Craftsman 917.275662 User Manual

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Page 1

Owner's Manual

CRRFTSMIIN°

LAWN TRACTOR

20.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275662

differently from previously built engines. Before you start the

This product has a low emission engine which operates engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Page 2

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................7

Operation.............................................10

Maintenance.......................................17

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2) yearsfromthe date of purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto the instructionsin theowner'smanual, Searswill repairor replacefreeofchargeanyparts thatarefoundtobedefectivein

materialorworkmanshipaccordingto the guidelinesof coveragelistedbelow.Sears

will also providefree laborfortheseapplicablewarrantedpartsfor thetwofull years.

Duringthe first30 daysof purchase,therewillbe no chargesto servicetheproduct atyourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryour

convenience,IN HOMEwarrantyservicewillstill be availableafterthe first 30days of purchase,buta trip chargewillapply.This chargewill bewaivedif theCraftsman

productisdroppedoff at an authorizedSears location.Forthe nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethisproduct

iswithintheUnitedStates. ThisWarrantydoesnotcover:

• Expendableitemswhichbecomewornduringnormaluse,includingbut not limitedto blades,sparkplugs,air cleaners,belts,and oilfilters.

• StandardMaintenanceServicing,oil changes, ortune-ups

• Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbut not limitedto, damage causedbytowingobjectsbeyondthe capabilityof the ridingequipment,impacting

objectsthat bendtheframeor crankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto, elec-

trical andmechanicaldamagecausedby improperstorage,failureto usethe proper gradeandamountofengineoil, failureto keepthedeckclearofflammabledebris,

orfailureto maintainthe equipmentaccordingto the instructionscontainedin the owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedby fuel determinedto be contami- natedoroxidized(stale). Ingeneral,fuel shouldbeusedwithin 30daysof its pur-

chasedate.

• Normaldeteriorationandwear of the exteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedforcommercialorrentalpurposes.

MaintenanceSchedule........................17

ServiceandAdjustments.....................22

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONBATTERY Forninety(90)daysfrom dateofpurchase,if anybattery includedwiththis riding

equipmentprovesdefectivein materialor workmanshipandour testingdeterminesthe batterywill notholda charge,Searswill replacethebatteryat no charge. Duringthe

first 30daysof purchase,therewill benochargesto replacethe batteryat yourHOME. After thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewillstillbeavail-

ablebuta trip chargewill apply.Thischargewillbewaivedif theCraftsmanproductis droppedoffat an authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®. Thisbatterywarrantyappliesonlywhilethis productiswithintheUnitedStates.

Thiswarrantygivesyouspecificlegalrights,and youmay alsohaveotherrights,which vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

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IMPORTANT:This cuttingmachineiscapableofamputatinghandsandfeet andthrow- ingobjects.Failuretoobservethefollowingsafetyinstructionscouldresultinserious

injuryordeath.

Af_ WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark

_ug.

WARNING: Do not coast down a hill in

_utral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause

_uto lose control of your tractor.

WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other reproduc- tive harm.

WARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Followthe manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

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I1. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can result in severe injury or death. Opera-

tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recommen- dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con- tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic

liner. Always place containers on the ground away from your vehicle when filling.

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• Removegas-poweredequipmentfrom thetruckor trailerandrefuelit on the

ground.Ifthisis notpossible,then refuelsuchequipmentwithaportable container,ratherthanfrom a gasoline dispensernozzle.

• Keepthe nozzlein contactwiththe rim ofthefuel tank or containeropeningat alltimesuntilfuelingis complete.Do notuseanozzlelock-opendevice.

• Iffuel is spilledonclothing,change clothingimmediately.

• Neveroverfillfueltank.Replacegas cap andtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons and Type: Unleaded Regular

Oil Type SAE10W-30(above 32°F ' (API-SG-SL): SAE 5W-30(below 32°F) '

Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC

(GAP: .030") Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPM System:

Battery: Amp/Hr: 35

Min. CCA: 280 Case Size: U1R

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_I_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to

time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can

count on to help prolong the life of your new purchase for years to come. Purchase

your Repair Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Page 7

(1) Oil Drain Tube For Future Use

Keys Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory. When right or left hand is men- tioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).

Label

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment knob securely.

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

Page 8

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "trans- mission disengaged" position (See "TO TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

_I, WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi- tion.

7. Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the bottom as shown. To adjust gauge

wheels, see the Operation section in this

manual.

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

Page 9

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: J" All assembly instructions have been

completed.

J" No remaining loose parts in carton. J" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/" Seat is adjusted comfortably and tight-

ened securely.

,/"All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

J" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

J" Check wiring. See that all connections

are still secure and wires are properly clamped.

J" Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

J" Engine oil is at proper level. J" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/" Become familiar with all controls, their

location and function. Operate them before you start the engine.

J" Be sure brake system is in safe operat-

ing condition.

J" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

,/" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purgng instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Page 10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW

IGNITION SWITCH

6 45

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

OPERATION

SYSTEM (ROS)

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE

FORWARD MOWER HEIGHT MOWER LIFT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BRAK_CLUTCH

PEDAL

,_l_lll/lll_lll,,

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

Page 11

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

ROS"ON"

Ignition Switch

Attachment Clutch Switch

Ammeter

Lift Lever Plunger

Throttle/Choke

Control

Clutch/Brake Pedal

Freewheel Control

Height

Adjustment

Indicator

Motion Control Lever

Parking Brake Lever

\ .

02835 LSW

Our tractors conform to the safety standards of the

American National Standards Institute.

