Craftsman 917.275283 User Manual

Page 1
Owner’s Manual
GARDEN TRACTOR
27.0 HP, 48” Mower Electric Start
Automatic Transmission
Model No.
917.275283
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mors - Sat
Page 2
Warranty Safety Rules
Product Specifications....
Assembly/Pre-Operation Operation Maintenance Schedule...
..........................
....................
.........................
..2 ..3 ..5 ..7 ..9
16
Maintenance
....................
Service and Adjustments
Storage...........................
Troubleshooting..............
Repair Parts
....................
Sears Service.................
..............
...............
16
20
..............29
..............30
.............
34
Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in materia! or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
Page 3
lyPORTANT: This cutting machine is capable of amputating hands and feet and throw ing objects. Failure to observe the following safety instructions could result in serious injury or death.
AwaRNING: In order to prevent ac
cidental starting when setting up, trans
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
AwaRNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
AwaRNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause TOu to lose control of your tractor. AwaRNING: Engine exhaust, some of its constituents, and certain vehicle compo
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. AwaRNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.
Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss­of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Page 4
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope, if
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the biade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad just and service as required.
Page 5
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes {15° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity and Type:
Oil Type (API-SF-SJ);
Oil Capacity; W/ Filter; 4.0 Pints
Spark Plug; (Gap; .030")
Ground Speed (MPH):
Tire Pressure: Front: 14 PSI
Charging System;
Battery; Amp/Hr: 35
Blade Bolt Torque; 45-55 Ft. Lbs.
5.0 Gallons Unleaded Regular
SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F)
W/0 Filter: 3.5 Pints Champion RC12YC
Forward; 0 - 5.8 Reverse: 0 — 2.1
Rear; 10PSI
1 SAMPS @ 3600RPM
Min. CCA: 280 Case size; U1R
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
Page 6

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in main taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
ikWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re
quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

agreements
Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassie and expense.
Here’s what’s included in the Agreement;
Expert service by our 12,000 profe sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can’t be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.
Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus conve nient repair scheduling.
Once you purchase the Agreement, a simple phone cal! is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-IVIY-HOME®
Video Cassette (Lh
(n)
(1)Oil Drain Tube
Mower
Leveling
Wrench
(4) Lockwasher
Keys Slope Sheet
(2) Hex Bolts
5/16-18x3/4
Bubble
Level
Page 7
Your new tractor has been assembied at the factory. Review the video cassette before you begin.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from trac tor hood and grille.
IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).
2. Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mounting holes from bottom. Slide R.H. slide to same rear position.
3. Mount rear of seat on slides using mounting bolts and lock washers as shown.
4. Pull out on adjustment handle and slide seat all the way forward. Install
front mounting bolts and lock washers. Tighten all mounting bolts securely.
5. Lower seat into operating position and
sit on seat. Press clutch/brake pedal all the way down. If operating position is
not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position and release adjustment handle.
Seat

INSTALL SEAT

Seat position should be adjusted forward or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor.
1. Remove the two (2) bolts and flat washers securing the seat to card board packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the flat washers and cardboard packing.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po sition.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in transmission disengaged position (See “To Trans port” in the Operation section of this
manual).
4. Roll tractor forward off skid.
Page 8

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

AwARNING: Before starting, read, un derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans mission engaged" position (See “To
Transport” in the Operation section of this manual).
4. Sit on seat in operating position, de
press brake pedal and set the parking brake.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi tion.
6. Start the engine. After engine has
started, move throttle control to idle position.
7 Release parking brake.
8. Slowly move the motion control lever
forward and slowly drive tractor off skid.
9. Apply brake to stop tractor and set parking brake.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Ouality Product. Please review the following checklist; / All assembly instructions have been
completed. / No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight
ened securely. / All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory). / Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). / Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. / Check wiring. See that all connections
are still secure and wires are properly
clamped. / Before driving tractor, be sure freewheel
control is in ‘transmission engaged”
position (see “TO TRANSPORT” in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean, regu
lar unleaded gasoline. / Become familiar with all controls, their
location and function. Operate them
before you start the engine. / Be sure brake system is in safe operat
ing condition. / It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans
mission purging instructions (See “TO
START ENGINE” and “PURGE TRANS
MISSION” in the Operation section of
this manual).
8
Page 9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
N H
REVERSE
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
SI
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
■A'
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR
(Automatic Models only)
NEUTRAL HIGH
01
.IGHTS
li
FREE WHEEL
L \\\
LOW
CHOKE FAST
SLOW
6 oil ©
LOCKED UNLOCKED
4
n;
and FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
A
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
A
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
A
(SEE SAFETY RULES SECTION)
IGNITION
SLOPE HAZARDS
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
:<i FIRE indicates a hazard which, if not avoided,
M
could result in death, serious injury and/or property damage.
9
Page 10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Ammeter Hour.metei:
Choke
Control
Throttle Control
Motion Drive Beit Tension Handle / Brake Pedal
Light Switch Position
Attachment Clutch Switch
Lift Lever Plunger
Attachment Lift Lever
Parking Brake Lever
Free Wheel
Control
Our tractors conform to the safety standards of the
American National Standards institute.
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at tachments mounted to your tractor.
LIGHT SWITCH POSITION - Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed.
BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other attachments mounted to your tractor.
Motion Control Lever
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery. PARKING BRAKE LEVER - Locks brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
MOTION DRIVE BELT TENSION HAN DLE- Used when changing motion drive
belt and, if necessary, starting engine under extremely cold conditions. TACHOMETER - Measures the speed of your engine in revolutions per minute (RPM). HOURMETER - Indicates hours of opera tion.
10
Page 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.
Choke Control
Brake / 'ignition Motion
'V Height ^ ^
Adjustment \ Parking Brake Knob “Disengaged” ‘^ngaged”
Brake Pedal Position Position “Drive” Position
Push-in to
-^Disengage”
Attachment Clutch Switch Pull Out to “Engage”
Key Control
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when popping tractor on grass areas. ^CAUTION: Always stop tractor com pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best mower per
formance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.

STOPPING

MOWER BLADES -
• To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress brake pedal all the way down.
IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed.
ENGINE-
• Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
TO MOVE FORWARD AND
BACKWARD
CAUTION: Do not attempt to operate mo
tion control lever when the parking brake is set or when the brake pedal is de pressed. Doing so may result in misadjust­ment to the drive control system. The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn ing the height adjustment knob in desired direction.
• Turn knob clockwise (r^) to raise cutting
height.
• Turn knob counterclockwise (>n) to
lower cutting height.
11
Page 12
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to desired cutting height.
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.
Retainer
Spring
Clevis Pin
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift con trol.
3. Start mower blades by engaging at tachment clutch control.
TO STOP MOWER BLADES -
c^sengage attachment clutch control. ^CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch
Switch Puli Out to
Attachemnt Lift Lever High Position
TO OPERATE ON HILLS ^WARNING; Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope guide provided at the back of this manual.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
brake pedal quickly to brake position
and engage parking brake. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed.
• To restart movement, slowly release parking brake and brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
12
Page 13
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pul! freewheel control out and into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH MENTS
Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can iose traction with the ground and cause you to lose control of your tractor.

ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline wili
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.
^CAUTION: Wipe off any spilled oil or fuel. Do not store, spili or use gasoline
near an open flame.
IMPORTANT: When operating in temper atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to “disengage” position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
13
Page 14
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may
require an engine warm-up period from several seconds to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start you may need to dis engage the motion drive belt as follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive
belt tension handle to relieve belt ten sion.
3. Start engine and allow it to warm up
for three (3) minutes.
4. Shut-off engine and engage parking
brake.
5. Engage drive belt tension handle and
replace the retainer spring.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows;
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
• The attachments can be used during
the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled
out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).
PURGE TRANSMISSION
^CAUTION: Never engage or disengage
freewheel lever while the engine is run ning. To ensure proper operation and per
formance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission
require removal for service or replace ment, it should be purged after reinstall ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by plac ing freewheel control in disengaged position (See “TO TRANSPORT’ in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. Disen gage parking brake.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is being
removed from hydraulic drive system.
14
Page 15
5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
6. Engage transmission by placing free wheel control in engaged position (See “TO TRANSPORT’ in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.
8. Slowly move motion control lever for ward, after the tractor moves approxi mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and now
ready for norma! operation.

