Craftsman 917.276030 User Manual

Owner’s Manual
CRRFTSMRN
GARDEN TRACTOR
25.0 HR 50" Mower Electric Start
6 Speed
Model No.
917.276030

IMPORTANT:

Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO,, HOFFMAN ESTATES. IL 60179 U S A,
Visit our Craftsman websiterwww.sears.com/craftsman
For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty Safety Rules
Product Specifications
Assembly/Pre-Operation...............................
Operation..........................................
Maintenance Schedule
...........................................
.....................................
...................
...................
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............12
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18
2
3
6 8
Maintenance Service and Adjustments.,..
Storage.....................................
Troubleshooting..........................................31
Repair Parts.............................
Sears Service
............................
..........................
....................18
....................22
...................
....................36
30

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual.
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve
nience, IN HOME warranfy service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator cdDuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wilt still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co,,Dept.817WA, Hoffman Estates, IL 60179
2
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw* ing objects. Failure to observe the following safety instructions could result in serious injury or death.
CB WARNING: in order to prevent accidental starting when setting up. transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING; Do not coast down a
hill in neutral, you may lose control of the tractor.
^WARNING; Tow only the attach
ments that are recommended by and
comply with specifications of the man
ufacturer of your tractor. Use common sense when towing. Operate only at the
lowest possible speed when on a slope. Too heavy of a load, while on a slope, Is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
ÁV
kWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.
^WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc
tions in the manual and on the machine before starting,
• Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade,
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un
loading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related in
juries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.
il. SLOPE OPERATION
Slopes are a major factor related to toss­of-contro! and tipover accidents, which can result in severe injury or death. Alt slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
3
SAFETY RULES
DO:
• Never carry children. They may fall off
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Never allow children to operate the
• Watch for holes, ruts, or bumps. Un
even terrain could overturn the machine.
• Use extra care when approaching blind
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift whiie on the slope.
• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces
sary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity.
Never as
sume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
and down for small children.
IV. SERVICE
• Use extra care in handling gasoline and
• Never run a machine inside a closed
• Keep nuts and bolts, especially blade
• Never tamper with safety devices.
• Keep machine free of grass, leaves, or
• Stop and inspect the equipment if you
• Never make adjustments or repairs with
• Grass catcher components are subject
• Mower blades are sharp and can cut.
• Check brake operation frequently. Ad just and service as required.
and be seriously injured or interfere with safe machine operation.
machine. corners, shrubs, trees, or other objects
that may obscure vision.
other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
area. attachment bolts, tight and keep equip
ment in good condition. Check their proper operation regularly. other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
strike an object. Repair, if necessary, before restarting.
the engine running. to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
SAFETY RULES
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso
lutely necessary. Always took down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity and Type:
Oil Type
(API-SF-SJ):
Oil Capacity:
Spark Plug:
(Gap: .030")
Ground Speed (MPH):
Reverse:
Tire Pressure: Front: 14PSI
Charging System:
Battery:
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any proWem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.
5 Gallons Unleaded Regular
SAE 10W30 (above 32“F)
SAE 5W-30 (below 32“F)
W/ Filter: 4.0 Pints
W/O Fitter; 3.5 Pints
Champion RC12YC
Lo: Hi:
0.7 1.7
1.4 3.3
2.3 5.4
0.9 2.1
Rear: 10PSI
15 Amps @ 3600 RPM
Amp/Hr; 35 Min. CCA: 280 Case size: U1R
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main
taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner's manual.
^WARNING; This tractor is equipped
with an internal combustion engine and should not be used on or near any unim
proved forest-covered, brush-covered or
grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re quired by law (Section 4442 of the Califor
nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
UNASSEMBLED PARTS
7
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at ttie factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor ail parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2“ wrench (1) Utility knife (1) 3/4“ socket with drive ratchet (1) Tire pressure gauge
When right or left hand is mentioned in this
manual, it means, from your point of view,
when you are in the operating position
(seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Remove ail accessible loose parts and
parts boxes from carton.
2.
Cut along dotted lines on ail four pan els of carton. Remove end panels and lay side panels flat.
3.
Remove mower and packing materials.
4.
Ched< for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roil off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY" in Maintenance section of this manual for charging instruc tions).
8
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembiy of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
ctutch/brake pedal all the way down.
8. Get off seat without moving its ad
justed position.
9. Raise seat and tighten adjustment knob securely.
TOROLLTRACTOROFFSKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
^WARNING; Before starting, read, un derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi tion.
6. Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutch/brake peda! into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake peda! and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
INSTALL MOWER AND DRIVE
BELT
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.
1. Cut and remove ties securing anti
sway bar and belts. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with de flector shield to right side of tractor.
IMPORTANT; Check belt for proper rout ing in all mower pulley grooves.
3. If equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6. Place the suspension arms on inward
pointing deck pins. Retain with double loop retainer spring with loops down as shown.
7. install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
8. Position front plate assembly between
front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
10. If equipped, turn height adjustment knob clockwise to remove stack from mower suspension.
11. Raise deck to highest position.
12. Adjust gauge wheels before operating
mower as shown in the Operation sec
tion of this manual.
Double Loop Retainer Spring
Gauge Wheel
Chassis Bracket
Front Suspension Brackets
Electric
.Clutch Pulley
Double Loop Retainer Spring
Single Loop Retainer Springs
Front Plate
Assembly
Flanged Pin
'Deliector
Shield
10
CHECKTIRE PRESSURE
The tires on your tractor were overin­fiated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PS! shown in “PRODUCT SPECiFICATfONS” section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for re placing motion, mower drive, and mower blade drive belts in the Service and Ad
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac tor, check to see that the brake is properly adjusted, See TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: / Ail assembly instructions have been
completed.
/ No remaining loose parts in carton. / Battery is properly prepared and
charged. {Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight
ened securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay
extra attention to the following important
items: / Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regu
lar unleaded gasoline.
/ Become familiar with all controls, their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat
ing condition.
11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
R
REVERSE
0
ENGINE OFF
SI
OVERTEMP
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DtSENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR
FREE WHEEL
(Automatic Modola only)
N H
NEUTRAL
01
LIGHTS ON
HIGH LOW
©
ENGINE ON ENGINE START PARKING BRAKE
u
FUEL OIL PRESSURE BATTERY
L
0
Q
AND FEET AWAY
DANGER indicates a hazard which, it not avoided,
will result in death or serious injury.
A
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
A
CAUTION indicates a hazard which, if not avoided,
A
might resutt in minor or moderate injury.
\\\
CHOKE FAST
$ X
REVERSE FORWARD
(SEE SAFETY RULES SECTION)
•0k
SLOW IQNmON
PARKING BRAKE
LOCKED
MOWER HEIGHT
K,OPE HAZARDS
PARKING BRAKE
UNLOCKED
MOWER UFT
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can
result in death, serious injury and/or property damage.
CAUTION when used without the alert symboi, indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
M
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
12
KNOW YOUR TRACTOR
READTHIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at tachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the
headlights on and off.
THROTTLE CONTROL; Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine,
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
RANGESHIFT LEVER; Allows high (H)
and low (L) speed for ail forward and reverse gears,
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and
stopping the engine,
AMMETER: Indicates battery charging (-1-)
or discharging {-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
and direction of the tractor.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac
tor secure.
Choke \ Switch Pull Out To Control \ “Engage”
Throttle
Control
Push-In to “Disengaged” Attachment Clutch
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “STOP" will cause the battery to discharged, and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when
^pping tractor on grass areas. ^CAUTION: Always stop tractor com
pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging
rate.
• Full throttle offers the best mower perfor
mance.
“Brake'
Positi

