Craftsman 917.27582 User Manual

Owner's Manual

JCRRFTSMRN°J

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275820

[_ his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual,

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.
This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 23

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeetandthrow-
ingobjects.Failuretoobservethe followingsafetyinstructionscouldresultin serious
injuryor death.

_IWARNING: Inorder to preventac-
cidentalstartingwhen settingup,trans-

porting,adjustingormakingrepairs,
alwaysdisconnectspark plugwire and
placewirewhere it cannotcontactspark
plug.

_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments
that are recommended by and comply with

specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.
_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known
to the State of California to cause cancer

and birth defects or other reproductive

harm.

_,WARNING: Battery posts, terminals
and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and
birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the
manual before starting.

• Do not put hands or feet near rotating
parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material
toward anyone. Avoid discharging

material against a wall or obstruction.
Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and

working.

• Slowdown before turning.

• Never leave a running machine
unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-

ing the machine, removing the grass
catcher, or unclogging the discharge
guard.

• Operate machine only in daylight or
good artificial light.

• Do not operate the machine while
under the influence of alcohol or drugs.

• Watch for traffic when operating near
or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper-
ating machine.

• Data indicates that operators, age 60
years and above, are involved in a

large percentage of riding mower-re-
lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen-
dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or
other debris build-up which can touch

hot exhaust / engine parts and burn.
Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel
spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION
Slopesarea majorfactorrelatedto lossof

controlandtip-overaccidents,whichcan
resultinsevereinjuryordeath. Opera-
tiononallslopes requiresextracaution. If
youcannotbackuptheslopeor if youfeel
uneasyon it,donot mowit.

• Mowupanddownslopes,notacross.

• Watchfor holes,ruts,bumps,rocks,or
otherhiddenobjects. Uneventerrain
couldoverturnthe machine. Tallgrass

canhideobstacles.

• Choosea lowgroundspeedso that
youwillnothaveto stop orshiftwhile
ontheslope.

• Do notmowonwet grass.Tiresmay
losetraction.

Alwayskeepthemachineingearwhen

going down slopes. Do not shift to
neutral and coast downhill.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could

suddenly roll over if a wheel is over the
edge or if the edge caves in.

II1. CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the machine

and the mowing activity. Never assume
that children will remain where you last

saw them.

• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area
for another ride and be run over or

backed over by the machine.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a
hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recom-
mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,
spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when
filling.

• Removegas-poweredequipmentfrom
thetruckor trailerandrefueliton the

ground.Ifthis isnot possible,then

refuelsuchequipmentwitha portable

container,ratherthanfromagasoline
dispensernozzle.

• Keepthe nozzlein contactwith therim
of thefueltankor containeropeningat
alltimesuntilfuelingis complete.Do

notuse anozzlelock-opendevice.

• If fuel isspilledonclothing,change
clothingimmediately.

• Neveroverfillfueltank.Replacegas
cap andtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed
area.

• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked

debris. Allow machine to cool before
storing.

• If you strike a foreign object, stop and
inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs
with the engine running.

• Check grass catcher components and
the discharge guard frequently and

replace with manufacturer's recom-
mended parts, when necessary.

• Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-
tion labels, as necessary.

@@@@@

• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the
blades shut off. They may fall off and

be seriously injured or interfere with
safe machine operation. Children who

have been given rides in the past may
suddenly appear in the mowing area

for another ride and be run over or
backed over by the machine.

• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max),
not across.

• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-

engage the blades and proceed slowly
straight down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons
Capacity Unleaded

and Type: Regular
Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC
(GAP: .030")

Ground Speed Forward: 5.5
(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230
Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.
Torque:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.

Please read and retain this manual. The
instructions will enable you to assemble

and maintain your tractor properly. Always
observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-
taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

AI:_WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

In the state of California the above is re-
quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-
chase. Your new Craftsman® product is

designed and manufactured for years of
dependable operation. But like all prod-

ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-
sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of
service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support
from a Sears technician on products

requiring in-home repair, plus conve-
nient repair scheduling.

Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair
specialists, who have access to over 4.5

million quality parts and accessories.
That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Pur-

chase your Repair Protection Agreement
today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of

home appliances, garage door openers,
water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

Wheel Insert

Steering

Steering

Steering Wheel

(1) Large Flat Washer

Wheel Adapter
Steering

Boot

(1) Hex Bolt R

5/16-18 x 4

(1) 5/16 Lock Washer

Seat

(1) Washer

_ 17/32 x 1-3/16 x 12

Gauge

_7{_9 (1) Knob

Slope Sheet

For Future Use

Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and
parts boxes from carton.

2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or
cartons and remove.

i_ 5/16 Hex Bolt
c._._ 5/16 Lock Washer

I

-- Large Flat
, Washer

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-
ing shaft.

2. Place tabs of steering boot over tab
slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars
are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.

7. Snap steering wheel insert into center
of steering wheel.

8. Remove protective materials from trac-
tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard

packing and set aside for assembly of
seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the
cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large
slotted hole in pan.

4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.

5. Pivot seat and pan forward and as-
semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lowerseat intooperatingpositionand
sit inseat.

7. Slideseatuntila comfortableposition
isreachedwhichallowsyou to press
clutch/brakepedalallthewaydown.

8. Getoff seatwithout movingitsad-

justedposition.

9. Raiseseatandtightenadjustment
knobsecurely.

Seat

Seat

Bolt

Flat Washer

\

Adjustment Knob

CHECK BATTERY

1. Lift hood to raised position.
NOTE: If this battery is put into service

after month and year indicated on label
(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-

tions).

' L-_bel

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in "trans-
mission disengaged" position (See "TO

TRANSPORT" in the Operation section
of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the
Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the
parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-
tion.

7. Start the engine. After engine has

started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off
skid.

10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.

11.Turn ignition key to "STOP" position.

9 Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-
ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of

this manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-
flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly
clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged"
position (see "TO TRANSPORT" in the

Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important

items:

v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline.
v" Become familiar with all controls - their

location and function. Operate them

before you start the engine.
v" Be sure brake system is in safe oper-

ating condition.
v" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).
v" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H

REVERSE NEUTRAL HIGH LOW

SLOW

IGNITION SWITCH

6 6

ENGINE OFF REVERSE ENGINE ON ENGINE START

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions
could result in serious injury or

death. The safety alert symbol
is used to identify safety inform-

ation about hazards which can
result in death, serious injury

and/or property damage.

