Craftsman 917.275820 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

18.5 HP, 42” Mower Electric Start

Automatic Transmission

Model No.

917.275820

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty Safety Rules Product Specifications... AssemblyPre-Operation

Operation........................ ......................11

Maintenance

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......................18

2 3 6 8

Maintenance Schedule

Service and Adjustments.... .................23

Storage

Troubleshooting

Repair Parts..........................................34

Sears Service

................................

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.................18

.................29

.................30

...Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

AwARNING: In order to prevent ac cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AwARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

^WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AwARNING: Engine exhaust, some of its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AwARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross

ing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck. Always wear eye protection when oper ating machine.

Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

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SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fail off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at

tach towed equipment except at the

hitch point.

• Follow the manufacturer’s recom mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

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SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground, if this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at ail times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices.

Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting. Never make any adjustments or repairs

with the engine running.

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc

tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator. Be alert and turn machine off if a child enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis

engage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type (API-SG-SL):

Oil Capacity: W/Filter: 3.5 Pints

Spark Plug: (GAP: .030")

Ground Speed (MPH):

Tire Pressure: Front: 14 PS I

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

3.5 Gallons Unleaded Regular

SAE 30 (above 32T) SAE 5W-30 (Below 32°F)

W/0 Filter: 3.0 Pints

Champion RC12YC

Forward: 5.5 Reverse: 2.4

Rear: 10 PSI

5 Amps Headlights

Min. CCA: 230 Case Size: U1R

27-35 Ft. Lbs.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main

taining, caring for and using your tractor.

• Follow the instructions under “Mainte

nance” and “Storage” sections of this

owner’s manual. ^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re

quired by law (Section 4442 of the Califor

nia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod

ucts, it may require repair from time to

time. That’s when having a Repair Protec

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can’t be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte

nance check.

• Fast help by phone - phone support from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Pur chase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of

home appliances, garage door openers, water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

"v;--

Insert

-5/16 Hex Bolt

■ 5/16 Lock Washer

Tab Slots

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roil off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat

washer loosely. Do not tighten.

Page 9

Lower seat into operating position and

sit in seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its ad

justed position.

Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po

sition.

Release parking brake by depressing clutch/brake pedal.

Place freewheel control in “trans mission disengaged” position (See “TO

TRANSPORT” in the Operation section of this manual).

Roll tractor forward off skid.

Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

CHECK BATTERY

1. Lift hood to raised position.

NOTE: if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

AwARNING: Before starting, read, un derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed. Check engine oil level and fill fuel tank

2. with gasoline.

Place freewheel control in "trans

3. mission engaged" position. (See “TO

TRANSPORT” in the Operation section of this manual).

Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake. Place motion control lever in neutral (N) position. Press lift lever plunger and raise

attachment lift lever to its highest posi tion.

Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Page 10

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS’’ section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac

ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

i/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

/ All assembly instructions have been

completed. y No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). y Seat is adjusted comfortably and tight

ened securely. y All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). y Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items; y Engine oil is at proper level. / Fuel tank is filled with fresh, clean, reg

ular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe oper

ating condition.

y Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera tion and Maintenance sections in this manual).

y It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

NEUTRAL

HIGH

L |\| 4»

LOW

CHOKE

FAST

tfliil

(§)

ENGINE OFF REVERSE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

OPERATION

SYSTEM (ROS)

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

AND FEET AWAY

(SEE SAFETY RULES SECTION)

<.+=/<1*1

4=^

FREE WHEEL

(Automatic Models only)

LIGHTS ON

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

SLOW

LOCKED UNLOCKED

IGNITION SWITCH

/ml

SLOPE HAZARDS

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of

mower deck or other powered attachment while in reverse. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. ^eda! should remain in brake position. Vlake sure parking brake will hold trac

tor secure.

Attachment Clutch Lever Throttle/ “Engaged” Position Choke

Control / Ignition Key

“Disengaged” Position

“Brake

Position-

Clutch/ ' ' Brake Pedal

Parking Brake

“Engaged”

Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE-

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

Motion Control Lever >

“Disengaged”

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run

ning, hot engine exhaust gases may cause

“browning” of grass. To eliminate this pos sibility, always stop engine when stopping tractor on grass areas.

AcAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap

proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look ing lawns, mow often and after moder ate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela tively high; the second to desired height.

Page 14

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

3. Repeat for opposite side, installing gauge wheel in same adjustment hole.

Attachment

Clutch Lever

“Engaged” L'

Position

“Disengaged” Position

Attachment

Lift Lever High Position

\ Low

Position

Deflector Shield

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged will shut off the engine unless the ignition

key is placed in the ROS "ON" position. AwARNING: Backing up with the at

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

AcAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

USING THE REVERSE OPERATION SYSTEM -

1. Move motion control lever to neutral (N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.

3. Look down and behind before backing up.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

02S26

Page 15

TO OPERATE ON HILLS ^WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control In freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two(2)MPH.

• To re-engage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary,

add oil until “FULL’ mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting ((See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

AcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help Insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation

and formation of acids during storage. Acid

ic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

^products in the fuel tank or permanent

damage may occur.

