Craftsman 917.275021 User Manual

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Page 1

Owner’s Manual

23.0 HP

ELECTRIC START

48” MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.275021

Safety Assembly Operation Maintenance Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instnjctions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman websiterwww.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty Safety Rules Product Specifications Assembly

Operation

Maintenance Schedule

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Maintenance........................

3 8

Service and Adjustments... Storage Troubleshooting Repair Parts Parts Ordering

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.. Back Cover

20 24 32 33 38

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover;

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. War ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

• Keep machine free of grass , leaves or

other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tail grass can hide ob

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

> Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces

sary. and then, turn slowly and gradu

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

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SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

> Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down

and behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu ally downhill, if possible.

^Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro

ductive harm.

AwARNING: Battei7 posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OILTYPE SAE 10W30

(API-SF-SJ): (ABOVE 32“F)

OIL CAPACITY:

SPARK PLUG:

(GAP: .030”)

GROUND

SPEED(MPH):

TIRE

PRESSURE: CHARGING

SYSTEM: BATTERY: AMP/HR: 35

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

3.5 GALLONS UNLEADED REGULAR

SAE 5W-30 (BELOW 32'F)

W/FILTER: 4.5PINTS W/O FILTER: 4.0PINTS

CHAMPION RC12YC

FORWARD: 5.8 REVERSE: 2.1 FRONT: 14 PSI

REAR: 10 PSI

1 SAMPS @3600RPM

MIN. CCA: 280 CASESIZE:U1R

45-55 FT. LBS

We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance" and “Storage” sections of this owner's manual.

^^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

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UNASSEMBLED PARTS

Page 8

UNASSEMBLED PARTS

Video Cassette

Keys

Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) 1/2" wrench

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

(1) Pliers

(1) Utility knife

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Remove mower and packing materi als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and

large flat washer from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

Page 9

ASSEMBLY

----------

Steering

Wheel Insert

Hex Bolt

-Lock Washer

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label {label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

Page 10

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing brake pedal.

Place freewheel control in freewheel ing position to disengage transmis sion (See “TO TRANSPORr in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

Check engine oil level and fill fuel

tank with gasoline.

Place freewheel control in "transmis sion engaged" position.

Sit on seat in operating position, depress brake pedal and set the parking brake.

Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever forward and slowly drive tractor off skid.

Apply brake to stop tractor and set parking brake.

10. Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel. Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assem bly, raise gauge wheels to highest

position and retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of this manual.

Retainer Spring

Gauge Wheel

3/8 Washer

3/8-16 Center Locknut

Page 11

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. if equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift controi.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

Electric Clutch Pulley

Chassis Bracket'

Gauge Wheel

8. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

12. Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

Front Suspention Brackets

Front Plate

Assembly

Double Loop Retainer Springs ,

Double Loop Retainer Spring

USE PLIERS FOR

RETAINER SPRINGS

Bar

Suspension Anms\J^ Double Loop

Retainer Spring (Outward pointing /

Deflector Sheild

Page 12

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are routed correctly.

✓ "CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

v^Ail assembly instructions have been

completed.

^ No remaining loose parts in carton. ^ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

y/Seat is adjusted comfortably and

tightened securely.

v^AII tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

^ Be sure mower deck is properly leveled

side-lo-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys

and Inside all belt keepers.

^ Check wiring. See that all connections

are still secure and wires are properly clamped.

^ Before driving tractor, be sure free

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following important items:

^ Engine oil is at proper level, ^ Fuel tank is filled with fresh, clean,

regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine.

y Be sure brake system is in safe

operating condition.

^ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START ENGINE" and “PURGE TRANSMISSION” in the Operation

section of this manual).

Page 13

Page 14

KNOWYOURTRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Ignition ^ Switch

Choke 1 Switch Control

Throttle Control

Motion Drive Belt Tension

Handle / Brake Pedal

, ., ^^ Light

Attachment Clutch

Switch ^ Lift

Lever Plunger

Attachment Lift Lever

Parking Brake Lever

Motion Control Lever

Free Wheel Control

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH - Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attach ments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off.

MOTION DRIVE BELTTENSION HANDLE-Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

Page 15

SAFETY ÛUSSE9

FCRESIGHT IS BETTER

THAN NO SIGHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wili shut off the engine.

1. Depress brake pedal into full “BRAKE”

position and hold.

2. Place parking brake lever in “EN

GAGED" position and release pressure from brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Choke Control

Throttle Control

Brake Pedal

Brake Pedal “Drive” Position

Push-In to “Disengage"

Height Adjustmentt\'

■ Knob

Disengaged” Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach

ment clutch switch to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full “BRAKE” position.

IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

“backfire".

• Turn ignition key to “OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

Attachment Clutch Switch Puli Out to

“Engage"

Motion Control Lever

Parking Brake “Engaged” Position

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^kcAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD AcAUTION: Do not attempt to operate

motion control lever when the parking

brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (/^) to raise

cutting height.

• Turn knob counterclockwise () to

lower cutting height.

Page 16

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer ^ ^

Spring //

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch itinn

Switch Pull Out to

TO OPERATE ON HILLS ^kcAUTION: Do not drive up or down

hills with slopes greater than 15“ and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake

position and engage parking brake.

IMPORTANT: The motion control lever

returns to neutral (N) position when the brake pedal is depressed.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

Page 17

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood Is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

o i-k- = k

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHARr in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0“C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

^WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time or if

the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

Sit on seat in operating position,

depress brake pedal and set parking

brake.

Move attachment clutch to “DISEN

GAGED” position.

Move throttle control to fast position

Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

Page 18

NOTE: Before starting, read the warm and (¿Id starting procedures below.

6. Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50’ F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50’ F and

below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if

engine will not start you may need to

disengage the motion drive belt as

follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up

for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the brake slowly return to

operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. See “TO ADJUST CARBURETOR" in the

Sen/ice and Adjustments section of this

manual.

PURGETRANSMISSION

^kCAUTION: Never engage or disen

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See “TO TRANSPORT” in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this prcx:edure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system.

Page 19

5. Move motion control lever to neutral

' (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control in driving position (See “TO TF^NSPORT” in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. Disengage parking brake.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready

for normal operation.

MOWING TIPS

■ Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

Page 20

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and interlock Systems

Check for Loose Fasteners

Sharpen/Repiace Mower Biades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Ak Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Charted more often whan oparatihg under a heavy load or in high ambient tamperaturea. 2 - Service more often when operating in dirty or dusty conditions. 3 • If equipped with oil filter, change oil every 50 hours. 4 • Replace blades iT№re often mowing in sandy soil.

✓ ✓ ✓

✓

✓ ✓

✓

✓ r ✓ ✓ 4 ✓ ✓

✓ ✓ ✓

✓ s

✓ 2

✓

|/.2

✓ 2

✓

✓ ✓ 2

✓

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery, 7 - Tighten front axle pivot bott to 35 fl.-lbe. maximum.