OPERATION

SYSTEM (ROS)

&

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicates a situation that could result in damage
to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

4;II//IIN_/,,

if not avoided, could result in death, serious injury
and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or

property damage.

6 @

PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

4'

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

11

KNOWYOUR TRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Ammeter Attachment

Light Switch "'-.

Throttle/Choke
Control

Clutch/Brake Height

Pedal "'" " ....... __" Indicator

Freewheel

Control

Clutch Lever

Ignition Switch

ROS "ON" Position

Lift Lever Plunger

Attachment

Lift Lever

Adjustment

Parking Brake Lever

Motion Control
Lever

02815 LSW

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-

tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and

starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.

IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its
position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment

while in reverse.
THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and release
pressure from clutch/brake pedal.

Pedal should remain in brake position.
Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever

Throttle/
Choke

"Brake" Motion Control

Clutch/ Parking Brake

Brake "Engaged"
Pedal Position

STOPPING
MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever
does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control
between half and full speed (fast) posi-

tion, before stopping, may cause engine to
"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

"Engaged" Position

nition Key
"Disengaged"

Position

f_ "Disengaged"

- Position

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go

dead.
NOTE: Under certain conditions when

tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping
tractor on grass areas.

_,CAUTION: Always stop tractor com-

pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in
neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and
types of grass being mowed.

• The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot

months. For healthier and better look-
ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass
over 6 inches in height should be

mowed twice. Make the first cut rela-
tively high; the second to desired height.

13

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in
operating position. Gauge wheels then

keep the deck in proper position to help
prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor
on a flat level surface.

1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.

3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.

Gauge
Wheel
Mountinc

Locknut

Gauge Wheel

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating

or cutting off when operating your equip-
ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-
tachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_CAUTION: Do not operate the mower
without either the entire grass catcher,

on mowers so equipped, or the deflector
shield in place.

Bolt

OPERATING IN REVERSE
Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.

_,WARNING: Backing up with the at-
tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.

USING THE REVERSE OPERATION
SYSTEM -

1. Move motion control lever to neutral
(N) position.

2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing
up.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

14

TO OPERATE ON HILLS
_ILWARNING: Do not drive up or down

hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-
ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the clutch/brake pedal is depressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear
drawbar of tractor.

1. Raise attachment lift to highest position
with attachment lift control.

2. Pull freewheel control out and down
into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER ATTACH-
MENTS

Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,

remove and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance
section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.
CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can
attract moisture which leads to separation

and formation of acids during storage. Acid-
ic gas can damage the fuel system of an
engine while in storage.

To avoid engine problems, the fuel system
should be emptied before storage of 30

days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for

additional information.
Never use engine or carburetor cleaner

15P r°ducts in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
transmission engaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to disengaged
position.

5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do
not run starter continuously for more

than fifteen seconds per minute. If the
engine does not start after several

attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

7. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and

allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50 ° F and
below)

7. When engine starts, allow engine
to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake

and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to
warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)

PURGE TRANSMISSION
To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.

1. Place tractor safely in an area that is

flat for approximately 80 feet in front of
the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

3. Slowly move motion control lever to

full forward position and hold for five
(5) seconds, or approximately 40 feet.
Slowly move lever to full reverse posi-

tion and hold for five (5) seconds, or
approximately 20 feet. After the tractor

moves approximately 20 feet in reverse
return the motion control lever to the

neutral (N) position. Repeat this proce-

dure three (3) times.
Your transmission is now purged and now
ready for normal operation.

16

MOWING TIPS

• Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-

tor. This will result in a more even distri-
bution of clippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making

left hand turns until finished.

f

1

- J

• If grass is extremely tall, it should be
mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir-

able clumps. Allow grass to dry before
mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by
selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

00272

17

FILL IN DATES /_/_X'x_'_/_ _ "
AS YOU COMPLETE /__/_ _4 _/_/O.Oq._"

REGULAR SERVICE /_r/_'_VSERVICE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T ROS Systems I_
R Check for Loose Fasteners If ll_s If

A Sharpen/Replace Mower Blades 11_3

C Lubrication Chart I_ I_
0 Check Battery Level 1_4

R Clean Battery and Terminals ll_ If

Check Transaxle Cooling
Check V-Belts if

Check Engine Oil Level If I_
Change Engine Oil (with oil filter) Ill1,2 If

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter _2

G Clean Air Screen 1_2

Inspect Muffler/Spark

Arrester

v'

E Replace Oil Filter (If equipped) _1,2

Clean Engine Cooling Fins I_ 2
Replace Spark Plug If If

Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-tree battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive

dPS_

Zerk

LUBRICATION CHART

full value from the warranty, operator
must maintain tractor as instructed in this

manual.
Some adjustments will need to be made

periodically to properly maintain your
tractor.

_Front Wheel

Bearing .... : : '

Zerk

At least once a season, check to see if

you should make any of the adjustments
described in the Service and Adjustments
section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

@Engine ,_

t

and check blades and belts for wear.

A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and
ROS systems for proper operation.

5. Check for loose fasteners.

(1_ General Purpose Grease
@ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon

bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

_ 01964 _I

18

Spindle

Zerk

_Front Wheel

ng Zerk

TRACTOR

Always observe safety rules when per-
forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a
level, dry concrete or paved surface, then

brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).
TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.

• The engine should not start unless the
brake pedal is fully depressed, and the

attachment clutch control is in the disen-
gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.

• The attachment clutch should never op-
erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the ig-

nition switch in the engine "ON" position
and the attachment clutch is engaged,
any attempt by the operator to go into

reverse should shut off the engine.

ROS "ON" Position

• When the engine is running with the
ignition switch in the ROS "ON" position

and the attachment clutch is engaged,
any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept
sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-
low access to blades.

2. Remove blade bolt, lock washer and
flat washer securing blade.

3. Install new or resharpened blade
with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer
and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).

IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.
Trailing Mandrel As.,embly

Edge Up_ Blade

Lock

TO SHARPEN BLADE

NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will cause
excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,
follow the instructions supplied with

19

balancer.)

