Craftsman 917.273823 User Manual

Page 1

Owner’s Manual

CRflFTSMRir
LAWN TRACTOR
18.5 HP, 42” Mower
Electric Start
Automatic Transmission
Model No.
917.273823
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Page 2
Warranty.
Operation,
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears wili repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed beiow. Sears will also provide free iabor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service will stil! be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1 -800-4-M Y-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover:
* Expendable items which become worn during norma! use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. * Standard Maintenance Servicing, oil changes, or tune-ups * Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. * Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine. * Repairs necessary because of operator negligence, including but not limited to, elec
trical and mechanical damage caused by Improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner’s manual. * Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur
chase date. * Normal deterioration and wear of the exterior finishes, or product label replacement. * Riding equipment used for commercial or rental purposes.
.. 2 Maintenance Schedule....... ................. 18
.3
..6 Storage....
..8
11 18 Sears Service
Service and Adjustments.... .................23
.........
Troubleshooting
Repair Parts.........................
.
...................
......................
.................29
.................
.................
...Back Cover
30 34
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please cal! 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
Page 3
la:
i
■Sy? i'fe
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw ing objects. Failure to observe the following safety instructions couid result in serious injury or death.
^WARNING: In order to prevent ac
cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
^WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor. ¿WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor. ^WARNING: Engine exhaust, some of its
constituents, and certain vehicle compo
nents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. ^WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
, general operation
* Read, understand, and follow all instruc
tions in the manual and on the machine before starting.
* Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
* Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
* Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area. * Never carry passengers. * Do not mow in reverse unless abso
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.
Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves or other debris which can cause build
up to occur. Clean any oil or fuel spillage before operating or storing the
machine . Allow machine to cool before storage.
11. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Page 4
::cíll
n
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.
Tali grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over If a wheel is over the edge of a cliff or ditch, or if an edge caves In.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator Is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. service
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine Inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently Ad just and service as required.
¿j.
Page 5
BBi
Be sure the area is dear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Page 6
yy I y¡r 1^^ j^!^l|'* I
Gasoline Capacity and Type:
Oil Type
(API-SG-SL):
4.0 Gallons Unleaded Regular
SAE 30 (above 32=’F) SAE 5W-30
(Below 32^F)
Oil Capacity:
W/Filter: 3.5 Pints W/0 Filter: 3.0 Pints
Spark Plug:
Champion RC12YC
(GAP: .030") Ground Speed
(MPH):
Forward: 5.5 Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size; U1R
Blade Bolt
27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
CUSTOMER ¡r^gspQMsiBiLiTiEs
* Read and observe the safety rules. * Follow a regular schedule in main
taining, caring for and using your tractor.
* Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual. ^WARNING: This tractor is equipped with an Internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re
quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod
ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can’t be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.
Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve
nient repair scheduling. Once you purchase the Agreement, a simpie phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Pur chase your Repair Protection Agreement
today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of
home appliances, garage door openers,
water heaters, and other major home
items, in the U.S.A. call 1-800-4-MY-
HOME®
Page 7
steering
Wheel insert
Steering Wheel
(1) Large Flat Washer
Steering
Boot
(1) Locknut 1/2-20
(1) Locknut 1/4-28
o steering
Wheel Adapter
(1) Washer
‘SJ 17/32x1-3/16x12
Gauge
§
(1 ) Hex Bolt
1/4-28 X 1-1/4
Steering
Extension
Shaft
Slope Sheet
(1) Knob
(1) Oil Drain Tube For Future Use
Keys
u
3
Video Cassette
Page 8
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to Insure proper tightness. Review the video cassette before you begin.
TOOLS required FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
Steering Wheel
Adapter
1/4 Locknut
Lower Steering Shaft
Insert
1/2 Hex Nut
Large Flat Washer
Steering Boot
1/4 Hex Bolt
Tab Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex tension and lower shafts and install 1/4 hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se curely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor Is to roll off skid.
HOWTO SET UP your TRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service af ter month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
Label
.... /
8
Page 9
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
Is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad justed position.
9. Raise seat and tighten adjustment
knob securely.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in “trans mission disengaged” position (See ‘TO
TRANSPORT’ in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
AwARNING: Before starting, read, un
derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans
mission engaged" position. (See “TO
TRANSPORT’ in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi
tion.
7. Start the engine. After engine has
started, move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Page 10
INSTALL MULCHER PLATE
(If previously removed)
1.
Raise and hold deflector shield in upright position.
2.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of
3. mower deck.
4.
Hook rear latch into hole on back of mower deck.
AcAUTfON: Do not remove deflector
shield from mower.
TO cQfjygRji-Q BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory,
NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor
rect tire pressure is important for best cutting performance. * Reduce tire pressure to PS I shown in
"PRODUCT SPECIFICATIONS” section of this manual.
For best cutting results, mower hous
ing should be properly leveled. See ‘TO
LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac
ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac tor. check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been
completed. / No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortabiy and tight
ened securely. / All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory). / Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). / Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. / Check wiring. See that all connections
are still secure and wires are properly
clamped. / Before driving tractor, be sure freewheel
control is in “transmission engaged”
position (see “TO TRANSPORT’ in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank Is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine. / Be sure brake system is in safe oper
ating condition. / It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans
mission purging instructions (See ‘TO
START ENGINE” and “PURGE TRANS
MISSION” in the Operation section of
this manual).
10
Page 11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
N
REVERSE
engine OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
01
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR
(Automatic Models only)
NEUTRAL
EUTR
ai
JQHTS
i
FREE WHEEL
H
HIQH
©

■er a

L |\|

LOW
0 e»Sl © C©
AND FEET AWAY
A
CHOKE fast slow isi
LOCKED UNLOCKED
j:
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION indicates a hazard which, it not avoided,
might result in minor or moderate injury.
IGNITION
^ llllH
SLOPE HAZARDS
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.
Ü
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine,
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, it not avoided,
could result in death, serious injury and/or property damage.
11
Page 12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Throttle/Choke Control
Clutch/Brake
Pedal
Freewheel
Control
Ammeter
Attachment Clutch Lever
ignition Switch
Light Switch Position
Lift Lever Plunger
Attachment
Lift Lever
^ Adjustment
Indicator
Parking Brake Lever
Motion Control Lever
Our tractors conform to the safety standards of the
American National Standards institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT lever PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH POSITION - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
12
Page 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOWTO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2, Pull parking brake lever up and release
pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac
tor secure.
