Craftsman 917.27603 User Manual

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Owner's Manual
JCRIIFTSMIIM"J
ii
GARDEN TRACTOR
25.0 HP, 50" Mower Electric Start
6 Speed
Model No.
_] This product has a low emission engine which operates
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 USA Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions
ab._ut th_ probct, Call:
1 800 659 5917
Sears Craftsman Help Line 5 am- 5 pro, Mort- Sat
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assem bly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-H OM E---_. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
Maintenance ........................................ 18
Service and Adjustments ..................... 22
Storage ................................................ 30
Troubleshooting ................................... 31
Repair Parts ......................................... 36
Sears Service ........................ Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped of at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME_. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death,
WARNING: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug. _WARNING: Do not coast down a
hill in neutral, you may lose control of the tractor.
_,WARNING: Tow only the attach- ments that are recommended by and
comply with specifications of the man- ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor. ,_WARNING: Engine exhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un- loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
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DO:
Mow up and down slopes, net across,
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
- Check brake operation frequently. Ad-
just and service as required.
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Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Keep children out o1 the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use s_ow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 5 Gallons
Capacity Unleaded and Type: Regular
Oil Type SAE 10W30
(above 32°F)
(API-SF-SJ): SAE 5W-30
(below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.5 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Lo: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement isavailable on this product. Contact your nearest Sears store
for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
,_owner's manual,
WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
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Steering
Wheel Insert
I Mower
Leveling Wrench Bubble
Steering Sleeve
Extension
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(t) Knob
(2) Flanged _ Mower
(1)Front Plate _- Assembly _iv'q_l_
(4) Brackets Gauge Wheels
(4) Retainer Springs
_(4) Wheels (
(Opti°nal) t _ _---
(12) Crownlock Nuts (12) Carriage Bolts
5/16-18 5/16-18 x 5/8
m
(5) Retainer Springs
loop)
(single loop)
) etainer Springs
I
(4)Clevis Pins _-
(Optional)
(4) Wheels i
i_ (4) Washers
(4) Shoulder Bolt (4) Locknut 3/8-16
(4) Adjusting Bar
3/8 x 3/4 x 14 Ga,.,,,__.
it-
Vide_o Cassette _ Slope Sheet For Future Use
Keys
(2) Keys
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Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with drive ratchet
(1) Tire pressure gauge
_1 r-Yr;_-_Steering
Steering _ .La.rge Flat
Wheel-__.._ washer
"_.-P Wheel Insert
'l_- Hex Bolt
Lock Washer
When right or left hand is mentioned in this manual, it means, from your point of view,
when you are in the operating position
(seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat
washer previously removed. Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
Adap 's' erl; Whe°'
Steering _ , Sleeve _::::===Tabs
Extension !
Steering Shaft _ /_'_;x_,
Stee.no : _ !","ii
Sleeve _.,- ,:, /' ,_
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position, NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Label
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INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment knob securely.
Seat
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1, Press lift lever plunger and raise
attachment lift lever to its highest po- sition,
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in
neutral position.
10, Turn ignition key to "STOP" position. Continue with the instructions that follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
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INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts, Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with de- flector shield to right side of tractor.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove,
6. Place the suspension arms on inward
pointing deck pins. Retain with double loop retainer spring with loops down as
shown.
7. Install front plate assembly to tractor suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins, Secure pins with
double loop retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on
head of pin. If necessary, move mower
side-to-side to give space between plate
and mower brackets. IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
10. If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12. Adjust gauge wheels before operating mower as shown in the Operation sec-
tion of this manual.
Double Loop Retainer Spring
Gauge Wheel
Anti-Sway Bar
USE PLIERS FOR
RETAINER SPRINGS
Chassis
Bracket
Front Suspension Brackets _
Electric
Front Mower Bracket --
Retainer Springs
Front Plate Assembly
"Flanged
Pin
Suspension Arms
[_ouble Loop Retainer Spring
wrl
t,inward pointing :leck pins)
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CHECKTIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS For best cutting results, mower should
be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. Sea "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist: ,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,I Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
#" Be sure brake system is in safe operat-
ing condition.
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These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENG|NE START PARKtNG BRAKE PARKtNG BRAKE PARKtNG BRAKE
OVER TEI_P FUEL OiL PRESSURE BA'I'rERY REVERSE FORWARD MOWER HEIGHT MOWER LiFT
LIGHT
ATTACHMENT A'I-rACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, il not avoided,
will result In death or serious injury.
WARNING indicatesa hazard which,ifnotavoided,
could result indeath or serious injury.
CAUTION indicatesa hazardwhich,ifnotavoided,
might result in minor ormoderate injury.
CAUTION whenused without the alertsymbol, indicates a situation that could result in damage
to the tractor and/or engine.
_/!IHOT SURFACES indicates a hazard which,
._ FIRE indiGatesa hazard which, ifnotavoided,
if not avoided, could result In death, serious injury
and/or property damage.
could result in death, serious Injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
LOCKED UNLOCKED
(SEE SAFETY RULES SECTION)
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KNOW YOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,
Ignition Switch Position
Ammeter
Throttle Control Clutch Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Lift Lever
Control
Height
Adjustment Knob
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at- tachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the headlights on and off.
THROTTLE CONTROL: Used to control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine,
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
g Brake
_Range Shift Lever
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears,
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor,
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and
stopping the engine, AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
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The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Choke "_ Switch PullOut To
Push*In to
"Disengaged" Attachment Clutch
oo ol "Engage"±
Throttle _k,_x(;_ _
control
'_ ° /-- Brake
c,utc d"
Brake Pedal /"Disengaged" _l-'os=_lon
"Drive" _ ./.. _q$iti0n . Gear Shift
Position _elgnt _a]ustment .
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch switch to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Knob Lever
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will cause the battery to discharged, and go
dead. NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when
_cpping tractor on grass areas.
AUT1ON: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-
ing the height adjustment knob in desired direction.
Turn knob clockwise (_I) to raise cutting
height.
Turn knob counterclockwise (v--,)to
lower cutting height.
!4
Page 15
The cutting height range is approximately
1-1/2" to 4o1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to de-
sired cutting height(See 'qO ADJUST MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar,
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT" Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer Spring
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift con- trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - _ngage attachment clutch control.
AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Lift Lever
Attachment Clutch Hieh Position Switch Pull Out TO_ I/ Low
Enga_ I '.::!:/_/P°siti°n.
-_jl _ h_" Shield
TO OPERATE ON HILLS _-WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choosetheslowestspeed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
Pin
15
Page 16
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not
overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
16
Page 17
The attachments and ground drive can f
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en- gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending
on the temperature.
The attachments can be used during . the engine warm-up period and may
require the choke control be pulled out
slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, tences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished
/
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
17
Page 18
Check. Operator presence and
T I.tef_< Systems R che_ for Lo06e Fasteners _ _1_,,
A Sha_oeNReplace Mower Blades ll_h_
C Lubr_cati°nChart I_
0 i Chock Battery Lovel
R J Clean Sa ftety and TG mlif_l_l_
Chock Transaxle Cooling 11_ Chock V-Bel_
Check Engine Oi] Lever _ V' Change Engir_e Oil (with oil fitter) _._ I_
E : Change En_ne Oil (without oil filter) _1_
a CJeanAir Filter _2
G cJean Air ScnsBn _2
: Ir_pect MuffiedSpark Arr ester I_
E Replace Od Fille_ (If equipped) _
Cte_n Engi_ Cooling Fins
Rep_a_=Spark_ug I I/
Repmce Air Filter Paper Cartridge Replace Fuet Filter V/
| - CP,,a_oe more o_len when operating under a heavy }oad Or
h_gh ,a,mblent temperatures.
2 - ,Serv_ce mo_ often when opel ati_j _ dirty or dusty co_tJons
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear, A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE !, Check engine oil level,
2. Check brake operation,
3. Check tire pressure.
4, Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
DATES
,/
3 - Replace bl_os more otmn whon mowing in sandy sod. 4 - NOt re_Jk'ed if equipped W_th maJnter_anc e.-ffee b_ttery.
5 -T_qhten front axle pivot bolt to 35 ft.-Ibs, n'_xlmurn.
Do not overEohten.
LUBRICATION CHART
Tie BailJoints
_ S ,"2)Spindle
Zerk Zerk
_Front Wheel _Front Wheel
Bearing Zerk Zerk
;_Steerin(
Sector Gear
Teeth
,_Checld _3)Engine Add Transaxle
Fluid
_ SAE 30 or 10w30 motor oil _ General Purpose Grease
_) Refer to Maintenance "ENGINE" Section
Spray silicone lubriant (Move Boots to Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
Page 19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly, If your trac- tor does not function as described, repair
the problem immediately.
