777-0241-E1 40 17490664 Screw TT 3/8-16 x 4 unc

Clip Push-In Hinged Clamp Hose

KEY

PART

NO.

17490636

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Screw TT 3/8-16 X 2-1/4 unc

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276210

KEY

PART

NO.

NO. DESCRIPTION

1 188714 Seat 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 2 140551 Bracket, Pivot Seat 15 121249X Spacer, Split 3 140675 Strap, Asm Fender 16 123740X Spring, Cprsn 4 127018X Bolt Shoulder 5/16-18 x .62 17 123976X Nut, Lock 1/4 Lge Fig Gr. 5 5 145006 Clip, Push In, Hinged 18 19171912 Washer 17/32 x 1 -3/16 x 12 Ga. 6 STD541437 Nut, Cro\A/nlock 3/8-16 unc 19 166369 Knob, Seat 7 124181X Spring, Seat Cprsn 20 124238X Cap, Spring Seat 8 171877 Bolt 5/16-18 uncx 3/4 w/Sems 21 171852 Bolt, Shoulder 5/16-18 10 182493 Pan, Seat 37 STD541450 Nut, Crownlock 5/16-18 unc 1213174648

121248X

Bracket, Mounting Switch Bushing, Snap

KEY

PART

NO.

NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inch

1 inch = 25,4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.276210

20 13

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 182168 Decal, Dash Panel, Lower 3 186242 Decal, Hood, RH 4 186243 Decal, Hood, LH 5 186725 Decal, Hood Side Panel 6 133644 Decal, Maintenance 8 185366 Decal, Engine 9 186572 Decal, Fender 10 156439 Decal, Fender Danger 11 181249 Decal, Clutch/Brake 12 146047 Decal, V-Belt Drive Schematic 13 178482 Decal, Deck HVYDTY - -

WHEELS &TIRES

14 188298 Decal, V-Belt Schematic 15 193596 Decal, RepI Parts 17 149516 Decal, Battery Dnge/Poi 18 164065 Decal, Insert Strg 19 138047 Decal, Battery 20 193114 Decal Mower Upstop 23 106202X Reflector, Taillight

- -

179768X428 Pad, Footrest, LH

- -

179769X428 Pad, Footrest, RH

- -

193320 Manual, Owner's (Eng) 193321 Manual, Owner's (Span)

KEY PART NO. NO.

1 59192 2 65139 3 106228X624

4 8134H

5 106230X 6 278H 7 9040H

104757X428 105588X

7154J

106277X624

6856M

144334

DESCRIPTION

Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Cap, Axle (Front Wheel Only) Tire, Rear Tube, Rear (Service Item Only) Rim Assembly, Rear Fitting, Grease Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inchesl inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276210

KEY PART NO. NO.

121006X

180045

159189

12000022

19292016

71110624

175830

175831X505

183894

175375

163552

STD624008

73350800

73800800

150233

110807X

19131016

137150

76020308

137167

Rod Asm., Lever

Shaft Asm., Lift Vgt

Lever Asm., Lift Rh E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 Ga,

Bolt, Fin Hex 3/8-16 unc x 1-1/2

Grip, Handle Fluted

Button, Plunger

Spring 0.62 00x2.125

Link Lift Retainer Spring Retainer, Spring Nut, Jam Hex 1/2-13 unc Nut, Lock 1/2-13 unc

Trunnion, Infin Height

Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt

Pin Cotter 3/32 X 1/2

Rod, Adj Lift

lift rh 17

35 138057 Knob, Inf 3/8-16 unc 38 155097 Pointer, Height Indicator 39 123935X Plug, Hole 40 17060516 Screw 5/16-18 X 1 41 175994 Nut, 7/16-20 42 19112410 Washer 11/32 X 1-1/2 X 10 Ga. 43 123934X Scale, Indicator Height

70 145212 Nut Hex Flange Lock

72 110452X Nut Push Phos & Oil

73 73350600 Nut Hex Jam 3/8-16 unc 74 187277 Arm Susp. RH 75 175805 Plate Asm Susp. Front

76 175560 Pin Flange

77 176205 Trunnion Susp. Arm 78 175689 Trunnion Susp. Front

79 187276 Arm Susp. LH 85 189013 Insert Wear 86 188528 Bolt Shoulder

NOTE: All component dimensions given in U.S.

