Craftsman 917.273840 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

17.5 HR 42” Mower Electric Start

Automatic Transmission

Model No.

917.273840

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

Warranty................................................ 2

Safety Rules.......................................... 3

Product Specifications............................6

AssemblyPre-Operation

Operation...............................................11

Maintenance ....................................... 18

.........................

Maintenance Schedule

Service and Adjustments......................22

Storage.................................................29

Troubleshooting................................... 30

Repair Parts......................................... 34

Sears Service........................Back Cover

.........................

mmmmm-r

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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lyPORTANT: This cutting machine is capable of amputating hands and feet and throw ing objects. Failure to observe the following safety instructions could result in serious injury or death.

AwaRNING: In order to prevent acciden tal starting when setting up, transporting,

adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AwaRNING: Do not coast down a hill in

neutral, you may lose control of the tractor. AwaRNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor. AwaRNING: Engine exhaust, some of its

constituents, and certain vehicle compo

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. AwaRNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves

or other debris which can cause build

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine . Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

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DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you wili not have to stop or shift while on the slope.

• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep ali movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad just and service as required.

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Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another

responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons and Type: Unleaded Regular

Oil Type

(API-SF-SJ); Oil Capacity: Spark Plug;

(Gap; .030") Ground Speed

(MPH); Tire Pressure: Front: 14 PSI

Charging System:

Battery; Amp/Hr: 35

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

SAE10W30(above 32°F) SAE 5W-30(Below 32“F)

W/Filter 3.0 Pints Champion RC12YC

Forward; 5.5 Reverse: 2.4

Rear; 10 PSI

15 Amps @ 3600RPM

Min. CCA; 280 Case Size; U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim

proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement;

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears technician on products

requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

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Steering Wheel Adapter

Steering Wheel

Insert (1) Locknut 1/2-20

steering Wheel

Steering Extension Shaft

(1) Hex Bolt

1/4-28 X 1-1/4

(1) Large Flat Washer

(4) Adjusting Bar

(1) Washer 17/32 X 1-3/16 x12<® Gauge

Keys

(2) Keys

Slope Sheet

Seat

(1)Knob

Video Cassette

(4) Locknut 3/8-16

(4) Wheels

It^

{Ò

(4) Clevis Pins

(4) Washers

3/8 X 3/4 X 14 Ga.

(4) Retainer Springs

(double loop)

(1) Oil Drain Tube For Future Use

(4) Shoulder Bolt

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Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers (2) 7/16" wrenches Utility knife

Tire pressure gauge When right or left hand is mentioned in

this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex tension and lower shafts and install 1/4 hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se

curely to 10-12 ft. lbs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service af ter month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

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INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment knob securely.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in ‘trans

mission disengaged” position (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans

mission engaged" position. (See “TO TRANSPORT” in the Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest posi tion.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are prop erly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge

wheel bar aligning holes are on top. As semble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

Page 10

2. Adjust gauge wheels before operat ing mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of

this manual.

Retainer

nn'

Shoulder Bolt

Gauge

Wheel

3/8 Washer

Spring

3/8-16 Center Locknut

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hoie on front of mower deck.

4. Hook rear iatch into hole on back of mower deck.

^CAUTION: Do not remove deflector shield from mower.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optionai grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed for discharging and bagging also.

CHECK TIRE pressure

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manuai.

CHECK DECK LEVELNESS

For best cutting results, mower hous

ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

%/CHECKUST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist; / All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine. / Be sure brake system is in safe oper

ating condition. / It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmis

sion purging instructions (See “TO START

ENGINE” and “PURGE TRANSMISSION”

in the Operation section of this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

REVERSE

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

IGiNE 01

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

FREE WHEEL

(Automatic Models only)

NEUTRAL

JGHTS

H L \\\ •^

HIGH

© 0 © c©

-fir Q

LOW CHOKE fast slow igi

LOCKED UNLOCKED

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result In death or serious injury.

WARNING indicates a hazard which, if not avoided, could result In death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate Injury.

(SEE SAFETY RULES SECTION)

IGNITION

^ 111111

SLOPE HAZARDS

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

i)h№Su(ifnnj

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious Injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Th rotti e/Choke Control

Clutch/Brake

Pedal

Freewheel

Control

Ammeter

Attachment Clutch Lever

Ignition Switch

, Light Switch

Position

Lift Lever Plunger

Attachment Lift Lever

o Height

Adjustment

Indicator

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards institute.

AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

“Brake” Throttie/Choke Position Control \

Clutch,

Brake Pedal

“Disengaged” Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi

tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

Attachment Clutch Lever “Engaged” Position

Ignition Key

“Disengaged”

Position

Parking Brake “Engaged” Position

Motion Control Lever

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approxi

mately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

Page 14

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de sired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT’ in this section of manual).

Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Retainer Spring

Clevis

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at

tachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control.

ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever “Engaged” Position

“Disengaged”

Position

Attachemnt Lift Lever High

Position

Low Position

Deflector Shield

TO OPERATE ON HILLS ^WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• if slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Page 15

Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow oniy the attachments that are recom

mended by and compiy with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a ioad, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Pull up and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into

the tube and push down firmly into

place. Remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION; Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

Page 16

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING { 50° F and

below)

7. When engine starts, allow engine

to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows;

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

^CAUTION: Never engage or disengage

freewheel lever while the engine is run

ning. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in ‘transmission dis engaged” position (See “TO TRANS

PORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing

freewheel control in ‘transmission engaged” position (See “TO TRANS

PORT” in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for

ward, after the tractor moves approxi mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever

three (3) times. Your transmission is now purged and ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the trac

tor. This will result in a more even distri bution of dippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re duce your width of cut on each pass and mow slowly.