Do r>ot overbghtert.

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

0Tie Rod Ball Joints

(pSpray Silicone Lubriant (Move Boots to

Lubricate)

(DGeneral Purpose Grease (DRefer to Maintenance "ENGINE” Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants wilt attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type

lubricant sparingly.

Page 21

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE’ in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECiFiCATIONS” section of this manual).

• Keep tires free of gasoiine, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire seaiant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADECARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as shown. 21

IMPORTANT : To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT : Blade bolt is grade 8 heat

treated. Mandrel Assembly

Trailing Blade Center

Edge Upj^'> I Hole

Flat Washer^ Lock Washer Np. '

'^—Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade Is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8” diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

Blade

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger wilt extend its life.

Page 22

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERr* in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service

center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

*C -30* ■ 20*

TEMPERATURE RANGE ANTICIPATCP BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ. * Be sure tractor is on level surface. * Oil will drain more freely when warm. * Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing upward slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL" line on dipstick. Tighten cap onto the tube securely when finished.

30” 32* 40*

•

* 10*

20* 30*

Page 23

Oil Drain Valve

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and eternal surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed wiil cause engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace if necessary. 23

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

Foam Pre-Cleaner

Cartridge Plate

Knob

Cartridge

Rubber

Seal

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year. MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. immediateiy wipe up any spilled

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

Page 24

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in “DISENGAGED” position.

3. Turn ignition key “OFF” and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position,

2. Turn height adjustment knob to lowest

setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.

5. Remove four retainer springs from front plate assembly and remove plate.

6. Remove retainer springs from suspension arms at deck and disen gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

TO INSTALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual.

Suspension Arms

Chassis

Bracket

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A" on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Electric Clutch Pulley

Front Plate

Assembly

Retainer Spring

Anti-Sway

Bar

etainer Springs

(Both Sides)

front Mower

Bracket

Retainer Springs

Page 25

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

A CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade with heavy cloth.

Bottom Edge of Mower to Ground

Bottom Edge of

. Mower to Ground

IN LENGTH

Nut “C”

Nut

Suspension Arm

^Lift Link

Adjustment

Nut

Check adjustment on right side of tractor.

Position any biade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust

ments, check that both front links are equal in length.

> If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut “C”

on both front links an equal number of turns.

NOTE: Each full turn of nut “C" will

change dim. “B" by approximately 3/16".

• When distance "B” is 1/8" to 1/2" lower at front than rear, tighten nut “D" against trunnion on both front links.

• To raise front of blade, loosen nut “D" from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns.

• When distance “B" is 1/8" to 1/2" lower at front than rear, tighten nut “D" against trunnion on both front iinks.

• Recheck side-to-side adjustment.

Front Plate Assembly

Trunnion

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower mower to its lowest position.

3. Remove screws from R.H. mandrel

cover and remove cover.

4. Remove any dirt or grass clippings which may have accumulated around

mandrels and entire upper deck surface.

5. Disconnect R.H. suspension arm from

rear deck bracket by removing retainer spring.

6. Carefully roll belt over the top of R.H.

mandrel pulley.

7. Remove belt from electric clutch

pulley.

8. Remove belt from idler pulleys.

9. Check primary idler arm and two

idlers to see that they rotate freely.

10. Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

11. Install belt in both idlers.

12. Install new belt onto electric clutch

pulley.

13. Carefully roll belt into upper groove of

R.H. mandrel pulley.

14. Carefully check belt routing making

sure belt is in the grooves correctly.

15. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

16. Reassemble R.H. mandrel cover.

Page 26

R.H.

TO REPLACE MOWER BLADE DRIVE BELT

Park the tractor on level surface. Engage parking brake.

1. Remove mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual).

2. Remove mower (See "TO REMOVE MOWER" in this section of this manual).

3. Remove screws from L.H. mandrel

cover and remove cover.

4. Carefully roll belt off L.H. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel pulley.

6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

7. Check secondary idler arm and idler pulley to see that they rotate freely.

8. Be sure spring is hooked in secondary

idler arm and secondary spring arm.

9. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and

center mandrel pulley as shown.

10. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in ail

grooves properly.

11. Reinstall L.H. mandrel cover.

12. Reinstall mower to tractor (See

“INSTALL MOWER AND DRIVE

BELT" in the Assembly section of this manual).

13. Reassemble mower drive belt (See

“TO REPLACE MOWER DRIVE BELr

in this section of this manual).

L H, Idler Arm

Secondary

Mandrel

Idler Pulley Spring

Secondary Spring Ann

Center Mandrel

R.H. Mandrel

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and ignition switches are in “OFF" position.

Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate.

Page 27

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

Rotor

Slot (3)

Nylon Locknut (3)

.012"

Brake Plate

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.

1. Remove mower (See “TO REMOVE MOWER" in this section of this manual.)

BELT REMOVAL -

Create slack in belt by removing

retainer spring from drive belt tension handle.

Remove belt from all Idler pulleys,

transaxle pulley and then from engine pulley.

Retainer

Spring

Drive Belt Tension Handle

Engine Pulley

.Belt Keeper

Belt Keeper v-ldler

Transaxle Pulley

Clutching Idler

Belt Keeper

Clutching Flat Idler

BELT INSTALLATION -

1. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulieys.

Check to be sure belt is positioned correctly and is on proper side of all belt keepers.

Engage the drive belt tension handle

and replace the retainer spring.

4. Reinstall mower.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

1. Park Tractor on level surface. Stop tractor by turning ignition key to “OFF"

position and engage parking brake.

2. Loosen the adjustment bolt in front of

the right rear wheel.

3. Move motion control lever to the

neutral position.

4. Tighten the adjustment bolt.

Adjustment Bolt

TRANSMISSION REMOVAUREPLACEMENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

“PURGE TRANSMISSION” in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per

instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at

front and rear of tires (dimensions “A"

and "B").

• Front dimension “A” should be 1/8" to

1/4" less than rear dimension “B”.

TO ADJUST TOE-1 N-

1. Loosen jam nuts at adjustment

sleeves on tie rod.

2. Adjust tie rod until dimension “A" is

1/8" to 1/4" less than dimension “B”.

.3. Tighten jam nuts securely.

Page 28

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If damage has occurred to

affect the front wheel camber, contact contact a Sears or other qualified service center

TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK BATTERY

^CAUTION: Leadadd batteries generate explosive gases. Keep sparks, flame and

sn^ng materials away finom batteries. Always wear eye protection when around

batteries. If your battery is too weak to start the engine, it should be rediarged. (See "BATTERY" in the MAINTENANCE section of this manual).

If “jumper cables” are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a

12 vdt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor

battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each

battery, taking care not to short against chassis. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK

cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Axle Cover

Washers

Retaining

Ring

Page 29

REPLACING BATTERY

^CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental grounding.

