Craftsman 917.276090 User Manual

Page 1
Owner's Manual
CRRFTSMRN°
E
25.0 HP, 54" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276090
Read and follow aH Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
differentmy from previousmy buimt engines. Before you start the engine, read and understand this Owner's Manuak
For answers to your questions about
th_ product, Ca,,:
1 800 659 8917
Sears Craftsman Help Line 5 am =5 pm, Mort = Sat
Page 2
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
, Normal deterioration and wear of the exterior finishes, or product label replacement. , Riding equipment used for commercial or rental purposes.
Maintenance ........................................ 18
Service and Adjustments ..................... 22
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME@. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
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mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
AI_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
,_i,ug"
WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor. AI_WARNmNG: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
u to lose control of your tractor.
WARNmNG: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. _WARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling,
L GENERAL OPERATmON * Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
* Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
* Never carry passengers. * Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
* Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
* Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
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DO:
, Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope. Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children wi[[ remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area. Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
iV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Page 5
Besurethearea isclearofother people beforemowing.Stopmachineif anyone
entersthearea. Nevercarry passengersor children
evenwith thebladesoff. Do not mowin reverseunlessabso-
lutelynecessary.Alwayslookdownand behindbeforeandwhilebacking.
Nevercarry children.Theymayfall off and beseriouslyinjuredorinterferewith
safemachineoperation. Keepchildrenout of themowingarea and underthewatchfulcare ofanother
responsibleadult. Bealert andturn machineoff ifchildren
enterthearea. Beforeand when backing,lookbehind
anddownforsmallchildren. Mowup anddownslopes (15° Max),not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
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PRODUCT SPECIFICATmONS
Gasoline 5 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 10W30 (above 32°F '
'APFSG=SL): SAE 5W30 (below 32°F)
Oil Capacity: W/Filter 4.0 Pints
VV/O Filter 3.5 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Io: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1 Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45=55 Ft. Lbs.
CONGRATULATmONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES
* Read and observe the safety rules.
Follow a regular schedule in main= taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNmNG: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable Iocat or state laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTmON
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourseff from unexpected hassle and expense.
Here's what's included in the Agreement: * Expert service by our 12,000 profe-
sionat repair specialists.
* Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service=related parts not covered by the agreement; also, 10% off regular price of preventive mainte=
nance check.
Fast hemp by phone = phone support from a Sears technician on products
requiring in=home repair, plus conve=
nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap=
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1o800o827o6655. SEARS mNSTALLATmON SERWCE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call l oS00o4oMYoNOME®
Page 7
Steering Wheel
Steering Steering Wheel Wheel
Insert Adapter
Steering
Steering Extension
Sleeve Shaft
Gauge Wheels
Bar
(i) Adjusting
(4) Retainer Springs
(double loop)
(4) Washers
3/8 x 3/4 x 14 Ga. (4) Locknut 3/8-16
(4) Wheels@ IO ]_]
(4) Clevis Pins
w
(4) Shoulder Bolt
Rod
Nose Roller
(2) Lolcknuts_
5/16-18
(2) Hex Bolts
5/16-18 x 1
Retainer
Spring
Nose Roller Brackets
EZ Tool
Bubble Level
Mower Leveling Wrench
Seat
(1) Washer @ 17/32 x 1-3/16 x 12 Gauge
(1) Knob
(1) Oil Drain Tube For Future Use Slope Sheet
Keys
(2) Keys
Mower
,%
(2)Flanged Pins
(2) Retainer Springs
(double loop)
Page 8
Yournewtractorhasbeenassembledat the factory withthe exceptionofthose parts left
unassembledfor shippingpurposes.Toensuresafe and properoperationofyourtractor allparts and hardwareyou assemblemustbetightenedsecurely.Usethe correcttools asnecessaryto insurepropertightness.Reviewthevideocassettebeforeyou begin.
Steering WheeU
TOOLSREQUIREDFORASSEMBLY A socketwrenchset will makeassembly
easier. Standardwrenchsizesyou need
are listedbelow. (1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utilityknife
Steering WheeU....
nsert
"_-- Lock Nut
Large Fiat
Washer
(1) 3/4"socketwith driveratchet (1) Tire pressure gauge
When rightor left hand is mentionedin this manual,itmeans,fromyour pointof view,whenyouare intheoperatingposi- tion (seatedbehindthe steeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove atl accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKmD
ATTACH STEERmNG WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Sleeve
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
/_..... . / Label
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
Page 9
3. Placeseaton seatpansohead of shoulderboltis positionedoverlarge slottedholein pan.
4. Pushdownon seattoengageshoulder bolt inslotand pullseat towardsrearof
tractor.
5. Pivotseat andpanforwardandas- sembleadjustmentknobandflat washerloosely.Donottighten.
6. Lowerseat intooperatingpositionand sit inseat.
7. Slideseat untila comfortableposition isreachedwhichallowsyou to press clutch/brakepedalalltheway down.
8. Getoff seatwithout movingitsad- justed position.
9. Raiseseat andtightenadjustment knobsecurely.
Seat
Seat
Bolt
FUatWasher
TO DRIVE TRACTOR OFF SKID (See
Operation section for mocation and function of controms)
_WARNmNG: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedat and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adj_
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO ATTACH NOSE ROLLER
1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as
shown. Tighten securely.
NOTE: Be sure bracket tabs are posi-
tioned in tab holes in mower brackets.
2. Position nose roller between brackets and install rod and retainer spring.
Lock Hex Bolt Nut Rod
Tab "B" Hole Bracket
UAU
Bracket ........._'_'_
/
Retainer Spring
Nose Roller
9
Page 10
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.
Retainer
Pin J
Shoulder
Bolt_ Adjusting
Spling
\ Bar"-......
Gauge Wheel
3/8 Washer
mNSTALL MOWER AND DRmVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to the right.
2--... 3/8-16 Center
Locknut
Set All Wheels To 4th Hole
2. Remove plastic tie strap from mower belt and check belt for proper routing in
all mower pulley grooves.
3. Slide mower under tractor until it is
centered under tractor. DO NOT con-
nect any pins. When properly centered
the front mower brackets should be aligned so when the front suspension
plate is lowered it should slide between
the mower brackets.
4. Lower attachment lift lever to lowest position.
5. Cut plastic tie and lower front suspen-
sion plate.
6. ATTACH FRONT PLATE - From left
side of mower, position front plate as- sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.
The notch is in line with the hole in pin.
7. Secure pin with double loop retainer
spring between the plate and mower
bracket. If necessary, move mower
side-to-side to give space between
plate and mower bracket.
8. Go to right hand side of mower and insert pin and retainer spring in the
same manner.
9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold
the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt
onto engine clutch pulley. mMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
13. Engage belt tension rod on locking bracket.
CAUTmON: Belt tension rod is spring loaded. Have a tight grip on rod and en- gage slowly.
14. Raise attachment lift lever to highest position.
15. Adjust gauge wheels before operating mower as shown in the Operation sec-
tion of this manual.
10
Page 11
Belt Tension Rod
Gauge
Wheel
Rear Mower Pins
CHECK TIRE PRESSURE
The tires on your tractor were ovefin- fiated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.CHECK MOWER
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSmTmON OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
g Bracket
Electric Clutch Pulley
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were ovefin-
fiated at the factory). ,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
/
Be sure brake system is in safe operat- ing condition.
11
Front Plate Assembly
Double Loop Retainer Springs
..P
Front Mower Bracket
Flanged Pin - Position Notch
Vertically
Deflector Shield
v" CHECKL tS T
Page 12
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW IGNITION
6 G o5I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
,f
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
BATTERY REVERSE FORWARD
®@@@@
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
,_l_l/llll/=ll;,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
12
Page 13
KNOW YOUR TRACTOR READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments.Savethis manualforfuturereference.
Ignition Switch Switch Position
Ammeter
Throttle Control
CUutch/Brake
Choke ControU
Height Knob
CUutchSwitch
Lift Lever PUunger
Attachment Lift Lever
Parking Brake
/
-Range Shift Lever
/
Gear Shift Lever
02147
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWmTCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
UGNT SWmTCN POSmON - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine.
CHOKE CONTROL - Used when starting a cold engine.
NEmGNT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
GEARSHIFT LEVER - Selects the speed and direction of the tractor.
RANGE SNmFT LEVER - Allows high (H) and low (L) speed for all forward and reverse gears.