The engine should not start unless the brake pedal is fully depressed and
attachement clutch control is in the disengaged position.
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Blade
Edge Up Center
Flat Washer Lock
/
5;P-Blade Bolt
(Grade)*
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade llanced.
//
ade
Center Hole _.._J
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger will extend its life
19
Page 20
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary. TO CLEAN BAI-FERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro- leum jelly.
6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing hub bo_ts.
3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil,
API SF-SJ. Replace filler plug.
4. Reassemble wheel to hub.
_/Transaxle Filler
"o __._ Plug
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace be_ts it they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Se-
lect the oil's SAE viscosity grade accord- ing to your expected operating tempera-
ture. 20
Change the oil alter every 50 hours oi op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation,
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface. ° Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Yettow_
Locked Position
3. Unlock drain valve by pushing upward slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing upward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into
the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil
at "FULl/' line on dipstick. Tighten cap
onto the tube securely when finished.
Page 21
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year. AIR RLTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it to dry.
5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged car-
tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage
the cartridge.
1. Remove nut and cartridge plate.
2. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
3. Check rubber seal for damage and
proper position around stud. Replace if necessary.
4. Reassemble air cleaner, cartridge
plate, and nut.
5. Reinstall air cleaner cover and secure
by tightening knob.
Cartrid_
Foam
Pre-Cleaner
Cartridge Plate _._,
Rubber
Seal
Knob
Nut
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure
the cooling shrouds are reinstalled. NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
MUFFLER Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual. IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Fuel Filter_
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
21
Page 22
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key,
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN-
GAGED _ position.
2. Turn height adjustment knob to lowest setting.
3, Lower mower to its lowest position.
4. Remove retainer spring holding anti-swaybar to chassis bracket and
disengage anti-swaybar from bracket.
5. Remove four retainer springs from front
plate assembly and remove plate.
6. Remove retainer springs from suspen-
sion arms at deck and disengage arms from deck.
7. Raise attachment lift to its highest posi- tion.
8. Slide mower forward and remove belt from electric clutch pulley.
9. Slide mower out from under right side of tractor.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the As-
sembly section of this manual.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT
SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower,
SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL
NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
Using the lift lever, place mower in position where no part of the mower,
including gauge wheels, is touching the ground.
From left side of tractor, find the level decal on top of mower and place bubble
level on decal as indicated.
Mower is level side-to-side when bubble is between the two lines in the bubble
level.
Chassis Bracket
Retainer Spring
Anti-Sway Bar
Suspension
Retainer Springs
Front Mower Bracket
22
Electric
Clutch Pulley
Front Assembly
_S
(Both Sides)
Bracket
Page 23
If adjustment is necessary, under left hand footrest, turn lift link adjustment
nut (above yellow cap) in appropriate direction to bring bubble between the
lines in the bubble level.
Remove bubble level from mower and store in a safe place.
Bubble Between Bubble Level Lines
Level Decal
pBerake_ Left Hand
o_--_____. Lift Link
,_ L-__ _Adjustment "_ Nut
Yellow Cap__
ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD
Raise mower to its highest position.
Measure height from bottom edge of mower to ground level at front corners
of mower. Distance "A" on both sides of mower should be the same.
If adjustment is necessary, make adjust- ment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
Recheck measurements after adjusting. Bottom Edge of Bottom Edge of
Mower to Ground Mower to.Ground
To obtain the best cutting results, the
mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "F" directly in front of
and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjust- ments, check that both front plate links
are equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower housing, loosen nut "G" on both front links an equal num-
ber of turns.
When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against
trunnion on both front links.
To raise front of mower housing, loosen nut "H" from trunnion on both front links.
Tighten nut "G" on both front links an equal number of turns. The two front links must remain equal in length.
When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against
trunnion on both front links.
NOTE: Each full turn of nut"G" will change distance "F" by approximately
3/8".
Recheck side-to-side adjustment.
andrel
_F t ,
Suspension
_Lif_L_tken t
Nut FRONT-TO-BACK ADJ USTM ENT IMPORTANT: Deck must be level side- to-side. If the following front-to-back
adjustment is necessary, be sure to adjust both front links equally so mower will stay
level side-to-side.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
Nut
Front Plate Trunnion Assembly
23
Page 24
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake,
2. Remove screws from L.H. mandrel cover and remove cover,
3. Roll belt over the top of LH. mandrel pulley.
4. Remove belt from electric clutch pulley.
5. Remove belt from idler pulleys.
6. Remove any dirt or grass c_ippings which may have accumulated around
mandrels and entire upper deck sur-
face.
Screws
L.H.
Mandrel Cover
Idler
Pulleys
7. Check primary idler arm and two idlers to see that they rotate freely.
8. Be sure spring is securely hooked to primary idler arm and bolt in mower
housing.
MOWER DRIVE BELT INSTALLATION
9. Install belt in both idlers. Make sure
belt is in both belt keepers at the idlers
as shown.
10. Install new belt onto electric clutch pul-
Py.
11.Roll belt into upper groove of L.H, man- drel pulley,
12. Carefully check belt muting making sure belt is inthe grooves correctly and
inside belt keepers,
13. Reassemble LH. mandrel cover.
Electric
Primary Idler Arm
Clutch
Spring Pulley
L.H.
Mandrel
Bolt in Mower
Housing
Mower Drive Belt
Belt Keepers
24
Page 25
TO REPLACE MOWER BLADE DRIVE BELT
Park the tractor on level surface. Engage parking brake.
1. Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in
this section of this manual).
2. Remove mower (See "TO REMOVE MOWER" in this section of this man-
ual).
3. Remove screws from R.H. mandrel
cover and remove cover. Unhook spring from bolt on mower housing.
4. Carefully roll belt off R.H. mandrel pul-
ley.
5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel
pulley.
6. Remove any dirt or grass which may have accumulated around mandrels
and entire upper deck surface.
7. Check secondary idler arm and idler to
see that they rotate freely.
8. Be sure spring is hooked in secondary idler arm and sway-bar bracket.
9. Install new belt in lower groove of L.H.
mandrel pulley, idler pulley, and center mandrel pulley as shown.
10. Roll belt over R.H. mandrel pulley.
Make sure belt is in all grooves prop- erly.
11. Reconnect spring to bolt in mower
housing and reinstall R.H. mandrel cover.
12. Reinstall mower to tractor (See "IN- STALL MOWER AND DRIVE BELT" in
the Assembly section of this manual).
13. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT"
in this section of this manual).
Mower Blade
L.H. _a,DriveBelt Center
Mandrel_.__ ainu,tel R.H. Mandrel
Secondary >%,,,z."_\'_;_it_ ,/" _;;_L_._ Idler Arm _ _t_/17JJJ_._.._ _,)
Bracket Idler
Pulley
TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years
of service. The clutch has a built-in brake that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required, Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and igni- tion switches are in "OFF" position,
2. Adjust the three nylon Iocknuts until space between clutch plate and rotor
measures .012" at all three slot loca- tions cut in the side of brake plate.
NOTE: After installing a new electric
clutch, run tractor at full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.
Rotor
Nylon slot!3) ,.J T
Locknut (3) _ . I _rake
_ Pae
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle. If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake
pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced,
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod,
3. If distance is other than 1-3/4", loosen
jam nut end turn nut "A" until distance
becomes 1-3/4". Retighten jam nut
against nut "A".
25
Page 26
,
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest
gear, further maintenance is neces- sary. Replace brake pads or contact a
Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For ease of service there is
a belt installation guide decal on bottom of left footrest. It is not necessary to remove
mower. BELT REMOVAL -
1. Engage parking brake (creates slack in belt).
2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section of this manual).
3. Roll motion drive belt off transaxle pul- ley.
4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pul-
ley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on engine pulley and front V-idler. making sure to route belt inside of belt keep-
ers.
2. Put belt coming from V-idler above mid- span belt keeper, then onto clutching
idler pulleys as shown.
3. Make sure V part of belt engages V- idler.
4. Place belt around transaxle pulley, beginning at top.
V part of belt should engage transaxle
pulley.
5. Place long lower section of belt
through loop in midspan belt keeper.
6. Check to be sure belt is on proper side
of all belt keepers.
7. Reinstall mower drive belt onto electric chltch pulley.
IMPORTANT: Check Brake Adjustment.