45 inches 1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.276210

116

mower_deck-54_1

Page 47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.276210

KEY PART

NO. NO.

187295 Deck Weldment Mower 5 STD624008 Retainer Spring 6 187297 7 188187 8

174365

11 187254 13 187291 14 187281 15 110485X 17 72140505

73680500 Nut, Crownlock 5/16-18 unc 25

178102 Spring, Torsion 26

110452X Nut, Push 27 187257X428 Deflector Shield 29 131491 30 173984 31 187690 32 153535 33 178342 34

73680600 Nut 35 188635 36 19131316 38 188657 39 187284 42 165723 43 187278 Arm, idler 46 137729 47

191273 V-Belt, Mower 49 73900600 50 72110616 Bolt, Carr. 3/8-16 X 2

51 72110610

188460 Pulley Idler Clutching 56 155986 Bar Pnt Adj.

57 156941

58 167342

59 187344 60 187607 Baffle Center 97 178515 98 187282

113 72110508

114 187556

116 164219

117 174873

118

73930600 Nut, Centerlodi 3/8-16 unc 119 19121414 122 187557

- -

187292

188271

- -

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade, Standard Shaft Asm. w/Lower Bearing Housing, Mandrel Bearing, Ball, Mandrel Bolt, Carriage 5/16-18x5/8

Rod, Hinge Screw, Thdroli Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lodi Cntr. 9/16

Pin Suspension Rear Washer 13/32 x 13/16 x 16 Ga. Spring Compression Pulley, Idler, Stationary Spacer, Retainer

Screw, Thdroli. 1/4-20 x 5/3 Nut, Lock Fig. 3/8-16 unc Bolt

Pin Head Rivet Baffle Right

Baffle Left Washer Hardened

Spring Clutch Drive

Bolt Rdhd Sqnk 5/16-18 x 3/4 Rod Tension Relief Bolt. Shoulder

Gauge Wheel Washer 3/8 x 7/8 x 14 Ga,

Bushing Tension Relief Mandrel Asm. Service (Includes

Replacement Mower, Complete

9/05

Page 48

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.276210

89—s=®--

---

91-^

---

"‘*9

Page 49

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.276210

KEY PART NO. NO. DESCRIPTION

1 4197R Ax!e Shaft 2 12000034 Retaining Ring 3 4199R Final Drive Gear 4 4216R Differential Gear 5 4215R Differential Pinion 6 4217R Differential Carrier 7 174728 Axle Thrust Washer 8 74020652 Bolt, Hex Head 3/8-24 x 3-1/4

(1" Thread Length) 9 7392M Steel Ball 10 137261 Spring Shift Fork Detent 11 4985R Shift Fork, High-Lo\A/ Range 12 6266H Thrust Bearing Race 13 4212R 4th Reduction Pinion 14 137125 Shaft, Brake 15 6276H Snap Ring, Crescent Type 16 633A63 High-Low Range Gears 17 8118M Needle Bearing 18 8740H1 Sintered Iron Bearing 19 122238X Shift Fork Shaft, High-Low Range 20 4218R Differential Pinion Spacer 21 6252H1 Differential Pinion Bushing 22 781 OH Gripco Centerlock Nut 3/8-24 23 6262H Shift Fork, R.H. 24 7393R Oil Seal 25 992R1 Sintered Iron Bearing 26 139111 Shift Fork Shaft 27 4986R Shift Fork, LH. 28 122254X Shift Shaft, High-Low Range 29 6269H Oil Seal 30 5855H Pressure Relief Valve 31 174731 Gearcase, Reverse Idler Shaft

and Bearings, R.H. (Includes

Key No.’s 17,18, 25, 33, 50, 63.