MOWING TIPS

• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and pos
sible fire hazard from dried dippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mow
ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.
15
Page 16
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and interlock Systems
Check for Loose Fasteners Sharpen/Repiace Mower Blades
Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxie Cooling Check V“Belts
Check Engine Oil Level Change Engine Oil (with oii filter)
Change Engine Oil (without oil filter) Clean Air Filter
Ciean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Fifter
1 - Change more often when operating under a heavy load or
In high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
✓ ✓
✓ ✓
✓ 'a ✓
✓ 4 ✓ ✓ ✓
1,2
✓ a ✓ 2

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to
MAINTENANCE SCHEDULE
operator abuse or negligence. To receive full value from the warranty, operator
® Spindle Zerk
must maintain tractor as instructed in this manual. Some adjustments will need to be made
® Front Wheel
Bearing zerk periodically to properly maintain your tractor.
All adjustments in the Service and Adjust ments section of this manual should be
(D Steering Sector Gear Teeth
checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
13C2 A i i I iOC?
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
©Spray Silicone Lubricant (Move Boots to
Lubricate) ©General Purpose Grease ©Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.
SERVICE DATES
✓ s
^,2
✓ 2
✓ ✓ 2
3 - Replace blade© more ofieri when mowirjg in sandy soil. 4 - Not required if equipped with maintenance'free battery. 5 “ Tighten front axle pivot bolt to 35 ft.-lbs- maximum.
Do not overlighten.
±iL
LUBRICATION CHART
(D Tie Rod Ball Joints
Spindle
Zerk
Front Wheel
Bearing zerk
Engine
Mandrel
Zerks
16
Page 17

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than six {6} feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.
• The engine should not start unless
the brake pedal is fully depressed and
attachment clutch control is in the disen
gaged position.
• When the engine is running, any at
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op
erate unless the operator is in the seat.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT; Special blade bolt is heat treated.
Mandrel Assembly
TO SHARPEN BLADE NOTE: We do not recommend sharp
ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with
balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter clockwise.
3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
Blade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
17
Page 18
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to “leak” power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro leum jelly.
6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center.

V""BELTS

Check V-beltsfordeterioration and wear after 100 hours of operation and replace if neces
sary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
C -30
___________
^20
_______
-|0
_________
0_________10
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
________20________
30
Change the oil after every 50 hours of op eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start
ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Oil Drain Valve
-Closed and Locked Position
3. Unlock drain valve by pushing upward slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into
the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil
at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.
18
A
oit_vfsc_diarti_8
Page 19
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it to dry.
5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged car
tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
1. Remove nut and cartridge plate.
2. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
3. Check rubber sea! for damage and
proper position around stud. Replace
if necessary.
4. Reassemble air cleaner, cartridge
plate, and nut.
5. Reinstall air cleaner cover and secure
by tightening knob.
Cartridge ’..
Foam \ Pre-Cleaner
Cartridge M Plate'— \
^ " Rubber
Seal
Knob
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso line.
Clamp
Clamp
Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with auto
motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
19
Page 20
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER
A
VICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment dutch in “DISENGAGED” position.
3. Turn ignition key to “STOP” and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR TO REMOVE MOWER
1. Place attachment clutch in “DISEN GAGED” position.
2.
If equipped, turn height adjustment knob to lowest setting. Lower mower to its lowest position.
3.
4.
Disengage belt tension rod from lock bracket.
^CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.
5. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-sway bar from bracket. Remove four retainer springs from front
6.
plate assembly and remove plate.
7.
Remove retainer springs from suspen sion arms at deck and disengage arms from deck. Raise attachment lift to its highest posi
8. tion. Slide mower forward and remove belt
9. from electric clutch pulley.
10. Slide mower out from under right side of tractor.
Beit Tension Rod (Disengaged Position)
Chassis Bracket
Retainer
Spring Anti-Sway
Bar
USE PLIERS FOR
RETAINER SPRINGS
Lock Bracket
Front Mower Bracket
TO INSTALL MOWER
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with deflec tor shield to right side of tractor.
IMPORTANT: Check belt for proper rout ing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Be sure belt tension rod is in disen
gaged position.
6. Install belt into electric clutch pulley
groove.
7. Place the suspension arms on outward
pointing deck pins. Retain with double loop retainer spring with loops up as shown.
8. Install front plate assembly to tractor
suspension brackets and retain with single loop retainer springs as shown.
Electric Clutch Puiley
Double Loop Retainer Springs
Front Plate Assembly
Single Loop Retainer Springs
Flanged Pins
Front Mower Bracket
Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins)
Deflector Shield
Page 21
9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and
insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack ets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on
head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.
lyPORTANT: Check belt for proper rout
ing in all mower pulley grooves.
10. Engage belt tension rod by pushing rod into locking bracket.
^CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and en
gage slowly.
11. Connect anti-sway bar to chassis
bracket under left footrest and retain with double loop retainer spring.
12. If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
13. Raise deck to highest position.
TO LEVEL fWOWER HOUSING
Adjust the mower while tractor is parked on level ground such as a carport or ga
rage. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS”
section of this manual). If tires are over or
underinflated, you will not properly adjust
your mower.
ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.
• If adjustment Is necessary, make adjust ment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
• Recheck measurements after adjusting.
SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
• Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground.
• From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated.
• Mower is level side-to-side when bubble is between the two lines In the bubble lavel.
• If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level.
• Remove bubble level from mower and store in a safe place.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-
to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
21
Page 22
^CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade with heavy cloth. Check adjustment on right side of tractor.
Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade
• Before making any necessary adjust
ments, check that both front plate links
are equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of blade, loosen nut “C”
on both front iinks an equal number of
turns. NOTE: Each full turn of nut “C” will change dim. “B” by approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower
at front than rear, tighten nut “D” against
trunnion on both front links.
• To raise front of blade, loosen nut
“D” from trunnion on both front links.
Tighten nut “C” on both front links an
equal number of turns. The two front
links must remain equal in length.
• When distance “B” is 1/8" to 1/2" lower
at front than rear, tighten nut “D” against
trunnion on both front links.
• Recheck side-to-side adjustment.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake.
2. Lower mower to its lowest position.
3. Disengage belt tension rod from lock bracket.
^CAUTION: Rod is spring loaded. Have a firm grip on rod and release slowly.
4. Remove screws from R.H. mandrel cover and remove cover.
5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck sur
face.
6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.
7. Carefully roll belt over the top of R.H. mandrel pulley.
8. Remove belt from electric clutch pulley.
9. Remove belt from idler pulleys.
10. Check primary idler arm and two idlers to see that they rotate freely.
11. Be sure spring is securely hooked to
primary idler arm and spring arm.
MOWER DRIVE BELT INSTALLATION
12. Install belt in both idlers.
13. Install new belt onto electric clutch pul
ley.
14. Carefully roll belt into upper groove of
R.H. mandrel pulley.
15. Carefully check belt routing making
sure belt is in the grooves correctly.
16. Reconnect R.H. suspension arm to
rear deck bracket with retainer spring.
17. Reassemble R.H. mandrel cover.
18. Engage belt tension rod by pushing
rod into locking bracket.
22
Page 23
TO REPLACE MOWER BLADE (SEC ONDARY) DRIVE BELT
Park the tractor on level surface. Engage parking brake.
1. Remove mower (See “TO REMOVE MOWER” in this section of manual).
2. Remove screws from R.H. and L.H. mandrel covers and remove covers.
REMOVE MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE
BELT” illustration in this section of manual).
3. Carefully roll belt over the top of R.H. mandrel pulley.
4. Remove belt from idler pulleys.
5. Check primary idler arm and two idlers
to see that they rotate freely.
6. Be sure spring is securely hooked to
primary idler arm and spring arm.
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
7. Carefully roll belt off L.H. mandrel pul ley.
8. Remove belt from center mandrel
pulley, idler pulley, and R.H. mandrel pulley.
9. Remove any dirt or grass which may have accumulated around mandrels
and entire upper deck surface.
10. Check secondary idler arm and idler pulley to see that they rotate freely.
11. Be sure spring is hooked in secondary idler arm and secondary spring arm.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT
12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.
13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE
BELT” illustration in this section of manual).
14. Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.
15. Reinstall mandrel covers and securely
tighten all screws.
16. Carefully check belt routing making sure belt is in all grooves correctly.
17. Reinstall mower to tractor (See “TO INSTALL MOWER” in this section of manual).
23
Page 24
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of service. The dutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the interna! brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center.
1. Make sure attachment clutch and igni tion switches are in “OFF” position.
2. Adjust the three nylon locknuts until
space between clutch plate and rotor measures .012" at all three slot loca
tions cut in the side of brake plate.
NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
TO CHECK AND ADJUST BRAKE
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE Contact a Sears or other qualified service
center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.
1. Remove mower (See “TO REMOVE MOWER” in this section of this man ual.)
BELT REMOVAL -
2. Create slack in belt by removing retainer spring from drive belt tension handle.
3. Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.
BELT INSTALLATION -
1. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys.
2. Check to be sure belt is positioned cor rectly and is on proper side of all belt keepers.
3. Engage the drive belt tension handle and replace the retainer spring.
244. Reinstall mower.
Page 25
Retainer Spring
Drive Belt
Tension
Handle
Engine Pulley
• Beit Keeper
Belt,-^^
Keeper
V-ldler
Transaxle Pulley
Clutching
Idler
r-et ^
^ Belt
Keeper Clutching Fiat Idler
TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not be necessary.
1. Park Tractor on level surface. Stop tractor by turning ignition key to “OFF”
position and engage parking brake.
2. Loosen the adjustment bolt in front of the right rear wheel.
3. Move motion control lever to the neu tral position.
4. Tighten the adjustment bolt.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL-
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal.
3. Repair tire and reassemble.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL-
1. Block rear axle securely.
2. Remove five (5) lug nuts to aliow wheel removal.
3. Repair tire and reassemble. Replace and tighten lug nuts securely.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining
Axle Cover
Adjustment Bolt
TRANSMISSION REMOVAL/ REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before op erating the tractor. See “PURGE TRANS MISSION” in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN MENT
if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely.
00663
TO START ENGINE WITH A WEAK BAT TERY
^WARNING: Lead-acid batteries gen
erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.
if your battery is too weak to start the
engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).
if “jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
25
Page 26
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
Connect the other end of the BLACK
3. cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery
Fully Charged Battery
REPLACING battery
A WARNING: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1.
Lift hood to raised position.
2.
Remove terminal guard. Disconnect BLACK battery cable
3.
then RED battery cable and carefully
remove battery from tractor.
4.
Install new battery with terminals in
same position as old battery.
5.
Reinstall terminal guard. First connect RED battery cable to
6.
positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7.
Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely
8.
Close terminal access doors.
9.
Close hood.
Terminal Access
Door - "
Terminal
Guard ;
Keps Nut
Hex Bolt
Positive (Red) Cable
Negative (Black) Cable
TO REPLACE HEADLIGHT LAMP
CAUTION: When lit, the halogen
ps get extremely hot. Hold lamp as
#
sembly by the holder and do not touch the
bulb.
1. Raise hood.
2. Disconnect harness from lamp assem bly.
3. Rotate counterclockwise and pull lamp assembly out of the hole in the back side of the grill.
4. Insert new lamp assembly and rotate clockwise to lock.
5. Reconnect harness to lamp assembly.
6. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type piug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS
SEMBLY
1.
Raise hood.
2.
Unsnap headlight wire connector.
3.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of
tractor.
4.
When replacing hood, be sure to re connect the headlight wire connector.
26
Page 27

