Craftsman 917.2759 User Manual

Owner's Manual
CRRFTSMRH°
LAW TRACTOR
26.0 HR 48" Mower Electric Start
Automatic Transmission
Model No.
917.275900
IMPORTANT:
Read and follow all
Safety Rules and Instructions before operating this equip-
ment,
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1=800=659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty................................................2
Safety Rules..........................................3
ProductSpecifications ..........................6
Assembly/Pre-Operation.......................7
Operation...............................................9
MaintenanceSchedule........................16
Maintenance........................................16
ServiceandAdjustments.....................21
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
Sears Service........................Back Cover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfrom the dateofpurchase,if thisCraftsman RidingEquipmentis
maintained,lubricatedandtuned up accordingtothe instructionsinthe owner's manual, Searswill repair or replacefree of chargeanyparts that arefound to bedefectivein
materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Sears will alsoprovidefree laborfor these applicablewarranted partsfor the two fullyears. During thefirst30 days of purchase,there will be nochargesto servicethe product atyour homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve-
nience, IN HOMEwarrantyservice will stillbe availableafterthe first 30 days of pur- chase, buta trip chargewillapply.This chargewill be waived if theCraftsmanproduct is
droppedoff at an authorizedSears location.Forthe nearestauthorizedSears location, pleasecall 1-800-4-MY-HOME®. This warrantyapplies onlywhile this product iswithin
theUnitedStates.
ThisWarrantydoes notcover:
. Expendableitemswhich becomeworn duringnormaluse,including butnot limitedto
blades,spark plugs,air cleaners,belts,and oilfilters.
Standard Maintenance Servicing, oil changes, or tune-ups . Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
. Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
. Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
" Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
. Normal deterioration and wear of the exterior finishes, or product label replacement. . Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark plug.
_IWARNING: Do not coast down a
hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other reproduc-
tive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
, Read, understand, and follow all
instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times. Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
, Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area. Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and
working. Slow down before turning. Never leave a running machine unattended. Always turn off blades,
set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean- ing the machine, removing the grass
catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways. Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights. Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
, Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
, Choose a low ground speed so that
you will not have to stop or shift while on the slope.
, Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going clown slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly straight down the slope.
, Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
, Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could suddenly roll over if a wheel is over the
edge or if the edge caves in.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recommen- dation for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
, Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling
gasoline. Gasoline is extremely flammable and the vapors are explosive. * Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
* Use only approved gasoline container. , Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
* Never fuel the machine indoors. , Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
* Never fill containers inside a vehicle
or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when
filling.
Removegas-poweredequipmentfrom
the truckor trailerand refuelit on the ground. Ifthis is not possible,then
refuelsuchequipmentwitha portable container,ratherthan from agasoline dispensernozzle.
Keepthe nozzle incontactwith the rim of thefueltank or containeropeningat all times untilfueling iscomplete.Do
notusea nozzlelock-opendevice.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE * Never operate machine in a closed
area.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices.
Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces-
sary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and
the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis- engage the blades and proceed slowly
straight down the slope. If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 4 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 10W30
'API-SG-SL): (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.5 Pints
Spark Plug: Champion RC12YC
Gap: .030")
Ground Speed Forward: 0 - 5.5
(M PH): Reverse: 0 - 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System:l 5 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque:45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILiTiES * Read and observe the safety rules.
, Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
,If_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark ar-
rester for the muffler is available through your nearest Sears service center (See
REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check. Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.
For prices and additional information
call 1=800=827=6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1=800=4-MY=HOME®
Keys
Slope Sheet
For Future Use
Your new tractor has been assembled at the factory. When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from trac- tor hood and grille.
IMPORTANT: Check for and remove any
staplesin skid that may puncture tires where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service
after month and year indicated on label (label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
JJ:l Labe
(2) Keys
,
,
justed position.
5.
Adjustment.__Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid. TO ROLL TRACTOR OFF SKiD (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise sition.