Attachment Clutch Lever
Throttle/ Choke Control
Clutch/ Brake
Pedal
“Disengaged”
Position
STOPPING
MOWER BLADES ­* To stop mower blades, move attachment
clutch lever to “DISENGAGED” position.
GROUND DRIVE ­* To stop ground drive, depress clutch/
brake pedal all the way down.
* Move motion control lever to neutral (N)
position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutchAjrake pedal is depressed.
ENGINE ­* Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”. * Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
‘‘Engaged” Position
ignition Key
“Disengaged” Position
Motion Control Lever -
Parking Brake
Engaged
Position
* Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine run ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this pos sibility, always stop engine when stopping tractor on grass areas.
AcAUTION: Always stop tractor com pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle. * Operating engine at less than full
throttle reduces the battery charging
rate.
* Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height. * Grasp lift lever, * Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed. * The average lawn should be cut to ap
proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look ing lawns, mow often and after moder ate growth.
13
Page 14
* For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a fiat ievel surface.
1. Lower mower and adjust mower to de sired cutting height(See ‘TO ADJUST MOWER CUTTING HEIGHT’ in this section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes In bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin,
5. Be sure ail gauge wheels are in the
same setting. IMPORTANT: Be sure to readjust gauge wheels If you change the cutting height of the mower deck.
Retainer I—'.
SprinQ ^
Clevis Pin
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at
tachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch control.
AcAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment ^ Attachemrit Clutch Lever TT^n)
"Engaged” f __
Position
"Disengage Position
TO OPERATE ON HILLS
AwARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.
• Choose the slowest speed before start ing up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest posi tion with attachment lift control.
2, Pull freewheel control out and down
Into the slot and release so It is held in
the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Position
Low Position
Deflector Shield
14
Page 15
Transmission Engaged

0+=/;^

Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are recom
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to iose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re move and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.
AcauTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera tures below 32T(0'^C) use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and reiease
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50“ F and above)
7. When engine starts, move the throttle control to the fast position.
15
Page 16
* The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING { 50° F and
below)
7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs
roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.
* The attachments can also be used dur
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See “TO ADJUST CARBURETOR” In the
Service and Adjustments section of this
manual.)
PURGE TRANSMISSION
^^CAUTION: Never engage or dis engage freewheei lever while the engine
is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure wili
remove any trapped air inside the trans
mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after reinstall ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi tion (See “TO TRANSPORT’ In this section of manual). ^ 0
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
6. Engage transmission by placing free wheel control in engaged position (See ‘TO TRANSPORT” in this section of manual).
7. Sitting In the tractor seat, start engine. After the engine Is running, move throttle control to half (1/2) speed. With motion control lever In neutral (N) position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever for ward, after the tractor moves approxi mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal operation.
Page 17
MOWING TIPS
* Mower should be properly leveled for
best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
* The left hand side of mower should be
used for trimming.
* Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of the trac
tor. This will result in a more even distri
bution of clippings and more uniform cutting.
* When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use. * The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.
* Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the eariy afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.
* For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re duce your width of cut on each pass and
mow slowly.
If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow
ing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired. When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at
tachment being used.
MAX 1/3
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
Page 18
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and interlock Systems
Check for Loose Fasteners Sharpen/Repiaco yower Blades Lubrication Chart Chock Battery Level
Clean Battery and Terminals Chock Transaxle Cooling Chock V-Belts
Check Engine Oil Level Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter) Clean Air Filter Clean Air Screen Inspect Mutfler/Spark Arrestor
Replace Oil Filter (If equipped) Clean Engine Cooling Fine Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusly conditions.
✓ ✓
✓ s ✓ ✓ b ✓
✓ ✓
1/1.2
✓ 2
•/,2
2
✓ 2
3 - Replace blades rmre often when rawing in sandy soli. 4 - Not required if equipped with maintenance-free batteiy. 5 - Tighten front axEe pivot bolt to 35 ft--ib$.- maximum.
Do not overtighten.
✓ ✓
liL
DATES
general recommendations
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive fuli value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. * At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
® General Purpose Grease @ REFER TO Maintenance “ENGINE” SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that wil! shorten the life of the seif-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.
18
Page 19
TRACTOR
Always observe safety rules when per forming any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See ‘TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
* Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS” section of this manual).
* Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub ber.
* Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately. * The engine should not start unless
the brake pedal Is fully depressed and
attachement clutch control Is In the
disengaged position. * When the engine is running, any at
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine. * When the engine is running and the
attachment clutch is engaged, any at
tempt by the operator to leave the seat
should shut off the engine. * The attachment clutch should never op
erate unless the operator Is In the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al
low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing
Edge Up
Flat Washer
Lock Washer
TO SHARPEN BLADE NOTE: We do not recommend sharp
ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a
5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with
balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain In a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
BATTERY
Your tractor has a battery charging system which Is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
19
Blade
^^Blade Bolt
Mandrel Assembly
Page 20
* Keep battery bolts tight. * Keep small vent holes open.
* Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to ‘leak”
power.
1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
2. Rinse the battery with plain water and dry.
3. Clean terminals and battery cable ends with wire brush until bright
4. Coat terminals with grease or petro
leum jelly.
5. Reinstall battery {See “REPLACING
BATTERY" in the Service and Adjust ments section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept dean to assure proper cooling.
Do not attempt to dean fan or transmis sion while engine is running or while the transmission is hot To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. * Inspect cooling fan to be sure fan blades
are intact and clean.
* Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to
clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service ciassification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature.
SA£ VtSCOSiTY GRADES
C -00
__________
-20 -to
TEMPERATXiRE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
_______________0________10________20_______
NOTE: Although multi-viscosity oiis (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32T. Check your engine oil level more frequent ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight {8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. * Be sure tractor is on level surface. * Oil will drain more freely when warm. * Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Oil Drain Valve
Closed and Locked
Position
30 4Q
Yeliow Cap
20
Drain Tube
Page 21
3. Unlock drain valve by pushing inward siightiy and turning counterclockwise.
4. To open, puli out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fili dip stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,
tighten dipstick cap securely onto the tube before removing dipstick. Keep oii
at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR filter
Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
1. Puli up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefuliy remove air filter cartridge and pre-cieaner from base.
4. Clean base carefuliy to prevent debris
from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge.
5. Place new pre-cieaner and cartridge
firmly in base.
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio
ration of the cartridge. Do not oi! car tridge. Do not use pressurized air to clean cartridge.
/\
Handle
Cover
Cartridge
/
Pre-cleaner-
Base
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.
Air Screen
Clean out chaff and debris
21
Page 22
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.