Attachment

Lift Lever

Light Switch

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITON - Allows operation of mower deck or other powered attachment

while in reverse.

Page 12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Switch

T....... _ Pull out to"Engage"

nroiue/L, noKe _ ..

Contro__/-"__

Clutch7 D_sengaged Control Lever

Brake Position Pedal Parking

"Engaged" Position "Disengage"

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Push in to

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look- ing lawns, mow often and after moder- ate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

Page 13

TOADJUSTGAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Reta iner_ _"__/'f/ /_X -_

Spring "_,¢_

Clevis

. ._ Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

A(_CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch

Pull Out To "Engage"

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position. _IWARNING: Backing up with the at-

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral (N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before back- ing.

4. Slowly move motion control lever to reverse (R) position to start move-

ment.

5. When use of the ROS is no longer needed, turn the ignition key clock-

wise to engine "ON" position.

ROS "ON" Position

_ ttachemnt

Lift Lever High Position

', Position

_,,\ "Low

_ eflector

Engine "ON" Position (Normal Operating)

Shield

Page 14

TO OPERATE ON HILLS

,J_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest posi- tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse above procedure.

Transmission Engaged

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Pull up and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and push down firmly into place. Remove and read oil level. If

necessary, add oil until "FULl" mark

on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Page 15

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

Page 16

PURGE TRANSMISSION

_ILCAUTION: Never engage or disengage

freewheel lever while the engine is run- ning.

To ensure proper operation and per- formance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission dis- engaged" position (See "TO TRANS-

PORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in "transmission

engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times. Your transmission is now purged and ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac-

tor. This will result in a more even distri- bution of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

00272

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

Page 17

.A,.TE.A.OESO.EOU'E

AS YOU COMPLETE

F,L'.OATES .....

REGULARSERV,OE SERVICEDATES

Check Operator Presence and

T ROS Systems I_

R Check for Loose Fasteners if I_'s

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart _ I_ 0 Check Battery Level 1_4

a Clean Battery and Terminals If ll_

Check Transaxle Cooling Check V-Belts I_

Check Engine Oil Level if I_ Change Engine Oil (with oil filter) 1_1,2 I_

E Change Engine Oil (without oil filter) _111€1, 2 N Clean Air Filter _1_2

G Clean Air Screen 1_2

Inspect Muffler/Spark

E Replace Oil Filter (If equipped) _1.2

Clean Engine Cooling Fins If 2 Replace Spark Plug If if Replace Air Filter Paper Cartridge _ll_ 2

Replace Fuel Filter _'

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

Arrester

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

d_ Spindle -- Spindle

Zerk ; _r Zerk

_Front Wheel _Front Wheel

Bearing ....... ,L._Bearing Zerk

Zerk

@Engine ,.

01964 _I

(_ General Purpose Grease @ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

Page 18

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi- tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Mandrel

Edge Up Assembly

Flat Blade

Washer

Lock Washer

nter Hole

Page 19

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Center Hole

5/8" Bolt or Pin

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pres-

sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent

damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact a Sears or other qualified service center.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi-

nals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-30 -20 -10 0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation.

Page 20

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed

and

Locked Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the "FULl" line on dipstick. Push dipstick down

firmly into the tube when finished.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service paper cartridge every two months or every 25 hours of operation, whichever occurs first. Service paper cartridge more often under dusty conditions. Replace the paper cartridge annually, or after every 100 hours of operation.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car- tridge. Handle new cartridge carefully;

do not use if the rubber seal is dam- aged.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

1. Loosen knobs and remove cover.

2. Remove cartridge.

3. Gently tap pleated side of cartridge to

dislodge dirt.

4. Clean all air cleaner components of any accumulated dirt or foreign mate- rial. Prevent any dirt from entering the

throat of carburetor.

5. Install cleaned or new cartridge with the pleated side "out" and seat the rubber seal onto the edges of the air

cleaner base.

6. Reinstall air cleaner cover and secure by tightening knobs.

.Knob

Cartridge

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

Page 21

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu- retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso- line.

Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with auto- motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis- sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

Page 22

& WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch switch in "DIS- ENGAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off electric clutch pulley.

4. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

5. Disconnect suspension arms from rear deck brackets by removing retainer springs.

6. Disconnect front links from deck by

removing retainer springs.

7. Raise lift lever to raise suspension arms. Slide mower out from under trac-

tor.

Suspension

Arms

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links. TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec- tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

7. Install belt into electric clutch pulley groove.

Electric

Pulley

Retainer

Spring

Anti-Sway

Bar

Front Link

Retainer Springs (Both Sides)

Retainer Spring

Page 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,

you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust- ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

6.0 Recheck measurements after ad-

justing.

Check adjustment on right side of tractor.

Measure distance "D" directly in front of

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num- ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground

\ V-o L'"o- 2T

Suspension

Arm

Lift Link

ustment

Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Mand_l

"D .... D"

BOTH FRONT LINKS MUST BE EQUAL IN

LENGTH

Nut

Front Trunnion Links

Page 24

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re- placed without tools. Park the tractor on

level surface. Engage parking brake. BELT REMOVAL -

1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See "To Install Mower" in this section of this manual).

Mandrel Pulley

Idler Pulleys

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper- ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A'.

4. Engage transmission by placing freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping distance as stated above. Readjust

if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

_Njt "A"

Mandrel Pulley

TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in "transmission dis-

engaged" position. Pull freewheel con- trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

am Nut

perating

Do not touch this nut. If further brake

adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and clutching idler.