Lift hood to raised position.

Remove terminal guard. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

Install new battery with terminals in

same position as old battery.

Reinstall terminal guard. First connect RED battery cable to

positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely

Close terminal access doors.

Close hood.

Terminal Access Door

Terminal Guard

Keps Nut

Hex Bolt

Positive (Red)

Cable

Negative (Black) Cable

TO ADJUST ATTACHMENT LIFT SPRING

1. While holding spring bushing with

wrench, loosen Jam nut.

• Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.

• Turn adjustment bolt counterclockwise for lighter attachments.

2. Retighten jam nut against spring

bushing.

IMPORTANT: Do not adjust for maxi

mum spring tension when using light

attachments such as a mower. Adjust lift

lever spring to aid in iifting attachment. Do not overpower spring. When remov ing attachment, always adjust spring

tension to its lowest position.

Adjustment Bolt

pring Bushing

Attachment Lift

Spring

Jam Nut

TO REMOVE HOOD AND GRILL ASSEMBLY

Raise hood. Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood

at sides, tiit toward engine and lift off of tractor.

To replace, reverse above procedure.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace vwth 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

Page 30

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys tems, which are being done at the customers expense, may be performed

by any non-road engine repair establish ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw.

Tighten damp screw securely.

idle Fuel Adjusting Needle

Stop Screw

Clamp Screw

jdie speed Adjusting

Screw

Throttle Control Cable

Choke Control Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER" in the Maintenance section of this manual).

Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

Reassemble air cleaner.

Closed for Full Choke

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted

properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).

2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger

tight and then turn out (counterclock wise) 1 turn.

FINAL SETTING-

1. Start engine and aliow to warm for five minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

Page 31

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine

should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained.

3. idle fuel needle setting - With throttle control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise)

approximately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified sendee center, which has proper equip ment and experience to make any necessary adjustments.

Page 32

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the

tractor will not be used for 30 days or

more.

Jk CAUTION: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Mainte nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage. » After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGtNE FUELSYSTEM

IMPORTANT; It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

experiance indicates that alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of and engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 33

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

1. Out of fuel.

2. Engine not “CHOKED”

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

11. Extreme Cold Conditions

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE"

in Operation section.

Wait several minutes before

attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service Adjustments section.

10. Contact a Sears or other

qualified service center.

11. See “To start engine” in

operation section.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor" in Service Adjustments section.

8. Contact a Sears or other

qualified service center.

Engine will not

turn over

Engine clicks but

will not start

Brake pedal not depressed Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery,

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Page 34

TROUBLESHOOTING CHART

PROBLEM CAUSE

Loss of power

1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE"

position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

CORRECTION

1. Set in “Higher Cuf position/

reduce speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/

fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor" in Service Adjustments section.

15. Contact a Sears or other

qualified service center.

Excessive

vibration

Engine continues

to run when

operator leaves seat with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

Page 35

TROUBLESHOOTING CHART

PROBLEM

CAUSE CORRECTION

Mower blades will not rotate

Poor grass discharge

1. Obstruction in ciutch

mechanism.

2. Wom/damaged mower

drive belt.

3. Frozen idier pulley.

4. Frozen blade mandrel.

1. Engine speed too siow.

2. Travei speed too fast.

3. Wet grass.

4. Mower deck not ievei.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used. 11 .Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in

“FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires” when turning engine “OFF”

1. Switch is “OFP.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Engine throttle control not set at "SLOW” position for 30 seconds before stopping engine.

1. Turn switch “ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean alt connec tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

“engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW" position and ailow to idle for 30 seconds before stopping engine.

Page 36

NOTES

Page 37

SCHEMATIC

TRACTOR - MODEL NUMBER 917.275021

IGNITION SWITCH

POSITION CIRCUIT

OFF M + 6 + A1

ON+UGHTS B + A1

ON B + A1

START B A1

“MAKE"

NONE L*A2

NONE NONE

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

,—,

U ATA V

66 6S

^30

RELAY

REMOVABLE

CONNECTIONS

POSITION CIRCUIT

OFF ON C + F. B+E,A+D

NON-REMOVABLE

C4G.B + H

CONNECTIONS

HEADLIGHTS

G F C

11 g

1^1 11

D A

Page 38

ELECTRICAL

REPAIR PARTS

TRACTOR - MODEL NUMBER 917.275021

Page 39

ELECTRICAL

TRACTOR - MODEL NUMBER 917.275021

KEY PART NO. NO. DESCRIPTION

144927 Battery

2 74760412 8 7603J

10 145211

150109

11 12 145769

153664

21 166184 Harness Socket Light W/4152J 22 4152J

150755

108824X Fuse

73510400

170697 Cable, Ground

160784 Switch, Plunger

29 30 175566 Switch, Ign 33 140403

170238

154336

45 122822X /\mmeter 50 174652 Switch, PTO 52 141940 Hourmeter Adaptor 79 163996 81

109748X Relay /Vsm.

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 X 7.5 Zinc Hdd down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Push-In

Bulb Light

Cable, Battery

NutKepsHex 1/4-20 Unc

Key, Ignition Harness Ign. Cover, Terminal

Buibholder Asm Incandescent SV

Page 40

TRACTOR - MODEL NUMBER 917.275021

CHASSIS AND ENCLOSURES

Page 41

TRACTOR - MODEL NUMBER 917.275021

CHASSIS AND ENCLOSURES

KEY

PART

NO.

175465

175282

73680700

163976X428

157882

17720408

145166

175259X558Hood Asm

121794X

17060612

174515X558Grille

19131312

STD523710

STD541437

145243X558Footrest, RH

145244X558Footrest, LH

145052

161419

161327

161326

177018

19111116

17060512

167287X558Fender Pnt

175278

STD533710

136939

136940

DESCRIPTION Rail, Frame RH 45

Drawbar, Gt Nut, Lock Hex 7/16 Unc DashYTGT2Cyl 56 Dash, Lower Vgl One Piece 58 Screw. Thd Cut 1/4-20 x 1/2 68 Support, Battery 86

Cover, Access 99 Screw 3/8-16 X.75 102

Washer 13/32x13/16x12 Ga. Bolt, Fin Hex 3/8-16 x 1 Nut Crovwilock 3/8-16 Unc

Saddle, Hydro Brace, Supt 1-pc VGT Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh

Plate Asm Engine Washer 11/32x11/16x16 Ga. Screw 5/16-18x3/4

Bracket, Axle Front Bolt, Carriage 3/8-16x1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh

KEY PART

NO. NO.

