Craftsman 917.273663 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

25.0 HP, 48" Mower Electric Start

Automatic Transmission

Model No.

917.273663

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equip ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty Safety Rules

Product Specifications

Assembly/Pre-Operation .. .....................7 Troubleshooting

Operation

Maintenance Schedule

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.....................2 Maintenance

.....................3 Service and Adjustments.... .................19

.....................5 Storage

.....................9 Repair Parts..........................................32

...................15 Sears Service

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.................15

.................27

.................28

...Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve

nience, IN HOME warranty service will still be available after the first 30 days of pur chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable Items which become worn during normal use, Including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge wil be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

^WARNING; In order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor. ^WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor. ^WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

A WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn . Do

not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the

machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

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SAFETY RULES

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad

just and service as required.

Page 5

SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type;

Oil Type (API-SG-SL):

Oil Capacity: W/Filter: 4.0 Pints

Spark Plug: (Gap; .030")

Ground Speed (MPH);

Tire Pressure; Front; 14 PSI

Charging System; 15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Blade BoltTorque:45-55 Ft. Lbs.

4 Gallons

Unleaded Regular

SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F)

W/0 Filter: 3.5 Pints Champion RC12YC

Forward: 0 - 5.5 Reverse; 0-2.4

Rear: 10 PSI

Min. CCA: 280

Case size: U1R

Remove obstacles such as rocks, tree

limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope. Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

if machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

Page 6

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

AwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark ar

rester for the muffler is available through your nearest Sears service center (See

REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can’t be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus conve nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional Installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOIVIE®

Mower

Leveling Wrench

PARTS BAG CONTENTS

Keys

(2) Keys

Video Cassette

(1) Oil Drain Tube

For Future Use

Slope Sheet

Bubble Level

Page 7

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac tor hood and grille.

IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Label

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

NOTE: You may now roil or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "trans mission disengaged position" (See “TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad justed position.

5. Raise seat and tighten adjustment knob securely.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un

derstand and follow ail instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans

mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

Page 8

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest posi tion.

7. Start the engine. After engine has started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac

ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

/ All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in “transmission engaged” po

sition (see “To Transport” in the Opera

tion section of this manual). While learning how to use your tractor, pay

extra attention to the following important items:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu

lar unleaded gasoline. / Become familiar with all controls, their

location and function. Operate them

before you start the engine. / Be sure brake system is in safe operat

ing condition. / It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans

mission purging instructions (See “TO

START ENGINE” and “PURGE TRANS

MISSION” in the Operation section of

this manual).

Page 9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N

REVERSE

NEUTRAL

HIGH LOW

141

CHOKE fast

•m

SLOW

IGNITION

(Й

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

LIGHTS ON

FUEL OIL PRESSURE BATTERY

FREEWHEEL

(§)

ENGINE ON

ENGINE START PARKING BRAKE

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

iltosiB avoided, could result in death, serious injury

■■■■■■■■" and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

oSI

Ж ^

* ж

REVERSE FORWARD

PARKING BRAKE PARKING BRAKE

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

LOCKED UNLOCKED

liif

SLOPE HAZARDS

Page 10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute,

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the

headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck or

other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging

(+) or discharging (-).

PARKING BRAKE - Locks clutch/brake

into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

HOURMETER - Indicates hours of opera tion.

Page 11

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

Choke Control

Throttle

Control

“Brake” Position

Brake Peda

“Drive”

Position

Push-In to

“Disengaged

“Disengaged” \ Control Lever Position Parking Brake

“Engaged” Position

Attachment Clutch

Switch Pull Out To “Engage”

Motion'

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi

tion, before stopping, may cause engine to

“backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run

ning, hot engine exhaust gases may cause

“browning” of grass. To eliminate this pos sibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approxi

mately 2-1/2 inches during the cool season

and to over 3 inches during hot months.

For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

Page 12

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Retainer Spring

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at

tachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. ACAUTION: Do not operate the mower with out either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Push In To “Disengage” Attachment

Attachment Clutch Switch

Pull Out To

“Engage”

" Lift Lever

High Position

Low Position

Deflector Shield

TO OPERATE ON HILLS AwARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position. Do not push or tow tractor at more than two (2) MPH. To re-engage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

Page 13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti

ties that can be used within 30 days to assure fuel freshness.

AcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake. Place motion control lever in neutral (N) position.

Move attachment clutch to disengaged

Dosition.

VIove throttle control to fast position ^ull choke control out for a cold engine start

6. attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

Page 14

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be ad

justed for best engine performance (see “TO

ADJUST CARBURETOR” in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

^CAUTION: Never engage or disengage

freewheel lever while the engine is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi tion (See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throt tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing free wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowiy disengage clutch/brake pedal.

8. Slowly move motion control lever for ward, after the tractor moves approxi mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Page 15

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems Check for Loose Fasteners

Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter) Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓ ✓

✓

SERVICE DATES

✓ 5 ✓

✓ ✓

✓ ✓ ✓

✓

1,2

✓

1^.2

✓ 2

✓ ✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and interlock systems for proper operation.

Check for loose fasteners.

LUBRICATION CHART

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow dered graphite type lubricant sparingly.

Page 16

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and

interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachment clutch control is in the disen gaged position.

• When the engine is running, any at

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT; Special blade bolt is heat

treated. , ,

Trailing Assembly

Mandrel

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE REMOVAL

1. Raise mower to highest position to al low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

Page 17

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact

a sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL. Se

lect the oil’s SAE viscosity grade according

to your expected operating temperature.

SAE VISCOSITY GRADES

] I I

30 32 40 60 80 100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil In a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Closed and Locked Position

Yellow Cap

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

-10 0 10 20 30 40

Oil Drain Valve

\' i ,-^1 \y

Drain

_ Tube

I I i

Page 18

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Check rubber seal for damage and proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge plate, and nut.

5. Reinstall air cleaner cover and secure by tightening knob.

Foam Cartri^ Pre-Cleaner

Nutx

Knob

Cartridge Plate

Rubber Sea]

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

Page 19

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with auto motive type wax.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in “DISEN GAGED” position.

