Craftsman 917.27603 User Manual

Owner's Manual

JCRIIFTSMIIM"J

GARDEN TRACTOR

25.0 HP, 50" Mower Electric Start

6 Speed

Model No.

917.276030

_] This product has a low emission engine which operates

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 USA Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

ab._ut th_ probct, Call:

1 800 659 5917

Sears Craftsman Help Line 5 am- 5 pro, Mort- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assem bly/Pre-Operation ....................... 8

Operation ............................................. 12

Maintenance Schedule ........................ 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-H OM E---_. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

Maintenance ........................................ 18

Service and Adjustments ..................... 22

Storage ................................................ 30

Troubleshooting ................................... 31

Repair Parts ......................................... 36

Sears Service ........................ Back Cover

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped of at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME_. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death,

WARNING: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug. _WARNING: Do not coast down a

hill in neutral, you may lose control of the tractor.

_,WARNING: Tow only the attach- ments that are recommended by and

comply with specifications of the man- ufacturer of your tractor. Use common

sense when towing. Operate only at the

lowest possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. ,_WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro- ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, net across,

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma- chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

- Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out o1 the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use s_ow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 5 Gallons

Capacity Unleaded and Type: Regular

Oil Type SAE 10W30

(above 32°F)

(API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Lo: Hi: (MPH): 0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement isavailable on this product. Contact your nearest Sears store

for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

,_owner's manual,

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

Steering

Wheel Insert

I Mower

Leveling Wrench Bubble

Steering Sleeve

Extension

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(t) Knob

(2) Flanged _ Mower

(1)Front Plate _- Assembly _iv'q_l_

(4) Brackets Gauge Wheels

(4) Retainer Springs

_(4) Wheels (

(Opti°nal) t _ _---

(12) Crownlock Nuts (12) Carriage Bolts

5/16-18 5/16-18 x 5/8

(5) Retainer Springs

loop)

(single loop)

) etainer Springs

(4)Clevis Pins _-

(Optional)

(4) Wheels i

i_ (4) Washers

(4) Shoulder Bolt (4) Locknut 3/8-16

(4) Adjusting Bar

3/8 x 3/4 x 14 Ga,.,,,__.

it-

• Vide_o Cassette _ Slope Sheet For Future Use

Keys

(2) Keys

"--3

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with drive ratchet

(1) Tire pressure gauge

_1 r-Yr;_-_Steering

Steering _ .La.rge Flat

Wheel-__.._ washer

"_.-P Wheel Insert

'l_- Hex Bolt

Lock Washer

When right or left hand is mentioned in this manual, it means, from your point of view,

when you are in the operating position

(seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and lay side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering

wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

6. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat

washer previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

Adap 's' erl; Whe°'

Steering _ , Sleeve _::::===Tabs

Extension !

Steering Shaft _ /_'_;x_,

Stee.no : _ !","ii

Sleeve _.,- ,:, /' ,_

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position, NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad- justed position.

9. Raise seat and tighten adjustment knob securely.

Seat

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1, Press lift lever plunger and raise

attachment lift lever to its highest po- sition,

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in

neutral position.

10, Turn ignition key to "STOP" position. Continue with the instructions that follow.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Cut and remove ties securing anti- sway bar and belts, Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with de- flector shield to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove,

6. Place the suspension arms on inward

pointing deck pins. Retain with double loop retainer spring with loops down as

shown.

7. Install front plate assembly to tractor suspension brackets and retain with

single loop retainer springs as shown.

8. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins, Secure pins with

double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on

head of pin. If necessary, move mower

side-to-side to give space between plate

and mower brackets. IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

12. Adjust gauge wheels before operating mower as shown in the Operation sec-

tion of this manual.

Double Loop Retainer Spring

Gauge Wheel

Anti-Sway Bar

USE PLIERS FOR

RETAINER SPRINGS

Chassis

Bracket

Front Suspension Brackets _

Electric

Front Mower Bracket --

Retainer Springs

•Front Plate Assembly

"Flanged

Suspension Arms

[_ouble Loop Retainer Spring

wrl

t,inward pointing :leck pins)

CHECKTIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should

be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for re- placing motion, mower drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. Sea "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,I Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

#" Be sure brake system is in safe operat-

ing condition.

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENG|NE START PARKtNG BRAKE PARKtNG BRAKE PARKtNG BRAKE

OVER TEI_P FUEL OiL PRESSURE BA'I'rERY REVERSE FORWARD MOWER HEIGHT MOWER LiFT

LIGHT

ATTACHMENT A'I-rACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can

result in death, serious injury and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, il not avoided,

will result In death or serious injury.

WARNING indicatesa hazard which,ifnotavoided,

could result indeath or serious injury.

CAUTION indicatesa hazardwhich,ifnotavoided,

might result in minor ormoderate injury.