77 and 82) 32 6277H Dowel Pin 33 4225R Needle Bearing 34 7396H Thrust Bearing Race 35 4198R 4th Reduction Gear Shaft 36 4200R 4th Reduction Gear Spacer 37 7395H Thrust Bearing Race 38 160789 Gate, Lower, Shift 39 174729 Gearcase and Bearings, L.H.

(Includes Key umbers 18, 25, 49,

50 (2), 51 and 52) 40 13320400 Pipe Plug 1/2-14 N.RT. 41 17580520 Bolt, Hex 5/16-18 UNCx 1-1/4 45 6271H Oil Seal 46 13060200 Pipe Plug 1/4-18 N.RT. 49 4895H Needle Bearing 50 4222R Needle Bearing 51 1529R Needle Bearing

KEY PART NO. NO. DESCRIPTION

52 8119M Needle Bearing 53 4220R Thrust Bearing Race 54 4209R 3rd Reduction Pinion, Low 55 4213R 4th Reduction Gear 56 4442R 3rd Reduction Pinion Spacer 57 4195R 2nd Reduction Gear Shaft 58 4214R Final Drive Pinion 59 4194R 1st Reduction Gear Shaft 60 7528R 1st Reduction Shaft Spacer 61 4208R 3rd Reduction Pinion High 62 4207R 2nd Reduction Gear 63 7398H Needle Bearing 64 4203R Low Speed Gear and 2nd

Reduction Pinion Cluster 65 4204R Reverse Gear 66 2898J Key, Hi-Pro 1/8 X 17/32 67 12000033 Klip Ring 68 4205R Intermediate Speed Gear 69 4206R High Speed Gear 70 1370H Thrust Bearing Race 71 633A69 Intermediate and High Speed

Cluster Pinions 72 139120 Input Shaft 73 4201R Low Speed Pinion 74 12000008 E-Ring 75 1153R Reverse Idler Gear 77 6803J Needle Bearing 79 1167R Sealing Washer 80 73360700 Nut, Hex, Jam 7/16-20 81 6270H Oil Seal 82 136984 Reverse Idler Shaft 84 5384J Gearshift Lever, Bent 85 2978J Gearshift Cap 86 633A85 Gearshift Ball Cover and Pin 87 8739H1 Shift Lever Guide Ball, Keyed 88 4924H Spring 89 19151516 Washer 15/32 x 15/16 x 16 Ga. 90 110542X Shift Mechanism Seal 91 19181511 Washer 9/16 x 15/16 x 12 Ga. 92 75J Gearshift Gate and

Reinforcement 93 6274H Shift Ball Cover Gasket 94 76020412 Cotter Pin 1/8 X 3/4 96 194036 Bolt Hex 5/16-18x1 Epoxy 97 194121 Lever Assembly ROS Gearshift 98 184956 Transaxle, 6 Speed, Complete

Assembly

99 193833 Actuator, Shift Lever NOTE: All component dimensions given in U.S. inch

1 inch = 25.4 mm

Page 50

TRACTOR - - MODEL NUMBER 917.276210

BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1

929A

219 615

A1 40H777-0241-E1

1024

865B

" 447A '

252

1017

1027

54%

212^

163

51A

"^29 4 *

Page 51

TRACTOR - - MODEL NUMBER 917.276210

BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1

227

635 ^

1023A

1022

121 CARBURETOR OVERHAUL KIT

117 &

137

1128

142

150 U

1123 © 1124

977 CARBURETOR GASKET SET

51A

672

1123 1124 ^ 633

276 I

105 i 633 ® 987

104 <

150

276 i

987 (!