5. Remove belt downward from engine pulley and around electric clutch.

6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

7. Remove belt from center span keeper and pull belt away from tractor.

Page 25

BELT INSTALLATION -

1. Carefully work new belt down around transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

belt around electric clutch and onto

engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Reinstall clutch Iocator and tighten nut securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Electric --._.. Clutch -_'_-_ "

Clutching-- --_z_._1'_

Idler ""\_[ 1

/_.%,I t

Statlonary_ \\g'l [

Clutch Locator

3. Hold motion control lever in that posi- tion and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neu- tral (N) (lock gate) position.

6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral

Lock Gate

Idler -_ /_1_/_\

Center Span ..........

Keeper j_ ,_

Transmission -_ _'_

Input Pulley _

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion con- trol lever until tractor does not move

forward or backward.

Clutch Wire

_) Harness

Adjustment Bolt

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.

Page 26

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified

service center. TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not

lose).

3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle

Cove r--......_._

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BATTERY

A(_,WARNING: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully Charged Battery Battery

REPLACING BATTERY

_WARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten securely

8. Close terminal access doors.

9. Close hood.

Page 27

Ke Nut

Terminal

Access

--;_

Terminal Guard

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located

behind the dash.

Negative (Black) Cable

Hex Bolt

Positive

(Red) Cable

TO REMOVE HOOD AND GRILL ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connector.

Hood

Headlight Wire Connector

Page 28

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex- pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service

outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec-

essary. Check adjustment as described below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi-

tion. Slowly move lever from choke to fast position.

2. Check to see if hole in throttle lever and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack and tighten cable clamp screw. Re- move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap

cannot be removed without breaking the adjusting needle.

1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).

2. Start engine and allow to warm for five minutes. Make adjustments with engine

running and shift/motion control lever in neutral (N) position.

3. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is at- tained.

4. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.

5. Recheck idle speed. Readjust if nec- essary.

ACCELERATION TEST -

6. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces- sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set

for proper engine speed. Overspeed- ing the engine above the factory high

speed setting can be dangerous. If you think the engine-governed high speed

needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Throttle Lever

Spe_able

IdleSpeediF--._--,j _ \ _ / Adj usting_'v'>---_-J"___ _ \ \ /

Screw __) \ \ /

Adjusting--f / _ _'

Needle _

Page 29

Immediately prepare your tractor for stor- age at the end of the season or if the trac-

tor will not be used for 30 days or more. AI:_WARNING: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en- gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio

found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro- tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas- oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

Engine will not turn over

Engine clicks but will not start

Loss of power

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CORRECTION

CAUSE

Loss of power (continued)

Excessive vibration

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure- tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s). Replace damaged parts.

Engine dies when tractor is shifted

into reverse

Engine continues to run when

operator leaves seat with

attachment clutch engaged

Poor cut - uneven

Reverse operation system (ROS) is not "ON" while

mower or other attachment is engaged.

1. Faulty operator-safety presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

1. Turn ignition key to ROS "ON" position. See Operation section.

Check wiring, switches and connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will not rotate

Poor grass discharge

CAUSE

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.

Improper blades used.

11.

Clogged mower deck vent

holes from buildup of grass, leaves, and trash around

mandrels.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires'

when turning

engine "OFF"

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in "disengaged" position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

Engine throttle control not set between half and full speed (fast) position before stopping engine.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in "engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control

between half and full speed (fast) position before

stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917,275662

SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

_UN/OVERRIDI B+A1

RUN B+A1 L+A2

START 3 + S + A1

SPARK PLUGS

............_ GAP O ................................................................................................................................................

(2 PLUGS

ON TW N CYL. ENG NES

_LACK

ISAMp DC @ 3600RpM A

REGULATO2 YELLOW

28 VOLTS AO @ 3600 RPM (REGULATOR DISCONNECTED)

[ •

RED

LIGHT SW

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

BLUE

I I

IGNITION

UNIT

__ HOURMETER

NOTE

YOUR TRACTOR IS

HEADLIGHTS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02843

• ©

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

Page 34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275662

/ \

26 /

i i

i I (

50_

I •

I I I

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275662

KEY PART NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex 1/4-20 x 3/4 8 7603J Tray Battery

10 145211 Bolt Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut Push Nylon Battery Front 1/4

16 176138 Switch Interlock

21 175688 Harness Light 22 4152J Bulb Light 24 8860R Cable Starter

25 146148 Cable Battery 26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 uric 28 145491 Cable Ground 29 192749 Switch Seat

30 193350 Switch Ignition 33 140403 Key Molded

34 110712X Switch Light / Reset 40 193389 Harness Ignition 41 17720408 ScrewThd Cut 1/4-20 x 1/2 42 131563 Cover Terminal

43 178861 Solenoid 45 122822X Ammeter

50 174651 Switch PTO 52 141940 Protection Wire Loop

55 17490508 Screw Thdrol 5/16-18 x 1/2

79 175242 Socket Asm Bulb Twistlock

92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.275662

CHASSIS AND ENCLOSURES

217

221

278

209

_278

155

>209

_-209

209

-144

206

chassis-stealth.silt 21

209

Page 37

TRACTOR - - MODEL NUMBER 917,275662

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar 9 193635X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 x 1 11 167203 Panel Dash LH

13 188702X010 Panel Dash RH 14 17490608 Screw Thdrol 3/8-16 x 1/2

17 175260X428 Hood Assembly 20 162026 Plate Battery 26 STD541437 Locknut Hex with insert 3/8-16 unc 28 174515X428 Grille

