Craftsman 917.275632 User Manual

Page 1

Owner’s Manual

LAWN TRACTOR

18.5 HR 42” Mower Electric Start
6 Speed Transaxle
Model No.

917.275632

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about
this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Page 2
TABLE OF CONTENTS
Warranty Safety Rules Product Specifications Assembly/Pre-Operation .. Operation Maintenance Schedule
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15
2
Maintenance
3
Service and Adjustments.... ..................19
6
Storage
7
Troubleshooting
9
Repair Parts...........................................30
Sears Service
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....Back Cover
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HCME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HCME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
Page 3
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw
ing objects. Failure to observe the following safety instructions could result in serious injury or death.
A
WARNING: In order to prevent ac
cidental starting when setting up, trans
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
A
WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
A
WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
A
WARNING: Engine exhaust, some of
its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive
harm.
A
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean
ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload
ing the machine into a trailer or truck. Always wear eye protection when oper ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re
lated injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect themselves and others from serious
injury.
Follow the manufacturer’s recommen dation for wheel weights or counter weights.
Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
Page 4
SAFETY RULES
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can
result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may
lose traction. Always keep the machine in gear when going down slopes. Do not shift to
neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.
Keep ail movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating ma chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a hitch designed for towing. Do not at tach towed equipment except at the hitch point.
Follow the manufacturer’s recom mendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Page 5
SAFETY RULES
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle In contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces sary, before restarting. Never make any adjustments or repairs
with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad
just and service as required.
Maintain or replace safety and instruc tion labels, as necessary.
Be sure the area is clear of bystand
ers before operating. Stop machine if
anyone enters the area. Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may suddenly appear In the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across. Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.
Page 6
PRODUCT SPECIFICATIONS
Gasoline 4.0 Capacity and Unleaded
Type; Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30(below 32°F)
Oil Capacity: W/Filter: 3.5 Pints
W/0 Filter; 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward; (MPH): 1st 1.2
2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear; 10 PSI Charging System: 9 amps @ 3600 RPM Battery: Amp/Hr: 28
Min. CCA; 230
Case Size: U1R Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner's manual.
^WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassie and expense.
Here’s what’s included in the Agreement:
Expert service by our 12,000 profe sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can’t be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.
Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus conve nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Page 7
PARTS BAG CONTENTS
Slope Sheet
(1) Oil Drain Tube
Keys
For Future Use
(2) Keys
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory. When right or left hand is mentioned in this manual, it means when you are in the oper
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.
2. Remove protective materials from trac tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad justed position.
5. Raise seat and tighten adjustment knob securely.
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
Page 8
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
A
WARNING: Before starting, read, un
derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park
ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overin flated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
^CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: y All assembly instructions have been
completed.
,/' No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight
ened securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overin flated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/' Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items: / Engine oil is at proper level. y Fuel tank is filled with fresh, clean, regu
lar unleaded gasoline.
,/' Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe oper
ating condition.
/ Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera tion and Maintenance sections in this manual).
8
Page 9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
N H
REVERSE
ISTOPl
ENGINE OFF REVERSE
NEUTRAL
OPERATION
SYSTEM (ROS)
HIGH LOW
(§) 0
ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
©I a Q
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH DISENGAGED
FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
D
■0
FREE WHEEL
(Automatic Models only)
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol
is used to identify safety inform ation about hazards which can
result in death, serious injury and/or property damage.
LIGHTS ON
DANGER, KEEP HANDS
AND FEET AWAY
BRAKE/CLUTCH
PEDAL
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
A
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
A
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
A
CAUTION when used without the alert symbol, Indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
|\| ^
CHOKE
^ iK
FAST
SLOW
IGNITION SWITCH
fl
LOCKED UNLOCKED
/Si
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
Page 10
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse,
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
10
Page 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac
tor secure.
Attachment Clutch Switch Throttle/ “Engaged” Position Choke Contro
“Brake”
Position
“Disengaged”
Clutch/ Brake Pedal
“Disengaged”
Position
Parking Brake
“Engaged”
Position
Position
STOPPING
MOWER BLADES -
• To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal all the way down.
• Move gearshift lever to neutral (N) posi tion.
ENGINE-
• Move throttle control between half and
full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi
tion, before stopping, may cause engine to
“backfire”.
• Turn ignition key to “STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^CAUTION: Always stop tractor com pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approxi
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
11
Page 12
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See “TO ADJUST MOWER CUTTING
HEIGHT” in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
Attachment
Attachment Lift
OPERATING IN REVERSE
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
AwARNING: Backing up with the at
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at
tachment clutch control. TO STOP MOWER BLADES ­disengage attachment clutch control.
AcAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi tion.
3. Look down and behind before backing up.
4. Move gear shift lever to reverse (R) po sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
0282»
12
Page 13
TO OPERATE ON HILLS ^WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before start ing up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi tion and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are recom
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re move and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.
A
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting. CAUTION; Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
13
Page 14
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme diately move the throttle control to the fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
• The attachments can also be used dur ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
iMi
If grass is extremely tall, it should be mowed twice to reduce load and pos
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at
tachment being used.
14
Page 15
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and
ROS Systems Check for Loose Fasteners
Sharpen/Replace Mower Blades Lubrication Chari Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Check V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter) Clean Air Filter
Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this
manual. Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
✓ ✓
✓ ✓
SERVICE DATES
✓ 3
✓ ✓
V^1.2
3
✓ 2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
✓ 5
1^.2
% / 2
✓ 2
LUBRICATION CHART
©SAE 30 or 10w30 Motor Oil ©General Purpose Grease ©Refer to Maintenance “ENGINE” Section
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.