Engine "ON" Position
(Normal Operating)

Centel

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If
blade is balanced, it should remain in a

horizontal position. If either end of the
blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt or Pin_ Blade

Center Hole

BATT E RY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.
TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and
terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact
a Sears or other qualified service center.

V-BELTS
Check V-belts for deterioration and wear

after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.
ENGINE

LUBRICATION
Only use high quality detergent oil rated

with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according

to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -10 -2_ -15 _ 1'0 _0 10 4_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent-
ly to avoid possible engine damage from

running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours of
operation. Tighten oil fill cap/dipstick securely
each time you check the oil level.

TO CHANGE ENGINE OIL
Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the
fitting.

20

OH vJs_ chart1 e

Oil Drain Valve

Closed

and

Locked
Position

Yellow Ca

Drain Tube

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the
cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,

tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER
Your engine will not run properly using a

dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty
conditions.

1. Pull up on air filter cover handle and
rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and
pre-cleaner from base.

4. Clean base carefully to prevent debris
from falling into carburetor.

NOTE: If very dirty or damaged, replace
cartridge.

5. Place new pre-cleaner and cartridge
firmly in base.

6. Align tabs on cover with slots in blower
housing and replace cover.

7. Hook handle on cover and push down

on handle to close.

IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-

ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
cartridge.

_ Handle

__ Cover

--I Cartridge

Tabs

Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-

ing system. Remove blower housing and
clean area shown to prevent overheating
and engine damage.

Air Screen

Clean out chaff and debris

21

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)

Replace spark plug(s) at the beginning
of each mowing season or after every

100 hours of operation, whichever occurs
first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"
section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-
retor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-
line.

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission
covered to keep water out. Water in en-

gine or transmission will shorten the usful
life of your tractor. Use compressed air or

a leaf blower to remove grass, leaves and
trash from tractor and mower.

Fuel

22

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1. Place attachment clutch in "DISEN-
GAGED" position.

2. Move attachment lift lever forward to
lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and
remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide
collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.

7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

8. Disconnect front links from deck by

removing retainer springs.

Small Retainer Spring

Clutch Spring

9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the
tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest
position.

2. Slide mower under tractor with deflec-
tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and
secure with retainer springs.

5. Connect suspension arms to rear
deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.

Retainer
Spring

Anti-Sway

Bar

Housing

Guide

Clutch
S

Small Retainer

Engine
Pulley

Front Link

Retainer Springs
(Both Sides)

Deflector

Retainer Spring

23

7. Push clutch cable housing guide into
bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small
retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure
tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,

you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance "A" on both

sides of mower should be the same or
within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

• Before making any necessary adjust-
ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of
turns.

• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against
trunnion on both front links.

• Recheck side-to-side adjustment.

Oo\_ oo, _ Mandrel

Both Fron,tLinks Should be. E,qual in Length

Bottom edge Bottom edge of
of mower to mower to ground

0rouo0,

.....

Arm

O

Lift Link .............................................

Adjustment Nut ------- - --

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level

side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-

tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.

Nut "F"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE
BELT

The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of
manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

24

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel

Idler

.

Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.

Ope raW_ tamA"Nut

Pulley

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.
If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.
TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake

pedal all the way down and engage
parking brake.

2. Disengage transmission by placing
freewheel control in "transmission dis-

engaged" position. Pull freewheel con-
trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.
TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut
against nut "A".

4. Engage transmission by placing
freewheel control in "transmission

engaged" position.

TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest.
BELT REMOVAL -

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.

2. Remove belt from stationary idler and
clutching idler.

3. Remove belt downward from around
engine pulley.

4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper
and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the
input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.

4. Install belt through stationary idler and
clutching idler.

5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

25

Engine Pulley ____

Clutching --I\

Stationary _[----_,-i _ I

II

Center Span II__--J--.[

Keeper.-------_ _

Transmission II__P_L

Input Pulley/_

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not
be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel and lightly tighten.

2. Start engine and move motion con-
trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-
tion and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neu-
tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Motion Control
Lever

Lock
Gate

Adjustment

Bolt

TRANSMISSION REMOVAL/
REPLACEMENT

Should your transmission require removal for
service or replacement, it should be purged
after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in
the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAM BER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining
ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

TO START ENGINE WITH A WEAK BAT-
TERY

,_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame
and smoking materials away from bat-

teries. Always wear eye protection when
around batteries.

If your battery is too weak to start the
engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

26this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short
against tractor chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

DD

02614

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

WARNING" Do not short battery

terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.

Positive terminal must be connected
first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable
then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in
same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to
positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Hex Bolt

Keps Nut !

Terminal ;-_;-_ .-- -_
Access ";; '"

Door _

:' __ositive

Terminal :, egative

Guard (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE
Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL AS-
SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

_\ /_\ Headlight Wire

Connector

27

ENGINE

Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described

below before loosening cable. If adjust-
ment is necessary, proceed as follows:

1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.

2. Check that holes "A" in governor
control lever and hole in governor plate

line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle

cable until holes are aligned. Tighten
clamp screw securely.

Governor Control Lever Governor Control Plate

( /

"A" Clamp Screw Cable

TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is

low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment
may be required to compensate for differ-
ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.

2. Be sure the throttle control cable is
adjusted properly (see above).

FINAL SETTING -(See "TO ADJUST
THROTTLE CONTROL CABLE" in this

section of the manual.)

1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.

2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against
idle speed screw, turn idle mixture

valve full travel clockwise then coun-
terclockwise until engine runs rough.

Turn valve to a point midway between
those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow
to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until
engine accelerates smoothly.

High speed stop is factory adjusted. Do
not adjust or damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.

Idle Speed _-
Screw _

Throttle

C

Idle Mixture
Valve with /

Limiter z_

28

Immediatelyprepareyourtractorforstor-
age attheendof the seasonor ifthe trac-
torwill not beusedfor 30daysor more.

_CAUTION: Neverstore thetractor
withgasolineinthetank insidea building

wherefumes mayreachanopenflame
orspark. Allowthe engineto coolbefore
storingin anyenclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for a

period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).