29 161840 Lens Bar 30 192395X428 Fender/Footrest

31 139976 Bracket Fender/Support 37 17490508 ScrewThdrol 5/16-18x 1/2TYT

38 175710 Bracket Asm Pivot Mower Rear 54 192512 Screw Hex Wshd 10-32 x 5/8

58 175351 Duct Hood 59 187495 Bushing 1.375 OD 60 STD533707 Bolt Rdhd Sqnk 3/8-16 uric x 3/4

64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 unc

90 124346X Nut Self-Thd Wsh-Hd 1/4

142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt

159 191120X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50 206 170165 Bolt Shoulder 5/16-18

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 217 179132X428 Console Fuel Window

221 179761 Lens Asm W/Lens #29 278 191611 Screw 10 x 3/4 Single Lead-Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275662

202

150 48

151

29-_. \@ 84

36 35

75, 73 16

drive-hydro, stlt 59

Page 39

TRACTOR - - MODEL NUMBER 917.275662

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 --- Transaxle, HydroGear, Model 61 17120614

8 192502 Rod Shift Fend. 65 10040700 9 180505 Clutch Electric 66 154778

10 76020416 Pin Cotter 1/8 x 1 69 142432 14 10040400 Washer Lock Hvy 1/4 71 169183

15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 73 169182 16 73800500 Nut Lock Hex W/Ins. 5116-18 unc 74 137057

17 126197X Washer 75 121749X

19 73800600 Nut Lock Hex W/Wsh 318-16 uric 77 123583X

20 173937 Bolt Hex 78 121748X

21 130564 Knob 82 165711 22 169498 Rod, Brake 83 19171216

23 190736 Bracket Anti-Rotation 84 169594 24 73350600 Nut, Hex Jam 3/8-16 unc 89 192387X428

25 106888X Spring, Brake Rod 95 170201 26 19131316 Washer 96 4497H 27 76020412 Pin Cotter 118 x 3/4 CAD. 112 19091210

28 175765 Rod, Parking Brake 120 73900600 29 124236X Knob Brake Parking 150 175456

30 169592 Bracket, Transaxle 151 19133210 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 156 166002

34 175578 Shaft, Foot Pedal 158 165589 35 120183X Bearing, Nylon 159 183900 36 19211616 Washer 161 72140406

37 1572H Pin, Roll 162 73680400 38 179114 Pulley, Composite 163 74780416

39 72110622 Bolt Rdhd 3/8-16 uric x 2-3/4 Gr. 5 165 165623 41 175556 Keeper, Belt Idler Flat 166 17490510

47 127783 Pulley, Idler, V-Groove 168 165492 48 154407 Bellcrank Clutch Grnd Drw Stl 169 165580

49 123205X Retainer, Belt 197 169613 50 72110612 Bolt 198 169593 51 73680600 Nut Crownlock 318-16 unc 199 169612

52 73680500 Nut, Crownlock 5/16-18 uric 200 72140508 53 105710X Link, Clutch 202 72110614

55 105709X Spring, Return, Clutch 254 17000616 56 17060620 Screw 3t8-16 x 1-1/4 263 17000612

57 140294 V-Belt, Ground Drive 59 169691 Keeper, Center Span

Number 314-0510 (See Break 62 123533X down) 63 174607

1-1/20D x 15t32 ID x .250 76 12000001

7/16-20 x 4 x Gr. 5-1.5 Thr. 81 165596

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Screw 3/8-16 x .875 Cover, Pedal

Pulley, Engine

Washer

Keeper Belt Engine Screw Hew Wsh Hi-Lo 1/4-1/2 uric

Strap Torque LH Strap Torque RH

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Assy. Cross Taper Spring Torsion

Washer 17/32 x 314 x 16 Ga.

Link Transaxle Console, Shift

Rod Bypass Retainer Spring 1" Zinc/Cad

Washer 9t32 x 3/4 x 10 Ga.

Nut Lock Fig 3/8-16 unc

Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer 5t16 ID x 1.0 x .125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 uric

Bolt Hex Fin 1/4-20 uric x 1 Gr. 5

Bracket Pivot Lever

Screw 5t16-18 x 5t8

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shf.

Nyliner Snap-in 5/8 ID Washer Nyl 7/8 ID x .105"

Bolt Shoulder 5/16-18 uric

Bolt Rdhd Sqnk 5/16-18 uric x 1

Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

Screw 3/8-16 x 1

Screw 3t8-16 x .75

Page 40

TRACTOR - - MODEL NUMBER 917,275662

STEERING ASSEMBLY

.......... __ ¢ ¢

67 67

6 ....

.1 .... ---_

steering stealth prem 13

Page 41

TRACTOR - - MODEL NUMBER 917.275662

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 186094X428 Wheel Steering

2 184706 Axle Asm 3 169840 Spindle Asm LH

4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden

6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring Klip #t5304-75

10 175121 Link Drag 11 STD551137 Washer Lock Hvy Hlcl Spr 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136518 Spacer Bearing Axle Front

15 145212 Nut Hex Flange Lock 17 177883 Shaft Asm Steering

26 126847X Bushing Link Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga.

29 17000612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 x 3/4

32 192757 Rod Tie 36 155105 Bushing Strg

37 152927 Screw 38 186095X428 Insert Cap Strg Wh

39 19183812 Washer 9/16 ID x 2-3/80D 12 Ga. 40 73540600 Nut Crownlock 3/8-24

41 186737 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25/32 1 1/4 x 16 Ga.