SPARK PLUG{S)
Replace spark p!ug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel iine with arrow pointing towards carbu retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso line.
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil. etc.
• Protect painted surfaces with auto motive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in en gine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
Clamp
Fuel Filter
Clamp
22
Page 23
:: j\-
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
A
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Piace motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in “DISEN GAGED” position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out of bracket.
6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
Small Retainer Spring
Ciutch Spring
9. Raise lift lever to raise suspension arms. Slide mower out from under trac tor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflec tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer springs.
6. Connect anti-sway bar to chassis bracket and secure with retainer spring.
Retainer Spring
Anti-Sway
Bar
Collar
Housing Guide
Ciutch Spring'
Small Retainer Spring
Large Retainer Spring
Square Noie
Retainer Springs (Both Sides)
Deflector Shield
Page 24
7. Push clutch cable housing guide into bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD
UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT * Raise mower to its highest position. * At the midpoint of both sides of mower,
measure height from bottom edge of mower to ground. Distance "A” on both sides of mower should be the same or within 1/4“ of each other.
* If adjustment Is necessary, make adjust
ment on one side of mower only.
* To raise one side of mower, tighten lift
link adjustment nut on that side.
* To lower one side of mower, loosen lift
link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". * Recheck measurements after adjusting.
Bottom edge of mower to ground
Bottom edge of
mower to ground
Before making any necessary adjust ments, check that both front links are equal in length.
If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts "F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal num ber of turns. The two front links must
remain equal In length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F’ against trunnion on both front links.
Recheck side-to-side adjustment.
ÁT1 l/Ground Line U ÍT~A
Suspension Arm
/
Lift Link
Adjustment Nut
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac tor. Measure distance "D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
TO REPLACE MOWER BLADE DRIVE BELT
The mower blade drive belt may be re placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER” in this section of
manual).
2.
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
3.
24
Page 25
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside ail belt guides.
3. Install mower (See "To Install Mower”
in this section of this manual).
Mandrel Pulley
Mandre
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so
it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal al! the way
down and engage parking brake.
2. Measure distance between brake oper
ating arm and nut “A” on brake rod.
3. If distance is other than 1 -9/16", loosen
jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.
4. Engage transmission by placing
freewheel control in “transmission engaged” position.
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a
Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley.
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down onto the input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See “TO INSTALL
MOWER” in this section of manual).
25
Page 26
Engine Pulley
Clutching
lOier-—^^
Stationary idler ———■
Center Span
Keeper
Transmission input Puiiey
TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not be necessary.
1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
2. Start engine and move motion con trol lever until tractor does not move forward or backward.
3. Hold motion control lever in that posi tion and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neu tral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment Is made, If the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Motion Contro! Lever
r
Neutral Lock Gate
Adjustment Bolt
TRANSMISSION REMOVAL/ REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” In the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-ÍN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble. NOTE: On rear wheels only; align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover \
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT TERY
AwaRNING: Lead-acid batteries gen erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" In the MAINTENANCE section of this manual).
26
Page 27
If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE {+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1, BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Battery Fully Charged Battery
REPLACING BATTERY
^WARNING: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Hex Boit
Negative (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or prevent it from starting. * Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re
connect the headlight wire connector.
Keps Nut
Terminal Cover
Positive (Red)
Cable
Page 28
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine
repair establishment or individual. Warranty repairs must be performed by an authorized
engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and adjustment should not be nec essary, Check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows;
1. With engine not running, move throttie control lever from slow to choke posi
tion. Slowly move lever from choke to fast position.
2. Check that holes “A” In governor control lever and hole in governor plate line-up. If holes ‘A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.
Governor Control Lever Governor Control Plate
'Throttle
Clamp Screw
TO ADJUST CARBURETOR NOTE: The carburetor on this engine Is
low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differ ences in fuel, temperature, altitude or load.
If the carburetor does need adjustment,
proceed as follows;
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix
ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
Cable
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem bled to the carburetor when making carburetor adjustments.
2. Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -(See “TO ADJUST THROTTLE CONTROL CABLE” in this section of the manual.)
1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position,
2. Move throttle control lever to slow posi tion. With finger, rotate and hold throttie lever against idle speed screw. Turn Idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against Idle speed screw, turn idle mixture valve full travel clockwise then coun terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.
Anr.FI FRATIOM TFRT -
/'^wwLZLL.CIrirt i IV«/IM i lZLO f
4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Page 29
Immediately prepare your tractor for stor age at the end of the season or if the trac tor wiil not be used for 30 days or more.
AcauTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open fíame or spark. Allow the engine to coo! before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
* Fully charge the battery for storage. * After a period of time in storage, battery
may require recharging.
* To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TER MINALS” In the Maintenance section of
this manual).
* After cleaning, leave cables discon
nected and place cables where they cannot come In contact with battery
terminals.
* If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam age the fuel system of an engine while In storage.
• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor If using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) Into cylinder(s).
3. Turn ignition key to “START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover It to give protection from dust and dirt.
• Cover your tractor with a suitable pro tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not Start
Hard to start
1. Out of fuel.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment,
8. Engine valves out of adjustment.
1. Fll! fuel tank.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/repiace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.
8. Check all wiring.
9. See “To Adjust Carburetor”
In Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
1. Clean/repiace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor”
In Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
Engine will not
turn over
Engine clicks but
will not start
Loss of power 1. Cutting too much grass/too
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil ievel/dirty oil.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter,
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/repiace air filter,
5. Check oil level/change oil.
30
Page 31
TROUBLESHOOTING CHART;
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
(continued)
Excessive
vibration
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refili tank with fresh, clean gasoiine.
9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See ‘To Adjust Carburetor”
in Service and Adjustments
section.
15. Contact a Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten ioose part(s).
Replace damaged parts.
Engine continues to run when operator leaves seat with attachment ciutch engaged
Poor cut - uneven
Mower blades will
not rotate
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler puiley.
4. Contact a Sears or other
qualified service center.
Poor grass
discharge
1. Engine speed too slow.
2. Travel speed too fast.
31
1. Place throttle control in “FAST’ position.
2. Shift to slower speed.
Page 32
TROUBLESHOOTING CHART; See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Poor grass discharge (continued)
Headfight(s) not working (if so equipped)
3. Wei grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Switch is “OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in
this manual.
11. Clean around mandrels to
open vent holes.
1. Turn switch “ON”.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not
charge
Loss of drive 1. Freewheel control in
Engine “backfires” when turning engine “OFF”
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
“disengaged” position.
2. Motion drive belt worn,
damaged, or broken.
3. Air trapped in transmission
during shipment or servicing.
