Craftsman 917.273800 User Manual

Page 1
Owner’s Manual

CRHfTSMH№

LAWN TRACTOR
16.0 HR 42” Mower
Electric Start
Automatic Transmission
Model No.
917.273800
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Page 2
Warranty Safety Rules
Product Specifications....
Assembly/Pre-Operation
Operation........................
Maintenance ..................
..........................
....................
..2 ..3 ..6
-.8
11
18
Maintenance Schedule....
Service and Adjustments. Storage
.............................
Troubleshooting...............
Repair Parts.....................
Sears Service..................
.............
18
.............23
.............29
..............30
..............34
Back Cover
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. {See exclusions below). For your conve nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please cal! 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wili still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please cal! 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
Page 3
lyPORTANT: This cutting machine is capable of amputating hands and feet and throw
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
^WARNING: in order to prevent acciden
tal starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
^WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
^WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
AwarninG: Engine exhaust, some of its
constituents, and certain vehicle compo nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
AwaRNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash
hands after handling. I. GENERAL OPERATION
• Read, understand, and follow all instruc tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc
tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.
Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves or other debris which can cause build
up to occur. Clean any oil or fuel spillage before operating or storing the
machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss­of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Page 4
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you wili not have to stop or shift while on the slope.
• Follow the manufacturer’s recommend
ations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
• Keep ali movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.

DO NOT:

Do not turn on slopes unless neces
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad just and service as required.
Page 5
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Page 6
PRODUCT SPECIFICATIONS
Gasoline Capacity and Type:
Oil Type (API-SF-SJ):
Oil Capacity: W/Filter 1.11 Quarts
3.5 Gallons Unleaded Regular
SAE 10W-30 (Above 32°F)
SAE 5W-30 (Below 32°F)
W/0 Filter .95 Quarts
In the state of California the above is re quired by law (Section 4442 of the Califor nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

Spark Plug:
(GAP: .030")
Ground Speed Forward: 5.5 (MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Charging System:
Battery: Amp/Hr: 35
Blade Bolt
Torque:
NGK BPR5ES
Rear: 10 PSI
15 Amps @3600 RPM
Min. CCA: 280 Case Size: U1R
27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.
• Follow a regular schedule in main
taining, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this owner’s manual.
^WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here’s what’s included in the Agreement:
Expert service by our 12,000 profe
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can’t be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.
Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Page 7
steering Wheel
Steering Extension Shaft
(1) Locknut 1/2-20
(1) Large Flat Washer
(1) Knob
Video Cassette
r (1) Locknut 1/4-28
(1) Hex Bolt 1/4-28x1-1/4
Seat
(1) Washer
17/32x1-3/16x12 Gauge
Keys
Slope Sheet
(2) Keys
(1) Oil Drain Tube For Future Use
Page 8
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (2) 7/16" wrench {1} Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex
tension and lower shafts and install 1/4
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se
curely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).
8
Page 9
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad justed position.
9. Raise seat and tighten adjustment
knob securely.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID {See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in “trans
mission disengaged” position (See “TO TRANSPORT” in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
^WARNING: Before starting, read, un
derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans
mission engaged" position. (See “TO TRANSPORT” in the Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi tion.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
Page 10

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
ACAUTION: Do not remove deflector
shield from mower.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed
for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous
ing should be properly leveled. See “TO
LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
^CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist; / All assembly instructions have been
completed.
/ No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tight
ened securely.
/ All tires are properly inflated. (For ship
ping purposes, the tires were overin
flated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
/ Before driving tractor, be sure freewheel
control is in ‘transmission engaged”
position (see “TO TRANSPORT” in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, reg
ular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe oper
ating condition. / it is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans
mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of
this manual).
10
Page 11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N
REVERSE NEUTRAL
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

e»i a ^

LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR
FREE WHEEL
(Automatic Models only)
■UTP
a|
H L \\\ ’^
HIGH
© 0 © c©
LOW CHOKE FAST SLOW IGI
LOCKED UNLOCKED
X
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
(SEE SAFETY RULES SECTION)
IGNITION
SLOPE HAZARDS
A
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.
,iu№ulilnn
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious Injury and/or property damage.
11
Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Light Switch
Attachment Clutch Lever
Position
Choke Control
Throttle Control
Clutch/Brake Pedal
Free Wheel
Control
Ammeter
Lift Lever Plunger
Attachment Lift Lever
Height Adjustment
j Indicator
Parking Brake Lever
Motion
Control
Lever
Our tractors conform to the safety standards of the
American National Standards institute.
AMMETER - Indicates charging (+) or
discharging (-} of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used for con
trolling engine speed.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing the tractor with the engine off.
CHOKE CONTROL - Used when starting
a cold engine.
12
Page 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac
tor secure.
Choke Control
Throttle Control
Clutch/ Brake
Pedal
. , Parking Brake
“Disengaged” “Brake” “Engaged"
Position Position Position
Attachment Clutch Lever
“Engaged” Position
Ignition Key
“Disengaged” Position
Motion Control Lever
IMPORTANT: Leaving the ignition switch
in any position other than “STOP” will cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^CAUTION: Always stop tractor com
pletely, as described above, before leaving the operator’s position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start
ing a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
STOPPING
MOWER BLADES -
• To stop mower blades, move attachment clutch lever to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal all the way down.
• Move motion control lever to neutral (N) position.
lyPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approxi mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
Page 14
• The average lawn should be cut to ap proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachemnt Lift Lever High
Position Attachment Clutch Lever “Engaged”
Position
“Disengaged
Position ,, , ........................ ,
Low Position
Deflector Shield
TO OPERATE ON HILLS ^WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.
• Choose the slowest speed before start
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• if slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at
tachment clutch control. TO STOP MOWER BLADES ­disengage attachment clutch control.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
14
Page 15
Transmission Engaged
Transmission Disengaged
NOTE; To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH MENTS
Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil
level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not
overfill.
• For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.
^CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera
tures below 32°F(0‘"C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to fast position
6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
7. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con trol out and retry.
15
Page 16
WARM WEATHER STARTING {50‘^ F and above)
8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in slowly. This may require
an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
• The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION
^CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans
mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace
ment, it should be purged after reinstall ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in “transmission dis engaged” position (See “TO TRANS PORT’ in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
6. Engage transmission by placing freewheel control in “transmission engaged” position (See “TO TRANS PORT’ in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves ap proximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and
ready for normal operation.
16
Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac
tor. This will result in a more even distri
bution of clippings and more uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
r
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy grass, re
duce your width of cut on each pass and
mow slowly.
C
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow
ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at
tachment being used.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
17
Page 18
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners Shaipen/Replace Mower Blades Lubrication Chart Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Check V-Belts
Check Engine Oil Level Change Engine Oil {with oil tilter)
Chang© Engine Oil (without oil tilter) Clean Air Fifter
Clean Air Screen Inspect Muffler/Spark Arrester Replace OH Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 ' Change more ofteh when operating under a heavy ioad or
in high ambient temperatures.
2 ' Service more often when operating in dirty or dusty conditions.
✓ ✓
✓ ✓
✓ 5
✓ a ✓
✓ ✓
1,2
1.2
✓ 2
2
✓ 2
3 - Replace blades more often when mowing in sandy soil. 4 “ Not reguired if eguipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Dp not overtighten.
✓ ✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EAOH USE

1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.

