Craftsman 917.276090 User Manual

Owner's Manual
CRRFTSMRN°
E
25.0 HP, 54" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276090
Read and follow aH Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
differentmy from previousmy buimt engines. Before you start the engine, read and understand this Owner's Manuak
For answers to your questions about
th_ product, Ca,,:
1 800 659 8917
Sears Craftsman Help Line 5 am =5 pm, Mort = Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
, Normal deterioration and wear of the exterior finishes, or product label replacement. , Riding equipment used for commercial or rental purposes.
Maintenance ........................................ 18
Service and Adjustments ..................... 22
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME@. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
AI_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
,_i,ug"
WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor. AI_WARNmNG: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
u to lose control of your tractor.
WARNmNG: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. _WARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling,
L GENERAL OPERATmON * Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
* Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
* Never carry passengers. * Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
* Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
* Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
, Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope. Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children wi[[ remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area. Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
iV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Besurethearea isclearofother people beforemowing.Stopmachineif anyone
entersthearea. Nevercarry passengersor children
evenwith thebladesoff. Do not mowin reverseunlessabso-
lutelynecessary.Alwayslookdownand behindbeforeandwhilebacking.
Nevercarry children.Theymayfall off and beseriouslyinjuredorinterferewith
safemachineoperation. Keepchildrenout of themowingarea and underthewatchfulcare ofanother
responsibleadult. Bealert andturn machineoff ifchildren
enterthearea. Beforeand when backing,lookbehind
anddownforsmallchildren. Mowup anddownslopes (15° Max),not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATmONS
Gasoline 5 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 10W30 (above 32°F '
'APFSG=SL): SAE 5W30 (below 32°F)
Oil Capacity: W/Filter 4.0 Pints
VV/O Filter 3.5 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Io: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1 Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45=55 Ft. Lbs.
CONGRATULATmONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES
* Read and observe the safety rules.
Follow a regular schedule in main= taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNmNG: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable Iocat or state laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTmON
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourseff from unexpected hassle and expense.
Here's what's included in the Agreement: * Expert service by our 12,000 profe-
sionat repair specialists.
* Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service=related parts not covered by the agreement; also, 10% off regular price of preventive mainte=
nance check.
Fast hemp by phone = phone support from a Sears technician on products
requiring in=home repair, plus conve=
nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap=
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1o800o827o6655. SEARS mNSTALLATmON SERWCE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call l oS00o4oMYoNOME®
Steering Wheel
Steering Steering Wheel Wheel
Insert Adapter
Steering
Steering Extension
Sleeve Shaft
Gauge Wheels
Bar
(i) Adjusting
(4) Retainer Springs
(double loop)
(4) Washers
3/8 x 3/4 x 14 Ga. (4) Locknut 3/8-16
(4) Wheels@ IO ]_]
(4) Clevis Pins
w
(4) Shoulder Bolt
Rod
Nose Roller
(2) Lolcknuts_
5/16-18
(2) Hex Bolts
5/16-18 x 1
Retainer
Spring
Nose Roller Brackets
EZ Tool
Bubble Level
Mower Leveling Wrench
Seat
(1) Washer @ 17/32 x 1-3/16 x 12 Gauge
(1) Knob
(1) Oil Drain Tube For Future Use Slope Sheet
Keys
(2) Keys
Mower
,%
(2)Flanged Pins
(2) Retainer Springs
(double loop)
Yournewtractorhasbeenassembledat the factory withthe exceptionofthose parts left
unassembledfor shippingpurposes.Toensuresafe and properoperationofyourtractor allparts and hardwareyou assemblemustbetightenedsecurely.Usethe correcttools asnecessaryto insurepropertightness.Reviewthevideocassettebeforeyou begin.
Steering WheeU
TOOLSREQUIREDFORASSEMBLY A socketwrenchset will makeassembly
easier. Standardwrenchsizesyou need
are listedbelow. (1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utilityknife
Steering WheeU....
nsert
"_-- Lock Nut
Large Fiat
Washer
(1) 3/4"socketwith driveratchet (1) Tire pressure gauge
When rightor left hand is mentionedin this manual,itmeans,fromyour pointof view,whenyouare intheoperatingposi- tion (seatedbehindthe steeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove atl accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKmD
ATTACH STEERmNG WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Sleeve
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
/_..... . / Label
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Placeseaton seatpansohead of shoulderboltis positionedoverlarge slottedholein pan.
