Craftsman 917.276030 User Manual

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Page 1

Owner’s Manual

CRRFTSMRN

GARDEN TRACTOR

25.0 HR 50" Mower Electric Start

6 Speed

Model No.

917.276030

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO,, HOFFMAN ESTATES. IL 60179 U S A,

Visit our Craftsman websiterwww.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

Warranty Safety Rules

Product Specifications

Assembly/Pre-Operation...............................

Operation..........................................

Maintenance Schedule

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............12

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6 8

Maintenance Service and Adjustments.,..

Storage.....................................

Troubleshooting..........................................31

Repair Parts.............................

Sears Service

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....................36

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual.

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve

nience, IN HOME warranfy service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator cdDuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wilt still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co,,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw* ing objects. Failure to observe the following safety instructions could result in serious injury or death.

CB WARNING: in order to prevent accidental starting when setting up. transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING; Do not coast down a

hill in neutral, you may lose control of the tractor.

^WARNING; Tow only the attach

ments that are recommended by and

comply with specifications of the man

ufacturer of your tractor. Use common sense when towing. Operate only at the

lowest possible speed when on a slope. Too heavy of a load, while on a slope, Is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

ÁV

kWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

^WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc

tions in the manual and on the machine before starting,

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade,

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light.

Do not operate the machine while under

the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck.

Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related in

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

il. SLOPE OPERATION

Slopes are a major factor related to tossof-contro! and tipover accidents, which can result in severe injury or death. Alt slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

Page 4

SAFETY RULES

DO:

• Never carry children. They may fall off

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Never allow children to operate the

• Watch for holes, ruts, or bumps. Un

even terrain could overturn the machine.

• Use extra care when approaching blind

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift whiie on the slope.

• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity.

Never as

sume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

IV. SERVICE

• Use extra care in handling gasoline and

• Never run a machine inside a closed

• Keep nuts and bolts, especially blade

• Never tamper with safety devices.

• Keep machine free of grass, leaves, or

• Stop and inspect the equipment if you

• Never make adjustments or repairs with

• Grass catcher components are subject

• Mower blades are sharp and can cut.

• Check brake operation frequently. Ad just and service as required.

and be seriously injured or interfere with safe machine operation.

machine. corners, shrubs, trees, or other objects

that may obscure vision.

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

area. attachment bolts, tight and keep equip

ment in good condition. Check their proper operation regularly. other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

strike an object. Repair, if necessary, before restarting.

the engine running. to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Page 5

SAFETY RULES

Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso

lutely necessary. Always took down and behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type

(API-SF-SJ):

Oil Capacity:

Spark Plug:

(Gap: .030")

Ground Speed (MPH):

Reverse:

Tire Pressure: Front: 14PSI

Charging System:

Battery:

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any proWem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.

5 Gallons Unleaded Regular

SAE 10W30 (above 32“F)

SAE 5W-30 (below 32“F)

W/ Filter: 4.0 Pints

W/O Fitter; 3.5 Pints

Champion RC12YC

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

0.9 2.1

Rear: 10PSI

15 Amps @ 3600 RPM

Amp/Hr; 35 Min. CCA: 280 Case size: U1R

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main

taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner's manual.

^WARNING; This tractor is equipped

with an internal combustion engine and should not be used on or near any unim

proved forest-covered, brush-covered or

grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor

nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at ttie factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor ail parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2“ wrench (1) Utility knife (1) 3/4“ socket with drive ratchet (1) Tire pressure gauge

When right or left hand is mentioned in this

manual, it means, from your point of view,

when you are in the operating position

(seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove ail accessible loose parts and

parts boxes from carton.

Cut along dotted lines on ail four pan els of carton. Remove end panels and lay side panels flat.

Remove mower and packing materials.

Ched< for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and

large flat washer from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roil off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY" in Maintenance section of this manual for charging instruc tions).

Page 9

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembiy of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

ctutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment knob securely.

TOROLLTRACTOROFFSKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

^WARNING; Before starting, read, un derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi tion.

6. Start the engine. After engine has

started, move throttle control to idle position.

7. Depress clutch/brake peda! into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake peda! and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park ing brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

Page 10

INSTALL MOWER AND DRIVE

BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with de flector shield to right side of tractor.

IMPORTANT; Check belt for proper rout ing in all mower pulley grooves.

3. If equipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on inward

pointing deck pins. Retain with double loop retainer spring with loops down as shown.

7. install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

8. Position front plate assembly between

front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove stack from mower suspension.

11. Raise deck to highest position.

12. Adjust gauge wheels before operating

mower as shown in the Operation sec

tion of this manual.

Double Loop Retainer Spring

Gauge Wheel

Chassis Bracket

Front Suspension Brackets

Electric

.Clutch Pulley

Double Loop Retainer Spring

Single Loop Retainer Springs

Front Plate

Assembly

Flanged Pin

'Deliector

Shield

Page 11

CHECKTIRE PRESSURE

The tires on your tractor were overinfiated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PS! shown in “PRODUCT SPECiFICATfONS” section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for re placing motion, mower drive, and mower blade drive belts in the Service and Ad

justments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted, See TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: / Ail assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. {Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight

ened securely.

/ All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay

extra attention to the following important

items: / Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline.

/ Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVERTEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DtSENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

FREE WHEEL

(Automatic Modola only)

N H

NEUTRAL

LIGHTS ON

HIGH LOW

ENGINE ON ENGINE START PARKING BRAKE

FUEL OIL PRESSURE BATTERY

AND FEET AWAY

DANGER indicates a hazard which, it not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might resutt in minor or moderate injury.

\\\

CHOKE FAST

$ X

REVERSE FORWARD

(SEE SAFETY RULES SECTION)

•0k

SLOW IQNmON

PARKING BRAKE

LOCKED

MOWER HEIGHT

K,OPE HAZARDS

PARKING BRAKE

UNLOCKED

MOWER UFT

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symboi, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

Page 13

KNOW YOUR TRACTOR

READTHIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at tachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the

headlights on and off.

THROTTLE CONTROL; Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine,

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

RANGESHIFT LEVER; Allows high (H)

and low (L) speed for ail forward and reverse gears,

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine,

AMMETER: Indicates battery charging (-1-)

or discharging {-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

and direction of the tractor.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

Choke \ Switch Pull Out To Control \ “Engage”

Throttle

Control

Push-In to “Disengaged” Attachment Clutch

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than “STOP" will cause the battery to discharged, and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when

^pping tractor on grass areas. ^CAUTION: Always stop tractor com

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor

mance.

“Brake'

Positi

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de

Clutch/ Brake Pedal / “Disengaged”

Position

STOPPING

HeWtWJffient

Knob

Parking Brake “Engaged" Position

Lever

MOWER BLADES -

• To stop mower blades, move attachment

clutch switch to disengaged position.

GROUND DRIVE -

2. Move gearshift and range shift levers

3. Slowly release clutch/brake pedal to

• To slop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE-

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

• Move throttle control between half and

full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn

ing the height adjustment knob in desired direction.

• Turn knob clockwise (r^) to raise cutting

height.

• Turn knob counterclockwise (>^) to lower cutting height.

pressed and gearshift lever in neutral (N) position.

to desired position. start movement.

Page 15

The cutting height range is approximately

1-1/2" to 4*1/2". The heights are mea

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

* For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

Lower mower with attachment lift con trol. Start mower blades by engaging at

3. tachment clutch control.

TO STOP MOWER BLADES -

{^sengage attachment clutch control.

^CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

, , Attachment Lift Lever

Attachment Clutch position Switch Pull Out to..__/ Low

Engage"I ..^Position

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de

sired cutting height(See ‘TO ADJUST

Push In To

"Disengage"

MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar,

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

TO OPERATE ON HILLS ^WARNING: Do not drive up or down

hills with slopes greater than 15“ and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift leverto 1 st gear and range

Retainer

Spring

shift lever to low (L) position. Be sure you have allowed room fortractor to roll slightly as you restart movement.

• To restart movement, slowly release park ing brake and clutch/brake pedal.

• Make all turns slowly.

Deflector Shield

Clevis

Page 16

TO TRANSPORT IMPORTANT: When operating in temper

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHART” in the Mainte nance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.