176018

17490608

175476 176016 175315 17490508 74760716

175464 177143

STD624003

122

161464

130

164863

138

163975X428

139

171873

140

163806

141

163805

142

161897

144

161900

148

164655

150

161237

152

177956

153

160568

157

161840

158

17670608

159

17000612

NOTE: All component dimensions aiven in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Bracket Asm., Susp Chas.Rh Screw Thdrol. 3/8-16x1/2 Bracket, Chassis Front Bracket Asm.. Susp Chas. Lh Bracket Asm., Fender Screw Thdrol. 5/16-18x1/2 Bolt Fin Hex 7/16-14 UNC x 1 Rail, Frame Lh Rod By Pass Retainer, Spring Screw Hex Wshd 8-18 x 7/8 Screw Hwhd Hi-Lo#13-16x3/4

Cup Holder Bolt Shoulder 5/16-18 TT

Magnet YTGT Striker Plate YTGT Bracket Dash Rh Bracket Dash Lh Extrusion Bumpers Duct Heat Hood Shield Bnjwning Lons /tern Headlight Bar Lens Bar Screw Thdrol 3/8-16 x 1/2 Screw 3/8-16 X ,75

Page 42

GROUND DRIVE

TRACTOR - MODEL NUMBER 917.275021

Page 43

TRACTOR ~ MODEL NUMBER 917.275021

GROUND DRIVE

PART

KEY NO.

NO.

-... -

9396E

STD561210

140507 Wheel, Hub Assembly

140080

9 20 73940800 22 178391

130564 Kmb

23 29 176600 Brake, Rod

33 12000053 RingE 34 71673 35 137648 36 149412 Spring, Drive Ground 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 38 150035 Nyliner 39 74321016 Screw, Fin. #10-24 x 1 40 178575 /\ctuator, Interlock Switch 41 73931000 Nut Centerlock 10-24 Unc 42

8883R 46 145170 Retainer, Spring 48 72110614

131494

127783

207J

53 55 105706X Bearing, Idler

161597

74760724

58 61 143995 Pulley, T ransaxle 64

176601 65 67609 Bolt, Shoulder 68 STD571812 Pin, Roll 69 123800X 70 164892X428Console Automatic YT/GT 71 151179 Plate Console Shift

73 74490548 74

142432

77 74760716 Bolt Fin Hex 7/16-14x1

89 73680700 Not Crownlock 7/16-14 Unc

DESCRIPTION Transaxle Hydro Gear

331-3000(See Breakdown)

Key 1/4 X 1/4 X 2 Pin, Cotter

Bolt, Hub Nut Lever Asm Shift Lower

Cap, Parking Brake Rod, Parking Brake

Cover, Pedal Bolt. 3/8-16 X 1-3/4 Gr. 5

Pulley, Idler, Flat Pulley, Idler, Grooved

Washer, Hardened V-Belt

Bolt Fin Hex 7/16-14x1-1/2 Shaft, Clutch/Brake Pedal

Washer

Bolt Hex FIghd 5/16-18x3 Gr. 5 Screw Hex Wsh. Hi-Lo 1/4-1/2

KEY

PART

NO. 94 98

106 107

108

111

112

114 117

120 121 122

123 124 125 126

NO. 133835 141004 142918 154739 142917 156240 156104 73800500 73900600 17060612

175611 72010520 176602 165492 166880

166002

DESCRIPTION Fastener Christmas Tree Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15’VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift Lever VGTH Washer Nyion H igh Temp Nut Lock Hx W/ins 5/16-18 Unc Nut. Lock Fig. 3/8-16 Screw 3/8-16 X .75 Bracket Strap Torque Bolt RDHD SQ 5/16-18unc x 2-1/2 Rod Shift BoltShouider5/16-18x.561 Screw 5/16-18 X 5/8 Washer SRRTD 5/16iD x 1.0 x

.125

127 177362

128 176624

129 178688 130 19131016 131 76020312

132 175467

133 175468

135 177364

137 1685H 138 1370H

142 175469

143 17060512

144 160849

145 163168

146 140462

147 141322

148 17060616

149 19131410

151 74760514

152 178705

Link Control Clutch

Spring Drive GRND Bracket Asm Idler Tensioning

Washer 13/32 x 5/8 x 16 Ga

Pin Cotter 3/32 X 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT Link Asm Control Hydro 3500 Nut Lock 5/16-18 NCThd

Washer Thrust 5/8 x 1.10 x 1/32

StrapTorque HG-3500 Screw Thdrol 5/16-18x3/4 Washer Spacer Axle HG-3000 Washer Axle Flange HG-3000 Fan 7" Hydro Washer Screw 3/8-16 X 1.0 Washer 13/32 x 7/8 x 10 Ga

Bolt Fin Hex 5/16-18 x 7/8 Bolt hex 5/16-18x1

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 44

STEERING

TRACTOR - MODEL NUMBER 917.275021

Page 45

STEERING

TRACTOR x MODEL NUMBER 917.275021

KEY PART

NO. NO.

159944X428Wheel, Steering

176557

6855M

4 161849

161848

K66H

121748X

12000029

8 9 121232X 10 74781044

136518 Spacer Bearing Axle Front

11 12 73901000

121749X

STD551137

STO541537

16 145103

17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)

18 175572 19 156011 Support Asm., Steering Vgt

163887X428Boot, Steering

20 21 159945 Adapter, Wheel Steering 22 155105 23 152927 25 74780616

159946X428

27 3366R Bearing, Coi. Strg. 28 17000612

29 104239X

31 138136 Bushing, NyiinerSnap 32 19111610 Washer 11/32x 1 x 10 Ga. 33 STD551131 34 74780512 35 138059 36 137156 Tie Rod 37

73360600 38 109850X Joint Asm. Ball RH Thread 39

73700600 40 109851X 41

155246 42

17490508

160135X428

44 45 19132411

178291 Spacer .407 x .625 x .500

46 47 177863 Bracket Asm Idier Stationary 48 17060612

131494 Puiley Idler Flat

49 50 73900600 Nut Lock Fig 3/8-16 UNC

NOTE; Atl component dimensions given in U. S. inches 1 inch = 25.4 mm

DESCRIPTION

Axle Asm., Front Fitting, Grease SpindieAsm, LH

SpindieAsm., RH Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga,

Ring, Kiip#TS304-75 Cap.Spindie Boit, FinHex 5/8-11x2-3/4

Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy HIcI Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering

DraglinkVgt

Bushing, Strg. Bik Screw Bolt, Fin Hex 3/8-16 X 1 Gr. 5 Cap, Wheel Steering

Screw, 3/8-16 X 3/4 Bearing, Flange

Washer, Lock Hvy Hid Spr 5/16

Bolt Fin Hex 5/16-18unc x 3/4

Gear, Sector Steering

Jam Nut RH Thread Jam Nut LH Thread

Joint Asm. Ball LH Thread Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Extension, Steering Washer 13/32 x 1-1/20 x 11 Ga.

Screw 3/8-16 X .75

Page 46

ENGINE

TRACTOR - MODEL NUMBER 917.275021

KEY PART NO. NO.