2. Release parking brake by depressing
3. Place freewheel control in "trans-
TRANSPORT" in the Operation section
4. Roll tractor forward off skid.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down. Get off seat without moving its ad-
Raise seat and tighten adjustment knob securely.
attachment lift lever to its highest po-
clutch/brake pedal.
mission disengaged position" (See "TO
of this manual).
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
7
TO DRIVE TRACTOR OFF SKiD
(See Operation section for location
_dwfunction of controls)
ARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise attach-
ment lift lever to its highest position.
7. Start the engine. After engine has started,
move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off skid.
10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow. CHECK TiRE PRESSURE
The tires on your tractor were overinfiated at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSiTiON
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. v" Become familiar with all controls, their
location and function. Operate them
before you start the engine. v" Be sure brake system is in safe operat-
ing condition. v" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual). v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
These symbols mayappearon your tractor orin literaturesuppliedwith the product.
Learnand understandtheir meaning.
R N H L I',,I ¢ -=
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
6 6 o, I ® O
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
oi
OVER TEMP
LIGHT
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
t'
BATTERY REVERSEFUEL OIL PRESSURE
FORWARD MOWER HEIGHT MOWER LIFT
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicatesa hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicatesa situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FiRE indicates a hazard which, if not avoided, could result in death, serious injury and/or
property damage.
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle Control
Clutch/Brake
Choke Control
Freewheel Control
Ignition Switch
Light Switch
ROS "ON" Position
Attachment Clutch Switch
Lift Lever Plunger
Attachment Lift Lever
o Height
Adjustment
Indicator
Parking Brake
Motion Control Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates battery charging
(4-) or discharging (-).
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower and adjust the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting
a cold engine. CLUTCH/BRAKE PEDAL- Used for
declutching and braking the tractor and starting the engine.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
02881
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
PARKING BRAKE - Locks clutch/brake into the brake position.
THROTTLE CONTROL - Used to control engine speed.
REVERSE OPERATION SYSTEM (ROS) "ON" POSlTON - Allows operation of mower deck or
other powered attachment while in reverse.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Push-in to Clutch Switch
Choke "Disengaged" Pull Out To Controlk_"__ _ "Engage"
Th rottle ____-_,
Control_(_
"Brake"
Poslt_on _ _ _/"Ignition -- Brake Pedal Motion
"Drive .... Disengaged" Control Lever
Position Position Parking Brake
"Engaged" Position
Attachment
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE - , Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire". , Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
opping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position. TO ADJUST MOWER CUTTING HEmGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever. Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil conditions, height
of grass and types of grass being mowed.
11
, The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate growth.
, For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to desired cutting height.
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT." Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer Spring
Clevis Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower with- out either the entire grass catcher, on mowers
so equipped, or the deflector shield in place. Push In To "Disengage"
Attachment _- Clutch Switch Deflector
Pull Out To _ Shield "Engage"
REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc-
tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
_.WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary. USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral (N) position.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Slowly move motion control lever to reverse (R) position to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
Attachment
Lift Lever High
Position
Low
Position
12
TO OPERATE ON HILLS ,j_WARNJNG: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual. * Choose the slowest speed before start-
ing up or down hills.
* Avoid stopping or changing speed on hills. * If slowing is necessary, move throttle
control lever to slower position.
* If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking brake.
* Move motion control lever to neutral (N)
position.
IMPORTANT." The motion control lever does not return to neutraJ (N) position
when the clutch/brake pedal is depressed.
, To restart movement, slowly release
parking brake and clutch/brake pedal.
, Slowly move motion control lever to
slowest setting.
, Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest posi- tion with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
, Do not push or tow tractor at more than
two (2) MPH.
, To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dip-
stick into the tube and rest oil fill cap on the tube. Do not thread the cap onto
the tube. Remove and read oil level. If
necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.
* For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
, To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE , Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called gasohoJ or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30
days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
13 additi°nal information.