15
Page 16
TRACTOR
Always observe safety rules when per forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted. (See ‘TO ADJUST BRAKE” in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub ber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de scribed, repair the problem immediately.
• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any at tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never op
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shutoff the engine.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.
Trailing
Edge Up-
Flat Washer
Lock Washer
Blade
Mandrel Assembly
Star
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ig nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.
'Blade Bolt
TO SHARPEN BLADE NOTE: We do not recommend sharp
ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
16
Page 17
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after
100 hours of operation and replace if neces sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
I
___\___^___
L||||||||||||^^
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to “leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro leum jelly.
6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD
JUSTMENTS section of this manual).
: -£0
_______
Ct
_______
-3Q
________
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
30 40 60 80 100
:20
_______JO_________0________io_________20________30______
I I i
4
oiLvisc_chatt1_e
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TC CHANGE ENGINE CIL
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Gil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Drain
Tube
Page 18
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
ENGINE COOLING SYSTEM
Debris may clog the engine’s air cool ing system. Remove blower housing and clean area shown to prevent overheating
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub born dried gum fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty conditions.
1. Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso line.
Clamp
18
Clamp
00667
Fuel Filter
Page 19
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with auto
motive type wax.
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
A
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug._________________________________________
We do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor.
Use compressed air or a leaf blower to
remove grass, leaves and trash from tractor and mower.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch switch in “DIS ENGAGED” position.
2. Move attachment lift lever forward to lower mower to its lowest position. Roll belt off electric clutch pulley.
3. Disconnect anti-sway bar from chassis
4. bracket by removing retainer spring. Disconnect suspension arms from rear
5. deck brackets by removing retainer springs.
Disconnect front links from deck by
6. removing retainer springs. Raise lift lever to raise suspension arms. Slide mower out from under trac-
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.
TO INSTALL MOWER
1.
Raise attachment lift lever to its highest
position.
2.
Slide mower under tractor with deflec tor shield to right side of tractor.
3.
Lower lift lever to its lowest position.
4.
Connect front links to mower deck and secure with retainer springs.
5.
Connect suspension arms to rear deck brackets and secure with retainer springs.
6.
Connect anti-sway bar to chassis bracket and secure with retainer spring.
7.
Install belt into electric clutch pulley
groove.
Page 20
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD
UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both
sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjust ment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
When distance “D” is 1/8" to 1/2"
lower at front than rear, tighten nuts “F”
against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten
nut “E” on both front links an equal num
ber of turns. The two front links must
remain equal in length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
Both Front Links Should be .Equal in Length
Bottom edge of mower to ground \
Lift Link
Adjustment Nut
[
Bottom edge of
rnower to ground
Suspension Arm Trunnion
FRCNT-TC-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust
ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac tor. Measure distance “D” directly in front and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust ments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut “E”
on both front links an equal number of turns.
Nut
Front Links
Nut “E”
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be re placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See “To Install Mower” in this section of this manual).
20
Page 21
Mandrel With Parking Brake “Engaged”
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal ail the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper ating arm and nut “A” on brake rod.
3. If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance
becomes 1-1/2". Retighten jam nut against nut “A”.
4. Road test tractor for proper stopping distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a
Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO REMOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Disconnect clutch wire harness. Remove clutch locator.
3. Remove belt from stationary Idler and
4.
clutching idler.
Remove belt downward from engine
5.
pulley and around electric clutch.
Pull belt slack toward rear of tractor.
6.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Remove belt from center span keeper
7.
and pull belt away from tractor.
BELT INSTALLATION -
1.
Carefully work new belt down between transaxle belt keepers and onto the
Input pulley.
2.
Slide belt into the center span keeper.
3.
Pull belt toward front of tractor and roll
belt around electric clutch and onto engine pulley.
4.
install belt through stationary idler and
clutching idler.
5.
Reinstall clutch locator and tighten nut
securely.
6.
Reconnect clutch harness.
7.
Make sure belt Is In all pulley grooves
and inside all belt guides and keepers.
8.
Install mower (See “TO INSTALL MOWER” in this section of manual).
21
Page 22
Electric
TRANSAXLE GEAR SHIFT LEVER NEU TRAL ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset
at the factory; however, if adjustment is needed, proceed as follows;
1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the right rear wheel. Position the gear shift lever in the neu
3. tral (N) position,
4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position.
Neutral Lock Gate
TO ADJUST STEERING WHEEL ALIGN
MENT
if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only; align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining
Ring
Axle
Cover
Square Key (Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT TERY
^WARNING: Lead-acid batteries gen
erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow this procedure; IMPORTANT; Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
22
Page 23
TO REMOVE CABLES, REVERSE
ORDER-
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery
Fully Charged Battery
REPLACING BATTERY
^^WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1. Lift hood to raised position.
2.
Remove terminal guard.
3.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery. Reinstall terminal guard.
5. First connect RED battery cable to
6. positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to
7. negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely
Close terminal access doors.
8.
Close hood.
9.
Hex Bolt
TO REPLACE HEADLIGHT BULB
1.
Raise hood.
2.
Pull bulb holder out of the hole in the
backside of the grill.
3.
Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re
connect the headlight wire connector.
23
Page 24
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be nec
essary. Check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.
2. Check that holes “A” in governor control lever and hole in governor plate
line-up. If holes “A” are not aligned,
loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows;
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix ture. Turning the idle mixture valve out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem bled to the carburetor when making carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.