Clutching Clutching Idler
Above
Engine Belt Keeper'
Transaxle
Twists Belt
Pulley
Keeper
TO ADJUST STEERING WHEEL ALIGN- MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-
ing wheel and reassemble with crossbar horizontal. Tighten securely.
FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper
steering operation. Toe-in was set at the factory and adjustment should not be nec-
essary. If parts in the front axle or steering mechanism have been replaced or dam-
aged, check toe-in and adjust if necessary. TO CHECK TOE-IN -
1. Position front wheels straight ahead.
2. Measure distance between wheels at front and rear of tires (dimensions "A"
and "B").
Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B".
TO ADJUST TOE-IN -
1. Loosen jam nuts at adjustment sleeves on tie rod.
2. Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B".
3. Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If damage has occurred
to affect the front wheel camber, contact a Sears or other qualified service center.
26
Page 27
AdjustmentSleeves
Jam Nuts
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL -
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal,
3. Repair tire and reassemble,
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL -
1. Block rear axle securely.
2, Remove five (5) hub bolts to allow
wheel removal,
3. Repair tire and reassemble. Replace and tighten hub bolts securely.
Retaining Ring
Axle
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
TO START ENGINEWITH AWEAK BAT- TERY
_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame and smoking materials away from bat-
teries. Always wear eye protection when
around batteries,
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
0&WARNING: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten
securely
8, Close terminal access doors. 9, Close hood.
27
Page 28
Terminal,--:' ._ _;i_;_>_l_" Hex Access :: _ _ Bolt
Door ,---_"_ ['4_#;_gA _w'lr(_ Positive
(Fled) Cable
Terminal _ I P
Guard _ _ _'Negative (Black)
_,_'J P" Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section,
TO REPLACE FUSE Replace with 30 amp automotive-type
plug-in fuse, The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4, When replacing hood, be sure to re*
connect the headlight wire connector.
ENGINE Maintenance, repair, or replacement of
the emission control devices and systems, which are being done at the customers ex-
pense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized engine manufacturer's service
outlet,
TO ADJUSTTHROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever to fast position.
2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle
cable until lever is against screw. Tighten clamp screw securely.
Idle Fuel Adjusting Needle
Sto_ Scre_;lam! c
Idle speed Adjusting
Throttle Control
Cable
Choke Control
Cable
28
Page 29
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be nec-
essary, check adjustment as described be- low before loosening cable. If adjustment
is necessary, proceed as follows:
1. With engine not running, move choke control (located on dash panel) to full choke position.
2. Remove air cleaner cover, filter and cartridge plate to expose carburetor
choke (See "AIR FILTER" in the Main- tenance section of this manual).
3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw
securely.
4. Reassemble air cleaner.
Closed for Full
TO ADJUST CARBURETOR The carburetor has been present at the
factory and adjustment should not be nec- essary. However, minor adjustment may
be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed
as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out (counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and the seats in carburetor may result if
screw is turned in too tight. PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and the throttle control cable is adjusted
properly (see "TO ADJUST THROTTLE
CONTROL CABLE" in the Service and Adjustments section of this manual).
2. With engine off turn idle fuel adjust- ing needle in (clockwise) closing it
finger tight and then turn out (counter- clockwise) 1 turn.
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control
lever in neutral (N) position.
NOTE: The high idle is set at the factory and cannot be adjusted.
2. Idle speed setting - With throttle control lever in slow position, engine should
idle at 1200 RPM. If engine idles too
slow or fast, turn idle speed adjusting screw in or out until correct idle is at-
tained.
3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise)
until engine speed decreases and then turn out (counterclockwise) approxi-
mately 3/4 turn to obtain the best low speed performance.
4. Recheck idle speed. Readjust if neces- sary.
ACCELERATION TEST -
5. Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates smoothly.
High speed stop is factory adjusted. De not adjust-damage may result. IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed
setting can be dangerous. If you think
the engine-governed high speed needs
adjusting, contact Sears or other qualified service center, which has proper equip- ment and experience to make any neces-
sary adjustments.
29
Page 30
Immediatelyprepareyourtractorforstor- ageattheendofthe seasonorif thetrac-
_will notbe usedfor30 daysor more.
WARNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power leakage during long periods of storage,
battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon- nected and place cables where they
cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam- age the fuel system of an engine while in
storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio
found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a few seconds to distribute oil,
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
3O
Page 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start 1,
2.
3,
4.
5.
6. 7
Hard to start
2. Bad spark plug, 2.
I 3. Weak or dead battery. 3.
I 6. Loose or damaged wiring. 6.
CAUSE
Out of fuel. Engine not "CHOKED"
properly. Engine flooded, 3.
Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel. 7.
8, Loose or damaged wiring. 8.
9. Carburetor out of adjustment. 9.
10. Engine valves out of adjustment,
1. Dirty air filter.
4. Dirty fuel filter. 4.
5. Stale or dirty fuel. 5.
7. Carburetor out of adjustment. 7.
8. Engine valves out of 18.
adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE"
10.Contact a Sears or other
CORRECTION
in Operation section. Wait several minutes
before attempting to start. Replace spark plug.
Clean/replace air filter. Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter. Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section,
qualified service center.
Clean/replace air filter.
Replace spark plug. Recharge or replace
battery. Replace fuel filter,
Drain fuel tank and refill
with fresh gasoline. Check all wiring.
See "To Adjust Carburetor" in Service and Adjustments
section, Contact a Sears or other
qualified service center.
Engine will not turn over
Engine clicks but will not start
1. Clutch/brake pedal not 1. depressed.
2. Attachment clutch is 2. engaged.
3. Weak or dead battery. !3.
4. Blown fuse. 4.
5. Corroded battery terminals. 5.
6. Loose or damaged wiring. 6.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8.
9, Faulty operator presence 9.
switch(es).
1. Weak or dead battery. 1.
2. Corroded battery terminals. 2.
3. Loose or damaged wiring. 3.
4. Faulty solenoid or starter. 4.
31
Depress clutch/brake pedal,
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse. Clean battery terminals. Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter. Contact a Sears or other
qualified service center.
Recharge or replace battery. Clean battery terminals,
Check all wiring, Check/replace solenoid or
starter.
Page 32
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
LOSS of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE"
position.
3, Build-up of grass, leaves 3.
and trash under mower.
4. Dirty airfilter. 4.
5. Low oil level/dirty oil. 5.
6. Faulty spark plug, 6.
7. Dirty fuel filter. 7.
8. Stale or dirty fuel. 8.
9. Water in fuel. 9.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Set in "Higher Cut" position/ reduce speed.
2. Adjust throttle control. Clean underside of mower
housing.
Clean/replace air filter. Check oil level/change oil.
Clean and regap or change
spark plug, Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carbure- tor, refill tank with fresh
gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11.Clean engine air screen/fins.
12, Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments section.
15.Contact a Sears or other
qualified service center.
Excessive
vibration
Engine continues
to run when operator
leaves seat with with attachment
clutch engaged Poor cut - uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3, Loose/damaged part(s).
1. Faulty operator-safety 1. presence control system.
1. Worn, bent or loose blade, 1.
2. Mower deck not level. 2.
3. Buildup of grass, leaves, 3. and trash under mower.
4. Bent blade mandrel. 4.
5. Clogged mower deck vent 5,
holes from buildup of
grass, leaves, and trash
around mandrels.
2. Contact a Sears or other
3. Tighten loose part(s).
1. Replace blade. Tighten blade bott.
qualified service center.
Replace damaged parts.
Check wiring, switches and connections. If not
contact a Sears or other qualified service center,
Replace blade, Tighten
blade bolt. Level mower deck.
Clean underside of mower housing.
Contact a Sears or other
qualified service center. Clean around mandrels to
open vent holes.
32
Page 33
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service centel
PROBLEM
Mower blades will not rotate
CAUSE
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
CORRECTION
1. Remove obstruction.
2, Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Poor grass discharge
Headlight(s) not 1.
working 2.
(if so equipped) 3.
4.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn. bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass,
leaves, and trash around
mandrels.
Switch is "OFF".
Bulb(s) or lamp(s) burned ou Faulty light switch.
Loose or damaged wiring.
5.
Blown fuse. 5.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to
open vent holes.
1. Turn switch "ON".
,2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec- tions.
Replace fuse.
Battery will not 1.
charge 2.
Engine "backfires" Engine throttle control not 1. Move throttle control to when turning set at "SLOW" position "SLOW" position and allow
engine "OFF" for 30 seconds before to idle for 30 seconds before
Bad battery cell(s). 1. Replace battery. Poor cable connections. 2. Check/clean all connec-
tions.
3.
Faulty regulator 3, Replace regulator. (if so equipped).
4.
Faulty alternator, 4. Replace alternator.
1.
stopping engine, stopping engine.
33
Page 34
NOTES
34
Page 35
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.276030
;1_1_1_-
BATTERY
ELECTRIC CLUT_CH
I I
CLUTCH ! BRAKE
(PEDAL UP)
r,ll:C
I I
IGNITION SWITCH
OFF M+G+A1 NONE
ON+LIC_ B+A1 L÷A2
ON B +A1 NONE
POSI_O_t CIRCUIT "MAKE"
START B+S÷A1 NONE
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERViCiNG OF UNIT. THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING
PTO SWITCH
POSITION CIRCUIT
OFF C_G B+H
RELAY
REMOVABLE NON-REMOVABLE
CONNECTIONS CONNECTIONS H B
o
ON C_,F,B÷ E,A÷ O
GFC
DA
35
Page 36
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.276030
22
I
/
i \ I
I \1 I
I I
I
I
I I
\
I
I l I I
I I
33
12
26
36
Page 37
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.276030
KEY PART NO. NO. DESCRIPTION
1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc
11 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light W/4152J 22 41523 Bulb Light
25 185456 Cable, Battery.Red .31" 26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 170697 Cable, Ground
29 160784 Switch, Plunger
30 175566 Switch, Ign 33 140403 Key, Ignition 40 170238 Harness Ign.
42 154336 Cover, Terminal 45 122822X Ammeter
50 174652 Switch, PTO
52 141940 Protection Wire Loop 79 175242 Bolbholder Asm Incan descent
81 109748X Relay Asm. NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Page 38
TRACTOR - - MODEL NUMBER 917.276030
CHASSIS AND ENCLOSURES
17 16
_0
19
i
63
17
38
Page 39
TRACTOR - - MODEL NUMBER 917.276030
CHASSIS AND ENCLOSURES
KEY PART NO. NO.
1
180374 Rail, Frame RH 66 17490606
2
175282 Drawbar, Gt 67 156973
4
73680700 Nut, Crownlock Hex 7/16-14UNC 68 t 7490508
5
163976X428 Dash YTGT 2 Cyl 70 177679
6
157882 Dash, Lower Vgt One Piece 84 t 42992
7
17720408 Screw, Thd Cut 1/4-20 x 1/2 85 144911
8
184668 Support, Battery 86 74780716
14
175260X615 Hood Asm 88 STD551143
16
121794X Cover, Access 91 180374
17
17060612 Screw 3/8-16 x 3/4 Zc 106 17580520
18
174515X615 Grille 122 161464
19
19131312 Washer 13/32x13/16x12Ga. 130 171875
2O
74780616 Bolt Fin Hex 3/8-16 x I Gr. 5 137 74780716
21
STD541437 Nut Crownlock 3/8-16 Unc
24
179717X615 Footrest, RH
28
179716X615 Footrest. LH
30
145051X014 Saddle, SIkscr Vgt
31
161419 Bracket Support 1-po
32
161327 Bracket, Pivot Chassis Lh
33
161326 Bracket, Pivot Chassis Rh
34
177018 Plate Asm Engine Chassis
35
19111116 Washer 11132xll/16x16Ga.
36
17060512 Screw 5/16-18 x 3/4
37
179772X615 Fender
39 175278 43 136939 44 136940 45 154913
50 175476 56 154914
58 193569
60 17000616 63 19131614
DESCRIPTION NO. NO.
138 179125X428 Cupholder YTGT
139 171873 Bolt Shoulder 5/16-18 TF 140 163806 Magnet YTGT
141 183805 Striker Plate YTGT 142 161897 Bracket Dash Rh
144 161900 Bracket Dash Lh 148 154655 Extrusion Bumper
150 175352 Duct Heat Hood
152 177956 Shield Browning
153 179761 Light Box Asm w/Lens
Bracket, Axle Front
Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh
Bracket Chassis
Bracket, Chassis Front
Bracket Asm., Susp Chassis Lh Bracket Fender
ScrewThdrol. 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga.
156 17000512 Screw 5/16-18 x 3/4. BIk 157 161840 Lens Bar
158 17670608 ScrewThdroL 3/8-16 x 1/2 159 17000612 Screw 3/8-16 x 3/4 160 17000512 Screw 5/16-18 x 3/4 161 179612X428 Console Fuel Window 162 142432 Screw Hax Wsh Hi-Lo 1/4-1/2
165 183554 Bracket SupportTank
NOTE: All component dimensions given in US inches 1 inch = 254 ram
KEY PART
DESCRIPTION
Screw 3/8-16 x 1/2 Guide, Belt Gear Drive ScrewThdrol 5/16-18 x 1/2
Belt Keeper VGT Ground Drive
Stop Over Center Bracket, Support Transaxle
Bolt Fin Hex 7/16-14 UNC x 1 Washer, Lock Hvy Hlcl Spr 7/16
Rail, Frame Lh ScrewThdrol 5/16-16 x 125 Screw He)( Wshd 6-18 x 7/9 Screw HWHD Hi-Lo #13-16 x 3/4 Bolt Fin Hex 7116.14 xl Gr. 5
39
Page 40
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.276030
29
6
36
47
4O
Page 41
TRACTOR - - MODEL NUMBER 917.276030
GROUND DRIVE
KEY PART KEY PART NO, NO, DESCRIPTION NO. NO. DESCRIPTION
3 7563R Washer, Thrust, Axle 39 74321016 4 17490508 Screw Thdrol 5/16-18 x 3/4 40 178575 5 STD541437 Nut, Crownlock 3,'8-16 41 73931000 6 STD561210 Pin, Cotter 42 8883R
7 149176 Wheel, Hub Assembly 46 145170 8 12000034 Klip. Ring 47 138228
9 140080 Bolt, Hub 48 72110612 10 142509 Disc, Brake 50 131494 11 136927 Yoke, Brake Disc 51 12 73750800 Nutlock1/2-20 Unf 52
13 139419 Washer, Special 54 14 138901 Bushing 55
15 STD551037 Washer 13/32x13/16 x 16 Ga. 56 16 143012 Set, Screw 1/4-28 x 3/4 57
17 126909X Spring 59 18 137104 Lever, Brake 60
19 136926 Cam, Brake Disc 61 21 23260412 Screw, Flat Head 1/4-28 x 3/4 62
STD541437 Nut, Crownlock 3/6-16 UNC
139123 Pulley,Idler, Grooved 161590 Clutch, Arm Assembly 105706X Bearing, Idler
137153 V-Belt 141756 Bracket. Shift Rod, Hi-Lo
122253X Shift Rod, Hi-Lo 122268X Spring Clip, Connecting Link 137524 Pulley, Trassaxle
STD551143 Washer, Lock 7/16
22 633A109 Gearshift, LeverAssembly 63 74780720
23 106932X Knob 64 154752
24 136925 Support, Puck Brake 65 179613 25 136923 Puck, BrakeTop 66 140296 26 137552 Spring. Return 67 19131312 27 17490528 Screw, Hex Wsh Thd. 68 5142H
5/16-18 x 1-3/4 69 136327
28 73350600 Nut, He;<Jam 3/8-16 117 73900600
29 137213 Brake, Rod 150 9858M1
30 19131616 Washer 13/32 x 1 x 16 Ga. 34 71673 Cap, Plunger
35 137648 Rod, Parking Brake
36 149412 Spring, Drive Ground 37 121749X Washer 25/32 x1-1/4 x 16Ga.
38 150035 Nyliner
NOTE: All component dimensionsgiven in U.S. inches 1inch = 25.4 mm
Screw, Fin. #10-24 x I Actuator, interlock Switch Nut, Centerlock #10-24 Cover, Pedal
Retainer, Spring Clutch Rod
Bolt, Cart. 3/8-16 x 1-1/2 Gr. 5 Pulley,Idler, Flal
Bolt. Fin Hex 7/16-14 x 1-114 Shaft, Clutch/Brake Pedal
Bolt, Shoulder Washer, Hardened Washer. Flat
Pin, Roll
Hub, Cover
Nut, Lock Fig. 3/8-16 Unc
Key, Woodruff
41
Page 42
TRACTOR - - MODEL NUMBER 917.276030
STEERING ASSEMBLY
LIp
Page 43
TRACTOR - - MODEL NUMBER 917.276030
STEERING ASSEMBLY
KEY PART NO. NO.