Neveruse engineor carburetorcleaner productsinthe fuel tank or permanent
damage mayoccur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to fast position
6. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
7. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine
still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° above)
8. When engine starts, slowly push control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
8. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a
F and
choke
few seconds and then continue to push the control in slowly. This may require
an engine warm-up period from several seconds to several minutes, depending
on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to
operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled
out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual).
PURGE TRANSMISSION
_I, CAUTION: Never engage or dis- engage freewheel lever while the engine
is running. To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during shipping of your tractor.
IMPORTANT." Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
14
4. Move motioncontrolleverto full forwardpositionand hold for five (5)
seconds.Move leverto full reverse positionand holdforfive (5)seconds.
Repeatthis procedurethree (3) times. NOTE: During thisstepthere will be no movementof drivewheels.Theair isbeing removedfrom hydraulicdrivesystem.
5. Move motioncontrolleverto neutral
(N)position.Shutoffengineand set
parking brake.
6. Engagetransmissionby placingfree-
wheel controlin engagedposition (See "TOTRANSPORT"inthis sectionof
manual).
7. Sitting in thetractor seat,startengine.
Afterthe engine is running,move throttlecontrolto half (1/2)speed.
With motioncontrolleverinneutral (N) position,slowly disengageclutch/brake pedal.
8. Slowly movemotioncontrollever
forward,after thetractormovesap- proximatelyfive (5)feet, slowly move motioncontrolleverto reverseposition.
Afterthe tractor movesapproximately five (5)feet returnthe motioncontrol leverto the neutral(N)position.Repeat
this procedurewith the motioncontrol leverthree (3)times.
Yourtransmissionis nowpurgedand now
readyfor normal operation.
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
, When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
, The left hand side of mower should be
used for trimming.
, Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
, When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
15
MAINTENANCE SCHEDULE ___/__o_ '"
ASYOUCOMPLETE
REGULARSERVICE _.._'_ _.4_ _4_ {4_ {4_4_'___fSERVlC E DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
T ROS Systems R Check for Loose Fasteners
A Sharpen/Replace Mower Blades
C Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling Check V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
E Change Engine Oil (without oil filter) N Clean Air Filter G Clean Air Screen
N_ Inspect Muffler/Spark Attester
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
Replace Fuel Filter
m
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual. , At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
v'
_,' v' _4
v'
_2
_4'2i
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
m
LUBRICATION CHART
db S
Zerk
_:7' Zerk
d_
Wheel
Bearing
Zerk
Mandrel @ Engine
Zerks
d) General Purpose Grease @ Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
16
_ Spindle
d_ Front
Wheel
Bearing Zerk
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet
to stop at highest speed in highest gear
on a level, dry concrete or paved surface,
then brake must be checked and adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat
should shut off the engine.
, The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
When the engine is running with the
ignition switch in the ROS "ON" position and the attachment clutch engaged,
any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged
blades.
_, CAUTION: Use only a replacement blade approved by the manufacturer of
your tractor. Using a blade not approved by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new or resharpened blade with
stamped "THIS SIDE UP" facing deck
and mandrel assembly.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Edge Up Blade "_& Y
Blade B_ _¢_ __
(Special) ___'_ Star
Center Hole
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
17
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
,, _ Blade
Bolt J
or Pin Center Aole____
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean. Keep battery bolts tight.
Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING The transmission fan and cooling fins
should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the
transmission is hot. To prevent possible damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent
damage to seals, do not use com- pressed air or high pressure sprayer to
clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact a sears or other qualified service center.
V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oJ_ visc chart4_
Change the oil after every 25 hours of op- eration or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before start- ing the engine and after each eight (8)
hours of operation.
TO CHANGE ENGINE OIL Determine temperature range expected
before oil change, All oil must meet API service classification SG-SL.
Be sure tractor is on level surface,
Oil will drain more freely when warm,
Catch oil in a suitable container,
18
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