Page 16

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

To ensure proper operation and per

formance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3. Slowly move motion control lever to full forward position and hold for five

(5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi

tion and hold for five (5) seconds, or

approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position. Repeat this proce

dure three (3) times.

Your transmission is now purged and now

ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac

tor. This will result in a more even distri

bution of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesir able clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and ROS Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

✓ ✓

✓

SERVICE DATES

✓ ✓

✓ ✓ a ✓ ✓ ✓ 4

✓ ✓ ✓

✓

1,2 ✓

✓ 1,2

✓ 2

✓

1^,2

✓ 2 ✓ ✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

✓

±1

LUBRICATION CHART

(D Spindle Zerk

©Front Wheel _c

Bearing Zerk

©Engine

® General Purpose Grease © REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

® Spindle Zerk

©Front Wheel

Bearing Zerk

Page 19

TRACTOR

Always observe safety rules when per

forming any maintenance. BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See ‘TO ADJUST BRAKE” in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ig

nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to go into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch is engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept

sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Edge Up-^ Blade

Flat Washer

Lock Washer

'Blade Bolt

Mandrel Assembly

Star

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with

9 balancer.)

Page 20

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans

axle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace If necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL. Se

lect the oil’s SAE viscosity grade according

to your expected operating temperature.

SAE VISCOSITY GRADES

I I I I I i i

: -20

______

C -30

_________

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent

ly to avoid possible engine damage from

running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

0 30 52 40 60 . .

:20

______dO________

0________10

_______20_______

30 40

otl_visc_chart1_i

Page 21

Oil Drain Valve

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE; If very dirty or damaged, replace

cartridge.

5. Place new pre-cleaner and cartridge

firmly in base.

6. Align tabs on cover with slots in blower housing and replace cover.

7. Hook handle on cover and push down

on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio

ration of the cartridge. Do not oil car tridge. Do not use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine’s air cool ing system. Remove blower housing and clean area shown to prevent overheating

and engine damage.

Air Screen

Clean out chaff and debris

Page 22

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with auto

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in en gine or transmission will shorten the usful

life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Clamp

Fuel F

Clamp

Page 23

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and ail moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in “DISEN GAGED” position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

Small Retainer Spring

9. Raise lift lever to raise suspension arms. Slide mower out from under trac tor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position. Slide mower under tractor with deflec

2. tor shield to right side of tractor.

Lower lift lever to its lowest position.

3. Connect front links to mower deck and

4. secure with retainer springs. Connect suspension arms to rear

5. deck brackets and secure with retainer springs. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

Retainer

Spring

Anti-Sway Bar

Collar

Housing Guide

Clutch Spring'

Clutch Spring

Small Retainer Spring

Large Retainer Spring

Square Hole

Engine Pulley

Retainer Springs (Both Sides)

Deflector

Shield

Page 24

7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,

you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of mower to ground

Bottom edge of

mower to ground

Before making any necessary adjust ments, check that both front links are

equal in length.

If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten

nut “E” on both front links an equal num ber of turns. The two front links must

remain equal in length. When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

Recheck side-to-side adjustment.

Mandrel

Both Fron Links Should be Equal in Length

01267

/f^

5^^ — — "

Suspension Arm

Lift Link

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position. Check adjustment on right side of trac tor. Measure distance “D” directly in front and behind the mandrel at bottom edge of

mower housing as shown.

Nut“F

Trunnion

Front Links

Nut “E”

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re placed without tools. Park the tractor on

level surface. Engage parking brake. BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

Page 25

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See “To Install Mower” in this section of this manual).

Mandrel

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut against nut “A”.

4. Engage transmission by placing freewheel control in “transmission engaged” position.

Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

Pull belt slack toward rear of tractor.

4. Carefully remove belt upwards from transmission input pulley.

Remove belt from center span keeper

5. and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the input pulley.

Slide belt into the center span keeper.

2. Pull belt toward front of tractor and roll

3. around the top groove of engine pulley.

Install belt through stationary idler and

clutching idler.

Make sure belt is in all pulley grooves

5. and inside all belt guides and keepers.

Install mower (See “TO INSTALL MOWER” in this section of manual).

Page 26

TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion con trol lever until tractor does not move forward or backward.

3. Hold motion control lever in that posi tion and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neu tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps;

Loosen the adjustment bolt.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

Tighten adjustment bolt securely.

Start engine and test.

If tractor still creeps, repeat above

steps until satisfied.

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are

positioned straight forward, remove steer

ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT TERY

^WARNING: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

Page 27

If “jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable

2. to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK

3. cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

^^WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

8.9.Close terminal access doors. Close hood.

Hex Bolt

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to re

connect the headlight wire connector.

Page 28

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense,

may be performed by any non-road engine

repair estabiishment or individual. Warranty

repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described below before loosening cable. If adjust

ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.

2. Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

IMPORTANT: Damage to the needle

valve and the seat in carburetor may result

if screw is turned in too tight. PRELIMINARY SETTING-

1. Air cleaner assembly must be assem bled to the carburetor when making carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -(See “TO ADJUST THROTTLE CONTROL CABLE” in this section of the manual.)

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

2. Move throttle control lever to slow posi tion. With finger, rotate and hold throttle

lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture valve full travel clockwise then coun terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle

lever.

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission, it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differ ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust or damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed

ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed

needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any

necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

AcAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see

“TO CLEAN BATTERY AND TER MINALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam

age the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor

age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START” position for a few seconds to distribute oil.

4. Replace with new spark p!ug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure

tor, refill tank with fresh gas oline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service and Adjustments

section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not turn over

Engine clicks but will not start

Loss of power 1. Cutting too much grass/too

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

fast.

2. Throttle in “CHCKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil levei/change oil.

Page 31

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

(cont.)

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. C!ean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor”

in Service and Adjustments

section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. tighten loose part(s). Replace damaged parts.

1. Turn ignition key to ROS 'X)N" position.

See Operation section.

Engine continues

to run when

operator leaves seat with attachment

clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from Duild-up of grass, leaves, and trash around mandrels.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other q^ualified service center.

5. Clean around mandrels to open vent holes.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Mower blades will

not rotate

Poor grass discharge

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen Idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not charge

Loss of drive 1. Freewheel control in

Engine “backfires’

when turning

engine “OFF”

1. Light switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

“disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Engine throttle control not set between half and full speed (fast) position before stopping engine.

1. Turn light switch “CN”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/ciean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control between half and full speed (fast) position before stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275820

BATTERY

IGNITION SWITCH

POSITION CIRCUIT “MAKE"

OFF M-pG+AI

RUN/OVERRiDE B+A1

RUN B+A1 L+A2

START B+ S +A1

NOT IN REVERSE

BLACKr'WHíTE

FUEL I

"^LINE ¡

FUEL SHUT-OFF

SOLENOID

LIGHTING SYSTEM OUTPUT ' SAMP AC @3600 RPM DIODE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

IGNITION

UNIT

HOUR

METER

(OPTIONAL)

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

ONTWINCYL. EN(

*-14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

HEADLIGHTS

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR

NON-REMOVABLE OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF

TO PROPERLY SECURE YOUR WIRING.

SHORTING CONNECTOR

SPARK PLUG

O gap ,

(2 PLUGS

28 VOLTS AC MIN. @ 3600 RPM

ARGING SYSTEM DISCONNECTED)

ALTERNATOR

CONNECTIONS

BLACK

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

UNIT, THEY SHOULD BE REPLACED

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.275820

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275820

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20x3/4 8 186491 Box, Battery

16 176138 Switch Interlock 21 183759 Harness, Light Socket (w/4152J) 22 4152J Light Bulb 24 4799J Cable, Battery 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 145491 Cable, Ground 29 192749 Switch, Seat 30 193350 Switch, Ignition 33 140403 Key, Molded 34 110712X Switch Light 40 193374 Harness, Ignition 41 71110408 Bolt BIk Fin Hex 1/4-20 unc x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 141940 Protection Wire Loop (Hour Meter) 55 17490508 Screw 5/16-18 X 1/2 90 180449 Cover Terminal 91 190270 Strap Battery Mount Front 92 193465 Harness Pigtail Reverse 93 192540 Screw 94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.275820

CHASSIS AND ENCLOSURES

259

Page 37

TRACTOR - - MODEL NUMBER 917.275820

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis 2 176554 Drawbar 5 155272 Bumper Hood/Dash 9 193511X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 1 11 174996 Panel, Dash, LH 13 172105X010 Panel, Dash, RH 14 17490608 ScrewThdrol 3/8-16 X 1/2 17 184272X615 Hood Assembly 18 184921 Bumper Extrusion 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 184259 Grille/Lens Asm.

30 192393X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot Laser Lt 58 184270 Air Duct 60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut 1/4 142 175702 Plate Reinforcement STLT 143 186689 Bracket Swaybar Chassis 144 175582 Bracket Footrest STLT 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 166 189747 Screw Hi-Lo #13-16 x 5/8 w/Patch 206 170165 Bolt Shoulder 5/16-18TT 207 17670508 ScrewThdrol 5/16-18x1/2 208 17670608 ScrewThdrol 3/8-16 X 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 217 179132X428 Console Fuel Window 258 184264X599 Lens RH 259 184263X599 Lens LH 260 184262X428 Cover Lens 263 184265 Bezel Grille LH 264 184266 Bezel Grille RH 272 184269X428 Vent Hood RH 273 184268X428 Vent Hood LH 274 184260X428 Insert Grille LH 275 184261X428 Insert Grille RH 278 191611 Screw 10 X 3/4 Single Lead Hex

- -

5479J Plug Button 187801 Plug Dome Plastic (Choke Hole)

- -

(Includes Key Nos. 258, 259, 260, 263, 264, 274 and 275)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275820

Page 39

TRACTOR - - MODEL NUMBER 917.275820

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless LTH2000 (See

Breakdown)