2. If equipped, turn height adjustment knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock bracket.

ACAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.

5. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-sway bar from bracket.

6. Remove four retainer springs from front plate assembly and remove plate.

We do not recommend using a garden

hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water

in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

Remove retainer springs from suspen sion arms at deck and disengage arms

from deck.

Raise attachment lift to its highest posi tion.

Slide mower forward and remove belt from electric clutch pulley.

10. Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking brake.

1. Swing anti-sway bar to left side of mower deck.

Belt Tension Rod (Disengaged Position )-

Chassis

Bracket. Retainer

Spring-—

USE PLIERS FOR

RETAINER SPRINGS

Loop Up

Lock Bracket

Suspension

Arms Double Loop

Retainer Springs (Outward pointing deck pins)

Front Mower Bracket

Electric Clutch

Double Loop Retainer Springs

Front Plate

Assembly

Single Loop Retainer Springs

Flanged Pins

Front Mower Bracket

Deflector Shield

Page 20

2. Slide mower under tractor with deflec tor shield to right side of tractor.

IMPORTANT: Check belt for proper rout ing in aii mower puliey grooves.

3. If equipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower iinkage with attachment lift control.

5. Be sure belt tension rod is in disen gaged position.

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets.

NOTE: To assist in locating hole in flanged

pin, the hole in pin is inline with notch on

head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper rout

ing in all mower pulley grooves.

10. Engage belt tension rod by pushing rod into locking bracket.

ACAUTION:' Belt tension rod is spring

loaded. Have a tight grip on rod and en

gage slowly.

11. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

12. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground such as a carport or ga

rage. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. Mower is level side-to-side when bubble is between the two lines in the bubble level.

If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. Remove bubble level from mower and store in a safe place.

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Edge of Mower to Ground

Bottom Edge of

Mower to Ground

SIDE-TO-SIDE ADJUSTMENT WITH

BUBBLE LEVEL NOTE: If necessary, check side-to-side

surface below tractor for I eve! ness with a

long board and the bubble level.

Page 21

Lift Link

Adjustment

Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level sideto-side. If the following front-to-back adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side. To obtain the best cutting results, the

mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its

highest position. AcAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

Check adjustment on right side of tractor.

Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade

• Before making any necessary adjust ments, check that both front plate links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change dim. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of mower, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal num ber of turns. The two front links must remain equal in length.

• When distance “B" is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock bracket.

^CAUTION: Rod is spring loaded. Have

a firm grip on rod and release slowly.

4. Remove screws from R.H. mandrel cover and remove cover. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur face. Disconnect R.H. suspension arm from

6. rear deck bracket by removing retainer spring. Carefully roll belt over the top of R.H.

7. mandrel pulley. Remove belt from electric clutch pulley.

Remove belt from idler pulleys.

10. Check primary idler arm and two idlers to see that they rotate freely.

11. Be sure spring is securely hooked to primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13. install new belt onto electric clutch pul ley.

14. Carefully roll belt into upper groove of R.H. mandrel pulley.

15. Carefully check belt routing making sure belt is in the grooves correctly.

16. Reconnect R.H. suspension arm to rear deck bracket with retainer spring.

17. Reassemble R.H. mandrel cover.

18. Engage belt tension rod by pushing rod into locking bracket.

Page 22

TO REPLACE MOWER BLADE (SECONDARY) DRIVE BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

2. Remove screws from R.H. and L.H. mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE

BELT” illustration in this section of manual).

3. Carefully roll belt over the top of R.H. mandrel pulley.

4. Remove belt from Idler pulleys.

5. Check primary idler arm and two idlers to see that they rotate freely.

6. Be sure spring is securely hooked to primary idler arm and spring arm.

REMOVE MOWER BLADE

(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel pul ley.

8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley.

9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

10. Check secondary idler arm and idler pulley to see that they rotate freely.

11. Be sure spring is hooked in secondary idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT

12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

13. Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE

BELT” illustration in this section of manual).

14. Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

15. Reinstall mandrel covers and securely tighten all screws.

16. Carefully check belt routing making sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See “TO

INSTALL MOWER” in this section of

manual).

Page 23

Secondary

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TC ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut against nut “A”.

4. Engage transmission by placing freewheel control in “transmission engaged” position.

5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Disconnect clutch wire harness. Remove clutch locator.

3. Remove belt from stationary idler and

4. clutching idler. Remove belt downward from engine

5. pulley and around electric clutch. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Remove belt from center span keeper

7. and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around transmission cooling fan and onto the input pulley.

2. Slide belt into the center span keeper.

Page 24

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

Install belt through stationary idler and clutching idler. Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in ail pulley grooves and inside all belt guides and keepers. Install mower (See “TO INSTALL

8. MOWER" in this section of manual).

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are

positioned straight forward, remove steer

ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Retaining Ring \ Washers

Axle Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT TERY

^WARNING: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame

and smoking materials away from bat

teries. Always wear eye protection when

around batteries.

If your battery Is too weak to start the engine, it should be recharged. (See "BAT TERY" in the Maintenance section of this

manual).

If “jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

Page 25

REPLACING BATTERY

^WARNING: Do not short battery termi

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

Lift hood to raised position.

Remove terminal guard.

Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

Install new battery with terminals in

same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

Close terminal access doors.

Close hood.

Keps Nut

Terminal Access Door

Termina

Guard

Negative (Black) Cable

Hex Bolt

Positive

'(Red) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. When replacing hood, be sure to re connect the headlight wire connector.

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex

pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the

factory and adjustment should not be nec

essary. Check adjustment as described below before loosening cable. If adjust

ment is necessary, proceed as follows:

1.2.With engine not running, move throttle control lever to fast position. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Page 26

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described be

low before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER" in the Main tenance section of this manual). Choke should be closed. If it is not,

3. loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. Reassemble air cleaner.

Closed For Fu Choke

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approxi mately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if neces sary.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position, if engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs ad justing, contact a Sears or other qualified service center, which has proper equip

ment and experience to make any neces sary adjustments.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).

2. With engine off turn idle fuel adjust ing needle in (clockwise) closing it finger tight and then turn out (counter clockwise) 1 turn.

