Craftsman 917.275900 User Manual

Owner’s Manual

LAWN TRACTOR

26.0 HR 48" Mower Electric Start

Automatic Transmission

Model No.

917.275900

This product has a low emission engine which operates differently

from previously built engines. Before you start the engine, read

and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equip

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Warranty..................................

Safety Rules............................

Product Specifications

...........

Assembly/Pre-Operation .. Operation

Maintenance Schedule

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3 Service and Adjustments....

6 Storage......................................

7 Troubleshooting.........................

9 Repair Parts

16 Sears Service

Maintenance..............................

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...Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual.

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve

nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

29 30 34

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capabie of amputating hands and feet and throw

ing objects. Faiiure to observe the foiiowing safety instructions couid resuit in serious injury or death.

■ WARNING: in order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

^fikwARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other reproduc tive harm.

^^WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

* Read, understand, and follow all

instructions on the machine and in the manual before starting.

* Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

* Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

» Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blades.

* Be sure the area is clear of bystand

ers before operating. Stop machine if

anyone enters the area. * Never carry passengers. * Do not mow in reverse unless abso

lutely necessary. Always look down

and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near

or crossing roadways. Use extra care when loading or unload ing the machine into a trailer or truck.

Always wear eye protection when oper

ating machine. Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious

injury. Follow the manufacturer’s recommen dation for wheel weights or counter

weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not ailow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

SAFETY RULES

IL SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Opera tion on ail slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it. * Mow up and down slopes, not across. * Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

* Choose a low ground speed so that

you will not have to stop or shift while on the slope.

* Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

* Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis engage the blades and proceed slowly

straight down the slope.

* Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roil over.

* Use extra care while operating ma

chine with grass catchers or other at

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

* Do not try to stabilize the machine by

putting your foot on the ground.

* Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. * Keep children out of the mowing area

and in the watchful care of a respon

sible adult other than the operator.

* Be alert and turn machine off if a child

enters the area.

* Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at tach towed equipment except at the hitch point.

• Follow the manufacturer’s recommen

dation for weight limits for towed equip ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change

clothing immediately.

• Never overfill fuel tank. Replace gas

cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices.

Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

If you strike a foreign object, stop and inspect the machine. Repair, if neces

sary, before restarting.

Never make any adjustments or repairs

with the engine running.

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc

tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

Keep children out of the mowing area

and in the watchful care of a respon sible adult other than the operator.

Be alert and turn machine off if a child

enters the area.

Before and while backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis engage the blades and proceed slowly

straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless neces

sary, and then, turn slowly and gradu

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type

(API-SG-SL):

Oil Capacity: W/Fllter: 4.0 Pints

Spark Plug:

(Gap: .030")

Ground Speed

(MPH):

Tire Pressure: Front: 14 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Blade Bolt Torque:45-55 Ft. Lbs.

4 Gallons Unleaded

Regular

SAE 10W30

(above 32° F)

SAE 5W-30

(below 32°F)

W/0 Filter: 3.5 Pints Champion RC12YC

Forward: 0 - 5.5 Reverse: 0 - 2.4

Rear: 10 PSI

Min. CCA: 280 Case size: U1R

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main

taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this owner’s manual.

AWARNtNG: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark ar

rester for the muffler is available through your nearest Sears service center (See

REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears technician on products requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call Is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap

pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional Information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

PARTS BAG CONTENTS

Keys

(1) Oil Drain Tube

For Future Use

ASSEMBLY/PBE-OPER ATION

Your new tractor has been assembled at the factory

this manual, It means, from your point of view, when you are in the operating posi tion {seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac tor hood and grille.

IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Label

Slope Sheet

(2) Keys

3.When right or left hand is mentioned in

Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad justed position.

5. Raise seat and tighten adjustment knob securely.

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for iocation and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans mission disengaged position" (See ‘TO

TRANSPORT” in the Operation section

of this manual).

4. Roll tractor forward off skid.

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and

sit in seat.

TO DRIVE TRACTOR OFF SKID (See Operation section for location

Md function of controls)

WARNING: Before starting, read, un

derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans mission engaged" position (see "TO

TRANSPORT" in Operation section of

this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise attach ment lift lever to its highest position.