2. Move throttle control lever to slow posi tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.
ACCELERATION TEST -
4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeed
ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
24
Page 25
STORAGE
immediatejy prepare your tractor for stor
age at the end of the season or if the trac
tor will not be used for 30 days or more. AcAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
2. inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
• After cleaning, leave cables discon nected and place cables where they
cannot come in contact with battery terminals.
• If battery Is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam age the fuel system of an engine while in storage.
• Empty the fuel tank by starting the en gine and letting it run untii the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to “START” position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable pro
tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
25
Page 26
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded. 3. Wait several minutes
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7 Water In fuel. 7. Empty fuel tank and carbure
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor”
10. Engine valves out of adjustment.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Empty fuel tank and refill tank
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor”
8. Engine valves out of adjustment.
2. See “TO START ENGINE” in Operation section.
before attempting to start.
tor, refill tank with fresh gas oline and replace fuel filter.
in Service and Adjustments section.
10. Contact a Sears or other qualified service center.
with fresh, clean gasoline.
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Clutch/brake pedal not depressed.
2. Attachment clutch Is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or
9. Faulty operator presence switch (es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
26
1. Depress clutch/brake pedal.
starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
Page 27
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power 1. Cutting too much grass/too
fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower
housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See “To Adjust Carburetor”
in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues to run when operator leaves seat with attach ment clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.
1. Faulty operator-safety presence control system.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s). Replace damaged parts.
1. Turn ignition key to ROS "ON" position.
See Operation section.
1. Check wiring, switches and
connections. If not corrected contact Sears or other qualified service center.
1.
Replace blade. Tighten
blade bolt.
2.
Level mower deck.
3.
Clean underside of mower
housing.
Contact a Sears or other qualified service center. Clean around mandrels to
5.
open vent holes.
27
Page 28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a Sears or other
Poor grass 1. Engine speed too slow. 1. Place throttle control in
discharge “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
6. Worn, bent or loose blade. 6. Replace/sharpen blade.
7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
10. Improper blades used. 10. Replace with blades listed
11. Clogged mower deck vent 11. Clean around mandrels to holes from buildup of grass, leaves, and trash around mandrels.
2. Replace mower drive belt.
qualified service center.
mowing.
pressure.
Tighten blade bolt.
down. in this manual. open vent holes.
Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”. working 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s). (if so equipped) 3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not 1. Bad battery cell(s). 1. Replace battery. charge 2. Poor cable connections. 2. Check/ciean all connections.
Engine “backfires’ when turning engine “OFF”
3. Faulty regulator (if so equipped).
4. Faulty alternator. 4. Replace alternator.
1. Engine throttle control not set between half and full speed (fast) position before stopping engine.
3. Replace regulator.
1. Move throttle control between half and full speed (fast) position before stopping engine.
28
Page 29
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.275632
IGNITION SWITCH
POSITION CIRCUIT “MAKE”
OFF M+G+A1 NONE
RUN/OVERBIDE B+A1 NONE
RUN B+A1 L+A2
START B + S + A1 NONE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
NOTE
29
NON-REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT. THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
REMOVABLE
CONNECTIONS
Page 30
ELECTRICAL
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.275632
22
30
Page 31
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275632
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt, Hex 1/4-20x3/4 8 7603J Tray, Battery 10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2 11 150109 Holddown, Battery, Front 12 145769 Nut, Push, Nylon, Battery, Front 1/4 16 176138 Switch, Interlock 21 175688 Harness, Light 22 4152J Bulb Light #1156 24 8860R Cable Starter 25 146148 Cable 26 175158 Fuse 27 73510400 Nut, Hex, Keps 1/4-20 unc 28 145491 Cable, Ground 29 192749 Switch, Seat 30 193350 Switch, Ignition 33 140403 Key
34 110712X Switch Light/Reset 40 193389 Harness, Ignition 41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover Terminal 43 178861 Solinoid w/brass plunger 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 55 17490508 Screw, Thd. Roll 5/16-18 x 1/2 79 175242 Socket Asm Bulb Twistlock 92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-24 x 2.0 94 191834 Module Reverse ROS
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
31
Page 32
TRACTOR - - MODEL NUMBER 917.275632
CHASSIS AND ENCLOSURES
32
Page 33
TRACTOR - - MODEL NUMBER 917.275632
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis 2 176554 Drawbar 9 193635X428 Dash
10 72140608 Bolt RDHD SQNK 3/8-16 X 1
11 167203 Panel, Dash, LH
13 188702X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 175260X615 Hood Assembly 20 162026 Plate Battery 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 174515X615 Grille 29 161840 Lens Bar 30 192395X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 54 192512 Screw Wshd Hex 10-32 x 5/8 58 175351 Duct Hood 59 187495 Bushing 60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut Self-Thd Wsh-Hd 1/4 Zinc
114 158112 Keeper Belt Rear LH
142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest
145 156524 Rod Pivot Chassis/Hood
148 17060620 Screw 3/8-16 X 1-1/4
154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh
158 162037 Parking Brake Bkrt
159 191120X428 Cupholder
161 164655 Bumper 206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 211 145212 Nut Hexfiange Lock 217 179132X428 Console Fuel Window 278 191611 Screw 10 X 3/4 Single Lead Hex
NOTE; All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.275632
34
Page 35
TRACTOR - - MODEL NUMBER 917.275632
GROUND DRIVE
KEY
PART
NO.