ATTACHMENT UFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LiFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
mGNmON SWmTON - Used for starting and stopping the engine. AltIMETER - Indicates battery charging
(+) or discharging (-).
PARKING BRAKE - Locks clutch/brake
into the brake position.
13
Page 14
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Pushqn to Attachment CUutch
Choke "D!sengaged" Switch Pull Out To
Brake
Clutch/
Brake PedaU
"Drive"
Position
STOPPmNG MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedat all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
,, Never use choke to stop engine.
Knob
"Engaged"
Position
GearShift Lever
mMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
h_CAUTmON: Always stop tractor com- pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, putl knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to start movement.
mMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTmNG HEmGHT
The cutting height is controlled by turn- ing the height adjustment knob in desired
direction.
Turn knob clockwise (f-_) to raise cutting
height.
Turn knob counterclockwise (_-'_)to
lower cutting height.
14
Page 15
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relath!ely high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
iMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con-
trol.
3. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTJON: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Lift Lever
Attachment Clutch High Position Switch Pull Out To
"Engage" _
/" Low
.,,ffPosition
//
_,'_:" Deflector
Push in To _j
_,'13
"Disengage" )_
TO OPERATE ON HILLS _WARNJNG: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake peda[.
Make all turns slowly.
15
Page 16
TO TRANSPORT * Raise attachment lift to highest position
with attachment lift control. When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWmNG CARTS AND OTHER ATTACH-
I_,_ENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTmNG THE ENGINE
CHECK ENGmNE OraL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until "FULL:'
mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOUNE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_IKCAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
mMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTmON: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGmNE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-
trol out and retry. WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
16
Page 17
Theattachmentsandgrounddrivecan nowbe used.Ifthe enginedoesnot accepttheload,restartthe engine and allowit towarm upfor oneminuteusing
thechokeasdescribedabove.
COLDWEATHERSTARTING(50° F and below)
7. Whenenginestarts,slowlypushchoke controlinuntilthe enginebeginsto run smoothly.Continueto pushthe choke controlinsmallstepsallowingthe en- gineto acceptsmallchangesin speed andload,untilthe chokecontrol is fully in.Iftheenginestartsto runroughly, pullthe chokecontroloutslightlyfor a fewsecondsandthencontinueto push thecontrolinslowly.Thismayrequire anenginewarm-upperiodfromseveral secondsto severalminutes,depending onthetemperature.
Theattachmentscanbe usedduring theenginewarm-upperiodand may requirethe chokecontrolbe pulledout slightly.
NOTE:If at a highaltitude(above3000 feet)or incold temperatures(below32 F) thecarburetorfuel mixturemayneedto
beadjustedforbestengineperformance.
See"TOADJUSTCARBURETOR"inthe
ServiceandAdjustmentssectionof this
manual.
MOWING TIPS
Tirechainscannotbeusedwhenthe mowerhousingis attachedto tractor.
Mowershouldbe properlyleveledfor bestmowingperformance.See"TO
LEVELMOWERHOUSING"inthe ServiceandAdjustmentssectionof this
manual.
The left handsideof mowershould be
usedfortrimming.
Driveso thatclippingsaredischarged
ontotheareathat hasalreadybeen cut. Havethe cut areato the rightof
thetractor. Thiswill resultin a more evendistributionofclippingsandmore
uniformcutting. Whenmowinglargeareas,start by
turningto therightso that clippingswill dischargeawayfrom shrubs,fences, driveways,etc. Afterone or two rounds, mowin theoppositedirectionmaking
left handturnsuntilfinished.
f
rrl
(
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
J
17
Page 18
F,LL,NOATES
REGULAR SERVICE DATES
AS OOOOMPLETEf 4C ZERV,OE
cChh;; kkTBirak;rOpe[_;i° n _
Check Operator Presence and
T Interlock Systems a Check for Loose Fasteners If I_ ll_
CA Sharpen/Replace Mower Blades 11#43
t Lubrication Chart t_ ll_ 0 Check Battery Level 1_4
a Clean Battery and Terminals I_ If
Check Transaxle Cooling I_ Check V-Belts I_
Check Engine Oil Level if Change Engine Oil (with oil filter) 1_1,2
E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter _1_2 G Clean Air Screen 1_2
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped) 11_1,2
Clean Engine Cooling Fins if 2 Replace Spark Plug If If
Replace Air Filter Paper Cartridge If2 Replace Fuel Filter
1 - Change more often when operating under a heaw load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATmONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
futl value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
Arrester
3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery, 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATmON CHART
@ SI @ SpindUe Zerk Zerk
@Front Wheel @Front Wheel
Bearing Bearing Zerk
Zerk
@Steerin(
Sector Gear Engine
Teeth
@ChecW @ Mandrel Add Zerk
Transaxle Fluid
d0 SAE 30 or 10w30 motor oH @ GeneraU Purpose Grease
_) Refer to Maintenance "ENGUNE" Section
mMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
18
Page 19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATmON If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TmRES
* Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
* Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
* Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately. * The engine should not start unless
the brake pedal is fully depressed and attachement clutch control is in the
disengaged position.
* When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
* When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
* The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
miVIPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
mMPORTANT: Special blade bolt is heat
treated.
Blade Bolt _. _
(Special) _Cer_. Star
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine. * The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
* To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not. * Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt or Pin
Center Hole
Mandrel
Assembly
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life. * Keep battery and terminals clean. * Keep battery bolts tight. ,, Keep small vent holes open.
19" Recharge at 6-10 amperes for 1 hour.
Page 20
NOTE: The original equipment battery on
your tractor is maintenance free.
Do not attempt to open or remove caps or covers. Adding or checking level of elec- trolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi-
nals can cause the battery to "leak" power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxb free from build-up of dirt and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing hub bolts.
3. Remove filler plug from transaxle. Oil level must be even with plug threads.
If necessary, fill with SAE 30 motor oil,
API SG-SL Replace filler plug.
4. Reassemble wheel to hub.
Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before start- ing the engine and after each eight (8)
hours of operation.
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm. Catch oil in a suitable container.
1. Remove oil fill cap/dipstbk. Be careful not to allow dirt to enter the engine when changing oil.
2. Install the drain tube onto the fitting.
3. Open drain valve by using a 7/16" (11 mm) wrench turning counterclock-
wise.
OHDrain VaUve
To Open
To Close
Drain Tube
J-_ Transaxle Filler
Plug
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -do -2o -1; ; 1; _o do 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
4. After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten.
5. Remove the drain tube and store in a safe place.
6. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
7. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULF' line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is used more than 100 hours in one year.
20
Page 21
AiR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE ,, Replace a dirty, bent, or damaged car-
tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage
the cartridge.
1. Remove nut and cartridge plate.
2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.
3. Check rubber seal for damage and proper position around stud. Replace if necessary.
4. Reassemble air cleaner, cartridge plate, and nut.
5. Reinstall air cleaner cover and secure by tightening knob.
Cartddc
Rubber Sea[
Knob
Foam Pre-C[eaner
Nut
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
iN-LiNE FUEL FILTER The fuel filter should be replaced once
each season. If fuel filter becomes dogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine coo{, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. immediately wipe up any spilled gaso- line.
Fuel F[[ter-_
,..Cartridge
Plate
CLEAN AiR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers. CLEAN AiR iNTAKE/COOLiNG AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times.
,, Clean engine, battery, seat, finish, etc.
of all foreign matter.
,, Keep finished surfaces and wheels free
of all gasoline, oil, etc.
,, Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
21
Page 22
WARNmNG: TO AVOmD SERmOUS mNJURY, BEFORE PERFORMmNG ANY SER=
VmCE OR ADJUSTMENTS:
1. Depress dutch/brake pedal fully and set parking brake.
2, Place gearshift lever in neutrat (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key. 5, Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. Lower attachment lift lever to its lowest position.
3. Disengage belt tension rod from lock
,_ bracket.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and re- lease slowly.
4. Remove mower belt from electric
clutch pulley.
5. DISCONNECT REAR MOWER PINS FIRST - Pull out the spring loaded pin,
disconnect suspension arm from pin and release pin.
6. Go to other side of mower and discon- nect rear pin in the same manner.
7. Remove the four retainer springs and
two flanged pins from front plate as- sembly and remove plate.
Belt Tension Rod Bracket
8. Raise attachment lift lever to its highest position.
9. Turn tractor steering wheel to the left as far as it will go.
10. Slide mower out from under right side of tractor.
TO iNSTALL MOWER Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the As- sembly section of this manual. NOTE: You
will need to reattach front plate assembly to tractor after sliding mower under the
tractor. TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground such as a carport or ga- rage. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust
your mower.