3. Lubricate as shown in the Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER-
MINALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-
age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season
to another.

• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-
tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

1. Out of fuel.

2. Engine not "CHOKED"
properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of
adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE" in
Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-
oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"
in Service and Adjustments

section.

10. Contact a Sears or other
qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in
Service and Adjustments

section.

8. Contact a Sears or other
qualified service center.

Engine will not
turn over

Engine clicks but
will not start

Loss of power

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and
trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

1. Raise cutting height/reduce
speed.

2. Adjust throttle control.

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

30

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CORRECTION

CAUSE

Loss of power
(cont.)

Excessive
vibration

Engine dies when
tractor is shifted

into reverse

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of
adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Reverse operation system
(ROS) is not "ON" while

mower or other attachment
is engaged.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank
with fresh, clean gasoline.

9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other
qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other
qualified service center.

3. Tighten loose part(s).
Replace damaged parts.

.

Turn ignition key to

ROS "ON" position.
See Operation section.

Engine continues
to run when

operator leaves
seat with

attachment
clutch engaged

Poor cut - uneven

1. Faulty operator-safety
presence control system.

.

Worn, bent or loose blade.

2.

Mower deck not level.

3.

Buildup of grass, leaves, and

trash under mower.

4.

Bent blade mandrel.

5.

Clogged mower deck vent
from build-up of grass, leaves,

and trash around mandrels.

.

Check wiring, switches and
connections. If not corrected,
contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade
bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Contact a Sears or other
qualified service center.

5. Clean around mandrels to
open vent holes.

31

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will
not rotate

Poor grass
discharge

1. Obstruction in clutch
mechanism•

2. Worn/damaged mower drive
belt.

3. Frozen idler pulley•

4. Frozen blade mandrel•

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11

•Clogged mower deck vent
holes from buildup of grass,

leaves, and trash around
mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other
qualified service center.

1. Place throttle control in
"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before
mowing.

4. Level mower deck.

5. Check tires for proper air
pressure.

6. Replace/sharpen blade.
Tighten blade bolt.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not
working
(if so equipped)

Battery willnot
charge

Loss of drive

Engine "backfires'
when turning

engine "OFF"

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,
damaged, or broken.

3. Air trapped in transmission
during shipment or servicing.

•

Engine throttle control not se
between half and full speed
(fast) position before stoppin(

engine.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean al/connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in
"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Move throttle control

•

between half and full speed
(fast) position before

stopping engine.

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275820

SOLENOID STARTER

(OPT]ONAN

WHITE

CLUTCH / BRAK_E

B_ACK i_ _

b
b

BI_CK

REVERSE SWITCH

r =

BLACK

.... ...... IGNITIONUNIT %s P_2RKPp_UGo

..... g HO_HOUR [F_ .....

I FUEL I (OPTIONAL)

_[ BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

_LININ_II LINE Ii

I

3AMP DC @ 3600 RPM

SHORTING CONNECTOR

ON TWIN CYL. ENGINES)

(CH,ARGING SYSTEM DISCONNECTED)

BLACK

oEoFU_'_L_%iOFF_,J A ,,,/ ...

' I LIGHTING SYST EM O U_<_t _. J_-j_ .............................._ _

I / I 5AMP AC @ 3600 RPM DIODE I ALTERNATOR

r_ c ....... _. , _-_,-_,J_J................................'•

UGHT SWITCN - _"14_VOLTS AC MIN. @ S600 RPMTLIGHTS OFF F

GRAY

b

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B+S+A1

EQUIPPED WITH A SPECIAL f 7

/ ALTERNATOR SYSTEM.
/ THE LIGHTS ARE NOT

CONNECTED TO THE _ (_
BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLE

OWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONS
BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS

SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS
WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF
SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02836

33

ELECTRICAL

90

TRACTOR - - MODEL NUMBER 917.275820

41

!..............

\

I
I
i

I

25

I
I

_6 _

\

\

16 '

I
I

i _ i !
i \1 1 \\ !

\

//

!

/

!

!

29

I
i

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275820

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4
8 186491 Box, Battery

16 176138 Switch Interlock

21 183759 Harness, Light Socket (wi4152J)
22 4152J Light Bulb

24 4799J Cable, Battery
25 146148 Cable, Battery

26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc

28 145491 Cable, Ground
29 192749 Switch, Seat

30 193350 Switch, Ignition
33 140403 Key, Molded

34 110712X Switch Light
40 193374 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 uric x 1/2
42 131563 Cover, Terminal

43 178861 Solenoid
45 121433X Ammeter Rectangular

52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw 5/16-18 x 1/2
90 180449 Cover Terminal

91 190270 Strap Battery Mount Front
92 193465 Harness Pigtail Reverse
93 192540 Screw
94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.275820

CHASSIS AND ENCLOSURES

259

260

258

273

_275

278

39

58 278

208

11_

209

208

/

20T

209

6O

2_

74

2O6

209

chassis-Laser-It.stir 46

208

36

TRACTOR - - MODEL NUMBER 917,275820

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis
2 176554 Drawbar
5 155272 Bumper Hood/Dash

9 193511X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 174996 Panel, Dash, LH

13 172105X010 Panel, Dash, RH

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 184272X615 Hood Assembly

18 184921 Bumper Extrusion
26 STD541437 Locknut, Hex, with insert 3/8-16 unc
28 184259 Grille/Lens Asm.