46 184946X505 Cap Spindle 65 160367 Spacer Brace Axle

67 72110618 Bolt Rdhd Sq 3/8-16 unc x 2-1/4 68 169827 Axle Brace

71 175146 Steering Asm. 82 169835 Bracket Susp. Chassis Front

87 173966 Washer Flat .781 x 1-1/2 x .15 88 175118 Bolt Shoulder 7/16-20 unc 91 175553 Clip Steering

95 188967 Washer Harden .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917,275662

105

KEY NO.

1 2

8 13

14 23

29 31

PART NO.

176636X505 191611

188655 171877

185909 148456

169837 137180

179022 179124X428

OPTIONAL EQUIPMENT

Spark Arrester

DESCRIPTION

Control Throttle/Choke Screw 10 x 3/4 Single Lead-Hex Engine Kohler Model

SV600-0001 (See Breakdown) Muffler

Bolt 5/16-18 unc x 314 w/sems Muffler Gasket

Tube Drain Oil Easy

Shield Heat Kit Spark Arrestor (Flat Scrn)

Tank Fuel

Cap Asm Fuel

eng_ne-kohler 41

KEY PART NO. NO. DESCRIPTION

33 123487X Clamp Hose Black 37 8543R Line Fuel

38 181654 Plug Drain Oil Easy 41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 318-16 x 314

81 73510400 Nut Keps Hex 1/4-20 uric

105 17120616 Screw 3t8-16 x 1 SMGML 112 3645J Bushing

116 184362 Nut Hex Flange Toplock M8-1.25 117 188654 Tube Exhaust

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,275662

I 9

seat Itknob 14

KEY

NO.

2 3 4

5 6

7 8

10 11

PART

NO. 180598

180166 STD523710 19131610

145006 STD541437

124181X 17000616

19131614 180186

166369 174648

DESCRIPTION

Seat Bracket Pivot Fender

Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 1 x 10 Ga Clip Push-in

Nut Hex w/Ins 3/8-16 unc Spring Seat Cprsn

Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Ga.

Pan Seat Knob Seat Adj Wingnut Bracket Mounting Switch

KEY PART NO. NO.

13 121248X 14 72050412

15 121249X 16 123740X

17 123976X 18 124238X

21 171852 22 STD541431

24 19171912 25 127018X

DESCRIPTION

Bushing Snap BIk Ny150 Id Bolt Rdhd Sqnk 1/4-20 x 1-1/2

Spacer Split Spring Cprsn

Nut Lock 1/4 Lge Fig Gr. 5 Zinc Cap Spring Seat Bolt Shoulder 5/16-18 uric Nut Hex Lock W/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917,275662

16 9 3 13 21 4 10

KEY PART

NO. NO.

1 187407

2 138047 3 194023

4 194024 5 194027

6 146046 7 193654

8 179128 9 194045

10 156439 12 172331

13 133644

DESCRIPTION NO. NO. DESCRIPTION Decal Reflector LH 14 160396 Decal V-Belt Schematic

Decal Battery Diehard Sears 15 187408 Decal Reflector RH Decal Hood RH 16 164065 Decal Steering Wheel

Decal Hood LH 17 195909 Decal Chassis 20 H.P. Decal Fender Craftsman 18 193307 Decal Fender Opt.

Decal V-Belt Drive Schematic 20 149516 Decal Battery Decal Dash 21 194025 Decal Hood Side Panel

Decal Deck Caution - - 166960 Decal By-Pass Decal Replacement Hood - - 184310X428 Pad Footrest LH

Decal Fender Danger - - 18431 lX428 Pad Footrest RH Decal Mower Heavy-Duty - - 199062 Manual Owner's English

Decal Replacement Parts - - 199063 Manual Owner's Spanish

WHEELS & TIRES

2 _ 5,8

KEY PART

KEY PART NO. NO. DESCRIPTION

59192

65139

4,10

106222X

59904

106732X417

278H

9040H

8 106108X417 9 138468

10 7152J 11 104757X428

-- 144334

NOTE: All component dimensions given in U.S. inches

wheel 1

1 inch = 25.4 mm

Cap Valve Tire

Stem Valve

Tire FTs 15 x 6.0 - 6 Service

Tube Front (Service item Only)

Rim Asm 6" front Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel

Only)

Rim Asm 8" rear Service

Tire R Ts 20 x 8-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk 1.50 x 1.00

Sealant, Tire (10 oz. Tube)

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275662

KEY PART NO. NO.

1 197980 2 198070

3 188822

4 12000002

5 19211621 6 120183X

7 175830 11 139865

12 139866 13 STD624008

15 173288 16 73350800

17 175689

31 _ 19 32

DESCRIPTION

Plunger Assembly

Shaft Assembly, Lift

Pin Groove E-Ring

Washer 21/32 x 1 x 21 Ga.

Bearing Nylon

Grip Handle Fluted

Link Lift L.H. Link Lift R.H. Retainer Spring Link Front Susp

Nut Hex Jam 1/2-13 unc

Trunnion Front Susp

lift-rh.lpc.stlt 9

KEY PART

NO. NO.

18 73800800 19 139868

20 194209 31 169865

32 73540600 36 155097

37 123935X 38 17060516

40 19112410 41 155098

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Nut Lock w/Wsh 1/2-13 unc

Arm Asm Suspension Mower

Pin Cotter 7/16 bow Tie Lock

Bearing Pivot Lift

Nut Crownlock 3/8-24

Pointer height Indicator

Plug Hole

Screw 5/16-18 x 1

Washer 11/32 x 1-1/2 10 Ga.

