Craftsman 917.275031 User Manual

Owner’s Manual

23.0 HP

ELECTRIC START 50” MOWER 6 SPEED

GARDEN TRACTOR
Model No.
917.275031
Assembly Operation
Maintenance
Repair Parts
This product has a low emission engine which operates difFerentty from previousiy buiit engines. Before you start the en gine, read and understand this Owner’s Manual.
CAUTION: Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about this product, Cai):
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

Warranty Safety Rules
Product Specifications
Assembly
Operation Maintenance Schedule
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12 18
2 3 6
Maintenance.........................
Service and Adjustments... Storage
8
Troubleshooting Repair Parts Parts Ordering
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.. Back Cover
18 22 29 30 34

WARRANTY

LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con tained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
> Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data Indicates that operators, age 60
years and above, are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
SAFETY RULES
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade{s) or wear gloves, and
use extra caution when servicing them. Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max),
not across. Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
SAFETY RULES
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu ally downhill, if possible.
ALook for this symbol to point out
important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. ACAUTION: In order to prevent acci dental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive harm. AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE: OILTYPE (API-SF-SJ):
OIL CAPACITY;
SPARK PLUG: (GAP; .030”) RC12YC
GROUND SPEED LO: HI; (MPH):
REVERSE: 0.9 2.1
TIRE
PRESSURE:
CHARGING
SYSTEM: BATTERY: AMP/HR: 35
BLADE BOLT
TORQUE;
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
3.5 GALLONS UNLEADED REGULAR
SAE 10W30
(ABOVE 32'F) SAE 5W-30 (BELOW 32T)
W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
CHAMPION
0.7 1.7
1.4 3.3
2.3 5.4
FRONT: 14 PSI REAR: 10 PSI
1 SAMPS @ 3600RPM
MIN. CCA: 280 CASESIZE;U1R
27-35 FT. LBS
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES",
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance" and “Storage" sections of this owner’s manual.
^^WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator,
in the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
UNASSEMBLED PARTS
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with
drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Remove mower and packing materi als.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from
tractor hood and grill.
Steering Wheel Insert
Hex Bolt
Lock Washer
Steering Wheel
— ^Steering Wheel
Steering Sleeve Extension
Large Flat
Washer
Adapter
Tabs
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
8
ASSEMBLY
INSTALL SEAT Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat v\rasher securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from
2.
the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of
3.
shoulder bolt is positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
Pivot seat and pan forward and
5. assemble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and
6.
sit in seat. Siide seat until a comfortable position
7. is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its
8.
adjusted position. Raise seat and tighten adjustment
9. knob securely.
Flat Washer
Adjustment~%i>' Knob ^
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TOROLLTRACTOROFFSKID (See
Operation section for location and function of controis)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
^WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1 st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10. Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.
1. Cut and remove ties securing anti sway bar and belts. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to right side of tractor,
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
3. If equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment lift control.
Install belt into electric clutch pulley
5. groove.
Place the suspension arms on
6.
outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.
Install front plate assembly to tractor
7.
suspension brackets and retain with single loop retainer springs as shown.
Position front plate assembly between
8.
front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in
flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.
10. If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12. Assemble gauge wheels as shown
using long shoulder bolts, 3/8
washers, and 3/8-16 center locknuts.
Tighten securely.
13. Adjust gauge wheels before operat ing mower as shown in the Operation
section of this manual.
CHECKTIRE PRESSURE
The tires on your tractor were overin flated at the factory for shipping pur
poses. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS" section of this manual.
Shoulder
Bolt
3/8
Washer
3/8-16
Center Locknut
Use Pliers For Retainer Springs
Double Loop
Retainer
Spring
Double Loop Retainer Spring
Loop Up
Chassis Bracket
. Front Suspension ^^o^er
Arms
Double Loop Retainer Spring (Outward pointing deck pins)
Front Suspention Brackets
Electric Clutch Pulley
Front Plate
''Assembly
Single Loop Retainer Springs
Deflector Sheild
10
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
^CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist:
/ All assembly instructions have been
completed. / No remaining loose parts in carton. ✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and
tightened securely. / All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor,
pay extra attention to the following important items: ✓ Engine oil is at proper level. y Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
✓ Become familiar with all controls - their
location and function. Operate them before you start the engine.
y Be sure brake system is in safe operat
ing condition.
11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
1
O A
BATTERY
WARNING
REVERSE FORWARD FAST
1
©
ENGINE ON
OIL PRESSURE
i
FUEL
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
MOWER HEIGHT
R N H L (®)|1
Oi
a|
LIGHTS ON
©
PARKING BRAKE
LOCKED
LOW
©1
OVER TEMP
LIGHT
UNLOCKED
•m
SLOW
lUr
M
MOWER LIFT
PARKING BRAKE
ATTACHMENT
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
12
SLOPE HAZARDS
I 4ft
FREE WHEEL
(Automatic Models only)
KNOWYOURTRACTOR
[iEAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the
I eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
I adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HC3WTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full “BRAKE" position and hold.
2. Place parking brake lever in “EN GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.
MOWER BLADES -
• To stop mower blades, move attach ment clutch switch to “DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal into full “BRAKE" position.
• Move gearshift lever to neutral (N) position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key to “OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas. AcAUTION: Always stop tractor completely, as described above, before leaving the operator’s position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging
rate.
• Full throttle offers the best mower
performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2.
Move gearshift and range shift levers to desired position.
3.
Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired direction.
• Turn knob clockwise (,^) to raise
cutting height.
• Turn knob counterclockwise (^n) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fiat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Re move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.
4. Replace retainer springs into clevis pins.
Retainer Spring
Gauge
Wheel
Bar
Clevis Pin,
Gaug^
Wheel
Bracket
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch control. ^CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
. . Attachment Lift Lever
Attachment Clutch High Position Switch Pull Out To
“Engage’
Push In To “Disengage'
r
Low Position
Deflector Shield
TO OPERATE ON HILLS ^CAUTION: Do not drive up or down
hills with slopes greater than 15“ and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start ing up or down hills. Avoid stopping or changing speed on
hills. If slowing is necessary, move throttle con
trol lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi
tion and engage parking brake.
Move gearshift leverto 1 stgearand range shift leverto low (L) position. Be sure you have allowed room fortraclorto roil slightly as you restart movement. To restart movement, slowly release park
ing brake and clutch/brake pedal. Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi tion.
Donotpushor tow tractor at more tha n five
(5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
15
TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should change oil for easier starting (See “OIL
VISCOSITY CHARr in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32"F(0®C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
^WARNING; Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has mn out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat In operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to “DISEN GAGED” position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50" F and
above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
16
• The attachments and ground drive can 'now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50" F and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See “TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that dippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing. Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired. When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• Use the runner on the right side of the mower as a guide. The blade cuts approximately an inch outside the runner.
• The left hand side of mower should be used for trimming.
17

MAINTENANCE

MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation Check Tiro Pressure
Check Operator Presence end Interlock Systems
Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension
Adjust Motion Drive BeH(s) Tension
Chedc Engine OH Level Change Engine Oil Clean Air Filter Clean Air Screen
inspect Muffler/Spark Arrester
Replace Oil Filter (if equipped) Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 • Chang« mora often when operating under a heavy ioad or in high ambient temperalures. S •
2 - Service more often when operating in dirty or dusty corKJItiona. 6 -
3 - K equipped with oil filter^ change oil every 5Q hours. 7 -
4 - Repiace blades mora often when mowing in sandy soil.
✓ ✓
✓ r
t/*
✓ s
•^2.3
✓ =
✓ 2
✓ ✓
✓ 2
SERVICE DATES
If equipped wHh adjustable system. Not required Jf equipped wHh maintenance-free battery. Tighten front axie pivot bolt to 35 ft.-lba. maximum. Do not overttghten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
• Once a year you should repiace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
® Tie Rod Ball Joints
® Spindle
© Spindle
Zerk
©Front Wheel
Bearing
Zerk
©Front Wheel
Bearing Zerk
©Steering
Sector Gear
Teeth
©Check/ Add Transaxle
Fluid
——
LIJ
\ /
TU
© Engine
® SAE 30 or 10w30 motor oil © General Purpose Grease © Refer to Maintenance “ENGINE” Section ® Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT; Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
.jgsparingly.
Zerk
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