Craftsman 917.275640 User Manual

Owner's Manual

CRRFTSMIIN°

LAWN TRACTOR

18.5 HP, 42" Mower
Electric Start

Automatic Transmission

Model No.

917.275640

differently from previously built engines. Before you start the

This product has a low emission engine which operates

engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................7

Operation.............................................10

Maintenance.......................................17

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo(2) yearsfromthe date of purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto the instructionsin theowner'smanual,
Searswill repairor replacefreeofchargeanyparts thatarefoundtobedefectivein

materialorworkmanshipaccordingto the guidelinesof coveragelistedbelow.Sears

will also providefree laborfortheseapplicablewarrantedpartsfor thetwofull years.

Duringthe first30 daysof purchase,therewillbe no chargesto servicetheproduct
atyourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryour

convenience,IN HOMEwarrantyservicewillstill be availableafterthe first 30days
of purchase,buta trip chargewillapply.This chargewill bewaivedif theCraftsman

productisdroppedoff at an authorizedSears location.Forthe nearestauthorizedSears
location,pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethisproduct

iswithintheUnitedStates.
ThisWarrantydoesnotcover:

• Expendableitemswhichbecomewornduringnormaluse,includingbut notlimitedto
blades,sparkplugs,air cleaners,belts,and oilfilters.

• StandardMaintenanceServicing,oil changes, or tune-ups

• Tire replacementor repaircausedbypuncturesfromoutsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto, damage
causedbytowingobjectsbeyondthe capabilityof the ridingequipment,impacting

objectsthat bendtheframeor crankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,elec-

trical andmechanicaldamagecausedby improperstorage,failureto usethe proper
gradeandamountofengineoil, failureto keepthedeckclearofflammabledebris,

orfailureto maintainthe equipmentaccordingto the instructionscontainedin the
owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedby fuel determinedto be contami-
natedoroxidized(stale). Ingeneral,fuel shouldbeusedwithin 30daysof its pur-

chasedate.

• Normaldeteriorationandwearof the exteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedforcommercialorrentalpurposes.

MaintenanceSchedule........................17

ServiceandAdjustments.....................22

Storage................................................28

Troubleshooting...................................29

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONBATTERY
Forninety(90)daysfrom dateofpurchase,if anybattery includedwiththis riding

equipmentprovesdefectivein materialor workmanshipandour testingdeterminesthe
batterywill notholda charge,Searswill replacethebatteryat no charge. Duringthe

first 30daysof purchase,therewill benochargesto replacethe batteryat yourHOME.
After thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewillstillbeavail-

ablebuta trip chargewill apply.Thischargewillbewaivedif theCraftsmanproductis
droppedoffat an authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.
Thisbatterywarrantyappliesonlywhilethis productiswithintheUnitedStates.

Thiswarrantygivesyouspecificlegalrights,and youmay alsohaveotherrights,which
vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

IMPORTANT:This cuttingmachineiscapableofamputatinghandsandfeet andthrow-
ingobjects.Failureto observethe followingsafetyinstructionscould resultinserious

injuryor death.

_IWARNING: Inorderto preventac-

cidentalstartingwhensettingup,trans-
porting,adjustingor makingrepairs,
alwaysdisconnectsparkplugwire and
placewirewhereitcannotcontactspark
plug.

_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_IWARNING: Tow only the attachments

that are recommended by and comply with
specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.
_I_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.
_,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.
Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the
manual before starting.

• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.

• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material
toward anyone. Avoid discharging

material against a wall or obstruction.
Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,
or other safety devices in place and
working.

• Slowdown before turning.

• Never leave a running machine
unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while
under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-
loading the machine into a trailer or

truck.

• Always wear eye protection when oper-
ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-
weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn.
Do not allow the mower deck to plow

leaves or other debris which can cause
build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

3

II, SLOPE OPERATION

Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain

could overturn the machine. Tall grass
can hide obstacles.

• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.

• Do not mow on wet grass. Tires may
lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to
neutral and coast downhill.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could

suddenly roll over if a wheel is over the
edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.

Children are often attracted to the machine
and the mowing activity. Never assume

that children will remain where you last
saw them.

• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Never carry children, even with the
blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area
for another ride and be run over or

backed over by the machine.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a
hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Followthe manufacturer's recom-
mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction
and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property
damage, use extreme care in handling

gasoline. Gasoline is extremely flammable
and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,
spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when
filling.

• Removegas-poweredequipmentfrom
thetruckor trailerand refuelit on the

ground.If thisis notpossible,then
refuelsuchequipmentwith a portable
container,ratherthanfrom a gasoline

dispensernozzle.

• Keepthenozzleincontactwiththe rim
ofthefuel tank or containeropeningat

alltimesuntilfuelingis complete.Do
notusea nozzlelock-opendevice.

• If fuel is spilledonclothing,change
clothingimmediately.

• Neveroverfillfuel tank.Replacegas
capandtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-

tion.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked
debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs
with the engine running.

• Check grass catcher components and
the discharge guard frequently and

replace with manufacturer's recom-
mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra
caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-
tion labels, as necessary.

• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area

for another ride and be run over or
backed over by the machine.

• Keep children out of the mowing area
and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max),
not across.

• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.

• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-

engage the blades and proceed slowly
straight down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons
and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30(Below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC
(GAP: .030")

Ground Speed Forward: 5.5
(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 9 Amps @ 3600RPM
System:

Battery: Amp/Hr: 28

Min. CCA: 230
Case Size: U1R

Blade Bolt

Torque:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always
observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-
taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_I, WARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any unim-
proved forest-covered, brush-covered or

grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.

27-35 Ft. Lbs.

In the state of California the above is re-
quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).

REPAIR PROTECTION
AGREEMENTS

Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to

time. That's when having a Repair Protec-
tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-
sional repair specialists.

• Unlimited service and no charge for
parts and labor on all covered repairs.

• Product replacement if your covered
product can't be fixed.

• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.

Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5

million quality parts and accessories.
That's the kind of professionalism you can

count on to help prolong the life of your
new purchase for years to come. Purchase

your Repair Protection Agreement today!
Some limitations and exclusions apply.

For prices and additional information
call 1-800-827-6655.

SEARS INSTALLATION SERVICE
For Sears professional installation of home

appliances, garage door openers, water
heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

(1) Oil Drain Tube
For Future Use

Keys

(2) Keys

Your new tractor has been assembled at the factory.

Slope Sheet

When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.

2. Remove protective materials from trac-
tor hood and grille.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires

where tractor is to roll off skid.

ADJUST SEAT

1. Raise seat and loosen adjustment
knob.

2. Lower seat into operating position and
sit in seat.

3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.

4. Get off seat without moving its adjusted
position.

5. Raise seat and tighten adjustment
knob securely.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).

Label

Adjustment
Knob

7

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)
_WARNING: Before starting, read, un-

derstand and follow all instructions in the
Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).

4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.

5. Place motion control lever in neutral
(N) position.

6. Press lift lever plunger and raise
attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has
started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the motion control lever
forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking
brake and place motion control lever in

neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower hous-

ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-
tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of
this manual.

,/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this
Quality Product.

Please review the following checklist:
,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/" Seat is adjusted comfortably and tight-

ened securely.

,/" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-
flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly
clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"
position (see "TO TRANSPORT" in the

Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important

items:

,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.
,/" Become familiar with all controls, their

location and function. Operate them

before you start the engine.
,/Be sure brake system is in safe operat-

ing condition.
,/Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).
,/" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmis-

sion purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION"

in the Operation section of this manual).

9

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM (ROS)

t

ol

OVER TEMP FUEL OIL PRESSURE

LIGHT

BATTERY

REVERSE FORWARD

MOWER HEIGHT MOWER LIFT

m

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

Failure to follow instructions
could result in serious injury or

death. The safety alert symbol
is used to identify safety inform-

ation about hazards which can
result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which, ifnot avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

NOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury

and/or property damage.
FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

10

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

ROS "ON" Position

Ignition Switch

Attachment

Ammeter

Throttle/Choke

Control

Clutch Switch

Lift Lever
Plunger

Lift Lever

Clutch/Brake ,"
Pedal . . .- ."

Freewheel

Control

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades or other at-

tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and

starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its

position.
LIGHT SWITCH - Turns the headlights on

and off.
MOTION CONTROL LEVER - Selects the

speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment

while in reverse.

THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.

Light Switch

Height

Adjustment

Parking Brake Lever

Motion Control
Lever

02835 LSW

11

Theoperationofanytractorcan resultin foreignobjectsthrownintothe

eyes,which canresultinsevereeyedamage.Alwayswear safetyglasses
or eyeshieldswhileoperatingyourtractoror performinganyadjustments
or repairs. We recommendstandardsafetyglassesor awidevisionsafety

maskworn overspectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and release
pressure from clutch/brake pedal.

Pedal should remain in brake position.
Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Switch

Throttle/Choke

Position

Clutch/ "Disengaged"

Brake Position
Pedal

STOPPING

Pull out to "Engage"

Key

Push in to

Parking Brake "Disengage"
"Engaged" Position

MOWER BLADES -

• To stop mower blades, push attachment
clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/
brake pedal all the way down.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and
full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-
tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

AluLCAUTION: Always stop tractor com-

pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full
throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and
mower performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look-

ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

12

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in
operating position. Gauge wheels then

keep the deck in proper position to help
prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor
on a flat level surface.

1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).

2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.

3/8-16
Locknut

Shoulder

3/8 Washer

Gauge Wheel

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_kCAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

Attachment Clutch Switch

Pull Out To "Engage"

Push in to
"Disengage"

Lift Lever High

,_Position

//

,,::_S'_... Low

Position

Deflector

Shield

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged

will shut off the engine unless ignition key

is placed in the ROS "ON" position.

_I_WARNING: Backing up with the at-

tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the
attachment clutch engaged, should only

be done when the operator decides it is
necessary to reposition the machine with

the attachment engaged. Do not mow in
reverse unless absolutely necessary.

USING THE REVERSE OPERATION
SYSTEM -

1. Move motion control lever to neutral
(N) position.

2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position
(Normal Operating)

13

TO OPERATE ON HILLS
_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-
ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the clutch/brake pedal is depressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT
When pushing or towing your tractor, be

sure to disengage transmission by placing
freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-
tion with attachment lift control.

2. Pull freewheel control out and down
into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and

cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).

• To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good

cold weather starting.

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a
trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

14

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty.
Use fresh fuel next season. See Storage

Instructions for additional information.
Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

TO START ENGINE
When starting the engine for the first time

or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Be sure freewheel control is in the
transmission engaged position.

2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

3. Place motion control lever in neutral
(N) position.

4. Move attachment clutch to disengaged
position.

5. Move throttle control to choke position.
NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do
not run starter continuously for more

than fifteen seconds per minute. If the
engine does not start after several

attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,

move the throttle control back to the
choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

7. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and

allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50 ° F and
below)

7. When engine starts, allow engine
to run with the throttle control in the

choke position until the engine runs
roughly, then move throttle control

to fast position. This may require an
engine warm-up period from several

seconds to several minutes, depending
on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,
the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake

and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)

15

PURGE TRANSMISSION

_iCAUTION: Never engage or dis-

engage freewheel lever while the engine
is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating
tractor for the first time. This procedure will

remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.

1. Place tractor safely on level surface
with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this
section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With

motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

4. Move motion control lever to full
forward position and hold for five (5)

seconds. Move lever to full reverse
position and hold for five (5) seconds.

Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set
parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See
"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever

three (3) times.
Your transmission is now purged and now
ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO
LEVEL MOWER HOUSING" in the

Service and Adjustments section of this
manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-

tor. This will result in a more even distri-
bution of clippings and more uniform

cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished.

r

1

(

, J

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.
Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle
when mowing to assure better mow-

ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.

• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.

16

00272

F,LL,NOATES

AS YOU COMPLETE /__._" .......

REGULAR SERVICE _"_r/J%'4r_J£-'4r_-_£'_r SERVICE DATES

Check Brake Operation _

Check Tire Pressure
Check Operator Presence and

T ROS Systems li_
R Check for Loose Fasteners If 11##'5 I/

A Sharpen/Replace Mower Blades 1_3

C Lubrication Chart I_

0 Check Battery Level 1_4

R Clean Battery and Terminals ll_

Check Transaxle Cooling i,,'

Check V-Belts
Check Engine Oil Level I1_ I_

Change Engine Oil (with oil filter) 1_1,2

E Change Engine Oil (without oil filter) _1_1, 2 _1_
N Clean Air Filter 11_2

G Clean Air Screen 11_'2

Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 11_1,2

Clean Engine Cooling Fins _ 2

Replace Spark Plug I_ I_
Replace Air Filter Paper Cartridge 11_'2

Replace Fuel Filter _#

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

Arrester

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain

tractor as instructed in this manual.
Some adjustments will need to be made

periodically to properly maintain your trac-
tor.

At least once a season, check to see if
you should make any of the adjustments

described in the Service and Adjustments
section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

i/

3 - Replace blades more often when mowing in sandy soil,
4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

d_ Spindle -- Spindle

Zerk ; _r Zerk

_Front Wheel _Front Wheel

Bearing ....... ,L_Bearing Zerk

Zerk

@Engine ,_

t

(_ General Purpose Grease
@ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the
pivot points which have special nylon

bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

17

01964 _I

TRACTOR

Always observe safety rules when per-

forming any maintenance.
BRAKE OPERATION

If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a

level, dry concrete or paved surface, then
brake must be checked and adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the
brake pedal is fully depressed, and the

attachment clutch control is in the disen-
gaged position.

CHECK OPERATOR PRESENCE
SYSTEM

• When the engine is running, any at-
tempt by the operator to leave the seat

without first setting the parking brake
should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-
erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the
ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,
any attempt by the operator to shift into

reverse should shut off the engine.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

• When the engine is running with the ig-
nition switch in the ROS "ON" position and

the attachment clutch engaged, any at-
tempt by the operator to shift into reverse

should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept
sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-
low access to blades.

NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-
clockwise.

3. Install new or resharpened blade with
stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat
treated.

Blade

Blade.B.olt "_
(Special) _4_ _'_

Center Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is

balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will cause
excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade
is balanced, it should remain in a hori-

zontal position. If either end of the blade
moves downward, sharpen the heavy

end until the blade is balanced.

18

5/8" Bolt or p Blade

Center Hole

BATTERY
Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi-

nals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-
leum jelly.

6. Reinstall battery (See"REPLACING
BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-
sion while engine is running or while the

transmission is hot. To prevent possible
damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent
damage to seals, do not use com-

pressed air or high pressure sprayer to
clean cooling fins.

TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact
a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.

ENGINE
LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL Se-

lect the oil's SAE viscosity grade according
to your expected operating temperature.

SAE VISCOSITY GRADES

-20 0 30 32 40 60 80 100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil vise thai11 ÷

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in

cold weather, they will result in increased
oil consumption when used above 32°E

Check your engine oil level more frequent-
ly to avoid possible engine damage from

running low on oil.
Change the oil after every 50 hours of op-

eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting

the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick se-

curely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API
service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain
valve and install the drain tube onto the

fitting. Oil Drain Valve

Closed

and

Locked
Position

Yellow Cap

Tube

19

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the
cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil
at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is
used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after

every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.
Service air cleaner more often under dusty

conditions.

1. Pull up on air filter cover handle and
rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and
pre-cleaner from base.

4. Clean base carefully to prevent debris
from falling into carburetor.

NOTE: If very dirty or damaged, replace

cartridge.

5. Place new pre-cleaner and cartridge
firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down
on handle to close.

IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the

cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.

_ Handle

Cover

Cartridge

Pre-cleaner__ _

_ _ Slots Tabs

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-
born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-
ing system. Remove blower housing and
clean area shown to prevent overheating

and engine damage.

Clean out chaff and debris

Air Screen --.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.
SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

section of this manual.

20

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gaso-
line.

Clam

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

21

& WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the
right side of tractor.

1. Place attachment clutch switch in "DIS-
ENGAGED" position.

2. Move attachment lift lever forward to
lower mower to its lowest position.

3. Roll belt off electric clutch pulley.

4. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

5. Disconnect suspension arms from rear

deck brackets by removing retainer
springs.

6. Disconnect front links from deck by
removing retainer springs.

7. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the

tractor, remove the front links.
TO INSTALL MOWER

1. Raise attachment lift lever to its highest
position.

2. Slide mower under tractor with deflec-
tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and
secure with retainer springs.

5. Connect suspension arms to rear
deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.

7. Install belt into electric clutch pulley
groove.

Retainer

Spring

Anti-Sway
Bar

Suspension

Arms

Electric

Pulley

Front Link

Retainer Springs
(Both Sides)

Shield

Retainer Spring

22

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure
tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,

you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of

mower to ground. Distance "A" on both
sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-
ment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

6.0 Recheck measurements after ad-

justing.

Check adjustment on right side of tractor.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust-
ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of
turns.

• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut"F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against
trunnion on both front links.

• Recheck side-to-side adjustment.

Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground

Suspension

Arm

Lift Link

ustment

Nut

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay

level side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Mandrel

"D.... D":

BOTH FRONT LINKS MUST BE EQUAL IN

LENGTH

/01267

Front Trunnion
Links

23

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-
placed without tools. Park the tractor on

level surface. Engage parking brake.
BELT REMOVAL -

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel Pulley

Idler Pulleys

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Engage transmission by placing
freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping
distance as stated above. Readjust

if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

Operating

,_A _

Nut

Mandrel
Pulley

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.
If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.
TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.

2. Disengage transmission by placing
freewheel control in "transmission

disengaged" position. Pull freewheel
control out and into the slot and release

so it is held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and
clutching idler.

5. Remove belt downward from engine
pulley and around electric clutch.

6. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from

transmission input pulley.

7. Remove belt from center span keeper
and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the
input pulley.

2. Slide belt into the center span keeper.

24

3. Pull belt toward front of tractor and roll
belt around electric clutch and onto
engine pulley.

4. Install belt through stationary idler and
clutching idler.

5. Reinstall clutch Iocator and tighten nut
securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL
MOWER" in this section of manual).

Electric --....

Clutch __---Z_,_J_

Clutching-- _iq'_

Stationary_ _'1 /

Idler /,[ \

Center Span ...... _

Keeper j,-¢_

Transmission

Input Pulley __

Clutch

"Locator

Clutch
Wire

Harness

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not
be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.

2. Start engine and move motion con-
trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-
tion and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neu-
tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Motion Control Lever

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for
service or replacement, it should be purged

after reinstallation and before operating the
tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.
TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified

service center.
TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear
wheels have a square key - Do not

lose).

3. Repair tire and reassemble.
NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert
square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle

Cover _

Square Key
(Rear Wheel Only) ----------_

Neutral
Lock Gate

Adjustment Bolt

i

25

TO START ENGINE WITH A WEAK

BATTERY

_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame

and smoking materials away from bat-
teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short
against tractor chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_WARNING: Do not short battery
terminals by allowing a wrench or any

other object to contact both terminals at
the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,
rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable
then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in
same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Keps Nut Hex Bolt

Terminal

(Red) Cable

Guard Negative

(Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in

the backside of the grill.

4. Close hood.
INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of
tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connector.

26

Hood

Headlight Wire
Connector

ENGINE

Maintenance, repair, or replacement of
the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road
engine repair establishment or individual.

Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:

1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.

2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.

Governor Governor

Plate

Holes "A" Clamp Throttle

Screw Cable

TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is

low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the
factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows: 27

In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-

ture. Turning the idle mixture valve out
(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air
mixture.

IMPORTANT: Damage to the needle
valve and the seat in carburetor may result

if screw is turned in too tight.
PRELIMINARY SETTING -

1. Air cleaner assembly must be assem-
bled to the carburetor when making

carburetor adjustments.

2. Be sure the throttle control cable is
adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five
minutes. Make final adjustments with

engine running and shift/motion control
lever in neutral (N) position.

2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle

lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against
idle speed screw, turn idle mixture

valve full travel clockwise then coun-
terclockwise until engine runs rough.

Turn valve to a point midway between
those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow
to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until
engine accelerates smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set

for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you

think the engine-governed high speed
needs adjusting, contact a Sears or other

qualified service center, which has proper
equipment and experience to make any
necessary adjustments.

/Throttle

Idle Mixture Valve /
With Limiter

Immediately prepare your tractor for stor-
age at the end of the season or if the trac-

tor will not be used for 30 days or more.
AI:_WARNING: Never store the tractor

with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).

3. Lubricate as shown in the Maintenance
section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential
fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage.

• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio

found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season
to another.

• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors
and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-
tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

1. Out of fuel.

2. Engine not "CHOKED"
properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of
adjustment.

11. Extreme Cold Conditions

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of
adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE" in
Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other
qualified service center.

11. See "To start engine" in

operation section.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank
with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in
Service and Adjustments

section.

8. Contact a Sears or other
qualified service center.

Engine will not
turn over

Engine clicks but

will not start

Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence
switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

fast. speed.

2. Throttle in "CHOKE" position. 2. Adjust throttle control.

29

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or other
qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION
Loss of power

(cont.)

Excessive
vibration

Engine dies when
tractor is shifted
into reverse

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of
adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

.

Reverse operation system

(ROS) is not "ON" while

mower or other attachment
is engaged.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank
with fresh, clean gasoline.

9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.

10. Connect and tighten spark
plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"
in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade
bolt.

2. Contact a Sears or other
qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to
ROS "ON" position.
See Operation section.

Engine continues
to run when

operator leaves
seat with

attachment
clutch engaged

Poor cut - uneven

.

Faulty operator-safety

presence control system.

.

Worn, bent or loose blade.

2.

Mower deck not level.

3.

Buildup of grass, leaves, and

trash under mower.

4.

Bent blade mandrel.

5.

Clogged mower deck vent
from build-up of grass, leaves,

and trash around mandrels.

1. Check wiring, switches and
connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade
bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will
not rotate

Poor grass
discharge

Poor grass
discharge
(continued)

1. Obstruction in clutch
mechanism.

2. Worn/damaged mower drive
belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent
holes from buildup of grass,

leaves, and trash around
mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other
qualified service center.

1. Place throttle control in
"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before
mowng.

4. Level mower deck.

5. Check tires for proper air
pressure.

6. Replace/sharpen blade.
Tighten blade bolt.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10. Replace with blades listed in
this manual.

11. Clean around mandrels to
open vent holes.

Headlight(s) not
working
(if so equipped)

Battery will not
charge

Loss of drive

Engine "backfires" 1. Engine throttle control not set 1. Move throttle control

when turning between half and full speed between half and full speed
engine "OFF" (fast) position before stopping (fast) position before

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

1. Freewheel control in
"disengaged" position.

2. Motion drive belt worn,
damaged, or broken.

3. Air trapped in transmission
during shipment or servicing.

engine, stopping engine.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in
"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

31

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275640

BATTERY

SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN_VERRIDE B+A1

RUN B+A1 L+A2

START B + S + A1

O

IGNITION GAP

UNIT (2PLUGS O

FUELSHUT-OFF _/ METER _-J

SOLENOID

............................................................................................................................................................................RED (IF SOIEQUIPPED) _4 REGULATOR I O_11iLTERNATOR[_J_JL_OL_jI ...........................................

I

LIGHT SW

L

ORANaE/

(OPTIONAL)

/

/_I!SPARK PLUGS

ON TWIN CYL. ENGINES)

CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM
9 AMP DO @ 3600 RPM (REGULATOR DISCONNECTED)

NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

HEADLIGHTS

THE LIGHTS ARE NOT
CONNECTED TO THE

BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

02834WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275640

22

41

I /I I

8O

4O

26

25

\

\

\

/

/

/

/

52

29

11

,\.

I
I
I

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275640

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt Hex 1/4-20 x 3/4

8 7603J Tray Battery
10 145211 Bolt Btr Front 114-20 x 7-1/2

11 150109 Holddown Battery Front Mount
12 145769 Nut Push Nylon Battery Front 1/4

16 176138 Switch Interlock
21 175688 Harness Light

22 4152J Bulb Light
24 8860R Cable Starter

25 146148 Cable Battery
26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable Ground
29 192749 Switch Seat

30 193350 Switch Ignition
33 140403 Key Molded

34 110712X Switch Light / Reset
40 193389 Harness ignition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover Terminal

43 178861 Solenoid
45 122822X Ammeter

50 174652 Switch PTO
52 141940 Protection Wire Loop

55 17490508 Screw Thdrol 5t16-18 x 1/2
79 175242 Socket Asm Bulb Twistlock

80 146685 Harness Clutch EVX
92 193465 Harness Pigtail Reverse Switch

93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917,275640

CHASSIS AND ENCLOSURES

31

209_

78

278

209 '

209 /_.

.........._278

54

54

155

//-209

J 20 59

11

209

209

6O

6O

13_

3";

>209

209

74

14

206

chassis-stealth,stlt 32

209

38

209

36

TRACTOR - - MODEL NUMBER 917,275640

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar
9 193635X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 x 1
11 167203 Panel Dash LH
13 188702X010 Panel Dash RH

14 17490608 ScrewThdrol 3/8-16 x 1/2
17 175260X615 Hood Assembly

20 162026 Plate Battery
26 STD541437 Locknut Hex with Insert 3/8-16 unc

28 174515X615 Grille
29 161840 Lens Bar

30 192395X615 Fender/Footrest
31 139976 Bracket Fender/Support

37 17490508 ScrewThdrol 5/16-18 x 1/2TYT
38 175710 Bracket Asm Pivot Mower Rear

54 192512 Screw Hex Wshd 10-32 x 5/8
58 175351 Duct Hood

59 187495 Bushing 1.375 OD
60 STD533707 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 174997 Dash Lower
74 STD541437 Nut Crownlock 3/8-16 unc

142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest
145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt
159 191120X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50

206 170165 Bolt Shoulder 5/16-18
209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
278 191611 Screw 10 x 3/4 Single Lead-Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275640

3O

151

51

53

55

16

\_ 84

73

dfive-hTdro.stlt_73

38

TRACTOR - - MODEL NUMBER 917.275640

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 --- Transaxle, HydroGear, 64

8 192502 Rod Shift Fend. 66
9 180505 Clutch Electric 69

10 STD561210 Pin Cotter 1/8 x 1
14 STD551131 Washer Lock Hvy 1/4 71
15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 73

16 STD541431 Nut Lock HexW/Ins. 5116-18 unc 74
17 126197X Washer 1-1/20D x 15132 ID x.250 75

19 STD541437 Nut Lock HexW/Wsh 318-16 unc 76

21 130564 Knob 77
22 169498 Rod, Brake 78

23 190736 Bracket Anti-Rotation 81
24 STD541237 Nut, Hex Jam 3/8-16 unc 82
25 106888X Spring, Brake Rod 83

26 STD551037 Washer 84
27 STD561210 Pin Cotter 118 x 3/4 CAD. 89

28 175765 Rod, Parking Brake 95
29 124236X Knob Brake Parking 96

30 169592 Bracket, Transaxle 112
32 STD523107 Bolt Hex Hd 5/16-18 unc x 3/4 120

34 175578 Shaft, Foot Pedal 150
35 120183X Bearing, Nylon 151

36 STD551062 Washer 156
37 STD571810 Pin, Roll 158
38 179114 Pulley, Composite 159

39 STD533727 Bolt Rdhd 3/8-16 unc x 2-314 Gr. 5 161
41 175556 Keeper, Belt Idler Flat 162
47 127783 Pulley, Idler, V-Groove 163

48 154407 Bellcrank Clutch Grnd Drw Stl 165
49 123205X Retainer, Belt 166

50 72110612 Bolt 168
51 STD541437 Nut Crownlock 3/8-16 unc 169
52 STD541431 Nut, Crownlock 5/16-18 unc 197
53 105710X Link, Clutch 198

55 105709X Spring, Return, Clutch 199
56 17060620 Screw 3/8-16 x 1-1/4 200

57 140294 V-Belt, Ground Drive 202
59 169691 Keeper, Center Span 254

61 17120614 Screw 3/8-16 x .875 263
62 123533X Cover, Pedal

63 174607 Pulley, Engine

Model 314-0510 (See Break down) 65

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
STD551143 Washer

154778 Keeper Belt Engine
142432 Screw Hex Wsh Hi-Lo

169183 Strap Torque LH
169182 Strap Torque RH

137057 Spacer, Axle
121749X Washer 25t32 x 1-1/4 x 16 Ga.

STD551262 E-Ring
123583X Key, Square

121748X Washer 25t32 x 1-5/8 x 16 Ga.
165596 Shaft Assy. Cross Taper

165711 Spring Torsion
19171216 Washer 17/32 x 3/4 x 16 Ga.

169594 Link Transaxle
192387X428 Console, Shift

170201
STD624003

STD551025
73900600

175456
19133210

166002
165589

183900
72140406

73680400
74780416

165623
17490510

165492
165580

169613
169593

169612
72140508

STD533110
17000616

17000612

1/4 x 1t2 unc

Rod Bypass
Retainer Spring 1" Zinc/Cad

Washer 9/32 x 3/4 x 10 Ga.

Nut Lock Fig 3/8-16 unc
Spacer Retainer

Washer 13/32 x 2 x 10 Ga.
Washer 5/16 ID x 1.0 x .125

Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

Bracket Pivot Lever
Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shf.

Nyliner Snap-in 5t8 ID

Washer Nyl 7/8 ID x .105"

Bolt Shoulder 5/16-18 unc
Bolt Rdhd Sqnk 5116-18 unc x 1

Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
Screw 3/8-16 x 1 SMGML

Screw 3/8-16 x .75

39

TRACTOR - - MODEL NUMBER 917,275640

STEERING ASSEMBLY

67 67

/

J

46

68

15

13

46

.6

3O

steering stealth prem !3

40

TRACTOR - - MODEL NUMBER 917.275640

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 186094X428 Wheel Steering

2 184706 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH

5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring Klip #t5304-75

10 175121 Link Drag
11 STD551137 Washer Lock Hvy HIcl Spr 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axle Front

15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm Steering

26 126847X Bushing Link Drag
28 19131416 Washer 13/32 x 7/8 x 16 Ga.

29 17000612 Screw 3/8-16 x 3/4
30 76020412 Pin Cotter 1/8 x 3/4

32 130465 Rod Tie
36 155105 Bushing Strg

37 152927 Screw
38 186095X428 Insert Cap Strg Wh

39 19182411 Washer 9/16 x 1-1/2 x 11Ga.
40 73540600 Nut Crownlock 3/8-24

41 159945 Adaptor Wheel Strg
42 163888X428 Boot Steering
43 121749X Washer25/32 1 1/4x16Ga.

46 184946X505 Cap Spindle
65 160367 Spacer Brace Axle

67 72110618 Bolt Rdhd Sq 3/8-16 unc x 2-1/4
68 169827 Axle Brace

71 175146 Steering Asm.
82 169835 Bracket Susp. Chassis Front

87 173966 Washer Flat .781 x 1-1/2 x .15
88 175118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering
95 188967 Washer Harden .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

2

1

TRACTOR - - MODEL NUMBER 917,275640

72 /

62

/

13

78

38

32

14

4

>

3 /3

3337

29

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART
NO. NO. DESCRIPTION

1 176636X505 Control Throttle/Choke
2 191611 Screw 10 x 3/4 Single Lead-Hex
3 Engine Briggs Model

31P777-0348-E1 (See Breakdown)

4 137352 Muffler Asm Twin Lo-Tone

13 165291 Muffler Gasket

14 148456 Tube Drain Oil Easy
23 169837 Shield Heat

29 137180 Kit Spark Arrestor (Flat Scrn)
31 179022 Tank Fuel

32 179124X428 Cap Asm Fuel
33 123487X Clamp Hose Black
37 8543R Line Fuel

23

engine-bs.lcyl 51

KEY PART
NO. NO. DESCRIPTION

38 181654 Plug Drain Oil Easy
41 139277 Stem Tank Fuel

45 17000612 Screw Hexwsh Thdr 3t8-16 x 3/4
62 10010500 WAsher Split

72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4
78 17060620 Screw 3/8-16 x 1-1/4

81 73510400 Nut Keps Hex 1/4-20 unc
112 3645J Bushing

NOTE: All component dimensions given in U.S.

-^inches 1 inch = 25.4 mm
_Z

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,275640

18

\/J

I

8

j7

i

i

i

i

KEY

NO.

1

2

3

4

5

6

7

8

9

10
11

12

13

\ \

17 12

seat It.knob 2

PART

NO.

188719
140551

STD523710

19131610
145006

STD541437

124181X
17000616

19131614
182493

166369
174648

\

\

"25

\

\\

11

DESCRIPTION

Seat
Bracket Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 1 x 10 Ga
Clip Push-In

Nut Hex w/ins 3/8-16 unc
Spring Seat Cprsn

Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.

Pan Seat
Knob Seat Adj Wingnut
Bracket Mounting Switch

/

/

KEY PART
NO. NO.

13 121248X
14 72050412

15 134300
16 121250X

17 123976X
18 124238X

21 171852
22 STD541431

24 19171912
25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20 x 1-1/2

Spacer Split
Spring Cprsn

Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Cap Spring Seat

Bolt Shoulder 5/16-18 unc
Nut Hex Lock W/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

DECALS

TRACTOR - - MODEL NUMBER 917,275640

11 7

16 9 3 13 21 4 11 10

21

20

6

15

14

KEY PART

NO. NO.
1 187407

2 138047
3 186242

4 186243
5 186572

6 146046
7 193654

8 179128
9 193872

10 156439
11 189088
12 172331

13 133644

DESCRIPTION NO. NO. DESCRIPTION
Decal Reflector LH 14 160396 Decal V-Belt Schematic

Decal Battery Diehard Sears 15 187408 Decal Reflector RH
Decal Hood RH 16 164065 Decal Steering Wheel

Decal Hood LH 18 193307 Decal Fender Opr.

Decal Fender Craftsman 20 149516 Decal Battery
Decal V-Belt Drive Schematic 21 186331 Decal Hood Side Panel

Decal Dash 23 189020 Decal Engine
Decal Deck Caution - - 184310X428 Pad Footrest LH

Decal Replacement Hood - - 184311X428 Pad Footrest RH
Decal Fender Danger - - 178392 Decal Chassis Disconnect

Decal Panel Dash - - 184310X428 Pad Footrest STILT LH
Decal Mower Heavy-Duty - - 184311X428 Pad Footrest STILT RH
Decal Replacement Parts - - 194168 Manual Owner's English

WHEELS & TIRES

5,8

\\

4,10

wheel 1

KEY PART

- - 194169 Manual Owner's Spanish

KEY PART
NO. NO. DESCRIPTION

1

59192

2

65139

3

106222X

4

59904

5

106732X624

6

278H

7

9040H

11

8 106108X624
9 138468

10 7152J
11 104757X428

-- 144334

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Cap Valve Tire
Stem Valve
Tire F Ts 15 x 6.0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" front Service
Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel
Only)

Rim Asm 8" rear Service
Tire R Ts 20 x 8-8 C Service
Tube Rear (Service item Only)
Cap Axle BIk 1.50 x 1.00

Sealant, Tire (10 oz. Tube)

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,275640

13

19

32

13

19

13

20

3

2

5

4

18 20

15

lift-rh. 1piece3

KEY

NO.

1

2
3

4
5

6
7

11
12

13

PART

NO.

179504
159476

188822
12000002

19211621
120183X

175830
139865

139866

4939M

DESCRIPTION

Plunger Assembly
Shaft Assembly, Lift
Pin Groove

E-Ring

Washer 21/32 x 1 x 21 Ga.
Bearing Nylon
Grip Handle Fluted

Link Lift L.H.
Link Lift R.H.

Retainer Spring

KEY PART
NO. NO. DESCRIPTION

15 173288 Link Front Susp
16 73350800 Nut Hex Jam 1/2-13 unc

17 175689 Trunnion Front Susp
18 73800800 Nut Lock w/Wsh 1/2-13 unc

19 139868 Arm Asm Suspension Mower

20 163552 Retainer Spring
31 169865 Bearing Pivot Lift

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275640

68

148

119

34

118_

\

21

23

24

25
26

28

29

27

18

_117

21

_116

42 D elec-t-path silt 1

46

TRACTOR - - MODEL NUMBER 917.275640

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Housing 40 73900600

2 STD533107 Bolt 44 140088
3 138017 Bracket Asm Sway Bar Front 45 STD624003

4 165460 Bracket Sway Bar 38/42" 46 137729
5 STD624008 Retainer Spring 54 178515

6 178024 Bar Sway Deck 55 155046
8 850857 Bolt Hex 3/8-24 x 1.25 Gr. 8 56 165723

9 STD551137 Washer Lock 59 141043

10 140296 Washer Hardened 61 174882

11 138971 Blade 42" Hi-Lift 92 STD541437

- - 134149 Blade 42" Mulching STD 112 179293

- - 139775 Blade 42" Mulching Premium 116 4898H

13 137645 Shaft Assembly Mandrel Vented 118 73930600

14 128774 Housing Mandrel Vented 129 19131312
15 110485X Bearing Ball Mandrel 130 STD523710

16 174493 Stripper Mower Deck 131 STD533710
18 72140505 Bolt Carriage 5/16-18 x 5/8 143 157109

19 132827 Bolt Shoulder 144 158634

20 159770 Baffle Vortex 145 165888
21 STD541431 Nut Crownlock 5/16-18 uric 146 171977

23 177563 Bracket Deflector 148 169022
24 105304X Cap Sleeve 149 165898
25 123713X Spring Torsion Deflector 150 19091210

26 110452X Nut Push 159 STD533717
27 130968X428 Shield Deflector 184 19131410

28 19111016 Washer 11/32 x 518 x 16 Ga. - - 130794
29 131491 Rod Hinge

30 173984 Screw Thdrol Rolling Wsh Hd
31 187690 Washer Spacer - - 176207

32 153535 Pulley Mandrel
33 178342 Nut Toplock Flanged

34 STD533717 Bolt
36 131494 Pulley idler Flat

(The following blades are available) 68 160396

(For bagging or discharge) 111 179292

(For mulching mowers only) 113 17000510

(For better wear when mulching) 117 188606

(Incl. Key Number 6) 119 19121414

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

Nut Lock 3/8-16 uric

Guard Mandrel L.H.

Retainer

Screw Thd. Roll 1/4-20 x 5/8
Washer Hardened

Arm Idler

Spacer Retainer

Guard Tuv Idler (94)

Spring Ext Elect Clutch
V-Belt

Locknut Hex W/Wsh 3/8-16 uric

Bracket Wheel Guage LH

Bracket Wheel Guage RH

Screw 5t16-18

Bolt Shoulder
Wheel Gauge

Nut Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.

Washer 13/32 x 13t16 x 12 Ga.

Bolt Fin Hex 3/8-16 uric x 1Gr. 5

Bolt Rdhd Sqnk 3/8-16 uric x 1

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler

Spring Return Idler

Retainer Spring Yellow Zinc
Washer 9t32 x 3/4 x 10 Ga.

Bolt Rdhd Sqn 3/8-16 uric x 1-3/4
Washer 3/8

Mandrel Assembly (includes

housing, shaft and shaft hardware

only-pulley not included)

Replacement Mower, Complete

(Std. Deck-Order separately

gauge wheels 116 - 119).

47

4_
O0

120_

-r

..<

0

-I

128

7

!3

93-

I
I

z

r--t

m_

, _

oo

m,

r- ,

zN

c

88

_83

19

_o

w_
m m
_r-

_z
..._c

_w
"_m

",4

",4

93

69
7

L108 [125

6 SEALANT
57 20W50 OiL - 78.80Z

127- SEAL AND O-RING KIT

TRACTOR - - MODEL NUMBER 917.275640

HYDRO TRANSAXLE - - MODEL NUMBER 314-0510-20

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1

170351 Kit, Main Housing 64 142892

2

170352 Kit, Side Housing 69 170415

3

170353 Kit, Center Section 73 142884

4

170354 Swashplate, Trunnion Machined 76 170421

5

169898 Kit, Cylinder Block (10cc) 77 170422

6

178322 Sealant Tube 81 170423

7

170356 Hexflange Screw 1/4-20 X 1.25 82 170424

8

170357 Stud, 5/16-24 Hex Double End 83 161168

9

170358 Shaft, Input 84 170425

10

170359 Retaining Ring 85 170426

11

170360 Spacer 87 173160

12

169870 Retaining Ring 88 178334

13

170361 Seal, Lip .67 X 1.58 X .276 90 170430

14

173158 Bearing, Ball 6203 (BDR) 93 170431

16

170362 Hex Flange Head Screw 107 170432

17

170363 Seal, Lip 18 X32 X7

18

170364 Arm, Control 109 170434

19

173159 Bearing, Thrust (10cc) 111 170435

23

170365 Check Plug Assembly 113 170437

24

170366 Shaft Motor 119 191031

27

170367 Gear, Pinion, 13t

28

170368 10t / 48t Gear

29

170369 Gear, 10t Jackshaft

3O

170370 60t Bullgear 120 188312

31

170371 Sleeve Bearing .75 X 1.75 X .625 123 178800

32

170389 Sleeve Bearing (Outboard) 124 170444

33

142991 Washer

34

170390 Lip Seal, Axle Shaft

35

170391 Shaft, Axle (Keyed, R.h.)

36

170392 Shaft, Axle (Keyed, L.h. )

37

150792 Gear, Splined Diff.

38

150793 Gear, Miter Diff. 125 170445

39

150809 Differential Shaft (310-0750)

4O

170393 Retaining Ring 126 191028

41

170394 Pin, Jackshaft

42

170395 Magnet, Ring

43

170396 Spring, Bypass 127 170447

44

150797 Bolt 3/8-24 X 2-1/2

45

170397 Filter

46

170398 Base, Filter

47

170399 Actuator, Bypass

48

170400 Rod, Bypass Actuator

49

170401 Arm, Bypass 128 173165

50

170402 Retaining Ring .25 External

51

170403 Seal, Lip .741 X .25 X .25

52

170404 Washer, Flat 0.050" (210-1000)

53

170405 Retaining Ring

54

170406 Bearing, Center Block

55

142977 Spring, Helical Compression 129 191032

56

142978 Washer, Block Thrust 130 186352

57
58

142929 Kit, Brake Yoke

59

170408 Rotor, Brake

60

142883 Brake Puck 900 166768

61

142882 Brake Puck Plate

62

170409 Pin, Brake Actuating

63

170410 Hfhcs 1/4-20 X 2 W/patch,

Main Housing, Machined 65 170411
Bushing .865 X .985 X .790 67 170413

Side Housing, Machined 70 170416
Bushing .865 X .985 X .790 71 170417
Bushing .624 X .719 X .562 72 170418

Center Section, Machined 74 170419
Bushing .707 X .788 X .591 75 170420

Block - Cylinder 78 142969
Piston 79 142980

Spring, Compression 80 150778

Washer Thrust

1/4-20 X 1.25 108 170433

.75 X 1.575 X .625

(210-1000 & 310-0750)

(210-1000 & 310-0750)

20W-50 Oil

Special Flange

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt, Nylok
Spacer, Brake Torsion Spring
Bolt, Square Head - Brake

Nut, Castle 5/16-24
Pin, Cotter 3/32x3/4

Brake Spring
Washer (310-0750)
Washer, Fiat

Seal, Oil
Ass'y Check Plug

Bolt, Stud 5/16-24

Puck, Friction

Spring

Spacer

Nut, Nylon insert Hex Lock

5t 16-24
Wedge, Friction

Clip, Washer

Pin

Fitting, 5/16 X Sae 5/32 Tube

Hose, Expansion Tank

Cap, Vent

Bolt, Self Tapping (BDR)

Puck, inner Wedge

Spring Clip, Housing

Deflector
Washer, Motor Shaft

.711D X 1.15OD X .03 Thick

Plug, Straight Thread 9/16-18

O-ring .7 X .301 ID

Bracket, Support Expansion Tank

Kit, Fan - Washer - Nut Fan, 7 In

Hex Lock Nut 1/2-20(Nylon Insert
Washer, or Slotted,

.53 X 1.63 X .06

Pulley

Belt Keeper

Kit, Center Section Filter Bypass

Center Section Machining Base

Filter W/Poppet Check Plug
Assembly, .027 Washer Check

Plug Assembly, Washer Spring,

Bypass Actuator, Bypass

Deflector Bottom, Filter Bushing,

.707 X .788 X .591

Kit, Filter Bottom, Filter Spring,

Bypass Actuator, Bypass

Deflector Base, Filter W/Poppet

Kit, Fan/pulley Hex Jam 1/20-20

(Nylon Inser)Washer, OD Slotted,

.53 X 1.63 X .06 Fan, 7 In Pulley

Kit, Seal Lip Seal .67 X 1.58 X

.276, Lip Seal 18 X 32 X 7

Lip Seal .706 X 1.584 X .25

Lip Seal .741 X .250 X .250 Tc

Oil Seal .625 X 1.0 X .25

O-ring .07 X .301 ID

Kit, Expansion Tank
Tank, Expansion

Cap, Vent

Bolt, Self Tapping 10-32 X 1/2

Bracket, Support Expansion Tank

Silicon Sponge 1/2 X 1/2 X 3t16

Cap, Expansion Tank Shipping

Kit, Brake Arm And Spring
Arm, Brake

Spring, Brake Arm Bias

instruction Sheet
Transaxle

49

TRACTOR - - MODEL NUMBER 917.275640

BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

lO36_

_307

I

1019 LABEL KIT ]1

I

1330 REPAIR MANUAL I

305A _

7

718 '

358 ENGINE GASKET SET

3_

12

1022

20 @ 617 0

524 @

1058 OWNER'S MANUAL ] I 1036 EMISSION LABEL I

I 1329 REPLACEMENT ENGINE I

8420

8680

943 O

1266

437

146 _' I 126

741

J 1270

[ 757__ 759_

1027

7506

684_ 11 __._b

1 584__

48 SHORT BLOCK

24 8 22

20

89

643

697 _

729

801

803_ 310 1

802 @

366_>_

74

1070

lOO6 1o4 !

1051_

363 # _J _ 783 @

50

TRACTOR - - MODEL NUMBER 917.275640

BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

1095 VALVE GASKET SET

1034

1022

238

6170

@

868 _ 1022

g5

914

276@

1127._

1091

127 O

6o1

947

977 CARBURETOR GASKET SET ] _60

918

121 CARBURETOR OVERHAUL KIT

04 _ 634A_ 9870

105 [_ 137_D 276d_ _'_ I

95" 117_ 142 t 6170 1266A <L__

51

TRACTOR - - MODEL NUMBER 917.275640

BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108 690464

2 399265 Kit-Bushing/Seal (MagnetoSide) 108A 692344
3 391086 • Seal-Oil (Magneto Side) 117 694352

4 697188 Sump-Engine 118 697228
5 698147 Head-Cylinder 121 697241

7 699168 o+ Gasket-Cylinder Head 125 698445

9 697109 • Gasket-Breather 127 695005

11 697113 Tube-Breather 130 691750
12 697110 • Gasket-Crankcase 131 494379

13 690360 Screw (Cylinder Head) 133 494381
15 690946 Plug-Oil Drain 137 281165

16 697127 Crankshaft 141 495097

20 690947 • Seal-Oil (PTO Side) 141A 495931
22 692125 Screw (Crankcase CoverSump) 142 697140
23 693556 Flywheel 146 691639
24 222698 Key-Flywheel 186 698174
25 699052 Piston Assembly (Standard) 187 697098

699054 Piston Assembly (.020" 187A 698417

Oversize) 188 691693

26 699051 Ring Set (Standard) 192 691986

27 698469 Lock-Piston Pin 209 692208
28 697099 Pin-Piston 216 691840

29 697126 Rod-Connecting (Standard) 222 694042

32 692852 Screw (Connecting Rod) 238 691843
33 695760 Valve-Exhaust 240 691035

34 695761 Valve-Intake 265 691024
35 691279 Spring-Valve (intake) 267 695134

36 691279 Spring-Valve (Exhaust) 276 692255
37 697352 Guard-Flywheel 304 699829

42 691752 Keeper-Valve 305 697102
43 691968 Slinger-Governor/Oil 305A 697103
45 690564 Tappet-Valve 306 697107

46 698492 Camshaft 307 691003
48 697762 Short Block 309 693551
50 690193 Manifold-intake 310 690323

51 692137 oO5+ Gasket-Intake 311 497608
53 690227 Stud (Carburetor) 333 492341

54 691148 Screw (Intake Manifold) 334 691061

73 697133 Screen-Rotating 337 691043

74 697897 Screw (Rotating Screen) 356 697089
78 691003 Screw (Flywheel Guard) 358 697191
89 690283 Plug-Oil 363 19203

93 690602 O Bushing-Throttle Shaft
94 498030 Kit-Idle Mixture

95 691636 Screw (Throttle Valve) O
98 495800 Kit-Idle Speed

104 690525 O Pin-Float Hinge :l:

105 231855 O Valve-Float Needle

106 691780 O Seat-inlet +

697559 Ring Set (.020" Oversize) 202 691841

697263 Rod-Connecting (.020" 227 691374

Undersize) 232 691842

Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.

121
Included in Carburetor Gasket Set, Key. No.

977

Included in Valve Gasket Set, Key. No. 1095

Valve-Choke (Manual Choke)
Valve-Choke (Choke A Matic)

O Jet-Main (Standard)

Jet-Main (High Altitude)
Kit-Carburetor Overhaul

Carburetor
Plug-Welch

Valve-Throttle

Kit-Throttle Shaft
Float-Carbu retor

O5 Gasket-Float Bowl

Kit-Choke Shaft (Manual Choke)
Kit-Choke Shaft (Choke A Matic)

O Nozzle-Carburetor

Key-Timing
Connector-Hose

Line-Fuel
Line-Fuel

Screw (Control Bracket)
Adjuster-Rocker Arm

Link-Mechanical Governor
Spring-Governor

Link-Choke
Bracket-Control

Lever-Governor Control
Spring-Governor

Cap-Valve
Filter-Fuel

Clamp-Casing
Screw (Casing Clamp)

O5 Washer-Sealing

Housing-Blower
Screw (Blower Housing)
Screw (Blower Housing)
Shield-Cylinder
Screw (Cylinder Shield)

Motor-Starter
Bolt (Starter Motor)

Brush Set
Armature-Magneto

Screw (Magneto Armature)
Plug-Spark

Wire-Stop

Gasket Set-Engine
Flywheel Puller

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

52

TRACTOR - - MODEL NUMBER 917.275640

BRIGGS ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

383 89838 Wrench-Spark Plug 868 690968
385 694476 Screw (Fuel Pump) 914 690960
385A 690297 Screw (Fuel Pump) 918 697091
387 697090 Pump-Fuel 943 690589

404 691691 Washer (Governer Crank) 947 694393
431 697122 Elbow-Intake 965 499613

445 697153 Filter-Air Cleaner Cartridge 967 697015
462 691261 Washer (Starter Cable) 968 699848

474 696459 Alternator 975 495933
501 691188 Regulator 977 690192

503 691532 Strap-Starter 987 691326
505 691251 Nut (Governor Control Lever) 1005 699043

510 693699 Drive-Starter 1017 690770
513 692024 Clutch-Drive 1019 697143
523 697086 Dipstick 1022 272475

524 691032 • Seal-Dipstick Tube 1023 692492
525 697085 Tube-Dipstick 1024 499054
526 697088 Screw (Regulator) 1026 692003

544 692034 Starter-Armature -- 692011
552 697144 Bushing-Governor Crank 1027 696854

562 691119 Bolt (Governor Control Lever) 1029 691751
579 691029 Nut (Starter Cable) 1034 690822
584 697112 Cover-Breather Passage 1035 693784
601 95162 Clamp-Hose 1036 695700

614 691620 Pin-Cotter 1040 699852
616 692012 Crank-Governor 1044 698139

617 692138 O • SeaI-O Ring (Intake Manifold) 1051 691265
634 690801 O SpringlSeal Assembly (Manual 1058 275038

Choke) 1059 698516

634A 690802 O SpringlSeal Assembly (Choke A 1070 690372

Matic) 1090 691293

635 691909 Boot-Spark Plug 1091 691333
643 698401 Retainer-Air Filter 1095 690190

654 690958 Nut (Carburetor) 1119 691183
684 697157 Screw (Breather Passage 1127 691657

691 692407 • Seal-Governor Shaft 1264 697104
697 690372 Screw (Drive Cap) 1266 691917

718 690959 Pin-Locating 1266A 697123
729 691224 Clip-Wire 1267 697424
729A 694123 Clip-Wire 1270 697156

741 697128 Gear-Timing 1329
750 691033 Screw (Oil Pump Cover) 1330
757 697607 Link-Counterweight
758 697134 Counterweight
759 697392 Pin-Counterweight O

783 693713 Gear-Pinion
789 698329 Harness-Wiring

797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive +

802 691286 Cap-End
803 693757 Housing-Starter
830 691095 Stud (Rocker Arm)
842 691031 • SeaI-O Ring (Dipstick Tube)
847 697087 Dipstick/Tube Assembly
851 692424 Terminal-Spark Plug

Cover) 1263 697124

31Q777-0036 Replacement Engine
272147 Repair Manual

Included in Engine Gasket Set, Key. No. 358
Included in Carburetor Overhaul Kit, Key. No.

121
Included in Carburetor Gasket Set, Key. No.

977
Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

•+ Seal-Valve
Screw (Rocker Cover)

Line-Vacuum

• SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor

O Seal-Throttle Shaft

Fan-Flywheel
Screen-Oil Pump
Kit-Label

•+ Gasket-Rocker Cover
Cover-Rocker Arm

Pump-Oil
Rod-Push (Intake)
Rod-Push (Exhaust)

Filter-Oil

Arm-Rocker

Guide-Push Rod
Shaft-Pump

Label-Emission
Plate-Trim

Screw (Flywheel)
Ring-Retaining

Owner's Manual

Kit-Screw/Washer
Screw (Flywheel Fan)

Retainer-Brush
Cap-Limiter

Gasket Set-Valve
Screw (Alternator)
Screw (Float Bowl)

Reed-Breather
Screw (Breather Reed)

•0 SeaI-O Ring (intake Elbow)

O SeaI-O Ring (intake Elbow)

Latch-Blower Housing
Plug-AVS Counterweight

53

54

O1
O1

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

15 DEGREES MAX.

_b ARNING: To avoid serious injury, operate your tractor up and

I,Fold thispage along dotted lineindicatedabove.

2. Hold page before you so that its _eft edge is vertically para[te[ to a tree

3. Sight across the fold in the direction of hill sJope you want to measure.

4. Compare the angte of the fold with the stope of the hitl.

down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

trunk or other upright structure,

HHHHHHHHHi

HHHHHHHHHi

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself. ................

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sear_.ca

OurHome

For repair of carry-in products likevacuums, lawn equipment,

and electronics, call or go on-line for the nearest

SearsPartsandRepairCenter.

1-800-488-1222 Anytime, day or night (U.S.A. only)

HHHHHHHHHi
HHHHHHHHHi

HHHHHHHHHi
HHHHHHHHHi

HHHHHHHHHi

HHHHHHHHHi
HHHHHHHHHi

HHHHHHHHHi
HHHHHHHHHi

HHHHHHHHHi
HHHHHHHHHi

HHHHHHHHHi
HHHHHHHHHi

To purchase a protection agreement (U.S.A.)

ormaintenanceagreement (Canada)on a productservicedby Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Pard pedir servicio de reparaci6n Au Canada pour service en frangais:

a domicilio, y pard ordenar piezas: 1.800.LE.FOYERMO

1-888-SU-HOGARSM (1-800-533-6937)

www.sears.ca

(1-888-784-6427)

02410

© Sears, Roebuckand Co.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de gabrica / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / ug Marque depo$6e de Sears, Roebuck and Co.

194168 Rev. 1 05.17.05 TR Printed in U.S.A.