Page 27

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essentia! fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam age the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START” position

for a few seconds to distribute oil.

4. Replace with new spark p!ug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT; Never cover tractor while engine and exhaust areas are still warm.

Page 28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure

tor, refill tank with fresh gas oline and replace fuel filter.

8. Check ail wiring.

9. See “To Adjust Carburetor” in Service and Adjustments

section.

10. Contact a Sears or other qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

Engine will not

turn over

Engine clicks but

will not start

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in

Service and Adjustments

section.

8. Contact a Sears or other qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check ail wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too

fast.

2. Throttle in “CHCKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

Page 29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

(continued)

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water In fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor’’

in Service and Adjustments

section.

15. Contact a Sears or other qualified service center.

Excessive

vibration

Engine continues

to run when

operator leaves seat with attachment

clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

Mower blades will not rotate

Poor grass discharge

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass discharge (continued)

Headlight(s) not working (if so equipped)

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Switch is “OFF”.

2. Bulb(s) or lamp{s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed in

this manual.

11. Clean around mandrels to

open vent holes.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/repiace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not charge

Loss of drive 1. Freewheel control in

Engine “backfires” when turning engine “OFF”

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

“disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Engine throttle control not set between half and full speed (fast) position before stopping engine.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control

between half and full speed (fast) position before

stopping engine.

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273663

IGNITION SWITCH

POSITION CIRCUIT “MAKE"

OFF M-fG + AI NONE

ON + LIGHTS B + A1 L-f A2

ON B +A1 NONE

START B + S + A1 NONE

WIRING INSULATED CLIPS

NOTE; IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING,

POSITION CIRCUIT

OFF C+G,B + H

ON C-fF, B+E, A + D

REMOVABLE

CONNECTIONS

PTO SWITCH

NON-REMOVABLE

CONNECTIONS

HEADLIGHTS

G F C

I B I I

D A

PTO SWITCH

CONNECTOR

Page 32

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.273663

Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273663

KEY PART NO. NO. DESCRIPTION

1 144927 Battery 2 74760412 Bolt, Hex 1/4-20x3/4 8 7603J Tray, Battery

10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2

11 150109 Holddo\A/n, Battery, Front

12 145769 Nut, Push, Nylon, Battery, Front 1/4

16 176138 Switch, Interlock 21 175688 Harness, Light 22 4152J Bulb Light #1156 25 186846 Cable 26 175158 Fuse 27 73510400 Nut, Hex, Keps 1/4-20 unc 28 145491 Cable, Ground 29 121305X Switch, Seat NC Gray 30 175566 Switch, Ignition 33 140403 Key 40 188031 Harness, Ignition 42 154336 Cover Terminal 45 122822X Ammeter 46 169635 Hourmeter 50 174652 Switch, PTO 55 17490508 Screw, Thd. Roll. 5/16-18 x 1/2 79 175242 Socket Asm Bulb Twistlock 89 169639 Bracket Snap-in

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

TRACTOR - - MODEL NUMBER 917.273663

CHASSIS AND ENCLOSURES

Page 35

TRACTOR - - MODEL NUMBER 917.273663

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis 2 176554 Drawbar 9 187934X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 X 1

11 167203 Panel, Dash, LH

13 188702X010 Panel, Dash, RH

14 17490608 Screw Thdro! 3/8-16 x 1/2

17 175260X615 Hood Assembly 20 162026 Plate Battery 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 174515X615 Grille 29 161840 Lens, Bar 30 188572X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 175351 Duct Hood 59 187495 Bushing 1.375 OD 60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut Self Thrd Wshd 1/4 Zinc

142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt

159 179950X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 217 179132X418 Console Fuel Window 278 191611 Screw 10 X 3/4 Single Lead-Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273663

drive-hydro.stlt_59

Page 37

TRACTOR - - MODEL NUMBER 917.273663

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION

8 165866 Rod Shift Fend. 71 169183 Strap Torque LH 9 179334 Clutch Electric 73 169182 Strap Torque RH 10 76020416 Pin Cotter 1/8x1 74 137057 Spacer, Axle 14 10040400 Washer Lock Hvy 1/4 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 76 12000001 E-Ring 16 73800500 Nut Lock Hex W/lns. 5/16-18 unc 77 123583X Key, Square 17 126197X Washer 1-1/2 CD x 15/32 ID x.250 78 121748X Washer 25/32 x 1-5/8 x 16 Ga, 19 73800600 Nut Lock Hex W/Wsh 3/8-16 unc 81 165596 Shaft Assy. Cross Taper 20 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 82 165711 Spring Torsion 21 140845 Knob 83 19171216 Washer 17/32 X 3/4 X 16 Ga. 22 169498 Rod, Brake 84 169594 Link Transaxle 23 190736 Bracket Anti-Rotation 89 188309X428 Console, Shift 24 73350600 Nut, Hex Jam 3/8-16 unc 95 170201 Rod Bypass 25 106888X Spring, Brake Rod 96 4497H Retainer Spring 1" Zinc/Cad 26 19131316 Washer 112 19091210 Washer 9/32 X 3/4 X 10 Ga. 27 76020412 Pin Cotter 1/8 X 3/4 CAD. 116 72140608 Bolt RDHD SQNK 3/8-16 unc x 1 28 175765 Rod, Parking Brake 120 73900600 Nut Lock Fig 3/8-16 unc 29 124236X Knob Brake Parking 150 175456 Spacer Retainer 30 169592 Bracket, Transaxle 32 74760512 Bolt Hex Hd 5/16-18 unc X 3/4 34 175578 Shaft, Foot Pedal 35 120183X Bearing, Nylon 159 183900 Hub Shift 36 19211616 Washer 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 37 1572H Pin, Roll 162 73680400 Nut Crownlock 1/4-20 unc 38 179114 Pulley, Composite 163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 165 165623 Bracket Pivot Lever 41 175556 Keeper, Belt Idler Flat 166 17490510 Screw 5/16-18 x 5/8 47 127783 Pulley, Idler, V-Groove 168 165492 Bolt Shoulder 5/16-18 X.561 48 154407 Bellcrank Clutch Grnd Drw StI 169 165580 Plate Fastener Cross Shf. 49 123205X Retainer, Belt 197 169613 Nyliner Snap-in 5/8 ID