LUBRICATION CHART

® General Purpose Grease ® REFER TO Maintenance “ENGINE” SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.
18
Page 19

TRACTOR

Always observe safety rules when per forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.
• The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the disengaged position.
• When the engine is running, any at
tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT; Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel Assembly
Flat
Washer
Lock
Washer
Blade Bolt
Trailing
Edge Up
Center Hole
TO SHARPEN BLADE
NOTE: We do not recommend sharp
ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steei bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steei bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
BLADE REMOVAL
1. Raise mower to highest position to al low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as shown.
19
Page 20
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to “leak” power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro
leum jelly.
6. Reinstall battery {See “REPLACING
BATTERY" in the SERVICE AND AD
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
• inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clip
pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxie was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.
V-BELTS
Check V-beits for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Se lect the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSiTY GRADES
.■ ::vA5v
1
-------------,----------------^-----------------
-30
-10 0 20 40 60 SO
TEMPERATURE RANGE ANTfCI RATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Closed and ’ Locked Position
Yellow Cap
y-30: • ^ ^ ^
-20
-10
Oil Drain Valve
0lLviSC_chart1_e, tionda
20
Drain Tube
Page 21
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7 Refill engine with oil through oil fill dip
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.
AIR filter
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.
1. Loosen knobs and remove cover.
TO SERVICE PRE-CLEANER
2. Remove foam pre-cleaner from cover.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it
to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE PAPER CARTRIDGE
• Replace a dirty, bent, or damaged car
tridge. Handle new cartridge carefully; do not use if the rubber seal is damaged.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage the cartridge.
1. Carefully remove cartridge and grid to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor.
2. Separate the grid from paper cartridge and gently tap pleated side of cartridge to dislodge dirt. Never try to brush off dirt; brushing will force dirt into the fibers of the paper element.
3. Install the grid over the paper cartridge, then Install the assembly into the air cleaner base. The grid must be placed 21
between the foam pre-cleaner and the paper cartridge to prevent oil from transferring to the paper element.
Reinstall the pre-cleaner (cleaned and
oiled) into the cover.
Reinstall air cleaner cover and secure
by tightening knobs.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours In one year.
Page 22
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu
retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso line.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with auto motive type wax.
We do not recommend using a garden hose or pressure washer to clean your
tractor unless the engine and transmis
sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
Clamp
Fuel Filter
Clamp
22
Page 23
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:
1. Depress clutch/brake peda! fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment dutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the
right side of tractor.
1.
Place attachment clutch in “DISEN
GAGED” position.
2.
Move attachment lift lever forward to lower mower to its lowest position.
3.
Roll belt off engine pulley.
4.
Remove small retainer spring, and remove clutch spring off pulley bolt. Remove large retainer spring, slide
5. collar off and push housing guide out of bracket.
Disconnect anti-sway bar from chassis
6. bracket by removing retainer spring.
Disconnect suspension arms from rear
7. deck brackets by removing retainer springs.
Disconnect front links from deck by
8.
removing retainer springs. Raise lift lever to raise suspension
9. arms. Slide mower out from under trac tor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER
1.
Raise attachment lift lever to its highest position.
2.
Slide mower under tractor with deflec
tor shield to right side of tractor.
Lower lift lever to its lowest position.
3.
4.
Connect front links to mower deck and secure with retainer springs. Connect suspension arms to rear
5.
deck brackets and secure with retainer springs.
6.
Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7.
Push clutch cable housing guide into bracket, slide collar onto guide and
secure with large retainer spring.
Place flat washer and clutch spring on
8.
idler pulley bolt and secure with small retainer spring.
9.
Install belt onto engine pulley.
Page 24
TO LEVEL fWOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD
UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjust
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE; Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.The two front links must
remain equal in length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
Bottom edge of Bottom edge of mower to ground
Suspension Arm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjust ments, check that both front links are equal in length.
• If links are not equal in length, adjust one link to same length as other link.
24
Page 25
TO REPLACE MOWER BLADE DRIVE BELT