149723 121361X

177748

175288

174605

143996 151346

109227X

16 17

106082X

161493

177328X428

164863

175441X428

STO551237

73920600

3645J

139277

7834R

137180

DESCRIPTION Engine (See Breakdown)

Kohler Model No. CV674-75544 Muffler

Pulley V-ldler Keeper Asm, Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch

Tank Fuel Rear 3.50 Yt/Gt 96

Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge Control Throttle Screw hwhd Hi-Lo #13-16x3/4 Control Choke Washer Ext Tooth 3/8

NutKeps 3/0-24UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit

KEY PART NO. NO.

31 145006 Clip 35 10010500

123487X CiampHose

17490636

17490664 Screw TT 3/8-16 X 4 UNC

126197X Washer 1-1/2 OD x15/32 ID x .250

41 42 STD551143

173937

43 47 175287 Spacer Engine 62 146629 69 24-041-02

175545

175546

71 74

162295

M73030800 Nut Flange

80 81 148456 82 148315 Plug Drain Oil Easy

171877 Bolt 5/16-18unc X 3/4

17060624 Screw Thdrol 3/8-16 x 1-1/2

84 NOTE: All component dimensions given In U. S,

inches 1 inch = 25.4 mm

DESCRIPTION Washer Split

ScrewTT 3/8-16X2-1/4UNC

Washer Lock 7/16

Bolt Hex 7/16 - 20 X 4 X Gr 5-1,5 Shield Heat Muffler

Gasket Tube Exhaust LH Tube Exhaust RH

Elbow Street Brass

Tube Drain Oil Easy

Page 47

SEAT ASSEMBLY

TRACTOR - MODEL NUMBER 917.275021

KEY

PART

NO.

NO. DESCRIPTION

1 140124 2

140551 Bracket, Pivot Seat 15 3 140675 Strap, Fender 16 123740X 4

127018X Bolt. Shoulder 5/16-18 x .62 17 5 145006 6

STD541437 Nut. Crowntock 3/8-16 Unc

124181X Spring, SeatCprsn

8 171877

10 174894 12

121246X

121248X

Seat

Clip. Push In, Hinged 18

Bolt 5/16-18Uncx3/4 w/Sems 21 171852 Pan, Seat Bracket, Mounting Switch Bushing, Snap

KEY

PART NO.

NO.

14 72050412

121249X

123976X Nut. Lock 1/4 Lge Fig Gr. 5 19171912 Washer 17/32x1-3/16x12 Ga.

19 166369

20 124238X 22 73800500 Nut, Lock Hx w/lns. 5/16-18

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Bolt, Carriage 1/4-20X1-1/2 Spacer, Split Spring, Cprsn

Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18

Page 48

DECALS

TRACTOR - MODEL NUMBER 917.275021

KEY PART NO. NO.

164094

149516

171702

171703 140837

133644

177416

164884

163204

156439

177781

177554

DESCRIPTION

Decal Dash Decal Battery DNGR/PSN ENG Asm Decal Hood RH Craftsman Decal Hood LH Craftsman Decal Brake Parking Saddle Decal Maintenance Decal Engine Decal Blower Hsng Kohl Decal, Fender Craftsman Decal Fender Danger

Decal FTREST Decal V-Belt Dr Sch

WHEELS AND TIRES

KEY PART

NO. NO.

177542

175291

177415

178482

177375

164065

138047

166960 106202X

157199X428 138311

179029 179030

DESCRIPTION

Decal Replacement Decal V-Belt Schem Decal Hood Side Pnl Decal Deck HVYDTY Decal Dash Panel Decal Insert Strg Decal Battery

Decal Drawbar CNTRL Reflectro, Taillight Pad Footrest Decal Handle Lft Height

Adjust (Lift Handle)

Owner's Manual, English Owner’s Manual, Spanish

KEY PART NO. NO.

1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106228X427 Rim Asm Front 4 8134H Tube, Front (Service Item Only) 5 105588X Tire, Front 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange(Front Wheel Only) 8 104757X428 Cap Axle (Front Wheel Only) 9 106230X Tire Rear

10 7154J Tube Rear (Service Item Only) 11 106277X427 Rim Asm Roar 12 6856M Fitting Grease

- - 144334 Sealant, Tire ( 10 oz. Tube)

DESCRIPTION

NOTE: All component dimensions given In U. S.

inches 1 inch = 25.4 mm

Page 49

LIFT ASSEMBLY

TRACTOR - MODEL NUMBER 917.275021

NO.

1 121006X Rod Asm., Lever 30 2 177535 Shaft Asm., Lift Vgt 31 3 159189 Lever Asm,, Lift Rh 32 4 12000022 E-Ring Truarc #5133-87 33 5 19292016 Washer 29/32 X 1-1/4 X 16 Ga. 34 6 71110624 Bolt, Fin Hex 3/8-16x1-1/2 35

7 175830 Grip, Handle Fluted 38

8 175831 Button, Plunger 39

9 122364X Plunger, Button 40

10 2976H Spring 2-1/8" 41

11 175375 Link Lift 42

12 163552 RetainerSpring 43

15 STD541437 Nut, Crownlock 3/8-16 Unc 70

16 674A247 Spring Asm., Assist Lift 72

18 143363 Bracket, Spring Assist 73

19 STD551037 Washer 13/32 x 13/16 x 16 Ga. 74

20 5328J Bolt, Adjust Spring Assist 75

21 STD523710 Bolt. Fin Hex 3/8-16x1 76

23 STD624008 Retainer, Spring 77

24 73350800 Nut, Jam Hex 1/2-13 Unc 78

26 73680800 NutCrownlock 1/2-13 Unc 79 29 150233 Trunnion, Infin Height NOTE'

110807X Nut, Special

STD551037 Washer 13/32 x 5/8 x 16 Ga.

137150 Spring, Compression Inf Hgt STD560907 Pin, Cotter 3/32 x 1/2 137167 Rod, AdJ Lift 138057 Knob, Inf 3/8-16 Unc 155097 Pointer, Height Indicator 123935X Plug, Hole 17060516 Screw Hex Wsh 5/16-18x1 175994 Nut. Lift Link 7/16-20 19112410 Washer 11/32 x 1-1/2 x 10 Ga. 123934X Scale, Indicator Height 145212 Nut Hex Flange Lock 110452X Nut Push Phos & Oil 73350600 Nut Hex Jam 3/8-16 UNC 175802 Arm Susp. Rear RH 175805 Plato Asm, Susp, Front 175560 Pin, Flange 176205 Trunnion Susp. Arm 175689 Trunnion Susp, Front 175378 Arm, susp. R LH

/VII component dimensions given in U. S.

inches 1 Inch = 25.4 mm

Page 50

MOWER DECK

TRACTOR - MODEL NUMBER 917.275021

Page 51

MOWER DECK

KEY

PART

NO.