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable dumps. Allow grass to dry

before mowing.

Always operate engine at full throttle when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec ond cut, mow across (perpendicular) to

the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

Page 18

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades

Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-BeHs

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) Clean Air Filter

Clean Air Screen Inspect Mufflef/Spai1< Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 “ Change mol's often when operating under a heavy load or

in high ambient temperaiures.

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓ ✓

✓ ✓

✓

✓ s ✓

✓ 3 ✓ ✓

✓ 4 ✓ ✓ ✓

✓

»/1,2

1.2

✓ 3

✓

✓ 2 ✓ ✓ 2

3 “ Replace blades more often when mowing in sandy soii. 4 - Not reguired if equipped with maintenance-free battery. 5 “ Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

✓ ✓

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

Cf CJ CT CT A I_1 I ICT

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety rules when per

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

2. Remove blade bolt, iock washer and flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque). IMPORTANT: Blade bolt is heat treated, if bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing

Edge Up

Fiat Washer

Lock Washer

Blade Center

Hole

Mandrel

Assembly

Star

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, ¡Din, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8” Bolt or Pin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

Page 20

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro leum jelly.

5. Reinstall battery (See “REPLACING BATTERY" in the Service and Adjust ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

] I I

30 32 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT Oil CHANGE

I I [

ffli, vfsc, crsart4 &

Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and Locked

Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

insert dipstick into the tube and push

down firmly into place before removing.

Keep oil up to, but not over, the “FULL’ line on dipstick. Push dipstick dow

firmly into the tube when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

Page 21

AIR filter

Your engine will not run properly using a dirty air filter. Clean the foam pre-deaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knobs and remove cover.

TO SERVICE PRE-CLEANER

2. Remove foam pre-cleaner from cover.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean doth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in

dean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge. Handle new cartridge carefully; do not use if the rubber sea! is dam aged.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

1. Remove cartridge.

2. Gently tap pleated side of cartridge to

dislodge dirt.

3. Install cleaned or new cartridge with

the pleated side “out” and seat the

rubber seal onto the edges of the air cleaner base.

4. Reinstall the pre-cleaner (cleaned and

oiled) into the cover. Make sure the hole in pre-cleaner is aligned with the upper mounting knob.

5. Reinstall air cleaner cover and secure

by tightening knobs.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other exter

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cool

ing shrouds. Clean the cooling fins and externa! surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cool

ing fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu

retor, replacement Is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards cartouretor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub

born dried gum fibers.

Clamp

Fuel Filter

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

Page 22

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake peda! fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch In “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in “DISEN GAGED” position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out of bracket.

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension arms. Slide mower out from under trac tor.

IMPORTANT: If an attachment other than the mower deck Is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

Raise attachment lift lever to its highest position. Slide mower under tractor with deflec tor shield to right side of tractor.

Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainer springs. Connect suspension arms to rear

5. deck brackets and secure with retainer springs.

Connect anti-sway bar to chassis bracket and secure with retainer spring.

Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

Place flat washer and clutch spring on

8. idler pulley bolt and secure with small

retainer spring. Install belt onto engine pulley.

Clutch Spring

Retainer Spring

Anti-Sway Bar

Collar

Housing Guide

Small Retainer Spring

Clutch Spring

Small Retainer Spring

• Large Retainer Spring Bracket

Square Hole

Engine Pulley

Retainer Springs (Both Sides)

Deflector Shield

Page 23

TO LEVEL fVIOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE; Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten

nut “E” on both front links an equal num

ber of turns. The two front links must

remain equal in length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

Recheck side-to-side adjustment.

Bottom edge Bottom edge

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position. Check adjustment on right side of trac tor. Measure distance “D” directly in front and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front links an equal number of turns.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re placed without tools. Park the tractor on

level surface. Engage parking brake. BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

Work belt off both mandrel pulleys and

idler pulleys. Pull belt away from mower.

3. BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See “To Install Mower” in

this section of this manual).

Page 24

Mandrel Pyüey

Mandrel Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the right side of the transaxle, if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by piacing freewheei control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is heid in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for ward. if the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut against nut “A”.

4. Engage transmission by placing freewheei control in “transmission engaged” position.

5. Road test tractor for proper stopping distance as stated above. Readjust

if necessary. If stopping distance is stiil greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a beit installation guide decai on bottom side of ieft footrest.

BELT REMOVAL -

1. Remove mower {See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around transmission cooling fan and onto the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. install belt through stationary idler and clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See “TO INSTALL MOWER” in this section of manual).

Page 25

Engine Pulley

Clutching Idler

Stationary Idler

TRANSMISSION REMOVAU REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

Center Span

Keeper

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion con trol lever until tractor does not move forward or backward.

3. Hold motion control lever in that posi tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neu tral (N) {lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral

position, follow these steps;

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral

Gate

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only; align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

Adjustment Bolt

Page 26

TO START ENGINE WITH A WEAK

BATTERY

i^WARNINO: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of

this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

^WARNING: Do not short battery termi

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal Access ,

Door

Positive

Terminal Guard

(Red) Cable

Negative (Black) Cable

Weak or Dead Battery

Fully Charged Battery

Page 27

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pul! bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re connect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described below before loosening cable. If adjust

ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.

2. Check to see if hole in throttle lever and hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack and tighten cable clamp screw. Re

move alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and seats In carburetor may result If turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.

Page 28

1. Be sure you have a dean air filter and the throttle control cable is adjusted properly (see above).

2. Start engine and allow to warm for five minutes. Make adjustments with engine

running and shift/motion control lever

in neutral (N) position.

3. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

4. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle In (clockwise) until engine begins to die and then turn out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec essary.