^CAUTION: Wipe off any spilled oil or

atures below32®F{0‘'C), use fresh, clean winter grade gasc^ine to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the fimt time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait

a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

fuel. Do not store, spill or use gasoline near an open flame.

Page 17

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50“ F and below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished .

mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

r " ’* A

7^^

...

_ _

If grass is extremely tall, It should be

’

)

Page 18

MAINTENANCE SCHEDULE

FILL IN OATES AS YOU COMPLETE

MAINTENANCE

check Brake Citation Check Tire Pnessuro

Check Operator P ressnce and Interlodf Systems

Check lor Loose Fasteners

ShatpsrVRsplaos Mon«r Blades

LubdcaSon Chart Chock Battery Level

Clean Battery and Terminals Chock Transaxlo Ccx^ing Check V-Belts

Check Engine OH Level

Change Engine Oil (wi№ oil fitter) Change Engine Oil (without oil filler) Clean Air FIHor

Cfean Air Screen Inspect Mufflor/^ark Arresler Replace Oil Fitter (If equipped) Clean Engine Cooling Fins Replace Spark Rug Replace Air Filler Paper Cartridge Repiaco Fuei Filler

1 < CHange more o^leo wt>er> undar a heavy load Of

in high ambiem temperatures.

2 - Ser\Ace more often when operating in dirty or dusty conditions.

✓ ✓ ✓

✓

✓ ✓ ✓ s ✓

✓

✓ 4

✓ ✓

✓

✓ 2

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

® Spindle Zerk

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjust

®Front Wheel

Zerk

¡^Steering

Sector ' Gear

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and interlock systems for proper operation.

Check for loose fasteners.

ODCheck/ Add Transaxle

Fluid

<i> SAE 30 or 10w30 motor oil ® General Purpose Grease <3) Refer to Maintenance “ENGINE” Section ® Spra.y silicone lubriant (Move Boots to

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

✓

✓ ..2

✓

✓ ✓

I/.2

✓ 2 ✓ ✓

✓ 2

a - UKU3IW more onon wnon mowing m sanay soil.

4 - Not rot^ired if equipped with maintenanc^free battery. 5 - Tighlon Iron! axte pivot boit to 35 it.-lbs. maximum.

Do not ovortightian,

LUBRICATION CHART

® Tie Ro^Ball Joints

<2) Spindle Zerk

Bearing

Teeth

Lubricate)

SyFront Wheel

Searing Zerk

® Engine

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance,

BRAKE OPERATION if tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

■TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS”

IMPORTANT: To ensure proper assembly, center hole in blade must aiign with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailing

Edge Up

section of this manual).

• Keep tires free of gasoline, oii, or insect

control chemicals which can harm rub

Flat Washer

Lock Washer j

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause lire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control Is in the disengaged position.

• When the engine is running, any at tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged

*A Grade 8 heal treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharp ening blade - but if you do. be sure the blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you wilt need a 5/8” diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, if blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

blades. BLADE REMOVAL

1. Raise mower to highest position to al

5/8" Bolt or Pin

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life

Lbs. torque).

Mandrel

Assembly

'^^lade Bolt

(Grade)*

Blade

Center Hole _

Page 20

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open,

• Recharge at 6-10 amperes fori hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

Change the oil after every 50 hours of op

eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD

2. Remove yellow cap from end of drain

JUSTMENTS section of this manual).

TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads.

If necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

3. Unlock drain valve by pushing upward

4. To open, puli down on the drain valve.

5. After oil has drained completely, close

Transaxle Filler Plug

6. Remove the drain tube and replace the

7. Refill engine with oil through oil fill dip

Check V-beits for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear,

ENGINE

8. Use gauge on oil fill cap/dipstick for

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Se lect the oil’s SAE viscosity grade accord ing to your expected operating tempera ture.

not to allow dirt to enter the engine

when changing oil.

valve and install the drain tube onto the

fitting.

Oil Drain Valve

slightly and turning counterclockwise.

and lock the drain valve by pushing

upward and turning clockwise until the

pin is in the locked position as shown. cap onto to the end of the drain valve. stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this

manual. checking level. Insert dipstick into

the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" tine on dipstick. Tighten cap onto the tube securely when finished.

Page 21

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR RLTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it

to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge,

NOTE: Do not wash the paper cartridge or use pressurized air. as this will damage the cartridge.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cool

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu

retor, replacement is required.

1. With engine coot, remove filter and

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and

2. Place new fuel filter in position in fuel

oiled) over the paper cartridge.

3. Check rubber seal for damage and proper position around stud. Replace

3. Be sure there are no fuel line leaks and

if necessary.

4. Reassemble air cleaner, cartridge

4. Immediately wipe up any spilled gaso

plate, and nut.

5 . Reinstall air cleaner cover and secure

by tightening knob.

Foam \ i

Pre-Cleaner '

Cartridge | ■

Fuel Filter

Cartridge

Plate

Rubber

Seal

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

Knob

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other

of all gasoline, oil. etc.

• Protect painted surfaces with auto motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis

sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

external surfaces of the engine are kept

clean at all times.

plug fuel line sections.

line with arrow pointing towards carbu retor.

clamps are properly positioned.

line.

Clamp.

Clamp

Page 22

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress ciutch/brake pedal fully and set parking brake,

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to “STOP” and remove key,

5. Make sure the blades and ail moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. Turn height adjustment knob to lowest

setting,

3. Lower mower to its lowest position.

4. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket.

5. Remove four retainer springs from front

plate assembly and remove plate.

6. Remove retainer springs from suspen

sion arms at deck and disengage arms from deck.

7. Raise attachment lift to its highest posi tion.

8. Slide mower forward and remove belt from electric clutch pulley.

9. Slide mower out from under right side of tractor.

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT

SPECIFICATIONS” section of this manual). If tires are over or underinftated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL

NOTE: If necessary, check side-to-side

surface below tractor for levelness with a

long board and the bubble level.

• Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.

• Mower is level side-to-side when bubble is between the two lines in the bubble level.

Follow procedure described in “INSTALL MOWER AND DRIVE BELr in the As sembly section of this manual.

Chassis Bracket ~

Retainer Spring

Anti-Sway

Bar

Suspension Arms

Retainer Springs

Front Mower

Electric Clutch Pulley

Front Plate Assembly

Retainer Springs (Both Sides)

Front Mower Bracket

Page 23

If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. Remove bubble level from mower and

store in a safe place.

Bubble Between Lines

Bubble Level

To obtain the best cutting results, the

mower housing should be adjusted so the front is approximately 1/8" to 1/2“ lower than the rear when the mower is in its

highest position. Check adjustment on right side of tractor.

Measure distance “F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust

ments, check that both front plate links are equal in length.

Level Decal

• if links are not equal in length, adjust

one link to same length as other link.

Brake

Pedal'

Lift Link Adjustment Nut

Yellow Cap

• To lower front of mower housing, loosen

nut "G” on both front links an equal num ber of turns.

• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.

• To raise front of mower housing, loosen

ALTERNATE SIDE-TO-SIDE

ADJUSTMENT METHOD

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A" on both sides of mower should be the same.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

nut “H” from trunnion on both front links. Tighten nut “G" on both front links an equal number of turns. The two front

links must remain equal in length.

• When distance “F” is 1/8" to 1/2” lower at front than rear, tighten nut “H” against trunnion on both front links,

NOTE: Each full turn of nut “G” will

change distance “F” by approximately 3/8".

• Recheck side-to-side adjustment.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Edge of

BOTH FRONT PLATE LINKS MUST BE

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level sideto-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

EQUAL IN LENGTH

Page 24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage

7. Check primary idler arm and two idlers

8. Be sure spring is securely hooked to

parking brake.

2. Remove screws from L.H. mandrel

cover and remove cover.

3. Roll belt over the top of L.H. mandrel

MOWER DRIVE BELT INSTALUTION

9. Install belt in both idlers. Make sure

pulley.

4. Remove belt from electric clutch pulley.

5. Remove belt from idler pulleys.

10. Install new belt onto electric clutch pul

6. Remove any dirt or grass clippings which may have accumulated around

11. Roll belt into upper groove of L.H. man

mandrels and entire upper deck sur face.