8 192502 Rod Shift Fender Adjust

10 STD561210 Pin Cotter 1/8x1 CAD 14 10040400 Washer Lock Hvy Helical 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 16 STD541431 Nut Lock Hex W/lns. 5/16-18 unc 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc

21 130564 Knob 1/2-13

22 178141 Rod, Brake 24 73350600 Nut, Hex Jam 3/8-16 Unc 25 106888X Spring, Brake Rod 27 STD561210 Pin Cotter 1/8 x 3/4 CAD, 28 175765 Rod, Parking Brake 29 71673 Cap, Parking Brake 30 169592 Bracket, Transaxle 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 34 175578 Shaft, Foot Pedal 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38 179114 Pulley, Composite 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 41 175556 Keeper, Belt Idler 47 127783 Pulley, Idler, V-Groove 48 154407 Bellcrank, Clutch 49 123205X Retainer, Belt 50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 51 STD541437 Nut Crownlock 3/8-16 unc 52 STD541431 Nut, Crownlock 5/16-18 unc 53 10571 OX Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 Screw 3/8-16 X 1-1/4 57 178138 V-Belt 59 169691 Keeper, Center Span 61 17120614 Screw 3/8-16 X. 875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 64 173937 Bolt Hex 7/16-20 X 4 Gr. 5 65 STD551143 Washer 66 154778 Keeper Belt Engine Hydro

69 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc

70 134683 Keeper Belt Engine 74 137057 Spacer 75 121749X Washer 25/32 x 1-1/4 x 16 Ga.

76 STD581075 E-Ring

77 123583X Key, Square

78 121748X Washer 25/32 x 1-5/8 x 16 Ga. 81 178139 Shaft Asm Cross Tapered 82 165711 Spring Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 85 150360 Nut Lock Center 1/4-28 FNTHD 89 192387X428 Console, Shift 95 178134 Disconnect Asm Rod Bypas LTH

112 19091210 Washer 9/32 X 3/4 X 10 Ga. 116 72140608 Bolt Rdhd Sqneck 3/8-16x1 120 73900600 Nut Lock Fig 3/8-16 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x2x 10 Ga. 156 166002 Washer Srrted 5/16 ID x 1.125 158 165589 Bracket Shift Mount 159 183900 Hub Shift 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 73680400 Nut Crownlock 1/4-20 unc 163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 165623 Bracket Pivot Lever 166 17490510 Screw 5/16-18x5/8 168 165492 Bolt Shoulder 5/16-18 X .561 169 165580 Plate Fastening 197 169613 Nyliner Snap-In 5/8"ID

198 169593 Washer Nyl 7/8 ID x .105” Hyd 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 212 145212 Nut Hex Flange Lock 245 178122 Strap Torque Lh LTH2000 246 178121 Strap Torque Rh LTH2000 247 181462 Link Shift Transaxle LTH2000 250 17060612 Screw 3/8-16 X .75 251 17060516 Screw 5/16-18 X 1 252 19131616 Washer 13/32x1 x16Ga, 263 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4

NOTEi: All component dimensions given in U.S. inches

1 inch= 25.4 mm

Page 40

TRACTOR - - MODEL NUMBER 917.275820

STEERING ASSEMBLY

-38

-97

-34

-42

37-

Page 41

TRACTOR -

STEERING ASSEMBLY

MODEL NUMBER 917.275820

KEY PART

NO. NO. DESCRIPTION

1 186093X428 Steering Wheel 2 184706 Front Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip

10 175121 Link, Drag

11 STD551137 Washer, Lock

13 136518 Spacer, Bearing, Front Axle

15 145212 Nut, Hexfiange Lock

17 190753 Shaft Assembly, Steering 26 126847X Bushing Link Drag 28 19131416 Washer 13/32 X 7/8 X 16 Ga. 29 17000612 Screw 3/8-16x3/4 30 76020412 Pin Cotter 1/8 X 3/4 32 192757 Rod, Tie 34 10040500 Washer Lock Hvy Hid Spr. 5/16 36 155099 Bushing, Steering 37 152927 Screw TT #10-32 x 5 x 3/8 Flange 38 186095X428 Insert, Steering Wheel 39 19113812 Washer 11/32 ID x 2-3/8 OD x 12 Ga. 40 73540600 Lock Nut Center 3/8-24 41 186737 Adaptor, Steering Wheel 42 145054X428 Boot, Steering 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 190752 Extension Steering 46 184946X505 Cap, Spindle 65 160367 Spacer Brace Axle 67 72110618 Bolt Rhnd Sq 3/8-16x2-1/4 68 169827 Brace Axle 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Fiat .781 x 1-1/2 x.14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened .793 x 1.637 x .060 97 74780564 Bolt 5/16-18 x 4" Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.275820

OPTIONAL EOUIPMENT

Spark Arrester

KEY

PART

NO.