30 192393X615 Fender/Footrest
31 139976 Bracket, Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear

39 174714 Bracket Pivot Laser Lt
58 184270 Air Duct

60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 154798 Dash Lower STLT

74 STD541437 Nut Crownlock 3/8-16 unc
90 124346X Nut 1/4

142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest STLT

145 156524 Rod Pivot Chassis/Hood

159 155123X428 Cupholder

166 189747 Screw Hi-Lo #13-16 x 5/8 w/Patch
206 170165 Bolt Shoulder 5/16-18TT

207 17670508 ScrewThdrol 5/16-18 x 1/2
208 17670608 ScrewThdrol 3/8-16 x 1/2

209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
217 179132X428 Console Fuel Window

258 184264X599 Lens RH
259 184263X599 Lens LH

260 184262X428 Cover Lens
263 184265 Bezel Grille LH

264 184266 Bezel Grille RH
272 184269X428 Vent Hood RH

273 184268X428 Vent Hood LH
274 184260X428 insert Grille LH

275 184261X428 insert Grille RH
278 191611 Screw 10 x 3/4 Single Lead Hex

-- 5479J Plug Button

- - 187801 Plug Dome Plastic (Choke Hole)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

(includes Key Nos. 258, 259, 260, 263, 264, 274 and 275)

37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275820

116

247

32

/3o

95

21

/ 82 165 156 166

_-8 35 _39 4T'_

62 12011 _

36

52

30

252

25

29

19

78

/76

I

/ i

55

36 35

74 75

drive-hydro,stlt 53

38

TRACTOR - - MODEL NUMBER 917.275820

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless LTH2000 (See 69 142432

8 192502 Rod Shift Fender Adjust 74 137057

10 STD561210 Pin Cotter 1/8 x 1 CAD 75 121749X
14 10040400 Washer Lock Hvy Helical 76 STD581075

15 74490544 Bolt Hex FLGHD 5116-18 Gr. 5 77 123583X
16 STD541431 Nut Lock Hex W/Ins. 5116-18 unc 78 121748X

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 81 178139

21 130564 Knob 1/2-13 82 165711
22 178141 Rod, Brake 83 19171216
24 73350600 Nut, Hex Jam 318-16 Unc 85 150360
25 106888X Spring, Brake Rod 89 192387X428

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 95 178134
28 175765 Rod, Parking Brake 112 19091210

29 71673 Cap, Parking Brake 116 72140608
30 169592 Bracket, Transaxle 120 73900600
32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 150 175456

34 175578 Shaft, Foot Pedal 151 19133210
35 120183X Bearing, Nylon 156 166002

36 19211616 Washer 158 165589
37 1572H Pin, Roll 159 183900
38 179114 Pulley, Composite 161 72140406

39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162 73680400
41 175556 Keeper, Belt Idler 163 74780416

47 127783 Pulley, Idler, V-Groove 165 165623
48 154407 Bellcrank, Clutch 166 17490510

49 123205X Retainer, Belt 168 165492
50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 169 165580
51 STD541437 Nut Crownlock 3/8-16 unc 197 169613

52 STD541431 Nut, Crownlock 5/16-18 unc 198 169593
53 105710X Link, Clutch 202 72110614

55 105709X Spring, Return, Clutch 212 145212
56 17060620 Screw 3t8-16 x 1-1/4 245 178122

57 178138 V-Belt 246 178121
59 169691 Keeper, Center Span 247 181462

61 17120614 Screw 3/8-16 x .875 250 17060612
62 8883R Cover, Pedal 251 17060516
63 175410 Pulley, Engine 252 19131616

64 173937 Bolt Hex 7/16-20 x 4 Gr. 5 263 17000612
65 STD551143 Washer
66 154778 Keeper Belt Engine Hydro

Breakdown) 70 134683

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

Screw Hex Wsh Hi-Lo 1/4-1/2 unc
Keeper Belt Engine
Spacer

Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring

Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Tapered
Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.
Nut Lock Center 1/4-28 FNTHD
Console, Shift
Disconnect Asm Rod Bypas LTH

Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig 3/8-16
Spacer Retainer

Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

Bracket Pivot Lever
Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561
Plate Fastening
Nyliner Snap-in 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock
Strap Torque Lh LTH2000

Strap Torque Rh LTH2000
Link Shift Transaxle LTH2000
Screw 3/8-16 x .75

Screw 5/16-18 x 1
Washer 13/32 x 1 x 16 Ga.

Screw Hex Wsh Thdr 3/8-16 x 3/4

39

TRACTOR - - MODEL NUMBER 917.275820

STEERING ASSEMBLY

_/

_+_=TJ--- 34

/j::_39

........... /

-L

4

/ 15 1515_ .............

steering pl.lt 57

88

68

13

65

L

29

82

4O

67 67

8

6

43

/ / 95

/

( /

/

10

f

\\ \

40

TRACTOR - - MODEL NUMBER 917.275820

STEERING ASSEMBLY

KEY PART

NO. NO.

1 186093X428

2 184706
3 169840

4 169839
5 6266H

6 121748X
8 12000029

10 175121
11 STD551137

13 136518
15 145212

17 190753

26 126847X
28 19131416

29 17000612
30 76020412

32 192757
34 10040500

36 155099
37 152927

38 186095X428
39 19113812

40 73540600
41 186737

42 145054X428
43 121749X

44 190752
46 184946X505

65 160367
67 72110618

68 169827
71 175146

82 169835
87 173966

88 175118
91 175553

95 188967
97 74780564

DESCRIPTION

Steering Wheel
Front Axle Assembly

Spindle Assembly, L.H.
Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip
Link, Drag

Washer, Lock

Spacer, Bearing, Front Axle
Nut, Hexflange Lock

Shaft Assembly, Steering
Bushing Link Drag

Washer 13/32 x 7/8 x 16 Ga.

Screw 3/8-16 x 3/4
Pin Cotter 1/8 x 3/4
Rod, Tie

Washer Lock Hvy HIcl Spr. 5/16

Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 11/32 ID x 2-3/80D x 12 Ga.

Lock Nut Center 3/8-24

Adaptor, Steering Wheel

Boot, Steering

Washer 25/32 x 1-1/4 x 16 Ga.

Extension Steering
Cap, Spindle

Spacer Brace Axle
Bolt Rhnd Sq 3/8-16 x 2-1/4

Brace Axle
Steering Asm

Bracket Susp Chassis Front

Washer Flat .781 x 1-1/2 x .14

Bolt Shoulder 7/16-20
Clip Steering

Washer Hardened .793 x 1.637 x .060

Bolt 5/16-18 x 4" Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

2

1

TRACTOR - - MODEL NUMBER 917,275820

72

62

81

i

32 78_

31

39

29

OPTIONAL EQUIPMENT

Spark Arrester

14

33

23

engine-bs.lcyl 30

KEY PART

NO. NO.