12. Carefully check belt routing making

13. Reassemble LH. mandrel cover.

Screws

to see that they rotate freely. primary idler arm and bolt in mower

housing.

belt is in both belt keepers at the idlers

as shown.

ley.

drel pulley. sure belt is in the grooves correctly and

inside belt keepers.

Page 25

TO REPLACE MOWER BLADE DRIVE

BELT

Park the tractor on level surface. Engage parking brake.

1. Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT in this section of this manual).

2. Remove mower (See “TO REMOVE

MOWER” in this section of this man ual).

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years

of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and igni

3. Remove screws from R.H. mandrel cover and remove cover. Unhook

2. Adjust the three nylon locknuts until

spring from bolt on mower housing.

4. Carefully roll belt off R.H. mandrel pul ley.

5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.

6- Remove any dirt or grass which may

NOTE: After installing a new electric

clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

have accumulated around mandrels and entire upper deck surface.

7. Check secondary idler arm and idler to see that they rotate freely.

8. Be sure spring is hooked in secondary

idler arm and sway-bar bracket.

9. Install new belt in lower groove of L.H.

Nylon^’lsiolg

Locknut (3)

mandrel pulley, idler pulley, and center mandrel pulley as shown.

10. Roll belt over R.H. mandrel pulley.

Make sure belt is in all grooves prop

erly.

11. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover.

12. Reinstall mower to tractor (See “IN STALL MOWER AND DRIVE BELT' in the Assembly section of this manual).

13. Reassemble mower drive belt (See “TO REPLACE MOWER DRIVE BELT”

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

in this section of this manual).

Mower Blade

l_ ^ Drive Belt

Mandrel

Center Mandrel

R.H. Mandrel

Cover

2. Place gear shift lever in neutral (N)

The rear wheels must lock and skid when

you try to manually push the tractor for

ward. If the rear wheels rotate, the brake

Screw

Secondary

Idler Arm

Spring

Sway Bar Bracket idler

Pulley

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

2. Measure distance between brake oper

3. if distance is other than 1-3/4“, loosen

tion switches are in “OFF” position. space between clutch plate and rotor

measures .012" at all three slot loca tions cut in the side of brake plate.

Rotor

012"

Brake Plate

paved surface, depress clutch/brake pedal all the way down and engage parking brake.

position.

down and engage parking brake. ating arm and nut “A” on brake rod.

jam nut and turn nut “A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A”.

Page 26

4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a

IMPORTANT: Check Brake Adjustment.

Clutching Flat Idlers Clutching Idler

Engine Belt Keeper \ '’“'If'' V-kJler \ -C5T

Sears or other qualified service center.

TO ADJUST STEERING WHEEL ALIGN MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight forward, remove steer

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower,

BELT REMOVAL -

1. Engage parking brake (creates slack in

belt).

2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).

ing wheel and reassemble with crossbar horizontal. Tighten securely.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the factory and adjustment should not be nec essary. if parts in the front axle or steering mechanism have been replaced or dam aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2, Measure distance between wheels at

front and rear of tires (dimensions "A"

3. Roil motion drive belt off transaxie pul ley,

4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pul ley.

5. Puli belt out of all belt keepers.

• Front dimension “A” should be 1/8" to

1/4" less than rear dimension “B”.

TO ADJUST TOE-IN-

1. Loosen jam nuts at adjustment sleeves

on tie rod.

BELT INSTALLATION -

2. Adjust tie rod until dimension “A" is

1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keep

ers.

2. Put belt coming from V-idler above mid

span belt keeper, then onto clutching

idler pulleys as shown.

3. Make sure V part of belt engages V-

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber,contact a

Sears or other qualified service center.

idler.

4. Place belt around transaxle pulley,

beginning at top. V part of belt should engage transaxle pulley

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper side

of all belt keepers.

7. Reinstall mower drive belt onto electric clutch pulley. 26

Above Midspan

Transaxle Pulley

Belt Keeper

V-ldler

As Viewed from Bottom

and “B”).

1/8" to 1/4" less than dimension “B”,

Page 27

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

2. Connect one end of the BLACK cable

3. Connect the other end of the BLACK

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

TO REMOVE CABLES, REVERSE

ORDER -

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. REAR WHEEL-

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

Retaining ^vaghers Ring ‘ ■

Axie Cover

REPLACING BATTERY

AwARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

TO START ENGINE WITH A WEAK BAT TERY

^WARNING: Lead-acid batteries gen

4. Install new battery with terminals in

erate explosive gases. Keep sparks, flame and smoking materials away from bat

teries, Always wear eye protection when

5. Reinstall terminal guard.

6. First connect RED battery cable to

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See “BAT

TERY“ in the MAINTENANCE section of

7. Connect BLACK grounding cable to

this manual).

If “jumper cables" are used for emergency

starling, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

8. Close terminal access doors.

9. Close hood.

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short against tractor chassis.

to the NEGATIVE (-) terminal (C) of

fully charged battery. cable (D) to good chassis ground,

away from fuel tank and battery.

BLACK cable first from chassis and

then from the fully charged battery. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

then RED battery cable and carefully

remove battery from tractor. same position as old battery.

positive (-I-) battery terminal with hex bolt and keps nut as shown. Tighten securely.

negative {-) battery terminai with re maining hex bolt and keps nut. Tighten securely

Page 28

Kejps Nut

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems, which are being done at the customers ex

Terminal Access Door

Terminal

Guard

TO REPLACE HEADLIGHT BULB

Positive (Red) Cable

Negative (Black) Cable

Hex Bolt

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUSTTHROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec

essary. Check adjustment as described

below before loosening cable, if adjust

ment is necessary, proceed as follows:

1. With engine not running, move throttle

2. Check that speed control lever is

Loose or damaged wiring may cause your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section,

TO REPLACE FUSE

Idle Fuel Adjusting Needle

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood. Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

When replacing hood, be sure to re

4. connect the headlight wire connector.

control lever to fast position. against stop screw. If it is not, loosen

casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Clamp Screw

Idle speed Adjusting

Screw

Throttle

Control

Cable

Choke Control Cable

Hood

Page 29

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

FINAL SETTING -

1. Start engine and allow to warm for five

factory and adjustment should not be nec

essary. check adjustment as described be low before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. idle speed setting - With throttle control

choke position.

Remove air cieaner cover, fiiter and

cartridge plate to expose carburetor choke (See “AIR FILTER” in the Main tenance section of this manual).

Choke should be closed. If it is not,

3. Idle fuel needle setting - With throttle

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing ciamp screw securely.

Reassemble air cleaner.

Closed for Full

4. Recheck idle speed. Readjust if neces

Choke

ACCELERATION TEST -

5. Move throttle control lever from slow

High speed stop is factory adjusted. Do

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think

the engine-governed high speed needs

adjusting, contact Sears or other qualified service center, which has proper equip ment and experience to make any neces sary adjustments.

mixture. Turning the adjusting needles out (counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).

2. With engine off turn idle fuel adjust

ing needle in (clockwise) closing it

finger tight and then turn out (counter clockwise) 1 turn.

minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

lever in stow position, engine should idle at 1200 RPM. If engine idles too

slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

control lever in slow position, turn idle fuel adjusting needle in (clockwise)

until engine speed decreases and then

turn out (counterclockwise) approxi mately 3/4 turn to obtain the best low speed performance.

sary.

to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces

sary, until engine accelerates smoothly.

Page 30

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

^WARNING: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame

which leads to separation and formation of acids during storage. Acidic gas can dam age the fuel system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

or spark. Allow the engine to cool before

storing in any enclosure,

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected

• Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car

buretor. Do not drain the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE“ in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

3. Turn ignition key to start position for a

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual),

• If possible, store your tractor indoors

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery

• Cover your tractor with a suitable pro

terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

IMPORTANT; Never cover tractor while engine and exhaust areas are still warm.

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

fuel lines and carburetor are empty.

plug hole(s) into cytinder(s).

few seconds to distribute oil.

starts to rust. Rust and/or dirt in your gasoline will cause problems.

and cover it to give protection from dust and dirt,

tective cover that does not retain mois

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

Page 31

TROUBLESHOOTING CHART; See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Will not start 1. Out of fuel.

2. Engine not “CHOKED”

property.

3, Engine flooded.