Electric Clutch Pulley
! Front Plate Assembly
Rear Mower Pins
Double Loop
gle Loop
Retainer Springs
Flanged Pins
22
Page 23
SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL
NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
Using the lift lever, place mower in position where no part of the mower,
including gauge wheels, is touching the ground.
From left side of tractor, find the level decal on top of mower and place bubble
level on decal as indicated. Mower is level side-to-side when bubble is between the two lines in the bubble level.
If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the
lines in the bubble level. Remove bubble level from
store in a safe place.
Bubbb Between
Lines
mower and
Bubbb Level
Level Decal
Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground
Suspension
Lift Link Nut
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-
to-side. If the following front-to-back adjustment is necessary, be sure to adjust
both front links equally so mower will stay level side4o-side.
To obtain the best cutting results, the
mower blades should be adjusted so the
front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its
,_ghest position.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Pedal
Yellow Cap
ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD
Raise mower to its highest position. Measure height from bottom edge of mower to ground level at front corners
of mower. Distance "A" on both sides of mower should be the same.
If adjustment is necessary, make adjust- ment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
Recheck measurements after adjusting.
Check adjustment on right side of tractor.
Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade
Before making any necessary adjust- ments, check that both front plate links are equal in length. If links are not equal in length, adjust one link to same length as other link.
To lower front of blade, loosen nut "C"
on both front links an equal number of
turns.
NOTE: Each full turn of nut "C" will change dim. "B" by approximately 3/16".
When distance "B" is 1/8" to 1/2" lower
at front than rear, tighten nut "D" against
trunnion on both front links. To raise front of blade, loosen nut
"D" from trunnion on both front links.
Tighten nut "C" on both front links an equal number of turns. The two front
links must remain equal in length.
When distance "B" is 1/8" to 1/2" lower
at front than rear, tighten nut "D" against
trunnion on both front links.
Recheck side-to-side adjustment.
23
Page 24
BOTH FRONT PLATE UNKS MUST BE
EQUAL mNLENGTH
Nut
Front Plate
7
Trunnion
Assembly
TO REPLACE rvIOWER DRmVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake.
2. Lower attachment lift lever to its lowest position.
3. Disengage belt tension rod from lock bracket.
h.m_
Mandrel Cover
Belt Tension Rod
(Disengaged
_, CAUTmON: Belt tension rod is spring loaded. Have a firm grip on rod and re-
lease slowly.
4. Remove screws from R.H. and LH. mandrel covers and remove covers.
5. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
6. Remove belt from electric clutch pulley, both mandrel pulleys and all idler pul- leys.
MOWER DRIVE BELT INSTALLATION
1. Install belt around both mandrel pulleys and around idler pulleys as shown.
2. Install belt onto electric clutch pulley. mMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
3. Reassemble R.H. and L.H. mandrel covers. Securely tighten all screws.
4. Engage belt tension rod on locking bracket.
A CAUTmON: Belt tension rod is spring loaded. Have a tight grip on rod and en-
gage slowly.
5. Raise attachment lift lever to highest
position.
Locking Bracket
Electric
Clutch
Pulley
Position)
m.m.
Mandrel Cover
m.m_
Mandrel
Idler Pulleys
24
Page 25
TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years
of service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and igni- tion switches are in "OFF" position.
2. Adjust the three nylon Iocknuts until space between clutch plate and rotor
measures .012" at all three slot loca- tions cut in the side of brake plate.
NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
Rotor
NyUon'JJ_}SUot(3) Locknut (3)
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal aii the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedat all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut against nut "A".
,
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
With Parking Brake"Engaged"
INut "A"
Nut
Operating Arm
TO REPLACE MOTmON DRmVE BELT
Park the tractor on level surface. Engage parking brake. For ease of service there is
a belt installation guide decal on bottom of
left footrest. It is not necessary to remove mower.
BELT REMOVAL -
1. Engage parking brake (creates slack in belt).
2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section
of this manual).
3. Roll motion drive belt off transaxle pul-
ley.
4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keep-
ers.
2. Put belt coming from V-idler above mid- span belt keeper, then onto clutching
idler pulleys as shown.
3. Make sure V part of belt engages V-
idler.
4. Place belt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
5. Place long lower section of belt through loop in midspan belt keeper.
6. Check to be sure belt is on proper side of all belt keepers.
7. Reinstall mower drive belt onto electric clutch pulley.
IMPORTANT: Check Brake Adjustment.
25
Page 26
Clutching Fiat Idler
Engine Belt Keeper Keeper Pulley V-Idler
TO ADJUST STEERmNG WHEEL AUGN-
MENT If steering wheel crossbars are not
horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars
horizontal. Tighten securely. FRONT WHEEL TOE4N/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified service center.
Above MidspanX Belt
Belt Keeper
Pulley
Clutching Idler
Belt Transaxle
Twists Belt
V-Idler
As Viewed from Bottom
Pulley
Keeper
TO REMOVE WHEEL FOR REPAmRS
FRONT WHEEL -
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2. Remove five (5) hub bolts to allow wheel removal.
3. Repair tire and reassemble. Replace and tighten hub bolts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
Retaining Washers Ring _
Axle
Cover
TO START ENGmNE WroTH A WEAK BAT- TERY
_:_WARNmNG: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency starting, follow this procedure: mMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead Fully Charged Battery Battery
REPLACmNG BATTERY _WARNmNG: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
26
Page 27
3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
4. Install new battery with terminals in same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7. Connect BLACK grounding cable to negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten securely
8. Close terminal access doors.
9. Close hood.
Keps Nut
Terminal }E"
Access (,
mex
Bolt
Door
(Red) Cable
Guard gative (Black)
Cable
TO REPLACE HEADUGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4. Close hood. mNTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRmLL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire Connector
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex-
pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service
outlet. TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever to fast position.
2. Check that speed control lever is against stop screw. If it is not, loosen
casing clamp screw and pull throttle cable until lever is against screw.
Tighten clamp screw securely.
Idle Speed
Idle Fuel Adjusting Adjusting Needle (if Equipped) Screw
lrottle Control Cable
Stop
Clamp Choke Screw Control
Cable
27
Page 28
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be nec- essary, check adjustment as described be-
low before loosening cable. If adjustment is necessary, proceed as follows:
1. With engine not running, move choke control (located on dash panel) to full choke position.
2. Remove air cleaner cover, filter and cartridge plate to expose carburetor
choke (See "AIR FILTER" in the Main- tenance section of this manual).
3. Choke should be closed. If it is not, loosen casing clamp screw and move
choke cable until choke is completely closed. Tighten casing clamp screw securely.
4. Reassemble air cleaner. Closed For Full
Choke
TO ADJUST CARBURETOR The carburetor has been present at the
factory and adjustment should not be nec- essary. However, minor adjustment may
be required to compensate for differences in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows: In general, turning the adjusting needles
in (clockwise) decreases the supply of
fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air
mixture. mMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and the throttle control cable is adjusted
properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and
Adjustments section of this manual).
2. With engine off turn idle fuel adjust- ing needle in (clockwise) closing it
finger tight and then turn out (counter- clockwise) 1 turn. 28
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
NOTE: The high idle is set at the factory and cannot be adjusted.
2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too
slow or fast, turn idle speed adjusting screw in or out until correct idle is at-
tained.
3. Idle fuel needle setting - With throttle
control lever in slow position, turn idle fuel adjusting needle in (clockwise)
until engine speed decreases and then
turn out (counterclockwise) approxi-
mately 3/4 turn to obtain the best low
speed performance.
4. Recheck idle speed. Readjust if neces-
sary.
ACCELERATION TEST -
5. Move throttle control lever from slow
to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs ad-
justing, contact a Sears or other qualified
service center, which has proper equip- ment and experience to make any neces- sary adjustments.
Page 29
Immediatelyprepareyour tractorforstor- ageatthe end ofthe seasonor ifthe trac- torwill not beusedfor 30 daysor more.
41_WARNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected
and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual). After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
FUEL SYSTEM mMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure- tor. Do not empty the gas tank and carbu-
retor if using fuel stabilizer.
ENGmNE OraL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s). OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
mMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTmNG CHART: See appropriate section in manuam unmess directed to Sears service center
PROBLEM
Wiii not start
Hard to start
CAUSE CORRECTmON
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Fill fueltank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carburetor, refill tank with
fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service and Adjustments
section.