50 72110612 Bolt 198 169593 Washer Nyl 7/8 ID x.105"

51 73680600 NutCrownlock 3/8-16 unc 199 169612 Bolt Shoulder 5/16-18 unc

52 73680500 Nut, Crownlock 5/16-18 unc 200 72140508 Bolt Rdhd Sqnk 5/16-18 unc x 1

53 10571 OX Link, Clutch 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

55 105709X Spring, Return, Clutch 212 145212 Nut HexFIange Lock

56 17060620 Screw 3/8-16 X 1-1/4 254 17000616 Screw 3/8-16 X 1

57 140294 V-Belt, Ground Drive 263 17000612 Screw 3/8-16 X .75

59 169691 Keeper, Center Span

61 17120614 Screw 3/8-16 X .875

62 123533X Cover, Pedal

63 174607 Pulley, Engine

—

Transaxle, HydroGear, Model 65 10040700 Washer Number 314-0510 (See Break 66 154778 Keeper Belt Engine down) 69 142432 Screw HexWsh Hi-Lo 1/4-1/2 unc

NO. NO. DESCRIPTION

151 19133210 Washer 13/32 x2x 10 Ga. 156 166002 Washer 5/16 ID X 1.0 x.125 158 165589 Bracket Shift Mount

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

TRACTOR - - MODEL NUMBER 917.273663

STEERING ASSEMBLY

■tti'

— 73

—-42

Page 39

TRACTOR - - MODEL NUMBER 917.273663

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428 Wheel Steering 2 184706 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring Klip #15304-75 10 175121 Link Drag 11 STD551137 Washer Lock Hvy Hid Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136518 Spacer Bearing Axle Front 15 145212 Nut Hex Flange Lock 17 177883 Shaft Asm. Steering 29 17000612 Screw 3/8-16x3/4 32 180580 Rod Tie 33 19121414 Washer 3/8 X 7/8 X 14 Ga. 34 10040600 Washer Lock Hid Spr 3/8 35 STD541537 Nut Lock Center 3/8-24 unf 36 155105 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19182411 Washer 9/16 IDx 1-1/2 OD IIGa 40 73540600 Nut Crownlock 3/8-24 41 159945 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25/32 1 1/4x 16 Ga. 46 184946X505 Cap Spindle 65 160367 Spacer Brace Axle 67 72110618 Bolt. Rdhd Sq 3/8-16 unc x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm. 73 160135X428 Extension Steering Stealth 82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x.15 88 175118 Bolt Shoulder 7/16-20 unc 91 175553 Clip Steering 95 188967 Washer Hardened

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 40

ENGINE

TRACTOR - - MODEL NUMBER 917.273663

KEY PART

NO. NO.

1 175439X428

2 171875 3

--------------

149723

146699

146700

171877

146629

13 14

148456

17060624

169837

187768X428

137180

DESCRIPTION

Control Throttle Screw Hwhd Hi-Lo #13-16 x 3/4 Engine, Kohler Model CV730-0028 (See Breakdown) Muffler Asm Twin Lo-Tone Pipe Exhaust LH Intek Pipe Exhaust RH Intek Bolt 5/16-18Uncx 3/4 w/Sems Shield Browning Muffler Gasket (Order from engine Mfgr.) Tube Drain oil Screw Thdrol 3/8-16 x 1-1/2 Shield Heat Choke Control Kit Spark Arrestor (Flat Scrn)

engine-ko.1win_18

KEY

PART

NO.

NO. DESCRIPTION

31 179022 Tank Fuel 4.0 Rear 32 179124X428 Cap Asm Fuel 33 123487X Clamp Hose Black 37 8543R Line Fuel 38 181654 Plug Drain Oil Easy 41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

101 M73030800 Nut 112 3645J Bushing 116 184362 Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 41

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273663

KEY

PART

NO.

NO. DESCRIPTION

1 188714 Seat 13 121248X Bushing Snap BIk Nyl 50 Id

2 140551 Bracket Pivot Seat 14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2

3 STD523710 Bolt Fin Hex 3/8-16 unc x 1 15 121249X Spacer Split 28x .88 Zinc 4 19131610 Washer 13/32 x 1 x 10 Ga 16 123740X Spring Cprsn Plate 1.310 Ga

5 145006 Clip Push-In 17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc

6 STD541437 Nut Hex w/lns. 3/8-16 unc 18 124238X Cap Spring Seat

7 124181X Spring Seat Cprsn 21 171852 Bolt Shoulder 5/16-18 unc

8 17000616 Screw 3/8-16 X 1-1/2

9 19131614 Washer 13/32 x 1 x 14 Ga, 24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga.

10 182493 Pan Seat 25 127018X Bolt Shoulder 5/16-18x62

1112166369

121246X

Knob Seat Adj. Wingnut Bracket Mounting Switch

KEY

PART

NO.

NO. DESCRIPTION

22 STD541431 Nut Hex Lock W/lns 5/16-18

NOTE

: All component dimensions given in U.S. inch

1 inch

= 25.4 mm

Page 42

TRACTOR - - MODEL NUMBER 917.273663

DECALS

KEY

PART

NO.

NO. DESCRIPTION

1 187407 Reflector, LH

2 138047 Decal, Battery, Diehard, Sears

3 186242 Decal, Hood RH 4 186243 Decal, Hood LH

5 186572 Decal, Seat Craftsman

6 146046 Decal, V-Belt, Drive Schematic

8 178455 Decal, Deck, Caution

9 186573 Decal, Replacement Hood

10 156439 Decal, Fender, Danger

11 177665 Decal, Panel, Dash

12 178482 Decal, Mower, Heavy-Duty

13 133644 Decal, Replacement Parts

14 175291 Decal, V-Belt, Schematic

15 187408 Decal, Reflector, RH

KEY

PART

NO.