385

788

628 S'

387"

918 U

616 "

552 0

552A8

742 fSg

404

552A0

691 ®

505 ® LSJ«“®

118ts^

562

125

141

108

633

SIAloCoCJ 105 I

231

1169 f

418C

672 CO

135

1124 “

11261f

1123 <

160i

117<i'

133

104“

975

137

1127

142 1

11281J

------

x::>

276

947

276

150

A2 40H777-0241-E1

Page 52

TRACTOR - - MODEL NUMBER 917.276210

BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-El

69^

A3 40H777*0241-E1

Page 53

TRACTOR - - MODEL NUMBER 917.276210

BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1

KEY PART NO. NO. DESCRIPTION

1 690231 Cylinder Assembly 2 499585 Kit-Bushing/Seal

3 391086 * Seal-Oil (Magneto Side)

4 690069 Sump-Engine

5 697580 Head-Cylinder (Cylinder 1) 5A 697581 Head-Cylinder (Cylinder 2) 7 690962 •+ Gasket-Cylinder Head 8 499601 Breather Assembly 9 690937 • Gasket-Breather 10 690960 Screw (Breather Assembly) 11 690942 Tube-Breather 12 690945 * Gasket-Crankcase 13 690360 Screw (Cylinder Head) 15 690946 Plug-Oil Drain 16 691047 Crankshaft 20 690947 * Seal-Oil (PTO Side) 22 694966 Screw (Engine Sump) 23 691053 Flywheel 24 222698 Key-Flywheel 25 698429 Piston Assembly (Standard) 25 698433 Piston Assembly

25 698434 Piston Assembly 25 698435 Piston Assembly 26 698430 Ring Set-Piston (Standard)

26 698436 Ring Set-Piston 26 698437 Ring Set-Piston 26 698438 Ring Set-Piston 27 690975 Lock-Piston Pin

28 690229 Pin-Piston 29 499583 Rod-Connecting 32 690976 Screw (Connecting Rod) 33 697576 Valve-Exhaust 34 499597 Valve-Intake 35 690963 Spring-Valve (Intake)

36 690963 Spring-Valve (Exhaust) 40 690964 Retainer-Valve 42 499586 Keeper-Valve 45 690977 Tappet-Valve 46 690978 Camshaft 48 698178 Short Block (40H777-0241-E2

50 695241 Manifold-Intake

51 690949*0+ Gasket-Intake

51A

690950* 0t 53 690951 Stud (Carburetor) 54 695240 Screw (Intake Manifold) 73 691055 Screen-Rotating 74 698425 Screw (Rotating Screen) 75 691056 Washer (Flywheel) 89 690283 Plug-Oil 95 690718 Screw (Throttle Valve) 98 499802 Kit-Idle Speed 104 690984 0 Pin-Float Hinge 105 690985 0 Valve-Float Needle 108 690986 Valve-Choke 117 690232 0 Jet-Main (Standard) 118 690989 Jet-Main (High Altitude)

(Magneto Side}

(.010" Oversize) (.020" Oversize) (.030" Oversize)

Replacement Engine)

Gasket-Intake

KEY PART

NO. NO. DESCRIPTION

121 499811 Kit-Carburetor Overhaul

125 499804 Carburetor 130 690993 Valve-Throttle

131 499805 Kit-Throttle Shaft

133 499806 Float-Carburetor 135 499803 Tube-Fuel Transfer 137

141 499807 Kit-Choke Shaft

211 691019 Spring-Governed Idle

231 690718 Screw (Choke Valve)

311 497608 Brush Set

RPM Settings: Low Speed: 1900-2100

690994 0t

142 499808 0 Nozzle-Carburetor 146 690979 Key-Timing 150

690995 0t 160 690996 Retainer-Solenoid 163 691001 165 693148 Nut (Ring Gear) 187 691050 Line-Fuel

187A 697712 Line-Fuel (Molded) 188 690960 Screw (Control Bracket) 192 690083 Adjuster-Rocker Arm 209 697674 Spring-Governor

212 695238 Link-Throttle 213 691021 Bracket-Choke Control 216 691022 Link-Choke 219 698231 Gear-Governor 220 690412 Washer (Governor Lever) 222 691023 Bracket-Control 227 691048 Lever-Governor Control

240 695666 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Collector-Oil 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997*0+ Washer-Sealing 287 690960 Screw (Dipstick Tube) 304 698073 Housing-Blower 305 691005 Screw (Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt (Starter Motor)

332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 491055 Plug-Spark 358 694012 Set-Engine Gasket 363 691062 Flywheel Puller 383 690966 Wrench-Spark Plug 385 690960 Screw (Fuel Pump) 387 808656 Pump-Fuel 404 690442 Washer (Governor Crank)

•

Includedin Engine Gasket Set, Key. No. 3i

0 Includedin Carburetor Overhaul Kit, Key. h

121

Includedin Carburetor Gasket Set. Key. N(

977 +

Includedin Valve Overhaul Kit, Key. No.