8. Contact a Sears or other qualified service center.
Engine wiii not
turn over
Engine clicks but
wiii not start
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
30
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
Page 31
TROUBLESHOOTmNG CHART:
See appropriate section in manuam unmess directed to Sears service center
PROBLEM CAUSE CORRECTmON
Loss of power Cutting too much grass/too
.
fast.
2.
Throttle in "CHOKE" position.
3.
Build=up of grass, leaves and trash under mower.
4.
Dirty air filter.
5.
Low oil level/dirty oil.
6.
Faulty spark plug.
7.
Dirty fuel filter.
8.
Stale or dirty fuel.
9.
Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15.Engine valves out of 15.Contact a Sears or other adjustment, qualified service center.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carbure- tor, refill tank with fresh
gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments
section.
Excessive
vibration
Engine continues
to run when operator
leaves seat with
with attachment
clutch engaged
Poor cut o uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.
Faulty operator=safety presence control system.
.
Worn, bent or loose blade.
2.
Mower deck not level.
3.
Buildup of grass, leaves, and trash under mower.
4.
Bent blade mandrel.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash
around mandrels.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s). Replace damaged parts.
.
Check wiring, switches and connections. If not
contact a Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
31
Page 32
TROUBLESHOOTmNG CHART:
See appropriate section in manuam unmess directed to Sears service center
PROBLEM Mower blades wiii
not rotate
Poor grass
discharge
CAUSE
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
.
Buildup of grass, leaves and trash under mower.
8.
Mower drive belt worn.
9.
Blades improperly installed.
10.
Improper blades used.
11.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around
mandrels.
CORRECTmON
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery wiii not charge
Engine "backfires" when turning engine "OFF"
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
.
Engine throttle control not set between half and full speed (fast) position before stoppinc engine.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec- tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec= tions.
3. Replace regulator.
4. Replace alternator.
. Move throttle control
between half and full speed (fast) position before stopping engine.
32
Page 33
SCHEMATIC
(OPTIONAL)
TRACTOR ooMODEL NUMBER 917.276090
F_
AMMETER FUSE
SOLENOID
RED
STARTER
I J
BLACK
F H
B ©
D
PTO (DISENGAGED)
i _ 'LILINE _ IGNITION I ! I
I I
a: FUEL SHUT-OFF _/s AMP DC @ 3600 RRM / (REGULATOR DISCONNECTED)
...................................................... REGULATOR J"_J\_ 'v _
FUEL i //" ) GAP
[_ ON TWIN CYL. ENGINES)
SOLENOID RED _ _
i i
CLUTCH / BRAKE
(PEDAL UP)
OPTIONAL) BLACK
v UNit _" (2 PLUGS
CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM
i
RED
ELECTRIC CLUTCH
I j
SEAT SWITCH
(NOT OCCUPIED i
GROUNDING CONNECTOR
W SPARK PLUGS
ALTERNATOR J
I
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED
IGNITION SWITCH CLIPS WERE REMOVED FOR
POSITION CIRCUIT "MAKE" SHOULD BE REPLACED TO
SERVICING OF UNIT, THEY
OFF M+G+A1 NONE PROPERLY SECURE YOUR
ON+LIGHTS B+A1 L+A2 WIRING.
ON B + A1 NONE
START B + S + A1 NONE 02742
PTO SWITCH
©
REMOVABLE NON-REMOVABLE
CONNECTIONS CONNECTIONS
33
HEADLIGHTS
GFC
DA
PTO SWITCH
CONNECTOR
Page 34
ELECTRICAL
TRACTOR ° ° MODEL NUMBER 917.276090
\
\
\i
I
i I
I
i
i
i
/
1
8
34
Page 35
ELECTRmCAL
TRACTOR o o MODEL NUMBER 917.276090
KEY PART NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 BoIt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery
10 145211 BoIt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4"
16 176138 Switch hterlock Pushqn 21 175688 Harness Socket Light W/4152J 22 4152J BuIb Light
25 185456 Cabie, Battery.Red .31" 26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 unc 28 170697 Cabte, Ground
29 121305X Switch, Hunger 30 175566 Switch, Hgn
33 140403 Key, Hgnition 40 188032 Harness Hgn.
42 188032 Cover, TerminaI 45 122822X Ammeter
50 174652 Switch, PTO 52 141940 Protection Wire Loop
79 175242 BuIbholder Asm. Incan descent 81 109748X Relay Asm.
NOTE: AII component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
TRACTOR ° ° MODEL NUMBER 917.276090
CHASSm$AND ENCLOSURES
161
158
37
............"7._130144 7
153
148
130
122
150 /_
122
/
156
17
21
2
\
chassis-stealth 46-vgt
28
L_2o
139
17
19
17 169
85
86 17
70 17
63 _
84
17
17 _66
36
Page 37
TRACTOR o o MODEL NUMBER 917.276090
CHASSmS AND ENCLOSURES
KEY PART KEY NO. NO. DESCRIPTION NO.
1 180375 Rail, Frame RH 66
2 175282 Drawbar, Gt 67
4 73680700 Nut, Crownlock Hex 7/16-14 unc 68
5 187934X428 Dash 70
6 157882 Dash, Lower Vgt One Piece 84 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 85
8 184668 Support, Battery 86 14 175260X615 Hood Asm 88
16 121794X Cover, Access 91 17 17000612 Screw 3/8-16 x 3/4 Zc 106
18 174515X615 Grille 122 19 19131312 Washer 13/32 x 13/16 x 12 Ga. 130
20 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5 137 21 STD541450 Nut Crownlock 3/8-16 unc 138
24 179717X615 Footrest, RH 139 28 179716X615 Footrest, LH 142
30 145051X014 Saddle, Slkscr Vgt 144 31 161419 Bracket Support 1-pc 148
32 161327 Bracket, Pivot Chassis Lh 150 33 161326 Bracket, Pivot Chassis Rh 152
34 177018 Plate Asm Engine Chassis 153 35 19111116 Washer 11/32 x11/16 x 16 Ga. 156
36 17060512 Screw 5/16-18 x 3/4 157 37 179772X615 Fender 158
39 175278 Bracket, Axle Front 161 43 136939 Bracket, Spnsn Front Lh 162
44 136940 Bracket, Spnsn Front Rh 165 45 187270 Bracket Chassis 169
50 175476 Bracket, Chassis Front 58 183569 Bracket Fender
63 19131614 Washer 13/32xlx14Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
PART NO.