NO. DESCRIPTION
1
2 146682 Spring, Return, Brake 3 123666X Pulley, Transaxle 4 12000028 Ring, Retainer 5 121520X Strap, Torque 6 17060512 Screw 5/16-18x3/4 8 192502 Rod Shifter Fender STLT 9 180505 Clutch
10 STD561210 Pin, Cotter
11 105701X Washer, Shift Plate
13 74550412 Bolt 1/4-28 UNF W/Patch Gr, 8 14 10040400 Washer Lock Hvy Helical 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 16 STD541431 Nut Lock HxW/lns 5/16-18 unc 18 STD523710 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
20 173937 Bolt Hex 7/16-20 x 4 x Gr, 5-1,5
19 STD541437 Nut 21 106933X Knob 22 130804 Rod, Brake 23 190736 Bracket Anti-Rotation 24 STD541237 Nut 25 106888X Spring, Brake Rod 26 STD551037 Washer 27 STD561210 Pin 28 175765 Rod, Parking Brake 29 124236X Cap, Parking Brake 30 169592 Bracket, Transaxle 32 STD523107 Bolt 33 72140506 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 34 175578 Shaft Assembly, Foot Pedal 35 120183X Bearing, Nylon 36 STD551062 Washer 37 STD571810 Roll Pin 38 179114 Pulley, Composite, Flat 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 41 175556 Keeper, Belt, Idler 47 127783 Pulley, Idler, V-Groove, Plastic 48 154407 Bellcrank Clutch Grnd Drv StI 49 123205X Retainer, Belt 50 72110612 Bolt 51 STD541437 Nut Crown Lock 3/8-16 unc 52 STD541431 Nut Crown Lock 5/16-18 unc 535510571 OX
105709X
56 17060620 Screw 3/8-16 X 1-1/4
Transaxle Peerless 206-545C (See Breakdown)
Link, Clutch Spring, Clutch Return
KEY
PART
NO.
NO.
57
130801 59 169691 Keeper, Belt, Center Span 61 17120614 Screw 3/8-16 X .875 62 123533X Cover, Pedal 63 174607 Pulley, Engine 65 STD551143 Washer 66 154778 Keeper, Belt, Engine, Fool Proof 69 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc 74 137057 Spacer, Axle 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 76 STD581075 E-Ring 77 123583X Key, Square 2.0 x ,1845/1865 78 121748X Washer 25/32 x 1-5/8 x 16 Ga. 79 STD580025 Key Woodruff 80 145090 Arm, Shift 81 165592 Shaft Asm Cross Tapered 20 82 165711 Spring, Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 84 166231 Link Transaxle 85 150360 Nut, Nylock 89 192388X428 Console, Shift, STLT 96 STD624003 Retainer Spring
112 19091210 Washer 9/32 x 3/4 x 10 Ga. 113 127285X Strap Torque 90 Degrees 120 73900600 Nut Lock Fig. 3/8-16 unc 150 175456 Spacer Retainer 151 19133210 Washer 13/32x2x 10 Ga. 156 166002 Washer Srrted 5/16 ID x 1.125 158 165589 Bracket Shift Mount 159 183900 Hub Shift 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 73680400 Nut Crownlock 1/4-20 unc 163 74780416 Bolt Hex Fin 1/4-20Unc x 1 Gr. 5 165 165623 Bracket Pivot Lever 166 17490510 Screw 5/16-18 X 5/8 TT Yellow 168 165492 Bolt Shoulder 5/16-18 x.561 169 165580 Plate Fastening Lt 170 187414 Keeper Belt Transaxle Gear 197 169613 Nyliner Snap-In
198 169593 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 202 72110614 Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 254 17000616 Screw 3/8-16 X 1 Smgml Tap/R
DESCRIPTION
V-Belt, Ground Drive
NOTE: All component dimensions given in U.S. inches
1 inch = 25 4 mm
35
Page 36
STEERING
TRACTOR - - MODEL NUMBER 917.275632
-12
~39
-Iv
^—41
—^42
37—~—
36
36
Page 37
STEERING
TRACTOR - - MODEL NUMBER 917.275632
KEY PART
NO. NO. DESCRIPTION
1 186094X428 Wheel Steering 2 184706 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring Klip #t5304-75
10 175121 Link Drag
11 STD551137 Washer Lock Hvy HIcI Spr 3/8
12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axle Front
15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm. Steering 26 126847X Bushing Link Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga, 29 17000612 Screw 3/8-16x3/4 30 76020412 Pin Cotter 1/8 X 3/4 32 130465 Rod Tie 36 155105 Bushing Strg 37 152927 Screw 38 186095X428 Insert Cap Strg Wh 39 19183812 Washer 9/16 x 2-3/8 x 12 Ga. 40 73540500 Crownlock Nut 5/16-24 unf 41 186737 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25/32 1 1/4x 16 Ga. 46 184946X505 Cap Spindle 65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1 /4 68 169827 Axle, Brace 71 175146 Steering Asm. 82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x.15 88 175118 Bolt Shoulder 7/16-20 unc 95 188967 Washer Hardened
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
Page 38
ENGINE
TRACTOR - - MODEL NUMBER 917.275632
29
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs.1cyl_51
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 176636X505 Control Throttle 33 123487X Clamp Hose Black 2 191611 Screw 10 X 3/4 Single Lead Hex 37 8543R Line Fuel 3 Engine, Briggs Model 38 181654 Plug Drain Oil Easy
4 137352 Muffler 62 10010500 Washer Split
13 165291 Muffler Gasket 72 71070512 Screw Hex Cap 5/16-18 x 3/4
14 148456 Tube Drain oil 78 17060620 Screw 3/8-16 X 1-1/4 23 169837 Shield Heat 81 73510400 Nut Keps Hex 1/4-20 unc 29 137180 Kit Spark Arrestor (Flat Scrn) 112 3645J Bushing 31 179022 Tank Fuel 32 179124X428 Cap Asm Fuel
31P777-0348-E1 41 139277 Stem Tank Fuel (See Breakdown) 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
Page 39
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.275632
KEY
PART
NO.
NO. DESCRIPTION
1 188719 Seat 13 121248X Bushing Snap BIk Nyl 50 Id 2 140551 Bracket Pivot Seat 14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 3 STD523710 Bolt Fin Hex 3/8-16 unc x 1 15 134300 Spacer Split 4 19131610 Washer 13/32x 1 x 10 Ga, 16 121250X Spring Cprsn 5 145006 Clip Push-In 17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc
6 STD541437 Nut Hex w/lns. 3/8-16 unc 18 124238X Cap Spring Seat
7 124181X Spring Seat Cprsn 21 171852 Bolt Shoulder 5/16-18 unc
8 17000616 Screw 3/8-16 X 1-1/2 22 STD541431 Nut Hex Lock W/lns 5/16-18
9 19131614 Washer 13/32 X 1 x 14 Ga. 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga
10 182493 Pan Seat 25 127018X Bolt Shoulder 5/16-18x62
1112166369
174648
Knob Seat Adj. Wingnut Bracket Mounting Switch
KEY
PART
NO.
NO. DESCRIPTION
NOTE
; All component dimensions given in U.S. inct
1 inch
= 25.4 mm
39
Page 40
DECALS
TRACTOR - - MODEL NUMBER 917.275632
KEY
PART
NO.
NO. DESCRIPTION
1 187407 Reflector, LH 2 138047 Decal, Battery, Diehard, Sears 3 186242 Decal, Hood RH
4 186243 Decal, Hood LH
5 160396 Decal, Deck Sch. 6 146046 Decal, V-Belt, Drive Schematic 7 179128 Decal, Deck "B” "42" 9 193561 Decal, Replacement
10 156439 Decal, Fender, Danger
11 189088 Decal, Panel, Dash
12 172331 Decal, Mower, Heavy-Duty
1315133644
187408
Decal, Replacement Parts Decal, Reflector, RH
WHEELS & TIRES
KEY
PART
NO.
NO. DESCRIPTION
16 164065 Decal, Steering Wheel 17 193308 Decal, Fender, Instructions 18 186572 Decal, Fender 20 149516 Decal, Battery
21 186331 Decal, Hood, Side Panel
23 189020 Decal, Engine 24 193654 Decal, Dash
- -
184310X428 Pad, Footrest, ST/LT, LH
- -
184311X428 Pad, Footrest, ST/LT, RH
- -
199048 Manual, Owner’s, English
- -
199049 Manual, Owner's, Spanish
KEY PART NO. NO.
1
59192
2
65139
3
106222X
4
59904
5
106732X624
6
278H
7
9040H
8
106108X624
9
138468
10
7152J
11
104757X428 144334
DESCRIPTION
Cap Valve Tire
Stem Valve Tire F Ts 15x6.0-6 Service Tube Front (Service Item Only)
Rim Asm 6” front Service
Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only)
Rim Asm 8" rear Service Tire RTs 20 X 8-8 0 Service Tube Rear (Service Item Only) Cap Axle Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
Page 41
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.275632
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 197980 Plunger Assembly 16 73350800 Nut, Hex, Jam 1/2-13 unc 2 198070 Shaft Assembly, Lift 17 175689 Trunnion 3 188822 Pin, Groove 18 73800800 Locknut, Hex, with Washer Insert
4 12000002 E-Ring 1/2-13 unc
5 19211621 Washer 21/32 x 1 x 21 Ga. 19 139868 Arm, Suspension, Rear 6 120183X Bearing, Nylon 20 194209 Pin Cotter 7/16 BowTie Lock 7 175830 Grip, Handle, Fluted 31 169865 Bearing, Pvt, Lift
11 139865 Link, Lift, L.H. 32 73540600 Nut, Crownlock 3/8-24
12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring
15 173288 Link, Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
MOWER DECK
TRACTOR - - MODEL NUMBER 917.275632
42
Page 43
MOWER DECK
TRACTOR - - MODEL NUMBER 917.275632
KEY PART NO. NO. DESCRIPTION
1 165892 Mower Housing 44 140088 Guard, Mandrel, L.H. 2 STD533107 Bolt 45 STD624003 Retainer 3 138017 Bracket Assembly,Sway Bar, Fr. 46 137729 Screw, Thd. Roll 1/4-20 x 5/8
4 165460 Bracket Sway Bar 38/42" 54 178515 Washer, Hardened
5 STD624008 Retainer Spring 55 155046 Arm, Idler 6 178024 Bar Sway Deck 56 165723 Spacer, Retainer 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 59 141043 Guard, Tuv Idler (94) 9 STD551137 Washer, Lock 61 174882 Spring Ext Elect Clutch
10 140296 Washer, Hardened 68 174883 V-Belt
11 138971 Blade, 42" Hi-Lift 111 179292 Bracket Wheel Guage LH
- -
139775 Blade, 42" Mulching Premium
- -
134149 Blade, 42" Mulching STD 117 188606 Wheel, Gauge 13 137645 Shaft Assembly, Mandrel, Vented 119 19121414 Washer 13/32 x 7/8 x 14 Ga. 14 128774 Housing, Mandrel, Vented 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5
15 110485X Bearing, Ball, Mandrel 131 STD533710 Bolt Rdhd Sqnk 3/8-16 unc x 1 16 174493 Stripper, Mower Deck 143 157109 Bracket Arm Idler 42" 18 72140505 Bolt, Carriage 5/16-18 x 5/8 144 158634 Keeper Belt 42” Clutch Cable 19 132827 Bolt, Shoulder 145 165888 Pulley Idler Flat
20 159770 Baffle, Vortex 146 171977 Bolt Carraige Idler 21 STD541431 Nut, Crownlock 5/16-18 unc 148 169022 Spring Return Idler 23 177563 Bracket, Deflector 149 165898 Retainer Spring Yellow Zinc 24 105304X Cap, Sleeve 150 19091210 Washer 9/32 x 3/4 x 10 Ga, 25 123713X Spring, Torsion, Deflector 159 STD533717 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 26 110452X Nut, Push 184 19131410 Washer 3/8 27 130968X428 Shield, Deflector 28 19111016 Washer 11/32 X 5/8 X 16 Ga. housing, shaft and shaft hardware 29 131491 Rod, Hinge only-pulley not included) 30 173984 Screw Thdrol Rolling Wsh Hd 31 187690 Washer, Spacer (Std. Deck-Order separately 32 153535 Pulley, Mandrel guage wheels key nos. 116 - 119) 33 178342 Nut, Toplock, Flanged 34 72110612 Bolt Carr Sh. 3/8-16 X 1-1/2 Gr, 5 36 131494 Pulley, Idler, Flat
40 73900600 Nut, Lock Fig. 3/8-16 unc
(The following blades are available) 92 STD541437 Locknut, HexW/Wsh 3/8-16 unc (For bagging or discharge) 112 179293 Bracket Wheel Guage RH (For better wear when mulching) (For mulching mowers only) 118 73930600 Nut, Crownlock 3/8-1 (Incl. Key Number 6) 129 19131312 Washer 13/32 x 13/16 x 12 Ga.
KEY PART
NO. NO. DESCRIPTION
113 17000510 Bolt 5/16-18 Hedx Whshd. Lckserr 116 4898H Bolt, Shoulder
- -
130794 Mandrel Assembly (Includes
- -
176207 Replacement Mower, Complete
NOTE All component dimensions given in U. S.
inches 1 inch = 25.4 mm
43
Page 44
TRACTOR - - MODEL NUMBER 917.275632
PEERLESS TRANSAXLE-MODEL NUMBER 206-545C
«—27
29
29C I
-71
^ IC^
|'--25
44
Page 45
TRACTOR - - MODEL NUMBER 917.275632
PEERLESS TRANSAXLE-MODEL NUMBER 206-545C
KEY PART NO. NO. DESCRIPTION
1 772147 Transaxle Cover
2 780086A Needle Bearing 5/8”
3 770128 Transaxle Case
4 776395 Countershaft
5 776409 Output Shaft 6 778364 Spur Gear (38 teeth) 6A 778369 Spur Gear (15 teeth)
7 778330 Spur Gear (11 teeth)
8 792180 Shift Key
8A 792047 Woodruff Key #9 9 784352 Shift Collar
10 784378 Shift Rod & Fork 11 778334 Bevel Gear (30 teeth) 12 778309 Input Bevel Pinion (13 teeth) 13 778368 Bevel Gear (13 teeth)
(Include. 14)
14 778368 Bevel Pinion (13 teeth)
(Include. 13) 15 778370 Ring Gear (43 teeth) 17 786188 Drive Pin 18 786102 Spacer 1.130 X .695
20 792077A Ball 5/16” dia 21 792078 Set Screw 3/8 - 16 x 3/8” 22 792079 Spring .310 OD X .625 L 25 792073A Screw 1/4 - 20 X 1-1/4” 25A 792177 Screw 1/4-20 x 1-3/8” 26 792125 Retaining Ring (pkg of 2) 27 792035 Retaining Ring 28 788040 Retaining Ring 29 780072 Thrust Washer .627 ID x .031W 29A 780160 Thrust Washer .762 ID x .031W 298 780051 Thrust Washer .762 ID x .031W 29C 780199 Anti-Rotation Washer .632
30 780108 Cup Washer 1.127 ID x .032W 31 780001 Flat Washer .750 ID x .056W
(Use As Needed)
31A 780195 Flat Washer .750 ID x .062W 32 788083 Oil Seal 5/8” 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8” ID 35A 780197 Flanged Bushing ,751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin
40 792076A Flat Washer .312 ID x .059W
KEY PART NO. NO. DESCRIPTION
41A 790079 Brake Lever 42 792073A Screw 1/4 - 20 X 1-1 /4” 42A 792085A Screw 1/4 - 20 X 2 1/4” 43 792075 Locknut 5/16-24 44 790025 Brake Pad Holder 45 786066 Spacer .2625 x 1.0 46 786086 Brake Lever Bracket 47 774690 Axle (11-15/16” Long) 48 774691 Axle (16-1/2” long) 49 778356 Spur Gear (29 teeth)
50 778338 Spur Gear (27 teeth) 51 778354 Spur Gear (23 teeth) 52 778352 Spur Gear (19 teeth) 53 778350 Spur Gear (16 teeth) 54 778346 Spur Gear (15 teeth) 56 778355 Spur Gear (11 teeth) 57 778337 Spur Gear (13 teeth) 58 778353 Spur Gear (17 teeth) 59 778351 Spur Gear (21 teeth) 60 778349 Spur Gear (24 teeth) 61 778345 Spur Gear (25 teeth) 65 780189 Flat Washer .563 ID x 062W 66 776422 Input Shaft 67 776396 Shifter & Brake Shaft 69 792170 Retaining Ring 70 786187 Spacer .890 71 788069 Square Cut Ring 71B 788092 “O” Ring 76 780090 Flat Washer 1.128 ID x .058W 77 788078A Inverted Retaining Ring 79 792144 Spring .430 OD x .5000 L 82 778333 Bevel & Spur Gear
(30 & 13 teeth) 83 778338 Spur Gear (27 teeth) 85 792154 Oil Fill Plug 87 788089A Oil Seal 9/16”
150 788093A Liquid Gasket RTV Silicone 157 788088A Oil Seal 3 /4” 180 730229A Gear Oil 80W90
900 794712 Replacement MST - 206-545C
Transaxle
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
45
Page 46
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-El
25 I 27
,, "S
1019 LABEL KIT
1330 REPAIR MANUAL
N
305A
29 1 ^ \
T
U3@
1058 OWNER’S MANUAL | | 1036 EMISSION LABEL |
1329 REPLACEMENT ENGINE
965 1
9430
750*
t
1024
о
©
48 SHORT BLOCK
129k!,
1070 ?
729 I
526 ^ 501
46
Page 47
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-El
47
Page 48
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-El
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174 Cylinder Assembly 108 690464 Valve-Choke (Manual Choke)
2 399265 Kit-Bushing/Seal 108A 692344 Valve-Choke (Choke A Matic)
(MagnetoSide) 117 694352 0 Jet-Main (Standard) 3 391086 4 697188 Sump-Engine 5 698147 Head-Cylinder 125 698445 Carburetor 7 699168 Gasket-Cylinder Head 127 695005 Plug-Welch 9 697109
11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft 12 697110 13 690360 Screw (Cylinder Head) 137 281165 0Í Gasket-Float Bowl 15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual
16 697127 Crankshaft Choke) 20 690947 22 692125 Screw (Crankcase Matic)
23 693556 Flywheel 146 691639 Key-Timing 24 222698 Key-Flywheel 186 698174 Connector-Hose 25 699052 Piston Assembly (Standard) 187 697098 Line-Fuel
699054 Piston Assembly ¿020” 187A 698417 Line-Fuel
26 699051 Ring Set (Standard) 192 691986 Adjuster-Rocker Arm
697559 Ring Set ¿020” Oversize) 202 691841 Link-Mechanical Governor 27 698469 Lock-Piston Pin 209 692208 Spring-Governor 28 697099 Pin-Piston 216 691840 Link-Choke 29 697126 Rod-Connecting (Standard) 222 694042 Bracket-Control
697263 Rod-Connecting ¿020” 227 691374 Lever-Governor Control
32 692852 Screw (Connecting Rod) 238 691843 Cap-Valve 33 695760 Valve-Exhaust 240 691035 Filter-Fuel 34 695761 Valve-Intake 265 691024 Clamp-Casing 35 691279 Spring-Valve (Intake) 267 695134 Screw (Casing Clamp) 36 691279 Spring-Valve (Exhaust) 276 692255 37 697352 Guard-Flywheel 304 699829 Housing-Blower 42 691752 Keeper-Valve 305 697102 Screw (Blower Housing) 43 691968 Slinger-Governor/Oil 305A 697103 Screw (Blower Housing) 45 690564 Tappet-Valve 46 698492 Camshaft 307 691003 Screw (Cylinder Shield) 48 697762 Short Block 309 693551 Motor-Starter 50 690193 Manifold-Intake 310 690323 Bolt (Starter Motor) 51 692137 •0Í+ Gasket-Intake 311 497608 Brush Set 53 690227 Stud (Carburetor) 333 492341 Armature-Magneto 54 691148 Screw (Intake Manifold) 334 691061 Screw (Magneto Armature) 73 697133 Screen-Rotating 337 691043 Plug-Spark 74 697897 Screw (Rotating Screen) 356 697089 Wire-Stop 78 691003 Screw (Flywheel Guard) 358 697191 Gasket Set-Engine 89 690283 Plug-Oil 363 19203 Flywheel Puller 93 690602 0 Bushing-Throttle Shaft 94 498030 Kit-Idle Mixture 95 691636 Screw (Throttle Valve) 0 Included in Carburetor Overhaul Kit, Key. No. 98 495800 Kit-Idle Speed 121
104 690525 0 Pin-Float Hinge Included in Carburetor Gasket Set, Key. No. 105 231855 0 Valve-Float Needle 977 106 691780 0 Seat-Inlet
Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude)
121 697241 Kit-Carburetor Overhaul
*
Gasket-Breather 130 691750 Valve-Throttle
*
Gasket-Crankcase 133 494381 Float-Carburetor
*
Seal-Oil (PTO Side) 141A 495931 Kit-Choke Shaft (Choke A
CoverSump)
Oversize) 188 691693 Screw (Control Bracket)
Undersize) 232 691842 Spring-Governor
142 697140 0 Nozzle-Carburetor
Washer-Sealing
306 697107 Shield-Cylinder
+
Included in Engine Gasket Set, Key. No. 358
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
48
Page 49
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-El
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 89838 Wrench-Spark Plug 868 690968 •+ Seal-Valve 385 694476 Screw (Fuel Pump) 914 690960 Screw (Rocker Cover) 385A 690297 Screw (Fuel Pump) 918 697091 Line-Vacuum 387 697090 Pump-Fuel 404 691691 Washer (Governor Crank) 947 694393 Solenoid-Fuel 431 697122 Elbow-Intake 965 499613 Cover-Oil Pump 445 697153 Filter-Air Cleaner Cartridge 967 697015 Filter-Pre Cleaner 462 691261 Washer (Starter Cable) 968 699848 Cover-Air Cleaner 474 696459 Alternator 975 495933 Bowl-Float 501 691188 Regulator 977 690192 Gasket Set-Carburetor 503 691532 Strap-Starter 987 691326 0 Seal-Throttle Shaft 505 691251 Nut (Governor Control Lever) 1005 699043 Fan-Flywheel 510 693699 Drive-Starter 1017 690770 Screen-Oil Pump 513 692024 Clutch-Drive 1019 697143 Kit-Label 523 697086 Dipstick 1022 272475 •+ Gasket-Rocker Cover 524 691032
Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm 525 697085 Tube-Dipstick 1024 499054 Pump-Oil 526 697088 Screw (Regulator) 1026 692003 Rod-Push (Intake) 544 692034 Starter-Armature 552 697144 Bushing-Governor Crank 562 691119 Bolt (Governor Control Lever) 1029 691751 Arm-Rocker 579 691029 Nut (Starter Cable) 1034 690822 Guide-Push Rod 584 697112 Cover-Breather Passage 1035 693784 Shaft-Pump 601 95162 Clamp-Hose 1036 695700 Label-Emission 614 691620 Pin-Cotter 1040 699852 Plate-Trim 616 692012 Crank-Governor 1044 698139 Screw (Flywheel) 617 692138 0- Seal-0 Ring (Intake Manifold) 1051 691265 Ring-Retaining 634 690801 0 Spring/Seal Assembly 1058 275038 Owner’s Manual
(Manual Choke) 1059 698516 Kit-Screw/Washer 634A 690802 0 Spring/Seal Assembly (Choke 1070 690372 Screw (Flywheel Fan)
A Matic) 1090 691293 Retainer-Brush 635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter 643 698401 Retainer-Air Filter 1095 690190 Gasket Set-Valve 654 690958 Nut (Carburetor) 1119 691183 Screw (Alternator) 684 697157 Screw (Breather Passage 1127 691657 Screw (Float Bowl)
Cover)
691 692407
Seal-Governor Shaft 1264 697104 Screw (Breather Reed) 697 690372 Screw (Drive Cap) 1266 691917 718 690959 Pin-Locating 1266A 697123 0 Seal-O Ring (Intake Elbow)
729 691224 Clip-Wire 1267 697424 Latch-Blower Housing 729A 694123 Clip-Wire 1270 697156 Plug-AVS Counterweight 741 697128 Gear-Timing 1329 31Q777-0036 Replacement Engine 750 691033 Screw (Oil Pump Cover) 1330 272147 Repair Manual
757 697607 Link-Counterweight
758 697134 Counterweight 759 697392 Pin-Counterweight 0 Included in Carburetor Overhaul Kit, Key. No. 783 693713 Gear-Pinion 121
789 698329 Harness-Wiring Included in Carburetor Gasket Set, Key. No. 797 693157 Nut (Brush Retainer) 977 801 691283 Cap-Drive 802 691286 Cap-End 803 693757 Housing-Starter 830 691095 Stud (Rocker Arm) 1 inch = 25,4 mm 842 691031
Seal-0 Ring (Dipstick Tube) 847 697087 Dipstick/Tube Assembly 851 692424 Terminal-Spark Plug
943 690589 • Seal-O Ring (Oil Pump Cover)
-
692011 Rod-Push (Exhaust)
1027 696854 Filter-Oil
1263 697124 Reed-Breather
-0
Seal-O Ring (Intake Elbow)
+
Included in Engine Gasket Set, Key. No. 358
Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
49
Page 50
SERVICE NOTES
50
Page 51
Cn
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
-vvvvvvvvvYvvvvv>v»vvvvvvvvvvvvvvvvvvvvv>v»vv>vvvvvvvv»vvvvvvyv>vvv>»vvvyvvvvvvvvvvvvvvvvvv»vvvvvvvyvvvvvvvvvvvvvvvvvvvvvvvvyvvvvvvvvYvvvvvvvvvy
WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
•VVWVVWW^
Page 52
ЩШ :: Ilf 1ШЙу;-át:f etìP ;Étó " ^
Your Home
For repair in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME® Anytime, day or night
(1-800-469-4663) (U.S.A, and Canada)
w¥nw.searsxom www.searsxa
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, cal! or go on-line for the nearest
Sears Parts and Repair Center.
1 -800-488-1222 Anytime, day or night {U.S.A. only)
www.sears.com
To purchase a protection agreement {U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 {U.S.A.)
Рага pedir servicio de reparación
a domicilio, у para ordenar piezas:
1-888-SU-HOGARS“
(1-888-784-6427)
) Seara, Rœbuck and Co.
® Registered Trademark / ™ Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.
Marque de commerce / “° Marque déposée de Sears, Roebuck and Co.
1-800-361-6665 (Canada)
Au Canada pour service en français:
1-800-LE-FOYER'^c
{1-8Ш-533-6937)
www.sears.ca
02410
199048 04.27.05 TR Printed in U.S.A.
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