NO. DESCRIPTION

1 170545 Control Throttle/Choke 38 181654 Plug, Drain Oil Easy 2 17720408 Screw Hex Thd Cut 1/4-20 x 5/8 39 109227X Pad Idler 1.75 X.75 X.06 3 Engine (See Breakdown) Briggs 44 17670412 Screw Hexwsh ThdrI 1/4-20 x

4 137352

1314165291

148456 23 169837 Shield Browning/Debris Guard 62 10010500 Washer Split 29 137180 Arrestor Spark 72 71070512 Screw Hex Head Cap 3132157103

161696 33 123487X Clamp Hose BIk 81 73510400 Nut, Keps 1/4-20 Starter Nut 3437106082X

137040

Model No. 31P777-0296-E1 Muffler Exhaust 45 17000612 Gasket Muffler Tube, Drain Oil Easy 46 19091416

Tank Fuel Cap Fuel 78 17060620

Pad Spacer Line Fuel

KEY

PART

NO.

NO. DESCRIPTION

3/4 Screw Hex Wsh Thdrol 3/8-16x3/4 Washer 9/32 x 7/8 x 16 Ga.

5/16-18x3/4 Screw 3/8-16 X 1-1/4

NOTE

: All component dimensions given in U.S.

inches

I 1 inch = 25.4 mm

engine-bs.1cyl_30

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 188719 Seat 13 121248X Bushing Snap BIk Nyl 50 Id 2 140551 Bracket Pnt Pivot Seat 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 3 71110616 Bolt Fin Hex 3/8-16 unc x 1 15 134300 Spacer Split 28 x 96 Zinc 4 19131610 Washer 13/32 X 3/4 X 10 Ga. 16 121250X Spring Cprsn 1 27 BIk Pnt 5 145006 Clip Push In Hinged 17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc 6 STD541437 Nut Hex Lock w/lns 3/8-16 unc 21 171852 Bolt Shoulder 5/16-18 unc-2A 7 124181X Spring Seat Cprsn 2 250 BIk Zi 22 STD541431 Nut Hex Lock w/lns 5/16-18 8 17000616 Screw 3/8-16 X 1.5SMGML 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga. 9 19131614 Washer 13/32x 1 x 14 Ga. 25 127018X Bolt Shoulder 5/16-18 X .62

10 182493 Pan Pnt Seat

11 166369 Knob Seat

12 174648 Bracket Pnt Mounting Switch

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.275820

KEY PART

NO. NO. DESCRIPTION

1 156439 Decal Fender Danger Sears

2 186367 Decal Hood Side RH/LH 3 186366 Decal Hood RH/LH 5 189020 Decal Engine H/P 6 133644 Decal Maint Customer Sears Dom 7 193565 Decal Replacement 8 179128 Decal Deck 9 186572 Decal Fender Craftsman

11 193307 Decal Fender STLTH Oper Inst E/S 14 189088 Decal Dash Panel 15 160396 Decal Mower Drive Schematic

WHEELS & TIRES

KEY PART

NO. NO. DESCRIPTION

16 164065 Decal Steering

19 138047 Decal Battery Diehard Sears 20 172331 Decal Deck Mower EZ3 22 149516 Decal Battery

- -

178392 Decal Disconnect

- -

138311 Decal Lift Handle

- -

184310X428 Pad Footrest Lh STLT

- -

184311X428 Pad Footrest Rh STLT

- -

195509 Manual Owner’s (English)

- -

195510 Manual Owner’s (Spanish)

KEY PART NO. NO.

59192 65139

106222X

59904

DESCRIPTION

Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided,

Service Item Only) 5 106732X624 6 278H 7 9040H

Rim, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel

Only)

106108X624 138468

7152J

Rim, Rear

Tire, Rear

Tube, Rear Tire(Not Provided,

Service Item Only)

11 104757X428

- - 144334

Cap, Axle

Sealant, Tire (10 oz.Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Asm. 15 173288 Link Front

2 159471 Shaft Asm. Lift 16 73350800 Nut Jam Hex 1/2-13 unc 3 105767X Pin Groove 17 175689 Trunnion 4 12000002 E Ring 18 73800800 Nut Lock w/Wsh 1/2-13 unc 5 19211621 Washer 21/32 X 1 x 21 Ga. 19 139868 Arm Suspension Mower 6 120183X Bearing Nylong 20 163552 Retainer Spring 7 12563IX Grip Handle Fluted 31 169865 Bearing, Pvt. Lift. Tapered 8 122365X Button Plunger Read 32 73540600 Nut Crownlock 3/8-24

11 139865 Link Asm Lift L.H.