1095

Gasket-Float Bowl

Gasket-Nozzle

• -I-

Gasket-Air Cleaner

(Cut to Required Length)

High Speed: 3000-3200

NOTE: All comr )onent dimensions given

in U.S. incr les 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.276210

BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1

KEY PART NO. NO.

DESCRIPTION

KEY PART NO. NO. DESCRIPTION

405 418 445 447 447A 467 474 501 505 510 513 523 524 525 526 544

552 552A 562 573 601 615 616 617 628 633 635 654

668

672 691 695 697 703 718 726 729 741 742 750 783 788 789 797 797A 798 801 802 803

842 847 851 855 865

697820 690999 695667 691003 690960 691008 691063 691185 691029 497606 692024 691036 691032 691037 690960

690552 690553 690311 691009 691038 690317 691045 697891 690960 690998 66538 690958 691215 690234 690657 693149 690372 691010 690959 499612 694123 690980 690328 691033 693058 691039 698330 691029 693167 697890 691283 691286

691031 499602 493880 698072 691012

Screw (Back Plate) Plate-Carburetor Filter-Air Cleaner Cartridge Screw {Air Guide Cover) Screw {Air Guide Cover) Knob-Air Cleaner

Alternator

Regulator Nut {Governor Control Lever) Drive-Starter Clutch-Drive Dipstick

• Seal-Dipstick Tube Tube-Dipstick

Screw {Regulator) Armature-Starter {Service with 691262 Starter Motor)

Bushing-Governor Crank

Bolt {Governor Control Lever)

Plate-Back

Clamp-Hose

Retainer-Governor Shaft

Crank-Governor

Seal-0 Ring {Intake Manifold)

Screw {Fuel Pump Bracket)

0tSeal-Choke/Throttle Shaft

Boot-Spark Plug

Nut {Carburetor)

Spacer

0t Gasket-Carburetor Plate

• Seal-Governor Shaft

Screw {Ring Gear)

Screw {Drive Cap)

Clip

Pin-Locating

Gear-Ring

Clip-Wire

Gear-Timing

Retainer-E Ring

Screw {Oil Pump Cover)

Gear-Pinion

Bracket-Fuel Pump

Harness-Wiring

Nut {Brush Retainer)

Screw (Rocker Arm)

Cap-Drive

Cap-End

Housing-Starter {Service with 691262 Starter Motor)

• Seal-Dipstick/Tube Dipstick/Tube Assembly

Terminal-Sparkplug Adapter-Air

Cover-Air Guide

865A 691014 Cover-Air Guide 865B 691015 Cover-Air Guide 868 690968 •+ Seal-Valve 877 393456 Wire/Connector- Alternator 914 691127 Screw {Rocker Cover) 918 694000 Hose-Vacuum 929 695239 Screw {Choke Control Bracket) 929A 691003 Screw (Choke Control Bracket) 943 690589 • Seal-0 Ring (Oil Pump Cover) 947 499809 Solenoid-Fuel 965 499613 Cover-Oil Pump 967 273638 Filter-Pre Cleaner 968 698075 Cover-Air Cleaner 975 499810 Bowl-Float 977 499812 Gasket Set-Carburetor 987 691000 0t Seal-Throttle Shaft 1005 499603 Fan-Flywheel 1013 690954 Nipple-Oil Filter 1017 690770 Screen-Oil Pump 1019 690103 Kit-Label 1022 690971 •+ Gasket-Rocker Cover 1023 499599 Cover-Rocker (Cylinder 1) 1023A499600 Cover-Rocker (Cylinder 2) 1024 499054 Pump-Oil 1026 690981 Rod-Push (Steel) 1026A690982 Rod-Push (Aluminum) 1027 696854 Filter-Oil 1029 690972 Arm-Rocker 1035 691042 Shaft-Pump 1036 695704 Label-Emission 1051 691265 Ring-Retaining 1058 274794 Owner’s Manual 1070 691058 Screw (Flywheel Fan) 1090 691293 Retainer-Brush 1095 694013 Kit-Valve Overhaul 1100 690973 Pivot-Rocker Arm 1119 691183 Screw (Alternator) 1123

