Craftsman 917.27538 User Manual

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Page 1

Owner's Manual

JCRRFTSMRN°J

LAWN TRACTOR

17.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275380

[_ his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Page 2

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 23

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeet andthrow- ingobjects.Failuretoobservethefollowingsafetyinstructionscouldresultin serious injuryor death.

WARNING: Inorderto preventac-

cidentalstartingwhen settingup,trans- porting,adjustingor makingrepairs, alwaysdisconnectspark plugwire and

placewirewhereit cannotcontactspark plug.

WARNING: Donotcoastdown a

hillin neutral,you may losecontrol ofthe

tractor.

WARNING: Towonlythe attachments

thatare recommendedbyandcomplywith specificationsofthe manufacturerof your tractor.Usecommonsensewhentowing. Operateonly at the lowestpossiblespeed whenon a slope. Tooheavyof aload, whileon a slope,is dangerous.Tires can

losetractionwiththegroundandcause

youto losecontrolof yourtractor.

WARNING:Engineexhaust,some

of its constituents,andcertainvehicle componentscontainor emit chemicals

knownto the Stateof Californiato cause

cancerandbirthdefectsor other reproduc- tiveharm.

WARNING:Batteryposts,terminals

and relatedaccessoriescontainlead and

leadcompounds,chemicalsknowntothe

Stateof Californiato causecancerand birth defectsorotherreproductiveharm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Followthe manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

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II, SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWI NG

• Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.

• Followthe manufacturer's recom- mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con- tainer where there is an open flame,

spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic

liner. Always place containers on the ground away from your vehicle when filling.

Page 5

• Removegas-poweredequipmentfrom thetruckor trailerandrefuelit onthe

ground.If this is notpossible,then

refuelsuchequipmentwith a portable container,ratherthanfromagasoline dispensernozzle.

• Keepthe nozzlein contactwith the rim of thefueltankor containeropeningat all timesuntilfuelingis complete.Do

notuse a nozzlelock-opendevice.

• Iffuel is spilledon clothing,change clothingimmediately.

• Neveroverfillfueltank. Replacegas cap andtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline 1.25 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC

(GAP: .030") Ground Speed Forward: 5.2

(MPH): Reverse: 2.7 Tire Pressure: Front: 14 PSI

Rear: 12 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case Size: U1R

Blade Bolt 27-35 Ft. Lbs. Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support from a Sears technician on products

requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Pur-

chase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of

home appliances, garage door openers, water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

Page 7

Steering

Wheel Insert

(1) 5/16 Lock Washer

Boot

Steerin_

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 4

-_-'_ Steering Extension

Shaft Steering Wheel Adapter

Slope Sheet

(1 Washer

1Lf)/32x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Keys

Page 8

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

'@1

Steering Wheel

Insert

5/16 Hex Bolt

5/16 Lock Washer

Large Flat Washer

Steering

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer- ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit in seat.

Page 9

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment knob securely.

Seat

Shoulder

Bolts

Flat Washer

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).

Label

Seat Pan

Terminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "trans- mission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans- mission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Page 10

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

#'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin- flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls, their

location and function. Operate them

before you start the engine.

v" Be sure brake system is in safe operat-

ing condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

¢" It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW

IGNITION SWITCH

0 G o, I ® @

ENGINE OFF ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

REVERSE ENGINE ON

OPERATION

SYSTEM(ROS)

LOCKED UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

BATTERY REVERSE

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which, ifnot avoided,

might result in minor or moderate injury.

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or

property damage.

Page 12

KN OW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke _

Control

Clutch/Brake Pedal

Freewheel Control

Light Switch

Attachment Clutch Lever

Ignition Switch

(ROS) "ON" Position

Attachment

Lift Lever

o Height

Adjustment Indicator

Parking Brake Lever

Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

02838 LSW

LIGHT SWITCH POSITION - Turns the headlights on and off.

IGNITION SWITCH - Used for starting and stopping the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

PARKING BRAKE LEVER- Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITON - Allows operation of mower deck or other powered attachment

while in reverse.

Page 13

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever

Throttle/

Choke Control

"Brake" Position

Clutch/Brake _ Brake

Pedal "Disengaged .... Engaged"

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi- tion, before stopping, may cause engine to

"backfire".

"Engaged" Position

nition Key

"Disengaged" Position

Motion Control Lever

/// Parking

Position Position

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

_,CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 14

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool

season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment ....... Attachemnt

Clutch Lever""_i<'_ _b: / Lift Lever "Engaged" _ '_b,_.:._ Z ,,-;_High.

_i_WARNING: Backing up with the at-

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Move motion control lever to neutral (N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

Position _._tlon

"D senrlaned<'_ _; _ z

Pos t o ° ....

_" _ \\_ uerlec_or

_..\__ Shield

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged

will shut off the engine unless ignition key

is placed in the ROS "ON" position.

TO OPERATE ON HILLS

,_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

14• Make all turns slowly.

Page 15

TOTRANSPORT Whenpushingortowingyour tractor,be

sure todisengagetransmissionby placing freewheelcontrolin freewheeling position.