1. Engine throttle control not set at “SLOW” position for 30 30 seconds before stopping engine.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine.
32
Page 33
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.273823
IGNITION SWITCH
PO&moH CERCUrr "MAKE”
OFF M+G+A1 NONE
RUN/LEOHT B+A1 A2+L
RUN
START
B-4-A1 NONE
S + S + A1
NONE
TWIN CYL. ENGINES!
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
CHARGIMS SYSTEM OliTPUT $ AMP DC S 3»0 fiPM
26 VOLTS ÍC Ml W. ® 301» RPM (OHffiGlNG SYSTEM OISCCHNECTED)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR
SERVICING OF UNÎT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRÎNG.
Ü23S3
SPARK
^ PLUG ^
^ GAP •
(2 PLUGS ON
StSOO fiPM (LIGHTS OFF)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTÎONS
33
Page 34
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273823
22
34
Page 35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273823
KEY PART NO. NO.
DESCRIPTION
1
163465 2 74760412 8 186491 16 176138 21
183759 Harness, Light Socket (w/4152J) 22 4152J 24
4799J 25 146148 26 175158 Fuse 27
73510400 Nut Keps Hex 1/4-20 unc 28 145491 Gable, Ground
121305X Switch, Seat
29 30 175566 33 140403 Key, Molded 40 179720 Harness, ignition 41
71110408 42
131563
43 178861 Solenoid
121433X Ammeter Rectangular
45 52
141940 55 17490508 90 180449 Cover Terminal 91 190270 Strap Battery Mount Front
NOTE: All component dimensions given in U S. inches
1 inch = 25.4 mm
Battery Bolt, Hex 1/4-20 X 3/4 Box, Battery Switch interlock
Light Bulb Gable, Battery Gable, Battery
Switch, Ignition
Bolt BIk Fin Hex 1/4-20 unc x 1/2 Gover, Terminal
Protection Wire Loop (Hour Meter)
Screw Thdrol 5/16-18x1 /2
35
Page 36
TRACTOR - - MODEL NUMBER 917.273823
CHASSIS AND ENCLOSURES
17-
259
260
253
274
N
273
"2S4
y
275
166
36
Page 37
TRACTOR - - MODEL NUMBER 917.273823
CHASSfS AND ENCLOSURES
KEY
NO.
1 2 176554 Drawbar 5 9 187846X013
10 STD533710 Bolt, Carriage 3/8-16 x 1
11
13 172105X010
14
17
18 184291 26 28 184259 Grille/Lens Asm, 30 188309X428 Fender/Footrest 31 139976 37 38 175710 Bracket Asm Pivot Mower Rear 39 58 184270 Air Duct 60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 74 STD541437 90
142 175702
143 186689 Bracket Swaybar Chassis
144 175582
145
159 179950X428
166 206 170165 207 208 17670608 209 217 258 184264X599 Lens RH 259 184263X599 Lens LH 260 184262X428 263 184265 Bezel Grille LH 264 272 273 184268X428 Vent Hood LH 274 275 184261X428 insert Grille RH 278 191611
..
- - 187801 Plug Dome Plastic (Choke Hole)
PART NO.
174619 Chassis
155272
174996
17490608 184272X615 Hood Assembly
STD541437
17490508 Screw, Thdrol. 5/16-18x 1/2TYT
174714
154798
124346X
156524
189747 Screw Hi-Lo ill 3-16 X 5/8 w/Patch
17670508
17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 179132X428 Console Fuel Window
184266 Bezel Grille RH 184269X428 Vent Hood RH
184260X428 insert Grille LH
5479J
DESCRIPTION
Bumper Hood/Dash Dash
Panel, Dash, LH Panel, Dash, RH Screw Thdrol 3/8-16 x 1/2
Bumper Extrusion Locknut, Hex, with Insert 3/8-16 unc
Bracket, Fender/Support
Bracket Pivot Laser it
Dash Lower STLT Nut Crownlock 3/8-16 unc Nut 1/4 Plate Reinforcement STLT
Bracket Footrest STLT Rod Pivot Chassls/Hood Cupholder
Bolt Shoulder 5/16-18TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2
Cover Lens
Screw 10 X 3/4 Single Lead Hex Plug Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
37
Page 38
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.273823
74 yg
clrive-hydro.silLSS
38
Page 39
GROUND DRIVE
KEY
PART
NO.
NO.
TRACTOR - - MODEL NUMBER 917.273823
KEY
PART
DESCRiPTION
NO.
NO.
DESCRiPTION
1
8 165866 10 STD561210 14
10040400
74490544
15 16 STD541431 Nut Lock Hex W/ins. 5/16-18 unc
STD541437 Nut Lock Hex WAA/sh 3/8-16 unc
19 21 130564 22 178141 24
73350600
106888X
25 27
STD561210 28 175765 Rod, Parking Brake 29 71673 Cap, Parking Brake
169592
30 32 74760512 34
175578 Shaft, Foot Pedal 120183X Bearing, Nylon
35 36 19211616 37 1572H Pin, Roll
179114
38
72110622
39
41
175556
47
127783 154407 Bellcrank, Clutch
48
123205X Retainer, Belt
49
72110612
50
STD541437
51 52
STD541431
10571 OX Link, Ciutch
53
105709X Spring, Return, Clutch
55 56 17060620 57
178138 V-Belt
59 169691
17120614
61 62
S883R 63 175410 Pulley, Engine 252 64 173937 6566STD551143
154778
Transaxle (See Breakdown) Peerless LTH2000 Rod Shift Fender Adjust Pin Cotter 1/8x1 CAD Washer Lock Hvy Helical Bolt Hex FLGHD 5/16-18 Gr.5
Knob 1/2-13 Rod, Brake Nut, Hex Jam 3/8-16 unc Spring, Brake Rod Pin Cotter 1/8 X 3/4 CAD.