NO. DESCRIPTION

16 164065 Decal, Steering Wheel 17 164096 Decal, Dash

18 156811 Decal, Fender Opr. 20 149516 Decal, Battery 21 186331 Decal, Hood, Side Panel 23 185980 Decal, Engine 24 177914 Decal, Engine 25 177918 Decal, Engine 26 181470 Decal, Deck level

- -

184310X428 Pad, Footrest, ST/LT, LH

- -

184311X428 Pad, Footrest, ST/LT, RH

- -

166960 Decal By-Pass

- -

192273 Manual, Owner's, English 192274 Manual, Owner's, Spanish

- -

WHEELS & TIRES

KEY

PART

NO.

NO. DESCRIPTION

1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service

4 59904 Tube Front (Service Item Only)

5 106732X624 Rim Asm 6"front Service

6 278H Fitting Grease (Front Wheel Only)

7 9040H Bearing Flange (Front Wheel 8 106108X624

9 122082X Tire RTs 20 X 10-8 C Service

10 7152J Tube Rear (Service Item Only)

11 104757X428 Cap Axle BIk 1 50 x 1 00

144334 Sealant, Tire ( 10 oz. Tube)

- -

Only) Rim Asm 8"rear Service

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

Page 43

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273663

KEY

PART

NO.

NO. DESCRIPTION

1 179504 Plunger Assembly 2 159476 Shaft Assembly, Lift 3 188822 Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Bearing, Nylon 7 175830 Grip, Handle, Fluted

11 175370 Link, Lift, L.H.

12 175371 Link, Lift, R.H.

13 4939M Retainer Spring

15 175562 Plate Asm Suspension Front

16 73350800 Nut Hex Jam 1/2-13 unc

1718175689

73800800

20 163552 Retainer Spring

Trunnion Front Susp.

Nut Lock w/Wsh 1/2-13 unc

KEY

PART

NO.

NO. DESCRIPTION

31 176205 Trunion Sups. Arm.

32 175994 Nut Lift Link 7/16-20 36 155097 Pointer Height Indicator 37 123935X Plug Hole 38 17060516 Screw 5/16-18 X 1 40 19112410 Washer 11/32 X 1-1/2 X 10 Ga.

41 155098 Indicator Height Stit

49 145212 Nut Hex/Large Lock

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

52 175378 Arm Suspension Rear LH 53 175802 Arm Suspension Rear RH 54 175560 Pin Flange

NOTE: All component dimensions given in U.S. inc

1 inch = 25.4 mm

Page 44

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273663

Page 45

TRACTOR - - MODEL NUMBER 917.273663

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 180358 Deck Weldment Mower 48 52 175820 Pulley Idler Flat

3 138017 Bracket Asm., Sway Bar 54 74780616 Bolt Fin Hex 3/8-16 uncx 1 Gr. 5

5 4939M Retainer Spring 55 72140608 Bolt Rdhd Sqnk 3/8-16 unc x 1

6 178024 Bar Sway Deck 56 155986 Bar Pnt Adj.

8 174365 Bolt 7/16 Asm. Blade 57 156941 Pin Head Rivet

11 173921 Blade, 48" Mulching 92 73800600 Nut Lock Hex w/lns 3/8-16 unc

- -

180054 Blade, 48" Hi-Lift 95 180534 Bracket Asm Noseroller LH

13 174360 Shaft Mandrel Asm. Greaseable 98 179479 Spring Primary Drive

14 174358 Housing Mandrel 99 184058 Pulley IdleriV"

15 110485X Bearing, Ball, Mandrel 100 72110616 Bolt RDHD Sqnk 3/8-16 unc x 2

16 174493 Stripper Mandrel Deck 110 175016 Arm Spring Secondary

17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25 112 174387 Link Tension Relief Lever

18 72140505 Bolt, Carriage 5/16-18 x 5/8 113 72110506 Bolt Carr. 5/16-18x3/4

19 132827 Bolt, Hex Hd, Shoulder 5/16-18 114 174384 Tension Asm Relief Lever

20 174378 Baffle, Vortex Mower 115 174609 Arm Spring Tension Relief

21 73680500 Nut, Crownlock 5/16-18 unc 116 184219 Bolt, Shoulder

24 105304X Cap, Sleeve 117 174873 Gauge Wheel

25 178102 Spring, Torsion 118 73930600 Nut, Centerlock 3/8-16 unc

26 110452X Nut, Push 119 19121414 Washer 3/8 x 7/8 x 14 Ga.

27 180655X428 Deflector Shield 121 174371 Spring Secondary Drive

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 122 174606 Bushing Pivot Tension Relief

29 131491 Rod, Hinge 126 174372 Arm, Idler, Primary Deck

30 173984 Screw, Thdroll 130 17000616 Screw 3/8-16 X 1

31 187690 Washer, Spacer Mower Vented 132 17000612 Screw 3/8-16 X .75

32 173436 Pulley, Mandrel 182 179127 Rod Roller Nose

33 178342 Nut, Fig. Top Lock Cntr. 9/16 183 163552 Retainer Spring

37 177968 Pulley, Idler 184 173979 Keeper Belt Idler

39 174375 Pulley, Idler, Driven 42 165723 Spacer, Retainer Key Nos. 13-15) 43 174373 Arm, Idler Secondary 45 180806 Cover, Mandrel Deck (Std. Deck - Order separately 46 137729 Screw, Thdroll. 1/4-20x5/8 nose roller components key nos. 47 180808 V-Be!t, Mower, Secondary 91,94, 95, 132, 182, and 183) 48 174368 V-Belt, Mower, Primary 495073900600

72110612

(The following blades are available)

(For mulching mowers only) 94 176066 Noseroller (For bagging and discharging) 97 178515 Washer Hardened

Nut lock 3/8-16 unc Bolt, Carr. 3/8-16 X 1-1/2 Gr. 5

72 19131312 Washer 13/32 x 13/16 x 12 Ga. 91 180535 Bracket Asm Noseroller RH

- -

174356 Mandrel Asm. Service (Includes

- -

181579 Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inche

1 inch = 25.4 mm

Page 46

TRACTOR - - MODEL NUMBER 917.273663

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 47

TRACTOR - - MODEL NUMBER 917.273663

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake 2 170352 Side Housing, Assembly 60 142883 Brake Puck 3 170353 Center Section, Assembly 61 142882 Puck Plate

4 170354 Swashplate, Trunion Machined 62 142887 Brake Actuating Pin

5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/ 6 170355 Sealant 10.5 Oz Patch,SpecialFlange 7 170356 Hex Flange Screw 1/4-20 X 64 142892 Bolt, 1/4-20 X 1 W/Patch

8 170357 Stud, 5/16-24 Hex Double End 66 189386 Spring, Brake Arm Bias 9 170358 Shaft, Input 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

10 170359 Ring - Retaining 68 170414 Arm, Brake

11 170360 Spacer 69 170415 Slotted Hex Nut 5/16-24

12 169870 Ring - Retaining 70 170416 Cotter Pin 3/32 X 3/4

13 170361 Seal, Lip .67 X 1.58 X .276 71 170417 Compression Spring Brake

14 169869 Ball Brg 17mm Id X 40mm Od Anti-Drag

16 170362 Hex Flange Head Screw 5/16- .032

17 170363 Lip Seal 18X 32X 7 O.D

18 170364 Arm, Control 74 170419 Oil Seal .625 X 1.0 X .25

19 150771 Bearing, 30x52x13 Thrust 75 170420 Check Plug Assembly, .027, 23 170365 Check Plug Assembly, Washer Washer 24 170366 Shaft, Motor 76 170421 Stud, 5/16-24 Friction Pack 27 170367 Gear - Pinion, 13t 77 170422 Puck, .330 X 1.50 X .0975 28 170368 10t/48t Gear 78 142969 Spring, Helical Comp 29 170369 Gear, 10t Jackshaft 79 142980 Spacer 30 170370 60t Bull Gear 80 150778 Hex Lock Nut 5/1631 170371 Sleeve Bearing .75 X 1.575 X 24Unjf(Nylon insert)

32 170389 SleeveBearing(Outboard) 82 170424 Clip, Washer .316x1.50x. 1046 33 142991 Washer, 3/4 Id X 1-1/2 0dX 83 161168 Pin, Standard Headless 34 170390 Lip Seal Axle Seal 85 170426 Hose, Expansion Tank

35 170391 Shaft, Axle .75 X 11.39 {Key, 87 142917 Cap - Poppet Valve 36 170392 Shaft, Axle .75 X 16.99 (Key, 90 170430 Puck, Inner Wedge 37 150792 Miter Gear (Splined) 107 170432 Deflector

38 150793 Miter Gear 15t (0.5 Id) 108 170433 Washer,Motor Shaft 39 150809 Shaft .71idx1.15odx.030thk

40 170393 Ring, Spiral Retaining 109 170434 Plug, Sae #6 41 170394 Pin, Jackshaft 111 170435 0-Ring .07 X .301 I.D. 42 170395 Magnet, Ring 113 170437 Bracket, Support Expansion 43 170396 Spring, Bypass Tank 44 150797 Hydro Mtg Screw 3/8-24 X 2.5 116 170438 Silicon Sponge

45 170397 Filter 120 188312 Pulley 46 170398 Base, Filter 121 170441 Hex Lock Nut 1/2-20 (Nylon 47 170399 Actuator, Bypass Insert) 48 170400 Rod, Bypass Actuator 122 170442 Washer, Belleville 49 170401 Arm, Bypass 123 170443 Belt Keeper

50 170402 Retaining Ring .250 External 124 170444 Center Section-Filter-Bypass 51 170403 Seal, Lip .741 X .250 X .250 Assembly

52 170404 Flat Washer, 5/8 Id X I.OOdX 126 170446 Fan - Pulley Service Assembly 53 170405 Retaining Ring 128 173165 Kit, Expansion Tank

54 170406 Bearing, Center Block 900 166768 Transaxle Complete 55 142977 Spring - Helical Compression 56 142978 Washer NOTE; All component dimensions given in U.S. 57 20W-50 Oil inches; 1 inch =25.4 mm 58 170407 Brake Yoke

1.25 65 170411 Spacer

X 12mm 72 170418 Washer, Ht .5 I.D.X 1 O.D.X 24X0.75 73 142884 Flat-Washer 11/32 I.D.X 7/8

.625 81 170423 Wedge, Friction Pack .75x1.750x.625 (Plated) .13Thk 84 170425 Fitting, 5/16 Sae 5/32 Tube

R.H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2 L.H.) 93 170431 Spring Clip - Housing Thrust

Long 119 170439 Fan, 7 In.

Tc 125 170445 Filter Assembly .05 Thk 127 170447 Seal - 0-Ring Kit

Page 48

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

Page 49

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

HEADA/ALVE/BREATHER KEY PART

NO. NO.

24-033-03-S

DESCRIPTION

Kit, breather cover w/gasket (Includes 2-4)

24-041-50-S

24- 096-87-S

25- 139-60-S

M-645020-S

Gasket, breather Cover, breather Plug, alien hd. 1/8" Screw, hex. flange M6x1.0x20 (4)

25-351-01-S 24-755-66-S

24-411-05-S 24-841-03-S

Lifter, valve (4) Kit, valve train (Includes

8,11,12)

Rod, push (4) Kit, cylinder head gasket (2) (Includes mounting hard

ware)

24- 318-72-S

25- 186-01-S

24-599-01-S 66-086-07-S

12-086-16-S

Head assembly, #2 cylinder

Arm, rocker (4)

Pivot, rocker arm (4) Screw, hex. flange (4) Screw, hex. flange Ml Ox 1.5x90 (8)

24-755-74-S

Kit, valve cover - plain (Includes 16,17)

24-153-23-S

24-086-32-S 24-445-01-S

24-016-01-S

24-016-02-S 24-017-01-S

24-017-02-S 66-032-05-S

235011-S

24-089-02-S

12-173-01-S

12-755-03-S

24-318-69-S

26 27

24- 755-76-S

0-Ring Screw, shoulder (4) Strap, lifting

Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2 Valve, intake (.25) (2)

Seal, valve stem (2)

Retainer, spring (4) Spring, valve (4) Cap, valve spring (4)

Kit, retainer (4)

Head assembly, #1 cylinder

Kit, valve cover - breather (Incl. 16,17,28)

25- 313-03-S

24-755-57-S

Grommet, rubber

Kit, breather separator (Includes 28,30-33)

30 M-545016-S

Screw, hex. flange M5x0.8x16 (2)

33 34

24-445-02-S 24-126-44-S 24-112-12-S 24-326-55-S

Strap, breather Bracket, breather separator Spacer

Hose, breath

CRANKCASE

KEY PART

NO. NO.

24-032-01-S

DESCRIPTION

Seal, front oil Crankcase (USE: Miniblock 24 782 24)

24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-08-S

Fitting Pin, locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8)

11 12

24-874-16-S 24-874-20-S 24 874 21-S 24-108-05-S 24-108-06-S 24-108-07-S 24-018-01-S

12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S

12-422-12-S 24-012-16-S 52-139-09-S M-545010-S

Piston w/Ring Set (.08) (2) Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Ring Set (Std. & .08) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange

M5x0.8x10 (2) 13 14 15 16 17 18

24-018-04-S 24-402-05-S

12-153-01-S

24-126-19-S

12-123-04-S

M-545016-S

Retainer, reed (2)

Reed, breather (2)

0-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil fill

Screw, hex. flange

M5x0.8x16 19

12-153-02-S

24-038-04-S

24- 755-46-S

25- 153-02-S

24-018-09-S

M-931010-S

28-032-09-S

24-468-15-S

24-144-38-S

0-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit, oil fill cap (Includes 22)

0-Ring, dipstick

Retainer, ring

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 50

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

Page 51

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

IGNITION/ELECTRICAL KEY PART

NO. NO.

54-755-15-S

DESCRIPTION

Kit, grass screen

(Includes 2-4,and 24 113 18 S)

M-403025-S

Screw, hex. cap M4x0.7x25

(4)

X-25-92-S

24- 112-04-S

25- 086-47-S

24-157-08-S

12-086-14-S

12-468-03-S

X-42-15-S

24-025-01-S

41-403-09-S

X-25-92-S

24-086-18-S

13 14

236602-S

54-755-09-S

24-126-71-S

12-132-02-S

M-548025-S

235173-S 48-154-02-S

X-25-63-S

24-584-01-S

M-545020-S

NOT ILLUSTRATED

- - 24-126-137-S Bracket, ground strap

-- 24-176-82-S Harness, wiring 24- 113-18-S 25- 454-03-S

Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder M6x1.0x16 (4)

Fan Screw, hex. flange Ml Ox 1.5x46 Washer, plain 3/8"

Key

Flywheel

Rectifier-regulator Washer, plain 3/16" (3) Screw, Phillips hd. 11-16x7/8

(2)

Connector (3 contact)

Kit, 15 amp stator (Includes 16) Bracket, stator wire Spark Plug (2) Screw, hex. cap M5x0.8x25

(2)

Clip, cable Clip, cable Washer, plain 1/4"

Module, ignition (2) Screw, hex. flange M5x0.8x20 (4)

Decal, grass screen

Tie, wire (3)

BLOWER HOUSING & BAFFLES KEY PART

NO. NO.

24-027-114-S

DESCRIPTION

Housing, blower (lncl.2, 24-096-85-S & 25-

086-91-S)

24-100-01-S M-545020-S

Nut plastic (2) Screw, hex. flange M5x0.8x20 (4)

M-545016-S

Screw, hex. flange M5x0.8x16 (3)

M-551016-S

Screw, hex. flange M5x0.8x16

M-645016-S

Screw, hex. flange M6x1.0x16 (6)

24-146-16-S 24-146-20-S 24-063-39-S

Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2

side

24-063-60-S M-545010-S

Baffle, valley - #1 side Screw, hex. flange M5x0.8x10 (2)

24-063-58-S

Baffle, cylinder barrel-# 1

side

24-063-14-S

Baffle, valley - #2 side

NOT ILLUSTRATED

24 096 85-S Cover, blower housing 25 086 91-S Screw, tapping

AIR INTAKE/FILTRATION

KEY PART

NO. NO.

M-651040-S

DESCRIPTION

Screw, hex. flange M6x1.0x40 (4)

24-164-51-S

Manifold, intake (includes

3.4)

24 153 27-S 24 041 52-S 24-041-14-S 24-094-34-S 24 126 130-S M-545010-S

0-Ring, intake port (2) Gasket, carburetor Gasket, air cleaner base Base, air cleaner Bracket, air cleaner base Screw, hex. flange M5x0.8x10 (2)

11 12

13 14 15 16 17 18

24-063-51-S 24-041-13-S 24-109-09-S 24-083-03-S 24-083-05-S 231032-S 24-096-01-S

12-100-01-S 24-096-67-S 54-755-01-S

Baffle, fuel spit-back Gasket, fuel spit-back cup Cup, fuel spit-back Element, air cleaner Precleaner, element Seal, breather Cover, inner air cleaner

Wing Nut

Cover, air cleaner Kit, knob w/seal (Includes 19,20)

20-341-01-S 24-153-20-S

Knob, cover 0-Ring

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 52

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

Page 53

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

STARTING SYSTEM

KEY PART NO. NO. DESCRIPTION

1 M-839080-S Screw, hex. flange

M8x1.25x80 (2)

2 25-098-09-S Starter, solenoid shift assem

bly (Includes 3-7)

25 086 113-S Screw, external torx. hd.