1 170545

2 17720408
3

4 137352

13 165291

14 148456
23 169837
29 137180

31 157103
32 161696

33 123487X
34 106082X

37 137040

DESCRIPTION

Control Throttle/Choke
Screw Hex Thd Cut 1/4-20 x 5/8

Engine (See Breakdown) Briggs
Model No. 31P777-0296-E1

Muffler Exhaust
Gasket Muffler

Tube, Drain Oil Easy
Shield Browning/Debris Guard

Arrestor Spark
Tank Fuel

Cap Fuel
Clamp Hose BIk

Pad Spacer
Line Fuel

KEY PART
NO. NO. DESCRIPTION

38 181654 Plug, Drain Oil Easy
39 109227X Pad Idler 1.75 x .75 x .06

44 17670412 Screw Hexwsh Thdrl 1/4-20 x

314

45 17000612 Screw Hex Wsh Thdrol

3/8-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
62 10010500 Washer Split
72 71070512 Screw Hex Head Cap

5116-18 x 3/4
78 17060620 Screw 318-16 x 1-114

81 73510400 Nut, Keps 1/4-20 Starter Nut
NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

42

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

10

17 12

seat It.knob 1

KEY PART

NO. NO.

1 188719

2 140551
3 71110616

4 19131610
5 145006

6 STD541437
7 124181X

8 17000616
9 19131614

10 182493
11 166369

12 174648

5

DESCRIPTION

Seat
Bracket Pnt Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 3/4 x 10 Ga.

Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 unc

Spring Seat Cprsn 2 250 BIk Zi
Screw 3t8-16 x 1.5 SMGML

Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat
Knob Seat

Bracket Pnt Mounting Switch

KEY PART

NO. NO.

13 121248X
14 72050412

15 134300
16 121250X

17 123976X

21 171852
22 STD541431

24 19171912
25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc
Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16-18 unc-2A
Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

DECALS

TRACTOR - - MODEL NUMBER 917.275820

KEY PART
NO. NO.

1 156439
2 186367

3 186366
5 189020

6 133644
7 193565

8 179128
9 186572

11 193307
14 189088

15 160396

16

3 2 2

\

14

5

15--

DESCRIPTION

Decal Fender Danger Sears
Decal Hood Side RH/LH

Decal Hood RH/LH
Decal Engine H/P

Decal Maint Customer Sears Dom
Decal Replacement

Decal Deck
Decal Fender Craftsman

Decal Fender STLTH Oper Inst E/S -
Decal Dash Panel

Decal Mower Drive Schematic

19

7

1

11

22

14

20

KEY PART
NO. NO.

16

164065

19

138047

2O

172331

22

149516
178392

138311
184310X428

184311X428
195509

195510

DESCRIPTION

Decal Steering

Decal Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal Disconnect

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual Owner's (English)

Manual Owner's (Spanish)

WHEELS &TIRES

2 _ 5,8

6 -,---._

KEY

PART

NO.

NO. DESCRIPTION

1

59192 Valve Cap, Tire

2

65139 Stem, Valve

3

106222X Tire, Front

4

7

4,10

11

wheeb 1

59904 Tube, Front Tire (Not Provided,

5

106732X624 Rim, Front

6

278H Fitting, Grease (Front Wheel Only)

7

9040H Bearing, Flange (Front Wheel

8

106108X624 Rim, Rear

9

138468 Tire, Rear

10

7152J Tube, Rear Tire(Not Provided,

11

104757X428 Cap, Axle
144334 Sealant, Tire (10 oz. Tube)

Service Item Only)

Only)

Service Item Only)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

7

13

13

19

\

?

13

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 159460 Lift Lever Inner Wire Asm. 15 173288

2 159471 Shaft Asm. Lift 16 73350800
3 105767X Pin Groove 17 175689

4 12000002 E Ring 18 73800800
5 19211621 Washer 21132 x 1 x21 Ga. 19 139868

6 120183X Bearing Nylong 20 163552
7 125631X Grip Handle Fluted 31 169865

8 122365X Button Plunger Read 32 73540600

11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
13 STD624008 Retainer Spring

31 -..
32"

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1718 20

16

15

lift-rh=l piece 3

DESCRIPTION

Link Front
Nut Jam Hex 1/2-13 unc

Trunnion
Nut Lock w/Wsh 1/2-13 unc
Arm Suspension Mower
Retainer Spring

Bearing, Pvt. Lift. Tapered
Nut Crownlock 3/8-24

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275820

3 52 55\

' 142
il 47

113 111

119

5

6

19 21

42 D man-t-path stlt 3

21

23

24

_2

28

29

12

25
26

27

f

117

_116

46

TRACTOR - - MODEL NUMBER 917.275820

MOWER DECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Housing 56 165723

2 STD533107 Bolt 59 141043
3 138017 Bracket Asm,Sway Bar, Front 67 149846

4 165460 Bracket Sway Bar 38/42" 68 144959
5 STD624008 Retainer Spring 92 STD541437

6 178024 Bar Sway Deck 111 179292
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 112 179293

9 STD551137 Washer, Lock 113 17000512

10 140296 Washer, Hardened 116 4898H

(The following blades are avail- 117 188606

11 138971 Blade, 42" Hi-Lift 119 19121414

- - 134149 Blade, 42" Mulching Std 130 STD523710

- - 139775 Blade, 42" Mulching Premium 134 156941

13 137645 Shaft Assembly, Mandrel, Vented

14 128774 Housing, Mandrel, Vented 138 159763
15 110485X Bearing, Ball, Mandrel

16 174493 Stripper, Mower Deck 139 159767
18 72140505 Bolt, Carriage 5/16-18 x 5/8

19 132827 Bolt, Shoulder 140 159768

20 159770 Baffle, Vortex
21 STD541431 Nut, Crownlock 5/16-18 unc 142 165890

23 177563 Bracket, Deflector 143 157109
24 105304X Cap, Sleeve 144 158634

25 123713X Spring, Torsion, Deflector 145 165888
26 110452X Nut, Push 146 171977

27 130968X428 Shield, Deflector 147 131335
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 148 169022

29 131491 Rod, Hinge 149 165898
30 173984 ScrewThdrol Rolling Wsh Hd 150 19091210

31 187690 Washer, Spacer 152 169676
32 153535 Pulley, Mandrel 158 17720408

33 178342 Nut, Toplock, Flanged 159 STD533717
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184 19131410

36 131494 Pulley, idler, Flat 185 188234
40 73900600 Nut, Lock Fig. 3/8-16 uric - - 130794

44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer

46 137729 Screw, Thd. Roll 114-20 x 5t8 - - 169583
48 133944 Washer, Hardened

52 139888 Bolt, Shoulder 5/16-18 unc
53 184907 Arm Assembly, Pad, Brake

54 178515 Washer, Hardened
55 155046 Arm, idler

able) 118 73930600

(For bagging or discharge) 129 19131312

(For mulching mowers only) 131 STD533710

(For better wear when mulching) 135 159765

(Incl. Key Number 6) 136 155986

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

Spacer, Retainer
Guard, Tuv Idler (94)

Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 uric
Bracket Wheel Guage LH

Bracket Wheel Guage RH
Screw 5116-18 x 3/4

Bolt, Shoulder
Wheel, Gauge

Nut, Crownlock 3/8-1
Washer 13132 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 uncx 1Gr. 5
Bolt Rdhd Sqnk 318-16 unc x 1
Pin Head Rivet

Bracket Asm. Wheel Gauge
Rear LH

Bar Adj. Gauge Wheel
Bracket Asm. Wheel Gauge

Rear RH
Bracket Asm. Wheel Gauge

Front RH
Bracket Asm. Wheel Gauge

Front LH
Arm Spring Brake Mower

Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable

Pulley idler Flat
Bolt Carraige idler

Spring Extension
Spring Return idler

Retainer Spring Yellow Zinc
Washer 9t32 x 314 x 10 Ga.
Cable Clutch 42"

Screw Hex Thd Cut 114-20 x 518
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Washer 3/8
Head Asm Cable Clutch

Mandrel Assembly (Includes
housing, shaft and shaft hardware

only-pulley not included)
Replacement Mower, Complete

(Std. Deck-Order separately
guage wheel components key

nos. 116- 119).

47

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

1 _, 150

"_ _ _ 15

106 .(_)-_},_ v _ __.,m

31 29 _-

- _ 5 _ (_(_ 106

_ _ 56 6 31

157 _'_1113 :_ (_ _-_ _ _

200

32 49 ,_ 67 _= _

_u_ 114 9

25 /

/

/ 22

//

/

• 3

115 87

87

. -191

__ 19o ii_

203 _2o4A

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.....

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772151 Cover L.H. 70 786196 Spacer .625.765

3 770135 Case 79 792201 Spring
5 776355 Counter Shaft 85 792154 Oil Fill Plug

6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4"
9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W

13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer
14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D

15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W
17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490

22 792194 Spring 104 792198 Nut, 3/8-24
23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W

25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly
26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1"

28 792035 Retaining Ring 109 788104 "O" Ring
29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157)

31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87)
36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87)

37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109)
38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon
40 792204 Roll Pin .25 157 788102 Oil Seal 9/16"1D

41 790102 Brake Lever 180 730229 BOil Spec. (80W90)
42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet

42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 Relief Valve
43 792171 Screw, 10-24 x .500 184 792196 Hose Barb

44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5
44B 790099 Outside Brake (Casting) 190 792150 Washer

45 790101 Actuator Rod 191 792151 Nut 7/16-20
47 774869 Axle 16.812 200 794787 Differential (Gear Reduction

48 774688 Axle 11.625 Drive)
49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y

56 778379 Spur Gear 81T 206 798055 Disconnect Lever
65 780195 Washer .7501D .062W 207 798053 Mounting Plate

67 776440 Brakeshaft 208 798040 Fan

209 798054 Control Lever
210 794788 Hydro Module LH Fender Con-

trol

49

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

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50

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

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51

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

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52

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108A 692344 Valve-Choke (Choke A Matic)

2 399265 Kit-Bushing/Seal (Magneto Side) 117 694352 O Jet-Main (Standard)
3 391086 ,Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)

4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul
5 698147 Head-Cylinder 125 698445 Carburetor

7 699168 .+Gasket-Cylinder Head 127 695005 Plug-Welch
9 697109 • Gasket-Breather 130 691750 Valve-Throttle

11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft
12 697110 ,Gasket-Crankcase 133 494381 Float-Carburetor

13 690360 Screw (Cylinder Head) 137 281165 OSGasket-Float Bowl
15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual Choke)

16 697127 Crankshaft 141A 495931 Kit-Choke Shaft (Choke A Matic)

20 690947 ,Seal-Oil (PTO Side) 142 697140 ONozzle-Carburetor
22 692125 Screw (Crankcase Cover/Sump) 146 691639 Key-Timing

23 693557 Flywheel 186 692317 Connector-Hose
24 222698 Key-Flywheel 187 697098 Line-Fuel

25 699052 Piston Assembly (Standard) 187A 698417 Line-Fuel

-- 699054 Piston Assembly (.020" Over- 188 691693 Screw (Control Bracket)

26 699051 Ring Set (Standard) 202 691841 Link-Mechanical Governor

-- 697559 Ring Set (.020" Oversize) 209 692208 Spring-Governor
27 698469 Lock-Piston Pin 216 691840 Link-Choke

28 697099 Pin-Piston 222 694042 Bracket-Control
29 697126 Rod-Connecting (Standard) 227 691374 Lever-Governor Control

-- 697263 Rod-Connecting (.020" Under- 232 691842 Spring-Governor

32 692852 Screw (Connecting Rod) 240 298090 Filter-Fuel
33 695760 Valve-Exhaust 265 691024 Clamp-Casing

34 695761 Valve-intake 267 695134 Screw (Casing Clamp)
35 691279 Spring-Valve (Intake) 276 692255 OSWasher-Sealing

36 691279 Spring-Valve (Exhaust) 304 699829 Housing-Blower
37 697108 Guard-Flywheel 305 697102 Screw (Blower Housing)

40 690964 Retainer-Valve 305A 697103 Screw (Blower Housing)
43 691968 Slinger-Governor/Oil 306 697107 Shield-Cylinder

45 690564 Tappet-Valve 307 691003 Screw (Cylinder Shield)
46 698492 Camshaft 309 693551 Motor-Starter

48 697762 Short Block 310 690323 Bolt (Starter Motor)
50 690193 Manifold-intake 311 497608 Brush Set

51 692137 .O$+Gasket-lntake 333 492341 Armature-Magneto
53 690227 Stud (Carburetor) 334 691061 Screw (Magneto Armature)

54 691148 Screw (intake Manifold) 337 691043 Plug-Spark
73 697133 Screen-Rotating 358 697191 Gasket Set-Engine

74 697897 Screw (Rotating Screen) 363 19203 Flywheel Puller
78 691003 Screw (Flywheel Guard) 383 89838 Wrench-Spark Plug

89 690283 Plug-Oil 385 694476 Screw (Fuel Pump)
93 690602 OBushing-Throttle Shaft 385A 690297 Screw (Fuel Pump)
94 498030 Kit-Idle Mixture

95 691636 Screw (Throttle Valve) Included in Engine Gasket Set, Key. No. 358
98 495800 Kit-Idle Speed O Included in Carburetor Overhaul Kit, Key. No.

104 690525 O Pin-Float Hinge 121
105 231855 OValve-Float Needle $ Included in Carburetor Gasket Set, Key. No. 977

106 691780 OSeat-lnlet + Included in Valve Gasket Set, Key. No. 1095
108 690464 Valve-Choke (Manual Choke)

size) 192 691986 Adjuster-Rocker Arm

size) 238 691843 Cap-Valve

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

387 697090 Pump-Fuel 947 694393 Solenoid-Fuel
404 691691 Washer (Governor Crank) 965 499613 Cover-Oil Pump

431 697122 Elbow-Intake 967 697015 Filter-Pre Cleaner
445 697153 Filter-Air Cleaner Cartridge 968 699848 Cover-Air Cleaner

462 691261 Washer (Starter Cable) 975 495933 Bowl-Float
474 696459 Alternator 977 690192 Gasket Set-Carbu retor

503 691532 Strap-Starter 987 691326 OSeaI-Throttle Shaft
505 691251 Nut (Governor Control Lever) 1005 697111 Fan-Flywheel

510 693699 Drive-Starter 1017 690770 Screen-Oil Pump
513 692024 Clutch-Drive 1019 697143 Kit-Label

523 697086 Dipstick 1022 272475 ,+Gasket-Rocker Cover
524 691032 ,Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm

525 697085 Tube-Dipstick 1024 499054 Pump-Oil
544 692034 Starter-Armature 1026 692003 Rod-Push (Intake)

552 697144 Bushing-Governor Crank ...... 692011 Rod-Push (Exhaust)

562 691119 Bolt (Governor Control Lever) 1027 696854 Filter-Oil
579 691029 Nut (Starter Cable) 1029 691751 Arm-Rocker

584 697112 Cover-Breather Passage 1034 690822 Guide-Push Rod
601 95162 Clamp-Hose 1035 693784 Shaft-Pump
614 691620 Pin-Cotter 1036 695700 Label-Emission
616 692012 Crank-Governor 1040 699852 Plate-Trim

617 692138 O ,SeaI-O Ring (Intake Manifold) 1044 698139 Screw (Flywheel)
634 690801 OSpring/Seal Assembly (Manual 1051 691265 Ring-Retaining

634A 690802 OSpring/Seal Assembly (Choke A 1059 698516 Kit-Screw/Washer

635 691909 Boot-Spark Plug 1090 691293 Retainer-Brush
643 697155 Retainer-Air Filter 1091 691333 Cap-Limiter

654 690958 Nut (Carburetor) 1095 690190 Gasket Set-Valve
684 697157 Screw (Breather Passage Cover) 1119 691183 Screw (Alternator)

691 692407 ,Seal-Governor Shaft 1127 691657 Screw (Float Bowl)
697 690372 Screw (Drive Cap) 1263 697124 Reed-Breather

718 690959 Pin-Locating 1264 697104 Screw (Breather Reed)
729 691224 Clip-Wire 1265 697125 Support-Blower Housing

741 697128 Gear-Timing 1266 691917 ,OSeaI-O Ring (intake Elbow)
750 691033 Screw (Oil Pump Cover) 1266A 697123 OSeaI-O Ring(Intake Elbow)

757 697607 Link-Counterweight 1267 697424 Latch-Blower Housing
758 697134 Counterweight 1270 697156 Plug-AVS Counterweight

759 697392 Pin-Counterweight 1279 690960 Screw (Blower Housing Support)
783 693713 Gear-Pinion 1329 31Q777-0036 Replacement Engine

789 698329 Harness-Wiring 1330 272147 Repair Manual
797 693167 Nut (Brush Retainer)

801 691283 Cap-Drive Included in Engine Gasket Set, Key. No. 358
802 691286 Cap-End O Included in Carburetor Overhaul Kit, Key. No.

803 693757 Housing-Starter 121
830 691095 Stud (Rocker Arm) :l: Included in Carburetor Gasket Set, Key. No. 977

842 691031 ,SeaI-O Ring (Dipstick Tube) + Included in Valve Gasket Set, Key. No. 1095
847 697087 Dipstick/Tube Assembly

851 692424 Terminal-Spark Plug NOTE: All component dimensions given in U.S. inches
868 690968 ,+Seal-Valve 1 inch = 25.4 mm

914 690960 Screw (Rocker Cover)
918 697091 Line-Vacuum

943 690589 ,SeaI-O Ring (Oil Pump Cover)

Choke) 1058 275038 Owner's Manual

Matic) 1070 691058 Screw (Flywheel Fan)

54

(_
O1

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

1. Fotd this page atong dotted tine indicated above.

2. Hold page before you so that its left edge is vertica!iy parattet to a tree

3. Sight across the fotd in the direction of hill elope you want to measure.

4. Compare the angie of the fotd with the s_ope of the hiit.

down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

trunk or other upright structure,

Your Home

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For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(I-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears, corn

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U,S,A,) 1-800-361 °6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1.888-SU-HOGAR sM
(1-888-784-6427)

Au Canada pour service en francois:

1-800-LE-FOYER Mc

(I-80G533-6937)

www,sears.ca

02410

© Sears,Roebuckand Co.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrica / SMMarca de Servic[o de Sears, Roebuck and Co.
MCMarque de commerce / MOMarque depos6e de Sears, Roebuck and Co.

195509 11.19.04 TR Printed in U.S.A.