Freewheelcontrolislocatedatthe rear

drawbarof tractor.

1. Raiseattachmentlift to highestposi- tionwith attachmentlift control.

2. Pullfreewheelcontrolout and down intotheslotandreleaseso it is held in

thedisengagedposition.

• Do not pushor towtractor at morethan

two (2) MPH.

• Tore-engagetransmission,reverse

aboveprocedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULL" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting ((See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

_bCAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system

should be emptied before storage of 30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

Page 16

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.)

PURGE TRANSMISSION To ensure proper operation and per-

formance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3. Slowly move motion control lever to full forward position and hold for five (5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi- tion and hold for five (5) seconds, or approximately 20 feet. After the tractor

moves approximately 20 feet in reverse return the motion control lever to the

neutral (N) position. Repeat this proce-

dure three (3) times.

Your transmission is now purged and now ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

00272

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

Page 18

MAINTENANCESOHEOU'E

FILLINOATES

ASYOUCOMPLETEREGULARSERVlCE "_'__O_'_'-O'_" _ _" %_ %_ _£x_ _.O'"

C :i;; kkTBiraek;rOpe[ _i ° n _

Check Operator Presence and

T ROS Systems

R Check for Loose Fasteners _ Ks

A Sharpen/Replace Mower Blades V'3

C Lubrication Chart V _ ll_

0 Check Battery Level 1_4

R Clean Battery and Terminals If V'

Check Transaxle Cooling v'

Check V-Belts If

Check Engine Oil Level ll_ if

Change Engine Oil (with oil filter) lI_1,2 If

E Change Engine Oil (without oil filter) VJl,2 V p

N Clean Air Filter V'2

G Clean Air Screen VP2

Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 1_,2

Clean Engine Cooling Fins If 2

Replace Spark Plug If V p Replace Air Filter Paper Cartridge V P2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

Arrester

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

i,f _r/_ _E RVICED ATES

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

SI: Spindle

Zerk Zerk

_Front Wheel _Front Wheel

Zerk

Bearing ,_earing Zerk

@Engine o.- ---

BB 01964 ir _

_i_ General Purpose Grease @ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

8dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety ruleswhen per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into reverse should shut off the engine.

ROS "ON" Position

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts. Trailing Mandrel iembly

Edge Blade

Flat

Lock Washer --._

_-Blade Bolt

Engine "ON" Position (Normal Operating)

Center

Page 20

TO SHARPEN BLADE

NOTE: We do not recommend sharp- ening blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade

5/8" Bolt or Pin

Center Hole

BATT E RY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro- leum jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

oilviE ¢¢ha tl ÷

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°E Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil.

Page 21

Change the oil after every 25 hours of op- eration or at least once a year if the tractor

is not used for 25 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and Locked

Yellow Cap

Tube

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower

housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge.

?Handle

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

Cover

Cartridge

Tabs

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

Page 22

ENGINE COOLING SYSTEM Debris may clog the engine's air cool-

ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu- retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso- line.

Clamp_ Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with auto- motive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission

covered to keep water out. Water in en- gine or transmission will shorten the usful

life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and

trash from tractor and mower.

Page 23

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN- GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

Small Retainer Spring

Clutch Spring

Small Retainer

9. Raise lift lever to raise suspension arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook

the clutch spring Into square hole in frame. TO

INSTALL MOWER

Raise attachment lift lever to its highest

position.

Slide mower under tractor with deflec- tor shield to right side of tractor.

Lower lift lever to its lowest position.

Connect front links to mower deck and secure with retainer springs.

Connect suspension arms to rear deck brackets and secure with retainer

springs.

Flat _ ___ _ _ Washer __ _

__ _ _ _>"-------Square Hole

Retainer Spring

Anti-Sway

Bar

Housing

Guide

Clutch S

Engine Pulley

Front Link

Retainer Springs (Both Sides)

Deflector

Retainer Spring

Page 24

6. Connect anti-sway bar to chassis bracket and secure with retainer

spring.

7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,

you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

o_ , oo, _ Mandrel

Both Front Links Should be Equal in Length

Bottom edge Bottom edge of

mower to ground

n Arm

Lift Link N_

Adjustment

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both front links equally so mower will stay level

side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Nut

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE BELT

The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake.

,_E _

Page 25

BELT REMOVAL -

1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel

3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut against nut "A".

4. Engage transmission by placing freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping distance as stated above. Readjust

if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.

OperaWta_ 'Nut

Pulley

TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in "transmission dis-

engaged" position. Pull freewheel con- trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced. TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper- ating arm and nut "A" on brake rod.

TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest. BELT REMOVAL -

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from

transmission input pulley.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Page 26

Engine Pulley

Clutching Idler _

Stationary Idler j

Center Span ............

Keeper

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel and lightly tighten.

2. Start engine and move motion con- trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi- tion and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neu- tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above steps until satisfied.