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de
Clutch/ Brake Pedal / “Disengaged”
Position

STOPPING

HeWtWJffient
Knob
Parking Brake “Engaged" Position
Lever
MOWER BLADES -
• To stop mower blades, move attachment
clutch switch to disengaged position.
GROUND DRIVE -
2. Move gearshift and range shift levers
3. Slowly release clutch/brake pedal to
• To slop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
position.
ENGINE-
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
• Move throttle control between half and
full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn
ing the height adjustment knob in desired direction.
• Turn knob clockwise (r^) to raise cutting
height.
• Turn knob counterclockwise (>^) to lower cutting height.
14
pressed and gearshift lever in neutral (N) position.
to desired position. start movement.
The cutting height range is approximately
1-1/2" to 4*1/2". The heights are mea
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
* For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2.
Lower mower with attachment lift con trol. Start mower blades by engaging at
3. tachment clutch control.
TO STOP MOWER BLADES -
{^sengage attachment clutch control.
^CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
, , Attachment Lift Lever
Attachment Clutch position Switch Pull Out to..__/ Low
Engage"I ..^Position
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to de
sired cutting height(See ‘TO ADJUST
Push In To
"Disengage"
MOWER CUTTING HEIGHT" in this section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar,
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.
TO OPERATE ON HILLS ^WARNING: Do not drive up or down
hills with slopes greater than 15“ and do not drive across any slope. Use the slope guide at the back of this manual.
• Choose the slowest speed before starting
up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move gearshift leverto 1 st gear and range
Retainer
Spring
shift lever to low (L) position. Be sure you have allowed room fortractor to roll slightly as you restart movement.
• To restart movement, slowly release park ing brake and clutch/brake pedal.
• Make all turns slowly.
Deflector Shield
Clevis
Pin
15
TO TRANSPORT IMPORTANT: When operating in temper
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH MENTS
Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL VISCOSITY CHART” in the Mainte nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.
^CAUTION: Wipe off any spilled oil or
atures below32®F{0‘'C), use fresh, clean winter grade gasc^ine to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the fimt time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait
a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
fuel. Do not store, spill or use gasoline near an open flame.
16
• The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50“ F and below)
7. When engine starts, slowly push choke
control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished .
mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.
r
r " ’* A
7^^
...
^
1
_ _
c
_ _
If grass is extremely tall, It should be
^
i:
1
)
17
MAINTENANCE SCHEDULE
FILL IN OATES AS YOU COMPLETE