4. Bad spark plug.

5. Dirty air filter. 5. Clean/repiace air filter.

6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

Hard to start

1. Dirty air filter. 1. Clean/repiace air filter.

2. Bad spark plug.

3. Weak or dead battery. 3. Recharge or replace

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

CORRECTION

1, Fill fuel tank.

2. See “TO START ENGINE”

in Operation section.

3. Wait several minutes

before attempting to start.

4. Replace spark plug.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check alt wiring.

9. See “To Adjust Carburetor”

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

2. Replace spark plug. battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other

qualified service center.

Engine will not

turn over

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery. 3. Recharge or replace

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.6. Check all wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch (es).

Engine clicks but 1. Weak or dead battery.

will not start 2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

1. Depress clutch/brake

pedal.

2. Disengage attachment clutch.

battery.

4, Replace fuse.

5. Clean battery terminals.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check ail wiring. starter.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

CAUSE

Cutting too much grass/too

1. fast. Throttle in “CHOKE”

CORRECTION

1. Set in “Higher Cut” position/

reduce speed.

2. Adjust throttle control.

position. Build-up of grass, leaves and trash under mower.

Dirty air filter. Low oil level/dirty oil. Faulty spark plug.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Water in fuel.

9. Drain fuel tank and carbure

tor, refill tank with fresh gasoline and replace fuel filter.

10. Spark plug wire loose.

10. Connect and tighten spark

plug wire.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Engine valves out of

adjustment.

15. Contact a Sears or other

qualified service center.

Excessive vibration

Engine continues

to run when operator

leaves seat with

with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade,

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

Page 33

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate

CAUSE

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

CORRECTION

1. Remove obstruction.

2. Repiace mower drive belt.

drive belt,

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Repiace idler pulley.

4. Contact a Sears or other

qualified service center.

Poor grass discharge

Headlight(s) not

working

(if so equipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

6. Replace/sharpen blade.

7. Clean underside of mower

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent

8. Replace mower drive belt.

9. Reinstall blades sharp edge

10. Replace with blades listed

11. Clean around mandrels to holes from buildup of grass, leaves, and trash around mandrels.

1. Switch is “OFF”.

2. Bulb(s) or lamp(s) burned ou

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Turn switch "ON",

2. Replace bulb(s) or lamp(s),

3. Check/replace light switch.

4. Check wiring and connec

5. Repiace fuse.

Place throttle control in

“FAST’ position. Shift to slower speed. Allow grass to dry before mowing.

Level mower deck.

Check tires for proper air pressure,

Tighten blade bolt.

housing.

down. in this manual.

open vent holes.

tions.

Battery will not

charge

Engine “backfires”

when turning

engine “OFF”

Bad battery cell{s). Poor cable connections.

Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at “SLOW" position for 30 seconds before stopping engine.

1. Replace battery.

2. Check/clean all connec tions.

3. Replace regulator,

4. Replace alternator.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 34

NOTES

Page 35

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.276030

POSITION CIRCUIT

Off

START

M4G..A1 NONE

B + S+ A1

ON+LIGHTS

B +A1 S + A1

“MAKE“

L*A2 NONE NONE

WIRING INSULATED CUPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

RELAY

REMOVABLE

CONNECTIONS

POSITION

OFF C * (5 B H

NON-REMOVABLE

CONNECTIONS

CIRCUrr

C + F. B+-E, A+0

VOi-IS AC * X'Si RFt.i \RÉOUAtfíK DISCCKMNeCTtCi;

HEADUGHTS

G F C

9 D 1

D A

Page 36

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.276030

Page 37

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.276030

KEY PART

NO. NO. 1 144927

74760412 Bott Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10

145211

150109

145769 Nut Push Nylon 1/4“

176138

175688 22 4152J Bulb Light 25

185456 Cable, Battery.Red .31" 26

108824X Fuse 27 73510400 28 170697 29 160784 Switch. Plunger 30 175566 Switch, Ign 33 140403 Key, Ignition 40

170238 Harness Ign. 42

154336 Cover, Terminal 45 122822X 50

174652 Switch, PTO 52

141940 Protection Wire Loop

175242 Buibholder Asm. Incan descent 81 109748X Relay Asm.

NOTE: All component dimensions given in U-S. inches 1 inch = 25,4 mm

DESCRIPTION

Battery

Bott 1/4-20 X 7.5 Zinc Hold down Battery Dash Mount

Switch Interlock Push-In Harness Socket Light W/4152J

Nut Keps Hex 1/4-20 Unc Cable, Ground

Ammeter

Page 38

TRACTOR - - MODEL NUMBER 917.276030

CHASSIS AND ENCLOSURES

Page 39

TRACTOR -

CHASSIS AND ENCLOSURES

MODEL NUMBER 917.276030

KEY PART NO. NO.

1 180374 2 175282 Drawbar, Gt 4

73680700 Nut, Crownlock Hex 7/16-14UNC

163976X428 Dash YTGT 2 Cyt 6 157882 7

17720408 Screw, Thd Cut 1/4-20 x 1/2 8

184668 Support, Battery

175260X615 Hood Asm

16 121794X 17 17060612 18

174515X615 Grille

19 19131312

74780616 21 STD541437 24

179717X615 Footrest, RH

179716X615 Footrest. LH

145051X014 31 161419 32 161327 33 161326

34 177018 35 19111116 36

17060512

179772X615 Fender

175278

136939

136940 45 154913 Bracket Chassis 50

175476 Bracket, Chassis Front 56 154914 58

183669 60

17000616 Screw Thdrol. 3/8-16x1

63 19131614

DESCRIPTION NO. NO. Rail, Frame RH

Dash, Lower Vgt One Piece 84

Cover, Access Screw 3/8-16 X 3/4 Zc

Washer 13/32x13/16x12 Ga. Bolt Fin Hex 3/8-16 x 1 Gr. 5 Nut Crownlock 3/8-16 Unc

Saddle, SIkscrVgt Bracket Support 1 -pc Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Chassis Washer 11/32x11/16x16 Ga. Screw 5/16-18 X 3/4

Bracket, Axle Front Bracket, Spnsn Front Lh Bracket. Spnsn Front Rh

Bracket Asm., Susp Chassis Lh Bracket Fender

Washer 13/32 x 1 x 14 Ga.

KEY PART

DESCRIPTION

66 17490608 67

156973 68 17490508 70

177679 Belt Keeper VGT Ground Drive

142992 85 144911 86 74780716 Bolt Fin Hex 7/16-14 UNC x 1 88 STD551143 Washer, Lock Hvy Hid Spr 7/16 91 180374 Rail, Frame Lh

106 17580520 Screw Thdrol 5/16-18x1.25

161464

122 130 171875 Screw HWHO Hi-Lo #13-16 x 3/4 137 74780716 Bolt Fin Hex 7/16-14 x1 Gr. 5 138 179125X428 C upholder YTGT 139 171873 Bolt Shoulder 5/16-18 TT 140 163806

141

163805 Striker Plate VTGT 142 161897 Bracket Dash Rh 144 161900 148 164655 150 175352 152 177956 Shield Browning 153 179761 Light Box /Vsm w/Lens

17000512

156 157

161040 Lens Bar 158 17670608 Screw Thdrol. 3/8-16x1/2 159 17000612 Screw 3/8-16x3/4 160 17000512 Screw 5/16-18x3/4 161 179612X428 Console Fuel Window 162 142432 165 183554

NOTE; Ail component dimensions given in U S

inches 1 inch = 25,4 mm

Screw 3/8-16 X 1/2 Guide, Belt Gear Drive Screw Thdrol. 5/16-18x1/2

Stop Over Center Bracket, Support Transaxle

Screw Hex Wshd 8-18 x 7/8

Magnet YTGT

Bracket Dash Lh Extrusion Bumper Duct Heat Hood

Screw 5/16-18x3/4. BIk

Screw Hex Wsh Hi-Lo 1/4-1/2 Bracket Support Tank

Page 40

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.276030

Page 41

TRACTOR - - MODEL NUMBER 917.276030

GROUND DRIVE

KEY PART KEY PART NO. NO.