12 139866 Link Asm Lift R.H. 13 STD624008 Retainer Spring

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275820

Page 47

TRACTOR - - MODEL NUMBER 917.275820

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Housing 2 STD533107 Bolt 3 138017 Bracket Asm,Sway Bar, Front

4 165460 Bracket Sway Bar 38/42”

5 STD624008 Retainer Spring 6 178024 Bar Sway Deck 8 850857 Bolt, Hex 3/8-24 X 1.25 Gr. 8 9 STD551137 Washer, Lock

10 140296 Washer, Hardened

(The following biades are avail able)

11 138971 Blade, 42" Hi-Lift

(For bagging or discharge)

- -

134149 Blade, 42" Mulching Std

(For mulching mowers only)

- -

139775 Blade, 42" Mulching Premium

(For better wear when mulching)

13 137645 Shaft Assembly, Mandrel, Vented

(incl. Key Number 6) 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Mower Deck 18 72140505 Bolt, Carriage 5/16-18 x 5/8 19 132827 Bolt, Shoulder

56 165723 Spacer, Retainer 59 141043 Guard, Tuv Idler (94) 67 149846 Knob Custom Oval 68 144959 V-Belt 92 STD541437 Locknut, HexW/Wsh 3/8-16 unc

111 179292 Bracket Wheel Guage LH 112 179293 Bracket Wheel Guage RH 113 17000512 Screw 5/16-18x3/4 116 4898H Bolt, Shoulder 117 188606 Wheel, Gauge 118 73930600 Nut, Crownlock 3/8-1 119 19121414 Washer 13/32 x 7/8x 14 Ga, 129 19131312 Washer 13/32 x 13/16 x 12 Ga. 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5 131 STD533710 Bolt Rdhd Sqnk 3/8-16 unc x 1 134 156941 Pin Head Rivet 135 159765 Bracket Asm. Wheel Gauge

Rear LH 136 155986 BarAdj. Gauge Wheel 138 159763 Bracket Asm. Wheel Gauge

Rear RH 139 159767 Bracket Asm. Wheel Gauge

Front RH 140 159768 Bracket Asm. Wheel Gauge

20 159770 Baffle, Vortex Front LH 21 STD541431 Nut, Crownlock 5/16-18 unc 142 165890 Arm Spring Brake Mower 23 177563 Bracket, Deflector 143 157109 Bracket Arm Idler 42” 24 105304X Cap, Sleeve 144 158634 Keeper Belt 42” Clutch Cable 25 123713X Spring, Torsion, Deflector 145 165888 Pulley Idler Flat 26 110452X Nut, Push 146 171977 Bolt Carraige Idler 27 130968X428 Shield, Deflector 147 131335 Spring Extension 28 19111016 Washer 11/32 X 5/8 X 16 Ga, 148 169022 Spring Return Idler 29 131491 Rod, Hinge 149 165898 Retainer Spring Yellow Zinc 30 173984 Screw Thdrol Rolling Wsh Hd 150 19091210 Washer 9/32 x 3/4 x 10 Ga. 31 187690 Washer, Spacer 152 169676 Cable Clutch 42” 32 153535 Pulley, Mandrel 158 17720408 Screw Hex Thd Cut 1/4-20 x 5/8 33 178342 Nut, Toplock, Flanged 159 STD533717 Bolt Rdhd Sqn 3/8-16 uncx 1-3/4 34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184 19131410 Washer 3/8 36 131494 Pulley, Idler, Flat 185 188234 Head Asm Cable Clutch

- -

40 73900600 Nut, Lock Fig. 3/8-16 unc 44 140088 Guard, Mandrel, L.H. 45 STD624003 Retainer 46 137729 Screw, Thd. Roil 1/4-20 x 5/8 48 133944 Washer, Hardened

52 139888 Bolt, Shoulder 5/16-18 unc 53 184907 Arm Assembly, Pad, Brake 54 178515 Washer, Hardened 55 155046 Arm, Idler

130794 Mandrel Assembly (Includes

housing, shaft and shaft hardware

only-pulley not included)

- -

169583 Replacement Mower, Complete

(Std. Deck-Order separately

guage wheel components key

nos. 116- 119).

NOTE: All component dimensions given in U.S,inches

1 inch = 25.4 mm

Page 48

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

rr 104

Page 49

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772151 Cover L.H. 70 786196 Spacer .625 .765 3 770135 Case 79 792201 Spring 5 776355 Counter Shaft 85 792154 Oil Fill Plug 6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4” 9 786197 Neutral Sleeve (.572) 99 792141 Washer .377ID .058W

13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer

14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .47ID

15 778373 Ring Gear (54 Teeth) 102 792184 Washer .437ID .078W

17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490 22 792194 Spring 104 792198 Nut, 3/8-24 23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W 25 792073A Screw 1/4-20 x 1-1/4” 106 786162 Sleeve Assembly 26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1” 28 792035 Retaining Ring 109 788104 "0” Ring 29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass’y (Incl. 157) 31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87) 36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87) 37 790007 Brake Pad Plate 127 784384 Shift Lever Ass’y (Incl. 109) 38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon

40 792204 Roll Pin .25 157 788102 Oil Seal 9/16”ID 41 790102 Brake Lever 180 730229 BOi! Spec. (80W90) 42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet 42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief'Valve 43 792171 Screw, 10-24 x .500 184 792196 Hose Barb 44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2x5 44B 790099 Outside Brake (Casting) 190 792150 Washer 45 790101 Actuator Rod 191 792151 Nut 7/16-20 47 774869 Axle 16.812 200 794787 Differential (Gear Reduction 48 774688 Axle 11.625 Drive) 49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass’y

56 778379 Spur Gear 81T 206 798055 Disconnect Lever 65 780195 Washer .750ID .062W 207 798053 Mounting Plate 67 776440 Brakeshaft 208 798040 Fan

209 798054 Control Lever 210 794788 Hydro Module LH Fender Con-

Page 50

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El

1027

Page 51

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El

Page 52

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El

305A

1279

1265

729 ^

697 ^

363 f

1005

231 ^

L® Irfft

1044?