174377

178944

4939M

130832

174365

173920

175147

174358

110485X

174493

72110610

72140505

132827

174378

73680500

105304X

178012

110452X

174346X428

19111016

131491

157722

129963

177865

178342

19131316

173437

174375

165723

174373

174343

137729

TRACTOR - MODEL NUMBER 917.275021

KEY

DESCRIPTION

Deck Weldment Mower 48 Bracket Asm., Sway Bar Retainerspring Arm, Suspension, Rear (Sway Bar) Bolt 7/16 Asm. Blade Blade Shaft Asm. w/Lower Bearing Housing Mandrel Bearing, Ball, Mandrel Stripper Mandrel Deck

Bolt RDHD Sq Neck 3/8-16 x 1.25 Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Hd. Shoulder 5/16-18 Baffle, Vortex Mower Nut, Crownlock 5/16-18 UNC Cap, Sleeve Spring, Torsion Nut, Push Deflector Shield

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge Screw, Thdrall Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck Screw, Thdrotl. 1/4-20 x 5/8

PART

NO.

174369

174368

73680600

72110612

175820

155986

156941

133943

174370

175080

100

72110616

107

175294

108

72110404

109

73680400

110

175016

111

174610

113

72110508

116

137644

117

174873

118

73930600

119

19121414

121

174371

126

174372

130

17060616

131

19131606

133

72110506

- -

175396

- -

174357

NOTE: All component dimensions given in U. S.

Inches 1 inch = 25.4 mm

DESCRIPTION

V-Belt, Mower, Secondary V-BelL Mower, Primary

Nut, Crownlock 3/8-16 UNC Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5

Pulley Idler Flat Bar Pnt Adj. Pin Head Rivet Washer Hardened Spring Primary Drive Pulley Idlers Bolt RDHD Sqnk3/8-16UNCx2 Baffle Vac Edge Mower Bolt Carr. Not Crownlock 1/4-20

Atm Spring Secondary Arm Spring Fixed Tension

Bolt Carr. 5/16-18 X 1 Bolt Shoulder Gauge Wheel, Wide

Nut, Centeriock 3/8-16 UNC Washer 3/8x 7/8 x 14 Ga. Spring Secondary Drive Arm, Idler, Primary Deck Screw 3/8-16 X 1.0 Washer 13/32 x 1/4 x 16 Ga. Bolt 5/16-18x3/4 Deck Complete Mandrel Asm. Service (Includes Key Nos. 13-15)

Page 52

TRACTOR - MODEL NUMBER 917.275021

TRANSAXLE-MODEL NUMBER 331-3000

79 SEALANT (Joint <r«tanch«H*)

*» 203 ' KIT. SEAL [JMSe*l«)

97 - 20W50 OH. {Hun«)

Page 53

TRACTOR - MODEL NUMBER 917.275021

TRANSAXLE-MODEL NUMBER 331-3000

PART KEY PART

KEY NO. NO.

DESCRIPTION NO. NO.

DESCRIPTION

1 161122

2 178317

169522

3 4 161125 Spacer 5 142932 Seal-Up

142928 Wire Retaining Ring

6 7 142933

142934 Bali Bearing 81

169523

169524 Variable Swash plate

150771 Thrust Bearing 30 X 52 X 13

11 12 161126 Input Shaft 13 142978

142977 Arm - Trunnion 87

196050 10cc Cylinder Block 88 178324 Screw 5/16-24

15 21 169525 21cc Cylinder Block 90 178326 Spacer 24 161127 Output (Motor) Shaft 92 178327 Screw

169526

26 161128 27 161129 Spacer 95 28 161130 16t Pinion Gear 96 29 169527

142941

30 31 161132 Trunnion Arm 108 178328 Plug 32 161133 Trunnion Bushing 33 142940 34 178318 Arm Return 116 35 178319 Arm Actuating 117 36 169528 5/16-24 Stud 37 142967 38 150787 Bypass Plate 39 169529 40 142945 Lip Seal 41

142952

142953 43 142965 Pin 44 150797 48 178320 50 178343 51 169530

169531 Gerotor Assembly 134 53 144581 54

161139

55 178321 56 169533

161142 Retainer, Motor Bearing

58 161143 59 161144

161145

161146

62 161147 63

161148 64

161149

161150

161151

161152

161153

169534

161154

161155

73 161156

Main Housing Assembly 74 R.H. Housing Assembly Center Section Assembly 0.375"

Retaining Ring 80 161159 Cradle Bearing

Block Thrust Washer 85 161164 Brake Disk

Assembly Assembly Thrust Bearing 42 X 68 X 16

Control Arm

Capscrew, M6 X 1-22 Slot Guide 106 161166 Spacer, Trunnion

Lip Seal 111 142917

Puck, Friction 121 169540 Rib Neck Bolt, 2” Bypass Actuator 124 Bypass Arm 126

Retaining Ring

Screw 129

Puck 130 161174 Spacer Screw-Self Tapping 131 142882 Puck Plate Lower Cover 132

0-Ring 136 178332

Gerotor Cover

Filter 138 178334 Bolt Self Tapping

Charge Manifold 139 161176 Washer, 7/8od X 0.265id X

Pin, Carrier 141

15t Planet Gear 144 7t Spur Gear 21t Sun Gear 145 Planet Thrust Plate 146 169547 51t Ring Gear Planetary Carrier Miter Gear, Diff. (Splined) Miter Gear, Diff. Shaft, Differential

Diff. Thrust Plate Flange Bearing ISO 169549 Manifold Kit

Washer Washer Hex Jam Nut, 5/8-18

169535

75 161157 Seal rnd X 2.0472" X 76

161153

142884 Washer

79 178322

161160 Needle Bearing (Sce1412) 82 161161 Washer2 83 161162 Retaining Ring 84

161163 Lip Seal

178323 Washer 89

178325 Bearing

91 169536 Oring, 0.070 X 0.239

142969

142980 Spacer, Friction Pack

169537 Hex Lock Nut 5/16-24

169538

97 150798 Oil

110 142918 Fitting-O Ring Ass’y

169539 Retaining Ring

161168

120

142883

122 178329 Brake Yoke

178330

125

142887

161172

127

161173

128 142885 Nut, Castle

142886

169544 178331

137

178333

178335 169545

169546

151

161181

152 178336 Brake Pull Rod 153 142914 Plug, Straight Thread 155 178337 Kit Fan 157 169548 Screw 0-Ring

203 178338 Kit Seal

900 166773

Ball Brg 6205-1

Shaft, Axle Gasket Material

Torx Head Screw, 5/16-18

(0,875i.D.X1.3o.D.X0.25

Spring, Friction Pack

Sleeve Bearing

Cap Vent Ass'y Std Hdls Pin

Puck, Brake

Arm, Brake

Pins, Brake Lockwasher, 1/4" Nut, 1/4-20

Cotter Pin

Rib Neck Bolt, 3" 1 Spring Spring Extension

Pin Spring

0.125 Thk Spring Brake 0 Ring, 2.864 Id X 0.070

Thk

Spring, Relief Ball, 7/16 Comp. Spring, Brake AntiDrag

Transaxle, complete

inches 1 inch = 25.4 mm

Page 54

TRACTOR » MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CYLINDER HEAD, VALVE AND BREATHER |

crankcase]

-4©^ r

M \

.99

L£2t-

'21

_ L-«

-1*

6—«

•—

O—If @ /11

-7

Page 55

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEADA/ALVE/BREATHER CRANKCASE KEY PART KEY

NO.