Indicator Height

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275662

144 ,H-4s

40J_

59 148

117

113

140-

, 138

2 J 23 24

<, 6

149

19_ 21

42 D,elec.t-path.adjwl.stlt 3

Page 47

TRACTOR - - MODEL NUMBER 917,275662

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 182032 Mower Housing 56 165723 2 STD533107 Bolt 59 141043

3 138017 Bracket Asm Sway Bar Front 61 174882

4 165460 Bracket Sway Bar 38/42" 68 174883

5 STD624008 Retainer Spring 92 STD541437 6 178024 Bar Sway Deck 113 17000510

8 850857 Bolt Hex 3/8-24 x 1.25 Gr. 8 116 4898H 9 STD551137 Washer Lock 117 188606

10 140296 Washer Hardened 118 73930600

11 138971 Blade42" Hi-Lift 129 19131312

- - 134149 Blade 42" Mulching STD 131 STD533710

- - 139775 Blade 42" Mulching Premium 135 159765

13 137645 Shaft Assembly Mandrel Vented 136 155986

14 128774 Housing Mandrel Vented 15 110485X Bearing Ball Mandrel 139 159767 16 174493 Stripper Mower Deck

18 72140505 Bolt Carriage 5/16-18 x 5/8 140 159768 19 132827 Bolt Shoulder

20 159770 Baffle Vortex 143 157109 21 STD541431 Nut Crownlock 5/16-18 uric 144 158634

23 177563 Bracket Deflector 145 165888 24 105304X Cap Sleeve 146 171977

25 123713X Spring Torsion Deflector 148 169022 26 110452X Nut Push 149 165898

27 130968X428 Shield Deflector 150 19091210 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 159 STD533717

29 131491 Rod Hinge 184 19131410 30 173984 ScrewThdrol Rolling Wsh Hd - - 130794

31 187690 Washer Spacer 32 153535 Pulley Mandrel

33 178342 Nut Toplock Flanged - - 181542 34 STD533717 Bolt

36 131494 Pulley Idler Flat

40 73900600 Nut Lock 3/8-16 unc 44 140088 Guard Mandrel LH.

45 STD624003 Retainer 46 137729 ScrewThd. Roll 1/4-20 x 5/8

54 178515 Washer Hardened 55 155046 Arm Idler

(The following blades are available) 119 19121414

(For bagging or discharge) 130 STD523710

(For mulching mowers only) 134 156941

(For better wear when mulching)

(Incl. Key Number 6) 138 159763

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

Spacer Retainer

Guard Tuv Idler (94)

Spring Ext Elect Clutch

V-Belt

Locknut Hex WlWsh 3/8-16 unc

Screw 5t16-18

Bolt Shoulder

Wheel Gauge

Nut Crownlock 3/8-1

Washer 13t32 x 7/8 x 14 Ga.

Washer 13/32 x 13/16 x 12 Ga.

Bolt Fin Hex 3/8-16 unc x 1Gr. 5

Bolt Rdhd Sqnk 3/8-16 unc x 1

Pin Head Rivet

Bracket Asm Wheel Gauge Rear

Bar Adjusting Gauge Wheel

Bracket Asm Wheel Gauge Rear

Bracket Asm Wheel Gauge Front

Bracket Arm idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Washer 3/8

Mandrel Assembly (includes

housing, shaft and shaft hardware

only-pulley not included)

Replacement Mower, Complete

(Std. Deck-Order separately

gauge wheels 5, 116-119, 134,

136).

Page 48

TRACTOR - - MODEL NUMBER 917.275662

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRACTOR - - MODEL NUMBER 917.275662

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408

2 170352 Side Housing, Assembly 60 142883 3 170353 Center Section, Assembly 61 142881

4 170354 Swashplate, Trunion Machined 62 142887 5 169898 Block - Assembly 63 170410

6 170355 Sealant 10.50z 7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892

8 170357 Stud, 5/16-24 Hex Double End 65 170411 9 170358 Shaft, Input 66 189386

10 170359 Ring - Retaining 67 170413 11 170360 Spacer 68 170414

12 169870 Ring - Retaining 69 170415 13 170361 Seal, Lip .67 X 1.58 X .276 70 170416

14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417

16 170362 Hex Flange Head Screw 5t16- 72 170418

17 170363 Lip Seal 18 X 32 X 7 74 170419 18 170364 Arm, Control 75 170420

19 150771 Bearing, 30x52x13 Thrust

23 170365 Check Plug Assembly, Washer 76 170421 24 170366 Shaft, Motor 77 170422 27 170367 Gear - Pinion, 13t 78 142969 28 170368 10t/48t Gear 79 142980

29 170369 Gear, 10t Jackshaft 80 150778 30 170370 60t Bull Gear

31 170371 Sleeve Bearing .75 X 1.575 X 81 170423

32 170389 SleeveBearing(Outboard)

33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425

34 170390 Lip Seal Axle Seal 86 170427 35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424

36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429 37 150792 Miter Gear (Splined) 90 170430

38 150793 Miter Gear 15t (0.5 Id) 93 170431 39 150809 Shaft 107 170432

40 170393 Ring, Spiral Retaining 108 170433 41 170394 Pin, Jackshaft

42 170395 Magnet, Ring 109 170434 43 170396 Spring, Bypass 111 170435

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436

45 170397 Filter 116 170438 46 170398 Base, Filter 119 170439 47 170999 Actuator, Bypass 120 170440

48 170400 Rod, Bypass Actuator 121 170441 49 170401 Arm, Bypass

50 170202 Retaining Ring .250 External 122 170442 51 170403 Seal, Lip .741 X .250 X .250 Tc 123 170443