17490608 156973
17490508 188578
188164 144911
74780716 STD551143
180374 17580520
161464 171875
74780716 179125X428 Cupholder YTGT
171873 Bolt Shoulder 5/16-18 TT 161897 Bracket Dash Rh
161900 Bracket Dash Lh 164655 Extrusion Bumper
175352 Duct Heat Hood 177956 Shield Browning 179761 Light Box Asm w/Lens
17000512 Screw 5/16-18 x 3/4. BIk 161840 Lens Bar
17670608 Screw ThdroI. 3/8-16 x 1/2 179612X428 Console Fue! Window
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 183554 Bracket Support Tank
188598 Bracket Chassis Sway
DESCRIPTION
Screw 3/8-16 x 1/2 Guide, Belt Gear Drive
Screw ThdroI. 5/16-18 x 1/2 Guide, Belt Up Stop Bracket, Support Transaxle
Bolt Fin Hex 7/16-14 uric x 1 Washer, Lock Hvy Hlcl Spr 7/16
Rail, Frame Lh Screw Thdrol 5/16-18 x 1.25
Screw Hex Wshd 8-18 x 7/8 Screw HWHD Hi-Lo #13-16 x 3/4
Bolt Fin Hex 7/16-14 xl Gr.5
37
Page 38
GROUNDDRmVE
4O
39_ 42
41
TRACTOR - - MODEL NUMBER 917.276090
15
7
drive 9-vgt
52
65
48
54 66
57
69
3
62
157
155
62
47
38
Page 39
TRACTOR o o MODEL NUMBER 917.276090
GROUND DRmVE
KEY PART KEY PART NO, NO, DESCRiPTiON NO, NO, DESCRiPTiON
3 7563R Washer, Thrust, Axle 39 74321016 4 17490508 Screw Thdrol 5/16-18 x 3/4 40 178575
5 STD541437 Nut, Crownlock 3/8-16 41 73931000
6 STD561210 Pin, Cotter 42 8883R 7 149176 Wheel, Hub Assembly 46 145170 8 12000034 Klip, Ring 47 138228
9 140080 Bolt, Hub 48 72110612 10 142509 Disc, Brake 50 131494
11 136927 Yoke, Brake Disc 51 13 139419 Washer, Special 52
14 138901 Bushing 54 15 STD551037 Washer 13/32x13/16 x 16 Ga= 55
16 143012 Set, Screw 1/4-28 x 3/4 56 17 126909X Spring 57
18 137104 Lever, Brake 59
19 136926 Cam, Brake Disc 60 21 23260412 Screw, Fiat Head 1/4-28 x 3/4 61 22 633A109 Gearshift, Lever Assembly 62
23 106932X Knob 63 74780720 24 136925 Support, Puck Brake 64 154752
25 136923 Puck, Brake Top 65 179613 26 137552 Spring, Return 66 140296
27 17490528 Screw, Hex Wsh Thd= 67 19131312 28 73350600 Nut, Hex Jam 3/8-16 69 136327
29 137213 Brake, Rod 117 73900600
30 19131616 Washer 13/32 x 1 x 16 Ga= 150 9858M1
34 71673 Cap, Plunger 155 12000028
35 137648 Rod, Parking Brake 157 1370H
36 149412 Spring, Drive Ground
37 121749X Washer 25/32 x 1-1/4 x 16 Ga= NOTE:
38 150035 Nyliner inches
5/16-18 x 1-3/4 68 5142H
STD541437 Nut, Crownlock 3/8-16 unc
139123 Pulley, Hler, Grooved 161590 Clutch, Arm Assembly
105706X Bearing, idler 137153 V-Belt
141756 Bracket, Shift Rod, Hi-Lo 122253X Shift Rod, Hi-Lo 122268X Spring CIip, Connecting Link
184787 Pulley, Transaxle
STD551143 Washer, Lock 7/16
All component dimensions given in U.S.
1 inch = 25.4 mm
Screw, Fin= #10-24 x 1 Actuator, InterIock Switch
Nut, Centerlock #10-24
Cover, Pedal
Retainer, Spring
Clutch Rod
Bolt, Carr=3/8-16 x 1-1/2 Gr=5 Pulley, idler, Fiat
Bolt, Fin Hex 7/16-14 x 1-1/4
Shaft, Clutch/Brake Pedal
Bolt, Shoulder
Washer, Hardened Washer, Fiat
Pin, Ro!I Hub, Cover Nut, Lock Fig. 3/8-16 unc
Key, Woodruff Ring Retainer
Washer Thrust 5/8 x 1.10 x 1/32
39
Page 40
TRACTOR o o MODEL NUMBER 917.276090
STEERmNG ASSEMBLY
_ ,_..j 2o
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_ 51
45
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34
33
32
21
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22 _;
13
23
36
29
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Page 41
TRACTOR o o MODEL NUMBER 917.276090
STEERmNG ASSEMBLY
KEY PART NO. NO.
1 159944X428
2 190407 3 183226
4 161849 5 161848
6 6266H 7 121748X
8 12000029 9 184946X505
10 74781044 11 136518
12 73901000 13 121749X
14 STD551137 15 73540600
16 186814 18 187799
19 156011
20 163887X428 21 159945
22 155105 23 152927
26 159946X428 27 3366R
28 17000612 29 104239X
31 138136 32 19111610
33 STD551131 34 74780512
35 187039 36 186799
41 155246 42 17490508
44 160135X428 45 19132411
51 73940800 52 175553
53 188967
DESCRIPTION Wheel, Steering
Axle Asm, Front Fitting, Grease
Spindle Asm, LH Spindle Asm, RH
Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Ktip #T5304-75 Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front
Nut, Lock Flange 5/8-11 unc Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8 Nut, Crown Lock 3/8-24 unf
Shaft Asm, Steering Draglink, Vgt
Support Asm., Steering Vgt Boot, Steering
Adapter, Wheel Steering Bushing, Strg. BIk
Screw Cap, Wheel Steering
Bearing, Col. Strg. Screw 3/8-16 x 3/4
Bearing, Flange Bushing, Nytiner Snap
Washer 11/32xlx10Ga. Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering
Tie Rod Bracket Switch Interlock VGT 97
Screw Thdro! 5/16-18 x 1/2 Tyt Extension, Steering
Washer 13/32 x 1-1/20 x 11 Ga. Nut Hex Jam TopIock 1/2-20 unf
Clip Steering Washer Hardened =793 x 1=637x =060
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
ENGmNE
18
TRACTOR o o MODEL NUMBER 917.276090
I
21
82
I
i
I
80
i
I
i
i
12 _81
I
41
26 27
engine-kohler22 17-vgt
KEY PART
NO. NO. 1
2 149723 8 121361X
9 177748
10 175287 11 179335
12 143996 15 179115
18 179124X428
20 177328X428 21 171875
22 187768X428 26 3645J
27 139277 28 188669
29 137180 37 123487X
39 17490636
/
39
DESCRIPTION
Engine Kohter Model No=
CV730-0029 Muffler
PulIey Vqdler
Keeper Asm=Belt Engine Bushing
Clutch Electric
PulIey Engine VGT EIect Clutch
Tank Fuel Rear 5=0Yt/Gt Cap Asm
Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4
Control Choke Bushing
Stem Tank Fuel
Fuel Line
Spark Attester Kit Clamp Hose
ScrewTT 3/8-16 x 2-1/4 uric
29
\
\
SPARK ARRESTER KIT
KEY PART
NO, NO, DESCRIPTION
40 17490664 Screw TT 3/8-16 x 4 unc 41 126197X Washer 1-1/20D x 15/32 ID x =250
42 STD551143 Washer Lock 7/16 47 175288 Bushing
62 146629 Shield Heat Muffler 69 24-041-49 Gasket
70 175545 Tube Exhaust LH 71 175546 Tube Exhaust RH
80 M73030800 Nut Fiange 81 188800 Tube Drain Oil Easy
82 188799 Valve Oil Drain 83 171877 Bolt 5/16-18 unc x 3/4 W/Sems
84 17060624 Screw 3/8-16 x 1-1/2 85 179953 Bolt Hex 7/16-20 x 3.75 Gr.5
86 184362 Nut Hex Flange Toplock M8-1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
Page 43
SEAT ASSEMBLY
14_ 10
_J
TRACTOR - - MODEL NUMBER 917.276090
i
4
18
19
12
I
I
I
KEY PART NO. NO. DESCRIPTION
1 188714 Seat
2 140551 Bracket, Pivot Seat 3 140675 Strap, Asm Fender
4 127018X Bolt ShouIder 5/16-18 x ,62 5 145006 Clip, Push In, Hinged
6 STD541437 Nut, CrownIock 3/8-16 uric 7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 uncx 3/4 w/Sems
10 182493 Pan, Seat 12 121246X Bracket, Mounting Switch
13 121248X Bushing, Snap
5
seat 1-vgt
KEY PART NO. NO. DESCRIPTION
14 72050412 15 121249X
16 123740X 17 123976X
18 19171912 19 166369
20 124238X 21 171852
37 STD541450
NOTE: All component dimensions given in U,S, inches
1 inch = 25,4 mm
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Spilt Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr, 5
Washer 17/32 x 1-3/16 x 12 Ga,
Knob, Seat
Cap, Spring Seat
Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 uric
43
Page 44
DECALS
KEY PART
NO. NO.
1 177665 2 164085
3 186242
4 186243 5 186725
6 133644
8 185980
9 186572
10 156439
11 181249
12 146047
13 178482
14 188298
15 191202
TRACTOR o o MODEL NUMBER 917.276090
18
19 17
11
24 12
21 23
8 ¸
22
16
25 14
20 13
DESCRJPTBON Decal
Dash Panel, Lower 16 178455
Decal
Dash 17 149516
DecaI
Hood, RH 18 164065
Decal
Hood, LH 19 138047
DecaI
Hood Side Panel 20 181470
Decal
Maintenance 21 177914
Decal
Engine 22 177918
DecaI
Fender 23 106202X
Decal
Fender Danger 24 177916
DecaI
Clutch/Brake 25 177917
\i-Belt Drive Schematic - - 179768X428
DecaI Decal
Deck HVYDTY - - 179769X428
Decal
V-Belt Schematic - - 190485
DecaI
Repl Parts - - 190486
KEY PART NO. NO.