NO. DESCRIPTION NO. NO.

24-033-03-S

24-041-23-S Gasket, breather

24-096-59-S Cover, breather

M-645020-S

5. X-75-23-S Plug, alien hd. 1/8" 24-067-14-S

25-351-01-S

24-755-66-S

8. 24-411-05-S

24-041-40-S

10. 24-318-70-S Head assembly, #2 cylinder 7. 24-108-08-S

11.

25-186-01-S

12.

24-599-01-S

13.

M-640034-S

14.

24-072-09-S Stud, cylinder head

15.

24 468 16-S

16.

24 100 10-S

17.

24-755-74-S

18.

24-153-16-S O-Ring

19.

24-086-32-S

20.

24-445-01-S Strap, lifting

21.

24-016-01-S Valve, exhaust (Std.) (2) 24-016-02-S Valve, exhaust (.25) (2)

22.

24-017-01-S Valve, intake (Std.) (2) 24-017-02-S Valve, intake (.25) (2)

23.

24-032-05-S Seal, valve stem (2)

24.

235011-S Retainer, spring (4)

25.

24-089-02-S Spring, valve (4)

26.

12-173-01-S

27.

12-755-03-S

28.

24-318-67-S

29.

24-755-76-S

30.

25-313-02-S Grommet, rubber

31.

24-755-57-S

32.

M-545016-S Screw, hex. flange

33.

24-445-02-S

34.

24-126-44-S

35.

24-112-12-S Spacer

36.

24-294-06-S Fitting

37.

24-326-13-S

38.

24-326-14-S Hose, breather

39.

25-237-14-S Clamp, hose (2)

Kit, breather cover w/gasKet 1. (Includes 2, 3) 2.

Screw, hex. flange M6x1.0x20 (4) 5. 24-067-13-S

Lifter, valve (4) 6. 24-874-09-S Kit, valve train (Includes 8,

11, 12) Rod, push (4) Gasket, cylinder head (2)

Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4)

M8x1.25x20, M10x1.5x33,

105 mm long (8)

Washer, flat 8 mm (8) Nut, hex. flange M8x1.25 (2) Kit, valve cover - plain (Includes 18, 19)

Screw, shoulder (4)

Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit. valve cover - breather (lnd.18. 19, 30)

Kit, breather separator (Includes 30, 32-35)

M5x0.8x16 (2) Strap, breatner Bracket, breather separator

Hose, breather

PART

24-032-01-S

24-294-13-S

24-380-13-S

24-874-10-S 24-874-11-S 24-874-15-S

24-108-09-S 24-108-10-S

8. 24-018-01-S

9. 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422-12-S

10. 24-012-10-S

11. 52-139-09-S

12. M-545010-S

13. 24-018-04-S

14.

24-402-05-S

15. 12-153-01-S

16. 24-126-19-S

17.

12-123-04-S

18. M-545016-S

19. 12-153-02-S

20.

24-038-04-S

21.

24-755-46-S

22.

12-153-03-S

23. 24-018-09-S

24,

M-931010-S

25. 28-032-09-S

26. 24-468-15-S

27.

24-144-33-S

NOTE: All compone inches 1 inch = 25.4

DESCRIPTION

Seal, oil front Crankcase

(USE: Miniblock 24 782 14) Fitting Pin, dowel locating (6)

Connecting Rod (Std.) (2)

Connecting Rod (.25) (2)

Piston w/Ring Set (Std.) (2)

(includes 7, 8)

Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Kit, piston w/ring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.)

Shim, camshaft (A.R.) Shim, camshaft (A.R.J

Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange MSxO.BxlO (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) O-Ring, dipstick Ring, retainer Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, governor cross

Page 56

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRIC AL

1- D^4

/ff

'v_J'

I-« m-3

BLOWER HOUSING AND BAFFLES

12^

1»— >

Page 57

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITtON/CHARGING BLOWER HOUSING & BAFFLES KEY

PART NO. DESCRIPTION NO.

NO.

54-755-15-S

M-403025-S Screw, hex. cap M4x0.7x26 3.

X-25-92-S Washer, plain 5/16" (4)

24-112-04-S

25-086-47-S

24-157-03-S

12-086-14-S

12-468-03-S

9. X-42-15-S Key

10. 24-025-04-S

11. 25-403-03-S

12. X-25-92-S

13. 24-086-18-S Screw. Phillips hd. 11-16x7/8

14. 236602-S

15. 54-755-09-S Kit, 15 amp stator

16.

12-132-06-S Spark Plug (2) 15. M-545010-S

17. M-548025-S

18. 48-154-02-S

19. X-25-63-S

20. 24-584-01-S

21. M-545020-S

22. 235173-S

Kit, grass screen (Includes 2-4,and 24 113 2-

18-S) 2. 24-100-01-S (4)

Spacer, grass screen (4) Bolt, shoulder (4) 6. Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8" 8. M-645016-S

Flywheel Rectifier-regulator Washer, plain 3/16" (2)

i?) Connector (3 contact)

(Includes 24 126 71-S) Screw, hex. cap M5x0.8x25

cable Washer, plain 1/4" Module, ignition (2) Screw, hex flange M5x0.8x20 (4) Clip, cable

KEY PART

1. 24-027-20-S

4. 24-100-02-S

5. M-545020-S

7. M-551016-S

10.

11.

12.

13.

14. 24-063-23-S

NOT ILLUSTRATED

AIR INTAKE/FILTRATION

NO.

25-139-16-S

M-545016-S

24-146-16-S 24-146-20-S 24-063-20-S

24-063-14-S 24-063-58-S

24-096-66-S Cover, control 24'086-06-S Screw, phillips hd. 11-16x3/

DESCRIPTION Housing, biower (includes Nut, plastic (3)

Plug, button 9/16“ Nut, plastic (2) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M5x0.8x16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5x0.8x10 (2)

4" (2)

NOT ILLUSTRATED

24-126-71-S X-22-11-S 24-176-82-S

24-113-18 25-454-03-

Bracket, stator wire Washer, lock 1/4" Harness, wiring Lead, black (rect.-reg. 6" -

12 gauge 24-518-12-S InsulatM grip barrel eyelets) Decal, grass screen

Tie, wire (3)

KEY PART NO. NO.