7. Start the engine. After engine has started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were over inflated

at the factory for shipping purposes. Cor rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSl shown in "PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous

ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline. / Become familiar with all controls, their

location and function. Operate them

before you start the engine. / Be sure brake system is in safe operat

ing condition. / Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual). / It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans

mission purging instructions (See “TO

START ENGINE” and “PURGE TRANS

MISSION” in the Operation section of

this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

ENGINE OFF REVERSE

NEUTRAL

OPERATION

SYSTEM (ROS)

01 ffl

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

FREE WHEEL

(Automatic Models only)

HIGH

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LIGHTS ON

L |\| 4»

LOW

CHOKE

0 oil ©

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

SLOW

LOCKED UNLOCKED

iSiiA

(SEE SAFETY RULES SECTION)

SLOPE HAZARDS

IGNITION SWITCH

llljll

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other at tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck or

other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

PARKING BRAKE - Locks clutch/brake

into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITON - Allows operation of mower deck or

other powered attachment while in reverse.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor Is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac tor secure.

Attachment Clutch Switch

Pull Out To

“Engage”

Motion

Control Lever

Throttle

Control

“Brake” Position

Brake. Pedal

“Drive”

Position

Push-In to

Choke ^Disengaged” Controls

“Disengaged”

Position Parking Brake

“Engaged” Position

STOPPING

MOWER BLADES * To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE * To stop ground drive, depress clutch/

brake pedal all the way down.

* Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE * Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi

tion, before stopping, may cause engine to

“backfire”. * Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

* Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

ACAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL

Always operate engine at full throttle.

* Operating engine at less than full throttle

reduces the battery charging rate.

* Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start

ing a cold engine. Do not use to start a warm engine.

* To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

* Grasp iift iever.

» Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1 -1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to ap proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

* For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on aflat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure ail gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

ACAUTION: Do not operate the mower with

out either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Push In To “Disengage

y Position

Attachment

Clutch Switch Pull Out To “Engage”

Attachment

Lift Lever High Position

T\ Low

Deflector Shield

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ''ON'' position.

AwARNING: Backing up with the at

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS ''ON'', to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary. USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.

3. Look down and behind before backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS AWARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual. * Choose the slowest speed before start

ing up or down hills. * Avoid stopping or changing speed on hills. * If slowing is necessary, move throttle

control lever to slower position. * If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake

position and engage parking brake. * Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

* To restart movement, slowly release

parking brake and clutch/brake pedal. * Slowly move motion control lever to

slowest setting.

* Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest posi

tion with attachment lift control.

2. Puli freewheel control out and down

into the slot and release so it is held in

the disengaged position.

* Do not push or tow tractor at more than

two (2) MPH.

* To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dip stick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If

necessary, add oil until “FULL’ mark on

dipstick is reached. Do not overfill.

* For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

* To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

* Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it wiii take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.

WARM WEATHER STARTING (50° F and

above)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance

(see “TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

^^CAUTION: Never engage or dis engage freewheel lever while the engine

is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi tion (See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing free

wheel control in engaged position (See

“TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves ap

proximately five (5) feet, slowly move motion control lever to reverse position.

After the tractor moves approximately five (5) feet return the motion control

lever to the neutral (N) position. Repeat

this procedure with the motion control

lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

00272

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at tachment being used.

MOWING TIPS

* Mower should be properly leveled for

best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

* The left hand side of mower should be

used for trimming.

* Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

* When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

MAINTENANCE

FILL IN DATES

MAINTENANCE SCHEDULE

AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and ROS Systems ✓

Check for Loose Fasteners

Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-Beits

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) Clean Air Filler

Clean Air Screen inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

✓ 3

✓ ✓

✓

1/1,2 ✓

✓ 1,2

✓ 2

✓

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

•f^5

✓

1/.2

✓ 2

✓

✓ 2

SERVICE DATES

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. * At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® Refer to Maintenance "ENGINE” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet

to stop at highest speed in highest gear

on a level, dry concrete or paved surface,

then brake must be checked and adjusted.

(See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

* Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS"

section of this manual).

* Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

» Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.

* The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen gaged position.

CHECK OPERATOR PRESENCE

SYSTEM

* When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

* When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

* The attachment clutch should never op

erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi

tion and the attachment clutch engaged, any attempt by the operator to shift into

reverse should shut off the engine.

* When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al

low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter

clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

0282«

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Your tractor has a battery charging system

which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 25 hours of op eration or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

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