Bracket, Transaxle Bolt Hex Hd 5/16-18 unc X 3/4
Washer
Pulley, Composite Bolt RDHD 3/8-16 unc x 2-3/4 Gr.5 Keeper, Belt Idler Pulley, Idler, V-Groove
Bolt Carr Sh 3/8-16 X 1 -1 /2 Gr 5 NutCrownlock 3/8-16 unc Nut, Crownlock 5/16-18 unc
Screw 3/8-16x1-1/4
Keeper, Center Span Screw 3/8-16X,875 Cover, Pedal
Bolt Hex 7/16-20x4 Gr.5 Washer Keeper Belt Engine Hydro
69 7074134683
75 76 STD581075 77 123583X 78 81 178139 Shaft Asm Cross Tapered 82 165711 Spring Torsion 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 85 150360 89 188309X428 Console, Shift 95 96 112 116 72140608 Bolt Rdhd Sqneck 3/8-16 x 1 120 73900600 150 175456 151 19133210 156 158 165589 Bracket Shift Mount 159 183900 Hub Shift 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 163 165 165623 166 17490510 168 169 165580 197 198 169593 202 72110614 Bolt Carr Sh 3/8-16 X 1 -3/4 Gr.5 212 145212 245 246 247 181462 250 251 17060516
263
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc
137057 121749X
121748X
178134 4497H Retainer Spring 1" Zinc/Cad 19091210 Washer 9/32 x 3/4 x 10 Ga.
166002
73680400 74780416
165492
169613
178122 178121
17060612 Screw 3/8-16 X .75
19131616 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
Keeper Belt Engine Spacer Washer 25/32 x 1 -1/4 x 16 Ga, E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga.
Nut Lock Center 1/4-28 FNTHD
Disconnect Asm Rod Bypas LTH
Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125
Nut Crownlock 1/4-20 unc Bolt Hex Fin 1/4-20 unc X 1 Gr, 5 Bracket Pivot Lever Screw 5/16-18 X 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyliner Snap-In 5/8”ID Washer Nyl 7/8 ID x .105” Hyd
Nut Hex Flange Lock Strap Torque Lh LTH2000 Strap Torque Rh LTH2000 Link Shift Transaxle LTH2000
Screw 5/16-18 X 1 Washer 13/32 X 1 x 16Ga.
39
Page 40
TRACTOR - - MODEL NUMBER 917.273823
STEERING ASSEMBLY
-3S
-12
-39
40
Page 41
TRACTOR - - MODEL NUMBER 917.273823
STEERING ASSEMBLY
KEY PART NO. NO.
1
159944X428
2
184706 Front Axle Assembly 3 169840 Spindle Assembly, L,H. 4
169839 Spindle Assembly, R.H.
6266H
5
121748X
6 8 12000029
175121 Link, Drag
10 11 STD551137 Washer, Lock 12
73940800
13 136518
145212
15 17 180641
126847X Bushing Link Drag
26 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16x3/4
76020412 Pin Gotten/8x3/4
30 32
130465 Rod, Tie 36 155099 37 152927 38 159946X428 Insert, Steering Wheel
19182411 Washer 9/16 X 1-1/16 x 11 Ga.
39 40 73540600 41
159945 42
145054X428
121749X
43 44
180640 46 184946X505 Cap, Spindle 51 73540400 54
71130420
160367
65 67
72110618
169827
68 71
175146 82
169835 Bracket Susp Chassis Front 87
173966 88 175118 Bolt Shoulder 7/16-20 91 175553
188967
95 NOTE; All component dimensions giver ir U.S. Inches
1 inch = 25.4 mm
DESCRIPTION
Steering Wheel
Bearing, Race, Thrust, Hardened Washer 25/32 x l -5/8 x 16 Ga.
Ring, Klip
Nut Hex Jam Toplock 1 /2-20 unf
Spacer, Bearing, Front Axle
Nut, Hexfiange Lock
Shaft Assembly, Steering
Bushing, Steering Screw TT #10-32 X 5 X 3/8 Flange
Lock Nut Center 3/8-24 Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1 -1/4 x 16 Ga.
Extension Steering
Nut Crownlock 1/4-28 Bolt Hex 1/4-28 X 1 1/4 Spacer Brace Axle Bolt RhndSq 3/8-16x2-1/4 Brace /\xle Steering Asm
Washer Flat .781 x 1-1/2 x .14
Clip Steering Washer Hardened .793 x 1,637 x ,060
41
Page 42
ENGINE
TRACTOR - - MODEL NUMBER 917.273823
32
■y
KEY PART KEY PART NO. NO.
1
170545 Control Throttle/Choke
2
17720408 Screw Hex Thd Cut 1/4-20 x 5/8 38
3
4 137352 Muffler Exhaust 3/4
13 165291 14
148456 169837
23 29 137180
179022 Tank Fuel
31 32
179124X428 Cap Fuel 123487X
33
DESCRIPTION
Engine (See Breakdown) Briggs Model NO.31P777-0296-E1
Gasket Muffler Tube, Drain Oil Easy Shield Browning/Debris Guard 81 73510400 Nut, Keps 1/4-20 Starter NutT Arrestor Spark 112
Clamp Hose 81k
NO. NO.
37
8543R Line Fuel
181654
41 139277
17000612
45
72
183906
78 17060620
3645J
NOTE: All component dimensions given in U.S. inches 1 inch =
DESCRIPTION
Plug, Drain Oil Easy Stem Tank Fuel Screw Hex Wsh Thdrol 3/8-16 x
Screw Socket Head 5/16-18 x 1 Screw 3/8-16x1-1/4
Bushing
25.4 mm
HJ
I ¡IItl
U'' fi. f-"
íí-"
sngine-l)s.lcyL5l
I
ft'
42
Page 43
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273823
KEY
PART
NO.
NO.
1 188714 2
140551 Bracket Pnt Pivot Seat 3 71110616 4
19131610 5 145006 Clip Push in Hinged
STD541437
6 7 124181X
8 17000616 Screw 3/8-16 X 1,5 SMGML
19131614 Washer 13/32 X 1 x 14Ga.
9 1011182493
166369 12 121246X
DESCRiPTION
Seat 13
Bolt Fin Hex 3/8-16 unc X1 Washer 13/32 x 3/4 x 10 Ga.
Nut Hex Lock w/!ns 3/8-16 unc Spring Seat Cprsn 2 250 81k 2i
Pan Pnt Seat Knob Seat Bracket Pnt Mounting Switch
KEY
PART
NO.
NO.
121248X Bushing Snap 8ik Nyl 50 Id 14 72050412 15 134300
121250X Spring Cprsn 1 27 BIk Pnt
16 17 123976X Nut Lock 1/4 Lge Fig Gr, 5 Zinc 21 171852 22
STD541431 24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga.
127018X Bolt Shoulder 5/16-18 X.62
25
DESCRiPTION
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Split 28 x 96 Zinc
Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/lns 5/16-18
NOTE: Ail component dimensions given in U.S. inches
1 men = i£D-4 mm
43
Page 44
DECALS
TRACTOR - - MODEL NUMBER 917.273823
NO. NO.