24-164-06-S

M-651055-S 24-041-01-S

24-041-14-S

24-094-18-S

24-041-13-S

24-109-09-S

24-083-03-S

24-083-05-S

231032-S

10.

24-096-01-S

11.

12-100-01-S

12.

24-096-73-S

13.

54-755-01-S

14.

15. 25-341-03-S

16. 24-153-20-S

17. 24-063-51-S NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION Manifold, intake

Screw, hex. flange

M6x1.0x55 (4)

Gasket, intake manifold (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback Element, air cleaner

Precleaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal

(Includes 15 & 16)

Knob, cover O-Ring Baffle, spitback cup

Page 58

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STAFmNG

system]

0—1

ENGINE CONTROLS |

N.f

, \

OIL PAN/LUBRICATION |

Page 59

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM KEY PART

NO. NO.

M-839080-S Saew, hex. flange

25-098-08-S Starter, solenoid shift

M-841080-S Nut, hex. flange M8x1.25

25-435-04-S Kit, solenoid

25-755-33-S Kit, pinion drive (Includes 6)

25-141-05-S Ring

25-221-01-S Kit. brush

ENGINE CONTROLS KEY PART

NO. NO.

1. 24 211 03-S

24-090-33-S

M-641060-S

24- 089-01-S

25- 158-08-S

24- 079-04-S

25- 158-11-S

M-545016-S

M-547050-S

10.

24-089-03-S

11.

24-126-56-S

12.

M-645016-S

13.

12-237-01-S

14.

24-086-43-S

15.

24-090-07-S

16.

X-20-1-S

17.

M-541050-S

18.

24-468-01-S

19.

24-089-45-S

20.

M-446030-S

21.

24-090-13-S

22.

M-545020-S

23.

24-089-51-S

24.

24-090-05-S

25.

41-468-03-S

26.

M-403025-S

27.

24-079-05-S

DESCRIPTION

M8x1.25x80 (2) (Includes 4-7)

DESCRIPTION

Bolt, round head square

neck Lever, governor Nut, hex. flange M6x1.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex, flange M5x0.8x16 Nut, hex. lock M5x0.8 Spring, choke return Bracket, control Screw, hex. flange M6x1.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.8x16 (2) Lever, throttle actuator Washer, lock 1/4” Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke

Washer, spring 1/4"

Screw, hex. cap M4x0.7x25

Linkage, choke

OIL PAN/LUBRICATION KEY PART

NO. NO.

1. 24-199-07-S

2. M-645025-S

M-631005-S

24-393-08-S

24-123-05-S

24-162-26-S

24-043-12-S

12-380-01-S

52-448-02-S

10.

12-144-02-S

11.

24-153-08-S

12.

X-75-32-S

13.

24-136-01-S

14.

52-050-02-S

15.

52-032-08-S

16.

24-086-17-S

17. 24-086-16-S

18. X-75-10-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

DESCRIPTION Pan, oil assembly

Oncludes 2-10) Screw, hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly (Includes 5)

Tube, oil pickup

Screen, oil Kit, governor gear w/pin (Includes 8) Pin, governor regulating

Tab, locking

Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end)

Screw, hex. flange

M8x1.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8" N.P.T.F.

Page 60

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

Page 61

TRACTOR - MODEL NUMBER 917.275021

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT

KEY PART NO. NO.

1. 24-014-72-S Crankshaft (Includes 2)

2, 52-139-09-S Plug, cup EXHAUST KEY PART

NO. NO.

1. 24-041-02-S Gasket, exhaust (2)

2. 25-072-04-S Stud, M8x1.25x33 (4)

-- PA-75544 Replacement Engine

- - 24 782 14 Miniblock

-- 24 755 108-S Gasket Set

DESCRIPTION

FUEL SYSTEM

KEY PART NO. NO.

24-853-61-S

24-041-15-S

24-053-61

24 041 14-S

M-629095-S

M-641060-S

47-154-01-S

52-353-22-S

25-237-14-S

10,

24-086-12-S

11.

24-393-16-S

12.

24-100-01-S 24-353-03-S

13.

14.

15-353-04-S

24-050-02-S

15.

NOT ILLUSTRATED

- - 24 757 36-S Kit, choke repair

- - 24 757 38-S Kit, gasket repair

NOTE; All component dimensions given in U.S. inches 1 inch = 25,4 mm

DESCRIPTION

Kit, carburetor w/gaskets

(Includes 2-4) Gasket, carburetor Carburetor assembly (For

information only not available separately) (Service with Kits 24 757

36-S, 24 757 38-S) Gasket, air cleaner base

Stud, M6x1.0x95 (2)

Nut, hex. flange M6x1.0 (2)

Clip, cable

Line, fuel 12"

Clamp, hose (6)

Screw, hex, cap. M6x1.7x18

(2)

Pump, fuel - pulse

Nut, plastic (2)

Line, fuel 10-5/8"

Line, fuel 11-1/2" Filter, fuel

Page 62

NOTES

Page 63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

■yvv>v>wvvvvi,n,vv>vvvvvvvvvvvwvtwvvvvi.WMSttv

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu*

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

Page 64

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home.

no matter who made it, no matter who sold it!

1-800-4-MY-HOME® Anytime, day or right

(1 -80CM6S^t663) (U.SA and Canada)

www.sear5.00m www.searsxa

For r^Dair of carry-in products like vacuums, lawn equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or ri^(U.S A only)

wwwjsears.com

For the replacement parts, accessories and owner’s manuals

■

that you need to do-it-yourself, call Sears PartsDirect^^!

1-800-366-PART

(1-800066-7278)

wwwÆears.coniVjf)art5direct

6am.-11 p.m., 7daysaweek

(U.S.A only)

To purdiase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement

1-800-827-6655 (U.SA)

7 am. -5 pjm., CST, Mon. - SaL

Para pedir seiMck) de r^Daración a

domicaio, y para ordenar piezas:

1-B8B-SlWfOGARSM

(1-88&-7840427)

1-800-361-6665 (Canada)

9 ajT>. - 8 pm EST, M - F, 4 fxm. SaL

Au Canada pour service en français;

1-80(H£fOYER“<^

(1-60003a0937)

www.seat5.ca

HomeCentral®

® Marca Registrada / Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / Marque déposée de Sears, Roebuck and Co.

179029 3.8.01 RD

Printed in U.S.A.

Craftsman 917.275021 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

23.0 HP

I. GENERAL OPERATION

II. SLOPE OPERATION

DO NOT:

IV. SERVICE

Video Cassette

Keys

Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

✓ "CHECKLIST

MAINTENANCE

TRACTOR

ENGINE

TO ADJUST CHOKE CONTROL

TO ADJUST CARBURETOR

TRACTOR

BATTERY

ENGtNE FUELSYSTEM

OTHER

STEERING

WHEELS AND TIRES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

HomeCentral®

179029 3.8.01 RD