Motion Control Lever

Lock Gate

Adjustment

Bolt

TRANSMISSION REMOVAL/ REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAM BER The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only) I"/_

TO START ENGINE WITH A WEAK BAT- TERY

,_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame and smoking materials away from bat-

teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

26this manual).

Page 27

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

_,WARNING: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Terminal

Keps Nut _ Hex

Bolt

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Page 28

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described

below before loosening cable. If adjust- ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position.

2. Check that holes "A" in governor control lever and hole in governor plate

line-up. If holes "A" are not aligned, loosen clamp screw and move throttle

cable until holes are aligned. Tighten clamp screw securely.

Governor Control Lever Governor Control Plate

( /

"A" Clamp Screw Cable

TO ADJUST CARBURETOR NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differ- ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -(See "TO ADJUST THROTTLE CONTROL CABLE" in this

section of the manual.)

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against idle speed screw, turn idle mixture

valve full travel clockwise then coun- terclockwise until engine runs rough.

Turn valve to a point midway between those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle Speed _- Screw _

Throttle

Idle Mixture Valve with /

Limiter z_

Page 29

Immediatelyprepareyourtractorforstor- age at the endof the seasonor ifthe trac- torwill notbe usedfor 30daysor more.

_CAUTION: Neverstore the tractor withgasolineinthetankinsidea building

wherefumes mayreachanopen flame orspark. Allow the engineto cool before storingin anyenclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER- MINALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam- age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro- tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

Engine will not

turn over

Engine clicks but

will not start

Loss of power

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

=ROBLEM CAUSE CORRECTION

Loss of power 6. Faulty spark plug. 6. Clean and regap or change

(continued) spark plug.

7. Dirty fuel filter. 7. Replace fuel filter.

8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Spark plug wire loose. 10. Connect and tighten spark

plug wire.

11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.

12. Dirty/clogged muffler. 12. Clean/replace muffler.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment 14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Engine valves out of 15. Contact a Sears or other

adjustment, qualified service center.

Excessive vibration

Engine dies when tractor is shifted

into reverse

Engine continues to run when

operator leaves seat with

attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

Reverse operation system (ROS) is not "ON" while

mower or other attachment is engaged.

Faulty operator-safety presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s). Replace damaged parts.

Turn ignition key to

ROS "ON" position. See Operation section.

Check wiring, switches and connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Mower blades will not rotate

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass discharge

Headlight(s) not

working

(if so equipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.

Mower drive belt worn.

Blades improperly installed.

10.

Improper blades used.

11.

Clogged mower deck vent

holes from buildup of grass, leaves, and trash around

mandrels.

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not charge

Loss of drive

Engine "backfires"

when turning

engine "OFF"

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in "disengaged" position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

Engine throttle control not

set between half and full speed (fast) position before

stopping engine.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in "engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control

between half and full speed (fast) position before

stopping engine.

Page 33

SCHEMATIC

02836 193374 / 390

TRACTOR - - MODEL NUMBER 917.275380

BATTERY

,it,

SOLENOID STARTER

RED A -" RED

AMMETER FUSE

(OPTIONAL)

i i i

TO I C7

i i i i I i

i i

__ CLUTCH / BRAK-E

BLACK

GRAY

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B+ S + A1

IGNITION O_(- _ PARKAPLUG_

I FUEL I (OPTIONAL) I LINE I

I I

BLUE

NOTE

UNIT (2 PLUGS

BLUE r-'l HOUR 8L_CK

METER

C HARGDING@SY6SoTFRMp_UT PUT _cSHVAOLTSACsM/_E_ _OOoR P NMECT ED)

ON TWIN CYL. ENGINES)

HEADLIGHTS

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

NON-REMOVABLE REMOVABLE

• O

CONNECTIONS CONNECTIONS

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

02836

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

Page 34

ELECTRICAL

24.

TRACTOR - - MODEL NUMBER 917.275380

I /

, _21

i I{

33 J

30/

/ I

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275380

KEY PART NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 176689 Box Battery Fender

16 176138 Switch, Interlock

21 183759 Harness Asm Light W/4152j 22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga. 11" red 25 146147 Cable Battery 6 Ga. w/16 wire red

26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 unc

28 4207J Cable Ground 6 Ga. 12" black 29 192749 Switch Seat DP w/Ramps

30 193350 Switch Ign 33 140403 Key Ign

34 110712X Switch Light/Reset 40 193374 Harness Ign

41 71110408 Bolt BIk. Fin Hex 1/4-20 uncx 1/2 42 131563 Cover Terminal Red

43 178861 Solenoid 48 140844 Adapter Ammeter

52 141940 Protection Wire Loop 90 180449 Cover Battery Fender

92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-14 x 2.00

94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.275380

CHASSIS AND ENCLOSURES

278

208

209

_209

209

_/5

@/5

209 208

2O7

-209 37 ;j209

209

208

3_ 38_114

chassis-Laser-It.stlt 27

Page 37

TRACTOR - - MODEL NUMBER 917.275380

CHASSIS AND ENCLOSURES

KEY PART NO. NO.