The mower biade drive belt may be re placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).
2. Work belt off both mandrel pulleys and Idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See “To Install Mower” in
this section of this manual).
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper ating arm and nut “A” on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut “A” until distance
becomes 1-9/16". Retighten jam nut against nut “A”.
4. Engage transmission by placing
freewheel control in “transmission
engaged” position.
5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.
With Parking Brake “Engaged”
Mandrel Pulley
Mandrel Pulley
Idler Pulie
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle, if tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so
it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
adjustment is necessary contact a Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO REMOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
25
Page 26
5. Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down around transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower (See “TO INSTALL
MOWER” in this section of manual).
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Engine Pulley
Clutching Idler
Stationary Idler
Center Span
Keeper
Transmission
Input Pulley
TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not be necessary.
1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
2. Start engine and move motion con trol lever until tractor does not move forward or backward.
3. Hold motion control lever in that posi tion and turn engine off.
4. While holding motion control lever in place, loosen the adjustment bolt.
5. Move motion control lever to the neu tral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps;
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op
erating the tractor. See “PURGE TRANS
MISSION” in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN
MENT
if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheei and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
26
Page 27
Washers
Retaining Ring
Axle Cover
Square Key (Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT-
XERY
^WARNING: Lead-acid batteries
generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).
If “jumper cables” are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-} terminal (C) of fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
□□ □a
02614
Weak or Dead Battery
Fully Charged Battery
27
REPLACING BATTERY
^WARNING: Do not short battery
terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1.
Lift hood to raised position.
2.
Remove terminal guard. Disconnect BLACK battery cable
3.
then RED battery cable and carefully
remove battery from tractor.
4.
Install new battery with terminals in
same position as old battery.
5.
Reinstall terminal guard. First connect RED battery cable to
6.
positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7.
Connect BLACK grounding cable to negative {-) battery terminal with re maining hex bolt and keps nut. Tighten securely
8.
Close terminal access doors.
9.
Close hood.
Hex Bolt
Positive (Red)
Cable
Terminal Access
Door
Terminal Guard
Keps Nut
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
Page 28
TO REMOVE HOOD AND GRILL AS SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re connect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified service center for repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set ting can be dangerous. If you think the engine-governed high speed needs adjust ing, contact a Sears or other qualified ser vice center,, which has proper equipment and experience to make any necessary adjustments.
28
Page 29
SMeii:
immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.
i^WARNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Mainte nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TER MINALS” in the Maintenance section of
this manual).
• After cleaning, leave cables discon
nected and place cables where they cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT; It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.
Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage.
• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a few seconds to distribute oil.
4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• if possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protec tive cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not Start
^ard to start
1. Out of fuel.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Fill fuel tank.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See “To Adjust Carburetor” in Service and Adjustments section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7 See “To Adjust Carburetor”
in Service and Adjustments section.
8. Contact a Sears or other qualified service center.
Engine will not
turn over
Engine clicks but
will not start
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
^oss of power 1. Cutting too much grass/too
fast.
2. Throttle in “CHOKE” position.
30
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/repiace ignition switch.
8. Check/repiace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/repiace solenoid or starter.
1. Raise cutting hehght/reduce speed.
2. Adjust throttle control.
Page 31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION Loss Of power
(continued)
3. Build-up of grass, leaves and trash under mower. housing.
4. Dirty air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
3. Clean underside of mower
4. Clean/replace air filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/ fins.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service and Adjustments section.
15. Contact a Sears or other qualified service center.
Excessive
1. Worn, bent or loose blade.
1 Replace blade.
vibration Tighten blade bolt.
2. Bent blade mandrel. 2. Contact a Sears or other qualified service center.
3. Loose/damaged part{s). 3. Tighten loose part{s).
Replace damaged parts.
Engine continues 1. Faulty operator-safety
to run when
presence control system. connections, if not corrected,
1. Check wiring, switches and
operator leaves contact a Sears or other seat with
qualified service center.
attachment clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves.
and trash under mower. housing.
4. Bent blade mandrel. 4. Contact a Sears or other
5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
1 Replace blade. Tighten
blade bolt.
3. Clean underside of mower
qualified service center.
5. Clean around mandrels to open vent holes.
Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate
mechanism.
31
Page 32
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will not rotate (con’t)
Poor grass discharge
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen biade mandrei.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air
6. Worn, bent or ioose biade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used. 10. Replace with blades listed
11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
9. Reinstall blades sharp edge down.
in this manual.
11 .Clean around mandrels to
open vent holes.
Headllght(s) not
working
(if so equipped)
Battery will not charge
Loss of drive 1. Freewheel control in
1. Switch is “OFF”. 1. Turn switch “ON”.
2. Bulb(s) or iamp(s) burned ou . 2. Replace bulb(s) or lamp(s).
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cel!(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connec
3. Faulty regulator (if so equipped).
4. Faulty alternator.
“disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment or servicing.
3. Check/replace light switch.
4. Check wiring and connec tions.
5. Replace fuse.
tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires’1. Engine throttle control not 1. Move throttle control to when turning set at “SLOW” “SLOW” position and allow engine
ii p
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
32
Page 33
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.273800
SOLENOID
OPERATOR
PRESENCE
/M RELAY #1
STARTER I
IGNITION SWITCH
posmoN circuí! “MAKE”
OFF M 4 0 4 A1 NONE
{^4 LIGHTS
START B 4 S 4 A1 NONE
B + A1 L 4 A2
ON B + A1 NONE
WIPING INSULATED CLIPS NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OP UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING-
FUEL SHUT-OFF
SOLENOID
,
------
,
0 E. [I
86«™ 85
II30
RELAY
REMOVABLE
CONNECTIONS
HOUR
METER
(OPTIONAL)
IGNITION
REGULATOR
_________-----------
PTO SWITCH
POSITION cmcuiT
OFF C + G, B4H
ON C4F. B+E. A4D
NON-REMOVABLE
CONNECTIONS
SPARK PLUGS
_n GAP
UNIT
23 VOLTS AC @ SBM RSM (REGULATOR OSSCONNECTEU;
(2 PLUGS
ON TWIN CYL. ENGINES)
ALTERNATOR
3
INES) L
BROWN
HEADUGHTS
G F C
B
D A
33
Page 34
REPAIR PARTS
TRACTOR - - MODEL NUMBER 917.273800
ELECTRICAL 22
34
Page 35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273800
KEY PART NO. NO.
1 144927 Battery
2 74760412 Bolt, Hex 1/4-20x3/4
8 7603J
145211
10 11
150109
12
145769
16 176138
21
183759 22 4152J 25 178909 26 175158 Fuse 27
73510400 Nut Keps Hex 1/4-20 unc
28 145491
121305X
29
30 175566 33 140403 Key, Molded 40 187576 Harness, Ignition 42
154336 Cover, Terminal
122822X Ammeter Rectangular 15 Amp
45 52
141940
55 17490508 Screw Thdrol 5/16-18x1/2
DESCRIPTION
Tray, Battery
Bolt, Btr Front 1/4-20 X 7-1/2 Holddown Battery Front Mount Nut, Push Nyion Battery Front 1/4 Switch Interlock Harness, Light Socket (w/4152J) Light Bulb
Cable, Battery
Cable, Ground
Switch, Seat Switch, Ignition
Protection Wire Loop {Hour Meter)
NOTE: Ali component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
TRACTOR - - MODEL NUMBER 917.273800
CHASSIS AND ENCLOSURES
36
Page 37
TRACTOR -
CHASSIS AND ENCLOSURES
KEY
NO.
1 2 176554 Drawbar 5 9 168337X013 10 STD533710 11 13 172105X010 14 17 18 184291 20 180679 23 26 28 30 175692X613 Fender/Footrest 31 139976 Bracket, Fender/Support 37 38 175710 Bracket Asm Pivot Mower Rear 39 58 184463 60 72140606 64 74 STD541437 Nut Crownlock 3/8-16 unc 142 175702 143 186689
144 175582 145 159 155123X428 166 171875 Screw Hwhd H-Lo #13-16 x 5/8 206 170165 207 208 17670608 209 212 219 258 184245X599 259 184246X599 260 184250X428 261 184258X428 Grilie insert
- -
MODEL NUMBER 917.273800
PART NO.
174619 Chassis 155272 Bumper Hood/Dash
174996 17490608
185682X613 Hood Assembly
124028X STD541437 Locknut, Hex, with insert 3/8-16 unc 184247
17490508 174714 Bracket Pivot Laser Lt
154798
156524
17670508 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
184248 insert Lens 17000512 Screw 5/16-18x3/4
5479J
DESCRIPTION
Dash Bolt, Carriage 3/8-16 x l Pane!, Dash, LH Panei, Dash, RH ScrewThdrol 3/8-16x1/2
Bumper Extrusion Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line
Grilie/Lens Asm.
Screw, ThdroL 5/16-18x1 /2 TYT
Air Duct Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT
Piate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Cuphoider
Bolt Shouider 5/16-18TT Screw Thdrol 5/16-18x1/2 Screw Thdrol 3/8-16 x 1/2
Lens RH Lens LH Cover Lens
Piug Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25-4 mm
37
Page 38
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.273800
38
drive-hydro.sMt„29
Page 39
TRACTOR - - MODEL NUMBER 917.273800
GROUND DRIVE
KEY PART KEY PART NO. NO.
1 Transmission (See Breakdown) 8 165866 Rod, Shift
10 STD561210 14
STD551125 74490544
15 16 73800500
19 73800600 Nut Lock Hex w/lns 3/8-16 78 21
140845 Knob 81 165596
22
169498 Rod, Brake
24
73350600 Nut 83 19171216 106888X
25 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 89 164890X428 Consoie, Shift 27
STD561210 28 175765 29 71673
169592 Bracket, Transmission 112
30 32 74760512 34
175578
120183X Bearing, Nyion
35 36 19211616 37 1572H Pin, Roii
179114
38
72110622
39 41
175556 47
127783
154407 Beilcrank Clutch Grnd DrustI
48
123205X Retainer, Belt
49
72110612 Boit Carr. Sh 3/8-16 x 1-1/2 Gr. 5
50
STD541437
51 52
STD541431
10571OX Link, Clutch 197
53
105709X Spring, Return, Clutch
55 56 17060620 57 140294 59 169691
17120614
61 62
8883R 63 175410 Puiley, Engine 64 173937 Bolt Hex 7/16 X 20 X 4 X Gr.
65 10040700
DESCRIPTION
Hydro Gear Mode! 314-0510 70 134683 Guide, Beit, Mower Drive RH Pin, Cotter 1/8x1
Washer Lock 1/4 74 137057 Bolt Hex FIghd 5/16-18 Gr. 5 75 Nut, Lock Hex w/ln$ 5/16-18 unc 77 123583X
Spring, Rod, Brake Pin, Cotter 1/8 X 3/4
Rod, Parking Brake Cap, Parking Brake
Boit Hex 5/16-18 unc x 3/4 116 72140608 Boit Rdhd Sq Neck 3/8-16 x 1 Shaft, Foot Pedai
Washer Puiley, Composite 158 165589 Bracket Shift Mount
Boit 159 183900 Hub Shift Keeper, Belt, idler Puiley, Idler, V-Belt
Nut 168 NutCrownlock 5/16-18
Screw 3/8-16 X 1-1/4 V-Belt, Drive 200 72140508
Keeper, Belt, Center Screw 3/8-16 X .875 Cover, Pedal
NO. NO.
66 154778 71
169183 Strap, Torque, Lh 169182
73
121749X Washer 25/32 x 1-1/4 x 16 Ga.
76 12000001
121748X Washer 25/32 x 1 -5/8 x 16 Ga. 82 165711 Spring, Torsion 84 169594
124346X
90 95 170201 Control Asm Bypass Hydro 96 STD624003
19091210 Washer 9/32 x 3/4x 10 Ga.
120 73900600 Nut Lock Fig 3/8-16 150 175456 151 19133210
166002
156
161 72140406 162
73680400
163 74780416 165 165623 166 17490510 Screw 5/16 X 5/8
165492
169 165580
169613
198 169593
169612
199
202 72110614 212 145212
17000612 Screw 3/8-16 X 3/4
263
NOTE: All component dimensions given in U.S. inches
5-1.5 Washer
1 inch = 25.4 mm
DESCRIPTION
Keeper, Belt Engine Hydro
Strap, Torque, Rh Spacer, Axie
Ring, E Key, Square
Shaft Asm Cross Washer 17/32 X 3/4 X 16 Ga.
Link Transaxle Nut Self-Thd Wshd 1/4 Spring, Retainer 1”
Spacer Retainer Washer 13/32 X 2 X 10 Washer 5/16x1.0x1.25
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 unc Boit Hex Fin 1/4-20 x 1 Bracket Pivot Lever
Bolt Shoulder 5/16-18 x.561 Plate Fastener Cross Shaft Nyliner Snap-in Washer Nyliner Boit Shoulder 5/16-18 unc Bolt RdHd Sqnk 5/16-18 unc x 1 Bolt Carr. Sh 3/8-16 X 1 -3/4 Gr. 5 Nut Hex Flange Lock
39
Page 40
TRACTOR - - MODEL NUMBER 917.273800
STEERING ASSEMBLY
-38
-12
-39
1
40
Page 41
TRACTOR -
STEERING ASSEMBLY
MODEL NUMBER 917.273800
KEY
PART
NO.
NO.
1
184704X428
2
184706 Front Axle Assembly 3 169840 Spindle Assembiy, L.H. 4
169839 Spindle Assembly, R.H.
6266H
5
121748X
6 8 12000029
175121
10 11 STD551137 Washer, Lock 12
73940800
13 136518
145212
15 17 180641
126847X Bushing Link Drag
26 28 19131416 Washer 13/32 x 7/8 x 16 Ga.
17000612 Screw 3/8-16x3/4
29 30 STD561210 32
130465 Rod, Tie 36 155099 37 152927 38 159946X428 Insert, Steering Wheel
19182411 Washer9/16x 1-1/16 X 11 Ga.
39 40 73540600 41
159945 42
145054X428
121749X Washer 25/32 x 1 -1/4 x 16 Ga.
43 44
180640 46 184946X505 51 73540400 54
71130420 Bolt Hex 1/4-28 x 1 1/4
160367
65 67
72110618
169827
68 71
175146 82
169835 Bracket Susp Chassis Front 87
173966 88 175118 Bolt Shoulder 7/16-20 91 175553
188967 Washer Hardened
95
DESCRIPTION
Steering Wheel
Bearing, Race, Thrust, Hardened Washer 25/32 X 1 -5/8 X 16 Ga. Ring, Klip Link, Drag
Nut Hex Jam Toplock 1/2-20 unf Spacer, Bearing, Front Axle Nut, Hexfiange Lock Shaft Assembly, Steering
Pin Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Nut Crownlock 3/8-24 Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl Bik
Extension Steering Cap, Spindle Nut Crownlock 1/4-28
Spacer Brace Axle Boll RhndSq 3/8-16x2-1/4 Brace Axle Steering Asm
Washer Fiat .781 x 1-1/2 x .14 Clip Steering
NOTE; A!i component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
ENGINE
TRACTOR - - MODEL NUMBER 917.273800
OPTIONAL EQUIPMENT
Spark Arrester
engine-Hooda 2cyl_14
42
Page 43
ENGINE
TRACTOR - - MODEL NUMBER 917.273800
KEY PART
NO. NO.
1
170546X505 Control, Throttle
2
17720408
3 4
149723 175484 Tube Exhaust LH
5 6 175485 Tube Exhaust RH
171877
8 10 146629 Shield Heat Muffler 13 14
148456 Tube Drain Oil Easy
17
17120616 169837
23 25 145996X505 Control Choke 26 73920600 Nut Keps 3/8-24 29 137180 31 157103 32
161696 Cap Fuel 123487X
33 34 106082X Pad Spacer 37
8543R Line, Fuel 181654
38
109227X
39 41 139277
17000612 Screw Hex Wsh Thdr
45 115
DESCRIPTION
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Honda Model No. GXV 530-EXA2 Muffler
Bolt 5/16-18 uncx3/4 Gasket (Order from engine manufactuer) Screw 3/8-16 x 1
Shield Brn/Dbr Guard
Arrestor, Spark Tank, Fuel
Clamp, Hose
Plug, Drain Oil Easy Pad idler Stem Tank Fuel
3/8-16x3/4 Nut Exhaust (Order from engine manufactuer)
NOTE: Aii component dimensions given in U.S. inches
1 inch = 25.4 mm
43
Page 44
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273800
44
Page 45
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273800
KEY PART NO. NO.
1 180597 2
180166 Bracket Pnt Pivot Seat 3 71110616 Bolt Fin Hex 3/8-16 unc x 1 4
19131610 5 145006
STD541437
6 7 124181X Spring Seat Cprsn 2 250 B!k Zi 8 17000616 Screw 3/8-16 X 1.5 SMGML
19131614 Washer 13/32 X 1 X 14 Ga.
9 10 180186 11
166369 Knob Seat 12 121246X Bracket Pnt Mounting Switch
121248X Bushing Snap Bik Nyl 50 id
13 14 72050412
15 134300
121250X Spring Cprsn 1 27 BIk Pnt
16 17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc 21 171852 Bolt Shoulder 5/16-18 unc-2A 22
STD541431 Nut Hex Lock w/ins 5/16-18 24 19171912
NOTE; All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
Seat
Washer 13/32 X 3/4 x 10 Ga. Clip Push in Hinged Nut Hex Lock w/ins 3/8-16 unc
Pan Pnt Seat
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Split 28 x 96 Zinc
Washer 17/32 X1 -3/16 x 12 Ga.
45
Page 46
TRACTOR - - MODEL NUMBER 917.273800
DECALS
KEY PART KEY PART
NO. NO.
DESCRIPTION
NO. NO.
DESCRIPTION
1
156439
2
186283 Decal Hood Side 3 186280 Decal Hood Rh 4
186281 Decal Hood Lh 5 189491 Decal Engine H/P
133644 Decal Maint Customer Sears 22
6 7 186452 Decal Replacement Srs
8 179128
186282
9
184842
10 11
156811
12
184843
13 146046
Decal Fender Danger Sears 14 189492
Dorn Decal Deck
Decal Fender Craftsman Decal Grill RH Decal Fender Oper Inst Decal Grill LH Decal V-belt Dr Sch Tractor E
WHEELS & TIRES
Decal Dash Panel 15 160396 16 164065
138047 Decal, Battery Diehard Sears
19 20 172331
149516
,.
166960 Decal By Pass
,.
138311
- -
184310X428 Pad Footrest Lh STLT
- -
184311X428
- -
188420 Manual, Owner’s (English)
,.
188421
Decal Mower Drive Schematic
Decal Steering
Decal Deck Mower EZ3
Decal Battery
Decal Lift Handle
Pad Footrest Rh STLT
Manual, Owner’s (Spanish)
KEY PART
NO. NO.
1 59192
2
65139 106222X
3 4
59904
106732X624
278H 7 9040H 8 106108X624
9 122082X 10 7152J
11
104757X428 144334
DESCRIPTION
Valve Cap, Tire Stem, Valve
Tire, Front Tube, Front Tire {Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only)
Rim, Rear Tire, Rear Tube, Rear Tire {Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
46
Page 47
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273800
1 159460 Lift Lever Inner Wire Asm. 2 159471 Shaft Asm. Lift 3 105767X Pin Groove 4 12000002 E Ring
5 19211621 Washer 21/32 X 1 x21 Ga. 6 120183X Bearing Nylong 7 125631X Grip Handie Fluted 8 122365X Button Plunger Read
11 139865 Link Asm Lift L.H.
12 139866 Link Asm Lift R.H.
13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 N ut Jam Hex 1 /2-13 unc 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 unc
19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing, Pvt. Lift. Tapered 32 73540600 Nut Crownlock 3/8-24
NOTE: Ail component dimensions given in U.S. inches
1 inch = 25.4 mm
47
Page 48
MOWER DECK
TRACTOR - - MODEL NUMBER 917.273800
48
Page 49
TRACTOR - - MODEL NUMBER 917.273800
MOWER DECK
KEY PART KEY PART NO. NO.
DESCRIPTION
NO. NO.
DESCRIPTION
1 165892 2 STD533107
138017
3 4
165460 Bracket Sway Bar 38/42”
5 STD624008
178024 Bar Sway Deck 102
6
850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216
8
STD551137 Washer, Lock 104
9 10 140296 Washer, Hardened
11
134149
- -
139775
- -
138971 Blade, 42” Hi-Lift (For bagging or 13 137645 Shaft Assembly, Mandrel, Vented 14 128774
110485X
15 16 174493 18 72140505
132827
19 20 159770 Baffle, Vortex 21
STD541431 Nut, Crownlock 5/16-18 unc 23 177563 24 105304X
123713X Spring, Torsion, Deflector
25
110452X
26 27
130968X428 28 19111016 Washer 11/32 X 5/8 x 16 Ga. 29 131491 Rod, Hinge
173984
30 31 187690 32
153535 Pulley, Mandrel
178342 Nut, Toplock, Flanged
33 34 72110612 Bolt ware only-pulley not included)
131494
36 40 73900600 44
140088 Guard, Mandrel, L.H. 45 STD624003 46 137729
133944
48 52
139888 Bolt, Shoulder 5/16-18 unc
184907 Arm Assembly, Pad, Brake
53 54
178515 Washer, Hardened 55 155046
Mower Housing Boil 59 141043 Bracket Assernbly,Sway Bar, Front
Retainer Spring 101 136420
(The following blades are available) Blade, 42” Mulching STD (For mulching mowers only) Blade, 42” Mulching Premium 116 (For better wear when mulching)
discharge) (Incl. Key Number 6)
Housing, Mandrei, Vented Bearing, Bali, Mandrel Stripper, Mower Deck 143 157109 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder
Bracket, Deflector Cap, Sleeve
Nut, Push Shield, Deflector 158 17720408
Screw Thdrol Rolling Wsh Hd Washer, Spacer 185
Pulley, Idler, Flat Nut Lock Fig 3/8-16 unc
Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened
Arm, idler
56 165723 67
184939 68 144959 V-Belt 92 STD541437
71081010
STD551110 105 160793 106 2029J Nut Weld 111 179292 112
179293 Bracket, Gauge, Wheel RH 113 17000510 Screw 5/16-18
4898H 117
165746 Wheel, Gauge 118 73930600 Nut, Crownlock 3/8-1
19121414
119
19131312
129 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5 131 STD533710 142
165890 144 158634 Keeper Belt 42” Clutch Cable
145 165888
171977
146 147
131335
169022 Spring Return Idler
148 149 165898 150 19091210 152
169676
STD533717
159 184
19131410
188234
..
130794
169583
NOTE: All component dimensions qiven in U.S.inches
1 inch = 25.4 mm
Spacer, Retainer Guard, Tuv Idler (94) Knob Custom Oval
Locknut, HexW/Wsh 3/8-16 unc Cover Mulching 42" Black Screw Truss Hd Phil 10-24 x 5/8 Washer #10 Washer Lock Latch Asm Bagger
Bracket Gauge, Wheel LH
Bolt, Shoulder
Washer 13/32 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga.
Bolt Rdhd Sqnk 3/8-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42”
Pulley idler Flat Bolt Carraige Idler Spring Extension
Retainer Spring Yellow Zinc Washer 9/32 x 3/4 X 10 Ga. Cable Clutch 42” Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 unc X 1-3/4 Washer 3/8 Head Asm Cable Clutch Mandrel Assembly (includes housing, shaft and shaft hard
Replacement Mower, Complete (Std. Deck-Order separately mulching cover and gauge wheel components key nos. 101
-106 and 116-119)
49
Page 50
TRACTOR - - MODEL NUMBER 917.273800
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
50
Page 51
TRACTOR - - MODEL NUMBER 917.273800
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART KEY PART NO. NO.
DESCRIPTION
NO. NO.
DESCRIPTION
1
170351 2 170352 3 170353 4 170354 5 169898 6 170355 7
170356 Hex Flange Screw 1/4-20 X 1.25
170357 Stud, 5/16-24 Hex Double End
8 9 170358 Shaft, input 66 189386 10 170359 11
170360 12
169870 13 170361 Seai, Lip .67 X 1.58 X .276 70 170416 14
169869
170362
16 17
170363
170364
18
150771
19 23 170365 24
170366 Shaft, Motor 27 170367 Gear - Pinion, 13t 28 170368 29 170369 30 170370
170371
31 32
170389 SleeveBearing(Outboard) 81 170423 33 142991 34
170390 Lip Seai Axle Seal 35 170391 Shaft, Axle .75 X 11.39 (Key, 85 170426
170392
36 37 150792 Miter Gear (Spiined)
38 150793 Miter Gear 15t (0.5 id) 93 170431 39 150809 Shaft 40 170393 41 170394 42
170395 Magnet, Ring 109 43 170396 44 150797
170397 Filter Tank
45 46 170398 Base, Filter 116 170438 47
170999 48 170400 49 170401
170202 Retaining Ring .250 External
50 51 170403 Seai, Lip .741 X .250 X .250 Tc 52 170404 Flat Washer, 5/8 Id X 1.0 Od X
53 170405 54
170406
142977 Spring - Helical Compression
55 56 142978 57
150798 20W-50 Oil 900 166768 Transaxle Complete
170407
58
Main Housing, Assembiy Side Housing, Assembiy 60 142883 Brake Puck Center Section, Assembly Swashplate, Trunion Machined Biock - Assembly Sealant 10.5 Oz
Ring - Retaining 67 Spacer Ring - Retaining
Ball Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/16­24X0.75 Lip Seai18X32X7 Arm, Control Bearing, 30x52x13 Thrust Check Piug Assembiy, Washer
10t/48tGear 77 170422 Gear, 10t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X 80 150778 .625 Insert)
.75x1.750x.625 Washer, 3/4 Id X 1-1/2 Od X .13
Thk
R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.)
Ring, Spiral Retaining Pin, Jackshaft
Spring, Bypass 111 Hydro Mtg Screw 3/8-24 X 2.5 Long
Actuator, Bypass Rod, Bypass Actuator Arm, Bypass
.05 Thk Retaining Ring Bearing, Center Biock
Washer 127 170447 Brake Yoke
59 170408 61 142881 Puck Plate
62 142887 63 170410
64 142892
170411 Spacer
65
170413 Sq. Hd. Bolt 5/16-24-Ribbed 170414
68 69 170415 Slotted Hex Nut 5/16-24
71 170417 Compression Spring Brake Anti­72
170418 142884 Flat - Washer 11/32 I.D. X 7/8
73 74
170419 Oil Sea! .625 X 1.0 X .25
75 170420
170421 Stud, 5/16-24 Friction Pack
76 78 142969
79 142980
82 170424
161162
83 84
170425 Fitting, 5/16 Sae 5/32 Tube 170427 Expansion Tank
86 87 170424
88 170429 90 170430
107 170432 Deflector 108 170433
170434 170435
112
170436 170437 Bracket, Support Expansion
113
119 170439 120 170440 Pulley 121 170441
122 170442 123 170443 124 170444
125 170445 126 170446 Fan - Pulley Service Assembly
Rotor, Brake
Brake Actuating Pin Hfhcs 1/4-20x2 W/Patch, SpecialFlange Boit, 1/4-20 X 1 W/Patch
Spring, Brake Arm Bias Arm, Brake Cotter Pin 3/32 X 3/4 Drag
Washer, HI .5 I.D. X 1 O.D. X .032
O.D Check Plug Assembly,
.027,Washer Puck, .330 X 1.50 X.0975
Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf{Nylon
Wedge, Friction Pack Clip, Washer .316x1.50x. 1046 (Plated) Pin, Standard Headless
Hose, Expansion Tank Cap - Poppet Valve
Boit, Seif Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust
Washer, Motor Shaft .71idx1.15odx.030thk
Plug, Sae #6 0-Ring .07 X .301 I.D. Shield, Vent
Siiicon Sponge Fan, 7 in.
Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Beit Keeper Center Section-Filter-Bypass Assembly Filler Assembly
Seal - 0-Ring Kit
NOTE:
1 inch: 25.4 mm
51
Page 52
TRACTOR - - MODEL NUMBER 917.273800
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
52
Page 53
TRACTOR - - MODEL NUMBER 917.273800
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CONTROL KEY
PART NO DESCRIPTION
NO.
1 6605034 ROD, JOINT 2 6605042 4 6605067 CONTROL ASSY. (2-LEVER) 5 6605125 SPRING, STARTER 6 6605133 FORK, GOVERNOR 7 6605141 8 6605158 9 6605166 SPRING, GOVERNOR
6605174
10
11 6605182
13 0800466
14
0636431
15 0928051
6607147 BOLT, FLANGE {6MM} (CT200)
16
17 4755427
0145557
18
19 2410876
SPRING, CHOKE RETURN
ARM, GOVERNOR ROD, GOVERNOR
LINK, GOVERNOR ROD, GOVERNOR LINK HOLDER, CABLE. SPRING, CONTROL ADJUST­ING1 BOLT, FLANGE (5X10)
SCREW, RECESSED (5X25). SCREW, PAN (5X16) BOLT, FLANGE (6X10)
FAN COVER KEY
PART NO
NO.
1
6605208 2 6605257 ELEMENT, AIR CLEANER 3 6605265 4
6605273 5 6605281
6 6605299 7 6224752 COLLAR A, AIR CLEANER
6605307 ELBOW, AIR CLEANER
8 9 7088206
6605471 PLATE, SIDE
10 14
6662381
6607121 BOLT, AIR CLEANER (6MM)
16 18 0803619
6607154 BOLT, L. STUD (IGNITION
19
6607162 BOLT, R. STUD (IGNITION
20 21 6478812 NUT, FLANGE (6MM).
22 6607212 24 0629824 WASHER, PLAIN (6MM) 26 2105799 27
2533883
DESCRIPTION
STAY, FUEL PUMP FILTER (OUTER)
GASKET, AIR CLEANER SEAL, AIR CLEANER HOUS ING COVER, AIR CLEANER
COVER, FAN *NH1* (BLACK) GRID, SCREEN *NH1* (BLACK) BOLT, FLANGE (6X14) COIL) COIL) SCREW, TAPPING (4X30) (PO) BOLT, FLANGE (6X12)
BOLT, FLANGE (6X100)
CAMSHAFT KEY
PART NO
NO.
1 6604714 PULLEY, CAMSHAFT
2
5580063
6604722
3 4
6604730 5 6604748 6 6604755 7
6604763
6604771 VALVE, EX.
8
1426972
9
10 1426980 11
0294819
12
0004598
13 6315873 0-RING (6.8X1.9).
DESCRIPTION
SHAFT, CAM PULLEY BELT, TIMING (97HU8 G-200) ARM, IN. VALVE ROCKER ARM, EX. VALVE ROCKER SHAFT, ROCKER ARM VALVE, IN.
SPRING, VALVE . RETAINER, IN. VALVE SPRING SCREW, TAPPET ADJ. NUT, TAPPET ADJ.
CARBURETOR KEY
NO.
21
PART NO DESCRIPTION
2 6604847 GASKET SET
6604854 VALVE, FLOAT
3 4 6604862 FLOAT SET 5 6604888 6 6604896 7 6604904 SCREW SET, DRAIN 8 6662423 CARBURETOR ASSY. 9 6604979
6604987 CAP
10
11
6604995
12
6605000 13 6605018 INSULATOR, CARBURETOR 14
6605026 GASKET, INSULATOR. 15 6605273 16 1965425 17 0250647 18 0315705 19 4750725
4983714 BULK HOSE, VACUUM
20
6607261
-
6607279
-
6607287 JET, MAIN (#87.5)
22
6607279
- 6607287
"
6607295
23 6607311 JET, PILOT (#37.5).
CHAMBER SET, FLOAT SCREW SET
COVER SET, AIR VENT GASKET
VALVE ASSY, SOLENOID
GASKET, AIR CLEANER CLIP, WIRE HARNESS CLIP, TUBE (B8) CLIP, TUBE (B6.5) BULK HOSE, VINYL (4X7X8000) (4X7X300)
(4.5X1000)(4.5X400) JET, MAIN (#82.5) JET, MAIN (#85).
JET, MAIN (#85). JET, MAIN (#87.5) JET, MAIN (#90).
STARTER MOTOR
KEY
NO.
1 3508322 RING, SNAP (DENSO).
PART NO DESCRIPTION
2
4840666
3 6605596 4
4840831
5 3508405
6605604
6 7 6605612 8 5267588 BEARING A 9 3508413 BEARING B
10 3620366
11
3508439 SPRING, BRUSH 12 3508454 BOLT, THROUGH 13 6605620 14