4. Pushdownon seattoengageshoulder bolt inslotand pullseat towardsrearof
tractor.
5. Pivotseat andpanforwardandas- sembleadjustmentknobandflat washerloosely.Donottighten.
6. Lowerseat intooperatingpositionand sit inseat.
7. Slideseat untila comfortableposition isreachedwhichallowsyou to press clutch/brakepedalalltheway down.
8. Getoff seatwithout movingitsad- justed position.
9. Raiseseat andtightenadjustment knobsecurely.
Seat
Seat
Bolt
FUatWasher
TO DRIVE TRACTOR OFF SKID (See
Operation section for mocation and function of controms)
_WARNmNG: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedat and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adj_
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO ATTACH NOSE ROLLER
1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as
shown. Tighten securely.
NOTE: Be sure bracket tabs are posi-
tioned in tab holes in mower brackets.
2. Position nose roller between brackets and install rod and retainer spring.
Lock Hex Bolt Nut Rod
Tab "B" Hole Bracket
UAU
Bracket ........._'_'_
/
Retainer Spring
Nose Roller
9
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.
Retainer
Pin J
Shoulder
Bolt_ Adjusting
Spling
\ Bar"-......
Gauge Wheel
3/8 Washer
mNSTALL MOWER AND DRmVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to the right.
2--... 3/8-16 Center
Locknut
Set All Wheels To 4th Hole
2. Remove plastic tie strap from mower belt and check belt for proper routing in
all mower pulley grooves.
3. Slide mower under tractor until it is
centered under tractor. DO NOT con-
nect any pins. When properly centered
the front mower brackets should be aligned so when the front suspension
plate is lowered it should slide between
the mower brackets.
4. Lower attachment lift lever to lowest position.
5. Cut plastic tie and lower front suspen-
sion plate.
6. ATTACH FRONT PLATE - From left
side of mower, position front plate as- sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.
The notch is in line with the hole in pin.
7. Secure pin with double loop retainer
spring between the plate and mower
bracket. If necessary, move mower
side-to-side to give space between
plate and mower bracket.
8. Go to right hand side of mower and insert pin and retainer spring in the
same manner.
9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold
the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt
onto engine clutch pulley. mMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
13. Engage belt tension rod on locking bracket.
CAUTmON: Belt tension rod is spring loaded. Have a tight grip on rod and en- gage slowly.
14. Raise attachment lift lever to highest position.
15. Adjust gauge wheels before operating mower as shown in the Operation sec-
tion of this manual.
10
Belt Tension Rod
Gauge
Wheel
Rear Mower Pins
CHECK TIRE PRESSURE
The tires on your tractor were ovefin- fiated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.CHECK MOWER
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSmTmON OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
g Bracket
Electric Clutch Pulley
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were ovefin-
fiated at the factory). ,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
/
Be sure brake system is in safe operat- ing condition.
11
Front Plate Assembly
Double Loop Retainer Springs
..P
Front Mower Bracket
Flanged Pin - Position Notch
Vertically
Deflector Shield
v" CHECKL tS T
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW IGNITION
6 G o5I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
,f
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
BATTERY REVERSE FORWARD
®@@@@
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
,_l_l/llll/=ll;,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
12
KNOW YOUR TRACTOR READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments.Savethis manualforfuturereference.
Ignition Switch Switch Position
Ammeter
Throttle Control
CUutch/Brake
Choke ControU
Height Knob
CUutchSwitch
Lift Lever PUunger
Attachment Lift Lever
Parking Brake
/
-Range Shift Lever
/
Gear Shift Lever
02147
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWmTCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
UGNT SWmTCN POSmON - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine.
CHOKE CONTROL - Used when starting a cold engine.
NEmGNT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
GEARSHIFT LEVER - Selects the speed and direction of the tractor.
RANGE SNmFT LEVER - Allows high (H) and low (L) speed for all forward and reverse gears.
ATTACHMENT UFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LiFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
mGNmON SWmTON - Used for starting and stopping the engine. AltIMETER - Indicates battery charging
(+) or discharging (-).
PARKING BRAKE - Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Pushqn to Attachment CUutch
Choke "D!sengaged" Switch Pull Out To
Brake
Clutch/
Brake PedaU
"Drive"
Position
STOPPmNG MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedat all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
,, Never use choke to stop engine.