10
DESCRmPTmON Decal, Deck Caution
Decal, Battery Dnge/Poi Decal, Insert Strg
Decal, Battery Decal, Deck Leveling
Decal, Engine KoN Sears Logo Deca!, Engine LTX Twin
Reflector, Taillight Decal, Engine LTX RH
Decal, Engine LTX LH Pad, Footrest, LH
Pad, Footrest, RH Manual, Owner's (Eng)
Manual, Owner's (Span)
WHEELS &TmRES
3
KEY PART NO. NO. DESCRmPTmON
1 59192 Cap, Valve, Tire 2 65139 Stem, Valve
3 106228X624 Rim Assembly, Front 4 8134H Tube, Front (Service Item Only) 5 106230X Tire, Front
4
10
6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel
Only)
5
9
8 104757X428 Cap, Axle (Front Wheel Only) 9 105588X Tire, Rear
10 7154J Tube, Rear (Service Item Only) 11 106277X624 Rim Assembly, Rear
12 6856M Fitting, Grease
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm
44
Page 45
UFT ASSEMBLY
39
TRACTOR ° ° MODEL NUMBER 917.276090
4O
42
43 35 73
38 34
\
72
29
31
32
30
10
1
\
3
\
6
KEY
NO.
1 2
3
4 5
6
7
8
10
11
12 23
24 26
29
30
31
32
33
34
PART NO.
121006X 180045
159189 12000022
19292016
71110624
175830 175831X505
183894 175375
163552
STD624008 73350800
73680800
150233 110807X
19131016 137150
76020308
137167
85 ¸
_41
7O
KEY PART
DESCRIPTION NO. NO. Rod Asm., Lever 35 138057
Shaft Asm, Lift Vgt 38 155097
Lever Asm, Lift Rh 39 123935X E-Ring Truarc #5133-87 40 17060516
Washer 29/32 x 1-1/4 x 16 Ga+ 41 175994
Bolt, Fin Hex 3/8-16 unc x 1-1/2 42 19112410
Grip, Handle Fluted 43 123934X
Button, Plunger 70 145212
Spring 0.62 OD x 2.125 72 110452X
Link Lift 73 73350600 Retainer Spring 74 187277 Retainer, Spring 75 175805
Nut, Jam Hex 1/2-13 unc 76 175560 Nut, Crownlock 1/2-13 unc 77 176205
Trunnion, Infin Height 78 175689
Nut, Special 79 187276
Washer 13/32 x 5/8 x 16 Ga. 85 189013 Spring, Compression Inf Hgt 86 188528
Pin Cotter 3/32 x 1/2 Rod, Adj Lift
NOTE: All component dimensions given in U+S+
45inches 1 inch = 25+4 mm
lift rh 17
DESCRIPTION Knob, Inf 3/8-16 unc
Pointer, Height Indicator Plug, Hole Screw 5/16-18 x 1
Nut, 7/16-20 Washer 11/32 x 1-1/2 x 10 Ga+
Scale, Indicator Height Nut Hex Flange Lock
Nut Push Phos & Oil Nut Hex Jam 3/8-16 unc Arm Susp+ RH PIate Asm Susp+Front
Pin Flange Trunnion Susp. Arm
Trunnion Susp+ Front Arm Susp. LH
Insert Wear Bolt Shoulder
Page 46
Tp,AGTOB"" _'a,,,,,,-"-
t_OW_B DECg
46
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5
57
25
27
56
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morner_deok'54-_
46
Page 47
TRACTOR o o MODEL NUMBER 917.276090
MOWER DECK
KEY
PART KEY PART
NO.
NO, DESCRIPTION NO, NO, DESCRIPTION
1
187295 Deck Weldment Mower 56 155986 Bar Pnt Adj.
5
4939M Retainer Spring 57 156941 Pin Head Rivet
6
187297 Cover Mandrel LH 58 187342 Baffle Right
7
188187 Cover Mandret RH 59 187344 Baffle Left
8
174365 Bott 7/16 Asm= Blade 60 187607 Baffle Center
11
187254 Blade, Standard 90 74760516 Bolt 5/16-18 x 1
13
187291 Shaft Asm. w/Lower Bearing 94 176066 RolIer Nose 48"
14
187281 Housing, Mandrel 95 180534 Bracket Asm N Roller LH
15
110485X Bearing, Ball, Mandrel 97 178515 Washer Hardened
17
72140505 Bolt, Carriage 5/16-18 x 5/8 98 187282 Spring Clutch Drive
21
73680500 Nut, Crownlock 5/16-18 uric 113 72110508 Bolt Rdhd Sqnk 5/16-18 x 3/4
25
178102 Spring, Torsion 114 187556 RodTension Relief
26
110452X Nut, Push 116 184219 Bolt, ShouIder
27
187257X428 Deflector Shield 117 174873 Gauge Wheel
29
131491 Rod, Hinge 118 73930600 Nut, Center!ock 3/8-16 uric
3O
173984 Screw, Thdroll Washer Head 119 19121414 Washer 3/8 x 7/8 x 14 Ga=
31
187690 Washer, Spacer Mower Vented 122 187557 Bushing Tension Relief
32
177865 PuIIey, Mandrel 180 73800500 Nut 5/16-18
33
178342 Nut, Fig=Top Lock Cntr=9/16 182 179127 Rod RolIer Nose Harrow
34
73680600 Nut 183 163552 Retainer Spring
35
188635 Pin Suspension Rear - - 187292 Mandrel Asm= Service dncludes
38
188657 Spring Compression Key Nos=13-15 and 33)
39
187284 PuIIey, Idler, Stationary - - 188271 Replacement Mower, Complete
42
165723 Spacer, Retainer (Std=Deck-Order separateIy nose
43
187278 Arm, Idler rotIer components key nos= 90, 91,
46
137729 Screw, ThdrolL 1/4-20 x 5/8 94, 95, 180, 182, 183)
47
191273 V-Belt, Mower
49
73900600 Nut, Lock Fig. 3/8-16 uric
5O
72110616 Bolt, Cam 3/8-16 x 2 NOTE: All component dimensions given in U=S=inches 72110610 Bolt 1 inch = 25=4 mm
51
52
188460 PuIley Idler Clutching
(For mulching mowers only) 91 180535 Bracket Asm N Roller RH
47
Page 48
TRANSAXLE
TRACTOR - - MODEL NUMBER 917.2760g0
ss_
41
I 66
_87
48
Page 49
TRANSAXLE
TRACTOR o o MODEL NUMBER 917.276090
KEY PART
NO. NO.
1 4197R 2 12000034
3 4199R
4 4216R 5 4215R
6 4217R
7 174728
8 74020652
9 7392M
10 137261
11 4985R
12 6266H
13 4212R
14 137125
15 6276H
16 633A63
17 8118M
18 8740H1
19 122238X 20 4218R
21 6252H1 22 7810H
23 6262H 24 7393R
25 992R1 26 139111
27 4986R 28 122254X
29 6269H
30 5855H
31 174731
32 6277H
33 4225R
34 7396H
35 4198R
36 4200R
37 7395H
38 160789
39 174729
40 13320400
41 17580520
45 6271H
46 13060200
49 4895H 50 4222R
51 1529R
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
AxIe Shaft 52 8119M
Retaining Ring 53 4220R Final Drive Gear 54 4209R Differential Gear 55 4213R
Differential Pinion 56 4442R Differential Carrier 57 4195R
AxIe Thrust Washer 58 4214R
Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R (1" Thread Length) 60 7528R
Steel Ball 61 4208R Spring Shift Fork Detent 62 4207R
Shift Fork, High-Low Range 63 7398H Thrust Bearing Race 64 4203R
4th Reduction Pinion Shaft, Brake 65 4204R
Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033 Needle Bearing 68 4205R
Sintered iron Bearing 69 4206R Shift Fork Shaft, High-Low Range 70 1370H
Differential Pinion Spacer 71 633A69
Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 72 139120 Shift Fork, R.H. 73 4201R OiI Seal 74 12000008
Sintered iron Bearing 75 1153R Shift Fork Shaft 77 6803J
Shift Fork, LH. 79 1167R Shift Shaft, High-Low Range 80 73360700
OiI Seal 81 6270H
Pressure Relief Valve 82 136984 Gearcase, Reverse Idler Shaft 84 5384J and Bearings, R.H. (includes 85 2978J
Key No.'s 17,18, 25, 33, 50, 63, 86 633A85 77 and 82) 87 8739H1
Dowel Pin 88 4924H
Needle Bearing 89 19151516 Thrust Bearing Race 90 110542X 4th Reduction Gear Shaft 91 19181511
4th Reduction Gear Spacer 92 75J Thrust Bearing Race
Gate, Lower, Shift 93 6274H Gearcase and Bearings, L.H. 94 76020412
dncludes Key umbers 18, 25, 49, 96 159783 50 (2), 51 and 52) 97 633A109
Pipe Plug 1/2-14 N.RT. 98 184956
Bolt, Hex 5/16-18 UNC x 1-1/4 Oil Seal
Pipe Hug 1/4-18 N.RT.