1 174619

2 176554 5 155272

9 193510X012

10 STD533710 11 174996

13 172105X010 14 17490608

17 185682X613 18 184921

26 STD541437 28 193258

29 174332X599 30 192394X613

31 139976 37 17490508

38 175710 39 174714

60 72140606 64 154798

74 73680600 142 175702

143 186689 144 175582

145 156524

206 170165 207 17670508

208 17670608 209 17000612

212 175143 278 191611

-- 5479J

-- 187801

DESCRIPTION

Chassis Stamping Drawbar

Bumper Hood/Dash Dash

Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H.

Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2

Hood Assembly Laser Bumper Extrusion Nut

Grille Lens Asm (include Key nos. 29 and 212) Lens, Laser

Fend/Ftrest Pnt STLT Bracket, Fender Support

ScrewThdrol 5/16-18 x 1/2Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser

Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT

Nut Crownlock 3/8-16 unc Plate Reinforcement STLT

Bracket Swaybar Chassis Bracket Pnt Footrest STLT

Jod Pivot Chassis/Hood

Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT

ScrewThdrol 3/8-16 x 1/2 Screw Hexwsh Thdr. 3/8-16 x 3/4 BI.

Insert Lens Reflective Screw 10 x 3/4 Single Lead-Hex

Plug, Button Plug, Dome, Plastic

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275380

1 74 75

78 76

dfive.hydro,stlt_72

Page 39

TRACTOR - - MODEL NUMBER 917,275380

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle Peerless LTH2000 70 134683

8 192502 Rod Shift Fender Adjust 75 121749X 10 STD561210 Pin Cotter 1/8 x 1 CAD 76 STD581075

14 10040400 Washer Lock Hvy Helical 77 123583X 15 74490544 Bolt Hex FLGHD 5/16-18 Gr.5 78 121748X 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 uric 81 178140

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 82 165711 21 130564 Knob 1/2-13 83 19171216

22 178141 Rod, Brake 85 150360 24 73350600 Nut, Hex Jam 3/8-16 Uric 89 192387X428

25 106888X Spring, Brake Rod 95 178134 27 STD561210 Pin Cotter 1/8 x 3/4 CAD.

28 175765 Rod, Parking Brake 112 19091210 29 71673 Cap, Parking Brake 116 72140608

30 174973 Bracket, Transaxle 120 73900600 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 150 175456

34 175578 Shaft, Foot Pedal 151 19133210 35 120183X Bearing, Nylon 156 166002

36 19211616 Washer 158 165589 37 1572H Pin, Roll 159 183900 38 179114 Pulley, Composite 161 72140406

39 72110622 Bolt Rdhd

41 175556 Keeper, Belt idler 163 74780416 47 127783 Pulley, idler, V-Groove

48 154407 Bellcrank, Clutch 165 165623 49 123205X Retainer, Belt 166 17490510

50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 168 165492 51 STD541437 Nut Crownlock 3/8-16 Uric 169 165580

52 STD541431 Nut, Crownlock 5/16-18 Uric 197 169613 53 105710X Link, Clutch 202 72110614

55 105709X Spring, Return, Clutch 207 169845 56 17060620 Screw 3/8-16 x 1-1/4 212 145212

57 178138 V-Belt 245 178122 59 169691 Keeper, Center Span 246 178121

61 17120614 Screw 3/8-16 x .875 247 181463 62 8883R Cover, Pedal 251 17060516 63 175410 Pulley, Engine 252 19131616

64 173937 Bolt Hex 7/16-20 x 4 Gr. 5 263 17000612 65 STD551143 Washer

66 154778 Keeper Belt Engine Hydro 69 142432 Screw Hex, Wsh, Hi-Lo 1/4 x 1/2

(See Breakdown) 74 137057

3/8-16 uric x 2 3/4 Gr. 5 162 73680400

NOTE: All component dimensions given in U.S. inches

unc

1 inch = 25.4 mm

Keeper Belt Engine Spacer

Washer 25/32 x 1-1/4 x 16 Ga. E-Ring

Key, Square Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Tapered Spring Torsion

Washer 17/32 x 3/4 x 16 Ga. Nut Lock Center 1/4-28 FNTHD Console, Shift Disconnect Asm Rod Bypas

LTH Washer 9/32 x 3/4 x 10 Ga. Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig 3/8-16

Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount Hub Shift

Bolt Rdhd Sqnk

1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc Bolt Hex Fin

1/4-20 Uncx 1 Gr5 Bracket Pivot Lever Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561 Plate Fastening

Nyliner Snap-in 5/8"1D Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Washer Nylon Nut Hex Flange Lock

Strap Torque Lh LTH2000 Strap Torque Rh LTH2000

Link Shift Transaxle LTH2000 Screw 5/16-18 x 1

Washer 13/32 x 1 x 16 Ga. Screw Hex Wsh Thdr

3/8-16 x 3/4

Page 40

TRACTOR - - MODEL NUMBER 917,275380

STEERING ASSEMBLY

/ / x

i /

i / ............... J /

"--'2 ....... 2-"

..... r_

i _42

-38

steering pl.lt 58

/'3 _

82 / 1"

\_ 40

/ /

67 67

• f

Page 41

TRACTOR - - MODEL NUMBER 917.275380

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 186780 Steering Wheel

2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H.