1
156439
2
186367
3
186366
5
189020 133644
6
7
191925
8
179128 186572
9
11
156811
13 146046 14 189088
WHEELS & TIRES
DESCRIPTION
Decal Fender Danger Sears Decal Hood Side RH/LH Decal Hood Rh/lh Decal Engine H/P Decal Maint Customer Sears Dorn Decal Replacement Decal Deck Decal Fender Craftsman Decal Fender STLTH Oper Inst E/S Decal V-belt Dr Sch Tractor E Decal Dash Panel
NO. NO.
15 160396 Decal Mower Drive Schematic 16 164065 Decal Steering 19 138047 Decal Battery Diehard Sears 20 172331 Decal Deck Mower EZ3 22 149516 Decal Battery
- - 138311 Decal Lift Handle
- - 184310X428 Pad Footrest Lh STLT
- - 184311X428 Pad Footrest Rh STLT
-- 192723 Manual Owner's (English)
- - 192724 Manual Owner’s (Spanish)
DESCRIPTION
KEY PART NO. NO.
1 59192 2 65139 3 106222X 4 59904
5 106732X624 6 278H 7 9040H
8 106108X624 9 122082X 10 7152J
11
104757X428 144334
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front Tube, Front Tire (Not Provided,
Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear
Tire, Rear Tube, RearTire{Not Provided,
Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 Inch = 25.4 mm
44
Page 45
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273823
KEY PART KEY PART NO. NO.
1
159460
2 159471
105767X
3 4 12000002 E Ring
19211621
5
120183X Bearing Nylong
6 7 125631X
122365X Button Plunger Read 32
8 11
139865
12
139866
13 STD624008
DESCRiPTION
Lift Lever Inner Wire Asm. Shaft Asm. Lift 16 73350800 Nut Jam Hex 1/2-13 unc Pin Groove
Washer 21/32 X 1 x21 Ga.
Grip Handle Fluted
Link Asm Lift L.H. Link Asm Lift R.H, Retainer Spring
NO. NO.
15 173288
17
175689
18 73800800 19 139868
163552 Retainer Spring
20
31 169865
73540600
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
DESCRiPTION
Link Front
Trunnion Nut Lock w/Wsh 1/2-13 unc Arm Suspension Mower
Bearing, Pvt. Lift. Tapered Nut Crownlock 3/8-24
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.273823
46
Page 47
TRACTOR - - MODEL NUMBER 917.273823
MOWER DECK
KEY PART KEY PART NO. NO.
DESCRIPTION
NO. NO.
DESCRIPTION
1 182032 Mower Housing 68 144959 V-8elt
2 STD533107
138017
3
4
165460
5 STD624008
178024 Bar Sway Deck 105 160793
6
850857
8
STD551137 Washer, Lock 113
9 10 140296
11 134149 Blade, 42“ Mulching STD
..
139775
- -
138971
13 137645 Shaft Assembly, Mahdrel, Vented
14 128774
110485X
15 16 174493 18 72140505 Bolt, Carriage 5/16-18 x 5/8
132827 Bolt, Shoulder 140 159768 Bracket Asm, Wheel Gauge
19 20 159770 Baffle, Vortex Front LH 21
STD541431 23 177563 24 105304X
123713X Spring, Torsion, Deflector 145 165888
25
110452X
26 27
130968X428 28 19111016 29 131491 Rod, Hinge
173984
30 31 187690 32
153535 Pulley, Mandrel
178342
33 34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184
131494
36 40 73900600 44
140088 Guard, Mandrel, L,H.
45 STD624003
137729
46
133944
48
52
139888 184907
53
54
178515 Washer, Hardened 55 155046 56
165723 59
141043 67
149846
Bolt Bracket Assembly,Sway Bar, 101 136420 Front Bracket Sway Bar 38/42" Retainer Spring
Bolt, Hex 3/8-24 X 1.25 Gr, 8 106 2029J Nut Weld
Washer, Hardened
(The following blades are
available)
(For mulching mowers only) Blade, 42" Mulching Premium (For better wear when mulching) 131 STD533710 Blade, 42“ Hi-Lift (For bagging or discharge)
(inci. Key Number 6) Housing, Mandrel, Vented 138 159763 Bracket Asm, Wheel Gauge Bearing, Ball, Mandrel Stripper, Mower Deck
Nut, Crownlock 5/16-18 unc Bracket, Deflector
Cap, Sleeve
Nut, Push 146 Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Screw Thdrol Rolling Wsh Hd
Washer, Spacer 152
Nut, Toplock, Flanged
Pulley, Idler, Flat Nut, Lock Fig, 3/8-16 unc
Retainer ware only-pulley not included) Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Bolt, Shoulder 5/16-18 unc mulch cover and guage wheel
Arm Assembly, Pad, Brake
Arm, Idler
Spacer, Retainer
Guard, Tuv idler (94)
Knob Custom Oval
92 STD541437
102
71081010 Screw Truss Hd Phil 10-24 x 5/8
103 19061216 104
STD551110
17060512 Screw 5/16-18x3/4
116 184219 117
174873 Wheel, Gauge
118 73930600
19121414
119
19131312
129 130 STD523710 Bolt, Fin Hex 3/8-16 unc x 1 Gr, 5
134 156941 135 159765 Bracket Asm, Wheel Gauge
136 155986 Bar Adj. Gauge Wheel
159767
139
142
165890
143 157109 144 158634
171977
147
131335 169022 Spring Return Idler
148 149 165898 150 19091210
169676
158 17720408
STD533717
159
19131410 188234
185
130794
- -
186917
Locknut, Hex W/Wsh 3/8-16 unc Cover Mulching 42" Black
Washer //10 Washer Lock Latch Asm Bagger
Bolt, Shoulder
Nut, Crownlock 3/8-1 Washer 13/32 x 7/8 x 14 Ga, Washer 13/32 x 13/16 x 12 Ga.
Bolt Rdhd Sqnk 3/8-16 unc x 1 Pin Head Rivet
Rear LH
Rear RH Bracket Asm, Wheel Gauge Front RH
Arm Spring Brake Mower Bracket Arm idler 42” Keeper Belt 42” Clutch Cable Pulley Idler Flat Bolt Carraige idler Spring Extension
Retainer Spring Yellow Zinc Washer 9/32x3/4x lOGa. Cable Clutch 42" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 3/8 Head Asm Cable Clutch Mandrel Assembly (includes housing, shaft and shaft hard
Replacement Mower, Complete (Std, Deck-Order separately
components key nos, 101 -106 and 5,116-119,134,136).