690987 0 t

1124

690988 0 t

1126 690991 Screw (Fuel Transfer Tube) 1127 690992 Screw (Float Bowl) 1128 690990 0 Screw (Carburetor Nozzle) 1169 693140 Screw (Carburetor Cover Plate) 1267 698440 Latch-Blower Housing RPM Settings: Low Speed: 1900-2100

Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No.

977

Included in Valve Overhaul Kit, Key. No. 1095

Seal-0 Ring (Solenoid Retainer) Seal-0 Ring (Fuel Transfer Tube)

High Speed: 3000-3200

NOTE: All component dimensions given in

U.S. inches 1 inch = 25.4 mm

Page 55

CJl

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

. /. ,vvvvv»vvvvvvvvv>v»vvvvvvvvvvvvvv>vvvvvvvvv'vftv

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

vvvv vvvvvv>vvvvvv>vvvv>wvv.v> vvvvvvvvvvvvvvvvvv.vvvvvvvvvvvvvvLvvvwwvvv

-VYvvvvvvvvVYVVVVVVvvvvvvvyvvvvvvvvvvvvvvvvvnvvvvrTVVVvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvYvvvvvVYYVVVVVVVVvVYvvYVvVYvnvvvvvvvvvvvvvvvvvnYVVvvvvvv?

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

3. Sight across the fold In the direction of hlli slope you want to measure.

4. Compare the angle of the fold with the slope of the hiil.

slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

trunk or other upright structure.

VVVVVVVVVVVV _________________________

_____________ VVVVVVVV.VVVVVVVV>VVVVVVVVV>

Page 56

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME«

(1-800-469-4663)

www.sears.com

Anytime, day or night

(U.S.A. and Canada)

www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U S A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARS^

(1-888-784-6427)

Au Canada pour service en français:

l-OOO-LE-FOYER^*^

(1-800-533-6937)

www.sears.ca

® Registered Trademark / ™ Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / “° Marque déposée de Sears, Roebuck and Co.

193320 Rev. 4 09.17.04 MH/TR/RD Printed in U.S.A.

Craftsman 917.276210 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IV. TOWING

GENERAL SERVICE

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

REPAIR PROTECTION AGREEMENTS

SEARS INSTALLATION SERVICE

Steering Wheel

Gauge Wheels

Mower

Keys

TOOLS REQUIRED FOR ASSEMBLY

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

CHECK BATTERY

INSTALL SEAT

ASSEMBLE GAUGE WHEELS TO MOWER DECK

INSTALL MOWER AND DRIVE BELT

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

STOPPING

TO USE THROTTLE CONTROL

TO USE CHOKE CONTROL

TO MOVE FORWARD AND BACKWARD

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO ADJUST MOWER CUTTING HEIGHT

REVERSE OPERATION SYSTEM (ROS)

ADD GASOLINE

TO TRANSPORT

TO START ENGINE

MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

V-BELTS

ENGINE OIL FILTER

AIR FILTER

CLEAN AIR SCREEN

CLEAN AIR INTAKE/COOLING AREAS

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEANING

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER DRIVE BELT

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

ENGINE

TRACTOR

BATTERY

ENGINE OIL

OTHER

PROBLEM CAUSE CORRECTION

Excessive

Poor cut - uneven 1. Worn, bent or loose blade.

SCHEMATIC

ELECTRICAL

GROUND DRIVE

ENGINE

SEAT ASSEMBLY

DECALS

LIFT ASSEMBLY

MOWER DECK

TRANSAXLE

Get it fixed, at your home or ours!

1-800-4-MY-HOME«