4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25t32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column

10 175121 Draglink 11 STD551137 Washer, Lock

12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136518 Spacer Bearing Axle Front

15 145212 Nut, Hex Flange Lock

17 190753 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4

30 STD561210 Pin Cotter 32 192757 Rod, Tie 34 10040500 Washer Lock Hvy HLCL Spr. 5116

36 155099 Bushing, Steering 37 152927 Screw

38 186781 Insert, Steering Wheel 39 19113812 Washer 11/32 ID x 2-3/80D x 12 Ga. 40 73540600 Nut Crownlock 318-24 unf

41 186737 Adaptor, Steering Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25t32 x 1-1/4 x 16 Ga.

44 190752 Extension Shaft Steering 46 121232X Cap, Spindle

47 183226 Fitting, Grease 65 160367 Spacer Brace Axle

67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace

71 175146 Steering Asm. 82 169835 Bracket Susp. Chassis Front

88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering

97 74780564 Bolt 5116-18 unc x 4" L Gr. 5

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917,275380

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs.lcyl 17

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917,275380

KEY PART

NO. NO. DESCRIPTION

1 170545

2 17720408 3

4 137352

13 165291 14 148456

23 169837 29 137180

31 187750 32 140527

33 123487X 37 137040

38 181654 40 124028X

44 17670412 45 17000612

46 19091416 62 10010500

72 71070512 78 17060620

81 73510400

NOTE: All component 1 inch = 25.4 mm

Control Throttle/Choke Screw Hex Thd Cut 1/4-20 x 1/2 Engine Briggs Model 31C707-0230-E1 (See Breakdown)

Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain oil easy Shield Browning/Debris Guard

Arrestor Spark Tank Fuel 1 25 Fr

Cap Asm Fuel Clamp Hose BIk

Line Fuel 20" Plug drain oil easy

Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20 x 3/4 Screw 3/8-16 x 3/4

Washer 9132 x 7/8 x 16 Ga. Washer Split Screw Hex Head Cap 5t16-18 x 3/4

Screw 3/8-16 x 1-1/4 Nut Flange 1/4-20 Starter Nut

dimensions given in U.S. inches

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275380

seaUt.knob_9

KEY

PART

NO.

188716

180166

71110616

19131610

145006

STD541437

124181X

17000616

19131614

180186

166369

DESCRIPTION

Seat 3350 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 314 x 10 Ga.

Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 unc

Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1

Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat Knob Seat Adj Wingnut

KEY PART NO. NO. DESCRIPTION

12 174648 13 121248X

14 72050412 15 134300

16 121250X 17 123976X

21 171852 22 STD541431

24 19171912

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3t16 x 12 Ga.

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.275380

2 13 10

13 6 3 7 7

1 X

15--

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 193307 Decal, Oper. Instr. 13 186787 2 194161 Decal, Hood Replacement 14 160396 3 186280 Decal, Hood, R.H. 15 186377

4 186281 Decal, Hood, L.H. 16 172331

5 179128 Decal, Deck "B" 42" 20 149516 6 133644 Decal, Customer Maintenance - - 178392

7 193545 Decal Hood Side - - 138311 9 186282 Decal, Fender, Craftsman - - 184310X428

10 156439 Decal, Fender Danger - - 18431 lX428 11 138047 Decal, Battery - - 194224 12 146046 Decal, V-Belt Drive Schematic - - 194225

WHEELS &TIRES

KEY PART NO. NO.

1 59192

5,8

4,10

2 65139 3 106222X

4 59904

5 106732X624 6 278H

7 9040H 8 106108X624

9 106268X

10 7152J 11 104757X428

-- 144334

DESCRIPTION

Decal, Dash Panel Decal, V-Belt Schematic

Decal, Engine Decal, Mower Hvy. Duty 12 Ga.

Decal Battery DngrlPsn Eng Decal Chass Disconnect

Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT

Owner's Manual, English Owner's Manual, Spanish

DESCRIPTION

Cap Value Tire Stem Value

Tire FTs 15 x 6 0 - 6 Service Tube inner Front #35060

Rim Asm 6" front White Service Fitting Grease Bearing Flange

Rim Asm 8" rear White Service Tire RTs 18 x 9 5-8 Service

Tube Rear 9 5 x 8 Service Cap Axle BIk 1 50 x 1 00

Sealant, Tire (10 oz. tube)

wheel 1

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,275380

20 o 161718 20

lift-rh,lpiece 3

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275380

KEY PART NO. NO. DESCRIPTION

1 159460 Washer Asm Inner Spring W/Plunger 2 159471 Shaft Asm. Lift 3 105767X Pin Groove

4 12000002 E Ring #5133-62 5 19211621 Washer 21t32 x 1 x21 Ga.

6 120183X Bearing Nylong

7 125631X Grip Handle Fluted 8 122365X Button Plunger Read

11 139865 Link Asm Lift L.H.