7563R Washer. Thrust, Axle

17490508

STD541437 Nut, Crownlock 3,'8-16

STD561210 Pin, Cotter

149176 Wheel, Hub Assembly 12000034

9 140080 Bolt, Hub

142509 Disc, Brake

11 136927 12

73750800

139419 Washer, Special

138901 Bushing 15 STD551037 16

143012 Set, Screw 1/4-28x3/4 17

126909X

137104

18 19

136926 Cam, Brake Disc 21

23260412

22 633A109

106932X Knob 24

136925

136923

25 26 137552 Spring. Return 27

17490528

73350600

137213 Brake, Rod

19131616 Washer 13/32x 1 x 16Ga.

71673

137648

36 149412 37

121749X

38 150035

DESCRIPTION NO. NO. DESCRIPTION

Screw Thdrol 5/16-18 x 3/4

Klip. Ring

Yoke, Brake Disc

Nutlock 1/2-20 Unf

Washer 13/32x13/16 * 16 Ga. Spring

Lever, Brake

Screw, Flat Head 1/4-28 x 3/4 Gearshift, Lever Assembly 63 74780720

Support, Puck Brake 65 179613

Puck, Brake Top

Screw, Hex Wsh Tiid. 68 5/16-18x1-3/4

Nut, Hex Jam 3/8-16

Cap, Plunger Bod, Parking Brake Spring, Drive Ground Washer 25/32 x 1-1/4 x 16Ga, Nyliner

39 74321016 Screw, Fin, #10-24 x 1

178575

41 73931000 Nut, Centerlock #10-24

42 8883R Cover, Pedal 46 145170 Retainer, Spring 47

138228 Clutch Rod 48 72110612 50 131494 Pulley, Idler, Flat

51 STD541437

52 139123 Pulley, Idler, Grooved 54

161590 Clutch, Arm Assembly 55 105706X Bearing, Idler 56 137153 V-Belt 57

141756 Bracket. Shift Rod, Hi-Lo 59 12225ЭХ 60 122268X

137524

STD551143 Washer, Lock 7/16 64 154752 66 140296

19131312

5142H Pin, Roil 69 136327 Hub, Cover 117

73900600 Nut, Lock Fig. 3/8-16 Unc 150 9858M1

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Actuator, Interlock Switch

Bolt, Carr, 3/8-16 X 1-1/2 Gr.5 Nut. Crownlock 3/8-16 UNC

Shift Rod, Hi-Lo Spring Clip, Connecting Link Pulley, Transaxle

Bolt. Fin Hex 7/16-14x1-1/4 Shaft, Clutch/Brake Pedal

Bolt, Shoulder Washer, Hardened Washer. Flat

Key, Woodruff

Page 42

TRACTOR - - MODEL NUMBER 917.276030

STEERING ASSEMBLY

Page 43

TRACTOR

STEERING ASSEMBLY

KFV PART

NO. NO. DESCRIPTION

1 159944X428 Wheel. Steering 2 178557 Axle Asm.. Front 3 6855M Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1 -5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 184946X505 Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4

11 136518 Spacer Bearing Axle Front

12 73901000 Nut. Lock Range 5/8-11 Unc

13 121749X Washer 25/32 X 1-1/4 X 16 Ga.

14 STD551137 Washer, Lock Hvy Hid Spr 3/8

15 STD541537 Nut, Lock Center 3/8-24 UNF

16 145103 Shaft Asm,. Steering

17 137347 Rod Asm.. Tie Ball J Ball Vgt (Inc. Key No. 36-40)

18 175572 Draglink.Vgt

19 156011 Support Asm., Steering Vgt 20 163887X428 Boot. Steering 21 159945 Adapter, Wheel Steering

22 155105 Bushing, Strg. BIk

9 *^ 1 ^9 ^ 9 7 5srTPW

25 STD523710 Bolt, Fin Hex 3/8-16x1 Gr. 5 26 159946X428 Cap , Wheel Steering

27 3366R Bearing, Col. Strg.

28 17000612 Screw 3/8-16 x 3/4

29 104239X Bearing, Flange

31 138136 Bushing, Nylfner Snap

32 19111610 Washer 11/32X 1 X lOGa.

33 STD551131 Washer, Lock Hvy Hid Spr 5/16

34 STD523107 Bolt. Hex Hd 5/16-18x3/4

35 138059 Gear, Sector Steering

36 137156 Tie Rod

37 73360600 Jam Nut RH Thread 38 109850X Joint Asm. Ball RH Thread 39 73700600 Jam Nut LH Thread 40 109851X Joint Asm. Ball LH Thread 41 155246 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

44 160135X428 Extension. Steering 45 19132411 Washer 13/32 X 1-1/20X 11 Ga.

NOTE: All component dimensions given in U S. inches

- MODEL NUMBER 917.276030

1 inch = 25.4 mm

Page 44

ENGINE

TRACTOR - - MODEL NUMBER 917.276030

Page 45

TRACTOR - - MODEL NUMBER 917.276030

ENGINE

KEY

PART

NO.

NO. DESCRIPTION

149723 Muffler 8 121361X 9

177748

10 175287 11

170056

143996

15 179115

179124X428 Cap Asm 20

177328X428 Conlrol Throttle 71 21

171875 22

175441X428 Control Choke 24

STD551237 25 73920600 26 3645J 27 139277 28

7834R 29

137180

10010500

123487X

Engine (See Breakdown) Kohler Model No. CV730-0017

Pulley V-tdIer Keeper Asm. Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 Yt/Gt

Screw HWHD Hi-Lo #13-16 x 3/4

Washer Ext Tooth 3/8

Nut Keps m - 24 UNF

Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Washer Split Clamp Hose

KEY PART

NO. NO. DESCRIPTION

17490636 Screw TT 3/8-16 X 2-1/4 UNC 40 17490664 41 126197X

42 STD551143 43 179953 47

175288 Bushing 62 146629 69

24-041-49 Gasket

175545 Tube Exhaust LH 175546

162295 Elbow Street Brass

M73030800 Nut Flange 81 148456 Tube Drain Oil Easy 82 181654 83 171877 84

17060624

Screw TT 3/8-16 X 4 UNC Washer 1-1/2 OD x 15/32 ID x .250 Washer Lock 7/16 Bolt Hex 7/16 - 20 X 3 3/4 Ga 5

Shield Heat Muffler

Tube Exhaust RH

Plug Oil Drain Easy Bolt 5/16-18 UNC X 3/4 W/ Sems Screw 3/8-16 X M/2

NOTE: All corr^onent dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276030

PART

KEY NO.

NO.

180598 Seat

180166

145006

6 STD541437 Nut. Crownlock 3/8-16 Unc 19

124181X Spring, Seat Cprsn 8 171877 10

180186 Pan, Seat

121246X Bracket, Mounting Switch

121248X

72050412

121249X

DESCRIPTION

Bracket, Pivot Seat Clip, Push tn. Hinged

Bolt 5/16-18Uncx 3/4 w/Sems 21 171852

Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2 Spacer. Split

KEY

PART

NO.

NO. DESCRIPTION

123740X

16 17 123976X

18 19171912 Washer 17/32x1-3/16x12 Ga.

166369

20 124238X

STD541431 Nut, Crownlock 5/16-18 Unc

38 71110616 Bolt Fin Hex 3/8-16unc x 1

39 19131610 Washer Flat 13/32 x 1 x 10 Ga

Spring, C^rsn Nut, Lock 1/4 Lge Fig Gr. 5

Knob, Seat Cap, Spring Seat Bolt. Shoulder 5/16-18

NOTE: Alt component dimensions given in U.S. inc

1 inch = 25.4 mm

Page 47

DECALS

TRACTOR - - MODEL NUMBER 917.276030

KEY PART NO, NO.

177665

164085

186242

186243

186725 133644

185980

186572

156439

181249 146047

160397

186401

149516

WHEELS & TIRES

DESCRIPTION

Decal, Dash Panel, Lower Decal, Dash Decal, Hood, RH Decal, Hood, LH Decal, Hood Side Panel Decal, Maintenance Decal, Engine Decal, Fender Decal, Fender Danger Decal. Clutch/Brake

Decal. V-Belt Drive Schematic Decal, V-Bell Schematic Decal, Repl Parts Decal, Battery Dnge/Poi

KEY

PART

NO.

NO. DESCRIPTION

164065 Decal, Insert Strg

138047 Decal, Battery

181470 Decal Deck Leveling

177914 Decal Engine Kohl Sears Logo

177918 Decat Engine LTX Twin

106202X Reflector, Taillight

177916 Decal Engine LTX n H

177917 Decal Engine LTX LH

179768X428 Pad. Footrest.LH 179769X428 Pad. Footrest, RH

185823 Manual, Owner's (Eng)

185824 Manual, Owner's (Span)

KEY PART NO. NO.