ACCELERATION TEST -

6. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set

for proper engine speed. Overspeed

ing the engine above the factory high speed setting can be dangerous, if you

think the engine-governed high speed

needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Throttle Lever

Cable Clamp Screw

Idle Speed Adjusting Screw —

Idle Fuel

Adjusting

Needle

Page 29

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more. ^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT; It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en

gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark p!ug(s).

2. Pour one ounce of oil through spark

piug hole(s) into cyiinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec

tive cover that does not retain mois ture. Do not use plastic. Plastic cannot

breathe which aliows condensation to

form and wili cause your tractor to rust.

IMPORTANT; Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not Start

Hard to start

1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water In fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

Engine clicks but

will not start

Loss of power 1. Cutting too much grass/too

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence swltch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

(continued)

Excessive

vibration

5. Low oil level/dirty oil.

6. Faulty spark plug.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/dogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11 .Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades wifi

not rotate

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaqed mower drive belt.

3. Frozen Idler pulley.

4. Frozen blade mandrel.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Poor grass

discharge

Headllght(s) not working (if so equipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Switch is “OFF”.

2. Bu!b(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Place throttle control in “FAST’ position.

Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11 .Clean around mandrels to

open vent holes.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp{s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery wilf not

charge

Loss of drive 1. Freewheel control in

Engine “backfires’ when turning engine “OFF”

1. Bad battery cell(s).

2. Poor cabie connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

1. Engine throttle control not set at “SLOW” position for 30 30 seconds before stopping engine.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273840

POSITIONCIRCUIT “MAKE”

OFF M-t-G+AI NONE

RON/LIGHT B+A1 A2‘fL

RUN B+A1 NONE

START B + S + A1 NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

REPAIR parts:

TRACTOR - - MODEL NUMBER 917.273840

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273840

KEY

PART

NO.

1 144927 Battery 2 74760412 Bolt, Hex 1/4-20x3/4 8 7603J

145211 Bolt, Btr Front 1/4-20 x 7-1/2

150109

145769

16 176138 21

183759 22 4152J 24

4799J 25 146148 26 175158 Fuse 27

73510400 Nut Keps Hex 1/4-20 unc 28 145491 Cable, Ground

121305X Switch, Seat

29 30 175566 33 140403 Key, Molded 40 179720 Harness, Ignition 41

71110408 42

131563 Cover, Terminal 43 178861 Solenoid

122822X Ammeter Rectangular

45 52

141940 55 17490508 Screw Thdrol 5/16-18 x 1/2

DESCRIPTION

Tray, Battery Holddown Battery Front Mount

Nut, Push Nylon Battery Front 1/4 Switch Interlock Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery

Switch, ignition

Bolt BIk Fin Hex 1/4-20 unc x 1/2

Protection Wire Loop (Hour Meter)

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.273840

CHASSIS AND ENCLOSURES

259

Page 37

TRACTOR -

CHASSIS AND ENCLOSURES

KEY NO.

1 2 176554 Drawbar 3 5 9 168337X013

10 STD533710

13 172105X010

18 184291 20 180679 23 26 28 184259 Gri!ie/Lens Asm. 30 179131X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 38 175710 Bracket Asm Pivot Mower Rear 39 58 187145 Air Duct 60 72140606 64 74 STD541437 Nut Crownlock 3/8-16 unc 90

142 175702

143 186689

144 175582

145

159 179950X428

166 171875 206 170165 207 208 17670608 209 217 219 222 258 184264X599 259 184263X599 Lens LH 260 184262X428 263 184265 Bezel Grille LH 264 272 273 185924X428Vent Hood LH 274 275 184261X428

- - 5479J

MODEL NUMBER 917.273840

PART NO.

174619 Chassis 17060612 Screw 3/8-16x3/4

155272 Bumper Hood/Dash

174996 17490608

184272X615 Hood Assembly

124028X STD541437 Locknut, Hex, with insert 3/8-16 unc

17490508 174714 Bracket Pivot Laser Lt

154798 124346X

156524

17670508 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4

179132X428 Console Fuel Window 17000512 Screw 5/16-18 x 3/4 171875

184266 Bezel Grille RH 185925X428

185592X428 Insert Griile LH

DESCRIPTION

Dash Bolt, Carriage 3/8-16 x l Pane!, Dash, LH Pane!, Dash, RH ScrewThdrol 3/8-16x1/2

Bumper Extrusion Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line

Screw, Thdrol- 5/16-18x1 /2 TYT

Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT

Nut 1/4 Piate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Cuphoider Screw 13-16x3/4 Bolt Shoulder 5/16-18TT Screw Thdrol 5/16-18x1/2 ScrewThdrol 3/8-16x1/2

Screw HWHD Hi-Lo #13-16 x 3/4 Lens RH

Cover Lens

Vent Hood RH

insert Griile RH Plug Button

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273840

drivG-hydro.sMt_29

Page 39

TRACTOR - - MODEL NUMBER 917.273840

GROUND DRIVE

KEY PART KEY PART NO. NO.

1 Transmission (See Breakdown) 71

8 165866

10 STD561210 14

STD551125

74490544 Bolt Hex FIghd 5/16-18 Gr. 5 77 123583X

15 16 73800500 Nut, Lock Hex w/ins 5/16-18 unc 78

19 73800600 Nut Lock Hex w/lns 3/8-16 81 165596 Shaft Asm Cross 21 130564 22

169498 Rod, Brake 83 19171216

73350600 Nut

106888X

25 26 19131316 27

STD561210 28 175765 29 71673 Cap, Parking Brake

169592 Bracket, Transmission

30 32 74760512 34

175578 120183X Bearing, Nylon

35 36 19211616 37 1572H Pin, Roi!

179114

72110622

39 41

175556

127783 154407 Beilcrank Clutch Grnd Drust!