12 139866 Link Asm Lift R.H.

13 STD624008 Retainer Spring

15 173288 Link Front

16 73350800 Nut Jam Hex 112-13 unc

17 175689 Trunnion

18 73800800 Nut Lock w/Wsh 1/2-13 unc

19 139868 Arm Suspension Mower 20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift 32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 48

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275380

42 D man-t-path stlt 3

10-.--<

9 .---_

Page 49

TRACTOR - - MODEL NUMBER 917.275380

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 36 131494 2 STD533107 Bolt 37 STD551037

3 138017 Bracket Assembly, Sway Bar, 40 73900600

4 165460 Bracket Sway Bar 38/42" Deck 45 STD624003

5 STD624008 Retainer Spring 46 137729 6 178024 Bar Sway Deck 48 133944

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 52 139888 9 STD551137 Washer, Lock 53 184907

10 140296 Washer, Hardened 54 178515

11 138971 Blade, 42" Hi-Lift (For bagging 59 141043

- - 134149 Blade, 42" Mulching STD (For 68 144959

- - 139775 Blade, 42" Mulching Premium 129 19131312

13 137645 Shaft Assembly, Mandrel,

14 128774 Housing, Mandrel, Vented 142 165890 15 110485X Bearing, Ball, Mandrel 143 157109

16 174493 Stripper, Vented Mower Deck 144 158634 18 72140505 Bolt, Carriage 5/16-18 x 5/8 145 165888

19 132827 Bolt, Shoulder 146 171977 20 159770 Baffle, Vortex 147 131335

21 STD541431 Nut Crownlock 5/16-18 unc 148 169022 23 177563 Bracket, Deflector 149 165898

24 105304X Cap, Sleeve 150 19091210 25 123713X Spring, Torsion, Deflector 152 169676

26 110452X Nut, Push 158 17720408 27 130968X428 Shield, Deflector 159 72140614

28 19111016 Washer 11/32x5/8x16Ga. 184 19131410 29 131491 Rod, Hinge 185 188234

30 173984 Screw Thdrol Washer Head - - 130794 31 187690 Washer, Spacer

32 153535 Pulley, Mandrel 33 178342 Nut, Toplock, Flanged

34 72110612 Bolt Carr. Sh. - - 171639

Front 44 140088

(The following blades are 55 155046 available) 56 165723

or discharging) 67 149846

mulching mowers only) 92 STD541437

(For better wear when mulching) 130 STD523710

Vented 131 STD533710

3/8-16 x 1-1/2 Gr. 5

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

DESCRIPTION

Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga.

Nut Lock 3/8-16 unc Guard, Mandrel, L.H.

Retainer Screw, Thd. Roll 1/4-20 x 518

Washer, Hardened Bolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt

Nut Washer 13t32 x 13/16 x 12 Ga.

Bolt, Fin Hex 318-16 unc x 1 Gr. 5

Bolt, Rdhd Sqnk 318-16 unc x 1

Arm Spring Brake Mower

Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable

Pulley Idler Flat Bolt Carriage Idler

Spring Extension Spring Return Idler

Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga.

Cable Clutch 42 In Screw HexThd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 unc x 314 Washer 13/32 x 7/8 x 10 Ga.

Head Asm. Cable Clutch Mandrel Assembly (Includes

Housing, Shaft and Shaft Hardware Only-Pulley Not

Included Replacement Mower, Complete

Page 50

TRACTOR - - MODEL NUMBER 917,275380

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

206

79_

_2" 25

1 _ 150

o7_15 # 0 06_0

li5 87

157 _113 3_2 _49_ _ _) (_114_,

200

25 /

" 87

3 I_[ " 191

190

203 I

o 208

O' 28

105 1

_ "" "" 184 _

•...............204

185--

Page 51

TRACTOR - - MODEL NUMBER 917.275380

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772151 Cover LH. 70 786196 Spacer .625.765

3 770135 Case 79 792201 Spring 5 776355 Counter Shaft 85 792154 Oil Fill Plug

6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4" 9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W

13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer 14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D

15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W

17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490 22 792194 Spring 104 792198 Nut, 3/8-24 23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W

25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly 26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1"

28 792035 Retaining Ring 109 788104 "O" Ring 29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157)

31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87) 36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87)

37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109) 38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon

40 792204 Roll Pin .25 157 788102 Oil Seal 9t16"1D 41 790102 Brake Lever 180 730229 BOil Spec. (80W90)

42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet 42A 792203 Screw, 114-20 x 1-3/4 183 792118 Relief Valve

43 792171 Screw, 10-24 x .500 184 792196 Hose Barb 44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5

44B 790099 Outside Brake (Casting) 190 792150 Washer 45 790101 Actuator Rod 191 792151 Nut 7/16-20

47 774869 Axle 16.812 200 794787 Differential (Gear Reduction 48 774688 Axle 11.625 Drive)

49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y 56 778379 Spur Gear 81T 206 798055 Disconnect Lever

65 780195 Washer .7501D .062W 207 798053 Mounting Plate 67 776440 Brakeshaft 208 798040 Fan

209 798054 Control Lever 210 794788 Hydro Module LH Fender Con-

trol

Page 52

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

358 ENGINE GASKET SET

20@ 6170

61_ 691_

524 @ 8420

I 1019 LABEL KIT ]

I 1058 OWNER'S MANUAL ]

[ 1036 EMISSION LABEL I

307_

868 (_) 24

943 O

1266 0

434

lOI'11_

584_

1264'_

741

156

22_

Page 53

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

1095 VALVE GASKET SET

7 51_

617 0 1022

238 O

1022

6170

103z

868

6240

616_

1022

914

¢?