Knob
"Engaged"
Position
GearShift Lever
mMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
h_CAUTmON: Always stop tractor com- pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, putl knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to start movement.
mMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTmNG HEmGHT
The cutting height is controlled by turn- ing the height adjustment knob in desired
direction.
Turn knob clockwise (f-_) to raise cutting
height.
Turn knob counterclockwise (_-'_)to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relath!ely high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
iMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con-
trol.
3. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTJON: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Lift Lever
Attachment Clutch High Position Switch Pull Out To
"Engage" _
/" Low
.,,ffPosition
//
_,'_:" Deflector
Push in To _j
_,'13
"Disengage" )_
TO OPERATE ON HILLS _WARNJNG: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake peda[.
Make all turns slowly.
15
TO TRANSPORT * Raise attachment lift to highest position
with attachment lift control. When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWmNG CARTS AND OTHER ATTACH-
I_,_ENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTmNG THE ENGINE
CHECK ENGmNE OraL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until "FULL:'
mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOUNE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_IKCAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
mMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTmON: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGmNE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-
trol out and retry. WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
16
Theattachmentsandgrounddrivecan nowbe used.Ifthe enginedoesnot accepttheload,restartthe engine and allowit towarm upfor oneminuteusing
thechokeasdescribedabove.
COLDWEATHERSTARTING(50° F and below)
7. Whenenginestarts,slowlypushchoke controlinuntilthe enginebeginsto run smoothly.Continueto pushthe choke controlinsmallstepsallowingthe en- gineto acceptsmallchangesin speed andload,untilthe chokecontrol is fully in.Iftheenginestartsto runroughly, pullthe chokecontroloutslightlyfor a fewsecondsandthencontinueto push thecontrolinslowly.Thismayrequire anenginewarm-upperiodfromseveral secondsto severalminutes,depending onthetemperature.
Theattachmentscanbe usedduring theenginewarm-upperiodand may requirethe chokecontrolbe pulledout slightly.
NOTE:If at a highaltitude(above3000 feet)or incold temperatures(below32 F) thecarburetorfuel mixturemayneedto
beadjustedforbestengineperformance.
See"TOADJUSTCARBURETOR"inthe
ServiceandAdjustmentssectionof this
manual.
MOWING TIPS
Tirechainscannotbeusedwhenthe mowerhousingis attachedto tractor.
Mowershouldbe properlyleveledfor bestmowingperformance.See"TO
LEVELMOWERHOUSING"inthe ServiceandAdjustmentssectionof this
manual.
The left handsideof mowershould be
usedfortrimming.
Driveso thatclippingsaredischarged
ontotheareathat hasalreadybeen cut. Havethe cut areato the rightof
thetractor. Thiswill resultin a more evendistributionofclippingsandmore
uniformcutting. Whenmowinglargeareas,start by
turningto therightso that clippingswill dischargeawayfrom shrubs,fences, driveways,etc. Afterone or two rounds, mowin theoppositedirectionmaking
left handturnsuntilfinished.
f
rrl
(
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
J
17
F,LL,NOATES
REGULAR SERVICE DATES
AS OOOOMPLETEf 4C ZERV,OE
cChh;; kkTBirak;rOpe[_;i° n _
Check Operator Presence and
T Interlock Systems a Check for Loose Fasteners If I_ ll_
CA Sharpen/Replace Mower Blades 11#43
t Lubrication Chart t_ ll_ 0 Check Battery Level 1_4
a Clean Battery and Terminals I_ If
Check Transaxle Cooling I_ Check V-Belts I_
Check Engine Oil Level if Change Engine Oil (with oil filter) 1_1,2
E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter _1_2 G Clean Air Screen 1_2
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped) 11_1,2
Clean Engine Cooling Fins if 2 Replace Spark Plug If If
Replace Air Filter Paper Cartridge If2 Replace Fuel Filter
1 - Change more often when operating under a heaw load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATmONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
futl value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
Arrester
3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery, 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATmON CHART
@ SI @ SpindUe Zerk Zerk
@Front Wheel @Front Wheel
Bearing Bearing Zerk
Zerk
@Steerin(
Sector Gear Engine
Teeth
@ChecW @ Mandrel Add Zerk
Transaxle Fluid
d0 SAE 30 or 10w30 motor oH @ GeneraU Purpose Grease
_) Refer to Maintenance "ENGUNE" Section
mMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
18
Loading...
+ 42 hidden pages