NOTE: All component dimensions given in U.S.inches
1 inch = 25,4 mm
47
Page 48
TRACTOR - - MODEL NUMBER 917.273823
PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000
_4 , ^ ^ J
' \ hyp
i--
32iX
105
c&>
O' ■
22
23
hYA-
t
■1-fr
I
¿■s I
'3ii
'-'‘'•hh'' V
2Q7 209
28
1S3-®
135—
184—i;]
182.@
pi
I'C 10
I. -nJ i04
10j 102
48
Page 49
TRACTOR - - MODEL NUMBER 917.273823
PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000
KEY PART KEY PART NO. NO.
1
772151 3 770135 Case 79 792201 5 776355 6 778263
786197
9 13 778368 14
778368 15 778373 17
786139 Drive Pin 103 792193 Screw, 1/4-28 x .490
22 792194 Spring 104 23 792195
792073A
25 26 792125 28 792035 29 780065
31 780189
790071
36 37 790007
799021
38
792204
40 41 790102 42 792202 42A
792203
792171 Screw, 10-24 x .500 184
43 44A
790100
44B
790099
45 790101 47
774869
48 774688 Axle 11.625 Drive) 49 778378
56 778379 65 780195 67
776440 Brakeshaft 208 798040
DESCRiPTlON
Cover L.H.
Counter Shaft Spur Gear 11T 87 788088A Neutral Sleeve (.572) Bevel Gear (incl. 14) (13Teeth) Bevel Gear (incl. 13) (13Teeth) Ring Gear (54 Teeth) 102 792184 Washer .437ID .078W
Washer .750 ID
Screw 1/4-20 X 1 -1/4” Retaining Ring 107
Retaining Ring Washer .627 ID .091W Washer .563 iD .062W 114
Brake Disk
Brake Pad Plate
Brake Pad
Roll Pin .25
Brake Lever 180 730229 BOII Spec. (80W90)
Screw, 1/4-20 X 3/4
Screw, 1/4-20 x 1-3/4
inside Brake (Mach) Outside Brake (Casting) Actuator Rod Axle 16.812
Spur Gear 18T
Spur Gear BIT Washer .7501D .062W 207
NO. NO.
70 786196 Spacer .625 .765
792154
85
792141 Washer .377ID .058W
99 100 792200 101 792199
792198
105 780096
786162
106
792046 788104
109 113 786199
786200 115 786198 Sleeve Assembly (Inch 87) 127 784384
788093A
150 157 788102
182
788103 Grommet 183 792118 Relief Valve
792196 Hose Barb 185 798050 190 792150 191 792151 Nut 7/16-20
794787 Differential {Gear Reduction
200
798044
203 206 798055
798053
798054
209 210 794788
DESCRiPTlON
Spring Oil Fill Plug Oil Seal 3/4”
Snubber Washer Snubber Spring ,47ID
Nut, 3/8-24 Washer .625 ID ,057W Sleeve Assembly Screw, 1/4-20 X r “0” Ring Sleeve Ass’y (Incl. 157) Sleeve Ass’y Ónci. 87)
Shift Lever Ass'y (incl. 109) Liquid Gasket RTV Silicon Oil Seal 9/16"ID
Tubing 1/2x5
Washer
Pulley & Hub Ass’y Disconnect Lever Mounting Plate Fan Control Lever Hydro Module LH Fender Con-
49
Page 50
TRACTOR - - MODEL NUMBER 917.273823
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El
50
1027
Page 51
TRACTOR - - MODEL NUMBER 917.273823
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El
51
Page 52
TRACTOR - - MODEL NUMBER 917.273823
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El
305A
1265
52
Page 53
TRACTOR - - MODEL NUMBER 917.273823
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYP£ NUMBER 0296-El
KEY PART NO. NO.
1
697174
2
399265
3
391086
4
697188 698147
5 7
699168
9
697109
11
697113
12
697110
13
690360
15
690946 697127
16
690947
20
22
692125 693557
23 24
222698 699052
25
699054
26
699051 697559
27
698469
28
697099
29
697126 697263
32
692852
33
695760
34
695761 691279
35
691279
36 37
697108 690964
40
691968
43
690564
45
698492
46
697762
48
690193
50
692137
51
690227
53 54
691148 697133
73
697897
74
691003
78
690283
89
690602
93 94
498030 691636
95
495800
98 104
690525 231855
105
691780
106
690464
108
DESCRIPTION
Cylinder Assembly Kit-Bushlrg/Seal (Magneto Side)
•Seal-Oil (Magneto Side) Sump-Engine Head-Cylinder
•+Gasket-Cylinder Head
•Gasket-Breather
Tube-Breather
• Gasket-C rankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft
•Seal-Oil (PTO Side) Screw (Crankcase Cover/Sump) Flywheel Key-Flywheel Piston Assembly (Standard) Piston Assembly (.020” Over size) Ring Set (Standard) Ring Set (.020” Oversize) Lock-Piston Pin Pin-Piston Rod-Connecting (Standard) Rod-Connecting (.020" Under
size) Screw (Connecting Rod)
Valve-Exhaust Valve-intake
Spring-Valve (intake) Spring-Valve (Exhaust) Guard-Flywheel Retainer-Valve Slinger-Governor/Oil
Tappet-Valve
Camshaft Short Block Manifold-intake
•0t+Gasket-intake
Stud (Carburetor) Screw (intake Manifold) Screen-Rotating Screw (Rotating Screen) Screw (Flywheel Guard) Plug-Oil
©Bushing-Throttle Shaft
Kit-idle Mixture Screw (Throttle Valve) Kit-idle Speed
©Pin-Float Hinge ©Valve-Float Needle ©Seat-inlet
Valve-Choke (Manual Choke)
KEY PART NO. NO.
108A
692344
117
694352
118
697228
121
697241
125
698445
127
695005
130
691750
131
494379
133
494381
137
281165
141
495097
141A
495931
142
697140
146
691639 692317
186 187
697098
187A
698417
188
691693
192
691986
202
691841
209
692208
216
691840
222
694042
227
691374
232
691842
238
691843
240
298090 691024
265 267
695134
276
692255
304
699829 697102
305 305A
697103 697107
306 307
691003
309
693551 690323
310
497608
311
492341
333 334
691061
337
691043 697191
358
19203
363
89838
383
694476
385
690297
385A
Included in Engine Gasket Set, Key. No, 358 Included in Carburetor Overhaul Kit, Key. No,
0
121
Included in Carburetor Gasket Set, Key. No. 977
t +
Included in Valve Gasket Set, Key. No. 1095
DESCRIPTION
Valve-Choke (Choke A Matic)
©Jet-Main (Standard)
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft Float-Carburetor
©tGasket-Float Bowl
Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic)
© Nozzle-Carbu retor
Key-Timing
Connector-Hose
Line-Fuel Line-Fuel Screw (Control Bracket)
Adjuster-Rocker Arm
Link-Mechanical Governor Spring-Governor Link-Choke Bracket-Control Lever-Governor Control Spring-Governor
Cap-Valve
Filter-Fuel
Clamp-Casing
Screw (Casing Clamp)
©t Washer-Sealing
Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Bolt (Starter Motor) Brush Set
Armature-Magneto
Screw (Magneto Armature) Plug-Spark
Gasket Set-Engine
Flywheel Puller
Wrench-Spark Plug
Screw (Fuel Pump) Screw (Fuel Pump)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
Page 54
TRACTOR - - MODEL NUMBER 917.273823
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0296-El
KEY PART NO. NO.
