Craftsman 917.275021 User Manual

Owner’s Manual

23.0 HP

ELECTRIC START

48” MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.275021

Safety Assembly Operation Maintenance Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instnjctions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman websiterwww.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty Safety Rules Product Specifications Assembly

Operation

Maintenance Schedule

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Maintenance........................

3 8

Service and Adjustments... Storage Troubleshooting Repair Parts Parts Ordering

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.. Back Cover

20 24 32 33 38

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover;

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. War ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

• Keep machine free of grass , leaves or

other debris build-up which can touch hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tail grass can hide ob

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

> Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces

sary. and then, turn slowly and gradu

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

> Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down

and behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu ally downhill, if possible.

^Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

AwARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro

ductive harm.

AwARNING: Battei7 posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OILTYPE SAE 10W30

(API-SF-SJ): (ABOVE 32“F)

OIL CAPACITY:

SPARK PLUG:

(GAP: .030”)

GROUND

SPEED(MPH):

TIRE

PRESSURE: CHARGING

SYSTEM: BATTERY: AMP/HR: 35

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

3.5 GALLONS UNLEADED REGULAR

SAE 5W-30 (BELOW 32'F)

W/FILTER: 4.5PINTS W/O FILTER: 4.0PINTS

CHAMPION RC12YC

FORWARD: 5.8 REVERSE: 2.1 FRONT: 14 PSI

REAR: 10 PSI

1 SAMPS @3600RPM

MIN. CCA: 280 CASESIZE:U1R

45-55 FT. LBS

We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance" and “Storage” sections of this owner's manual.

^^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

Video Cassette

Keys

Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) 1/2" wrench

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

(1) Pliers

(1) Utility knife

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Remove mower and packing materi als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and

large flat washer from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

6. Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

ASSEMBLY

----------

Steering

Wheel Insert

Hex Bolt

-Lock Washer

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label {label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing brake pedal.

Place freewheel control in freewheel ing position to disengage transmis sion (See “TO TRANSPORr in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

Check engine oil level and fill fuel

tank with gasoline.

Place freewheel control in "transmis sion engaged" position.

Sit on seat in operating position, depress brake pedal and set the parking brake.

Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever forward and slowly drive tractor off skid.

Apply brake to stop tractor and set parking brake.

10. Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel. Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center locknuts and tighten securely.

2. For ease of mower to tractor assem bly, raise gauge wheels to highest

position and retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of this manual.

Retainer Spring

Gauge Wheel

3/8 Washer

3/8-16 Center Locknut

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. if equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift controi.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

Electric Clutch Pulley

Chassis Bracket'

Gauge Wheel

8. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

11. Raise deck to highest position.

12. Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

Front Suspention Brackets

Front Plate

Assembly

Double Loop Retainer Springs ,

Double Loop Retainer Spring

USE PLIERS FOR

RETAINER SPRINGS

Bar

Suspension Anms\J^ Double Loop

Retainer Spring (Outward pointing /

Deflector Sheild

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are routed correctly.

✓ "CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

v^Ail assembly instructions have been

completed.

^ No remaining loose parts in carton. ^ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

y/Seat is adjusted comfortably and

tightened securely.

v^AII tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

^ Be sure mower deck is properly leveled

side-lo-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys

and Inside all belt keepers.

^ Check wiring. See that all connections

are still secure and wires are properly clamped.

^ Before driving tractor, be sure free

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following important items:

^ Engine oil is at proper level, ^ Fuel tank is filled with fresh, clean,

regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine.

y Be sure brake system is in safe

operating condition.

^ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See TO START ENGINE" and “PURGE TRANSMISSION” in the Operation

section of this manual).

KNOWYOURTRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Ignition ^ Switch

Choke 1 Switch Control

Throttle Control

Motion Drive Belt Tension

Handle / Brake Pedal

, ., ^^ Light

Attachment Clutch

Switch ^ Lift

Lever Plunger

Attachment Lift Lever

Parking Brake Lever

Motion Control Lever

Free Wheel Control

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH - Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attach ments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off.

MOTION DRIVE BELTTENSION HANDLE-Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

SAFETY ÛUSSE9

FCRESIGHT IS BETTER

THAN NO SIGHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wili shut off the engine.

1. Depress brake pedal into full “BRAKE”

position and hold.

2. Place parking brake lever in “EN

GAGED" position and release pressure from brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Choke Control

Throttle Control

Brake Pedal

Brake Pedal “Drive” Position

Push-In to “Disengage"

Height Adjustmentt\'

■ Knob

Disengaged” Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach

ment clutch switch to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full “BRAKE” position.

IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

“backfire".

• Turn ignition key to “OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

Attachment Clutch Switch Puli Out to

“Engage"

Motion Control Lever

Parking Brake “Engaged” Position

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^kcAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD AcAUTION: Do not attempt to operate

motion control lever when the parking

brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (/^) to raise

cutting height.

• Turn knob counterclockwise () to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea sured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer ^ ^

Spring //

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch itinn

Switch Pull Out to

TO OPERATE ON HILLS ^kcAUTION: Do not drive up or down

hills with slopes greater than 15“ and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake

position and engage parking brake.

IMPORTANT: The motion control lever

returns to neutral (N) position when the brake pedal is depressed.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood Is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

o i-k- = k

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHARr in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0“C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

^WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time or if

the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

Sit on seat in operating position,

depress brake pedal and set parking

brake.

Move attachment clutch to “DISEN

GAGED” position.

Move throttle control to fast position

Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and (¿Id starting procedures below.

6. Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50’ F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50’ F and

below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if

engine will not start you may need to

disengage the motion drive belt as

follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up

for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the brake slowly return to

operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. See “TO ADJUST CARBURETOR" in the

Sen/ice and Adjustments section of this

manual.

PURGETRANSMISSION

^kCAUTION: Never engage or disen

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See “TO TRANSPORT” in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this prcx:edure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system.

5. Move motion control lever to neutral

' (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control in driving position (See “TO TF^NSPORT” in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. Disengage parking brake.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready

for normal operation.

MOWING TIPS

■ Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and interlock Systems

Check for Loose Fasteners

Sharpen/Repiace Mower Biades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air Filter

Clean Ak Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Charted more often whan oparatihg under a heavy load or in high ambient tamperaturea. 2 - Service more often when operating in dirty or dusty conditions. 3 • If equipped with oil filter, change oil every 50 hours. 4 • Replace blades iT№re often mowing in sandy soil.

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5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery, 7 - Tighten front axle pivot bott to 35 fl.-lbe. maximum.

Do r>ot overbghtert.

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GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

0Tie Rod Ball Joints

(pSpray Silicone Lubriant (Move Boots to

Lubricate)

(DGeneral Purpose Grease (DRefer to Maintenance "ENGINE” Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants wilt attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type

lubricant sparingly.

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