CAUTION whenused without the alertsymbol, indicates a situation that could result in damage

to the tractor and/or engine.

_/!IHOT SURFACES indicates a hazard which,

._ FIRE indiGatesa hazard which, ifnotavoided,

if not avoided, could result In death, serious injury

and/or property damage.

could result in death, serious Injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED UNLOCKED

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,

Ignition Switch Position

Ammeter

Throttle Control Clutch Switch

Lift Lever

Plunger

Clutch/Brake

Attachment

Lift Lever

Control

Height

Adjustment Knob

Gear Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine,

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

g Brake

_Range Shift Lever

RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and

reverse gears,

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor,

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine, AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Choke "_ Switch PullOut To

Push*In to

"Disengaged" Attachment Clutch

oo ol "Engage"±

Throttle _k,_x(;_ _

control

'_ ° /-- Brake

c,utc d"

Brake Pedal /"Disengaged" _l-'os=_lon

"Drive" _ ./.. _q$iti0n . Gear Shift

Position _elgnt _a]ustment .

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch switch to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

Knob Lever

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharged, and go

dead. NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

_cpping tractor on grass areas.

AUT1ON: Always stop tractor com-

pletely, as described above, before leaving

the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor-

mance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral

(N) position.

2. Move gearshift and range shift levers

to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

• Turn knob clockwise (_I) to raise cutting

height.

• Turn knob counterclockwise (v--,)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4o1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de-

sired cutting height(See 'qO ADJUST MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar,

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT" Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - _ngage attachment clutch control.

AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Lift Lever

Attachment Clutch Hieh Position Switch Pull Out TO_ I/ Low

Enga_ I '.::!:/_/P°siti°n.

-_jl _ h_" Shield

TO OPERATE ON HILLS _-WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choosetheslowestspeed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear and range

shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly

as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan-

tities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can f

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en- gine to accept small changes in speed •

and load, until the choke control is fully

in. If the engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push

the control in slowly. This may require • an engine warm-up period from several seconds to several minutes, depending

on the temperature.

• The attachments can be used during . the engine warm-up period and may

require the choke control be pulled out

slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance. • See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, tences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished

If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

Check. Operator presence and

T I.tef_< Systems R che_ for Lo06e Fasteners _ _1_,,

A Sha_oeNReplace Mower Blades ll_h_

C Lubr_cati°nChart I_

0 i Chock Battery Lovel

R J Clean Sa ftety and TG mlif_l_l_

Chock Transaxle Cooling 11_ Chock V-Bel_

Check Engine Oi] Lever _ V' Change Engir_e Oil (with oil fitter) _._ I_

E : Change En_ne Oil (without oil filter) _1_

a CJeanAir Filter _2

G cJean Air ScnsBn _2

: Ir_pect MuffiedSpark Arr ester I_

E Replace Od Fille_ (If equipped) _

Cte_n Engi_ Cooling Fins

Rep_a_=Spark_ug I I/

Repmce Air Filter Paper Cartridge Replace Fuet Filter V/

| - CP,,a_oe more o_len when operating under a heavy }oad Or

h_gh ,a,mblent temperatures.

2 - ,Serv_ce mo_ often when opel ati_j _ dirty or dusty co_tJons

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear, A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE !, Check engine oil level,

2. Check brake operation,

3. Check tire pressure.

4, Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

DATES

3 - Replace bl_os more otmn whon mowing in sandy sod. 4 - NOt re_Jk'ed if equipped W_th maJnter_anc e.-ffee b_ttery.

5 -T_qhten front axle pivot bolt to 35 ft.-Ibs, n'_xlmurn.

Do not overEohten.

LUBRICATION CHART

Tie BailJoints

_ S ,"2)Spindle

Zerk Zerk

_Front Wheel _Front Wheel

Bearing Zerk Zerk

;_Steerin(

Sector Gear

Teeth

,_Checld _3)Engine Add Transaxle

Fluid

_ SAE 30 or 10w30 motor oil _ General Purpose Grease

_) Refer to Maintenance "ENGINE" Section

Spray silicone lubriant (Move Boots to Lubricate)

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly, If your trac- tor does not function as described, repair

the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachement clutch control is in the disengaged position.

• When the engine is running, any at- tempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Blade

Edge Up Center

Flat Washer Lock

5;P-Blade Bolt

(Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade llanced.

ade

Center Hole _.._J

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BAI-FERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing hub bo_ts.

3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

_/Transaxle Filler

"o __._ Plug

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace be_ts it they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade accord- ing to your expected operating tempera-

ture. 20

Change the oil alter every 50 hours oi op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation,

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface. ° Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Yettow_

Locked Position

3. Unlock drain valve by pushing upward slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing upward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into

the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil

at "FULl/' line on dipstick. Tighten cap

onto the tube securely when finished.

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