1 159944X428 2 178557 3 6855M 4 161849 5 161848
6 6266H
7 121748X
8 12000029
9 184946X505
10 74781044
11 136518
12 73901000
13 121749X
14 STD551137
15 STD541537
16 145103 17 137347
18 175572
19 156011
20 163887X428
21 159945
22 155105
23 152927
25 STD523710
26 159946X428
27 3366R
28 17000612
29 104239X
31 138136
32 19111610
33 STD551131
34 STD523107 35 138059 36 137156
37 73360600
38 109850X
39 73700600 40 109851X
41 155246
42 17490508
44 160135X428
45 19132411
NOTE: All component dimensions given in US. inches
DESCRIPTION
Wheel. Steering
Axle Asm., Front
Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden
Washer 25/32 x 1-5/3 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer Beadng Axle Front
Nut, Lock Flange 5/8-11 Uric Washer 25/32 x 1-I/4 x 16 Ga.
Washer, Leek Hvy Hlcl Spr 3/8 Nut, Lock Center 3/8-24 UNF
Shaft Asm,, Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
Draglink, Vgt Support Asm., Steering Vgt
Boot, Steering Adapter, Wheel Steering Bushing, Strg. BIk
Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Cap, Wheel Steering Bearing. Col. Strg.
Screw 3/8-16 x 3/4 Bearing, Flange
Bushing. Nyliner Snap Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt. Hex Hd 5/16-18 x 3/4
Gear, Sector Steering Tie Rod
Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread
Bracket Switch Interlock VGT 97
ScrewThdrol 5/16-18 x 11'2Tyt
Extension, Steering
Washer 13/32 x 1-1/20x 11 Ga.
1 inch = 25.4 mm
43
Page 44
ENGINE
TRACTOR - - MODEL NUMBER 917.276030
69 62
21 _ 20
18
28
39
i
81
r
85
29
\
4O
SPARK ARRESTER KIT I
44
Page 45
ENGINE
TRACTOR - - MODEL NUMBER 917.276030
KEY PART NO. NO.
1 ......
2 149723 8 121361X 9 177748
10 175287 11 170056 12 143996
15 179115
18 179124X428 20 177328X426 21 171875 22 175441)(428 24 STD551237
25 73920600 26 3645J
27 139277
28 7834R 29 137180
35 10010500 37 123487X
DESCRIPTION
NO. NO. DESCRIPTION
Engine (See Breakdown)Kohler 39 17490636 ScrewTT 3/8-16 x 2-1/4 UNC Model No.CV730-0017 40 17490664 Screw 3-r 3/6-16 x4 UNC Muffler 41 126197X Washer 1-1/20D x 15/32 ID x PulleyV-Idler .250
Keeper Asm. Belt Engine 42 STD551143 Washer Lock 7/16 Bushing 43 179953 Bolt Flex 7/16 - 20 X 3 3/4 Ga 5
Clutch Electric 47 175288 Bushing
PulleyEngine VGT ElectClutch 62 146629 Shield Heal Muffler
Tank Fuel Rear 5.0 Yt/Gt 69 24-041-49 Gasket Cap Asm 70 175545 Tube Exhaust LH
ControlThmttle 71 175546 Tube Exhaust RH
Screw HWHD Hi-Lo#13-16 x3/4 74 162295 Elbow Street Brass Control Choke 80 M73030800 Nut Flange
Washer Ext Tooth3/8 81 148456 Tube DrainOil Easy Nut Keps 3/8 - 24 UNF 82 181654 PlugOil Drain Easy
Bushing 83 171877 Bolt 5/16-18 UNC x3/4 W/Seres Stem Tank Fuel 84 17060624 Screw 3/8-16 x 1-1/2
Fuel Line
Spark ArresterKit Washer Split NOTE; All component dimensions given in U.S. inches
Clamp Hose 1inch = 25.4 mm
KEY PART
45
Page 46
SEAT ASSEM BLY
TRACTOR - - MODEL NUMBER 917.276030
I
_38_
KEY PART NO. NO. DESCRIPTION
1 180598 Seat 2 180166 Bracket, Pivot Seat 5 145006 Clip, Push In. Hinged
6 STD541437 Nut. Crownlock 3/8-16 Unc
7 124181X Spring, Seat Cprsn 8 171877 Solt 5/16-18Unex 3/4 w/Serns
10 180186 Pan, Seat
12 121246)( Bracket, Mounting Switch
13 121248X Bushing, Snap
14 72050412 Bolt, Carriage 1/4-20 X 1-1/2
15 121249X Spacer, Split
21
KEY PART NO, NO. DESCRIPTION
16 123740X
17 123976X 18 19171912
19 166369 20 124238X 21 171852 37 STD541431
38 71110616
39 19131610
NOTE: Alleomponent dimensions given in U.S. inches
I inch = 25.4 mm
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr 5 Washer 17/32xl-3/16x12 Ga.
Knob, Seat Cap, Spring Seat
Bolt. Shoulder 5/16-18
Nut. Crownlock 5/16-18 Unc Bolt Fin Hex 3/8-16unc x 1 Washer Flat 13/32 x 1 x 10 Ga
46
Page 47
DECALS
TRACTOR - - MODEL NUMBER 917.276030
KEY PART
NO, NO.
1 177665 2 164085
3 186242 4 186243 5 186725
6 133644
B 185980
9 186572
10 156439 11 181249 12 146047 14 160397 15 186401 17 149516
6 5
5_,
4
19 17
24
-- 23
8
22
25 14
2O
DESCRIPTION NO. NO.
Decal, Dash Panel, Lower 18 164065 Decal, Dash 19 138047
Decal, Hood, RH 20 181470
Decal. Hood, LH 21 177914 Decal, Hood Side Panel 22 177918 Decal, Maintenance 23 106202X
Decal, Engine 24 177916
Decal, Fender 25 177917 Decal, Fender Danger - - 179768X428
Decal, Clutch/Brake - - 179769X428 Decal. V-Belt Drive Schematic - - 185623
Decal. V-Bell Schematic - - 185824 Decal. Repl Parts
Decal, Battery Dnge/Poi
KEY PART
1o
12
DESCRIPTION
Decal, Insert Strg
Decal, Battery Decal Deck Leveling
Decal Engine Kohl Sears Logo Decal Engine LTXTwin
Reflector, Taillight Decal Engine LTXRH
Decal Engine LTX LH Pad. Footrest.LH Pad. Footrest,RH Manual, Owner's (Eng) Manual, Owner's (Span)
WHEELS & TIRES
KEY PART
NO. NO. DESCRIPTION 1 59192 Cap, Valve, Tire
2 65139 Stem, Valve 3 106228X624 Rim Assembly. Fronl
4 8134H Tube, Front (Service Item Only) 5 106230X Tire, Front
4
10
6 278H Fitting. Grease (Front Wheel
Only)
7 9040H Bearing, Range (Front Wheel
Only)
B 104757X429 Cap, Axle (Front Wheel Only)
9 105588X Tire. Rear 10 7154J Tube, Rear (Service Item Only)
11 106277X624 Rim Assembly, Rear
12 6856M Fitting. Grease
*. 144334 Sealant, Tire (10 oz, Tube) NOTE: All component dimens=ons given in US
inches1 inch = 25.4 mm
47
Page 48
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.276030
4O
42 43 38
35 73
34
31
1
\
3
29
Page 49
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.276030
KEY PART NO. NO, DESCRIPTION
1 121006X Rod Asm., Lever
2 180045 Shaft Asm., LiftVgt 3 159189 LeverAsm., Lift Rh
4 12000022 E-Ring Truarc#5133-87 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.
6 71110624 Bolt, Fin Hex 3/8-16 unc x1-1/2 7 175830 Grip, Handle Fluted 8 175831X506 Button.Plunger
10 183894 Spdng 0.62 OD x 2.125 11 146704 Link Lift
12 163552 Retainer Spring 13 139868 Asm Arm Suspension 14 169865 Bearing PivotLift
23 STD624008 Retainer, Spring
24 73350800 Nut, Jam Hex 1_2-13Unc 26 73680800 Nut, Crownlock 1/2-13 Uric
29 150233 Trunnion,Infin Height 30 110807X Nut. Special
31 19131016 Washer 13/32 x 5/8 x 15 Ga. 32 137150 Spring. Compression Inf Hgt
KEY PART NO. NO. DESCRIPTION
34 137167 Rod, Adj Lift 35 138057 Knob, InI 3/8-16 Unc
38 155097 Pointer. Height Indicator 39 123935X Plug, Hole
40 17060516 Screw 5/16-18 x 1 41 73540600 Nut, _8-24 42 19112410 Washerll/32xl-1/2x10Ga.