MAINTENANCE

check Brake Citation Check Tire Pnessuro
Check Operator P ressnce and Interlodf Systems
Check lor Loose Fasteners
ShatpsrVRsplaos Mon«r Blades
LubdcaSon Chart Chock Battery Level
Clean Battery and Terminals Chock Transaxlo Ccx^ing Check V-Belts
Check Engine OH Level
Change Engine Oil (wi№ oil fitter) Change Engine Oil (without oil filler) Clean Air FIHor
Cfean Air Screen Inspect Mufflor/^ark Arresler Replace Oil Fitter (If equipped) Clean Engine Cooling Fins Replace Spark Rug Replace Air Filler Paper Cartridge Repiaco Fuei Filler
1 < CHange more o^leo wt>er> undar a heavy load Of
in high ambiem temperatures.
2 - Ser\Ace more often when operating in dirty or dusty conditions.
✓ ✓
✓ ✓ ✓ s
✓ 4
✓ ✓
f/
✓ 2
✓ 2
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
® Spindle Zerk
operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjust
®Front Wheel
Zerk
¡^Steering
Sector ' Gear
ments section of this manual should be
checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1.
Check engine oil level.
2.
Check brake operation.
3.
Check tire pressure.
4,
Check operator presence and interlock systems for proper operation.
5.
Check for loose fasteners.
ODCheck/ Add Transaxle
Fluid
<i> SAE 30 or 10w30 motor oil ® General Purpose Grease <3) Refer to Maintenance “ENGINE” Section ® Spra.y silicone lubriant (Move Boots to
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
^8
✓ ..2
✓ ✓
I/.2
2
✓ 2
a - UKU3IW more onon wnon mowing m sanay soil.
4 - Not rot^ired if equipped with maintenanc^free battery. 5 - Tighlon Iron! axte pivot boit to 35 it.-lbs. maximum.
Do not ovortightian,
LUBRICATION CHART
® Tie Ro^Ball Joints
<2) Spindle Zerk
Bearing
Teeth
Lubricate)
SyFront Wheel
Searing Zerk
® Engine
TRACTOR
Always observe safety rules when per forming any maintenance,
BRAKE OPERATION if tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See
■TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES
• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS”
IMPORTANT: To ensure proper assembly, center hole in blade must aiign with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
IMPORTANT: Blade bolt is grade 8 heat treated.
Trailing
Edge Up
section of this manual).
• Keep tires free of gasoline, oii, or insect
control chemicals which can harm rub
Flat Washer
Lock Washer j
ber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause lire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac tor does not function as described, repair the problem immediately.
• The engine should not start unless the brake pedal is fully depressed and attachement clutch control Is in the disengaged position.
• When the engine is running, any at tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never op erate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged
*A Grade 8 heal treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharp ening blade - but if you do. be sure the blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you wilt need a 5/8” diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, if blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
blades. BLADE REMOVAL
1. Raise mower to highest position to al
5/8" Bolt or Pin
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life
Lbs. torque).
Mandrel
Assembly
'^^lade Bolt
(Grade)*
Blade
Center Hole _
19
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open,
• Recharge at 6-10 amperes fori hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak”
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro
Change the oil after every 50 hours of op
eration or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before start
ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
leum jelly.
6. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD
2. Remove yellow cap from end of drain
JUSTMENTS section of this manual).
TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxle. Oil
level must be even with plug threads.
If necessary, fill with SAE 30 motor oil,
API SF-SJ. Replace filler plug.
4. Reassemble wheel to hub.
3. Unlock drain valve by pushing upward
4. To open, puli down on the drain valve.
5. After oil has drained completely, close
Transaxle Filler Plug
6. Remove the drain tube and replace the
7. Refill engine with oil through oil fill dip
Check V-beits for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear,
ENGINE
8. Use gauge on oil fill cap/dipstick for
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Se lect the oil’s SAE viscosity grade accord ing to your expected operating tempera ture.
PO
not to allow dirt to enter the engine
when changing oil.
valve and install the drain tube onto the
fitting.
Oil Drain Valve
slightly and turning counterclockwise.
and lock the drain valve by pushing
upward and turning clockwise until the
pin is in the locked position as shown. cap onto to the end of the drain valve. stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD UCT SPECIFICATIONS” section of this
manual. checking level. Insert dipstick into
the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" tine on dipstick. Tighten cap onto the tube securely when finished.
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