123205X Retainer, Belt

72110612 Boil Carr. Sh 3/8-16 x 1-1/2 Gr. 5

STD541437 Nut

51 52

STD541431

10571OX Link, Clutch

105709X Spring, Return, Clutch

55 56 17060620 57 140294 59 169691

17120614

61 62

8883R 63 175410 Pulley, Engine 64 173937 65 10040700 66 154778 70 134683

DESCRIPTION

Hydro Gear Mode! 314-0510 73 Rod, Shift Pin, Cotter 1/8x1

Washer Lock 1/4

Knob

Spring, Rod, Brake 89 164890X428 Console, Shift

Washer 13/32 x 13/16 x 16 Ga.

Pin, Cotter 1/8 X 3/4 Rod, Parking Brake

Bolt Hex 5/16-18 unc x 3/4 120 73900600 Nut Lock Fig 3/8-16 Shaft, Foot Pedal

Washer 156

Puiiey, Composite 159 183900 Hub Tapered Flange Shift Boit 161 72140406 Keeper, Belt, idler Pulley, Idler, V-Belf

NutCrownlock 5/16-18

Screw 3/8-16 x 1-1/4 V-Belt, Drive Keeper, Belt, Center Screw 3/8-16 X .875 250 Cover, Pedal 271 17000612 Screw 3/8-16 x 3/4

Boit Hex 7/16 x 20 X 4 X Gr. 5-1.5 NOTE: Ali component dimensions given in U.S. inches

Washer 1 inch= 25-4 mm

Keeper, Belt Engine Hydro Guide, Belt, Mower Drive RH

NO. NO.

169183 Strap, Torque, Lh 169182

74 137057

121749X Washer 25/32 X 1 -1 /4 X 16 Ga.

75 76 12000001

121748X Washer 25/32 x 1 -5/8 x 16 Ga. 82 165711 Spring, Torsion 84 169594

124346X

90 95 170201 Control Asm Bypass Hydro 96 STD624003

112

19091210 Washer 9/32 X 3/4 X 10 Ga.

116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1 150 175456

151 19133210

166002

158 165589 Bracket Shift Mount

162

73680400 163 74780416 165 165623 166 17490510 Screw 5/16 x 5/8

165492

168 169 165580 197

169613

198 169593

169612

199

200 72140508 202 72110614 212 145212

17060612 Screw 3/8-16x3/4

DESCRIPTION

Strap, Torque, Rh Spacer, Axle

Ring, E Key, Square

Washer 17/32 X 3/4 X 16 Ga.

Link Transaxie Nut Self-Thd Wshd 1/4 Spring, Retainer 1”

Spacer Retainer Washer 13/32 x2x 10 Washer 5/16 X 1.0 x 1.25

Boll Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc

Bolt Hex Fin 1/4-20 x 1

Bracket Pivot Lever

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shaft

Nyliner Snap-in Washer Nyliner

Bolt Shoulder 5/16-18 unc

Bolt RdHd Sqnk 5/16-18 unc x 1

Boll Carr. Sh 3/8-16 x 1-3/4 Gr. 5

Nut Hex Flange Lock

Page 40

TRACTOR - - MODEL NUMBER 917.273840

STEERING ASSEMBLY

“38

Page 41

TRACTOR -

STEERING ASSEMBLY

KEY PART

NO. NO.

159944X428

184706

169840

169839

6266H

121748X

6 8

12000029 175121

STD551137

73940800

136518 145212

15 17

180641 126847X

26 28

19131416 17060612

76020412

30 32

130465

155099

152927

159946X428 19182411

39 40

73540600

159945

145054X428 121749X

43 44

180640

184946X505

73540400

71130420

160367

65 67

72110618

169827

175146

169835

173966

175118

175553

MODEL NUMBER 917.273840

DESCRIPTION

Steering Wheel Front Axle Assernbly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 X 1 -5/8 X 16 Ga. Ring, Klip Link, Drag Washer, Lock Nut Hex Jam Toplock 1/2-20 unf Spacer, Bearing, Front Axle Nut, Hexfiange Lock Shaft Assembly, Steering Bushing Washer 13/32 x 7/8 x 16 Ga. Screw 3/8-16x3/4 Pin Cotter 1/8 X 3/4 Rod, Tie Bushing, Steering Screw TT #10-32 x 5 x 3/8 Flange insert, Steering Wheel Washer 9/16 X 1-1/16 X 11 Ga. Nut Crownlock 3/8-24 Adaptor, Steering Wheel Boot, Steering Dash P/L Mti BIk Washer 25/32 x 1 -1/4 x 16 Ga. Extension Steering Cap, Spindle Nut Crownlock 1/4-28 Bolt Hex 1/4-28 x 1 1/4 Spacer Brace Axle Bolt RhndSq 3/8-16x2-1/4 Brace Axle Steering Asm Bracket Susp Chassis Front Washer Flat .781 x 1-1/2 x .14 Bolt Shoulder 7/16-20 Clip Steering

NOTE: All component dimensions given in U.S. inches

1 Inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.273840

KEY PART KEY PART NO. NO.

170548 Control Throtlle/Choke

17720408

3 4

188655 171877

13 185909 14

148456 Tube, Drain Oil Easy

STD551237 Washer Lock Ext Tooth 3/8

169837

23 29 137180

179022

31 32

179124X428 Cap Fuei 123487X Clamp Hose BIk

DESCRIPTION

Screw 1/4-20 X 1/2 Engine {See Breakdown) Kohler 41 139277 Stem Tank Fuel Mode! No. SV530-0005 45 Muffler Exhaust 3/8-16x3/4 Bolt 5/16-18 unc X 3/4 W/Sems

Gasket Muffler

Shield Browning/Debris Guard Arrestor Spark Tank Fuel

NO. NO.