387
697090 Pump-Fuel
404
691691 697122
431 445 697153
462
691261
474
696459 691532 Strap-Starter 987
503 505 691251 510 693699
692024
513 523 697086 524 691032 •Seal-Dipstick Tube 525 697085 544 692034 552 697144 Bushing-Governor Crank 562
691119 579 691029 584 697112
95162
601 614 691620
692012 Crank-Governor
616 617
692138 0 »Seal-0 Ring (Intake Manifold) 634
690801 0Spring/Seal Assembly (Manual 1051 691265
634A 690802
635 691909 643 697155 654
690958 684 697157
692407
691 697 690372 718 690959
691224
729 741
697128 750 691033 757 697607
697134
758
697392
759 783 693713 789 698329 797 693167 Nut (Brush Retainer) 801 691283 Gap-Drive 802
691286 Gap-End 0
693757 Housing-Starter 121
803 830 691095 842
691031 •Seal-0 Ring (Dipstick Tube) 847 697087
692424 Terminal-Spark Plug
851 868 690968 •+Seal-Valve 914
690960 918 697091 943 690589
DESCRIPTfON
Washer (Governor Crank)
Elbow-intake
Filter-Air Cleaner Cartridge Washer (Starter Cable) Alternator 977 690192 Gasket Set-Carburetor
Nut (Governor Control Lever)
Drive-Starter 1017
Clutch-Drive 1019 697143 Kit-Label
Dipstick 1022
Tube-Dipstick 1024 499054 Pump-Oil
Starter-Armature 1026 692003
Bolt (Governor Control Lever)
Nut (Starter Cable)
Cover-Breather Passage
Clamp-Hose 1035
Pin-Cotter
Choke) 1058 275038 Owner's Manual
0Spring/Seal Assembly (Choke A 1059 698516
Matic) 1070 691058
Boot-Spark Plug
Retainer-Air Filter
Nut (Carburetor)
Screw (Breather Passage Cover)
•Seal-Governor Shaft Screw (Drive Cap) 1263 Pin-Locating 1264 697104 Screw (Breather Reed) Clip-Wire Gear-Timing Screw (Gil Pump Cover) Link-Counterweight Counterweight 1270 697156 Plug-AVS Counterweight Pin-Counterweight 1279 690960 Gear-Pinion Harness-Wiring
Stud (Rocker Arm)
Dipstick/Tube Assembly
Screw (Rocker Cover) Line-Vacuum
•Seal-0 Ring (Oil Pump Cover)
KEY PART N0. NO.
947
694393 Solenoid-Fuel 965 499613 Cover-Oil Pump 967
697015 Filter-Pre Cleaner 968 699848 975 495933 Bowl-Float
691326 0 Seal-Throttle Shaft
697111
1005
690770 Screen-Oil Pump
272475
692492 Cover-Rocker Arm
1023
692011 Rod-Push (Exhaust) 1027 696854
1029 691751 1034 690822 Guide-Push Rod
693784 Shaft-Pump 1036 695700
699852 Plate-Trim
1040 1044
698139
1090 691293 1091 691333 1095 690190 Gasket Set-Valve 1119 691183 1127 691657
697124 Reed-Breather
1265 697125
691917
1266 1266A 697123 1267 697424 Latch-Blower Housing
1329 310777-0036 Replacement Engine
272147 Repair Manual
1330
It
included in Engine Gasket Set, Key. No. 358
included in Carburetor Overhaul Kit, Key. No.
included in Carburetor Gasket Set, Key. No.
t
977 +
Included in Valve Gasket Set, Key. No. 1095
NOTE:
: All component dimensions given in U.S.
1 inch = 25,4 mm
inches
DESCRIPTION
Cover-Air Cleaner
Fan-Flywheel
•+Gasket-Rocker Cover
Rod-Push (Intake)
Filter-Oil Arm-Rocker
Label-Emission
Screw (Flywheel) Ring-Retaining
Kit-ScrewAiVasher Screw (Flywheel Fan) Retainer-Brush Cap-Limiter
Screw (Alternator) Screw (Float Bowl)
Support-Blower Housing
•0Seal-O Ring (intake Elbow) 0Seal-O Ring(Intake Elbow)
Screw (Blower Housing Suppc
54
Page 55
cn cn
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
This
vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvFTv
...........
- • •_----■■■■■
WARNING: To avoid serious injury, operate your tractor up and down the face of siopes, never across the face. Do not mow siopes greater than 15 degrees. Make turns graduaiiy to prevent tipping or ioss of controi. Exercise extreme caution when changing direction on siopes.
1. Foid this page aiong dotted iine indicated above.
2. Hoid page before you so that its ieft edge is verticaiiy paraiiei to a tree
trunk or other upright structure.
3. Sight across the foid in the direction of hiii siope you want to measure.
4. Compare the angie of the foid with the siope of the hiii.
............
....................................................
...........
.......................... -................................................. •.......................
mvvm
Page 56
SiiiiiiiiiiSIliH
Óiílií
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-R/IY-HOR/l^ Anytime, day or night
(1 -800-469-4663) (U.S.A. and Canada)
www.seafs.comwww.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1 -800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1 -800-827-6655 (U.S.A.) 1 -800-361 -6665 (Canada)
Para p^dir servicio de reparación
a domicilio, y para ordenar piezas:
1-888-SU-HOGARS^
(1-888-784-6427)
© Sears, Roebud< and Co.
® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co.
® Marca Registrada / ’ Marca de Fábrica / Marca de Servicio de SeaiB, Roebuck and Co.
Marque de commerce / Marque déposée de Sears, Roebuck and Co.
Au Canada pour service en français:
1-800-LE-FOYER^G
(1-80O5®î-6937)
www.sears.ca
02410
192723 4.27.04 MH Printed in U.S.A.
Loading...