4840898 15 6605638 FRAME, COMMUTATOR END 16 3508470 17
0839688 18 3508496
3508504
19
20 2756310
COLLAR SET, CLUTCH STOP MOTOR ASSY, STARTER LEVER, PINION DRIVE SWITCH ASSY, MAGNETIC CLUTCH, OVERRUNNING HOUSING, DRIVE SIDE.
BRUSH.
ARMATURE
YOKE
NUT, HEX. (8MM) NUT, FLANGE (5MM) HOLDER, BRUSH INSULATOR, BRUSH HOLDER BOLT, FLANGE (10X40)
FLYWHEEL
KEY
NO.
1
PART NO DESCRIPTION
6605430
2
6605448
4
6605588
5 6607139
FAN, COOLING PLATE, COOLING FAN SET-
TING1
FLYWHEEL (6P). BOLT, FLANGE (16X35)
53
Page 54
TRACTOR - - MODEL NUMBER 917.273800
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
54
Page 55
TRACTOR - - MODEL NUMBER 917.273800
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CYLINDER HEAD
PISTON CONNECTING ROD
KEY KEY NO.
PART NO
1
6684989
2 0688887 SEAL, VALVE STEM PON)
6604524 COVER, HEAD
3
6605232 MANIFOLD, IN 2 6604672 PISTON (STD)
5 6 6605240 7
6605489
8 0636845
2488187
9
10 0866103 11
6607170 2401222 BOLT, FLANGE (6X30) IGNITION COIL
13 14
1521756 1521764
1672443 SPARK PLUG (BPR5ES) (NGK)
1672450 SPARK PLUG (W16EPR-U)
OIL PAN
DESCRIPTION
CYLINDER 1 6695571 RING SET, PISTON (STD) (NIP
GASKET, IN. MANIFOLD SHROUD 4 6853402 BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X45) BOLT, STUD (6X28) NUT, FLANGE (8MM)
SPARK PLUG (BPR4ES) (NGK) SPARK PLUG (\A/14EPR-U) (DENSO). NO.
(DENSO)
PART NO
NO.
..
6656425
6223994 PIN, PISTON
3 5 6226963 6 2539120
KEY
PART NO
1 6605547 COIL ASSY, IGNITION (#1)
2 6605554 COLLAR, IGNITION COIL
6605562 COIL ASSY, IGNITION (#2)
3
..
7246903 6 6605695
DESCRIPTION
RING SET, PISTON
ROD ASSY, CONNECTING BOLT, CONNECTING ROD (6X37) CLIP, PISTON PIN(18MM)
DESCRIPTION
COIL ASSY, IGNITION (#2) COIL ASSY, CHARGE (12V-
KEY 12A)
PART NO DESCRIPTION
NO.
1
6853386
2
6853428 3 6853469 4 4497947 GASKET, OIL FILLER CAP 5 6605075 6 6605083 7
6605091 HOLDER, GOVERNOR
2025971 PIN, GOVERNOR WEIGHT
8
6605117
10 11
0465591
12 2456697 13 6607196 OIL SEAL (31X50X8) 14
1775170 OIL SEAL (10X16X4.5) NO.
15 6698815 0-RING (7.5X2.3) 16 0345900 17
0069310
2401222 BOLT, FLANGE (6X30)
19 20 2105823 21 2298404 24
6853436 6853444 PIPE, OIL SUPPLY 11
25 26 6853451 27
6698823 O-RING (5.8X2)
28 2105799
PAN ASSY., OIL PUMP ASSY, OIL 11 CAP ASSY, DRAIN 12 2488187 BOLT, FLANGE (6X45)
GOVERNOR ASSY. WEIGHT, GOVERNOR
WEIGHT SLIDER, GOVERNOR
WASHER (6X16) REGULATOR RECTIFIER • SUB WIRE HARNESS CLIP, GOVERNOR HOLDER
WASHER, PLAIN (6MM) PIN A, DOWEL (8X14) 7
BOLT, FLANGE (6X22) BOLT, FLANGE (8X40) PIPE, OIL PUMP
HOLDER, OIL PIPE 12 BOLT, FLANGE (6x12) 13 4618690
CRANKSHAFT KEY
PART NO DESCRIPTION
NO.
8 6605703 9 3687019 10 0636845
2105849
13 2105856 14 0812834
1640424
15
3191921 CLIP, WIRE HARNESS
16
KEY
PART NO DESCRIPTION
6 6605745
6853568
8 6853576 BRACKET, REGULATOR
2557312 BASE, CUP
9 10 0636845
0803619 1685536
14
2581353 15 2105815 17
0748111 BOLT(6X25) 18 2105831 BOLT (6x25)
DIODE ASSY, ENGINE STOP CLAMP, CENTER CORD BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X28)
BOLT, FLANGE (6X32)
WASHER, TANK SETTING
CLIP, WIRE HARNESS (6MM) (WHITE)
SUB-WIRE HARNESS ASSY RECTIFIER ASSY, REGULA
TOR
BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X14) STRAP, CABLE (105MM) *NH1* (BLACK)
TUBE, WIRE
BOLT, FLANGE (6X8) BOLT, FLANGE (6X20)
1
6853410
2
6607188
3 2027159
CRANKSHAFT WASHER, THRUST KEY, SPECIAL WOODRUFF (25X18)
55
Page 56
TRACTOR - - MODEL NUMBER 917.273800
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
EXHAUST PIPE
CRANKCASE
FUEL PUMP
-■SC^
----
4
iy
' ' f"’
’/Zi%
7'
f-
LABELS
56
Page 57
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
EXHAUST PIPE
TRACTOR - - MODEL NUMBER 917.273800
KEY NO. PART NO
2
6605398
3 0471623 NUT, FLANGE (6MM)
DESCRIPTION
GASKET EX. PIPE
FUEL PUMP KEY
PART NO DESCRIPTION
NO.
1
5611298
2
6605216 3 4432233 4
1226299 5 2449593
6 2449593 7
0250985
PUMP ASSY., FUEL TUBE, DIAPHRAGM FILTER, FUEL SCREW-WASHER (5X16) BULK HOSE, FUEL (5.5X8000) (5.5X100) BULK HOSE, FUEL (5.5X8000) (5.5X350) CUP,TUBE (BIO)
CRANKCASE KEY
PART NO DESCRIPTION
NO.
1
6853311 2
6604540
6604557 GASKET, BREATHER COVER
3 4
2515195 5 6604565
6388482 FILTER, OIL
6 7
6604805
6853477 DIPSTICK, OIL
8
6604821 TUBE, BREATHER
9
10 0928051 11 2488187 12
3509528
13 0748111 14
2108595 OIL SEAL (35X52X8)
15 2280006 16 3141769
6698807 SWITCH ASM-OIL PRESSURE
18 19 1169275 17
0997320 20 0069310
CRANKCASE ASSY. COVER, BREATHER 1
PLATE, VALVE STOPPER, VALVE
EXTENSION, OIL FILLER
BOLT, FLANGE (5X10) BOLT, FLANGE (6X45) HOLDER, OIL FILTER BOLT, FLANGE (6X25)
O-RING (22.5X2.2) BOLT 2, STUD (8X28)
BOLT BEARING, RADIAL BALL (6207) PIN A, DOWEL (8X14)
Li ABELeS
KEY
PART NO
NO.
6607097
3 5 6607105
8 6853766
DESCRIPTION
MARK, OPERATOR CAUTION (EC) MARK, HONDA MARK, EMBLEM (GXV530)
57
Page 58
58
Page 59
Cn
<o
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ii'rfvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvnvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv'
WARNING: To avoid serious infury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
•Wrtvwvv^^
Page 60

Get it fixed, at your home or ours!

Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800“4“I\/IY“HOI\/III^ Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.comwww.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1 -800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1 -800-827-6655 (U S A.) 1 -800-361 -6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:

1-888-SÜ-HOGARS^

(1-888-784-6427)
©Sears, FtoebuckædCo. ® Registered Trademai1< / ™ Trademai1< / Service Mark of Sears, Roebuck and Co.
® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.
Marque de commerce / Marque déposée de Sears, Roebuck and Co.
Au Canada pour service en français:
1 -SOO-LE-FOYER*^^
(1-806533^937)
www.sears.ca
02410
188420 Rev. 1 11.19.03 RD/MH Printed in U.S.A.
Loading...