8543R Line Fuel

181654

17000612 Screw Hex Wsh Thdrol

81 73510400 105 17120616 112

3645J

184362

116 117 188654

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Plug, Drain Oil Easy

Nut, Keps 1/4-20 Starter Nut Screw 3/8-16 X 1 Bushing Nut Hex Flange Toplock M8-1.25

Tube Exhaust

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273840

KEY

PART

NO.

188719 Seat

140551 Bracket Pnt Pivot Seat 3 71110616 4

19131610

5 145006 Ciip Push In Hinged

STD541437

6 7 124181X 8 17000616

19131614

182493

166369

1213121246X

121248X

DESCRIPTION

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 X 3/4 X 10 Ga.

Nut Hex Lock w/lns 3/8-16 unc Spring Seat Cprsn 2 250 Bik Zi Screw 3/8-16 X 1.5 SMGML

Washer 13/32 X 1 X 14 Ga.

Pan Pnt Seat Knob Seat Bracket Pnt Mounting Switch Bushing Snap Bik Ny! 50 Id

KEY

PART

NO.

14 72050412 15 134300 Spacer Split 28 x 96 Zinc

121250X Spring Cprsn 1 27 Bik Pnt

17 123976X 21 171852 Bolt Shoulder 5/16-18 unc-2A 22

STD541431 Nut Hex Lock w/lns 5/16-18

24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

127018X

DESCRIPTION

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Bolt Shulder5/16-18x .62

NOTE: All component dimensions given in U.S. inch«

1 inch = 25.4 mm

Page 44

DECALS

TRACTOR - - MODEL NUMBER 917.273840

KEY PART NO. NO.

156439

2 186367

DESCRIPTION

Decal Fender Danger Sears Decal Hood Side 16 164065

KEY PART NO. NO.

15 160396 Decal Mower Drive Schematic

3 186366 Decal Hood 19

189092

133644

6 7

189083

8 179128

186572

156811 13 146046 14 189094

WHEELS & TIRES

Decal Engine H/P 20 172331 Decal Maint Customer Sears Dorn Decal Replacement Srs Decal Deck Decal Fender Craftsman Decal Fender STLTH Oper Inst E/S Decal V-belt Dr Sch Tractor E

- ., .,

- -

Decal Dash Panel 188915 Manual Owner’s (Spanish)

KEY PART NO. NO.

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222X Tire, Front 4 59904 Tube, Front Tire (Not Provided,

5 106732X624 6 278H 7 9040H

8 106108X624 9 122082X 10 7152J

11 104757X428 Cap, Axle

- - 144334 Sealant, Tire (10 oz.Tube)

DESCRIPTION

138047 149516

166960 Decal By Pass 138311 Decal Lift Handle 184310X428 184311X428 188914

Decal Steering Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery

Pad Footrest Lh STLT Pad Footrest Rh STLT Manual Owner’s (English)

DESCRIPTION

Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Fiange (Front Wheel

Only)

Rim, Rear Tire, Rear Tube, RearTire(Not Provided,

Service Item Only)

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25-4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273840

KEY

PART

NO.

159460

2 159471

105767X

3 4 12000002 E Ring

19211621 Washer 21/32 X 1 x21 Ga.

120183X Bearing Nylong

6 7 125631X

122365X Button Plunger Read 32

139865

139866

STD624008

DESCRIPTION

Lift Lever Inner Wire AsmShaft Asm, Lift Pin Groove

Grip Handle Fluted Link Asm Lift LH.

Link Asm Lift R.H. Retainer Spring

KEY

PART

NO.

15 173288 16 73350800

175689 18 73800800 19 139868

163552 Retainer Spring

31 169865

73540600

DESCRIPTION

Link Front Nut Jam Hex 1/2-13 unc

Trunnion

Nut Lock w/Wsh 1/2-13 unc

Arm Suspension Mower

Bearing, Pvt. Lift. Tapered Nut Crowniock 3/8-24

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273840

Page 47

TRACTOR - - MODEL NUMBER 917.273840

MOWER DECK

KEY PART KEY PART NO. NO.

1 182032 Mower Housing 67

2 STD533107 Boll

138017

3 4

165460 Bracket Sway Bar 38/42”

5 STD624008

178024

850857

STD551137 Washer, Lock

10 140296 Washer, Hardened 113

DESCRIPTION

Bracket Assembly,Sway Bar, Front

Retainer Spring Bar Sway Deck Bolt, Hex 3/8-24 x 1.25 Gr. 8

NO. NO.

149846 Knob Custom Oval

68 144959 V-Belt 92 STD541437

101 136420 102

71081010 103 19061216 104

STD551110 105 160793 106 2029J Nut Weld

17060512

{The following blades are 116 184219

- -

134149 139775 138971

available) Blade, 42” Mulching STD {For mulching mowers only) Blade, 42” Mulching Premium {For better wear when mulching) Blade, 42” Hi-Lift 131 STD533710 Bolt Rdhd Sqnk 3/8-16 unc x 1 {For bagging or discharge)

117

174873 Wheel, Gauge

118 73930600

19121414 Washer 13/32 X 7/8 X 14 Ga.

119

19131312

129 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5

134 156941

13 137645 Shaft Assembly, Mandrel, Vented 135 159765 Bracket Asm. Wheel Gauge

{Incl. Key Number 6)

14 128774 Housing, Mandrel, Vented

110485X

15 16 174493 18 72140505

132827 Bolt, Shoulder

Bearing, Ball, Mandrel 138 159763 Bracket Asm. Wheel Gauge Stripper, Mower Deck Rear RH Bolt, Carriage 5/16-18 x 5/8

136 155986 Bar Adj. Gauge Wheel

159767

139

20 159770 Baffle, Vortex 140 159768 Bracket Asm. Wheel Gauge 21

STD541431

23 177563 24 105304X

123713X Spring, Torsion, Deflector

110452X

26 27

130968X428 Shield, Deflector 146 28 19111016 29 131491 Rod, Hinge 148

173984

30 31 129963 32

153535 Pulley, Mandrel

178342

33 34 STD533717

131494

36 37

19131316 40 73900600 Nut, Lock 3/8-16 unc 44

140088 Guard, Mandrel, L.H. 45 STD624003 46 137729

133944

139888 Bolt, Shoulder 5/16-18 unc mulch cover and guage wheel

184907

53 54

178515

55 155046 56 165723 59 141043

Nut, Crownlock 5/16-18 unc Bracket, Deflector

142

165890

Cap, Sleeve 143 157109

144 158634

Nut, Push 145 165888 Pulley Idler Flat

171977

Washer 11/32 X 5/8 x 16 Ga.

147

131335 169022 Spring Return Idler

Screw Thdrol Rolling Wsh Hd

Washer, Spacer

Nut, Toplock, Flanged Boll 159 Pulley, idler. Flat

Washer 13/32 x 13/16 x 16 Ga.

Retainer Screw, Thd. Roll 1/4-20 x 5/8

149 165898 150 19091210 Washer 9/32 x 3/4 x 10 Ga. 152

169676

158 17720408

STD533717

184

19131410 188234

185

- -

130794

186917

Washer, Hardened {Std. Deck-Order separately Arm Assembly, Pad, Brake

Washer, Hardened and 5,116 -119,134, 136). Arm, idler

Spacer, Retainer Guard, Tuv Idler (94)

NOTE: Al! component dimensions given in U.S.inches

1 inch = 25.4 mm

DESCRIPTION

Locknut, HexW/Wsh 3/8-16 unc Cover Mulching 42" Black

Screw Truss Hd Phil 10-24 x 5/8 Washer #10 Washer Lock

Latch Asm Bagger

Screw 5/16-18

Bolt, Shoulder

Nut, Crownlock 3/8-1 Washer 13/32 x 13/16 x 12 Ga.

Pin Head Rivet

Rear LH

Bracket Asm. Wheel Gauge

Front RH

Front LH Arm Spring Brake Mower

Bracket Arm Idler 42”

Keeper Belt 42” Clutch Cable

Bolt Carraige Idler

Spring Extension

Retainer Spring Yellow Zinc

Cable Clutch 42”

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 3/8

Head Asm Cable Clutch

Mandrel Assembly {Includes

housing, shaft and shaft hardware

only-pulley not included)

Replacement Mower, Complete

components key nos. 101 -106

Page 48

TRACTOR - - MODEL NUMBER 917.273840

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRACTOR - - MODEL NUMBER 917.273840

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART NO. NO.

170351

2 170352 3 170353 4 170354 5 169898 6 170355 7

170356 170357

8 9 170358 10 170359 11

170360

169870 13 170361 14

169869

170362

16 17

170363 18 178781

150771

19 23 170365 24

170366 27 170367 28 170368 29 170369 30 170370

170371

31 32

170389 33 142991 34

170390 35 170391

170392

36 37 150792

38 150793 39 150809 40 170393 41 170394 42

170395 43 170396 «44- 150797

170397

45 46 170398 47

170399 48 170400 49 170401

170402

50 51 170403 52 170404

53 170405 54

170406

142977

55 56 142978 57

150798

170407

58 59 170408 60 142883

142882

61 62 142887 63 170410

64 142892

170411

65 66 189386 67

170413

DESCRIPTION

Main Housing, Assembly Side Housing, Assembiy Center Section, Assembly Swashplate, Trunion Machined Block - Assembiy Sealant 10.5 Oz Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring - Retaining Spacer Ring - Retaining Seal, Lip .67X 1.58 X.276 Ball Brg 17mm Id X 40mm Od X

12mm

Hex Flange Head Screw 5/16-

24X0.75

Lip Seal 18X32X7

Arm, Control

Bearina 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t 10t/48tGear

Gear, lot Jackshaft 60t Bull Gear

Sleeve Bearing .75 X 1.575 X

.625

SleeveBearing(Outboard)

75x1 750x 625

Washer, 3/4 Id X 1-1/2 Od X .13

Thk

Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key,

R H ) '

Shaft, Axle .75 X 16.99 (Key,

LH.)

Miter Gear (Splined) Miter Gear 15t(0.5 Id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5

Long

Filter Base, Filter

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.0 Od X

.05 Thk

Retaining Ring Bearing, Center Block Spring - Helical Compression

Washer

20W-50 Oil

Brake Yoke Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/

Patch,SpecialFlange

Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed

KEY PART

NO. NO.

178782

68 69 170415 70 170416 71 170417

170418 142884

73 74

170419

75 170420

170421

76 77 170422 78 142969 79 142980 80 150778

81 170423 82 170424

83 161168 84

170425 85 170426 87 142917 88 170429 90 170430 93 170431 94

178783

178784

95 96 178786

97 178787 98 178789

178792

100 178793

178794

101 102

178795

103 178796 107 170432

108 170433

170434

109 111

170435

170437

113 114 178797 116 170438 117

178799

119 170439 120 170440 121 170441

122 170442 123 178800 124 170444

125 170445 126 170446

127 170447 128 173165

178802

130 131 178803 132 178804

184227

133 134

178808 900 173839

NOTE:

inches

All component dimensions given in U.S.