Needle Bearing
Needle Bearing
Needle Bearing
NOTE: All component dimensions given in U.S. inches 1inch = 25.4 mm
Needle Bearing
Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear
3rd Reduction Pinion Spacer 2rid Reduction Gear Shaft
Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer
3rd Reduction Pinion High 2rid Reduction Gear
Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear
Key, Hi-Pro 1/8 x 17/32 Ktip Ring
Intermediate Speed Gear High Speed Gear
Thrust Bearing Race
Intermediate and High Speed
Cluster Pinions
Input Shaft Low Speed Pinion
E-Ring Reverse Idler Gear
Needle Bearing
Sealing Washer
Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft Gearshift Lever, Bent
Gearshift Cap
Gearshift Ball Cover and Pin Shift Lever Guide Bail, Keyed Spring
Washer 15/32 x 15/16 x 16 Ga. Shift Mechanism Seal
Washer 9/16x 15/16 x 12 Ga.
Gearshift Gate and
Reinforcement Shift Ball Cover Gasket
Cotter Pin 1/8 x 3/4 Screw, Hex, Washer, HD.
Gearshift Lever Assembly Transaxte, 6 Speed, Complete
Assembly
49
Page 50
TRACTOR oo MODEL NUMBER 917.276090
KOHLER ENGJNE°mvmODELNUMBER CV730 TYPE NUMBER 0029
CYUNDERHEAD,VALVEAND BREATHERi
_I j8
32 33
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CRANKCASEI
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Page 51
TRACTOR o o MODEL NUMBER 917.276090
KOHLER ENGINE-MODEL NUMBER CV730 TYPE NUMBER 0029
HEADA,'ALVFJB REATH ER
KEY PART NO. NO.
24-033-03-S
2,
24-041-50-S
3<
24-096-87-S
4.
M-645020-S
25 139 60-S
5<
6.
25-35! -0! -S
7<
24-755-66-S
&
24-41 !-05-S
9.
24-84!-03-S
10.
24-318-72-S
11.
25-186-01-S
12.
24-599-01-S
13.
12 086 16-S 66-086-07-S
14.
15.
24-755-141-S
24-153-28-S
16.
17.
M-65!030-S
18.
24-445-0!-S 24-016-01-S
19
24-016-02-S
20
24-017-01-S 24-017-02-S
66-032-05-S
21
22.
235011-S
23.
24-089-02-S
12-173-0!-S
24
25.
12-755-03-S
26
24-318-69-S 24-755-142-S
27. 28
25-313-03-S
29
24-755-57-S
30
M-545016-S
31
24-445-02-S
32
24-126-44-S 24-112-12-S
33 35
24-326-55-S
DESCR{PTION
Kit, breather cover w/gasket
(hcludes 2, 3)
Gasket, breather Cover, breather Screw, hex<flange M6xl 0x2O (4) Plug, hex ctsk. 1/8"
Lifter, valve (4) Kit, valve train (Includes 8, 11,12) Rod, push (4)
Kit, cylinder head gasket (2) (Includes 13) Head assemMy, #2 cylinder
Arm, rocker (4)
Pivot, rocker arm (4)
Screw, hex. flange M10xl.SxgO (8)
Screw hex<flange M6xl 0x34 (4) Kit, valve cover - plain (Includes 16,17) O-Ring
Screw, hex<flange M6x! 0x30 (4) Strap, lifting
Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Val',se, intake (Std.) (2}
Valve, intake (.25) (2) Seal valve stem (2)
Retainer, spring (4) Spring, valve 44) Cap, valve spring (4)
Kit, retainer (4)
Head assembly, #1 cylinder
Kit, valve cover - breather (Includes 16,17,29)
Grommet, rubber
Kit, breather separator
(Includes 29,31-34)
Screw, hex. flange M5x0 8x16 (2)
Strap, breather
Bracket, breather separator
Spacer
Hose, breather
CRANKCASE
KEY PART NO. NO, DESCRiPTiON
1. 24-032-01-S Seal, front oil
2. Crankcase (USE: Miniblock 24 782 14)
3. 24-294-13-S Fitting
4. 24-380-13-S Pin, locating (6)
5. B4-067-13-S Connecting Rod (Std.) (2) 24-067-14-S Connecting Rod (.25) (2)
6. 24-874-08-S Piston w/Ring Set (Std.) (2)
(Includes 7, 8)
24-B74-16-S Piston w/Ring Set (.08) 24-874-20-S Piston w/Ring Set (.25)
24-874-21-S Piston w/Ring Set (.50)
7. 24-108-05-S Ring Set (Std. & .08) (2)
24.-108-OB-S Ring Set (.25) 24-108-07-S Ring Set (.50)
8. 24-018-01-S Retainer, piston pin (4)
9. 12-422-09-S Shim, camshaft (A.R.)
12-422-13-S Shim, camshaft (A.R.) 12-422-07-S Shim, camshaft (A.R.)
12-422-08-S Shim, camshaft (A.R.) 12-422-10-S Shim, camshaft
12-422-11-S Shim, camshaft (A.R.) 12-422-12-S Shim, camshaft (A.R.)
10. 24-012-16-S Camshaft
11. 52-139-09-S Plug, cup
12. M-545010-S Screw, hex. flange M5xO<8×10 (2)
13. 24-018-04-S Retainer, reed (2)
14. 24-402-05-S Reed, breather (2)
15. 12-153-01-S O-Ring, lower oil fill tube
16. 24-126-19-S Bracket, oil fill tube
17. 12-123-04-S Tube, oil fill
18. M-545016-S Screw, hex. flange M5x0.8x16
19. 12-153-02-S O-Ring, upper oil fill tube
20. 24-038-04-S Dipstick assembly (Includes 21,22)
21. 24-755-46-S Kit, oil fill cap (Includes 22)
22. 25 153 02-S O-Ring, dipstick
23. 24-018-09-S Ring, retainer
24. M-931010-S Washer, nylon (top)
25. 28-032-09-S Seal, governor cross shaft
26. 24-468-15-S Washer (bottom)
27. 24-144-38-S Shaft, governor cross
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
51
Page 52
TRACTOR o° MODEL NUMBER 917.276090
KOHLERENGmNE-MODELNUMBERCV730TYPENUMBER0029
1--
/
22
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/
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17 4
AiR _NTAKE ]
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Page 53
TRACTOR o o MODEL NUMBER 917.276090
KOHLER ENGmNE=MODEL NUMBER CV730 TYPE NUMBER 0029
IGNITION/ELECTRICAL AmRmNTAKE/FmLTRATION
KEY PART KEY PART NO= NO= DESCRIPTION NO. NO.
DESCBmPTION
1. 54-755-15-S Kit, grass screen 1.
2. M-403025-S Screw, hex. cap M4x0.7x25 (4) 2. 3= X-25-92-S Washer, plain 5/16" (4) 3=
4. 24-112-04-S Spacer, grass screen (4) 4. 5= 25-086-47-S Bolt, shoulder M6xl =0x16 (4) 5=
6. 24-157-08-S Fan 6.
7. 12-086-14-S Screw, hex. flange M10xl.5x46 7.
8. 12-468-03-S Washer, plain 3/8" 8.
9. X-42-15-S Key 9. 10= 24-025-01-S Flywheel 10= 11= 41-403-09-S Rectifier-regulator 11=
12= X-25-92-S Washer, plain 3/16" (3) 12= 13= 24-086-18-S Screw, phillips hd= 11-16x7/8 (2) 13=
14. 236602-S Connector (3 contact) 14.
15. 12-132-02-S Spark Plug (2) 15. 16= M-548025-S Screw, hex=cap M5x0=8x25 (2) 16=
17. 54-755-09-S Kit, 15 amp stator 17.