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex
pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described
below before loosening cable. If adjust
ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever to fast position.
2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.
Idle Fuel
Adjusting
Needle
Stop Screw
Clamp Screw
Idle speed Adjusting Screw
Throttle Control Cable
Choke Control Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described be
low before loosening cable. If adjustment is necessary, proceed as follows:
1. With engine not running, move choke control (located on dash panel) to full choke position.
2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Main tenance section of this manual).
3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.
4. Reassemble air cleaner.
Closed Choke

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be nec
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:
In general, turning the adjusting needles
in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air
mixture. Turning the adjusting needles out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).
2. With engine off turn idle fuel adjust ing needle in (clockwise) closing it finger tight and then turn out (counter clockwise) 1 turn.
FINAL SETTING -
1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.
NOTE: The high idle is set at the factory
and cannot be adjusted.
2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.
27
Page 28
3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in {clockwise) until engine speed decreases and then turn out (counterclockwise) approxi mately 3/4 turn to obtain the best low speed performance.
4. Recheck idle speed. Readjust if neces sary.
ACCELERATION TEST -
5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust-damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs ad
justing, contact a Sears or other qualified
service center, which has proper equip ment and experience to make any neces sary adjustments.
28
Page 29
Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more. AwaRNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, dean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
• After cleaning, leave cables discon nected and place cables where they
cannot come in contact with battery terminals.
• If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE FUEL SYSTEM IMPORTANT; It is important to prevent
gum deposites from forming in essential fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam age the fuel system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car
buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to “START” position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable pro
tective cover that does not retain mois ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION Will not Start
1. Out of fuel.
2. Engine not “CHOKED” properly.
3. Engine flooded. 3. Wait several minutes before
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
11. Extreme Cold Conditions 11. See “To start engine” in
1. Fill fuel tank.
2. See “TO START ENGINE” in Operation section.
attempting to start.
5. Clean/replace air filter.
7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9 “Jq Adjust Carburetor”
in Service and Adjustments section.
10. Contact a Sears or other qualified service center.
operation section.
Hard to start
Engine will not
turn over 2. Attachment clutch is
1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Brake pedal not depressed. 1. Depress brake pedal. engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
3. Recharge or replace battery.
4 Replace fuel filter.
5. Drain fuel tank and refill with fresh gasoline.
7 Qee “To Adjust Carburetor” in
Service and Adjustments section.
8. Contact a Sears or other qualified service center.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4 Replace fuse.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
Engine clicks but
will not start 2. Corroded battery terminals. 2. Clean battery terminals.
1. Weak or dead battery.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Recharge or replace battery.
3. Check all wiring.
4. Check/replace solenoid or starter.
30
Page 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Set in “Higher Cut” position/
reduce speed. Adjust throttle control. Clean underside of mower
housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carbure tor, refill tank with fresh gaso
line and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See “To Adjust Carburetor”
in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
Excessive vibration
Engine continues
to run when
operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part{s).
1. Faulty operator-safety presence control system.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center. Tighten loose part{s).
Replace damaged parts.
Check wiring, switches and connections, if not corrected, contact a Sears or other qualified service center.
Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing. Contact a Sears or other qualified service center. Clean around mandrels to open vent holes.
31
Page 32
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will not rotate

Poor grass discharge

Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1 pq move o bstru cti on.
2 Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Place throttle control in “FAST” position.
Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air
pressure. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headiight(s) not
working
(if so equipped)

Battery will not charge

Loss Of drive

Engine “backfires’
when turning engine “OFF”
1. Switch is “OFF”.
2. Bulb(s) or lamp{s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator. Freewheel control in
“disengaged” position. Motion drive belt worn, damaged, or broken. Air trapped in transmission
3. during shipment or servicing.
1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.
1. Turn switch “ON”.
2. Replace bulb(s) or lamp{s).
3. Check/replace light switch.
4. Check wiring and connec tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4 Replace alternator.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttle control to “SLOW’ position and allow
to idle for 30 seconds before stopping engine.
32
Page 33
SCHEMATIC
TRACTOR - MODEL NUMBER 917.275283
iGNtTION SWITCH
POSITION CIRCUIT “MAKE”
OFF M + G + A1 NONE
ON + LIGHTS
ON B +A1 NONE
START B + S + A1 NONE
B + A1 L + A2
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
LJ L>
SEAT SWITCH
(NOT OCCUPfED)
ó
IV
FUEL SHUT-OFF
SOLENOID
RED
D = D
86^85
30
RELAY
REMOVABLE
CONNECTIONS
_fUEL
(OPTIONAL)
LINE
. >f
C
TACHOMETER
PTO SWITCH
POSITION CIRCUIT
OFF C + 0, B + H
ON C-pF, B + E, A + D
NON-REMOVABLE
CONNECTIONS
HOUR
METER
IGNITION
UNIT
CHARGING SYSTEM OUTPUT
5AMPOC # 3600 RPM
REGULATOR
SPARK PLUGS
____
n GAP
^ (2 PLUGS
ONTWINCYL. ENGINES)
28 VOLTS AC @ 3600 RPM
'lEGULATOH DISCONNECTED)
ALTERNATOR '
HEADLIGHTS
G F C
D A
33
Page 34
ELECTRICAL
tractor -- MODEL NUMBER 917.275283
34
Page 35
ELECTRICAL
TRACTOR - MODEL NUMBER 917.275283
KEY NO.
1 144927 Battery 2 74760412 8 7603J 10 11 12 16 176138 21 25 185456 26 27 28 29 30 33 40 182249 Harness Ign. 42 45 177500 46 177501 50 178461 79 175448 81 91
PART NO.
145211 150109 145769
175449 108824X
73510400 Nut, Keps Hex 1/4-20 UNC
170697 160784 Switch, Plunger 175442 Switch, !gn 175447 Key, Ignition
154336 Cover Terminal
109748X 184932
DESCRIPTION
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt 1/4-20 X 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interiock Harness Socket Light Halogen
Cable 4 Ga. 31” Red CV25 w/16.W.
Fuse
Cable, Ground
Ammeter
Meter, Hour Switch, PTO Bulb and Holder Asm. Halogen Relay Asm.
Tachometer Round
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
35
Page 36
TRACTOR -- MODEL NUMBER 917.275283
CHASSIS AND ENCLOSURES
36
Page 37
TRACTOR -
CHASSIS AND ENCLOSURES
KEY PART NO. NO.
1 2 175282 Drawbar, Gt 5 180639X418 6 7 8 184668 Support, Battery
14
15
16
17 17060612
18 174515X615 Griiie
19 20 STD523710 21 24 25 28 179716X615 Footrest, LH 30 31 161419
32 161327 33 161326 Bracket, Pivot Chassis Rh
34 35 19111116 Washer 11/32x11/16x16 Ga. 36 37 39 175278 Bracket, Axle Front 43 136939 Bracket, Spnsn Front Lh 44 45 176018 47 50 175476 Bracket, Chassis Front 56 176016 Bracket Asm., Susp Chas. Lh 58 183569 68 17490508 86 74780716 91 99 177143 Rod By Pass
122 161464 Screw Hex Wshd 8-18 x 7/8
130 171875
138 179125X418
139 171873
142 161897
144
148 164655
150
152
153
156
158 17670608
159
161 179612X418
162 142432 Screw Hex Wsh Hi-Lo 1/4-1/2
165
166 73680700
MODEL NUMBER 917.275283
DESCRIPTION
180375 Kit Rai! Chass. RH GT Serv.
157882 17720408
175260X615 Hood Asm 161841 121794X
19131312 Washer 13/32x13/16x12 Ga. 73800600
179717X615 Footrest, RH 161842
145052
177018 Plate Asm Engine 17060512
178510X615
136940 Bracket, Spnsn Front Rh 17490608
180374
161900 Bracket Dash Lh 175352
177956 181574 Lens Lightbox 17000512 Screw 5/16-18 X 3/4
17000612 Screw Hexwsh Thdr! 3/8-16 x 3/4
183554
Dash Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2
Lens LH Cover, Access Screw 3/8-16 X .75
Bolt, Fin Hex 3/8-16 x 1 Nut Lock Hex 3/8-16 Unc
Lens RH Saddle, Hydro
Brace, Supt 1-pc VGT Bracket, Pivot Chassis Lh
Screw 5/16-18 X 3/4 Fender Pnt
Bracket Asm., Susp Chas.Rh Screw ThdroL 3/8-16x1/2
Bracket Asm., Fender Screw Thdroi. 5/16-18x1/2 BoH Fin Hex 7/16-14 UNC X 1 Kit Rail Chass. LH GT Serv.
Screw Hwhd Hi-Lo #13-16 x 3/4 Cup Holder BoH Shoulder 5/16-18 TT Bracket Dash Rh
Extrusion Bumpers Duct Heat Hood Shieid Heat
Screw Thdro! 3/8-16 x 1/2 Consoie Fuel Window Bracket Support Fuel Tank
Nut Crown Lock 7/16-14
NOTE: Al! component dimensions given in U. S. inches 1 inch = 25.4 mm
37
Page 38
GROUND DRIVE
TRACTOR -- MODEL NUMBER 917.275283
38
Page 39
GROUND DRIVE
TRACTOR - MODEL NUMBER 917.275283
KEY PART NO. NO.
1
.........................
6
STD561210
20
73940800
22
180235 130564
23 29
176600
34
71673 137648
35
149412
36
121749X
37
150035
38
74321016
39 40
178575
41
73931000
42
8883R 145170
46
72110614
48
131494
50 52
127783 105706X
55
161597
56
74760724
58
143995
61 64
176601
65
179613 STD571812
68 70
179121X418
73
74490548 142432
74 77
74780716
89
73680700
94
133835 141004
98 106
142918
107
154739 142917
108 111
156240
112
178588
114
73800500
117
73900600 17060612
120 121
175611
122
72010520 183254
123 124
165492 166880
125
166002
126
177362
127
176624
128
179473
129
19131016
130
76020312
131 132
175467
133
175468 177364
135
1685H
137
1370H
138 142
175469 17060512
143
140462
146
141322
147
74760514
151 152
178705 4497H
153 154
183539
NOTE: Al! component dimensions given in U. S. inches 1 inch = 25.4 mm
DESCRIPTION
Transaxle Hydro Gear 314-3500 {See Breakdown) Pin, Cotter Nut Lever Asm Shift Lower Knob Brake, Rod Cap, Parking Brake Rod, Parking Brake Spring, Drive Ground Washer 25/32 x 1-1/4 x 16 Ga. Nyiiner Screw, Fin. #10-24x1 Actuator, Interlock Switch Nut Centerlock 10-24 Unc Cover, Pedal Retainer, Spring Bolt, RDHD 3/8-16 X 1-3/4 Gr. 5 Pulley, idler, Flat Pulley, idler, Grooved Bearing, Idler V-Be!t Bolt Fin Hex 7/16-14 X 1-1/2 Pulley, Transaxle Shaft, Clulch/Brake Pedal Bolt, Shoulder Pin, Roll Console Automatic YT/GT Bolt Hex FIghd 5/16-18x3 Gr5 Screw Hex Wsh. Hi-Lo 1/4-1/2 Bolt Fin Hex 7/16-14x1 Nut Crowniock 7/16-14 Unc Fastener Christmas Tree Bracket Shift 0-Ring Asm Hydro Gear Line Fuel Hydro 15”VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift Lever VGTH Washer Nylon High Temp Nut Lock Hx W/ins 5/16-18 Unc Nut, Lock Fig. 3/8-16 Screw 3/8-16 X .75 Bracket Strap Torque Bolt RDHD SQ5/16-18uncx2-1/2 Rod Shift Bolt Shoulder5/16-18x.561 Screw 5/16-18 x 5/8 Washer SRRTD 5/16iD x 1.0 x .125 Link Control Clutch Spring Drive GRND Bracket Asm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT Link Asm Control Hydro 3500 Nut Lock 5/16-18 NC Thd Washer Thrust 5/8 x 1.10 x 1 /32 Strap Torque HG-3500 Screw Thdro! 5/16-18 x 3/4 Fan 7” Hydro Washer Bolt Fin Hex 5/16-18unc x 7/8 Bolt Hex 5/16-18 X 1 Retainer Spring Nut-Lug 7/16-14
39
Page 40
STEERING
TRACTOR -- MODEL NUMBER 917.275283
40
Page 41
STEERING
TRACTOR - MODEL NUMBER 917.275283
KEY PART NO. NO.
1
175139X418
2
178557 6855M
3 4
161849
5
161848 6266H
6 7
121748X
8
12000029
9
184946X505 74781044
10 11
136518
12
73901000 121749X
13 14
STD551137 STD541537
15 16
145103 175572
18 19
156011
20
177646X418
21
159945
22
155105 152927
23 25
74780616
26
175140X418
27
3366R 17000612
28
104239X
29 31
138136
32
19111610
33
STD551131
34
74780512
35
138059
36
186799
41
155246
42
17490508 19132411
45 46
19131610
47
179471 17060612
48 49
175820
50
73900600
NOTE; All component dimensions given in U. S. inches 1 inch = 25.4 mm
DESCRIPTION
Wheei, Steering Axle Asm,, Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Boit, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hid Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering Draglink, Ball Joint Solid Vgt Support Asm., Steering Vgt Boot, Steering Adapter, Wheei Steering Bushing, Strg. Bik Screw Boit, Fin Hex 3/8-16 X 1 Gr. 5 Insert, Wheel Steering Bearing, Col. Strg. Screw, 3/8-16 X 3/4 Bearing, Flange Bushing, Nyliner Snap Washer 11/32 X 1 X 10 Ga. Washer, Lock Hvy Hid Spr 5/16 Boit Fin Hex 5/16-18unc x 3/4 Gear, Sector Steering
Tie Rod
Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1 /2 Tyt Washer 13/32 x 1-1/20 x 11 Ga.
Washer 13/32 x 1 x 10 Ga. Bracket Asm Idler Stationary Screw 3/8-16 X .75 Pulley Idler Flat Nut Lock Fig 3/8-16 UNC
41
Page 42
ENGINE
TRACTOR -- MODEL NUMBER 917.275283
KEY PART NO. NO.
1
2
149723 121361X Pulley V-ldler
8 9 177748
175287 Bushing
10 11
179335
12
143996 15 179115 18 179124X418 Cap Fue! 71
20 177328X505 Control Throttle 74 21
171875
22
175441X505 Control Choke
24 STD551237 Lockwasher Ext Tooth 3/8 25 73920600 26 3645J 27 139277 Stem Tank Fuel
7834R
28 29 137180 31 145006
DESCRIPTION NO. NO.
Engine (See Breakdown) 37 123487X Kohler CV740-0018 Muffler
Belt Engine Keeper Asm Clutch OGURA
Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 YT/GT
Screw HWHD Hi-Lo #13-16 x 3/4
Nut Keps 3/8 - 24 UNF Bushing
Fuel Line Spark Arrester Kit Clip Push-in
KEY PART
39 17490636 40 41 126197X Washer 1-1/2 OD x 15/32 iD x .250 42 47 62 69 24-041-49 Gasket Kohler CV18-CV26 70 175545 Tube Exhaust LH
80 M73030800 81 148456 Drain Tube 82 181654 Drain Plug 83 84 17060624 85 179953 86
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
42
DESCRIPTION
Clamp Hose 17490664 Screw TT 3/8-16x4 STD551143 Washer Lock 7/16
175288 146629
175546 Tube Exhaust RH 162295
171877
184362 Nut Hex Flange Toplock M8-1.25
Screw TT 3/8-16 x 2-1/4 Unc
Bushing
Shield Heat Muffler
Elbow Street Brass
Nut Flange M8-1.25 Non Lk Zinc
Bolt 5/16-18 Unc X 3/4 w/Sems
Screw 3/8-16 X 1/2
Bolt Hex 7/16 - 20 X 3.75. Gr. 5
Page 43
LIFT ASSEMBLY
TRACTOR - MODEL NUMBER 917.275283
NO. NO. DESCRIPTION
1 121006X Rod Asm., Lever 2 180045 Shaft Asm., Lift Vgt 3 159189 Lever Asm., Lift Rh 4 12000022 E-Ring Truarc #5133-87
5 19292016 Washer 29/32 x 1 -1 /4 x 16 Ga. 6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 7 175830 Grip Handle Premium LTX 8 175831X505 Button, Plunger
10 183894 Spring 0.62 00x2.125
11 175375 Link Lift
12 163552 Retainer, Spring 23 STD624008 Retainer, Spring 24 73350800 Nut, Jam Hex 1/2-13 Unc 26 73680800 Nut, Crownlock 1/2-13 Unc 29 150233 Trunnion, Infin Height 30 110807X Nut, Special 31 19131016 Washer 13/32 x 5/8 x 16 Ga. 32 137150 Spring, Compression inf Hgt 33 STD560907 Pin, Cotter 3/32 x 1/2 34 137167 Rod, Adj Lift
NO. NO. DESCRIPTION
35 138057 Knob, Inf 3/8-16 Unc 38 155097 Pointer, Height Indicator
39 123935X Plug, Hole 40 17060516 Screw 5/16-18 X 1 SMGMLTap/R 41 175994 Nut Lift Link 7/16-20 42 19112410 Washer 11/32 x 1-1/2 x 10 Ga. 43 123934X Scale, Indicator Height 70 145212 Nut Hex Flange Lock 72 110452X Nut Push Phos & Oil 73 73350600 NutHex Jam 3/8-16 Unc 74 175802 Arm Suspension Rear Rh 75 175805 Plate Asm Susp. Front VGT 76 175560 Pin Flange 77 176205 Trunnion Susp. Arm 78 175689 Trunnion Front Susp. 79 175378 Arm, Suspension Rear LH
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
43
Page 44
SEAT ASSEMBLY
TRACTOR -- MODEL NUMBER 917.275283
KEY PART KEY PART NO. NO.
1
177978 Seat
2
140551 Bracket, Pivot Seat
5 145006
STD541437 Nut, Crownlock 3/8-16 Unc
6 7 124181X
171877
8
10 182493 12 121246X
121248X
13 14 72050412
121249X Spacer, Spiit
15
123740X Spring, Cprsn
16 17 123976X Nut, Lock 1/4 Lge Fig Gr. 5
124238X
20
DESCRIPTION
Clip, Push in, Hinged Spring, Seat Cprsn
Bolt 5/16-18 Unc X 3/4 w Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2
Cap, Spring Seat
NO. NO.
21 171852
22
STD541431
24
177946 177947
25
19111012 Washer 11/32 X 5/8 X 12 Ga.
26 28 10010500
74780512
33 35 178426 37
73800500 38 71110616 39 19131610 Washer Flat 13/32 x 1 x 10 Ga.
NOTE: Al! component dimensions given in U. S.
inches 1 inch = 25.4 mm
44
DESCRIPTION
Boit, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc Track Slide Seat LH Locking Track Slide Seat RH Free
Washer Split Boit Fin Hex 5/16-18 Unc x 3/4 Cap Plunger Red Nut Lock Hx w/lns.5/16-18 Bolt Fin Hex 3/8-16 Unc x 1 BIk
Page 45
DECALS
TRACTOR - MODEL NUMBER 917.275283
KEY PART NO. NO.
1
2
3 4
5 6 7
8
9
10
11
12
13
14
15
182221 186308 186242 186243 181470
133644 186244 177918 180978 156439 181252 178455 177554 175291 186294
DESCRIPTION
Deca! Deca! Deca! Deca! Deca! Deca! Deca! Deca! Deca! Deca!, Deca!, Deca!, Deca!, Deca!, Deca!,

WHEELS AND TIRES

Oper. !nstruct!ons Hp Engine Hood RH Hood LH Deck Leveling Maintenance Replacement
Engine Twin
Hood/Seat Fender Danger Clutch/Brake Deck Caution Belt Drive Deck Schematic Side Pane!
PART
NO.
177889 149516 177890 138047 182796 177914 177916 106202X 178482 177917 166960 179768X418 179769X418 187699 187700
KEY PART NO. NO.
1 59192 2 65139 3 148736X417 4 8134H
5 182525 6 278H 7 9040H
8
187501X428
9
182526
7154J
10
11
148738X417
12
6856M
144334
DESCRIPTION
Decal Grille Decal, Btry Dngr/Psn Eng, Acme Decal, insert Strg Decal, Battery Decal, Lower Dash Decal Engine Koh! Decal Engine RH Reflector, Taillight Decal Deck Hvy Duty Decal Engine LH Decal, Bypass Control (Drawbar) Pad, Footrest LH
Pad, Footrest RH Owner’s Manual, English Owner’s Manual, Spanish
DESCRIPTION
Cap Valve Tire
Stem Valve
Rim Asm Front Tube, Front (Service Item Only) Tire, Front
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only) Cap Axle (Front Wheel Only) Tire Rear Tube Rear (Service Item Only)
Rim Asm Rear
Fitting Grease
Sealant, Tire ( 10 oz.Tube)
NOTE: All component dimensions given in U, S, inches 1 Inch = 25.4 mm
45
Page 46
MOWER DECK
TRACTOR -- MODEL NUMBER 917.275283
46
46
Page 47
MOWER DECK
TRACTOR - MODEL NUMBER 917.275283
KEY PART NO. NO.
1
180358
3 178915
4939M Retainer Spring
5
178024
6
DESCRIPTION
Deck Weldment Mower 48
Bracket Asm., Sway Bar Sway Bar
8 174365 Bolt 7/16 Asm. Blade
(The following blades are available)
11 173921
Blade, 48" Mulching (For mulching mowers only)
- -
180054
Blade, 48" Hi-Lift (For bagging 95
KEY PART NO. NO.
47 48 174368 49 73680600
50 52 56 155986
57 156941 91 180535 94
and discharging) 97
13 174360 14
174358 110485X
15 16 174493 17
72110610 Bolt RDHD Sq Neck 3/8-16x1.25
18 72140505 Bolt, Carriage 5/16-18 x 5/8
132827
19 20 174378 21
73680500
24 105304X
178102 Spring, Torsion 118 73930600
25
110452X
26 27
180655X428 Deflector Shield
28 19111016 Washer 11/32 x 5/8 x 16 Ga.
Shaft Asm. w/Lower Bearing Mandrel Asm. Bearing, Ball, Mandrel Stripper Mandrel Deck
98 179479 99 184058
100 72110616 110 175016 112 174387 Link Tension Relief Lever 113 72110506
Bolt, Hex Hd, Shoulder 5/16-18
114 174384
Baffle, Vortex Mower 115 174609
Nut, Crownlock 5/16-18 UNO
Cap, Sleeve
Nut, Push
116 184219 117
119 121 174371 Spring Secondary Drive 122
29 131491 Rod, Hinge 126
173984
30 31 129963 32
177865 Pulley, Mandrel 178342 Nut, Fig. Top Lock Cntr. 9/16
33
Screw, Thdroll Washer Head Washer, Spacer Mower Vented
36 19131316 Washer 13/32 x 13/16 x 16 Ga. 37
177968 39 174375 42
165723 43 174373 45 180806
Pulley, Idler, Flat
Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck
46 137729 Screw, Thdroll. 1/4-20x5/8
130 17000616 Screw 3/8-16x1.0 132 17000612 182 179127 183 184
- -
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
DESCRIPTION
180808
V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC
72110612
Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5
175820 Pulley Idler Flat
Bar Pnt Adj. Pin Head Rivet Bracket Asm. Noseroller RH
176066
Noseroller 180534 Bracket Asm Noseroller LH 178515 Washer Hardened
Spring Primary Drive
Pulley ldler"V"
Bolt RDHD Sqnk 3/8-16 UNC x 2
Arm Spring Secondary
Bolt 5/16-18x3/4
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder 174873 Gauge Wheel
Nut, Centerlock 3/8-16 UNC 19121414
174606
Washer 3/8 X 7/8 x 14 Ga.
Bushing Pivot Tension Relief 174372 Arm, Idler, Primary Deck
Screw 3/8-16 x 3/4
Rod Roller Nose 163552 Retainer Spring 173979
Keeper Beit idler 174356 Mandrel Assembly
(Includes Key Nos. 13-15 and 33) 181579
Replacement Mower, Complete
47
Page 48
TRACTOR -- MODEL NUMBER 917.275283
TRANS AXLE-MODEL NUMBER 314-3500
48
Page 49
TRACTOR - MODEL NUMBER 917.275283
TRANSAXLE-MODEL NUMBER 314-3500
KEY PART NO. NO.
1 161122 Main housing assembly 2 178317 RH housing assembly 3 184691 4 5 6 142928 7 8
10
11 150771
12
13 142978
14 142977 Block spring
15 21 24 161127 25 169526 Thrust bearing 42 x 68 x 16 26 161128 27 28 161130 29 30 31 32 33 142940 Lip seal 34 35 184693 36 37 142967 Puck, friction 38 39 169529 40 142945 41 142952 42 43 142965 44 150797 Screw 46 48 178320 49 161135 Gasket, lower 50 178343 Screw-self tapping 51 169530 52 53 144581 54 55 56 169533 Charge manifold 57 161142 Retainer, motor bearing 58 161143 59 60 161145 61 161146 62 161147 63 161148 64 65 184695 Miter gear. diff. (splined) 66 184696 67 161152 68 161153
161125 142932 Seal-lip
142933 142934 142937
161126 input shaft
184692 10cc cylinder block assembly 169525
161129 169527 Capscrew, M6 x 1-22
142941 161132 Trunnion arm 161133
178318 161134 184694
142953
184702
169531 Gerotor assembly 161139
178321 Filter
161144
161149
DESCRIPTION
Center section assembly Spacer
Wire retaining ring Retaining ring Ball bearing Variable swash plate
Thrust bearing 30 x 52 x 13
Block thrust washer
10cc cylinder block assembly
Output (motor) shaft Control arm
Spacer
16t pinion gear Slot guide Trunnion bushing Arm Retun
Arm Actuating 5/16-24 stud
Bypass plate
Bypass actuator
Lip seal
Bypass arm
Retaining ring
Pin Spring Neutral
Puck Adjusting
Lower cover 0-ring
Gerotor cover
Pin, carrier
15t planet gear 67t spur gear 21 tooth sun gear
Planet thrust plate 51t ring gear
Planetary carrier
Miter gear, diff. Shaft, differential
Diff. thrust plate
KEY PART NO. NO.
69 71 73 161156 74 75 76 77 142884 Washer 79 80 161159 Torx head screw, 5/16-18 81 161160 82 83 84
85 86 170418 87 88 89 178325 90 178326 92 178327 93 142969 94 95 161165 96 169538 Sleeve bearing 97
106 161166 108 150800 Plug Plastic 110 142918 111 142917 116 169539 117 118 184698 Kit 5 Stud Hub 119 169888 120 142883 121 122 124 125 126 127 128 170415 Nut, castle 129 170416 130 131 132 169544 133 184699 Wheel stud 134 137 138 161175 139 161176
140 184700 Gasket *1 <44-
145 169546 Charge relief spring 146 151 161181
152 153 155 170446 157
169 184701 Pin spring 5/16 X 1.75 203 178338 Kit seal 900 181403 Transaxle Complete
NOTE:
49
169534 Bearing Flange 161155
169535 161157 184697
178322
161161 161162 Retaining ring 161163
161164 178323
178324 Screw 5/16-24 X 1-1/2
142980
150798 Oil
161168 Std hdls pin
169540 Bolt rib 161169 Brake yoke 178330 Arm, brake 142887 161172 Lockwasher, 1/4 161173 Nut, 1/4-20
161174 Spacer 142882
178331 178333
169545 169547 178336 Brake pull rod
170434 169548
All component dimensions given in U.S.
inches 1 inch = 25.4 mm
DESCRIPTION
Washer Hex jam nut, 5/8-18 Bearing Ball 6205-1 Seal, 1” ID X 2.0472x0.375 Shaft, axle
Gasket material Needle bearing (SCE1412)
Washer Lip seal (.8751.D.X 1.30.D.
X.25) Brake disk Washer .50 X 1.0 X 0.3 Washer .324 X 1.960 X .146
Bearing Spacer Screw Countersink 5/16-18 Spring, friction pack Spacer, friction pack Hex lock nut 5/16-24
Spacer, trunnion Fitting, Plastic Hose
Cap-vent assembly Retaining ring
Nut Hex Puck, brake
Pins, brake
Cotter pin Puck plate
Bolt rib neck 3” Spring brake
Pin spring Screw Washer, 7/80DX.2651 Dx .125 THK
Oring, 2.864 ID 0.070 THK Ball
Comp, spring, brake anti-drag Plug, straight thread
Kit fan pulley 0-ring .070 X .239
Page 50
TRACTOR -- MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
50
Page 51
TRACTOR - MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
HEADA/ALVE/BREATHER
KEY PART NO. NO.
1
24-033-01-S
2
24-041-23-S
3 24-096-87-S
4
25-139-60-S
5 M-645020-S
6 25-351-01-S
7
24-755-66-S
8 24-411-05-S
9 24-041-37-S
10
24-318-72-S
11
25-136-01-S
12
24-599-01-S 13 M-640034-S 14
12-036-16-S
15 24-755-74-S
24-153-23-S
16 17
24-086-32-S 18 24-445-01-S 19
24-016-01-S
24-016-02-S
20
24-017-01-S
24-017-02-S
21
66-032-05-S
22
235011-S
23 24-039-02-S 24
12-173-01-S 25 12-755-03-S 26 24-318-69-S 27
24 605 01-S 28 24-755-76-S 29
25-313-03-S
30
24-755-57-S
31 M-545016-S 32
24-445-02-S
33 24-126-44-S 34
24-112-12-S
35 24-326-55-S
DESCRIPTION
Kit, breather cover w/gasket (Includes 2-4) Gasket, breather Cover, breather Plug, alien hd. i/8" Screw, hex. flange M6xl .0x20 (4) Lifter, valve (4) Kit, valve train (Includes 8,11,12) Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4) Screw, hex. flange Ml 0x1.5x90 (8) Kit, valve cover - plain (includes 16,17) 0-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, Intake (Std.) (2 Valve, Intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Liner, exhaust port Kit, valve cover - breather (incl. 16,17,29) Grommet, rubber Kit, breather separator (includes 29,30-33) Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather separator Spacer Hose, breather
CRANKCASE KEY PART
NO. NO. DESCRIPTION
1
24-032-01-S 2 Crankcase (USE: Miniblock 24 782 24) 3
24-294-13-S 4
24-380-13-S 5 24-067-13-S
24-067-14-S 6
24-874-08-S
24-874-16-S 7
24-108-05-S Ring Set (Std. & .08) (2) a
24-018-01-S 9 12-422-09-S
12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S Shim, camshaft 12-422-11-S
12-422-12-S 10 24-012-16-S Camshaft 11
52-139-09-S Plug, cup
12
M-545010-S 13 24-018-04-S 14
24-402-05-S 15 12-153-01-S 16 24-126-19-S 17
12-123-04-S Tube, oil fill 18 M-545016-S 19 12-153-02-S 20 24-038-04-S 21
24-755-46-S
22
25-153-02-S 23 24-018-09-S 24
M-931010-S 25 28-032-09-S 26
24-468-15-S
27
24-144-38-S
NOTE; All component dimensions given In U.S. inches
1 inch = 25.4 mm
Seal, front oil Fitting
Pin, locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7,8) Piston w/ring set (.08)
Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.)
Shim, camshaft (A.R.) Shim, camshaft (A.R.)
Screw, hex. flange M5x0.8xl0 (2) Retainer, reed (2) Reed, breather (2) 0-Ring, lower oil fill tube Bracket, oii fill tube
Screw, hex. flange M5x0.8x16 0-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) 0-Ring, dipstick Retainer, ring Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, governor cross
51
Page 52
TRACTOR -- MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
52
Page 53
TRACTOR - MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
IGNinON/ELECTRICAL
PART
NO. NO.
1
54-755-15-S
2
M-403025-S
3 X-25-92-S
4
24-112-04-S
5
25-086-47-S 24-157-08-S
6
7
12-086-14-S 8 12-468-03-S 9 X-42-15-S Key 10
24-025-01-S Flywheel
11
41-403-09-S
12
X-25-92-S 13 24-086-18-S 14
236602-S Connector (3 contact) 15
54-755-09-S 16 24-126-71-S 17
12-132-06-S 18 M-548025-S 19
235173-S Clip, cable
20
48-154-02-S
21
X-25-63-S
22
24-584-01-S
23 M-545020-S
NOT ILLUSTRATED
- -
X-22-11-S
- -
24-176-82-S Harness, wiring
- -
24-518-12-S
- -
24-113-18-S Decal, grass screen 25-454-03-S Tie, wire (3)
- -
DESCRIPTION
Kit, grass screen
(Includes 2-4,and 24 113 18-S)
Screw, hex. cap M4x0.7x25 (4)
Washer, plain 5/i6’ (4)
Spacer, grass screen (4) Bolt, shoulder M6x1.0x16 (4) Fan Screw, hex.flange Ml0xl.5x46
Washer, plain 3/3”
Rectifier-regulator
Washer, plain 3/16” (2)
Screw, philiips hd. 11 -i 6x7/8 (2) Kit, 15 amp stator (Includes 16)
Bracket, stator wire Spark Plug (2) Screw, hex. cap M5x0.8x25 (2)
Clip, cable Washer, plain 1/4”
Module, ignition (2) Screw, hex. flange M5x0.8x20 (4)
Washer, lock 1/4“ Lead, black (rect.-reg. 5” -12 gauge
insulated grip barrel eyelets)
AIR INTAKE/FILTRATION KEY PART
NO. NO. DESCRIPTION
1
M-651040-S
2
24-164-51-S Manifold, intake (Includes 3,4)
3
24 153 27-S
4
24 041 52-S Gasket, carburetor 5 24-041-14-S 6
24-094-34-S 7
24 126 130-S 8
M-545010-S 9 24-063-51-S Baffle, fuel spit-back 10 24-041-13-S
11
24-109-09-S 12
24-083-03-S 13 24-083-05-S 14
231032-S 15 24-096-01-S 16 12-100-01-S 17
24-096-67-S 18 54-755-01-S 19 25-341-03-S Knob, cover 20 24-153-20-S
NOTE: All component dimensions given In U.S. inches
sr 25.4 mm
1 inch
Screw, hex. flange M6x1.0x40 (4) 0-Ring, intake port (2) Gasket, air cieaner base
Base, air cieaner Bracket, air cleaner base
Screw, hex. flange M5x0.8x10 (2) Gasket, fuel spit-back cup
Cup, fuel spit-back
Element, air cleaner
Precieaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cieaner
Kit, knob w/seal (includes 19,20) 0-Ring
BLOWER HOUSING & BAFFLES
NO. NO.
1
24-027-114-S
2
24-100-01-S
3
M-545020-S
4
M-545016-S
5
M-551016-S
6
M-645016-S
7
24-146-16-S 24-146-20-S
8
9
24-063-20-S
10
24-063-23-S
11
M-545010-S
12
24-063-58-S
13
24-063-14-S
NOT ILLUSTRATED
24 096 85-S 25 086 91-S
DESCRIPTION
Housing, blower (Inci. 2-4) Nut plastic (2) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange MSxO.Sxl 6 (3) Screw, hex. flange M5x0.8xl 6 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley-#1 side Screw, hex. flange M5x0.8xl 0 (2) Baffle, cylinder barrel-# i side Baffle, valley - #2 side
Cover, blower housing
Screw, tapping
53
Page 54
TRACTOR -- MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
54
Page 55
TRACTOR - MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
STARTING SYSTEM
KEY PART
NO. DESCRIPTION
NO.
1
M-839080-S
2
25-098-09-S
3 25 086 113-S 4
25-435-04-S Kit, solenoid (Includes 3) 5 25-755-33-S 6 25 141 05-S 7
25-221-01-S
ENGINE CONTROLS
KEY PART
NO. DESCRIPTION
NO.
1
24-211-03-S Bolt, round head square neck 2
24-090-33-S 3 M-641060-S
4
24-089-01 -S 5 25-158-08-S 6 24-079-04-S Linkage, throttle 7
25-158-11-S 8 M-545016-S 9 M-547050-S Nut, hex. lock M5x0.8
10
24-089-03-S
11
24-126-56-S Bracket, control
12
M-645016-S
13 12-237-01-S 14
24-086-43-S
15 24-090-07-S 16 X-20-1-S 17
M-541050-S Nut, hex. flange M5x0.8
18 24-468-01 -S 19 24-089-45-S
20
M-446030-S 21
24-090-13-S Lever, throttle control 22
M-545020-S 23 24-089-51 -S 24
24-090-05-S 25 41-468-03-S 26 M-403025-S 27
24-079-02-S Linkage, choke
Screw, hex. flange M8xl .25x80 (2) Starter, solenoid shift assembly (Includes 3-7) Screw, external torx. hct.
Kit, pinion drive (Includes 6) Ring Kit, brush
Lever, governor 19 25-139-57-S Nut, hex. flange M6xl .0 Spring, linkage Bushing, linkage retaining
Bushing, throttle linkage Screw, hex. flange M5x0.8xl6
Spring, choke return Screw, hex. flange M6x1,0x16 (4)
Clamp, cable (2) Screw, thread forming (2) Lever, throttle actuator Washer, lock 1/4"
Washer, plain 5.5 mm (3) Spring, governor Nut, hex. M4x0.7
Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4” Screw, hex. cap M4x0.7x25
OIL PAN/LUBRICATION
KEY PART NO.
NO.
1
24-199-07-S
2
24-393-37-S
3
24-381-11-S
4
24 153 01-S 5 M-631005-S 6
M-645025-S
7
24-162-26-S 8
24-043-12-S 9 12-380-01-S 10 52-448-02-S 11
12-144-02-S
12
24-153-08-S 13 52-050-02-S 14
24-136-01-S 15 25-139-62-S 16 52-032-08-S 17
24-086-17-S 18 24-086-16-S
NOTE: Al! сотрет 1 inch 25.4 mm
DESCRIPTION
Pan assembly, oil (includes 2-11)
Oil pump assembly (includes 3,4) Tube, oil pickup 0-Rlng, oil pick-up Washer, plain 6 mm (2) Screw, hex. flange M6x1.0x25 (2) Screen, oil
Kit, governor gear w/pin (includes 9)
Pin, governor regulating Tab, locking Shaft, governor gear 0-Ring
Filter, oil
Nipple, oil filter
Plug, hex. ctsk. 3/8” Sea!, oil (PTO end) Screw, hex. flange M8x1.25x45 Screw, hex. flange M8x1.25x45 (9)
Plug, sq. hd. solid 3/8" N.P.T.F
55
Page 56
TRACTOR -- MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
56
Page 57
TRACTOR - MODEL NUMBER 917.275283
KOHLER ENGINE-MODEL NUMBER CV740,TYPE NUMBER 0018
CRANKSHAFT
KEY PART NO. NO.
1 24-014-42-S
2 52-139-09-S
EXHAUST KEY PART
NO. NO.
24- 041-49-S 25- 072-04-S PA-CV730-0018 24-732-23 24-755-113-S
FUEL SYSTEM
KEY PART NO. NO.
24-853-90-S 24-041-52-S
24-053-90
4
24- 041-14-S
5
M-629095-S M-641060-S
6
7
47-154-01-S 52-353-22-S
8
9
25- 237-14-S
10
24-086-12-S
11
24-393-16-S
12
24-100-01-S
14 15-353-04-S 15 24-050-02-S
NOT ILLUSTRATED
- - 24-234-02-S
-- 24-757-18-S
-- 24-757-19-S
- - 24-757-20-S
-- 24-757-21-S
- - 24-757-22-S
NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm
DESCRIPTION
Crankshaft (Includes 2) Plug, cup
DESCRIPTION
Gasket, exhaust (2) Stud, M8x1.25x33 (4)
Replacement Engine Minibiook Gasket Set
DESCRIPTION
Kit, carburetor w/gaskefs (Includes 2-4)
Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with kits 24-757-13-S, 24-757­19-S, 24-757-20-S, 24-757-21-S,
24-757-22-S & fuel bOW! 24-234-02-S)
Gasket, air cleaner base
Stud, M6x1.0x95(2)
Nut, hex.flange M6xl.O (2)
Clip, cable
Line, fuel 12-1/2”
Clamp, hose (6)
Screw, hex. cap M6xi .7x18 (2)
Pump, fuel - pulse
Nut, plastic (2)1324-353-03-3 Line, fuel 10-5/8"
Line, fuel 11-1/2”
Filter, fuel
Bowl, fuel
Kit, overhaul w/gaskets
Kit, choke repair w/gaskets
Kit, gasket
Kit, accelerator pump repair
Kit, solenoid replacement w/gaskefs
57
Page 58
58
Page 59
Cn
<D
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
|Ui-VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV>VVVVVVVVVVVVVVVVVVVVVVVV>VVt1
WARNING: To avoid serious in|ury, operate your tractor up and down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge Is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Page 60
Get it fixed, at your home or ours!
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME® Anytime, day or night
(1-800-469-4663) (USA and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1 "800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement {U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (USA) 1-800-361-6665 (Canada)

Para pedir servicio de reparación
a domicilio, y para ordenar pezas:
1-888-SU-HOGAR^
(1-888-784-6427)
© Sears, Ro^uck and Co ® Registered Trademark i ™ Trademark / Service Mark of Sears, Roebuck and Co
® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co
Marque de commerce / “° Marque déposée de Sears, Roebuck and Co
Au Canada pour service en français:
l-OOO-LE-FOYER”^^
(1-800-533-6937)
www sears ca
187699 Rev. 1 5 28 03 MH Printed in U S.A.
Loading...