1O2:

4o4,_ _

G14_/_

/_%_5°5<_

J 267 _,

334

Page 54

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

108A

634A,_

118

1091 I

601

1266 0

1266A O

947

121 CARBURETOR OVERHAUL KIT

104 _ 1270 231_'

105 _ 137 0

93'_

95 e'

977 CARBURETOR GASKET SET

51(_ 1370 276@

1060 142 6170 117,_

276@

634 e

987(_

1266 0

1266A O

Page 55

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707, TYPE NUMBER 0230-E1

305A

643

1267

30_

801

803_ 310 1

_ __I 5o_

462 ! 797 "

802

801A

1783A.@_

513

NOTE: For Replacement Starter Motor,

See Reference 309.

544A _ 31o_

803A

729

697 _

1070

1051&

Page 56

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174

2 399265 3 391086

4 697106 5 698147

7 692410 9 697109

10 697157 11 697113

12 697110 13 690360

15 690946 16 697127

20 690947 22 692125

23 693557 24 222698

25 697159

697160

697162

697163

26 697164

697165 697171

697172

27 697100 28 697099

29 697126 32 692852

33 495856 34 495857

35 691279 36 691279

37 697352 40 691752

43 691968 45 690564

46 697687 48 697761

50 690193 51 692137•05+

53 690227 54 691148

73 697384 74 697987

75 690582 78 691003

93 690602 O 94 498030

95 691636 98 495800

104 690525 O 105 231855 O

106 690577 O 108 690464

108A 692344 117 694352 O

Cylinder Assembly 118 697492 Kit-Bushing/Seal (Magneto Side) 121 697241

Seal-Oil (Magneto Side) 125 697190 Sump-Engine 127 695005

Head-Cylinder 130 691750

Gasket-Cylinder Head 131 494379 Gasket-Breather 133 494381

Screw (Breather Assembly) 137 281165

Tube-Breather 141 495097

Gasket-Crankcase 141A 495931 Screw (Cylinder Head) 142 697140

Plug-Oil Drain 146 691639 Crankshaft 186 692317

Seal-Oil (PTO Side) 187 691050 Screw (Crankcase Cover/Sump)

Flywheel 188 691693 Key-Flywheel 192 691986

Piston Assembly (Standard) 202 691841 Piston Assembly (.010" Over- 209 692208

size) 216 691840 Piston Assembly (.020" Over- 222 694042

size) 227 691374 Piston Assembly (.030" Over- 231 691636

size) 232 691842 Ring Set (Standard) 238 691843

Ring Set (.010" Oversize) 240 394358 Ring Set (.020" Oversize) 265 691024

Ring Set (.030" Oversize) 267 695134 Lock-Piston Pin 276 692255 Pin-Piston 304 698402

Rod-Connecting (Standard) 305 697102

Screw (Connecting Rod) 305A 697103 Valve-Exhaust 306 697107 Valve-Intake 307 691003

Spring-Valve (Intake) 309 693551

Spring-Valve (Exhaust) 309A

Guard-Flywheel

Retainer-Valve

Slinger-Governor/Oil 310 690323 Tappet-Valve 311 497608

Camshaft 311A 395538

Short Block (31C707-0230-E2 333 492341

Replacement 334 691061

Engine-art not available) 337 491055

Manifold-Intake 358 697191

Gasket-Intake 363 19203

Stud (Carburetor)

Screw (Intake Manifold) RPM Settings:

Screen-Rotating

Screw (Rotating Screen) Washer (Flywheel) Included

Screw (Flywheel Guard) O Included

Bushing-Throttle Shaft 121

Kit-idle Mixture $ Included

Screw (Throttle Valve) 977

Kit-Idle Speed + Included

Pin-Float Hinge Valve-Float Needle

Seat-Inlet Valve-Choke (Manual Choke)

Valve-Choke (Choke A Matic) Jet-Main (Standard)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Jet-Main (High Altitude) Kit-Carburetor Overhaul

Carburetor Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

O5 Gasket-Float Bowl

Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic)

O Nozzle-Carburetor

Key-Timing Connector-Hose

Line-Fuel (Cut to Required Length)

Screw (Control Bracket) Adjuster-Rocker Arm

Link-Mechanical Governor Spring-Governor

Link-Choke Bracket-Control

Lever-Governor Control Screw (Choke Valve)

Spring-Governor Cap-Valve

Filter-Fuel

Clamp-Casing Screw (Casing Clamp)