10 11

59192 65139

106228X624 8134H 106230X

278H

9040H

104757X428 105588X

7154J

106277X624

6856M

144334

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front Fitting. Grease (Front Wheel Only) Bearing, Range (Front Wheel Only) Cap, Axle (Front Wheel Only) Tire. Rear

Tube, Rear (Service Item Only)

Rim Assembly, Rear Fitting. Grease Sealant. Tire {10 oz. Tube)

NOTE: All component dimensions given In U S.

inchesi inch = 25.4 mm

Page 48

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276030

4P,

Page 49

UFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.276030

KEY PART NO. NO.

121006X

180045 3 159189 4

12000022 5

19292016 Washer 29/32 x 1 -1/4 x 16 Ga. 6 71110624 7

175830 8

175831X505 Button. Plunger 10 183894 11 146704

12 163552 13

139868 14

169865 Bearing Pivot Lift 23

STD624008

73350800

73680800

29 150233

30 110807X 31 19131016

137150 Spring, Compression Inf Hgt

DESCRIPTION

Rod Asm,, Lever Shaft Asm., UftVgt Lever Asm., Lift Rh

E'Ring Truarc #5133-87

Bolt, Fin Hex 3/8-16 unc xl-1/2 Grip, Handle Fluted

Spring 0.62 00x2.125 Link Uft Retainer Spring Asm Arm Suspension

Retainer, Spring Nut, Jam Hex 1/2-13 Unc Nut, Crownlock 1/2-13 Unc Trunnion, Infin Height Nut. Special Washer 13/32 x 5/8 x 16 Ga,

KEY PART

NO. NO. DESCRIPTION

34 137167

138057 155097

39 123935X

40 17060516 Screw 5/16-18 X 1

73540600 Nul, 3/8-24

19112410 Washer 11/32 x 1-1/2 xiO Ga, 123934X

43 70 145212 72 110452X 73 73350600 Nut Hex Jam 3/8-16 Unc 75 175805

175560

76 78 175689 79 175378 82 169484

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Rod, Adj Lift Knob, Inf 3/8-16 Unc Pointer. Height indicator Plug, Hole

Scale, indicator Height Nut Hex Flange Lock Nut Push Phos & Oil

Plate /\sm Susp, Front

Pin Flange Trunnion Susp, Front Arm Susp. RR. LH

Retainer Clip

Page 50

MOWER DECK

TRACTOR ■ - MODEL NUMBER 917.276030

59-^ 58

c;n

Page 51

TRACTOR - - MODEL NUMBER 917.276030

MOWER DECK

KEY

PART NO.

NO. 1

181606

STD541413

5 138457

STD624008 Retainer, Spring

7 178024

a 850857

STD551137

140296

137380

156468

13 137553 14

137152 15 110485X 16

174493 17

106736X Rod, Hinge 18 19111016 19 105304X

20 123713X 21 137607 22 110452X 23

110509X428 Shield, DeFiector Mower 26 72110606 27

STD551037 26

132823 30

173984

178342 32 153535 33 129963

72140610 35 72110616 36 72110608 37

137166 Stiffener, Arm Idler 38 173979 39 131494 40 174375

DESCRiPTiON

Mower Deck Weldment 50 42 STD533107 Nut, Crownlock 5/16-18 Bracket Asm,, Sway Bar 44

Bar, Sway Deck Bolt 3/8-24 X 1.25 Gr. 8 47 Patched Washer, Lock Hvy 3/8 Unplated Washer, Hard Blade Mower Vented (The following blades are available) Blade, 50" Hl-Uft Std Blade, 50' Hi-Uft Premium (For better wear) Shaft Asm,, W/Lower Brg Housing, Mandrel 50" Vent Bearing, Ball Mandrel Stripper, Mower Vented

Washer 11/32 x 5/8 x 16 Ga. Cap, Sleeve Spring, Torsion Deflector Bracket, Deflector Nut, Push

Bolt 3/8-16x3/4 Washer 13/32 x 13/16 x 16 Ga. Spacer, Spring Stop Idler Screw Thdrol Rolling Washer Head 107 Nut, Fig Top Lock Cntr 9/16

Pulley, Mandrel Washer, Spacer Mower Vented

Bolt, Carriage 3/8-16 x M/4

Bolt, Carriage 3/8-16 x 2

Bolt, Carriage 3/8-16 x 1 Gr, 5

Keeper, Belt idler

Pulley. Idler Flat

Pulley, Driven

KEY PART NO. NO. DESCRtPTfON

43 136460 Arm, idler Secondary

165723 45 STD541437 46

74760628

137200 Cover, Mandrel RH 48

137729

136574

49 50 137272 Arm, Idler Primary 51

137273 Spring, Secondary 52

184058 Pulley, Idler V Groove 53 180807 Shield, Idler 54

148763 V-Belt, Mower Primary 55 144959 V-Beit, Mower Secondary 56 138687 Spring. Primary 58 133957 59

184219 Bolt, Shoulder 62

178515

72110504

19121414

64 65 151831 Pulley Idler Flat Mower

66 156009

67 73930600

72110614

103

155986X505 Bar Adi Wheel Gauge

104

156941 Pin Head Pivot

156852

105

106 156853 Bracket Wheel Rivet Gauge

156854

108 156856

109

72010505 Bolt 5/16-18x5/8 110 73980500 Nut 5/16-18 112 19171216

- -

143651

. .

185831

NOTE All component dimensions given in U. S. Inches 1 inch = 25.4 mm

Bolt. Carriage 5/16-18 Unc x 3/4

Spacer, Retainer

Nut, Crownlock 3/6-16 Unc Bolt, Fin Hex 3/8-16 Unc x 1-3/4

Screw, Thd Roil 1/4-20x5/8 Cover. Mandrel LH

Wheel, Gauge

Washer Hardened Bdt Carriage 5/16x1/2 Washer 3/8 x 3/4 x 14 Ga

Keeper, Belt Idler 44/50’’ Nut, Centerlock 3/8-16 Bolt, Carriage 3/8-16 x 1-3/4 Gr.5

Bracket Wheel Rivet Gauge Rear RH

Rear LH Bracket Wheel Rivet Gauge Front RH Bracket Wheel Rivet Gauge

Front LH

Washer 17/32 x 3/4 x t6 Ga Mandrel Assembly (Includes Key Nos, 8-10, 13-15, 31 and 33) Replacement Mower, Complete

Page 52

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.276030

■.<iL

3 - ^'2 .6

f15

- /. f ^

f '@

^/ia’) *’"''^50

(Í3Í7 Trt 50^ ^ .

C^.y"

41 "^^<5

Page 53

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.276030

KEY PART

NO. NO.

1 4197R

12000034 3 4199R 4

4216R 5 4215R 6 4217R 7

174728

0 74020652 9

7392M Steel Ball

137261

4985R 12 6266H 13 4212R

14 137125 15 6276H 16

633A63

8118M 18 8740H1 19

122238X

20 4218R 21

6252H1

781 OH

23 6262H

7393R 25 992R1 26 139111

4986R

28 122254X 29

5269H

30 5865H

174731

6277H

4225R

34 7396H 35 4198R 36

4200R

7395H

160789 Gate, Lower. Shift

39 174729

13320400

17580520

6271H

13060200

49 4895H 50 4222R 51

1529R

DESCRtPTION

Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Bolt, Hex Head 3/8-24 x 3-1/4 (1" Thread Length)

Spring Shift Fork Detent Shift Fork, High-Low Range Thrust Bearirtg Race 4th Reduction Pinion Shaft, Brake Snap Ring, Crescent Type High-Low Range Gears Needle Bearing Sintered Iron faring Shift Fork Shaft, High-Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/8-24 Shift Fork, R.H. Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork, L.H. Shift Shaft, High-Low Range

Oil Seal

Pressure Relief Valve Gearcase. Reverse Idler Shaft and Bearings, R.H. (Includes

Key No.’s 17,18, 25, 33, SO, 63. 77 and 82)

Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race

Gearcase and Bearings, L.H, (Includes Key umbers 16. 25, 49, 50 (2), 51 and 52) Pipe Plug 1/2-14 N.RT. BofL Hex 5/16-18 UNC x 1-1/4 Oil Seal Pipe Plug 1/4-18 N.RT Needle Bearing Needle Bearing Needle Bearing

KEY

PART

NO. NO,

52 8119M 53 4220R 54

4209R

4213R 4lh Reduction Gear 56 4442R 57

4195R 58 4214R 59 4194R 60 7528R 61

4208R 3rd Reduction Pinion High 62 4207R 63 7398H 64

4203R

4204R

65 66 2898J 67

12000033

68 4205R

4206R

69 70 1370H 71

633A69 72

139120 Input Shaft

73 4201R

12000008 E-Ring

1153R

6803J

1167R

73360700 81 6270H 82 136964 64

5304J 85

2978J 86 633A85 87

8739H1 88

4924H 89

19151516 90 110542X 91

19181511 92

75J

93 6274H

76020412

159783

97 633A109

174741

NOTE: Ail component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low

3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Qiaft Spacer

2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear Key, Hi-Pro 1/8x17/32 Klip Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions

Low Speed Pinion Reverse Idler Gear

Needle Bearing Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seat Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap

Gearshift Ball Cover and Pin

Shift Lever Guide Ball, Keyed Spring

Washer 15/32 x 15/16 x 16 Ga

Shift Mechanism Seal

Washer 9/16 x 15/16 x 12 Ga, Gearshift Gate and

Reinforcement

Shift Ball Cover Gasket Cotter Pin 1/8 X 3/4 Screw, Hex, Washer, HD. Gearshift Lever Assembly Transaxle, 6 Speed, Complete Assembly

Page 54

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017

CYLINDER HEAD, VAtVE AND BREATHER

CRANKCASE

'Л

nJ©

Lar®

o—«

3«

©-

\iiU(

f 5^“

U-12

e—"

.-<gl

P Q-11 Q-*

Page 55

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017

HEADA/ALVEmREATHER KEY PART

NO. NO.

24-033-03-S

DESCRIPTION

Kit, breather cover w/gasket

(includes 2,3)

24-041-23-S

24- 096-87-S

M-645020-S

Gasket, breather Cover, breather Screw, hex. flange M6x1.0x20(4)

25139 60-S

25- 351-01-S

24'755*66-S

24-411-05-S

24-041-37-S

10.

24- 318-72-S

11.

25- 186-01-S

12.

24-599-01-S

13.

12 08616-S

Plug, hex.ctsk. 1/8” Lifter, valve (4) Kit, valve train (Includes 8,

11,12)

Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M10x1.5x90(4)

14.

M-640034-S

Screw, hex. flange M6x1.0x34(4)

15.

24-755-74-S

Kit, valve cover - plain (Includes 16,t7)

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

24-153-23-S 24-086-32-S

24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-S 24-017-02-S 66-032-05-S 235011-S 24-089-02-S

12-173-01-S

12-755-03-3 24-318-69-S 24 605 01-S 24-755-76-S

0-Ring Screw, shoulder M6x1.0x30

(4)

Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2) Valve, intake (.25) (2)

Seal, valve stem (2)

Retainer, spring (4)

Spring, valve (4) Cap, valve spring (4)

Kit, retainer (4)

Head assembly, #1 cylinder Liner, exhaust port (2) Kit, valve coverbreather (Includes 16,17,29)

29.

30.

25-313-03-S 24-755-57-S

Grommet, rubber Kit, breather separator (Includes 29,31-34)

31, M-545016-S

Screw, hex, flange M5x0.8x16(2)

32.

33.

34.

35.

24-445-01-S 24-126-44-S 24-112-12-S

24-326-55-S

Strap, breather Bracket, breather separator

Spacer Hose, breather

CRANKCASE KEY PART

NO.

24-032-01-S Seal, front oil

DESCRIPTION

Crankcase (USE: Mini

block 24 782 14)

3. 24-294-13-S Fitting

24-380-13-S Pin. locating (6)

5. 24-067-13-S

Connecting Rod (Std.)

(2)

24-067-14-S

24-874-08-S Piston w/Ring Set (Std.)

Connecting Rod (.25) (2) (2) (Includes 7, 8)

24-874-16-S Kit, piston w/ring set (.08)

24-108-05-S

24-018-01-S

9. 12-422-09-S

Ring Set (Std. & .08) (2) Retainer, piston pin (4)

Shim, camshaft (A.R.) 12-422-13-S Shim, camshaft (A.R.) 12-422-07-S 12-422-08-S

Shim, camshaft (A.R.)

Shim, camshaft (A.R.) 12-422-10-S Shim, camshaft

12-422-11-S Shim, camshaft (A.R.)

12-422-12-S

10.

24-012-16-S Camshaft

11.

52-139-09-S Plug, cup

12, M-545010-S

Shim, camshaft (A.R.)

Screw, hex. flange

M5x0.8x10 (2)

13. 24-018-04-S

14. 24-402-05-S

15.

12-153-01-S 0-Ring, lower oil fill tube

16.

24-126-19-S Bracket, oil fill tube

17.

12-123-04-S Tube, oil fill

Retainer, reed (2)

Reed, breather (2)

18. M-545016-S Screw, hex. flange M5x0.8x16

19.

12-153-02-S 0-Ring, upper oil fill tube

20. 24-038-04-S

Dipstick assembly (In eludes 21,22)

21.

24-755-46-S Kit, oil fill cap (Includes

22)

22.

25 153 02-S O-Ring, dipstick

23. 24-018-09-S

24. M-931010-S

25. 28-032-09-S

Ring, retainer

Washer, nylon (top)

Seal, governor cross shaft

26.

24-468-15-S Washer (bottom)

27.

24-144-38-S Shaft, governor cross

NOTE: All component dimensions given in U S

inches 1 inch = 25.4 mm

Page 56

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE'MODEL NUMBER CV730,TYPE NUMBER 0017

Page 57

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730.TYPE NUMBER 0017

IGNITiON^LECTRlCAL KEY PART

NO. NO.

54-755-15-S

DESCRIPTION KEY

Kit, grass screen (includes 2-4)

2. M-403025-S X-25-92-S Washer, plain 5/16" (4)

3. 24-112-04-3

25-086-47-S

5. 24-157-08-S

Screw, hex. cap M4x0.7x25

(4)

Spacer, grass screen (4)

Boll, shoulder M6xl.0x16 (4)

Fan 5. M-545020-S

7. 12-086-14-S Screw, hex. flange

M10x1.5x46 6. M-645016-S

12-468-03-S

8. X-42-15-S Key

10. 24-025-01-S

11. 25-403-03-S

12. X-25-92-S 24-086-18-S Screw, Phillips hd. 11-16x7/

13.

Washer, plain 3/8"

Flywheel Rectifier-regulator

Washer, plain 3/16" (2)

8 (2)

236602-S

14.

12-132-06-S Spark Plug (2)

15.

M-548025-S

16.

Connector (3 contact) Screw, hex. cap M5x0.8x25

(2)

17.

54-755-09-S

Kit, 15 amp stator 13. 24-063-60-S (Includes 18)

18. 24 126 71-S Bracket, stator wire

19. 48-154-02-S Clip, cable

X-25-63-S

20.

21.

24-584-01-S

22. M-545020-S

Washer, plain 1/4"

Module, ignition (2) Screw, hex flange M5x0.8x20 (4)

235173-S Clip, cable

23.

NOT ILLUSTRATED

X-22-11-S Washer, lock 1/4” 24-176-82-S Harness, wiring 24-518-12-S Lead, black (rect.-reg. 6"

-12 gauge insulated grip barrel eye lets)

25-454-03-S Tie, wire (3)

BLOWER HOUSING & BAFFLES

PART

NO.

24-027-114-S

DESCRIPTION

Housing, blower (Includes

2. 24-100-01-S

M-551016-S

Nut, plastic (2) Screw, hex. flange M5x0,8x16

M-545016-S

Screw, hex. Mange

M5x0.8x16 (3)

Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M6x1.0x16(6)

7. 24-146-16-S

Plate, backing - # 2 side

8. 24-146-20-S Plate, backing - # i side 9,

24-063-20-S

Baffle, cylinder barrel - ti 2

side

10.