1051 o

^ 783

Page 53

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El

KEY PART

NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 2 399265 Klt-Bushing/Seal (Magneto Side) 3 391086 ‘Seal-Oil (Magneto Side) 4 697188 Sump-Engine 5 698147 Head-Cylinder 7 699168 ‘+Gasket-Cyllnder Head 9 697109 ‘Gasket-Breather

11 697113 Tube-Breather

12 697110 ‘Gasket-Crankcase

13 690360 Screw (Cylinder Head)

15 690946 Plug-Oil Drain

16 697127 Crankshaft 20 690947 ‘Seal-Oil (PTO Side) 22 692125 Screw (Crankcase Cover/Sump) 23 693557 Flywheel 24 222698 Key-Flywheel 25 699052 Piston Assembly (Standard)

- 699054 Piston Assembly (.020” Over

size)

26 699051 Ring Set (Standard)

- 697559 Ring Set (.020” Oversize) 27 698469 Lock-Piston Pin 28 697099 Pin-Piston 29 697126 Rod-Connecting (Standard)

- 697263 Rod-Connecting ^020” Under

size) 32 692852 Screw (Connecting Rod) 33 695760 Valve-Exhaust 34 695761 Valve-Intake 35 691279 Spring-Valve (Intake) 36 691279 Spring-Valve (Exhaust) 37 697108 Guard-Flywheel 40 690964 Retainer-Valve 43 691968 Siinger-Governor/Oil 45 690564 Tappet-Valve 46 698492 Camshaft 48 697762 Short Block 50 690193 Manifold-Intake 51 692137 ‘0i+Gasket-lntake 53 690227 Stud (Carburetor) 54 691148 Screw (Intake Manifold) 73 697133 Screen-Rotating 74 697897 Screw (Rotating Screen) 78 691003 Screw (Flywheel Guard) 89 690283 Plug-Oil 93 690602 0Bushing-Throttle Shaft 94 498030 Kit-Idle Mixture 95 691636 Screw (Throttle Valve) 98 495800 Kit-Idle Speed

104 690525 0Pin-Float Hinge 105 231855 0Valve-Float Needle 106 691780 0Seat-lnlet 108 690464 Valve-Choke (Manual Choke)

KEY PART NO. NO.

108A

692344

117

694352

118

697228

121

697241 698445

125 127

695005

130

691750

131

494379

133

494381

137

281165

141

495097

141A

495931

142

697140

146

691639

186

692317

187

697098

187A

698417

188

691693

192

691986

202

691841

209

692208

216

691840

222

694042

227

691374

232

691842

238

691843

240

298090

265

691024

267

695134

276

692255 699829

304 305

697102

305A

697103

306

697107

307

691003

309

693551 690323

310

497608

311

492341

333

691061

334

691043

337

697191

358 363 383 385 385A

19203 89838 694476 690297

Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Valve-Choke (Choke A Matic)

0Jet-Main (Standard)

Jet-Main (High Altitude)

Kit-Carburetor Overhaul Carburetor Plug-Welch

Valve-Throttle

Kit-Throttle Shaft Float-Carburetor

0t Gasket-Float Bowl

Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic)

ONozzle-Carburetor

Key-Timing Connector-Hose Line-Fuel Line-Fuel Screw (Control Bracket)

Adjuster-Rocker Arm

Link-Mechanical Governor Spring-Governor Link-Choke Bracket-Control Lever-Governor Control Spring-Governor

Cap-Valve

Filter-Fuel Clamp-Casing Screw (Casing Clamp)

G^Washer-Sealing

Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Bolt (Starter Motor) Brush Set

Armature-Magneto

Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller

Wrench-Spark Plug

Screw (Fuel Pump) Screw (Fuel Pump)

Page 54

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

387 697090 Pump-Fuel 947 694393 Solenoid-Fuel 404 691691 Washer (Governor Crank) 965 499613 Cover-Oil Pump 431 697122 Elbow-Intake 967 697015 Filter-Pre Cleaner 445 697153 Filter-Air Cleaner Cartridge 968 699848 Cover-Air Cleaner 462 691261 Washer (Starter Cable) 975 495933 Bowl-Float 474 696459 Alternator 977 690192 Gasket Set-Carburetor 503 691532 Strap-Starter 987 691326 OSeal-Throttle Shaft 505 691251 Nut (Governor Control Lever) 1005 697111 Fan-Flywheel 510 693699 Drive-Starter 1017 690770 Screen-Oil Pump 513 692024 Clutch-Drive 1019 697143 Kit-Label 523 697086 Dipstick 1022 272475 •+Gasket-Rocker Cover 524 691032 •Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm 525 697085 Tube-Dipstick 1024 499054 Pump-Oil 544 692034 Starter-Armature 1026 692003 Rod-Push (Intake) 552 697144 Bushing-Governor Crank 692011 Rod-Push (Exhaust) 562 691119 Bolt (Governor Control Lever) 1027 696854 Filter-Oil 579 691029 Nut (Starter Cable) 1029 691751 Arm-Rocker 584 697112 Cover-Breather Passage 601 95162 Clamp-Hose 614 691620 Pin-Cotter 616 692012 Crank-Governor 1040 699852 Plate-Trim 617 692138 0 ‘Seal-O Ring (Intake Manifold) 1044 698139 Screw (Flywheel) 634 690801 0Spring/Seal Assembly (Manual 1051 691265 Ring-Retaining