25-435-04-S Kit, solenoid (Includes 3)

25-755-33-S Kit, pinion drive (Includes 6)

25 141 05-S Ring

25-221-01-S Kit, brush

ENGINE CONTROLS KEY PART

NO. NO. DESCRIPTION

1 24-211-03-S Bolt, round head square neck

2 24-090-33-S Lever, governor

3 M-641060-S Nut, hex. flange M6x1.0

4 24-089-01-S Spring, linkage

5 25-158-08-S Bushing, linkage retaining

6 24-079-04-S Linkage, throttle

7 25-158-11-S Bushing, throttle linkage

8 M-545016-S Screw, hex. flange

M5x0.8x16

9 M-547050-S Nut, hex. lock M5x0.8

10 24-089-03-S Spring, choke return 11 24-126-56-S Bracket, control 12 M-645016-S Screw, hex. flange

M6x1.0x16 (4) 13 12-237-01-S Clamp, cable (2) 14 24-086-43-S Screw, thread forming (2) 15 24 112 27-S Spacer, control assembly 16 24-090-47-S Lever, throttle actuator 17 24 468 20-S Washer, lock 1/4” 18 M-446030-S Nut, hex. M4x0.7 19 24-090-13-S Lever, throttle control

20 24-468-01-S Washer, plain 5.5 mm 21 M-545020-S Screw, hex. flange

M5x0.8x20

22 24-090-05-S Lever, choke 23 41-468-03-S Washer, spring 1/4” 24 M-403025-S Screw, hex. cap M4x0.7x25 25 24-079-22-S Linkage, choke 26 24-089-25-S Spring, governor 27 24-089-55-S Spring, throttle limiter

OIL PAN/LUBRICATION

KEY PART

NO. NO.

24-199-07-S

DESCRIPTION

Pan assembly, oil (Includes 2-12,16)

24-393-37-S

Oil pump assembly (Includes

3.4)

24-381-11-S 24 153 01-S M-631005-S M-645025-S

Tube, oil pickup

0-Ring, oil pick-up

Washer, plain 6 mm (2)

Screw, hex. flange M6x1.0x25 (2)

24-162-26-S 24-043-12-S

Screen, oil Kit, governor gearw/pin (Includes 9)

10 11

13 14

12-380-01-S

24 448 01-S

12-144-02-S 24-153-08-S 52-050-02-S 24-755-52-S

Pin, governor regulating

Tab, locking

Shaft, governor gear 0-Ring Filter, oil Kit. oil cooler (Includes 15

18)

24-041-29-S 24-594-24-S

16 17

24- 136-05-S

25- 139-62-S

52-032-08-S

24-086-17-S

Gasket, oil filter adapter Cooler assembly, oil Nipple, oil filter Plug, hex. ctsk. 3/8" Seal, oil (PTO end) Screw, hex. flange M 8x1.25x45

24- 086-16-S

Screw, hex. flange M8x1.25x45 (9)

25- 139-57-S

Plug, sq. hd. solid 3/8" N.PT.F

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.273663

KOHLER ENGINE-MODEL NUMBER CV730TYPE NUMBER 0028

KEY PART

NO. NO.

24-014-42-S 52-139-09-S

DESCRIPTION

Crankshaft (Includes 2) Plug, cup

EXHAUST

KEY PART

NO. NO.

24- 041-49-S 25- 072-04-S

DESCRIPTION

Gasket, exhaust (2) Stud, M8x1.25x33 (4)

PA-CV730-0018Replacement Engine 24 522 327 Short Block 24-782-23 Miniblock 24-755-113-S Gasket Set

KEY PART NO. NO. DESCRIPTION

1 24-853-90-S Kit, carburetor w/gaskets

(Includes 2,3)

2 24-041-52-S

3 24-041-14-S

4 M-629095-S

5 M-641060-S

6 47-154-01-S

7 52-353-22-S 8 25-237-14-S 9 24-086-12-S

10 24-393-16-S

11 24-100-01-S

13 24-353-03-S

14 15-353-04-S

15 24-050-02-S

Gasket, carburetor Gasket, air cleaner base Stud, M6x1.0x95 (2) Nut, hex. flange M6x1.0 (2) Clip, cable Line, fuel 12-1/2" Clamp, hose (6) Screw, hex. cap M6x1.7x18 (2) Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8” Line, fuel 11-1/2" Filter, fuel

NOT ILLUSTRATED

- - 24-234-02-S

-- 24-757-18

-- 24-757-19

- - 24-757-20

- - 24-757-21

- - 24-757-22-

Bowl, fuel Kit, overhaul w/gaskets

-S Kit, choke repair w/gaskets

-S Kit, gasket

-s

Kit, accelerator pump repair

-s

Kit, solenoid replacement

-s

w/gaskets

NOTE; All component dimensions given in U.S.

54 inches 1 inch = 25.4 mm

Page 55

Cn cn

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

/oto

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hil! slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 56

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U S A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARs^

(1-888-784-6427)

® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / * Marque déposée de Sears, Roebuck and Co.

Au Canada pour service en français:

1-800-LE-FOYER^c

(1-800-533^937)

www.sears.ca

02410

192273 Rev.3 09.01.04 MH/TR Printed in U.S.A.

Craftsman 917.273663 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

917.273663

IMPORTANT:

1-800-659-5917

I. GENERAL OPERATION

II. SLOPE OPERATION

DO NOT:

III. CHILDREN

IV. SERVICE

CUSTOMER RESPONSIBILITIES

REPAIR PROTECTION AGREEMENTS

SEARS INSTALLATION SERVICE

PARTS BAG CONTENTS

Keys

Video Cassette

(1) Oil Drain Tube

Slope Sheet

UNPACK CARTON

ADJUST SEAT

CHECK TIRE PRESSURE

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

/CHECKLIST

KNOW YOUR TRACTOR

STOPPING

THROTTLE CONTROL

TO USE CHOKE CONTROL

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO TRANSPORT

Transmission Disengaged

ADD GASOLINE

TO START ENGINE

MOWING TIPS

MAINTENANCE

GENERAL RECOMMENDATIONS

BEFORE EACH USE

LUBRICATION CHART

TRACTOR

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

V-BELTS

ENGINE

LUBRICATION

ENGINE OIL FILTER

AIR FILTER

CLEAN AIR SCREEN

CLEAN AIR INTAKE/COOLING AREAS

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEANING

SERVICE AND ADJUSTMENTS

TRACTOR

TO REMOVE MOWER

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER DRIVE BELT

TO REPLACE MOWER BLADE (SECONDARY) DRIVE BELT

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

TO ADJUST THROTTLE CONTROL CABLE

TO ADJUST CHOKE CONTROL

TO ADJUST CARBURETOR

STORAGE

TRACTOR

BATTERY

ENGINE OIL

OTHER