52 170404 Flat Washer, 518 Id X 1.00d X 124 170444

53 170405 Retaining Ring 125 170445 54 170406 Bearing, Center Block 126 170446

55 142977 Spring - Helical Compression 127 170447 56 142978 Washer 900 166768

57 20w-50 Oil 58 170407 Brake Yoke

12mm

24X0.75 73 142884

.625 82 170424

.75xl .750x.625 83 161162

Thk 85 170426

Long 113 170437

.05 Thk

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Rotor, Brake Brake Puck Puck Plate

Brake Actuating Pin Hfhcs 1/4-20x2 WlPatch,

SpecialFlange Bolt, 1/4-20 X 1 W/Patch

Spacer Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti- Drag

Washer, Ht .5 I.D. X 10.D. X .032

Flat - Washer 11/32 I.D. X 7/80.D Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027,Washer Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975 Spring, Helical Comp

Spacer Hex Lock Nut 5116-24Unjf(Nylon

insert)

Wedge, Friction Pack

Clip, Washer .316x 1.50x. 1046 (Plated)

Pin, Standard Headless Fitting, 5/16 Sae 5132 Tube

Hose, Expansion Tank Expansion Tank

Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2

Puck, inner Wedge Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft

•71idx1.15odx.030thk Plug, Sae #6

O-Ring .07 X .301 I.D. Shield, Vent

Bracket, Support Expansion Tank Silicon Sponge

Fan, 7 In. Pulley

Hex Lock Nut 1/2-20 (Nylon insert)

Washer, Bellevilie

Belt Keeper Center Section-Filter-Bypass

Assembly

Filter Assembly Fan - Pulley Service Assembly

Seal - O-Ring Kit

Transaxle Complete

Page 50

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

CYLINDER HEAD, VALVE AND BREATHER I

CRANKCASE !

_ 27

24 _ 25

6 j

Page 51

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

HEAD/VALVE/B REATHER KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 20 096 03-S Kit, valve cover (Includes 2) 1 Crankcase (USE: Short Block

2 20 041 04-S Gasket, valve cover 20 522 01)

3 M-64502O-S Screw, hex. flange M6xl .Ox20 2 25 139 57-S Plug, sq. hd. pipe 3!8"

(7) 3 20 032 01-S Seal, oil

4 20 326 Ol-S Hose, breather 4 20 194 02-S Ball, check valve

5 20 599 01-S Kit, rocker arm pivot (2) (In- 5 20 067 O4-S Rod, connecting

cludes 6) 6 20 874 Ol-S Piston wiRing Set (Includes

6 20 086 O4-S Screw, set (2) 7,8)

7 20 186 Ol-S Arm, rocker (2) 7 20 108 01-S Ring Set (94 mm) 8 20 086 O3-S Screw, set - rocker pivot (2) 8 20 018 04-S Retainer, piston pin (2)

9 20 146 03-S Plate, push rod guide (2) 9 20 755 04-S Kit, balance weight (Includes

10 20 062 Ol-S Kit, retainer (2) (Includes 6) 10,11) 11 20 173 01-S Cap, valve spring (2) 10 20 086 16-S Kit, screw/guide pin 12 20 089 03-S Spring, valve (2) 11 20 423 02-S Shoe, guide

13 20 086 02-S Screw, hex. flange 12 12 154 05-S Clip, hitch pin

M10xl .5x37 (6) 13 .Washer,TBD

14 12 468 O5-S Washer, flat 1/2" 14 20 144 02-S Shaft, governor cross 15 20 318 01-S Head, cylinder 15 20 393 Ol-S Pump assembly, oil (Includes

16 20 016 Ol-S Valve, exhaust 16-19) 17 20 017 01-S Valve, intake 16 20 112 02-S Spacer, oil pump screw (2)

18 20 041 03-S Kit, cylinder head gasket 17 20 086 13-S Screw, oil pump (2)

repair 18 20 032 O5-S Seal, oil pump outlet

19 20 411 02-S Rod, push (2) 19 20 144 04-S Shaft center, cam - Intake

CRANKCASE

20 20 144 05-S Shaft center, cam - Exhaust

(Includes 21)

21 20 468 Ol-S Washer, thrust 22 20 090 01-S Lever assembly, cam (2)

(Includes 23)

23 20 086 O6-S Screw, shoulder 24 20 010 03-S Gear assembly, cam (Includes

25-27)

25 20 089 O6-S Spring, ACR 26 20 044 16-S Weight, ACR

27 20 468 03-S Washer, thrust - ACR (2) NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 52

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

IGNJT_ON/ELECTRmCAL !

BLOWEF_ HOUSING AND BAFFLES r

Page 53

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

IGNITION/ELECTRICAL KEY PART

NO. NO. DESCRIPTION

5 6

7 8

20 162 02-S

12 086 14-S 12 468 03-S

20 146 02-S 20 157 01-S

X-42-15-S 20 025 05-S

M-561025-S

Screen, grass Screw, hex. flange

M10x1.5x46 Washer, spring 3/16"

Plate, fan mounting Fan

Key,woodruff Flywheel

Screw, hex. flange M5x0.8x25

(2)

9 10

11 12

231285-S M-548025-S

237878-S 236602-S

M-545020-S

Clip, cable (2) Screw, hex. hd. M5x0.Sx25 (2)

Kit, stator Connector, body Screw, hex. flange M5x0.8x20

(2)

41 403 09-S

12 132 02-S

16 20 584 01-S Module, ignition NOT ILLUSTRATED

.... 20 176 01-S Harness, wiring

BLOWER HOUSING & BAFFLES KEY PART

NO. NO. DESCRIPTION

20 027 02-S Housing, blower 20 086 06-S Screw, shoulder M5x0.8x36

Rectifier-regulator

Plug, spark

(4)

X-25-28-S Washer, plain

AIR INTAKE/FILTRATION

KEY PART NO. NO. DESCRIPTION

20 096 05-S Cover, air cleaner

25 341 03-S Knob, cover (2)

20 083 02-S Element, air cleaner

20 094 01-S Kit, air cleaner base (Includes

12 041 02-S Gasket, air cleaner base

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

Page 55

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

STARTING SYSTEM

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

20 098 01-S Starter assembly, inertia drive 25 100 31-S Nut, hex. serrated flange (2)

OIL PAN/LUBRICATION

ENGINE CONTROLS

20 536 03-S

12 237 01-S

24 086 43-S M-664020-S

KEY PART

NO. NO.

20 040 02-S 20 153 01-S

20 009 03-S

25 139 60-S

52 050 02-S

20 041 01-S

20 096 02-S

20 041 02-S

20 144 03-S

20 310 03-S

DESCRIPTION

Kit, dipstick assembly (In- cludes 2)

O-Ring, dipstick (2) Plate assembly, closure

(Includes 4,10,11 ) Plug, pipe (2)

Filter, oil Gasket, closure plate

Kit, oil passage cover (Includes 8)

Gasket, oil passage Shaft, governor gear

Kit, gear and weight assembly

20 079 02-S

12 089 11-S

20 086 10-S

20 090 02-S

52 211 04-S

X-22-11-S

12 100 07-S

20 089 07-S

25 158 11-S

20 079 01-S

25 158 08-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

(Includes 11)

11 12

12 380 01-S

M-545013-S

Pin, governor regulating Screw, hex. flange M5x0.8x13

(6)

13 14

M-851030-S 20 032 01-S

25 155 02-S

Screw, hex. flange M8x1.25x30 (14) Seal, oil

Connector, 90°

DESCRIPTION

Control assembly, speed Clamp, cable Screw, torx hd. ctsk. M5x0.8xl 6

Screw, lobed sckt. M6x1.0x20

(2)

Linkage, choke - single wire Spring, speed control (2)

Screw, thread forming M4x0.7x25 (2)

Lever, governor Bolt, round head 1/4-20x1"

Washer, lock 1/4"

Nut, hex. flange 1/4-20" Spring, governor

Bushing, throttle linkage Linkage, throttle

Bushing, linkage retaining

Page 56

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

CRANKSHAFT !

2--D

EXHAUST I

FUEL SYSTEM_

17 13_

Page 57

TRACTOR - - MODEL NUMBER 917.275662

KOHLER ENGINE-MODEL NUMBER SV600, TYPE NUMBER 0001

CRANKSHAFT FUEL SYSTEM

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 20 014 14-S Crankshaft (Includes 2) 1

2 X-42-15-S Key 3!16" 2 3 20 043 12-S Gear, crankshaft 4

EXHAUST 5 KEY PART 6

NO. NO. DESCRIPTION 7

1 25 072 04-S Stud, exhaust (2) 9

2 20 041 12-S Gasket, exhaust 10

-- 20 522 01 Short Block 12

-- 20 755 05-S Gasket Set

20 041 07-S 20 265 01-S

M-651020-S 20 853 01-S

12 041 01-S 12 041 02-S

20 072 03-S

M-641060-S 20 086 11-S

20 126 02-S

24 393 16-S M-545010-S

13 25 237 14-S 14 25 050 08-S

15 41 353 15-S 16 24 353 12-S

17 20 353 01-S

NOT ILLUSTRATED

X-22-11-S Washer, lock 1!4"(ground) 66 431 04-S Sleeve, insulating (for 11" fuel

12 757 02-S Kit, float 12 757 03-S Kit, carburetor repair 12 757 33-S Kit, solenoid repair

12 757 37-S Kit, bowl replacement w! 12 454 03-S Tie, wire

DESCRIPTION Gasket, heat deflector

Deflector, heat Screw, hex. flange M6x1.0x20

Carburetor w/gaskets (In- cludes 5,6)

Gasket, carburetor Gasket, air cleaner

Stud, carburetor mounting Nut, hex. flange M6x1.0

Screw, carb S60x1.42x85 Bracket, fuel pump mounting

Pump assembly, fuel Screw, hex. flange M5x0.8xl0

(2)

Clamp, hose (6) Filter, fuel

Line, fuel 2" (pump to filter) Line, fuel 11" (pulse to pump) Line, fuel 15-3!4" (pump to

carb)

line)

gaskets

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 58

Page 59

Ln LO

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

_b ARNING: To avoid serious injury, operate your tractor up and

I,Fold thispage along dotted lineindicatedabove.

2, Hold page before you so that its _eft edge is vertically para[te[ to a tree

3. Sight across the fold in the direction of hill sJope you want to measure.

4. Compare the angte of the fold with the stope of the hitl.

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes.

trunk or other upright structure,

Page 60

Your Home

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For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who scrod it!

For the replacement parts, accessories and

owner's manuals that you need to doqt-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go onqine for the nearest

Sears Parts and Repair Center.

1o800o488o1222 Anytime, day or night (U.S.A. only)

www_sears,com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedk servido de reparaci6n

a domicilio, y para ordenar piezas:

Au Canada pour service en fran£;ais:

1-800-LEoFOYER Mc

(1-800-533-6937)

www.sears.ca

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02410

® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co. Mc Marque de commerce / Mo Marque depos6e de Sears, Roebuck and Co.

199062 04.25.05 TR Printed in U.S.A.

Craftsman 917.275662 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual