Craftsman 917.275031 User Manual

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Page 1

Owner’s Manual

23.0 HP

ELECTRIC START 50” MOWER 6 SPEED

GARDEN TRACTOR

Model No.

917.275031

Safety

Assembly Operation

Maintenance

Repair Parts

This product has a low emission engine which operates difFerentty from previousiy buiit engines. Before you start the en gine, read and understand this Owner’s Manual.

CAUTION: Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Cai):

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman

Page 2

Warranty Safety Rules

Product Specifications

Assembly

Operation Maintenance Schedule

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12 18

2 3 6

Maintenance.........................

Service and Adjustments... Storage

Troubleshooting Repair Parts Parts Ordering

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.. Back Cover

18 22 29 30 34

WARRANTY

LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con tained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

> Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data Indicates that operators, age 60

years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Page 4

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

Never

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade{s) or wear gloves, and

use extra caution when servicing them. Check brake operation frequently.

Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down

and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max),

not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Page 5

SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu ally downhill, if possible.

ALook for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. ACAUTION: In order to prevent acci dental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark plug.

ACAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its

constituents, and certain vehicle compo nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive harm. AWARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OILTYPE (API-SF-SJ):

OIL CAPACITY;

SPARK PLUG: (GAP; .030”) RC12YC

GROUND SPEED LO: HI; (MPH):

REVERSE: 0.9 2.1

TIRE

PRESSURE:

CHARGING

SYSTEM: BATTERY: AMP/HR: 35

BLADE BOLT

TORQUE;

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni

cians and the proper tools to service or

repair this tractor.

3.5 GALLONS UNLEADED REGULAR

SAE 10W30

(ABOVE 32'F) SAE 5W-30 (BELOW 32T)

W/FILTER: 4.5PINTS

W/O FILTER: 4.0PINTS

CHAMPION

0.7 1.7

1.4 3.3

2.3 5.4

FRONT: 14 PSI REAR: 10 PSI

1 SAMPS @ 3600RPM

MIN. CCA: 280 CASESIZE;U1R

27-35 FT. LBS

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES",

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance" and “Storage" sections of this owner’s manual.

^^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator,

in the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

3. Remove mower and packing materi als.

4. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering

shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from

tractor hood and grill.

Steering Wheel Insert

Hex Bolt

Lock Washer

Steering Wheel

— ^Steering Wheel

Steering Sleeve Extension

Large Flat

Washer

Adapter

Tabs

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Page 9

ASSEMBLY

INSTALL SEAT Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat v\rasher securing seat to cardboard

packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of

shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

Pivot seat and pan forward and

5. assemble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and

sit in seat. Siide seat until a comfortable position

7. is reached which allows you to press

clutch/brake pedal all the way down.

Get off seat without moving its

adjusted position. Raise seat and tighten adjustment

9. knob securely.

Flat Washer

Adjustment~%i>' Knob ^

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TOROLLTRACTOROFFSKID (See

Operation section for location and function of controis)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

^WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1 st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10. Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Page 10

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with deflector shield to right side of tractor,

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower linkage with attachment lift control.

Install belt into electric clutch pulley

5. groove.

Place the suspension arms on

outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

Install front plate assembly to tractor

suspension brackets and retain with single loop retainer springs as shown.

Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

12. Assemble gauge wheels as shown

using long shoulder bolts, 3/8

washers, and 3/8-16 center locknuts.

Tighten securely.

13. Adjust gauge wheels before operat ing mower as shown in the Operation

section of this manual.

CHECKTIRE PRESSURE

The tires on your tractor were overin flated at the factory for shipping pur

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS" section of this manual.

Shoulder

Bolt

3/8

Washer

3/8-16

Center Locknut

Use Pliers For Retainer Springs

Double Loop

Retainer

Spring

Double Loop Retainer Spring

Loop Up

Chassis Bracket

„ . Front Suspension ^^o^er

Arms

Double Loop Retainer Spring (Outward pointing deck pins)

Front Suspention Brackets

Electric Clutch Pulley

Front Plate

''Assembly

Single Loop Retainer Springs

Deflector Sheild

Page 11

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. ✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and

tightened securely. / All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor,

pay extra attention to the following important items: ✓ Engine oil is at proper level. y Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

✓ Become familiar with all controls - their

location and function. Operate them before you start the engine.

y Be sure brake system is in safe operat

ing condition.

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

O A

BATTERY

WARNING

♦

REVERSE FORWARD FAST

ENGINE ON

OIL PRESSURE

FUEL

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

MOWER HEIGHT

R N H L (®)|1

♦

LIGHTS ON

PARKING BRAKE

LOCKED

LOW

OVER TEMP

LIGHT

C©

UNLOCKED

•m

SLOW

lUr

MOWER LIFT

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

SLOPE HAZARDS

I 4ft

FREE WHEEL

(Automatic Models only)

Page 13

KNOWYOURTRACTOR

[iEAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position.

Page 14

The operation of any tractor can result in foreign objects thrown into the

I eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

I adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HC3WTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full “BRAKE" position and hold.

2. Place parking brake lever in “EN GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.

MOWER BLADES -

• To stop mower blades, move attach ment clutch switch to “DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full “BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas. AcAUTION: Always stop tractor completely, as described above, before leaving the operator’s position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK WARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

Move gearshift and range shift levers to desired position.

Slowly release clutch/brake pedal to

start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (,^) to raise

cutting height.

• Turn knob counterclockwise (^n) to

lower cutting height.

Page 15

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a fiat level surface.

1. Adjust mower to desired cutting height.

2. Lower mower with lift control. Re move rear retainer spring and clevis

pin which secure each gauge wheel.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.

4. Replace retainer springs into clevis pins.

Retainer Spring

Gauge

Wheel

Bar

Clevis Pin,

Gaug^

Wheel

Bracket

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control. ^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

. . Attachment Lift Lever

Attachment Clutch High Position Switch Pull Out To

“Engage’

Push In To “Disengage'

Low Position

Deflector Shield

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15“ and do not drive across any slope. Use the slope guide provided at the back of this manual.

Choose the slowest speed before start ing up or down hills. Avoid stopping or changing speed on

hills. If slowing is necessary, move throttle con

trol lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi

tion and engage parking brake.

Move gearshift leverto 1 stgearand range shift leverto low (L) position. Be sure you have allowed room fortraclorto roil slightly as you restart movement. To restart movement, slowly release park

ing brake and clutch/brake pedal. Make all turns slowly.

TO TRANSPORT

Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi tion.

Donotpushor tow tractor at more tha n five

(5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

Page 16

TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL

VISCOSITY CHARr in the Mainte

nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32"F(0®C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

^WARNING; Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has mn out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat In operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to “DISEN GAGED” position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50" F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

Page 17

• The attachments and ground drive can 'now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50" F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See “TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that dippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing. Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• Use the runner on the right side of the mower as a guide. The blade cuts approximately an inch outside the runner.

• The left hand side of mower should be used for trimming.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tiro Pressure

Check Operator Presence end Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive BeH(s) Tension

Chedc Engine OH Level Change Engine Oil Clean Air Filter Clean Air Screen

inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped) Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 • Chang« mora often when operating under a heavy ioad or in high ambient temperalures. S •

2 - Service more often when operating in dirty or dusty corKJItiona. 6 -

3 - K equipped with oil filter^ change oil every 5Q hours. 7 -

4 - Repiace blades mora often when mowing in sandy soil.

✓ ✓ ✓ ✓

✓

✓ r

t/*

✓ ✓

✓

✓ s

✓

•^2.3 ✓

✓ =

✓

✓ 2

✓ ✓

✓ 2

SERVICE DATES

✓

If equipped wHh adjustable system. Not required Jf equipped wHh maintenance-free battery. Tighten front axie pivot bolt to 35 ft.-lba. maximum. Do not overttghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should repiace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® Tie Rod Ball Joints

® Spindle

Zerk

©Front Wheel

Bearing

Zerk

©Front Wheel

Bearing Zerk

©Steering

Sector Gear

Teeth

©Check/ Add Transaxle

Fluid

——

LIJ

\ /

® SAE 30 or 10w30 motor oil © General Purpose Grease © Refer to Maintenance “ENGINE” Section ® Spray silicone lubriant (Move Boots to

Lubricate)

IMPORTANT; Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

.jgsparingly.

Zerk

Page 19

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

/Mandrel

Trailing^ Blade ^ ^;;5^ssembly

Edge Up

Flat Washerv.,^^ Lock Washer-s^^

'^^ex Bolt (Grade)*''

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or.on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How

ever, periodic charging of the battery with an automotive charger will extend its life.

Page 20

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeât 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak"

power.

1. Remove terminal guard.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

Remove left rear wheel by removing hub bolts.

Remove filler plug from transaxle. Oil level must be even with plug threads, necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

Reassemble wheel to hub.

'Transaxie Filler

Plug

Change the oil after every 50 hours of

operation or at least once a year if the tractor Is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

Remove cap from end of drain valve

and install the drain tube onto the fitting.

Unlock drain valve by pushing upward

slightly and turning counterclockwise.

To open, pull down on the drain valve.

After oil has drained completely, dose and lock the drain valve by pushing

upward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the

cap onto to the end of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

Use gauge on oil fill cap/dipstick for checking level, insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Oil Drain Valve

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating

temperature.

Page 21

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKBCOOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating. AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure by tightening knob.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clanip>

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out.

Water in engine can result in a shortened

2.j engine life.

Page 22

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key “OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. Turn height adjustment knob to lowest

setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.

5. Remove four retainer springs from front plate assembly and remove

plate.

6. Remove retainer springs from

suspension arms at deck and disen gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

Suspension Arms

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT" in the

Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground ievel at front corners of mower. Distance “A" on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

Electric

Clutch Pulley

Chassis Bracket

Retainer

Spring

Anti-Sway Bar

Front Plate

Assembly

Retainer Springs (Both Sides)

Front Mower Bracket

Page 23

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjust ing.

FRONT-TO-BACK ADJUSTMENT IMPORTANT; Deck must be level side-to-

side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust ments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower housing, loosen nut “G” on both front links an equal number of turns.

• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H" against trunnion on both front links.

• To raise front of mower housing, loosen nut “H" from trunnion on both front links. Tighten nut “G" on both front links an equal number of turns.

• When distance “F” is 1/8" to 1/2" lower at front than rear, tighten nut “H” against trunnion on both front links.

NOTE: Each full turn of nut “G” will change dim. “F” by approximately 3/8".

• Recheck sIde-to-side adjustment.

Bottom Edge of Mower to Ground

Bottom Edge of

Mower to Ground

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL I. Park tractor on a level surface.

Engage parking brake. Remove screws from L.H. mandrel

cover and remove cover. Roll belt over the top of L.H. mandrel

3. pulley.

Remove belt from electric clutch pulley. .

Remove belt from idler pulleys.

Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. Check primary idler arm and two

7. idlers to see that they rotate freely.

Be sure spring is securely hooked to primary idler arm and bolt in mower housing.

MOWER DRIVE BELT INSTALLATION

9. Install belt in both idlers. Make sure

belt is in both belt keepers at the idlers

as shown.

10. Install new belt onto electric clutch pulley.

II. Roll belt into upper groove of L.H.

mandrel pulley.

12. Carefully check belt routing making

sure belt is in the grooves correctly and inside belt keepers.

13. Reassemble L.H. mandrel cover.

Page 24

L.H. Screws Mandrel / \ i^ier

Cover. { \ p,,||e,i

LH, Mandrel

Mower Drive Belt

Electric Clutch Pulley

TO REPLACE MOWER BLADE DRIVE

BELT Park the tractor on level surface. Engage

parking brake.

1. Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in

this section of this manual).

2. Remove mower (See “TO REMOVE MOWER" in this section of this manual).

3. Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing.

4. Carefully roil belt off R.H. mandrel pulley.

5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley.

6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

7. Check secondary idler arm and idler to see that they rotate freely.

8. Be sure spring is hooked in secondary idler arm and sway-bar bracket.

9. Install new belt in lower groove of L.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

10. Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.

11. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel

cover.

12. Reinstall mower to tractor (See

“INSTALL MOWER AND DRIVE

BELT” in the Assembly section of this manual).

• Reassemble mower drive belt (See “TO REPLACE MOWER DRIVE BELT"

in this section of this manual).

I H Drive Belt Center Mandrel'

Secondary

Idler Arm

Mower Blade _ ^

. , \ Mandrel

Sway Bar Bracket

R.H. Mandrel

Cover

Screw

Idler Pulley

TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years

of service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and ignition switches are in “OFF" position.

2. Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

^Rotor

.012"

Nylon Locknut (3)

Brake Plate

TO ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the left side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and engage parking brake.

2. Measure distance between brake operating arm and nut “A* on brake rod.

3. If distance is other than 1-3/4", loosen jam nut and turn nut “A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A".

Page 25

4. Road test tractor for proper stopping . distance as stated above. Readjust if

necessary. If stopping distance is stiil greater than six {6) feet in highest gear, fjrther maintenance is necessary.

Contact a Sears or other qualified service center.

IMPORTANT: Check Brake Adjustment.

Clutching Flat idler C'utching^g^j

Engine Above Beli\_

Iley .....

V-ldler

With Parking Brake “Engaged”

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a beit installation guide decal on bottom of left footrest. It is not necessary

to remove mower.

BELT REMOVAL -

1. Engage parking brake (creates slack in belt).

2. Remove mower drive beit from electric clutch pulley only (See “TO REPLACE MOWER DRIVE BELT" in this section of this manual).

3. Roll motion drive belt off transaxle pulley.

4. Roll belt off clutching idler pulleys, then off engine puliey and front V-idler

puiley.

5. Pull belt out of all belt keepers. BELT INSTALLATION -

1. Place V part of belt into grooves on

engine pulley and front V-idler,

making sure to route belt inside of belt keepers.

2. Put belt coming from V-idler above

midspan belt keeper, then onto clutching idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley,

beginning at top. V part of belt should engage transaxle

pulley.

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper

side of ail belt keepers.

7. Reinstall mower drive belt onto

electric clutch pulley. 25

Transaxle

Engine Twists

Keeper

V-ldler

As Viewed from Bottom

TO ADJUST STEERING WHEEL ALIGN

MENT If steering wheel crossbars are not

horizontal (left to right) when wheels are positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism have been replaced

or damaged, check toe-in and adjust if

necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at front and rear of tires (dimensions “A" and “B").

• Front dimension “A” should be 1/8" to

1/4" less than rear dimension “B”.

TO ADJUST TOE-1 N-

1. Loosen jam nuts at adjustment sleeves on tie rod.

2. Adjust tie rod until dimension “A" is 1/8" to 1/4" less than dimension "B".

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER The front wheel camber is not adjustable

on your tractor. If damage has occurred to affect the front wheel camber,contact a Sears or other qualified service center.

Page 26

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely. Remove axle cover, retaining ring and

washers to allow wheel removal.

Repair tire and reassemble.

3. Replace washers and snap retaining

4. ring securely in axle groove. Replace axle cover.

5. REAR WHEEL -

1. Block rear axle securely. Remove five {5) hub bolts to allow

wheel removal.

Repair tire and reassemble. Replace

3. and tighten hub bolts securely.

Washers

Retaining Ring

Axle Cover

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

TO START ENGINE WITH A WEAK BATTERY

AcAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERV’ in the MAINTENANCE section of this manual). If “jumper cables" are used for emergency starting, follow ttiis procedure; IMPORTANT: Your tractor is equipped with a

12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to stert other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each

battery, taking care not to short against chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

^CAUTION: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position. Remove terminal guard.

Disconnect BLACK battery cable then

3. RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. Reinstall terminal guard.

5. First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to

7. negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely

8. Close terminal access doors.

9. Close hood.

Page 27

Keps Nut

Terminal Access

Door

Terminal Guard

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole In the backside of the grill.

3. Replace bulb In holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO ADJUST ATTACHMENT LIFT

SPRING

1. While holding spring bushing with wrench, loosen jam nut.

• Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.

• Turn adjustment bolt counterclockwise for lighter attachments.

2. Retighten jam nut against spring bushing.

IMPORTANT: Do not adjust for maximum

spring tension when using light attach

ments such as a mower. Adjust lift lever spring to aid in lifting attachment. Do not overpower spring. When removing attachment, always adjust spring tension to its lowest position.

Adjustment Bo[t

Spring Bushing

TO REMOVE HOOD AND GRILL AS SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. To replace, reverse above procedure.

Maintenance, repair, or replacement of the emission control devices and sys tems, which are being done at the customers expense, may be performed by any non-road engine repair establish

ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle control lever to fast position.

Check that speed control lever is

against stop screw. If It is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Idle Fuel Adjusting Idle speed Adjusting

Attachment Lift Spring

Page 28

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

Remove air cleaner cover, filter and

cartridge plate to expose carburetor choke (See “AIR FILTER" in the

Maintenance section of this manual). Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

Reassemble air cleaner.

Closed for Full Choke

TO ADJUST CARBURETOR The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).

2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock wise) 1 turn.

FINAL SETTING-

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the fectory and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained.

3. Idle fuel needle setting - With throttle

control lever in stow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equip

ment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

ACAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or

spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up ail rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also,

experiance indicates that alcohol blended fuels (called gasohoi or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer. ENGINEOIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE" in the Maintenance section of this manual). CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3. Turn ignition key to “START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline wilt cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE

1. Out of fuel.

2. Engine not “CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment,

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

CORRECTION

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

Wait several minutes

before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor”

in Service Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor"

in Service Adjustments section. Contact a Sears or other

qualified service center.

Engine will not

turn over

Engine clicks but

will not start

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

Depress clutch/brake pedal.

Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean batteiy terminals. Check all wiring. Check/replace ignition switch, Check/replace solenoid or starter. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE

Cutting too much grass/too fast. Throttle in “CHOKE"

position.

Buiid-up of grass, leaves

and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuei.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

CORRECTION

1. Set in “Higher Cut” position/ reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air fiiter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure

tor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins,

12. Clean/replace muffler.

13. Check ail wiring.

14. See “To Adjust Carburetor” in Service Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

Engine continues to run when operator ieaves seat with with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

Check wiring, switches and connections. If not contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

Page 32

TROUBLESHCXiTING CHART

Mower blades will

not rotate

Poor grass discharge

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Remove obstruction.

2. Replace mower drive beit.

3. Replace idler pulley.

4. Replace blade mandrel. Place throttle control in

“FAST” position. Shift to slower speed. Allow grass to dry before

mowing. Level mower deck.

Check tires for proper air

pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine “backfires" when turning engine “OFF”

1. Switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set at “SLOW" position

for 30 seconds before

stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to “SLOW" position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR--MODEL NUMBER917.275031

posmoN

ON+UGHTS B +A1

WIRING INSULATED CUPS NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

CIRCUIT “MAKE”

OFF

M*G*A1 NONE

ON B + A1

START

B*S + A1 NONE

L+A2 NONE

RELAY

REMOVABLE

CONNECTIONS

POSITION

OFF C+Q.B + H

NON-REMOVABLE

CONNECTIONS

CIRCUIT

C + F.B^'E.A + D

G F C

I I )

!^l

I I

D A

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR-MODEL NUMBER917.275031

Page 35

ELECTRICAL

TRACTOR-• MODEL NUMBER917.275031

KEY PART NO. NO. 1 144927

74760412

8 7603J

145211

150109

145769

153664 Switch Intedock Push-In

21 166184 Harness Socket Light W/4152J

4152J Bulb Light

150775 Cable, Battery

108824X

26 27 73510400

170697 Cable, Ground

160784 Switch, Plunger

175566 Switch, Ign

140403 Key, Ignition

170238

40 42 154336 Cover, Terminal 45 122822X Ammeter

174652

141940 Protection Wire Loop

52 79 163996

109748X Relay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Battery

Bolt Hex Head 1/4-20 x 3/4

Tray, Battery

Bolt 1/4-20 X 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4"

Fuse Nut Keps Hex 1/4-20 Unc

Harness Ign.

Svwtch,PTO Buibholder Asm. Incan descent

Page 36

TRACTOR-MODEL NUMBER917.275031

CHASSIS AND ENCLOSURES

Page 37

. TRACTOR-MODELNUMBER917.275031

CHASSIS AND ENCLOSURES

KEY

PART

NO.

175465

2 175282 Drawbar, Gt 60 17060620

4 73680700 Nut, CrownlockHex 7/16-14UNC

5 163976X428 DashYTGT2Cyt 67 6 157882 7 17720408 Screw, Thd Cut 1/4-20x1/2 8 145166 Support, Battery 14

175259X558 16 121794X Cover, Access 17

17000612 Screw 18

174515X558Grille 19 19131312 20 STD523710 Bolt, Fin Hex 3/8-16 x 1 21 STD541437 24

145243X558Footrest, RH 28

145244X558Footrest, LH 30

145051X014Saddle, SIkscr Vgt 31 161419 32 161327 33 161326 34

177018

19111116 36 17060512 37

167286X558Fender 39

175278

72140608 Bolt, Carriage 3/8-16x1

136939

136940 45

154913

17490608

175476

154914

DESCRIPTION Rail, Frame RH 58 175315 Bracket Asm., Fender

Dash, Lower Vgt One Piece

HoiodAsm

Washer 13/32x13/16x12 Ga. 91 175464 Rail, Frame Lh

Nut Crownlock 3/8-16 Line 122

Brace, Supt 1-pc VGT Strg Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plata Asm Engine Chassis

Washer 11/32x11/16x16 Ga. 144

Screw 5/16-18 X 3/4 Bracket, Axle Front Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh Screw Thdrol 3/8-16 x 1/2 Bracket, Chassis Front Bracket Asm., Susp Chassis Lh

KEY PART NO. NO.

19131614

156973 Guide, Beit Gear Drive 68 17490508 70 177679 84 142992 85

144911 Bracket, Support Transaxie 86 74760716 Bolt Fin Hex 7/16-14 UNCxI 88

STD551143 Washer. Lock Hvy Hid Spr 7/16 90 STD551237

106

138776 Screw, Thdrol Hex Head Zinc Mwr

161464

130 164863 137 74780716 138

163975X428CupholderYTGT 139 171873 140 163806 Magnet YTGT 141 163805 142

161897 Bracket Dash Rh

161900 Bracket Dash Lh 148 164655 150 161237 152

177956 153 160568

157

161840 Lens Bar 158

17670608

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Screw Thdrol. 3/8-16x1-1/4

Washer 13/32 x 1 x 14 Ga. Screw Thdrol. 5/16-18 x 1/2

Belt Keeper VGT Ground Drive Stop, Over Center Mower

Washer, Lock External Tooth 3/8

Screw Hex Wshd 8-18 x 7/8

Screw HWHD Hi-Lo #13-16 x 3/4

Bolt Fin Hex 7/1614 x1 Gr. 5 Boit Shoulder 5/16-18 TT Striker Plate YTGT

Extrusion Bumper Duct Heat Hood Shield Browning Lens Asm Headlight Bar

Screw Thdrol. 3/8-16x1/2

Page 38

GROUND DRIVE

TRACTOR- - MODEL NUMBER917.275031

Page 39

GROUND DRIVE

TRACTOR- MODEL NUMBER917.275031

PART

KEY NO. NO.

9858M1 Key, Wcradruff

7S63R

17490508

STD541437 Nut, Crownlock 3/8-16

STD561210 Pin, Cotter 41 73931000

DESCRIPTION

Washer, Thrust, Axle Screw Thdrol 5/16-18x3/4 39 74321016

7 149176 Wheel, Hub Assembly

12000034 Klip, Ring

8 9 140080

142509 Disc, Brake

Bolt, Hub

11 136927 Yoke, Brake Disc 12 73750800 13 139419

Nutlock 1/2-20 Unf

Washer, Special 14 138901 Bushing 15 STD551037 16 143012

Washer 13/32x13/16 x 16 Ga.

Set, Screw 1/4-28x3/4 55 17 126909X Spring

137104 Lever, Brake

136926 Cam, Brake Disc

21 23260412

Screw, Flat Head 1/4-28 x 3/4 22 633A109 Gearshift, Lever /tesembly 23 106932X №ob 24 136925

Support Puck Brake

KEY PART

NO. NO.

121749X Washer 25/32 x1-1/4 x 16 Ga.

38 150035 Nyliner 40 178575 42 8883R

46 145170

47 138228 Clutch Rod 48 72110612

131494 Pulley, Idler, Flat

51 STD541437

52 139123

207J Washer, Hardened

54 161590 Clutch, Arm Assembly

105706X Bearing, Idler 56 137153 57 141756 59 122253X Shift Rod, Hi-Lo

122268X Spring Clip, Connecting Link

61 137524 Pulley, Transaxle

62 STD551143 Washer, Lock 7/16 63 74760720

25 136923 Puck, Brake Top 64 154752 26 137552 Spring, Return 65 67609 27 17490528 Screw, Hex Wsh Thd. 66

140296 Washer, Hardened

5/16-18x1-3/4 67 19131312 Washer. Flat

28 73350600

Nut, Hex Jam 3/8-16 68 5142H Pin. Roil 29 137213 Brake, Rod 69 136327 30 19131616 Washer 13/32x 1 x 16Ga. 34 71673 Cap, Plunger 35 137648 Rod, Parking Brake 36 149412

Spring, Drive Ground

NOTE: All component dimensions given in U,S. inches

117

73900600

1 inch = 25.4 mm

DESCRIPTION

Screw, Fin. #10-24 X 1

Actuator, Interlock Switch

Nut, Centerlock #10-24 Cover, Pedal Retainer, Spring

Bolt. Carr. 3/8-16 X 1-1/2 Gr. 5 Nut. Crownlock 3/8-16 UNC

Pulley, Idler, Grooved

V-Belt Bracket, Shift Rod. Hi-Lo

Bolt. Fin Hex 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal Bolt, Shoulder

Hub, Cover Nut, Lock Fig. 3/8-16 Line

Page 40

TRACTOR-MODEL NUMBER917.275031

STEERING ASSEMBLY

Page 41

TRACTOR

STEERING ASSEMBLY

KEY NO.

1 2 3 6855M 4 5 161848 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring,Klip#T5304-75 9 121232X Cap, Spindle

10 74781044 Bolt, Fin Hex 5/8-11x2-3/4 11 12 73901000 Nut, Lock Flange 5/8-11 Unc 13 121749X Washer 25/32 x 1-1/4 x 16 Ga. 14 STD551137 Washer. Lock Hvy Hid Spr 3/8 15 STD541537 Nut. Lock Center 3/8-24 UNF 16 145103 Shaft Asm., Steering 17 137347 18 175572 Draglink, Ball Joint Solid

19 156011 Support Asm., Steering Vgt 20 163887X428Boot, Steering 21 159945 Adapter, Wheel Steering 22 155105 23 152927 25 STD523710 26 159946X428Cap, Wheel Steering 27 28 17000612 29 104239X Bearing, Flange 31 138136 32 33 74780512 34 35 138059 36 137156 37 38 109850X 39 40 41 42 44 45 19132411

NOTE; All component dimensions given in U.S. inches

- MODEL NUMBER 917.275031

PART NO.

159944X428 178557 Axle Asm., Front

161849

136518

3366R Bearing, Col. Strg.

19111610 Washer 11/32 x 1 x 10 Ga. 74780512

73360600 Jam Nut RH Thread 73700600 Jam Nut LH Thread

109851X 155246 17490508 160135X428

1 inch = 25.4 mm

DESCRIPTION Wheel, Steering

Fitting, Grease Spindle Asm, LH Spindle Asm., RH

Spacer Bearing Axle Front

Rod Asm., Tie Ball J Ball Vgt (Inc, Key No. 36-40)

Bushing. Strg. BIk

Screw

Bolt. Fin Hex 3/8-16x1 Gr. 5

Screw 3/8-16 X 3/4 Bushing, NylinerSnap

Washer, Lock Hvy Hid Spr 5/16

Bolt. Hex Hd 5/16-18x3/4 Gear, Sector Steering

Tie Rod

Joint Asm. Ball RH Thread Joint Asm. Ball LH Thread

Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Extension, Steering Washer 13/32x1-1/20x11 Ga.

Page 42

ENGINE

TRACTOR--MODEL NUMBER917.275031

KEY

PART

NO.

149723

121361X

177748 10 175287 11

170056 12

143996 15 151346 16

109227X 17

106082X 18

161493

177328X428

164863

175441X428

STD551237

73920600

3645J

139277

7834R

137180

10010500

DESCRIPTION Engine {See Breakdown) Kohler

Model No. CV674-75544 Muffler Pulley V-ldler Keeper Asm. Bell Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 3.50 Yt/Gt 96 Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4 Control Choke Washer Ext Tooth 3/8 Nut Keps 3/8 - 24 UNF Bushing

Stem Tank Fuel Fuel Line Spark Arrester Kit

Washer Split

KEY

PART

NO.

3739123487X

17490636 40 17490664 41

1261Э7Х 42

STD551143 43 173937 47

175288

146629 69

24-041-02

175545

175546

162295 80

M73030800 Nut Flange 81

148456 82

148315 83 171877 84

17060624

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Clamp Hose

Screw TT 3/8-16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC Washer 1-1/2 OD X 15/32 ID X .250 Washer Lock 7/16 Bolt Hex7/16-20X4Ga5

Bushing Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Elbow Street Brass

Plug Drain Oil Easy Plug Oil Drain Easy Boll 5/16-18 UNC X 3/4 W/ Sems Screw3/8-16x 1-1/2

Page 43

SEAT ASSEMBLY

TRACTOR--MODELNUMBER917.275031

KEY PART

NO. NO.

140124 Seat

140551

2 3 140675 4 127018X

5 145006

STD541437 Nut, Crovkfnlock 3/8-16 Unc 20

6 7 124181X Spring, Seat Cprsn 21

171877

174894

10 12

121246X

121248X

14 72050412

DESCRIPTION NO. Bracket, Pivot Seat

Strap, Fender 17 Bolt, Shoulder 5/16-18x.62 18

Clip, Push In, Hinged 19

Boit 5/16-18Uncx 3/4 w/Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20X1-1/2

NOTE: /Ml component dimensions given in U.S. inches

KEY PART

NO.

121249X

123740X

123976X 19171912 166369 124238X 171852

22 STD541431

1 men = i!0.4 mm

DESCRIPTION

Spacer, Split

Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32x1-3/16x12 Ga.

Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.275031

KEY PART NO. NO.

177375

164085

171702

171703

177415

133644

177416 163204

156439

4900J

146047

13 164884

WHEELS & TIRES

DESCRIPTION Decal, Dash Panel

Decal, Dash Decal, Hood, RH Decal, Hood, LH Decal, Hood Side Panel Decal, Maintenance Decal, Engine Decal, Fender, Craftsman Decal. Fender Danger Decal, Clutch/Brake Decal, V-Belt Drive Schematic Decal, Blower Housing

KEY PART NO. NO.

160397

171813

164085

149516

164065

138047

106202X 138311

157199X428 178427 178428

KEY PART NO. NO.

59192

65139

106228X427

8134H

106230X

27W

9040H

104757X428

105588X

7154J

106277X428

6856M

144334

DESCRIPTION Decai, V-Belt Schematic

Decal, RepI Parts Decal, Dash Amm Eng. Decal, Battery Dnge/Poi Decal, Insert Strg Decal, Battery Reflector, Talllight Decal, Handle Lft Height

Adjust (Lift Handle)

Pad, Footrest Manual, Owner’s (Eng) Manual, Owner's (Span)

DESCRIPTION Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only) Tire, Rear Tube, Rear (Service Item Only)

Rim Assembly, Rear

Fitting, Grease

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR- MODEL NUMBER 917.275031

KEY PART

NO.

1 121006X 2 177535 3 159189 4 12000022 5

19292016 6 71110624 7

175830 8

175831 9

122364X

10 2876H 11

146704

163552

139668

169865

STD541437

674A247

143363

STD551037

5328J

STO52710

STD624008

73350800

DESCRIPTION

Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Boit, Fin Hex 3/8-16 unc x1-1/2 Grip, Handie Fluted Button, Plunger Plunger, Button Spring 2-1/8" Link Lift Retainer, Spring Arm, Suspension Vgt Bearing Nut, Crown iock 3/8-16 Unc Spring Asm., Assist Lift Bracket, Spring Assist Washer 13/32 x 13/16 x 16 Ga. Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16x1 Retainer, Spring Nut. Jam Hex 1/2-13 Unc

PART

KEY

NO. NO. DESCRIPTION

73680800

29 150233 Trunnion, Infin Height

30 110807X Nut, Spedai 31 19131016 Washer 13/32 x 5/8 x 16 Ga.

32 137150 Spring, Compression Inf Hgt

STD560907

34 137167 Rod, Adj Lift 35 138057 Knob, inf 3/8-16 Unc 38 155097 Pointer, Height indicator

39 123935X 40 17060516 41

73540600 Nut, Crownlock 3/8-24 42 19112410 43 123934X Scale, indicator Height

70 145212 Nut Hex Flange Lock 72 110452X 73 73350600 Nut Hex Jam 3/8-16 UNC 75 175805 Plate Asm Susp Front

76 175560 Pin Flange

175689 Tmnnion

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Nut, Crownlock 1/2-13 Unc

Pin. Cotter 3/32 X 1/2

Plug, Hole Screw 5/16-18 X 1

Washer 11/32 x 1-1/2 xIO Ga.

Nut Push Phos & Oil

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275031

Page 47

MOWER DECK

TRACTOR- MODEL NUMBER917.275031

PART

KEY NO. NO.

1 156990

STD541413

72110506

3 4 7631J

138457

6 STD624008

130832 Arm Suspension. Rear

8 850857

DESCRIPTION NO. NO.

Mower Deck Weldment 50 Nut, Crownlock 5/16-18

Bolt, Carriage 5/16-18 x 3/4 Runner, Mower LH 42 Bracket Asm., Sway Bar Retainer, Spring

Bolt 3/8-24 X 1.25 Gr. 8 46 74760628 Patched

STD551137 Washer, Lock Hvy 3/8 48 137729

Unplated 49

10 140296

Washer, Hard Blade Mower

Vented 51 11 137380 Blade (3 Required) 13 137553 14 137152

Shaft Asm., W/Lower Brg 53 137789

Housing, Mandrel 50" Vent 15 110485X Bearing, Ball Mandrel 16 174493 Stripper, Mower Vented 17 106735X Rod, Hinge 18 19111016 Washer 11/32 x 5/8 x 16 Ga. 58 19 105304X Cap, Sleeve 59

123713X Spring, Torsion Deflector 60 139031 Pin. Clevis

KEY PART

DESCRIPTION

38 156085 39 131494

Keeper, Belt Idler Pulley, Idler Flat

40 136572 Pulley, Driven

STD533107 Bolt, Carriage 5/16-18 Unc x 3/4 43 136460 44 165723 45 STD541437

Arm, Idler Secondary

Spacer, Retainer Nut. Crownlock 3/8-16 Unc Bolt, Fin Hex 3/8-16 Unc x 1-3/4

47 137200

Cover, Mandrel RH Screw, Thd Roll 1/4-20 x 5/8

136574 Cover, Mandrel LH

50 137272

Arm, Idler Primary

137273 Spring, Secondary

52 139245 Pulley, Idler V Groove

Shield, Idler 54 139573 V-Belt, Mower Primary 55 144959 V-8elt, Mower Secondary 56 138687

Spring, Primary 57 136577 Bar Asm., Wheel Gauge

133957 Wheel, Gauge 137644 Bolt, Shoulder

21 137607 Bracket, Deflector 61 136573 Bracket, Wheel Gauge 22 110452X Nut, Push 62 133943 Washer Hardened 23

110509X

Shield, Deflector Mower

72110612

Bolt Carriage 3/8-16 x 1-1/2 24 136320 Runner, RH 64 19121414 Washer 3/8 x 3/4 x 14 Ga 25 19111216 Washer 11/32 x 3/4 x 16 Ga. 65 151831 Pulley Idler Flat Mower 27 STD551037 28 132823 Spacer, Spring Stop Idier 67 30 157722 Screw Thdrol Rolling Washer

31 178342 Nut, Fig Top Lock Cntr 9/16 32 153535

33 129963 Washer, Spacer Mower

Washer 13/32 x 13/16 x 16 Ga. 66 156009 Keeper, Belt Idler 44/50"

73930600 Nut, Centeriock 3/8-16 Head Pulley, Mandrel

- -

143651 Mandrel /Vssembly (Includes

- -

158330 Deck Assembly - Service

Bolt, Carriage 3/8-16 x 1-3/4 Gr.5 Key Nos. 8-10,13-15, 31 and 33)

72110614

(Std. Deck - Order Separately

Vented All Nose Roller and Gauge

72140610 Bolt, Carriage 3/8-16 x 1-1/4 Wheel Components) 35 72110616 Bolt, Carriage 3/8-16 x 2 36

72110608 Bolt, Carriage 3/8-16 x 1 Gr. 5 37

137166 Stiffener, Arm Idler

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 48

• TRANSAXLE

TRACTOR-MODEL NUMBER 917.275031

Page 49

TRANSAXLE

TRACTOR - MODEL NUMBER 917.275031

KEY PART

NO.

4197R

12000034

4199R

4216R

4215R

4217R

7 174728

74020652

9 7392M

137261

11 4985R 12 6266H

4212R

137125

6276H

15 16 633A63

8118M

17 18 8740H1

122238X

4218R

6252H1

21 22 7810H

6262H

DESCRIPTION

Axle Shaft

Retaining Ring Final Drive Gear Differential Gear Differential Pinion

Differential Carrier

Axle Thrust Washer

Bolt, Hex Hd 3/8-24 x 3-1/4 59 (1" Thread Length) 60 Steel Ball Spring Shift Fork Detent

Shift Fork, High-Low Range Thrust Bearing Race 4th Reduction Pinion

Shaft, Brake

Snap Ring, Crescent Type

High-Low Range Gears

Needle Bearing

Sintered Iron Bearing

Shift Fork Shaft, High-Low Range

Differential Pinion Spacer

Differential Pinion Bushing

Gripco Centerlock Nut 3/8-24

Shift Fork, R.H.

24 7393R Oil Seat

992R1

139111

27 4986R

122254X

28 29 6269H

5855H

174731

Sintered Iron Bearing

Shift Fork Shaft

Shift Fork, L.H, 79

Shift Shaft, High-Low Range

Oil Seal

Pressure Relief Valve 82 Gearcase, Reverse Idler Shaft and Bearings, R.H. (Includes Key No.’s 17,18, 86 25, 33, 50, 63, 77 and 82)

32 6277H Dowel Pin

4225R

33 34 7396H

4198R

4200R 4th Reduction Gear Spacer

36 37 7395H 38 160789 39 174729

Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft

Thrust Bearing Race Gate, Lower, Shift

Gearcase and Bearings, L.H. (Includes Key ffs 18. 93 25, 49, 50 (2), 51 and 52)

13320400 Pipe Plug 1/2-14 N.P.T. 95 10040500

40 41 17580520 Bolt, Hex 5/16-18 X 1-1/4 96 159783

45 6271H

13060200

Oil Seal Pipe Plug 1/4-18 N.P.T.

49 4895H Needle Bearing

4222R Needle Bearing Complete Assembly

50 51 1529R Needle Bearing

KEY PART

NO.

52 8119M

4220R

53 54 4209R

4213R

4442R

4195R

4214R

4194R

7528R

61 4208R

4207R

7398H

4203R

4204R

2898J

66 67 12000033

4205R

68 69 4206R 70 1370H 71 633A69

DESCRIPTION Needle Bearing

Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear

3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, Hi-Pro 1/8 X 17/32 Klip Ring

Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions

72 139120

4201R

73 74 12000008

1153R

75 77 6803J

1167R

80 73360700

6270H Oil Seal

136984 5384J

84 85 2978J

633A85 8739H1

4924H

88 89 19151516

Input Shaft Low Speed Pinion

E-Ring

Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex. Jam 7/16-20

Reverse Idler Shaft

Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32x15/16x16 Gauge

90 110542X

19181511

Shift Mechanism Seal Washer 9/16x15/16x12 Gauge

92 75J

Gearshift Gate and Reinforcement

6274H 76020412

Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Washer, Lock 5/16 Screw Hex Washer Head

Machine

97 633A109

174741

Gearshift Lever Assembly

Transaxle, 6 Speed,

NOTE: All component dimensions given In U.S. ii

1 inch = 25.4 mm

Page 50

TRACTOR- MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CYLINDER HEAD, VALVE AND BREATHER

CRANKCASE

ir-

O-n

O—Ii ® /11

O-r

O O

-i®

Page 51

TRACTOR - - MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEADA/ALVE/BREATHER KEY PART KEY PART

NO. NO.

1 24-033-03-S

2 24-041-23-S 3 24-096-59-S 4 M-645020-S Screw, hex. flange 4 24-380-13-S Pin. dowel locating (6)

X-75-23-S 6 25-351-01-S 7 24-755-66-S Kit, valve tram (Includes 8,

24-411-05-S Rod, push (4) 9

24-041-40-S Gasket, cylinder head (2)

24-318-70-S Head assembiy, # 2 cylinder 7

11 25-186-01-S Arm, rocker (4) 12

24-599-01-S Pivot, rocker arm (4)

M-640034-S Screw, hex. flange

24-072-09-S Stud, cylinder head

24 468 16-S Washer, flat 8 mm (8)

16 24 100 10-S 17

24-755-74-S

24-153-16-S

19 24-086-32-S Screw, shoulder (4)

24-445-01-S Strap, lifting 21

24-016-01-S Valve, exhaust (Std.) (2)

24-016-02-S Valve, exhaust (.25) (2)

24-017-01-S

24-017-02-S Valve, intake (.25) (2)

24-032-05-S Seat, valve stem (2)

235011-S

24-089-02-3

12-173-01-S

12-755-03-S

24-318-67-S Head assemtriy, #1 cylinder

24-755-76-S

25-313-02-S

24-755-57-S

M-545016-S Screw, hex. flange

24-445-02-3

24-126-44-3

24-112-12-S

24-294-06-3 Fitting

24-326-13-3

24-326-14-3

25-237-14-3

DESCRIPTION NO. NO. 1 OESCRIPTION Kit, breather cover w/ 1

gasket (Includes 2, 3) 2

Gasket, breather

Cover, breather 3 M6x1.0x20 (4) 5 24-067-13-S Connecting Rod (Std.) (2)

Plug, alien hd 1/8" Lifter, valve (4)

11. 12)

M6x1.0x34 (4) M8x1.25x20, M10x1.5x33,

105 mm tong (8) Nut hex. flange M8x1.25

(2) Kit valve cover - plain

(Includes 18, 19) 11 0-Ring

Valve, intake (Std.) (2) 16

Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4)

Kit, valve cover - breather (lncl.18, 19, 30) Grommet rubber 24 Kit, breather separator (Includes 30. 32-35)

M5x0.8x16 (2) Strap, breatner Bracket, breather separator Spacer

Hose, breather Hose, breather Clamp, hose (2)

CRANKCASE

24-032-01-S Seal, oil front

24-294-13-S Fitting

24-067-14-S Connecting Rod (.25) (2)

24-874-09-S Piston w/Ring Set (Std.) (2) 24-874-10-S

24-874-11-S 24-874-15-S Kit. piston w/ring set (.08) 24-108-08-S Ring Set (Std.) (2) 24-108-09-S

24-108-10-S Ring Set (.50) (2) 8 24-018-01-S Retainer, piston pin (4) 9 12-422-09-S

12-422-13-S Shim, camshaft (A.R.) 12-422-07-S Shim, camshaft (A.R.) 12-422-08-S Shim, camshaft (A.R.) 12-422-10-S Shim, camshaft 12-422-11-S Shim, camshaft (A.R.) 12-422-12-S Shim, camshaft (A.R.)

24-012-10-S Camshaft

52-139-09-S Plug, cup

12 M-545010-S Screw, hex. flange 13 24-018-04-S Retainer, reed (2)

14 24-402-05-S Reed, breather (2 ) 15 12-153-01-S

24-126-19-S Bracket, oil fill tube

17 12-123-04-S 18

M-545016-S

19 12-153-02-S O-Ring, upper oil fill tube

20 24-038-04-S

24-755-46-S Kit, oii fiil cap (Includes 22) 22 12-153-03-S O-Ring, dipstick 23 24-018-09-S Ring, retainer

M-931010-S Washer, nylon (lop) 25 28-032-09-S 26 24-468-15-S Washer (bottom) 27 24-144-33-S Shaft, governor cross

NOTE: All component dimensions given in U S. inches 1 inch = 25.4 mm

Crankcase (USE: Mlniblock 24 782 14)

(Inciudes 7, 8)

Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2)

Ring Set (.25) (2)

Shim, camshaft (A.R.)

M5x0.8x10 (2)

O-Ring, lower oil fiil tube

Tube, oil fill

Screw, hex. flange M5x0.8x16

Dipstick assembly (Includes 21, 22)

Seal, governor cross shaft

Page 52

TRACTOR-MODEL NUMBER 917.275031

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

tGNmON/ELECTRICAL

BLOWER HOUSING AND BAFFLES

•—3

12-

AIR INTAKE

Page 53

TRACTOR-MODELNUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674.TYPE NUMBER 75544

IGNITION/CHARGING KEY PART

NO. NO. 1 54-755-15-S Kit, grass screen

2 M-403025-S Screw, hex. cap M4x0.7x25

X-25-92-S

24-112-04

25-086-47

24-157-03

12-086-14-

12-468-03-S

X-42-15-S

24- 025-04-S

25- 403-03-S

X-25-92-S 24-086-18-S

13 14

236602-S

54-755-09-S

12-132-06-S

M-548025-S

18 48-154-02-S

19 X-25-63-S 20 24-584-01-S 21 M-545020-S

22 235173-S

NOT ILLUSTRATED

24-126-71-S X-22-11-S 24-176-82-S

24-518-12-S insulated grip barrel 24- 113-18-S Decal, grass screen

25- 454-03-S Tie, wire (3)

DESCRIPTION

(Includes 2-4,and 24 113

18-S)

(4)

asher, plain 5/16" (41

Spacer, grass screen (4)

Bolt, shoulder (4) Fan Screw, hex. flange Ml 0x1.5x46

Washer, plain 3/8"

Key Flywheel Rectifier-regulator Washer, plain 3/16" (2) Screw, Phillips hd. 11-16x7/ 8(2) Connector (3 contact) Kit, 15 amp stator (Includes 24 126 71-S) Spark Plug (2) Screw, hex. cap M5x0.8x25

(2)

Clip, cable Washer, plain 1/4"

Module, ignition (2)

Screw, hex flange

M5x0.8x20 (4)

Clip, cable

Bracket, stator wire

Washer, lock 1/4”

Harness, wiring Lead, black (rect.-reg. 6" 12 gauge

eyelets)

BLOWER HOUSING & BAFFLES

KEY PART NO.

NO. 1 DESCRIPTION

1 24-027-20-S Housing, blower (Includes 2 24-100-01-S

3 25-139-16-S 4

24-100-02-S

5 M-545020-S 6 M-545016-S Screw, hex. flange 7 M-551016-S Screw, hex. flange 8 M-645016-S Screw, hex. flange 9 24-146-16-S Plate, backing - # 2 side

10 24-146-20-S Plate, backing - # 1 side 11 24-063-20-S Baffle, cylinder barrel-# 2

24-063-14-S Baffle, valley - #2 side

24-063-58-S Baffle, cylinder barrel-^ 1

14 24-063-23-S 15 M-545010-S Screw, hex. flange

NOT ILLUSTRATED

24-096-66-S 24-086-06-S

AIR INTAKE/FILTRATION

KEY

PART

NO.

NO. DESCRIPTION

24-164-06-S Manifold, intake

2 M-651055-S 3

24-041-01-S

24-041-14-S Gasket, air cleaner base 5 24-094-18-S 6 24-041-13-S 7

24-109-09-S Cup, fuel spitback 8 24-083-03-S Element, air cleaner 9

24-083-05-S

10 231032-S 11

24-096-01-S Cover, inner air cleaner

12-100-01-S Wing Nut

24-096-73-3 Cover, air cleaner

54-755-01-S Kit, knob with seal

25-341-03-S

24-153-20-S 0-Ring

24-063-51-S

2-4) Nut, plastic (3) Plug, button 9/16" Nut, plastic (2) Screw, hex. flange

M5x0.8x20 (4) M5x0.8x16 (3) M5x0.8x16 M6x1.0x16 (6)

side

side Baffle, valley - #1 side

M5x0.8x10 (2)

Cover, control Screw, Phillips hd. 11-16x3/ 4" (2)

Screw, hex. flange

M6x1.0x55 (4)

Gasket, intake manifold (2)

Base, air cleaner

Gasket, fuel spitback cup

Precleaner, element

Seal, breather

(Includes 15 & 16) Knob, cover

Baffle, spitback cup

NOTE: All comF>onent dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 54

TRACTOR-MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674,TYPE NUMBER 75544

Page 55

TRACTOR-MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM

PART

KEY

NO.

M-839080-S

25-098-08-S

M-841080-S

3 4 25-435-04-S 5 25-755'33-S

25-141-05-S

6 7 25-221-01-S

ENGINE CONTROLS KEY PART

NO. DESCRIPTION

NO.

1 24 211 03-S 2 24-090-33-S

3 M-641060-S

4 24-089-01-S

5 25-158-08-S 6 24-079-04-S 7 25-158-11-S 8 M-545016-S

M-547050-S Nut, hex. lock M5x0.8

10 24-089-03-S 11 24-126-56-S Bracket, control

12 M-645016-S 13 12-237-01-S

14 24-086-43-S 15 24-090-07-S

16 X-20-1-S

17 M-541050-S 18 24-468-01-S

19 24-089-45-S 20 M-446030-S Nut, hex M4x0.7 21 24-090-13-S Lever, throttle control 22 M-545020-S

23 24-089-51-S 24 24-090-05-S 25 41-468-03-S Washer, spring 1/4" 26 M-403025-S

24-079-05-S Linkage, choke

DESCRIPTION Screw, hex. flange

M8x1.25x80 (2)

Starter, solenoid shift (Includes 4-7) Nut, hex. flange M8x1.25 Kit, solenoid Kit, pinion drive (Includes

6) Ring

Kit, brush

Bolt, round head square neck

Lever, governor Nut, hex. flange M6x1.0 Spring, linkage Bushing, linkage retaining

Linkage, throttle

Bushing, throttle linkage Screw, hex. flange M5x0.8x16

Spring, choke return

Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0,8x16 (2) Lever, throttle actuator Washer, lock 1/4" Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor

Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke

Screw, hex. cap M4x0.7x25

OIL PAN/LUBRICATION KEY PART

NO. DESCRIPTION

NO.

24-199-07-S

M-645025-S

2 3 M-631005-S

24-393-08-S

4 5 24-123-05-S

24-162-26-S Screen, oil

6 7 24-043-12-S

12-380-01-S

8 9 52-448-02-S

12-144-02-S

10 11 24-153-08-S

X-75-32-S

24-136-01-S

52-050-02-S

15 52-032-08-S 16 24-086-17-S

17 24-085-16-S

X-75-10-S

NOTE: All component dimensions given in U, inches 1 inch = 25.4 mm

Pan, oil assembly (Includes 2-10)

Screw, hex. flange M6x1.0x25 (2)

Washer, plain 6 mm (2)

Oil pump assembly (Includes 5) Tube, oil pickup

Kit, governor gear w/pin

Hncliirtps

^11 ll/IULfC7v V) Pin, governor regulating

Tab, locking

Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8x1,25x45 Screw, hex. flange M8x1.25x45 (9)

Plug, sq. hd. solid 3/8" N.P.T.F.

Page 56

TRACTOR- MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

Page 57

TRACTOR - - MODEL NUMBER917.275031

KOHLER ENGINE-MODEL NUMBER CV674.TYPE NUMBER 75544

CRANKSHAFT

PART KEY PART

KEY

NO. DESCRIPTION

NO.

24-014-72-S Crankshaft (Includes 2) 1, 24-853-61-S

1. 52-139-09-S Plug, cup

2. EXHAUST

FUEL SYSTEM

NO.

2. 24-041-15-S

3. 24-053-61

KEY PART NO. NO. DESCRIPTION

1. 24-041-02-S Gasket, exhaust (2) 4. 24 041 14-S

25-072-04-S Stud, M8x1.25x33 (4) 5. M-629095-S

6. M-641060-S

PA-75544 Replacement Engine

- -

24 782 14 Miniblock

24 755 108-S Gasket Set 10. 24-086-12-S

7. 47-154-01-S

8. 52-353-22-S

9. 25-237-14-S

11.

24-393-16-S

12.

24-100-01-S 24-353-03-S

13.

15-353-04-S

14. 24-050-02-S

15.

NOT ILLUSTRATED

- - 24 757 36-S Kit, choke repair

-- 24 757 38-S Kit, gasket repair

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION Kit, carburetor w/gaskets

includes 2-4) Gasket, carburetor Carburetor assembly {For information only not available separately) (Service with Kits 24 757 36-S, 24 757 38-S) Gasket, air cieaner base Stud, M6x1.0x95 {2) Nut. hex. flange M6x1.0 (2) Clip, cable Line, fuel 12” Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2) Pump, fuel - pulse

Nut, plastic (2) Line, fuel 10-5/8” Line, fuel 11-1/2"

Filter, fuel

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

'-».ypf'

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lfV>t>VV>VVVVtVVVVWV>V>yynH-V>VVWtVVVVVVVVW’VVWVVVVWVVVVVWVVVWV»VVVVVVV»ytVWV>VWV>>WVmVVWVVmYymym>Y»t>rtV>W>WH'tVVWtvm

Operate your Tractor up and down the face of slopes (not greater than 15”), never across the face. Make turns gradu ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

Get it fixed, at your home or ours!

For repair of m^or brand appliances in your own home...

■i

■

For repair of carty-in products like vacuums, lawn equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

no matter who made it, no matter who sold it!

1-800-4-MY-HOME® Anytime, day or night

(1-80CM6S4663) (U.SA and Canada)

www,sears.com www,sears.ca

1-800-488-1222 Anytime, day or right (U.S A only)

■

www,sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears ParlsDirect®*'!

1 -800-366-PART 6 am. -11 p.m., 7 days a week

{1 -800-366-7278) (U.S.A only)

www,sear&com^)artsdirect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1 -800-827-6655 {U.S.A) 1 -800-361-6665 (Canada)

7 am. - 5 p.m., CST, Mon. - Sat 9 am. - 8 p.m. EST, M - F, 4 p.m. Sat

Fto pedir servicio de neparadon a

domidio, y para ordenar piezas:

1-88ftSLFHOGAR»*

(1-888-784-8427)

Au Canada pour service en français:

1-aXREf=OYER”^

(1-8008338937)

www.sears.ca

■

HomeCentral®

® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears. Roebuck and Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

Craftsman 917.275031 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

23.0 HP

ELECTRIC START 50” MOWER 6 SPEED

TABLE OF CONTENTS

WARRANTY

UNPACK CARTON

ATTACH STEERING WHEEL

OPERATION

TO USE CHOKE CONTROL

MAINTENANCE

CLEAN AIR SCREEN

ENGINE OIL FILTER

SERVICE AND ADJUSTMENTS

Cover. { \ p,,||e,i

TO REPLACE MOWER BLADE DRIVE

FRONT WHEEL TOE-IN ADJUSTMENT

TO CHECK TOE-IN -

TO ADJUST TOE-1 N-

STORAGE

PROBLEM

CAUSE

CORRECTION

CAUSE

Poor cut - uneven

Poor grass discharge

REPAIR PARTS

ELECTRICAL

GROUND DRIVE

ENGINE

SEAT ASSEMBLY

DECALS

WHEELS & TIRES

LIFT ASSEMBLY

MOWER DECK

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!

1 -800-827-6655 {U.S.A) 1 -800-361-6665 (Canada)

HomeCentral®

178427 3.5.01 JH

Printed in U.S.A.