1 inch = 25.4 mm

DESCRIPTION

Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti Drag Washer, Ht .5 I.D. X 1 O.D. X .032

Flat - Washer 11/32 I.D. X 7/8

O.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027, Washer

Stud, 5/16-24 Friction Pack

Puck, .330 XI.SOX.0975 Spring, Helical Comp Spacer

Hex Lock Nut 5/16-24Unjf(Nylon

Insert) Wedge, Friction Pack

Clip, Washer .316x1.50x. 1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank Cap - Pomet Valve

Bolt, Selffapping 10-32 X 1/2

Puck, Inner Wedge Spring Clip - Housing Thrust

Bearing, Ball Screw, Socket Head Cap 5/16-

24X1-1/2

Spacer, Locating Screw, SFHCS 5/16-18 XI Arm Return

Puck, Adjusting

Washer, .24 ID X 1.60 OD X .239

Spring, Extension Spacer .260 ID X .560 OD X .870

Bracket, Torque

Deflector

Was her. Motor Shaft .71idx1.15odx.030thk

Plug, Sae #6 0-Ring .07 X .301 I.D.

Bracket, Support Expansion Tank Spring Silicon Sponge

Pin, Spring

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert) Washer, Belleville

Belt Keeper Center Section-Filter-Bypass

Assembiy

Filter Assembly

Fan - Pulley Service Assembly Seal - 0-Ring Kit

Kit, Expansion Tank Stud Ball

Bracket, Cruise Damper

Hex Nut 5/16-18 NC

Damper

Washer, Helical Spring Lock 5/16 Transaxle Complete

Page 50

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

Page 51

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

HEAD/VALVE/BREATHER KEY PART

NO. NO.

20 096 06-S

20 041 04-S M-645020-S

3 4

20 326 01-S 20 599 01-S

20 086 04-S 720 186 01-S 820 086 03-S 920146 03-S 1020 062 01-S 1120 173 01-S 1220 089 03-S 1320 086 02-S

1412 468 05-S 1520 318 01-S 1620 016 01-S 1720 017 01-S 1820 041 08-S

1920 411 02

DESCRIPTION

Kit, valve cover (Includes 2) 1 Gasket, valve cover Screw, hex. flange M6x1.0x20(7) Hose, breather Kit, rocker arm pivot (2) (Includes 6) 6

Screw, set (2) Arm, rocker (2) Screw, set - rocker pivot (2)

Plate, push rod guide (2)

Kit, retainer (2) (Includes 6) Cap, valve spring (2) Spring, valve (2) Screw, hex. flange 12

Ml0x1.5x37 (6) Washer, flat 1/2”

Head, cylinder Valve, exhaust Valve, intake 16

Kit, cylinder head gasket

repair

Rod, push (2)

CRANKCASE KEY

PART

NO.

25 139 57-S 3 20 032 01 -S Seal, oil 4

20 194 02-S

20 067 04-S Rod, connecting

20 874 05-S Piston w/Ring Set (Includes 7

20108 02-S 8 20 018 04-S 9 20 755 04-S Kit, balance weight (Includes

10 20 086 16-S 11

20 423 02-S Shoe, guide

12 154 05-S 13 14

20 144 02-S

15 20 393 01 -S Pump assembly, oil (includes

20 112 02-S

20 086 13-S 20 032 05-S

18 19 20 144 04-S

20144 05-S Shaft center, cam - Exhaust

20 21

20 468 01-S

20 090 01-S

23 24

20 010 03-S

25 20 089 06-S

20 044 16-S

26 27

20 468 03-S

DESCRIPTION

Crankcase (USE: Short Block 20 522 02) Plug, sq. hd. pipe 3/8”

Ball, check valve

7,8) Ring Set (89 mm) Retainer, piston pin (2)

10,11) Kit, screw/guide pin

Clip, hitch pin

WasherTBD

Shaft, governor cross 17-20)

Spacer, oil pump screw (2) Screw, oil pump (2) Seal, oil pump outlet Shaft center, cam - Intake

(Includes 22)

Washer, thrust

Includes 23 01-SLever as

sembly, cam (2)

Screw, shoulder Gear assembly, cam (In eludes 25-27)

Spring, ACR Weight, ACR Washer, thrust - ACR (2)

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 52

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

Page 53

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

IGNITION/ELECTRICAL KEY PART

NO. NO.

20 162 02-S Screen, grass

12 086 14-S

3 12 468 03-S 4

20 146 02-S 5 20 157 01-S 6 X-42-15-S Key, woodruff 7

20 025 05-S Flywheel 8 M-561025-S

9 231285-S Clip, cable (2)

10 M-548025-S 11

237878-S

236602-S

13 M-545020-S 14

41 403 09-S

12 132 02-S

15 16 20 584 01-S Module, ignition

DESCRIPTION

Screw, hex. flange Ml 0x1.5x46

Washer, spring 3/16”

Plate, fan mounting Fan

Screw, hex. flange M5x0.8x25 (2)

Screw, hex. hd. M5x0.8x25 (2) Kit, stator

Connector, body

Screw, hex. flange M5x0.8x20 (2) Rectifier-regulator Plug, spark

NOT ILLUSTRATED

20 176 01-S

Harness, wiring

BLOWER HOUSING & BAFFLES KEY PART

NO. NO.

DESCRIPTION

20 027 02-S 2

20 086 06-S 3 X-25-28-S

Housing, blower Screw, shoulder M5x0.8x36 (4)

Washer, plain

AIR INTAKE/FILTRATION

KEY PART NO. NO. DESCRIPTION

20 096 05-S 2

25 4

20 083 02-S 5 20

12041

341 094

03-S 01-S 02-S

Cover, air cleaner

Knob, cover (2) Element, air cleaner Kit, air cleaner base (in

eludes 6) Gasket, air cleaner base

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

Page 55

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

STARTING SYSTEM

KEY PART NO. NO.

1 20 098 01-S

25 100 31 -S Nut, hex. serrated flange (2)

DESCRIPTION

Starter assembly, inertia

drive

OIL PAN/LUBRICATION

KEY PART NO. NO.