O5 Washer-Sealing

Housing-Blower

Screw (Blower Housing) Screw (Blower Housing)

Shield-Cylinder Screw (Cylinder Shield) Motor-Starter

Motor-Starter (For Replacement Starter Motor, See Reference

309) Bolt (Starter Motor)

Brush Set Brush Set Armature-Magneto Screw (Magneto Armature)

Plug-Spark Gasket Set-Engine

Flywheel Puller

Low Speed: 1900-2100

High Speed: 3000-3200

in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No.

in Carburetor Gasket Set, Key. No.

in Valve Gasket Set, Key. No. 1095

Page 57

TRACTOR - - MODEL NUMBER 917.275380

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

383 89838 404 691691

431 697122 445 698083

462 691261 474 696459

503 691532 505 691251

510 693699 510A 497606

513 692024 523 697086

524 691032 525 697184

544 692034 544A 390837

552 697144 562 691119

579 691029 584 697112

601 95162 614 691620

616 692012 617 692138

634 690801

634A 690802

635 691909 643 698401

654 690958 691 692407

697 690372 718 690959

729 691224 741 697128

757 697607 758 697134

759 697392 783 693713

783A 693059 789 698329

797 693167 801 691283

801A 394856 802 691286

802A 395537 803 693757

803A 398159 830 691095

842 691031 847 697611

Wrench-Spark Plug 851 692424

Washer (Governor Crank) 868 690968

Elbow-Intake 876 495877 Filter-Air Cleaner Cartridge 877 393456

Washer (Starter Cable) 896 691641

Alternator 914 690960

Strap-Starter 947 694393 Nut (Governor Control Lever) 950 691657 Drive-Starter 967 697015 Drive-Starter 968 698403

Clutch-Drive 975 495933 Dipstick 977 690192

• Seal-Dipstick Tube 987 691326 Tube-Dipstick 1005 697853

Starter-Armature 1019 697143 Starter-Armature 1022 272475

Bushing-Governor Crank 1023 692492 Bolt (Governor Control Lever) 1026 692003

Nut (Starter Cable) .... 692011

Cover-Breather Passage 1029 691751 Clamp-Hose 1034 690822

Pin-Cotter 1036 695700 Crank-Governor 1040 698368

O •

SeaI-O Ring (Intake Manifold) 1044 691658

SpringlSeal Assembly (Manual 1051 691265 Choke) 1058 275038

Spring/Seal Assembly (Choke A 1070 690372 Matic) 1083 691626

Boot-Spark Plug 1083A 690958 Retainer-Air Filter 1090 691293

Nut (Carburetor) 1091 691333

• Seal-Governor Shaft 1095 690190

Screw (Drive Cap) 1119 691183 Pin-Locating 1263 697124

Clip-Wire 1264 697104 Gear-Timing 1265 697125

Link-Counterweight 1266 691917 Counterweight 1266A 697123

Pin-Counterweight 1267 697575 Gear-Pinion 1270 697156

Gear-Pinion 1279 690960 Harness-Wiring Nut (Brush Retainer) RPM Settings:

Cap-Drive Cap-Drive

Cap-End Included Cap-End O Included

Housing-Starter No. 121 Housing-Starter _ Included

Stud (Rocker Arm) 977

• SeaI-O Ring (Dipstick Tube) + Included

Dipstick/Tube Assembly

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Terminal-Spark Plug

•+ Seal-Valve Kit-Pinion Spring

Wire-Connector/Alternator

Pin-Drive Retainer Screw (Rocker Cover)

Solenoid-Fuel Screw (Float Bowl)

Filter-Pre Cleaner Cover-Air Cleaner

Bowl-Float Gasket Set-Carburetor

O Seal-Throttle Shaft

Fan-Flywheel Kit-Label

•+ Gasket-Rocker Cover Cover-Rocker Arm Rod-Push (Intake) Rod-Push (Exhaust)

Arm-Rocker

Guide-Push Rod Label-Emission

Plate-Trim Screw (Flywheel) Ring-Retaining

Owner's Manual Screw (Flywheel Fan)

Nut (Starter Terminal) Nut (Starter Terminal)

Retainer-Brush Cap-Limiter

Gasket Set-Valve Screw (Alternator)

Reed-Breather Screw (Breather Reed)

Support-Blower Housing

•O SeaI-O Ring (Intake Elbow) O SeaI-O Ring (Intake Elbow)

Latch-Blower Housing Plug-AVS Counterweight

Screw (Blower Housing Support)

Low Speed: 1900-2100 High Speed: 3000-3200

in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key.

in Carburetor Gasket Set, Key. No.

in Valve Gasket Set, Key. No. 1095

Page 58

Page 59

(O1 (.O

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

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iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii

iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR sM

(1-888-784-6427)

® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / Marca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque depos_e de Sears, Roebuck and Co.

194224 09.28.04 TR Printed in U.S.A.

TM SM

Au Canada pour service en frangais:

1-800-LE-FOYERMC

(1-800-533-6937)

www.sears.ca

02410

Craftsman 917.27538 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual