Craftsman 917.27537 User Manual

Page 1
Owner's Manual
CRRFTSMRN°
LAWN TRACTOR
17.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.275370
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Page 2
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
ServiceandAdjustments......................21
Storage.................................................27
Troubleshooting....................................28
RepairParts..........................................32
SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe date ofpurchase,if this CraftsmanRidingEquipmentis
maintained,lubricatedandtuned upaccordingto theinstructionsin the owner'smanual, Searswill repairorreplacefreeof chargeanyparts thatare foundto be defectivein
materialor workmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborfortheseapplicablewarrantedpartsforthe twofullyears.During
thefirst 30daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30 daysofpur-
chase, buta trip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.This warrantyapplies onlywhilethis productiswithin
the UnitedStates. ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse,includingbutnot limitedto blades,spark plugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tirereplacementorrepaircausedbypuncturesfrom outsideobjects,suchasnails, thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse, includingbutnot limitedto, damage causedby towingobjectsbeyondthecapabilityofthe ridingequipment,impacting
objectsthat bendtheframeorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto, elec- tricaland mechanicaldamagecausedby improperstorage,failureto usetheproper
gradeand amountofengineoil, failureto keepthedeckclear of flammabledebris, orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedby fueldeterminedto becontami- natedor oxidized(stale). In general,fuelshouldbe used within30 daysof itspur-
chasedate.
Normaldeteriorationandwear ofthe exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfrom date ofpurchase,if anybatteryincludedwith thisridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthe battery
will not holda charge, Searswill replacethe battery atno charge. Duringthe first30
daysofpurchase,therewill be no chargesto replacethe batteryatyour HOME. After
thefirst 30days,foryour convenience,IN-HOMEwarrantyservicewill stillbe avail-
ablebut atripchargewillapply. This chargewill bewaivedifthe Craftsmanproductis droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.
Thisbatterywarrantyappliesonlywhile thisproductis withinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_I, WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heaw of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor.
_I, WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. ,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross- ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
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II. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
Page 5
Removegas-poweredequipmentfrom thetruckor trailerand refuelit on the
ground.If this is notpossible,then refuelsuchequipmentwith a portable container,ratherthanfrom a gasoline dispensernozzle.
Keepthe nozzlein contactwiththe rim ofthe fueltank or containeropeningat alltimes untilfuelingiscomplete.Do notusea nozzlelock-opendevice.
If fuel isspilledonclothing,change clothingimmediately.
Neveroverfillfuel tank.Replacegas capandtightensecurely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen-
gage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Unleaded and Type: Regular
Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter 3.5 Pints
W/O Filter 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: (MPH): 1st 1.1
2nd 1.4
3rd 2.2 4th 3.3 5th 4.4
6th 4.9
Reverse: 1.4
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-
neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
Fast help by phone- phone support
from a Sears technician on products requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Page 7
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
_ Steering Wheel
i I I i
Adapter
@
Seat
(1) Large Flat Washer
©
(1) 5/16 Lock Washer
Steering
Boot
Steering
Extension
Shaft
Keys
(2) Keys
(1) Washer
@ 17/32 x1-3/16 x12 Gauge
_(1 ) Knob
(1) Oil Drain Tube For Future Use
Slope Sheet
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se-
curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
/ Insert
Hex Bolt
_._..../5/16 Lock Washer
L
Flat
Washer
J
/
/
Adapter__ Extension
_C_9/Shaft
\, ,
Lower/'_. " _ _'_,'
S!ee.r,ng "-_ Tab
_naT[ "_-_.-- ' "'_ Slots
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
Page 9
7. Slideseatuntilacomfortableposition isreachedwhichallowsyou to press clutch/brakepedalalltheway down.
8. Getoff seatwithoutmovingitsad- justed position.
9. Raiseseatandtightenadjustment knobsecurely.
Seat
Seat
Shoulder Bolts
Flat Washer
djustmentKnobN
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Seat
Label
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) ,_WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
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CHECK TIRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
#"CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
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Page 11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
oi
OVER TEMP
LIGHT
FUEL OIL PRESSURE BATTERY REVERSE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided
&
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
(SEE SAFETY RULES SECTION)
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Page 12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ROS "ON" Position
Attachment
Ignition Switch
Clutch Lever
Light Switch / t Lift Lever
" Plunger
I
Attachment
Th rottle/Choke
Lift Lever
Control
o
Clutch/Brake Pedal
o Height
Adjustment
Indicator
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor. IGNITION SWITCH - Used for starting and
stopping the engine.
Parking Brake Lever
02829
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
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Page 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Throttle/ Attachment Clutch Lever Choke "Enc Position
Control _
"Brake"
Position
Clutch/Brake Pedal
STOPPING MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
"Disengaged" Lever
Position
nition Key
,"Disengaged"
Position
Parking Brake
"Engaged"
Position
Gearshift
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
13
Page 14
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachemnt Lift Lever High Position
Attachment i/,,_,
Clutch Lever ,_?_"'-- Low "Enc
Position Position
,_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing up.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
Shield
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
14
Page 15
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
15
Page 16
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
(
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
J
16
Page 17
MAINTENANCE SCHEDULE _____
FILL IN DATES /_/@_/_-_,_" AS YOU COMPLETE /_'_ _'_ _.Oq'_ "
BE OLARSERV,CE OATES
Check Operator Presence and
T ROS Systems
R Check for Loose Fasteners I1_ II_s I_
A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart II/ I_
0 Check Battery Level _4
a Clean Battery and Terminals I_ I1_
Check Transaxle Cooling v'
Check V-Belts I_ Check Engine Oil Level I_
Change Engine Oil (with oil filter) 1_1,2
E Change Engine Oil (without oil filter) _1,2
N Clean Air Filter 1_2 G Clean Air Screen 1_2
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins I_ 2 Replace Spark Plug I1_ I_ Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures,
2 - Service more often when operating in dirty or dusty conditions,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
Arrester
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum,
Do not overtighten.
LUBRICATION CHART
@ S_ Zerk
@Front Wheel ,-
Bearing
Zerk
@Engine .
_SAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
-- @ Spindle Zerk
@Front Wheel
Bearing Zerk
Page 18
TRACTOR Alwaysobservesafetyruleswhen per-
formingany maintenance.
BRAKEOPERATION Iftractorrequiresmorethanfive (5) feetto
stopat highestspeedin highestgear on a level,dry concreteorpavedsurface,then brakemustbecheckedandadjusted.(See
"TOADJUSTBRAKE"inthe Serviceand
Adjustmentssectionofthis manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ig- nition switch in the engine "ON" position
and the attachment clutch is engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch is engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept
sharp. Replace bent or damaged blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty. BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel As:_embly Edge Up_ Blade
Flat
Lock Washer _
_-Blade Bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp- ening blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
Centel
18
Page 19
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
,. //
5/8" Bolt or Pi_'-n_ .J Blade
CentJ.o,e' -
BATT E RY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright.
4. Coat terminals with grease or petro- leum jelly.
5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
-30 -20 =10 0 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in
cold weather, the oils will result in in- creased oil consumption when used above
32°E Check your engine oil level more frequently to avoid possible engine dam- age from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the tractor
is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
Oil Drain Valve
19
oH wc 4_atl e
Page 20
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under
dusty conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge
firmly in base.
_ Handle
Tabs 3.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge.
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.
ENGINE COOLING SYSTEM Debris may clog the engine's air cool-
ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.
Air Screen
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu- retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and
20
clamps are properly positioned.
Clean out chaff and debris
Page 21
4. Immediatelywipeup anyspilledgaso- line.
Clamp_" Clamp
I Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
&
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
TRACTOR TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN- GAGED" position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out
of bracket.
Small Retainer S
Clutch S
Small Retainer Spring
Clutch Spring _
Retainer Spring_
6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac- tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
Housing
Large Retainer Spring
Bracket
Retainer Springs
'Both Sides)
Deflector Shield
21
Page 22
TOINSTALLMOWER
1. Raiseattachmentlift leverto its highest position.
2. Slidemowerundertractorwithdeflec- tor shieldto rightsideof tractor.
3. Lowerliftleverto its lowestposition.
4. Connectfrontlinksto mowerdeckand
securewith retainersprings.
5. Connectsuspensionarmsto rear
deckbracketsandsecurewith retainer springs.
6. Connectanti-swaybarto chassis bracketandsecurewith retainerspring.
7. Pushclutchcablehousingguideinto bracket,slidecollarontoguideand securewithlarge retainerspring.
8. Placeflat washerandclutch springon idlerpulleybolt and securewith small retainerspring.
9. Installbeltontoengine pulley.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
of mower to r--_ _ n3o_w,er to ground ground \ / [!_f! I/
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level
side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num- ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
_ Mandrel
Both Front Links Should be ual in Length
/01267
Lift Link N_
Adjustment
@ ,,,_
Arm
22
Nut
Trunnion
_E _
Front Links
Page 23
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower. BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See "To Install Mower" in this section of this manual).
Mandrel
Idler Pulleys
,
Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
,
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
With Parking Brake"Engaged"
Nut "A"
Jam Nut
Mandrel Pulley
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
Arm
00238
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle pulley by deflecting belt keepers.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
23
Page 24
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL MOWER" in this section of manual).
Engine Pulley--
[A
Center
Clutching Idler j
Keeper
Stationary Idler
Transaxle
TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the right rear wheel.
3. Position the gear shift lever in the neu- tral (N) position.
4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Neutral Lock Gate
Gearshift
..... ,,, Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are
positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring\
Axle \
I
Square Key _ (Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT- TERY
_IWARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame
and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure: IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use
your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
24
Page 25
2. Connectoneend ofthe BLACKcable tothe NEGATIVE(-)terminal (C)of
fullychargedbattery.
3. Connectthe otherend ofthe BLACK cable(D) to goodchassisground,
awayfromfueltank andbattery.
TO REMOVECABLES,REVERSE
ORDER-
1. BLACKcablefirstfromchassisand thenfromthefullychargedbattery.
2. REDcablelast frombothbatteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
_,WARNING: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be connected
first to prevent sparking from accidental grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
3. Install new battery with terminals in same position as old battery.
4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Seat
Label
Terminal Cover Keps
Positive (Red)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire Connector
Nut
Rex
Bolt
Negative (Black) Cable
25
Page 26
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized
engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position.
2. Check that holes "A" in governor control lever and hole in governor plate
line-up. If holes "A" are not aligned, loosen clamp screw and move throttle
cable until holes are aligned. Tighten clamp screw securely.
Governor Control Lever
Holes Throttle
Clamp Cable Screw
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the
limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the
adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture. 26
Governor
Plate
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem- bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun- terclockwise until engine runs rough.
Turn valve to a point midway between those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
,_t o1915
Idle Speed r Screw---_
"',-. Throttle
C
Leve r
Idle !ixture Valve _ With Limiter
Page 27
Immediatelyprepareyourtractorforstor- ageat the end ofthe seasonor if the trac-
tor will not beusedfor 30days or more. _WARNING: Neverstore the tractor
with gasolinein thetank insidea building wherefumesmayreachan openflame
orspark. Allowthe engineto cool before storinginanyenclosure.
TRACTOR
Removemowerfrom tractorforwinter storage. Whenmoweris to be storedfor a
periodof time, clean itthoroughly,remove alldirt, grease,leaves,etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
CAUSE CORRECTION
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments section.
8. Contact a Sears or other
qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
28
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
Page 29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of
adjustment.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when operator leaves
seat with attach-
ment clutch
engaged
Poorcut-uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
,
Reverse operation system (ROS) is not "ON" while
mower or other attachment is engaged.
,
Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position. See Operation section.
1. Check wiring, switches and
connections. If not corrected contact Sears or other qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Poorcut-uneven continued
Mower blades will not rotate
Poor grass discharge
4. Bent blade mandrel.
,
Clogged mower deck vent holes from buildup of grass,
leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around
mandrels.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not
working
(if so equipped)
Battery will not charge
Engine "backfires"
when turning engine "OFF"
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
,
Engine throttle control not set between half and full speed
(fast) position before stopping engine.
30
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
, Move throttle control
between half and full speed
(fast) position before
stopping engine.
Page 31
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.275370
BATTERY
SOLENOID STARTER
A_,_MFER FUSE
(OPTIONAL)
",0-_ ,
_ a i a k i i
C[LTTCI_7B-R,_K=E
': II \/
ATTACHMENT CLUTCH
(CLUTCH OFF)
£
'-=-2
SEAT SWITCH
= = I
:=
REVERSE SWITCH
r---_ -u SHORTING CONNECTOR
8LACK _f,_ l"_ I NOT IN REVERSE
.......... _t IGNITION _PARKPLUGo
BLUE _ BLACK
i FUEL t (OPTIONAL) t LINE
I I
BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM
FUEL SHUT'OFF _(CH_RGING SYSTEM DISCONNECTED)
UNIT I -" (2PLUGS
3 AMP DC @ 3600 RPM
ONTWINCYL.ENGINES)
0E0 SOLEHO,D __- --_,
i -/---_ UGHTINGSY%TEMROMDIODE , ALTERNATUTPUT" ' OR T II
_ o. ,___u___2______]
UGHT SWITCH I '_
I L -LI-GH-T-S-W-R- - - 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
BLACK
GRAY
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
_UN/OVERRIDEB+A1
RUN B+A1 L+A2
START B+ S +A1
YOUR TRACTOR IS
NOTE HEADLIGHTS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM. THE LIGHTS ARE NOT
CONNECTED TO THE BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLE
OWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONS
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS
SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS
WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF
SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
02836
31
Page 32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275370
22
90_ _ .........
i i
42
1
I
1 I I I
41
/ I
26
25
\
\
/
//
/
//
/ \\ l
/
/
O:
II
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275370
KEY PART NO. NO.
1 163465
2 74760412
8 176689 16 176138
21 183759 22 4152J
24 4799J 25 146147
26 175158 27 73510400
28 4207J 29 192749
30 193350 33 140403
34 110712X
40 193374 41 71110408
42 131563 43 178861
48 140844
52 141940
90 180499 92 193465
93 192540 94 191834
DESCRIPTION
Battery Bolt Hex Hd 1/4-20 uric x 3/4
Box Battery Fender
Switch, Interlock
Harness Asm Light W/4152j Bulb Light #1156
Cable Battery 6 Ga. 11" red Cable Battery 6 Ga. w/16 wire red
Fuse 20 AMP Nut, Keps Hex 1/4-20 unc
Cable Ground 6 Ga. 12" black Switch Seat
Switch Ign
Key Ign Molded Craftsman
Switch Light/Reset
Harness Ign Bolt BIk. Fin Hex 1/4-20 uric x 1/2
Cover Terminal Red Solenoid
Adapter Ammeter
Protection Wire Loop
Cover Battery Terminal
Harness Pigtail Reverse Switch
Screw Plastite 10-14 x 2.0
Module Reverse ROS
NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER 917.275370
CHASSIS AND ENCLOSURES
29
212
/
28
39
278
208
31
209
60
74
_/5
-209 37
209
_209
@/5
209 208
60
14
208
38_ 38_4
34
chassis-Laser-It.stlt 27
Page 35
TRACTOR - - MODEL NUMBER 917.275370
CHASSIS AND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174619
2 176554 5 155272
9 193510X012
10 STD533710 11 174996
13 172105X010 14 17490608
17 185682X613 18 184921
26 STD541437 28 193258
29 174332X599 30 192394X613
31 139976 37 17490508
38 175710 39 174714
60 72140606 64 154798
74 73680600
142 175702 143 186689
144 175582 145 156524
206 170165 207 17670508
208 17670608 209 17000612
212 175143 278 191611
-- 5479J
-- 187801
Chassis Stamping Drawbar
Bumper Hood/Dash Dash
Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H.
Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2
Hood Assembly Laser Bumper Extrusion
Nut Grille Lens Asm Laser (Includes Key Nos. 29 and 212)
Lens, Laser Fend/Ftrest Pnt STLT
Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt
Bracket Asm. Pivot Mower Rear Bracket Pivot Laser
Bolt Rdhd Sqnk 3/8-16 uric x 3/4 Dash Lower STLT
Nut Crownlock 3/8-16 uric Plate Reinforcement STLT
Bracket Swaybar Chassis Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood Bolt Shoulder 5/16 -18 TT
Screw Thdrol 5/16-18 x 1/2 TYTT Screw Thdrol 3/8-16 x 1/2
Screw Thdrol 3/8-16 x 3/4 Insert Lens Reflective Screw 10 x 3/4 Single Lead-Hex Plug, Button
Plug Dome Plastic
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
GROUND DRIVE TRACTOR . . MODEL NUMBER 917.275370
48
77
37
53
26
75
27
drive-fender.stlL41
36
Page 37
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.275370
KEY PART KEY NO. NO. DESCRIPTION NO.
1 Transaxle Peerless 206-545C 63
2 146682 Spring Brake Return 65 3 123666X Pulley Transaxle 66
4 12000028 Ring Retainer 69
5 121520X Strap Torque 30 Degrees 70
6 17060512 Screw 5/16-18 x 3/4 74 8 192502 Rod Shift Fender Adjust 75
10 STD561210 Pin Cotter 1/8 x 1 CAD 76 11 105701X Washer Plate Shift 77
13 74550412 Bolt 1/4-28 unf Gr. 8 W/Patch 78 14 10040400 Washer Lock Hvy Helical 79
15 74490544 Bolt Hex FLGHD 5/16-18 x Gr. 5 80 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 unc 81
18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5 82 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 83
21 106933X Knob 84 22 130804 Rod, Brake 85 24 73350600 Nut, Hex Jam 3/8-16 unc 89 25 106888X Spring, Brake Rod 96
26 STD551037 Washer 13/32 x 13/16 Ga. 112 27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 113 28 175765 Rod, Parking Brake 116 29 124236X Cap, Parking Brake 120
30 174973 Bracket, Transaxle 150 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 151
34 175578 Shaft, Foot Pedal 156 35 120183X Bearing, Nylon 158
36 19211616 Washer 159 37 1572H Pin, Roll 161 38 179114 Pulley, Composite, Fiat 162
39 72110622 Bolt Fin Hex 3/8-16 x 2-3/4 163
41 175556 Keeper, Belt Idler 165 47 127783 Pulley, Idler, V-Groove 166
48 154407 Bellcrank, Clutch 168 49 123205X Retainer, Belt 169
50 72110612 Bolt Carr 3/8-16 x 1-1/2 170 51 STD541437 Nut Crownlock 3/8-16 unc 197 52 STD541431 Nut, Crownlock 5/16-18 unc 198 53 105710X Link, Clutch 202
55 105709X Spring, Return, Clutch 212 56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt
59 169691 Keeper, Center Span
61 17120614 Screw, 3/8-16 x .875 62 8883R Cover, Pedal
(See Breakdown) 64
NOTE: All component dimensions given in U.S.
PART
NO. DESCRIPTION 175410 Pulley, Engine
173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5 STD551143 Washer
154778 Keeper Belt Engine Hydro 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
134683 Keeper Belt Engine 137057 Spacer 121749X Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring 123583X Key, Square
121748X Washer 25/32 x 1-5/8 x 16 Ga. 2228M Key Woodruff
131486 Arm Shift 165594 Shaft Asm Cross Tapered
165711 Spring Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166228 Link Transaxle
150360 Nut Lock Center 1/4-20 192388X428 Console, Shift
4497H 19091210
127285X 72140608
73900600 175456
19133210 166002
165589 183900
72140406 73680400
74780416 165623
17490510 165492
165580 187414
169613 169593
72110614 145212
inches 1 inch = 25.4 mm
Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25
Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 Bracket Pivot Lever
Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561
Plate Fastening Keeper Belt T/A
Nyliner Snap-In 5/8"1D Washer Nyl 7/8 ID x .105" Hyd Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
Nut Hex Fig. Lock
37
Page 38
TRACTOR - - MODEL NUMBER 917.275370
STEERING ASSEMBLY
-38
-_97
_ t
t ,_42
_ 71
J
67 67
J
67
65
J ,
J" 3
82 _ 1"
steering pl.lt 58
38
Page 39
TRACTOR - - MODEL NUMBER 917.275370
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 186780 Steering Wheel
2 175131 Axle Assembly STMP Dropped STL 3 169840 Spindle Assembly, L.FI.
4 169839 Spindle Assembly, R.FI.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink
11 10040600 Washer, Lock 13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexflange Lock 17 190753 Shaft Assembly, Steering
26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin
32 192757 Rod, Tie 34 10040500 Washer Lock Hvy FIIcl Spr. 5/16
36 155099 Bushing, Steering 37 152927 Screw
38 186781 Insert, Steering Wheel 39 19113812 Washer 11/32 ID x 2-3/80D x 12 Ga.
40 73540600 Nut Crownlock 3/8-24 41 186737 Adaptor, Steering Wheel
42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 190752 Extension Shaft Steering 46 121232X Cap, Spindle
47 183226 Fitting, Grease 65 160367 Spacer Brace Axle
67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace
71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front
88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering
95 188967 Washer Hardened 97 74780564 Bolt 5/16-18 uric x 4" L Gr. 5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Page 40
ENGINE
TRACTOR - - MODEL NUMBER 917.275370
72
62
40
37
29
33
81
I
E
38
78
23
13
4
/
KEY PART NO. NO.
1 170545
2 17720408
4 137352
13 165291 14 148456
23 169837 29 137180
31 187750 32 140527
33 123487X
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART
DESCRIPTION
Control, Throttle/Choke 37 Screw, Hex Head, Thread Cutting 38
1/4-20 x 5/8 40 Engine, Briggs Model No. 44
31C707-0230-E1
(See Breakdown) 45 Muffler 46
Gasket 62
Tube Drain Oil Easy 72 Shield Brn/Dbr Guard 78
Arrestor, Spark 81 Tank, Fuel Cap Assembly Fuel
Clamp, Hose
NO. NO.
NOTE: All component dimensions given in U.S. inches
40
137040 181654
124028X 17670412
17000612 19091416
10010500
71070512
17060620
73510400
1 inch = 25.4 mm
engine-bs.lcyl 49
DESCRIPTION
Line, Fuel Plug, Drain Oil Easy
Bushing Snap Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga. Washer Split Screw Hex Hd Cap 54/16-18 x 3/4
Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 unc
Page 41
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.275370
8_
°q
'!
6
/1 21
17
seat It.knob 9
KEY PART NO. NO. DESCRIPTION
1 188716 Seat
2 180166 Bracket, Pivot, Seat 3 71110616 Bolt
4 19131610 Washer 13/32 x 1 x 10 Ga.
5 145006 Clip, Push-In Hinged
6 STD541437 Nut 7 124181X Spring, Seat
8 17000616 Screw 3/8-16 x 1-1/2 9 19131614 Washer 13/32 x 1 x 14 Ga. 10 180186 Pan, Seat
11 166369 Knob Seat 12 174648 Bracket, Switch Mounting
12
5
\
\
\ \
KEY
PART
NO.
NO. DESCRIPTION
13
121248X Bushing, Snap
14
72050412 Bolt, Carriage 1/4-20 x 1-1/2
15
134300 Spacer, Split .28 x .88
16
121250X Spring
17
123976X Locknut, Flange 1/4 Gr. 5
21
171852 Bolt, Shoulder 5/16-18 unc
22
STD541431 Nut
24
19171912 Washer 17/32 x 1-3/16 x 12 Ga.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
41
Page 42
DECALS
TRACTOR - - MODEL NUMBER 917.275370
KEY PART NO. NO.
1 193308
2 186377 3 186280
4 179128 5 186281
6 133644 7 195879
8 138047 9 186282
10 149516
6 11
14
DESCRIPTION
Decal Fender Opr. Inst. Decal HP Engine Decal
Hood RH
Decal
Deck
Decal
Hood LH
Decal
Customer Maintenance
Decal
Replacement
Decal
Battery
Decal
Fender
Decal
Battery, Dngr/Psn Eng
7 3 5 14
15
12
16
KEY PART NO. NO.
11 156439 12 193545
14 186787 15 160396
16 172331
-- 138311
-- 184310X428
-- 184311X428
-- 195888
-- 195889
10
8
13
DESCRIPTION
Decal, Danger Fender Eng/Span Decal, Side Panel
Decal, Panel Dash Decal, V-Belt Sch
Decal, Deck Heavy Duty Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT
Manual, Owner's, English Manual, Owner's, Spanish
WHEELS & TIRES
5,8
4,10
wheel 1
KEY PART
NO. NO. DESCRIPTION 1
59192 Valve Cap, Tire
2
65139 Stem, Valve
3
106222X Tire, Front
4
59904 Tube, Front Tire
5
106732X624 Rim, Front
6
278H Fitting, Grease (Front Wheel Only)
7
11
9040H Bearing, Flange (Front Wheel
8
106108X624 Rim, Rear
9
106268X Tire, Rear
10
7152J Tube, Rear Tire
11
104757X428 Cap, Axle 144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
(Not Provided, Service Item Only)
Only)
(Not Provided, Service Item Only)
42
Page 43
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.275370
7
13
6
5
19
13
32
KEY PART NO. NO.
1 159460
2 159471 3 105767X
4 12000002
5 19211621
6 120183X 7 125631X
8 122365X 11 139865
12 139866 13 STD624008
13
19
32
DESCRIPTION
Lift Lever Inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove E-Ring
Washer 21/32 x 1 x 21 Ga.
Bearing, Nylon
Grip, Handle, Fluted
Button, Plunger, Red Link, Lift, L.H.
Link, Lift, R.H. Retainer Spring
2O
\_" 15
KEY PART NO. NO. DESCRIPTION
15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 uric
17 175689 Trunnion 18 73800800 Locknut, Hex, with Washer Insert
1/2-13 unc
19 139868 Arm, Suspension, Rear
20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
18 20
lift-rh.lpiece 3
43
Page 44
MOWER DECK
TRACTOR - - MODEL NUMBER 917.275370
67
185
ii47142
16
21
28
27
29
5
6
f
19 21
42 D man-topath stir 3
44
Page 45
TRACTOR - - MODEL NUMBER 917.275370
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Deck Assembly, 42" 44 140088
2 STD533107 Bolt 45 STD624003 3 138017 Bracket Assembly, Sway Bar, Front 46 137729
4 165460 Bracket Sway Bar 38/42" eck 48 133944
5 STD624008 Retainer Spring 52 139888
6 178024 Bar Sway Deck 53 184907 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 54 178515 9 STD551137 Washer, Lock 55 155046
10 140296 Washer, Hardened 56 165723 11 134149 Blade, 42" Mulching STD 67 149846
- - 139775 Blade, 42" Mulching Premium 92 73800600
- - 138971 Blade, 42" Hi-Lift 130 74780616 13 137645 Shaft Assembly, Mandrel, Vented 142 165890
14 128774 Housing, Mandrel, Vented 143 157109 15 110485X Bearing, Ball, Mandrel 144 158634
16 174493 Stripper, Mower Deck 145 165888 18 72140505 Bolt, Carriage 5/16-18 x 5/8 146 171977 19 132827 Bolt, Shoulder 147 131335
20 159770 Baffle, Vortex 148 169022 21 STD541431 Nut Crownlock 5/16-18 unc 149 165898
23 177563 Bracket, Deflector 150 19091210 24 105304X Cap, Sleeve 152 169676
25 123713X Spring, Torsion, Deflector 158 17720408 26 110452X Nut, Push 159 72140614
27 130968X428 Shield, Deflector 184 19131410 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 185 188234
29 131491 Rod, Hinge - - 130794 30 173984 Screw Thdrol DOD PT Hex
31 187690 Washer, Spacer 32 153535 Pulley, Mandrel - - 171639
33 178342 Nut, Toplock, Flanged 34 STD533717 Bolt
36 131494 Pulley, Idler, Flat
40 73900600 Nut Lock Fig. 3/8-16 unc
(The following blades are available) 59 141043 (For mulching mowers only) 68 144959 (For better wear when mulching) 129 19131312 (For bagging or discharging) 131 72140608
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
Guard, Mandrel, L.H. Retainer
Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened
Bolt, Shoulder 5/16-18 unc Arm Assembly, Brake
Washer, Hardened Arm, Idler
Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt
Nut Lock Hex w/Ins. 3/8-16 Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 unc xl Gr. 5 Bolt, Rdhd Sqnk 3/8-16 unc x 1
Arm Spring Brake Mower Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable Pulley Idler Flat
Bolt Carriage Idler Spring Extension
Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In
Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1 3/4
Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch
Mandrel Assembly (Includes housing, shaft and shaft hardware
only-pulley not included) Replacement Mower, Complete
(Std. Deck-Order separately mul- cher cover components key nos.
101 - 106)
45
Page 46
TRACTOR - - MODEL NUMBER 917.275370
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
O _71B
35A
29B
5
8 70 6A
83
82
47
MODEL and SERIAL
NUMBERS HERE
11
18
4
;426
41A (_
79
51
29
35
157
42A
i-o_',,;,_o%'o']
46
Page 47
TRACTOR - - MODEL NUMBER 917.275370
PEERLESS TRANSAXLE - - MODEL NUMBER 206-5450
REF PART REF PART NO. NO. DESCRIPTION NO. NO.
1 772147 Transaxle Cover 41A 790079
2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A
4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025
6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086
7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354
11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion 53 778350
(13 teeth) 54 778346
13 778368 Bevel Gear (13 teeth) 56 778355
(Include. 14) 57 778337
14 778368 Bevel Pinion (13 teeth) 58 778353
(Include. 13) 59 778351
15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345
18 786102 Spacer 1.130 X .695 65 780189
20 792077A Ball 5/16" dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396
22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187
25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092
27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring
29 780072 Thrust Washer .627 ID x 77 788078A
.031W 79 792144
29A 780160 Thrust Washer.762 ID x 82 778333
.031W
29B 780051 Thrust Washer.762 ID x 83 778338
.031W 85 792154
29C 780199 Anti-Rotation Washer.632 87 788089A 30 780108 Cup Washer 1.127 ID x 150 788093A
31 780001 Flat Washer .750 ID x.056W 180 730229A 31A 780195 Flat Washer .750 ID x 32 788083 Oil Seal 5/8"
34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751
36 790075 Brake Disk 37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin
40 792076A Flat Washer .312 ID x
.032W 157 788088A (Use As Needed) 900794712
.062W
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
.059W
DESCRIPTION
Brake Lever Screw 1/4 - 20 x 1-1/4"
Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder
Spacer .2625 x 1.0 Brake Lever Bracket
Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) S )ur Gear (29 teeth) S )ur Gear (27 teeth) S )ur Gear (23 teeth) S )ur Gear (19 teeth)
S )ur Gear (16 teeth) S )ur Gear (15 teeth) S )ur Gear (11 teeth) S )ur Gear (13 teeth) S )ur Gear (17 teeth) S )ur Gear (21 teeth) S )ur Gear (24 teeth) S )ur Gear (25 teeth)
Flat Washer .563 ID x 062W Input Shaft
Shifter & Brake Shaft Retaining Ring
Spacer .890 Square Cut Ring "O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug
Oil Seal 9 / 16" Liquid Gasket RTV Silicone
Oil Seal 3/4" Gear Oil 80W90
Replacement MST - 206-545C Transaxle
47
Page 48
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 31C707, TYPE NUMBER 0230-E1
25_ 27
358 ENGINE GASKET SET
307_
868_)
943 O
11
.Jl
43,_
584_
1264_
24
741
20@ 6170
81_
524 @
I 1019 LABEL KIT ]
I 1088OWNER'SMANUALI
[ 1036 EMISSION LABEL ]
691 (_
8420 1266 0
1022
41
12
15_
48
Page 49
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1
1095 VALVE GASKET SET
617 0 1022
238
g5
868
13_ ..4_
1o22
6170
635.m4_
1022
914
102_:
616_
404,, _
614_/!J
216 _ 1_
334
524 O
267_'
49
Page 50
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1
108A _
e,.
118
[ 1091
142_ 117
_}-- 106
105
1869
137
4311
1266
276@
0
95o_
1266A 0
127 G
121 CARBURETOR OVERHAUL KIT
51 276@
93_ 106 [_ 142 6170 95e 117_
104 _ 127_ 231_
105 _ 137
634__
987(_
1266@
1266A 0
977 CARBURETOR GASKET SET
51% 137 0 276@
50
Page 51
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1
305A _
3041
968
3o_
1265
801 (_
603 _ 310 1
802 (_
87-q-- _o1_(_
783A_ 544A 310 [
513_
803A
729
697 _
363
_A _/311A
NOTE: For Replacement Starter Motor,
See Reference 309.
51
Page 52
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697174
2 399265 3 391086
4 697106
5 698147
7 692410 9 697109
10 697157 11 697113
12 697110 13 690360
15 690946 16 697127
20 690947 22 692125
23 693557 24 222698
25 697159
697160 697162 697163
26 697164
697165 697171
697172
27 697100 28 697099
29 697126 32 692852
33 495856 34 495857
35 691279 36 691279
37 697352
40 691752 43 691968
45 690564 46 697687
48 697761
50 690193 51 692137•G_+
53 690227 54 691148
73 697384 74 697987
75 690582 78 691003
93 690602 G 94 498030
95 691636 98 495800
104 690525 G 105 231855 G
106 690577 G 108 690464
108A 692344 117 694352 Q
Cylinder Assembly 118 697492 Kit-Bushing/Seal (Magneto Side) 121 697241
Seal-Oil (Magneto Side) 125 697190 Sump-Engine 127 695005
Head-Cylinder 130 691750
o+
Gasket-Cylinder Head 131 494379 Gasket-Breather 133 494381
Screw (Breather Assembly) 137 281165 Tube-Breather 141 495097
Gasket-Crankcase 141A 495931 Screw (Cylinder Head) 142 697140
Plug-Oil Drain 146 691639 Crankshaft 186 692317
Seal-Oil (PTO Side) 187 691050 Screw (Crankcase Cover/Sump)
Flywheel 188 691693 Key-Flywheel 192 691986
Piston Assembly (Standard) 202 691841 Piston Assembly (.010" Over- 209 692208
size) 216 691840 Piston Assembly (.020" Over- 222 694042
size) 227 691374 Piston Assembly (.030" Over- 231 691636
size) 232 691842 Ring Set (Standard) 238 691843
Ring Set (.010" Oversize) 240 394358 Ring Set (.020" Oversize) 265 691024
Ring Set (.030" Oversize) 267 695134 Lock-Piston Pin 276 692255 Pin-Piston 304 698402
Rod-Connecting (Standard) 305 697102 Screw (Connecting Rod) 305A 697103 Valve-Exhaust 306 697107 Valve-Intake 307 691003
Spring-Valve (Intake) 309 693551 Spring-Valve (Exhaust) 309A
Guard-Flywheel Retainer-Valve
Slinger-Governor/Oil 310 690323 Tappet-Valve 311 497608
Camshaft 311A 395538 Short Block (31C707-0230-E2 333 492341
Replacement Engine-art 334 691061 not available) 337 491055
Manifold-Intake 358 697191 Gasket-Intake 363 19203
Stud (Carburetor) Screw (Intake Manifold)
Screen-Rotating Screw (Rotating Screen)
Washer (Flywheel) Screw (Flywheel Guard)
Bushing-Throttle Shaft Kit-Idle Mixture
Screw (Throttle Valve) Kit-Idle Speed
Pin-Float Hinge Valve-Float Needle
Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic)
Jet-Main (Standard)
RPM Settings: Low Speed: 1900-2100
Included in Engine Gasket Set, Key. No. 358 O Included in Carburetor Overhaul Kit, Key. No. 121
:1: Included in Carburetor Gasket Set, Key. No. 977 + Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft Float-Carburetor
O:1: Gasket-Float Bowl
Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic)
O Nozzle-Carburetor
Key-Timing
Connector-Hose
Line-Fuel (Cut to Required Length)
Screw (Control Bracket) Adjuster-Rocker Arm
Link-Mechanical Governor
Spring-Governor
Link-Choke Bracket-Control
Lever-Governor Control
Screw (Choke Valve) Spring-Governor
Cap-Valve
Filter-Fuel
Clamp-Casing Screw (Casing Clamp)
O:1: Washer-Sealing
Housing-Blower
Screw (Blower Housing) Screw (Blower Housing)
Shield-Cylinder Screw (Cylinder Shield)
Motor-Starter Motor-Starter (For Replacement
Starter Motor, See Reference 309)
Bolt (Starter Motor) Brush Set
Brush Set
Armature-Magneto Screw (Magneto Armature)
Plug-Spark Gasket Set-Engine
Flywheel Puller
High Speed: 3000-3200
52
Page 53
TRACTOR - - MODEL NUMBER 917.275370
BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 89838 Wrench-Spark Plug 851 692424
404 691691 Washer (Governor Crank) 868 690968 431 697122 Elbow-Intake 876 495877
445 698083 Filter-Air Cleaner Cartridge 877 393456 462 691261 Washer (Starter Cable) 896 691641
474 696459 Alternator 914 690960 503 691532 Strap-Starter 947 694393 505 691251 Nut (Governor Control Lever) 950 691657
510 693699 Drive-Starter 967 697015 510A 497606 Drive-Starter 968 698403
513 692024 Clutch-Drive 975 495933 523 697086 Dipstick 977 690192
524 691032 Seal-Dipstick Tube 987 691326 525 697184 Tube-Dipstick 1005 697853
544 692034 Starter-Armature 1019 697143 544A 390837 Starter-Armature 1022 272475
552 697144 Bushing-Governor Crank 1023 692492 562 691119 Bolt (Governor Control Lever) 1026 692003
579 691029 Nut (Starter Cable) .... 692011
584 697112 Cover-Breather Passage 1029 691751
601 95162 Clamp-Hose 1034 690822
614 691620 Pin-Cotter 1036 695700
616 692012 Crank-Governor 1040 698368
617 692138 O SeaI-O Ring (Intake Manifold) 1044 691658
634 690801 O Spring/Seal Assembly (Manual 1051 691265
634A 690802 O Spring/Seal Assembly (Choke 1070 690372
635 691909 Boot-Spark Plug 1083A 690958
643 698401 Retainer-Air Filter 1090 691293
654 690958 Nut (Carburetor) 1091 691333
691 692407 Seal-Governor Shaft 1095 690190
697 690372 Screw (Drive Cap) 1119 691183
718 690959 Pin-Locating 1263 697124
729 691224 Clip-Wire 1264 697104
741 697128 Gear-Timing 1265 697125
757 697607 Link-Counterweight 1266 691917
758 697134 Counterweight 1266A697123
759 697392 Pin-Counterweight 1267 697575
783 693713 Gear-Pinion 1270 697156
783A 693059 Gear-Pinion 1279 690960
789 698329 Harness-Wiring
797 693167 Nut (Brush Retainer)
801 691283 Cap-Drive
801A 394856 Cap-Drive
802 691286 Cap-End
802A 395537 Cap-End
803 693757 Housing-Starter
803A 398159 Housing-Starter
830 691095 Stud (Rocker Arm)
842 691031 SeaI-O Ring (Dipstick Tube)
847 697611 Dipstick/Tube Assembly
Choke) 1058 275038 A Matic) 1083 691626
RPM Settings: Low Speed: 1900-2100
Included in Engine Gasket Set, Key. No. 358 O Included in Carburetor Overhaul Kit, Key. No.121
:1: Included in Carburetor Gasket Set, Key. No. 977 + Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
Terminal-Spark Plug
+ Seal-Valve Kit-Pinion Spring
Wire-Connector/Alternator
Pin-Drive Retainer Screw (Rocker Cover)
Solenoid-Fuel Screw (Float Bowl)
Filter-Pre Cleaner Cover-Air Cleaner
Bowl-Float Gasket Set-Carburetor
(D Seal-Throttle Shaft
Fan-Flywheel Kit-Label
+ Gasket-Rocker Cover Cover-Rocker Arm
Rod-Push (Intake) Rod-Push (Exhaust)
Arm-Rocker
Guide-Push Rod Label-Emission
Plate-Trim Screw (Flywheel)
Ring-Retaining Owner's Manual
Screw (Flywheel Fan) Nut (Starter Terminal)
Nut (Starter Terminal) Retainer-Brush
Cap-Limiter Gasket Set-Valve
Screw (Alternator) Reed-Breather
Screw (Breather Reed) Support-Blower Housing
0 Seal-O Ring (Intake Elbow) (D Seal-O Ring (Intake Elbow)
Latch-Blower Housing Plug-AVS Counterweight
Screw (Blower Housing Support)
High Speed: 3000-3200
53
Page 54
54
Page 55
O7 O7
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
......
..,,...
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
_[i ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. FoBd this page among dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.
3, Sight across the fomd in the direction of hill slope you want to measure, 4, Compare the angle of the fomd with the amopeof the hill.
Page 56
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For repair - in your home - of aH major brand appliances,
lawn and garden equipment, or heating and cooling systems,
For repair of carry-in products like vacuums, lawn equipment,
or maintenance agreement (Canada) on a product serviced by Sears:
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
Your Home
no matter who made it, no matter who scrod it!
For the replacement parts, accessories and
owner's manuals that you need to doqt-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
Anytime, day or night
(1-800-469-4663)
www.sears.com
(U.S.A. and Canada)
www.sears.ca
Our Home
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Au Canada pour service en fran(_ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www,s@ars.ca
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02410
© Sears, Roebuckand Co. ® Registered Trademark / TMTrademark / sMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de Fabrica / sMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MSMarque d6pos6e de Sears, Roebuck and Co.
195888 11.29.04 TR Printed in U.S.A.
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