43 123934X Scale. IndicatorHeight 70 145212 Nut Hex Flange Lock
72 110452X NutPush Phos & Oil 73 73350600 NutHex Jam 3/8-16 Unc 75 175805 Plate Asm Susp. Fronl
76 176560 Pin Flange 78 175689 TrunnionSusp.Front 79 175378 Arm Susp. RR. LH 82 169484 Retainer Clip
NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm
49
Page 50
MOWER DECK
TRACTOR - - MODEL NUMBER 917.276030
48
47
30
3O
6 54
22
21
17,_
8_
1123
Page 51
MOWER DECK
TRACTOR - - MODEL NUMBER 917.276030
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 181606 Mower Deck Weldment 50 42 STD633107 2 STD541413 Nut. Crowrdock5/16-18 43 136469
5 138457 Bracket Asm., Sway Bar 44 165723 6 STD624008 Retainer. Spring 45 s'rD541437
7 178024 Bar,Sway Deck 46 74760628 8 850857 Bolt 3/8-24 x 1.25 Gr. 8 47 137200
Patched 48 137729
9 STD551137 Washer, Lock Hvy 3/8 49 136574
Unpleted 50 137272
10 140296 Washer, Hard Blade Mower 51 137273
Vented 52 184058
('Thefollowingblades ere available) 53 180807
11 137380 Blade, 50" HI-Uft Std 54 148763 11 156468 Blade. 50" Hi-Lift Premium(For 55 144959
belter wear) 56 136687
13 137553 Shaft Asm.. W/Lower Brg 58 133957
14 137152 Housing, Mandrel 50" Vent 59 184219
15 110485X Bearing, Ball Mandrel 62 176515 16 174493 Stripper, Mower Vented 63 72110504
17 106735X Rod. Hinge 64 19121414 18 19111016 Washer 11/32 x 5/6 x 16 Ga. 65 151831
19 105304X Cap, Sleeve 66 156009 20 123713X Spring. TorsionDeflector 67 73930600 21 137607 Bracket, Deflector 99 72110614 22 110452X Nut, Push 103 155986X505 23 110509X428 Shield, Deflector Mower 104 156941
26 72110606 Bo_t3/8-18 x 3/4 105 156852 27 STD551037 Washer 13/32x13/16x16Ga.
28 132823 Spacer, Spdng Stop Idler 106 156853 30 173984 ScrewThdro| Roll_ngWasher
Head 107 156854
31 178342 Nut, FigTop Lock Cntr 9/16
32 153535 Pulley. Mandrel 108 156856 33 129963 Washer, Spacer Mower
Vented 109 72010505
34 72140610 Bolt, Carriage 3/8-16 x 1-1/4 110 73960500
35 72110616 Bolt, Carriage 3/8-16x2 112 19171216 36 72110608 Bolt, Carriage 3/8-16 x 1 Gr. 5 - - 143651 37 137166 Stiffener, Arm Idler
38 173979 Keeper, Belt Idler - - 185831
39 131494 Pulley. IdlerFlat
40 174375 Pulley, Dnven
NOTE: All componenl dimensions gwen _nU. S
inches 1 inch = 25.4 mm
DESCRIPTION Bolt, Carriage 5/16-18 Unc x 3/4
Arm, idler Secondary
Spacer, Retainer
Nut, Crownleck 3/8-16 Unc Bolt, Fin Hex 3/6-16 Unc x 1-3/4
Cover, Mandrel RH Screw. Thd Roll 1/4-20 x 5/6
Cover, Mandrel LH
Arm, Idler Primary
Spring, Secondary
Pulley. Idler V Groove
Shield, Idler V-Belt, MoWer Primary
V-Belt, Mower Secondary
Spring, Primary Wheel, Gauge Bolt, Shoulder
Washer Hardened Bblt Carriag e 5/16 x 1/2
Washer 3/8 x 3/4 x 14 Ga
p,,.=t_eyIdler Flat Mower Keeper, Belt Idler 44/50"
Nut, Center[ook 3/8-16
Bolt, Carriage 3/8-16 × 1-324 Gr.5 Bar Adj Wheel Gauge
Pin Head Pivot Bracket Wheel Rivet Gauge
Rear RH Bracket Wheel Rive! Gauge
Rear LH Bracket Wheel Rivet Gauge
Front RH Bracket Wheel Rivet Gauge Front LH Bolt 5/16-18 x 5/8 Nut 5/16-18 Washer 17/32 x 3/4 x 16 Ga
Mandrel Assembly (Includes Key Nos, 8q0, 13-15, 31 and 33)
Replacement Mower. Complete
51
Page 52
TRANSAXLE
80
TRACTOR - - MODEL NUMBER 917.276030
5
4
6
J
2
2O
,.16
,15
7
74
14
7O
73
72
41
25
24
Page 53
TRANSAXLE
TRACTOR -- MODEL NUMBER 917,276030
KEY PART
NO. NO.
1 4197R
2 12000034 3 4199R 4 4216R 5 4215R 6 4217R
7 174728 8 74020652
9 7392M
10 137261 11 4985R
12 6266H 13 4212R
14 137125 15 6276H
16 633A63 17 8118M
18 8740H1 19 122238X
20 4218R
21 6252H1 22 781 OH 23 6262H
24 7393R
25 992R1
26 139111 27 4986R
28 122254X 29 6269H 30 5855H
31 174731
32 6277H 33 4225R
34 7396H 35 4198R 36 4200R 37 7395H
38 160789 39 174729
40 13320400 41 17580520
45 6271 H 46 13060200
49 4895H 50 4222R
51 1529R
KEY PART
DESCRIPTION NO, NO. DESCRIPTION
Axle Shaft 52 8119M Retaining Ring 53 4220R
Fina! Drive Gear 54 4209R
Differential Gear 55 4213R Differential Pinion 56 4442R
Differential Carrier 57 4195R Axle Thrust Washer 58 4214R Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R
(1" Thread Length) 60 7528R Steel Ball 61 4208R
Spdng Shift Fork Detent 62 4207R Shift Fork, High-Low Range 63 7398H
Thrust Bearing Race 64 4203R 4th Reduction Pinion
Shaft, Brake 65 4204R Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033 Needle Bearing 68 4205R Sintered Iron Bearing 69 4206R
Shift Fork Shaft, High-Low Range 70 1370H Differential Pinion Spacer 71 633A69 Differential Pinion Bushing
Gripco Centedock Nut 3/8-24 72 139120 Shift Fork, R.H. 73 4201R
Oil Seal 74 12000008 Sintered Iron Bearing 75 1153R
Shift Fork Shaft 77 6803J Shift Fork, LH. 79 1167R
Shift Shaft, High-Low Range 80 73360700 Oil Seal 81 6270H
Pressure Relief Valve 82 136984 Gearoase. Reverse Idler Shaft 84 5384J and Bearings, R.H. (Includes 85 2978.1
Key No.'s 17,18, 25, 33, 50, 63, 86 633A85 77 and 82) 87 9739H1
Dowel Pin 88 4924H Needle Bearing 89 19151516
Thrust Beadng Race 90 110542X 4th Reduction Gear Shaft 91 19181511
4th Reduction Gear Spacer 92 75J Thrust Bearing Race
Gate. Lower, Shift 93 6274H Gearcase and Bearings, L.H. 94 76020412
(Includes Key umbers 18.25, 49, 96 159783 50 (2), 51 and 52) 97 633A109
Pipe Plug 1/2-14 N.RT. 98 174741 Bolt. Hex 5/16-18 UNC x 1-1/4
Oil Seal
Pipe Plug 1/4-18 N.RT Needle Bearing
Needle Bearing Needle Bearing
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Needle Bearing Thrust Bearing Race
3rd Reduction Pinion, Low
4th Redaction Gear 3rd Reduction Pinion Spacer
2nd Reduction Gear Shaft Final Ddve Pinion
1st Reduction Gear Shaft 1st Reduction Shaft Spacer
3rd Reduction Pinion High
2ed Reduction Gear Needle Bearing
Low Speed Gear and 2nd
Reduction Pinion Cluster
Reverse Gear Key, Hi-Pro 1/8 x 17/32
Klip Ring Intermediate Speed Gear
High Speed Gear Thrust Bearing Race Intermediate and High Speed
Cluster Pinions Input Shaft
Low Speed Pinion E-Ring
Reverse Idler Gear Needle Bearing
Sealing Washer Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft
Gearshift Lever, Bent Gearshift Cap
Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed
Spring Washer 15/32 x 15/16 x !6 Ga.
Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Ga.
Gearshift Gate and Reinforcement
Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Screw. He.x, Washer, HD.
Gearshift Lever Assembly Transaxle. 6 Speed, Comptete Assembly
53
Page 54
TRACTOR - - MODEL NUMBER 917,276030
KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017
YLINDER HEAD, VALVE AND BREATHER I
I
a
_---
CRANKCASE I
=-.. /,
2t -"
Xl
3
/
X F'
vI
v I
54
Page 55
TRACTOR - - MODEL NUMBER 917.276030
KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017
HEAD/VALVE/BREATHER
KEY PART NO. NO.
1.
24.033-03-S
2o
24-041-23-S
3.
24-096-87-S
4.
M-645020-S
5,
25 139 60-S
6,
25-3,51-01-S
7,
24-755-66-S
8,
24-411-05-S
9.
24-041-37-S
10.
24.318-72-S
11.
25-186-01-S
12.
24-509-01-S
13.
12 086 16-S
14,
M-640034-S
15.
24-755-74-S
16.
24-153-23-S
17.
24-086-32-S
18.
24-445--01-S
19.
24-O16-01 -S 24-016-02-S
20.
24-017-01-S 24-017-02-S
21.
66-032-05-S
22.
235011-S
23.
24-069-02-S
24.
12-173-01-S
25.
12-755-03-S
26.
24.318-69-S
27.
24 605 01-S
28.
24.755-76-S
29.
25-313-03-S
30.
24.755-57-S
31,
M-545016-S
32.
24-445-01-S
33.
24-126-44-S
34.
24-112-12-S
35.
24-326-55-S
CRANKCASE KEY PART
DESCRIPTION
NO. NO. DESCRIPTION
Kit, breather cover w/gasket 1.
(Includes 2, 3) 2. Gasket, breather
Cover, breather 3. Screw, hex. flange 4.
M6x1.0x20 (4) 5. Plug, hex. ctsk. 1/8"
Lifter, valve (4) Kit, valve train (Includes 8, 6.
11.12)
Rod, push (4) 7. Gaskel, cylinder head (2) 8.
Head assembly, #2 cylinder Arm, rocker (4) 9. Pivot, rocker arm (4) Screw, hex. flange
MlOx1.5x90 (4) Screw, hex. flange MSx1.0x34 (4) Kit, valve cover - plain
(Includes 16,17) 10. O-Ring 11.
Screw, shoulder M6x1.0x30 12.
(4) 13. Strap, lilting
Valve, exhaust (Std.) (2) 14. Valve, exhaust (.25) (2) 15. Valve, Intake (Std.) (2) 16.
Valve, intake (.25) (2) 17.
Seal, valve stem (2) 18. Retainer, spring (4) 19.
Spring, valve (4)
Cap, valve spring (4) 20.
Kit, retainer (4) Head assembly, #1 cylinder 21.
Liner, exhaust port (2) Kit, valve cover- 22.
breather 23. (Includes 16,17,29) 24.
Grommet, rubber 25. Kit, breather separator
(Includes 29,31-34) 26. Screw, hex. flange 27.
M5x0,8xl 6 (2) Strap, breather
Bracket, breather separator
NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm
Spacer Hose, breather
24-032-01 -S
24-294-13-S
24.380-13-S 24-067-13-S
24-067-14-S
24.874.08-S
24.874-16-S
24-108-05-S
24-018-01-S 12-422-09-S 12-422-13-S
12-422-07-S
12-422-08-S
12-422-10-S
12-422-11-S 12-422-t2-S 24-012-16-S
52-139-09-S M-545010-S
24.018-04.S
24.402-05-S 12-153-01 -S
24-126-19-S
12-123-04-S M-545016-S
12-153-02-S
24-038-04 -S 24-755-46-S 25 153 02-S
24-018-09-S M-931010-S
25-032-09- S 24-468-15-S
24-144-38-S
Seal, front oil Crankcase (USE: Mini
block 24 782 14) Fitting Pin, locating (6) Connecting Rod (Std.)
(2)
Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8) Kit, piston w/ring set (.08) Ring Set (Std. & .08) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.)
Shim, camshaft (A.R.) Camshaft
Plug. cup Screw, hex. flange
M5x0.8xl 0 (2) Retainer, reed (2)
Reed, breather (2) O-Ring, lower oil fill tube
Bracket. oil fill tube
Tube, oil fill
Screw, hex. flange M5x0.8x16
O-Ring, upper oil fill tube Dipstick assembly (In cludes 21,22) Kit, oil fill cap (Includes
22) O-Ring, dipstick
Ring, retainer
Washer, nylon (top)
Seal, governor cross
shaft
Washer (boftom)
Shaft, governor cross
55
Page 56
TRACTOR - - MODEL NUMBER 917.276030
KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017
IGNITION/ELECTRICAL I
,_._z_.
BLOWER HOUSING AND BAFFLESJ
J
AIR INTAKE J
56
Page 57
TRACTOR - - MODEL NUMBER 917.276030
KOHLER ENGINE-MODEL NUMB ER CV730, TYPE NUMBER 0017
IGNITION/ELECTRICAL KEY PART
NO. NO. DESCRIPTION
1, 54-755-15-S Kit, grass screen
2. M-403025-S Screw, hex. cap M4x0.7x25
(Includes 2-4)
(4)
3. X-25-92-S Washer. plain 5/16" (4)
4. 24-112-04-S Spacer, grass screen (4) 5, 25-086-47-S Bolt. shoulder M6x1.0x16
6. 24-157-08-S (p42n
7. 12-086-14-S Screw, hex.flange
8. 12-468-03-S Washer, plain 3/8"
9. X-42-15-S Key
10. 24-025-01-S Flywheel
11. 25-403-03-S Rectifier-regulator 12, X-25-92-S Washer. plain 3/16" (2)
13. 24-086-18-S Screw, phillips hd. 11-16x7/
14. 236602-S Conneclor (3 contact)
15. 12-132-06-S Spark Plug (2)
16. M-548025-S Screw, hex. cap MSx0.8x25
M10x1.5x46
8 (2)
(2)
17. 54-755-09-S Kit, 15 amp stator
18. 24 126 71-S Bracket, stator wire
19. 48-154-02-S Clip, cable
20. X-25-63-S Washer, plain 1/4"
21. 24-584-01-S Module, ignition (2)
22. M-545020-S Screw, hex flange
23. 235173-S Clip, cable
NOT ILLUSTRATED
X-22-11-S Washer, lock 1/4" 24-176-82-S Harness, wiring
24-518-12-S Lead, black (rect.-reg. 6"
25-454-03-S
(Includes 18)
M5x0.Bx20 (4)
- 12 gauge insulated grip barrel eye lets)
Tie, wire (3)
BLOWER HOUSING & BAFFLES
KEY PART NO. NO. DESCRIPTION
1. 24-027-114-S Housing, blower (Includes
2. 24-100-01-S Nut, plastic (2)
3. M-551016-S Screw, hex. flange
4. M-545016-S Screw, hex. flange
5. M-545020-S Screw, hex. flange
6. M-645016-S Screw, hex. flange
7. 24.146-16-S Plate. backing- # 2 side
8. 24-146-20-S Plate, backing - # 1 side
9. 24-063-20-S Baffle. cylinder barrel - # 2
10. 24-063-58-S Baffle, cylinder barrel - # 1
11. M-545010--S Screw, hex. flange
12. 24-063-14-S Baffle, valley- #2 side
13. 24-g63-60-S Baffle, valley - #1 side NOT ILLUSTRATED
24-096-85-S Cover, blower housing 25-086-91÷S Screw, tapping 10-16xl/2"
2)
M5x0,8x16 M5xO.Sx16 (3)
M5xO.8x20 (4) M6x1.0x16 (6)
side side M5x0.8x10 (2)
(2)
AIR INTAKF-JFILTRATION
KEY PART NO. NO, DESCRIPTION
1. 54-755-01 -S Kit, knob with seal
2. 25-341-03-S Knob, cover
3. 24-153-20-S O-Ring
4. 24-096-67-S Cover. air cleaner
5. 12-100-01-S Wing Nut
6. 24-096-01-S Cover, inner air cleaner
7. 231032-S Seal, breather
8. 24-083-05-S Precleaner, element
9. 24-083-03-S Element, air cleaner
10. 24-109-09-S Cup, fuel spit-back
11. 24-041-13-S Gasket, fuel spit-back cup
12. 24-094-34-S Base, air cleaner
13. 24-041-14-S Gasket. air cleaner Base
14. 24-164-51-S Manifold, intake (Includes
15. 24 041 52-S Gasket, carburetor
16. 24 153 27-S O-Ring, intake port (2) 17 M-651040-S Screw, hex. flange
18. 24 126 130-S Bracket, air cleaner base 1g. M-545010-S Screw, hex. flange
20 24-063-51-S Baffle. spit-back cup
(Includes 2,3)
15,16)
M6xt .0x40 (4)
M5x0.8x 10 (2)
NOTE: All component dimens=ons given in US inches 1 inch = 25.4 rnm
57
Page 58
TRACTOR - - MODEL NUMBER 917.27_30
KOHLER ENGINE-MODEL NUMBER CW30,WPE NUMBER _17
STARTING SYSTEM I
@
ENGINE CONTROLS
5
4
$
_8
/27
/ =,,'I_,,7 \,,
OIL PAN I LUBRICATION I
O
_8 4_ .-2
!