20 040 02-S 2

20 153 01-S 3 20 009 03-S

25 139 60-S 5 52 050 02-S

20 041 01-S

6 7

20 096 02-S

20 041 02-S

8 9 20 144 03-S

10 20 310 03-S 11

12 380 01-S

M-545013-S

13 M-851030-S 14

20 032 01-S

15 25 15502-S

DESCRIPTION

Kit, dipstick assembly (In eludes 2) 0-Ring, dipstick (2)

Plate assembly, closure(lncludes 4,10,11)

Plug, pipe (2)

Filter, oil Gasket, closure plate

Kit, oil passage cover (In eludes 8) Gasket, oil passage

Shaft, governor gear

Kit, gear and \weight assembly(lncludes 11)

Pin, governor regulating

Screvif, hex. flange

M5x0.8x13(6)

Scre\w, hex. flange

M8x1.25x30 (14)

Seal, oil Connector 90 degrees

ENGINE CONTROLS KEY PART

NO. NO.

20 536 03-S

12 237 01-S

24 086 43-S

M-664020-S

20 079 02-S

12 089 11-S

20 08610-S

20 090 02-S 52 211 04-S

X-22-11-S

12 100 07-S

20 089 07-S

25 158 11-S

20 079 01-S 25 158 08-S

DESCRIPTION

Control assembly, speed Clamp, cable Screvif, torx hd. ctsk. M5x0.8x16 Screvif, lobed sekt. M6x1.0x20 (2) Linkage, choke - single wire Spring, speed control Screw, thread forming M4x0.7x25 Lever, governor Bolt, round head 1/4-20x1"

Washer, lock 1/4”

Nut, hex. flange 1/4-20” Spring, governor

Bushing, throttle linkage Linkage, throttle Bushing, linkage retaining

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 56

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

Page 57

TRACTOR - - MODEL NUMBER 917.273840

KOHLER ENGINE-MODEL NUMBER SV530,TYPE NUMBER 0005

CRANKSHAi=T

KEY PART NO. NO.

20 014 14-S

X-42-15-S

3 20 043 12-S

EXHAUST KEY PART

NO. NO.

25 072 04-S

2 20 041 12-S

20 522 02 20 755 05-S

FUEL SYSTEM KEY PART

NO. NO.

20 041 07-S

20 265 01-S

3 M-651020-S 4

20 853 02-S

12 041 01-S

12 041 02-S

6 7

20 072 03-S 8 M-641060-S 9 20 086 11-S

10 20 126 02-S 11

24 393 16-S

M-545010-S

25 237 14-S

13 14

25 050 08-S

15 25 353 10-S 16 24 353 12-S 17

20 353 01-S

DESCRIPTION

Crankshaft (includes 2) Key 3/16” Gear, crankshaft

DESCRIPTION

Stud, exhaust (2) Gasket, exhaust Short Block Gasket Set

DESCRIPTION

Gasket, heat deflector Deflector, heat Screw, hex. flange M6x1.0x20 Carburetor w/gaskets (In eludes 5,6) Gasket, carburetor Gasket, air cleaner Stud, carburetor mounting Nut, hex. flange M6x1.0 Screw, carb S60x1.42x85 Bracket, fuel pump mounting Pump assembly, fuel Screw, hex. flange M5x0.8x10(2) Clamp, hose (6) Filter, fuel Line, fuel 9” (pump to filter) Line, fuel 11” (pulse to pump) Line, fuel 15-3/4” (pump to carb)

NOT ILLUSTRATED

__ —

— — — —

...

X-22-11-S 66 431 04-S

12 757 02-S 12 757 03-S 12 757 33-S 12 757 37-S

12 454 03-S

Washer, lock 1/4” (ground)

Sleeve, insulating (for 11”

fuel line)

Kit, float Kit, carburetor repair Kit, solenoid repair

Kit, bowl replacement w/gaskets Tie, wire

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

i. ..'I ■ I, ,-■11. .................................................................................... L ,-'i I, ,-■^1. I, I. ,.■11.

WARNING; To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 60

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of ail major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

<1-800-469-4663) (USA and Canada)

www.sears.comwww.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U S A only)

www.sears.com

To purchase a protection agreement {U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (USA) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR^''

(1-888-784-6427)

® Registered Trademark / ™ Trademark / Service Mark of Sears, Roebuck and Co ® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co

Marque de commerce / Marque déposée de Sears, Roebuck and Co

Au Canada pour seriflce en français:

I^OOO-LE-FOYER^'c

(1-800-533-6937)

www sears ca

02410

188914 Rev. 3 10.9.03 TR/MH Printed in U.S.A.

Craftsman 917.273840 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT:

1-800-659-5917

ATTACH STEERING WHEEL

INSTALL SEAT

© 0 © c©

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

STOPPING

TO USE THROTTLE CONTROL

TO MOVE FORWARD AND BACKWARD

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO TRANSPORT

Transmission Disengaged

ADD GASOLINE

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

V-BELTS

LUBRICATION

ENGINE OIL FILTER

CLEAN AIR INTAKE/COOLING AREAS

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEAN AIR SCREEN

TO REMOVE MOWER

TO LEVEL fVIOWER HOUSING

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TRANSMISSION REMOVAU REPLACEMENT

TO ADJUST STEERING WHEEL ALIGNMENT

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

TO ADJUST THROTTLE CONTROL CABLE

ENGINE OIL

PROBLEM CAUSE CORRECTION Poor grass

Loss of drive 1. Freewheel control in

SCHEMATIC

GROUND DRIVE

ENGINE

SEAT ASSEMBLY

DECALS

LIFT ASSEMBLY

MOWER DECK

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!