Choke) 1058 275038 Owner's Manual

634A 690802 0Spring/Seal Assembly (Choke A 1059 698516 Kit-Screw/Washer

Matic) 1070 691058 Screw (Flywheel Fan) 635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush 643 697155 Retainer-Air Filter 1091 691333 Cap-Limiter 654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve 684 697157 Screw (Breather Passage Cover) 1119 691183 Screw (Alternator) 691 692407 •Seal-Governor Shaft 1127 691657 Screw (Float Bowl) 697 690372 Screw (Drive Cap) 1263 697124 Reed-Breather 718 690959 Pin-Locating 1264 697104 Screw (Breather Reed) 729 691224 Clip-Wire 1265 697125 Support-Blower Housing 741 697128 Gear-Timing 1266 691917 •0Seal-O Ring (Intake Elbow) 750 691033 Screw (Oil Pump Cover) 1266A697123 0Seal-O Ring(lntake Elbow) 757 697607 Link-Counterweight 1267 697424 Latch-Blower Housing 758 697134 Counterweight 1270 697156 Plug-AVS Counterweight 759 697392 Pin-Counterweight 1279 690960 Screw (Blower Housing Support) 783 693713 Gear-Pinion 1329 31Q777-0036 Replacement Engine 789 698329 Harness-Wiring 1330 272147 Repair Manual 797 693167 Nut (Brush Retainer) 801 691283 Cap-Drive 802 691286 Cap-End 0 Included in Carburetor Overhaul Kit, Key. No. 803 693757 Housing-Starter 121 830 691095 Stud (Rocker Arm) Included in Carburetor Gasket Set, Key. No. 977 842 691031 •Seal-O Ring (Dipstick Tube) 847 697087 Dipstick/Tube Assembly 851 692424 Terminal-Spark Plug NOTE: All component dimensions given in U.S. inches 868 690968 •+Seal-Valve 1 inch = 25.4 mm 914 690960 Screw (Rocker Cover) 918 697091 Line-Vacuum 943 690589 •Seal-O Ring (Oil Pump Cover)

1034 690822 Guide-Push Rod 1035 693784 Shaft-Pump 1036 695700 Label-Emission

•

Included in Engine Gasket Set, Key. No. 358

-1'

Included in Valve Gasket Set, Key. No. 1095

Page 55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

15 DEGREES MAX.

vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvyvvvvvvwmUJri.'Wvvvyvvvvwvvfetejr;

WARNING; To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 56

.Sëtcif:-

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Your Home

For repair - in your home - of all major brand appliancos,

lawn and garden equipment, or heating and cooling sysletii;

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1 -800“4-IVIY-HOIVIE® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com

www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

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Para pedir servicio de reparación

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(1-888-784-6427)

Au Ganada pour service en français:

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(1-800-533-6937)

www.sears.ca

02410

Marque de commerce / “° Marque déposée de Sears, Roebuck and Co.

195509 11.19.04 TR Printed in U.S.A.

Craftsman 917.275820 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

I. GENERAL OPERATION

II. SLOPE OPERATION

III. CHILDREN

IV. TOWING

V. SERVICE

SAFE HANDLING OF GASOLINE

GENERAL SERVICE

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

SEARS INSTALLATION SERVICE

ASSEMBLY/PRE-OPERATION

TOOLS REQUIRED FOR ASSEMBLY

UNPACK CARTON

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

INSTALL SEAT

CHECK BATTERY

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

STOPPING

TO USE THROTTLE CONTROL

TO MOVE FORWARD AND BACKWARD

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

OPERATING IN REVERSE

TO OPERATE MOWER

TO TRANSPORT

Transmission Disengaged

ADD GASOLINE

TO START ENGINE

PURGE TRANSMISSION

MOWING TIPS

MAINTENANCE

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

V-BELTS

ENGINE

LUBRICATION

ENGINE OIL FILTER

AIR FILTER

CLEAN AIR SCREEN

ENGINE COOLING SYSTEM

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEANING

SERVICE AND ADJUSTMENTS

TRACTOR

TO REMOVE MOWER

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO REMOVE WHEEL FOR REPAIRS

REPLACING BATTERY

TO REPLACE HEADLIGHT BULB

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

STORAGE

TRACTOR

BATTERY

ENGINE OIL

OTHER

SCHEMATIC

ELECTRICAL

GROUND DRIVE