I
I
i
".FJ,/'
58
Page 59
TRACTOR -- MODEL NUMBER 917.276030
KOHLER ENGINE-MODEL NUMBER CV730, TYPE NUMBER 0017
STARTING SYSTEM
KEY PART NO. NO.
1,
M-839080-S
2.
25-098-09-S
3.
25 086 113_S
4.
25-435-05-S
5.
25-755-33-S
6.
25-141-05-S
7.
25-221-01-S
ENGINE CONTROLS KEY PART
NO. NO.
1,
24 211 O_S
2.
24-090-33-S
3.
M-641060-S
4,
24-089-01-S
5.
25-158-08-S
6.
24-079-04-S
7.
25-158-11-S
8.
M-545016-S
g.
M-547050-S
f0.
24-089-03-S
11.
24-126-56-S
12.
M-645016-S
13.
12-237-01-S
14,
24-086-43-S
15.
24-090-07-S
16.
X-2O-f-S
17.
M-541050-S
18.
24-468-01-S
I9.
24-089-45-S
20.
M-446030-S
21.
24-090-13-S
22.
M-545020-S
23.
24-089-51-S
24,
24-090-05-S
25.
41-468-03-S
26.
M-403025-S
27,
24-079-02-S
DESCRIPTION
Screw, hex.flange MSx1.25x80 (2)
Starter,solenoidshift _ncludes 3-7)
crew,external torx hd.(3) Kit, solenoid(Includes 3) Kit, pinion drive (Includes 6) Ring Kit, brush
DESCRIPTION
Bolt, round head square neck
Lever, governor Nut, hex. flange M6x1.0
Spdng, linkage
Bushing, linkage retaining
Linkage, throttle Bushing, throttle linkage
Screw, hex. flange
M5xO.8x16
Nut, he;<.lock MSx0.8 Spring, choke return Bracket, control
Screw, hex. flange M6x1.0xl 6 (4) Clamp, cable (2) Screw, hex. flange M5xO.8xt 6 (2)
Lever. throttle actuator
Washer, lock 1/4"
Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, he)( M4x0.7 Lever, throttle control
Screw, hex. flange M5xO.8x20
Spring, throttle limiter Lever, choke
Washer, spring 1/4"
Screw, hex. cap M4x0.7x25 Linkage, choke
OIL PAN/LUBRICATION
KEY PART
NO. NO,
1.
24-199-07-S
2,
24-393-37-S
3.
24-381-11 -S
4.
24 153 01-S
5.
M-631005-S
6.
M-645025-S
DESCRIPTION Pan assembly, oil
_lClUdes 2-11)
pump assembly (In
dudes 3,4)
Tube, oil pickup
O-Ring, oil pump
Washer, plain 6 mm (2)
Screw, hex. flange M6x1.0x25 (2)
7.
8.
24-162-26-S 24-043-12-S
Screen, oil Kit, governor gear w/pin
(Includes 9)
9,
10.
11.
12.
13.
14.
15.
16.
17.
12-380-01-S
52-448-02-S
12-144-02-S 24-153-08-S 25o139-62-S 24-136-01.S
12-050-01-S 52-032-08-S 24-086-17-S
Pin, governor regulating
Tab, locking
Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter
Filter, oil
Seal, oil (PTO end)
Screw, hex. flange
MSx1.25x45
18.
19.
24-086-16-S
25-139-57-S
Screw, hex. flange
MSx1.25x45 (9)
Plug, sq. hd. solid 3/8"
N.F_T.F.
NOTE: All component dimensions given in U,S inches 1 inch = 25.4 mm
59
Page 60
TRACTOR - - MODEL NUMBER 917,276030
KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017
CRANKSHAFT J
FUEL SYSTEM I
EXHAUST I
ul
2--1_I
,\ Z
/
1
12 13
14
Page 61
TRACTOR - - MODEL NUMBER 917.276030
KOHLER ENGINE-MODEL NUMBER CV730,TYPE NUMBER 0017
CRANKSHAFT
KEY PART NO. NO. DESCRIPTION
1, 24-014-72-S Crankshaft (Includes 2) 2, 52-139-09-S Plug, cup
EXHAUST KEY PART
NO. NO. DESCRIPTION 1, 24-041-02-S Gasket, exhaust (2)
2. 25-072-04-S Stud, MBx1.25x33 (4)
- - 24 782 23 Miniblock
-- 24 755 113-S Gasket Set
FUEL SYSTEM
KEY PART NO. NO.
1. 24-853-90-S
2. 24-041-52-S
3. 24-053-90
4. 24 041 14-S
5. M-629095-S
6. M-641060-S
7. 25-353-03-S
8. 25-237-14-S
9. 24-086-12-S
10. 24-393-16-S
11. 24-100-01-S
12. 24-353-03-S
13. 15-353-04-S
14. 24_050-02-S
NOT ILLUSTRATED
- - 24 234 02-S
- - 24 757 18-S
- - 24 757 19-S
- 24 757 20-S
- - 24 757 21-S
- - 24 757 22-S
DESCRIPTION
Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor
Carburetor assembly (For information only not available separately) (Service with 24 234 02-S
& Kits 24 757 18-S, 24 757 19-S, 24 757 20-S. 24 757
21-S, & 24 757 22-S) Gasket, air cleaner base
Stud, M6xl.0x95 (2) Nut, hex. flange M6xl.0 (2)
Line, fuel 14"
Clamp, hose (6)
Screw, hex. cap. M6x1.7x18
(2)
Pump. fuel - pulse Nut, plastic (2)
Line, fuet 10-5/8" Line, fuel 11-1/2"
Filter, fuel
Bowl, float
Kit, overhaul Kit, choke repair Kit, gasket Kit, accelerator pump repair Kit, fuel shutdown selenoid
NOTE: All component dimensions given in U.S inches 1inch = 25.4 mm
Page 62
62
Page 63
0")
O3
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
1. Fold this page along dotted line Indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Page 64
iiiiiiiii_i_iiiiiiiii_'
For repair - in your home - of all major brand appliances,
iiiiiiiiiiiiii
:+>:.:.:+:_ :::::::;_:::::::
_::<:+::
::::::+: :_:_:::::::;::
::::::::
::::_:::;:::::::
lawn and garden equipment, or heating and cooling systems,
For repair of carry-in products like vacuums, lawn equipment,
or maintenance agreement (Canada) on a product serviced by Sears: ...........................
Your Home
+:+:_,::+:+:.
"!_iiliii!iiiiiiiii
i:E:_i:i:i_;;:i:i
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _ Anytime, day ornight
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears,ca
Our Home
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
1 800 827 6655 (usA.) 1 800-361 6665 (Canada) ..............
!i!iiiiiii;!iiiii
::::::::::::: ::::::::: ;::::::::::::
::::::::
:::::
2:11E:_2:
::::::: :::::::::::: ::::::::
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tiffin:El [i[:_:_:_[i[r:il
:::::::::
::::::::.:.:.::
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ii_iiii_iiii!i_ili
..;;n::::
:::::::: :::::::::
::::::
............... .............,.,_...,_ ........... :::::::
ii _ii _
Para pedir servido de reparaddn Au Canada pour service en fran_ais: ..........
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR s_
(1-888-784-6427)
© Sears. Roeouck _d Co.
® Registered Trademark / "rMTrademark / s_ Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de F&brica / sMMarca de Servido de Sears, Roebuck and Co.
Marque de commerce / Mo Marque d_'posee de Sears, Roebuck and Co,
185823 12,16.02 RD Printed in U,S.A.
1-800-LE-FOYER Mc
(1-803-533-6837)
www.sears.ca
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