18. 24 126 71 -S Bracket, stator wire 19. 19= 48-154-02-S Clip, cable 20=
20= X-25-63-S Washer, plain 1/4"
21. 24-584-01-S Module, ignition (2)
22. M-545020-S Screw, hex flange M5x0.8x20 (4)
23. 235173-S Clip, cable
NOT ILLUSTRATED
24-126-137-S 24-176-82-S 25-454-03-S 24-113-18-S
(Includes 2-4, & 24-113-18-S)
(includes 18) 18.
NOTE: All component dimensions given in U.S. inches
1 inch = 25=4 mm
Bracket, ground strap Harness, wiring
Tie, wire (3)
Decal, grass screen
54-755-01-S
20-341-01 -S 24-153-20-S 24-096-67-S
12-100-0!-S 24-096-01-S 231032-S
24-083-05-S 24-083-03-S 24-109-09-S 24-041-13-S
24-094-34-S 24-041-14-S
24-164-51 -S 24 041 52-S 24 153 27-S
M-651040-S 24 126 130-S M-545010-S
24-063-51 -S
Kit, knob with sea!
(Includes 2,3)
Knob, cover O-Ring Cover, air cleaner
Wing Nut Cover, inner air cleaner Seal, breather
Precleaner, element
Element, air cleaner Cup, rue! spit-back
Gasket, fue! spit-back cup
Base, air cleaner Gasket, air cleaner base
Manifold, intake (Includes 15,16) Gasket, carburetor
O-Ring, intake port (2) Screw, hex= flange M6xl =0x40 (4)
Bracket, air cleaner base Screw, hex= flange M5x0=8xlO (2)
Baffle, spit-back cup
BLOWER HOUSING & BAFFLES
KEY PART NO. NO. DESCRIPTION
1. 24-027-114-S
2. 24-100-01 -S
3. M-551016-S
4. M-545016-S
5. M-545020-S 6= M-645016-S
7. 24-146-16-S
8. 24-146-20-S
9. 24-063-39-S 10= 24-063-58-S
11= M-545010-S
12. 24-063-14-S
13. 24-063-60-S
NOT ILLUSTRATED
24-096-85-S 25-086-91-S 25-113-39-S
Housing, blower (Includes 2) Nut, plastic (2) Screw, hex. flange M5x0.8x16 Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x20 (4)
Screw, hex=flange M6xl =0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side
Baffle, cylinder barrel - # 2 side Baffle, cylinder barrel - # 1 side Screw, hex=flange M5x0=8xl0 (2) Baffle, valley - #2 side Baffle, valley - #1 side
Cover, blower housing Screw, tapping !0-16xl/2" (2) Decal, clear lamination
53
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TRACTOR oo MODEL NUMBER 917.276090
KOHLER ENGmNE=MODEL NUMBER CV730 TYPE NUMBER 0029
ENGINE CONTROLS]
5
2
-_7
27
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O
5-
9--_ t
10J_
11 J _
17
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TRACTOR ° o MODEL NUMBER 917.276090
KOHLER ENGmNE=MODEL NUMBER CV730 TYPE NUMBER 0029
STARTING SYSTEM
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRmPTmON
1. M-839080-S Screw, hex. flange M8x1.25x80 (2)
2. 25-098-09-S Starter, solenoid shift (includes 3-7)
3. 25 086 113-S Screw, external torx hd. (3)
4. 25-435-05-S Kit, solenoid (includes 3)
5. 25-755-33-S Kit, pinion drive (includes 6)
6. 25-141-05-S Ring
7. 25-221-01-S Kit, brush ENGmNECONTROLS KEY PART
NO. NO. DESCRIPTION
1. 24211 03-S
2. 24-090-33-S
3. M-641060-S
4. 24-089-01 -S
5. 25-158-08-S
6. 24-079-04-S
7. 25-158-11 -S
8. M-545016-S
9. M-547050-S
10. 24-089-03-S
11. 24-126-56-S
12. M-6450!6-S
13. 12-237-01-S
14. 24-086-43-S
15. 24-1!2-27-S
16. 24-090-47-S
17. 24-468-20-S
18. M-446030-S
19. 24-090-13-S
20. 24-468-0! -S
21. M-545020-S
22. 24-090-05-S
23. 41-468-03-S
24. M-403025-S
25. 24-079-22-S
26. 24-089-55-S
27. 24-089-25-S
Bolt, round head square neck Lever, governor
Nut, hex. flange M6x! .0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5xO.8x16
Nut, hex. lock MSxO.8 Spring, choke return
Bracket, control Screw, hex. flange M6xl.0x18 (4)
Clamp, cable (2) Screw, hex. flange MSxO.Sx18 (2) Spacer Lever, throttle actuator
Washer, plain
Nut, hex M4xO.7 Lever, throttle control
Washer, plain 5.5 mm (3)
Screw, hex. flange M5xO.8x20 Lever, choke
Washer, spring 1/4"
Screw, hex. cap M4xO.7x25 Linkage, choke Spring, throttle limiter
Spring, governor
OIL PAN/LUBRICATmON
1= 24-199-07-S Pan assembly, oil
(Includes 2-11) 2= 24-393-37-S Oil pump assembly (Includes 3,4) 3= 24-381-11-S Tube, oil pickup 4= 24 153 01-S O-Ring, oil pump 5= M-831005-S Washer, plain 8 mm (2)
8= M-845025-S Screw, hex=flange MSxl=Ox25 (2) 7= 24-182-26-S Screen, oil
8= 24-043-12-S Kit, governor gear w/pin
(Includes 9) 9= 12-380-01-S Pin, governor regulating
10= 24-448-01-S Tab, locking 11= 12-144-02-S Shaft, governor gear
12= 24-153-08-S O-Ring 13= 25-139-82-S Plug, hex= ctsk= 3/8" 14= 24-136-01-S Nipple, oil filter
15= 52-050-02-S Filter, oil 18= 52-032-08-S Seal, oil (PTO end)
17= 24-086-!7-S Screw, hex=flange M8xl=25x45 18= 24-088-18-S Screw, hex=flange M8x1=25x45 (9) 19= 25-139-57-S Plug, sq= hd=solid 3/8" N=RT=R
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
55
Page 56
TRACTOR oo MODEL NUMBER 917.276090
KOHLER ENGmNE=MODEL NUMBER CV730 TYPE NUMBER 0029
CRANKSHAFT 1
--1
FUEL SYSTEM_
!0
7
7
7
/
7
/
8
11
14
13
56
Page 57
TRACTOR oo MODEL NUMBER 917.276090
KOHLER ENGmNE=MODEL NUMBER CV730 TYPE NUMBER 0029
CRANKSHAFT KEY PART
NO. NO. DESCRtPTmON
1= 24-014-72-S Crankshaft (includes 2)
2= 52-139-09_S Plug, cup
EXHAUST KEY PART
NO. NO. DESCRIPTmON
1= 24-041_49_S Gasket, exhaust (2)
2= 25-072=04-S Stud, M8xl =25x33 (4)
24-522-332 Short Block 24-782-23 Miniblock
24-755q 13-S Gasket Set
FUEL SYSTEM
KEY PART NO. NO. DESCRIPTION
1= 24-853-90-S Kit, carburetor w/gaskets
2. 24-041_52_S Gasket, carburetor
3. 24 041 14-S Gasket, air cleaner base
4. M-629095-S Stud, M6x1.0x95 (2)
5. M_641060=S Nut, hex. flange M6x1.0 (2)
6. 25-353-03_S Line, fuel 14"
7. 25-237q 4-S Clamp, hose (6)
8. 24-086-12-S Screw, hex. cap. M6xl.7x18 (2)
9. 24-393-16_S Pump, fuel - pulse
10. 24-100-01-S Nut, plastic (2)
11. 24-353-03-S Line, fuel 10-5/8"
12. 15-353-04-S Line, fuel 11-1/2"
13. 24-050q 0-S Filter, fuel
14. 47-154-01-S Clip, cable
NOT mLLUSTRATED
- - 24 234 02-S Bowl, float
- - 24 757 18-S Kit, overhaul
- - 24 757 19-S Kit, choke repair
- - 24 757 20_S Kit, gasket
- - 24 757 21_S Kit, accelerator pump repair
- - 24 757 22-S Kit, fue! shutdown solenoid
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
(includes 2,3)
57
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58
Page 59
O1
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Page 60
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
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S ARS
© Sears,Roebuckand Co.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.
190485 Rev. 3 8.5.04 MH Printed in U.S.A.
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