24-063-58-S

Baffle, cylinder barrel - # 1

side

11.

M-545010-S

Screw, hex. flange

M5x0.8x10(2)

12. 24-063-14-S Baffle, valley • #2 side Baffle, valley - #1 side

NOT ILLUSTRATED

24-096-85-S 25-086-91'S

Cover, blower housing Screw, tapping 10-16x1/2" (2)

AIR INTAKE/FiLTRATION

PART

KEY NO. NO.

1. 54-755-01 -S

DESCRIPTION

Kit, knob with seal (Includes 2,3)

25-341-03-S 3, 24-153-20-S 4, 24-096-67-S

12-100-01-S

6. 24-096-01-S

231032-S

8. 24-083-05-S

9. 24-083-03-S 24-109-09-S Cup, tuel spit-back

10.

11. 24-041-13-S

12. 24-094-34-S 13, 24-041-14-3

14.

24-164-51-S

Knob, cover O-Ring Cover, air cleaner Wing Nut Cover, inner air cieaner Seal, breather

Precleaner, element

Element, air cleaner Gasket, fuel spit-back cup

Base, air cleaner

Gasket, air cleaner base

Manifold, intake (Includes

15,16)

15. 24 041 52-S

16. 24 153 27-S

17.

M-651040-S

Gasket, carburelor

O-Ring, intake port (2)

Screw, hex, flange

M6x1.0x40 (4)

18.

19.

24 126 130-S

M-545010-S

Bracket, air cieaner base

Screw, hex. flange

M5x0,8xl0 (2)

20 24-063-51-S

Baffle, spit-back cup

NOTE: All component dimensions given

inches t inch = 25.4 mm

in U.S.

Page 58

TRACTOR >' MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017

STARTING system!

e—6

ENGINE CONTROLS |

OIL PAN/LUBRICATION

-27

-11

'12

Page 59

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017

STARTING SYSTEM KEY

PART

NO. NO.

M-839080-S

25-098-09-S

25 086113-S

25-435-05-S

25-755-33-S

25-141-05-S

25-221-01-S

ENGINE CONTROLS KEY

PART

NO.

24 211 03-S

24-090-33-S

M-641060-S

24-089-01-S

25-158-08-S

24-079-04-S

25-158-11-S

M-545016-S

M-547050-S

10.

24-089-03-S

11.

24-126-56-S

12.

M-645016-S

13.

12-237-01-S

14.

24-0S6-43-S

15.

24-090-07-S

16.

X-20-1-S

17.

M-541050-S

18.

24-468-01-S '

19.

24-089-45-S

20.

M-446030-S

21.

24-090-13-S

22.

M-545020-S

23.

24-089-51-S

24.

24-090-05-S

25.

41-468-03-S ’

26.

M-403025-S

27.

24-079-02-S

DESCRIPTION

Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift (Includes 3-7) Screw, external iorx hd. (3) Kit, solenoid (Includes 3) Kit, pinion drive (Includes 6) Ring Kit, brush

DESCRIPTION

Bolt, round head square neck Lever, governor Nut, hex, flange M6x1.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5x0.8x16 Nut, hex. lock M5x0.8 Spring, choke return Bracket, control Screw, hex, flange M6x1.0x16(4)

Clamp, cable (2)

Screw, hex. flange M5x0.8x16(2) Lever, throttle actuator

Washer, lock 1/4"

Nut, hex. Ilange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke

Washer, spring 1/4"

Screw, hex. cap M4x0.7x25 Linkage, choke

OIL PANrt-UBRICATION KEY PART

NO, NO,

24-199-07-S

24-393-37-S

24-381-11-S

24 153 01-S

M-631005-S

M-645025-S

24-162-26-S

24-043-12-S

12-380-01

10.

52-448-02

11.

12-144-02

12.

24-153-08 25-139-62

13.

14.

24-136-01-

12-050-01-S

15.

16.

52-032-08-S

17.

24-086-17-S

18. 24-086-16-S

19. 25-139-57-S

NOTE; All component dimensions given in U.S,

inches 1 inch = 25.4 mm

DESCRIPTION

Pan assembly, oil

tcludes 2-11)

il pump assembly (In

dudes 3,4)

Tube, oil pickup

O-Rlng, oil pump

Washer, plain 6 mm (2)

Screw, hex. flange M6x1.0x25 (2) Screen, oil Kit, governor gear w/pin (Includes 9) Pin, governor regulating

-S

Tab, locking

-S

Shaft, governor gear 0-Ring

-S

Plug, hex. ctsk. 3/8" Nipple, oil filter

-S Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x 1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8* N.P.T.F,

Page 60

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017

CRANKSHAFT

FUEL SYSTEM

EXHAUST

Page 61

TRACTOR - - MODEL NUMBER 917.276030

KOHLER ENGINE-MODEL NUMBER CV730.TYPE NUMBER 0017

CRANKSHAFT KEY PART

NO. NO.

24-014-72-S

52-139-09-S

EXHAUST KEY

PART

NO.

24-041-02-S

25-072-04-S

- -

24 782 23

- -

24 755113-S

DESCRIPTION

Crankshaft ((ndudes 2) 1. Plug, cup

DESCRIPTION

Gasket, exhaust (2) Stud, M8x1.25x33 (4)

5, Minibtock Gasket Set

13. 15-353-04-S

14. 24-050-02-S

NOT ILLUSTRATED

• • 24 234 02-S

-- 24 757 18-S

-- 24 757 19-S

- - 24 757 20-S

-- 24 757 21-S

- - 24 757 22-S

FUEL SYSTEM

KEY PART

NO.

24-853-90-S 24-041-52-S

24-053-90

24 041 14-S M-629095-S M-641060-S 25-353-03-S 25-237-14-S

24-086-12-S

10. 24-393-16-S

11. 24-100-01-S

12. 24-353-03-S

DESCRIPTION

Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For Information only not available separately) (Service with 24 234 02-S &KIIS 24 757 18-S, 24 757 19-S, 24 757 20-S, 24 757

21-S, &24 757 22-S)

Gasket, air cleaner base Stud, M6X1.0X95 (2) Nut, hex. flange M6x1,0 (2) Line, fuel 14”

Clamp, hose (6)

Screw, hex. cap. M6x1.7x18

(2)

Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11-1/2" Fiiter, fuel

Bowi, float Kit, overhaul Kit. choke repair Kit, gasket Kit, accelerator pump repair Kit, fuel shutdown solenoid

NOTE: All component dimensions given in U S inches 1 inch = 25.4 mm

Page 62

Page 63

ai 00

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING; To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on sfopes.

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 64

S^*¥SWíí¿tí«wífS|áíí:':y5x5yíMffl:^5i^*:i^¥*:íf«

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.comwww.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A) 1-800-361-6665 (Canada)

Para pedr servicio de reparación

a domicilio, y para ordenar piezas:

1-888^U-HOGARS^

(1-888-784-6427)

Au Canada pour service en français:

1-800-LE-FOYER“<=

(1-800-533-6937)

www.sears.ca

® Registered Trademark / ’^“Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / Marca de Fábrica ! Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

185823 12.16.02 RD

Printed in U.S.A.

Craftsman 917.276030 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

1-800-659-5917

TABLE OF CONTENTS

WARRANTY

TOOLS REQUIRED FOR ASSEMBLY

UNPACK CARTON

ATTACH STEERING WHEEL

TO USE THROTTLE CONTROL

TO USE CHOKE CONTROL

TO MOVE FORWARD AND BACKWARD

STOPPING

TO ADJUST MOWER CUTTING HEIGHT

MAINTENANCE

SERVICE AND ADJUSTMENTS

TO REMOVE MOWER

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO CHECK AND ADJUST BRAKE

FRONT WHEEL CAMBER

TO REPLACE HEADLIGHT BULB

TO ADJUST CARBURETOR

STORAGE

PROBLEM

CAUSE

CORRECTION

Poor cut - uneven

PROBLEM

CAUSE

CORRECTION

Poor grass discharge

Headlight(s) not

SCHEMATIC

REPAIR PARTS

ELECTRICAL

CHASSIS AND ENCLOSURES

GROUND DRIVE

STEERING ASSEMBLY

ENGINE

SEAT ASSEMBLY

DECALS

WHEELS & TIRES

MOWER DECK

TRANSAXLE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!

Your Home