Craftsman 917.273642 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

18.5 HR 42” Mower Electric Start

Automatic Transmission

Model No.

917.273642

This product has a low emission engine which operates

differently from previously built engines. Before you start the

-------

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

engine, read and understand this Owner’s Manual.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty

Safety Rules..................

Product Specifications...

AssemblyPre-Operation ........................8

Operation........................ ......................11

Maintenance

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........................2

........................3

........................

......................18

Maintenance Schedule

Service and Adjustments.... .................22

Storage

Troubleshooting

Repair Parts

Sears Service

................................

...................

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.................18

.................29

.................30

.................34

...Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Norma! deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

^ WARNING: In order to prevent ac cidental starting when setting up, trans porting, adjusting or making repairs, al ways disconnect spark plug wire and place wire where it cannot contact spark plug.

A WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

A WARNING: Engine exhaust, some of

its constituents, and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. ^WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand

ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross ing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working. Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean

ing the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload

ing the machine into a trailer or truck. Always wear eye protection when oper ating machine.

Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re

lated injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others from serious

injury.

Follow the manufacturer’s recommen dation for wheel weights or counter weights.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

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SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma chine with grass catchers or other at tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at

tach towed equipment except at the

hitch point.

• Follow the manufacturer’s recommen

dation for weight limits for towed equip

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

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SAFETY RULES

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do

not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion.

• Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if neces sary before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Ad

just and service as required.

Maintain or replace safety and instruc tion labels, as necessary.

Be sure the area is clear of bystand ers before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso

lutely necessary. Always look down and behind before and while backing.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis engage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless neces sary and then, turn slowly and gradu ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons and Type: Unleaded Regular

Oil Type (API-SG-SL):

Oil Capacity: W/Filter: 3.5 Pints

Spark Plug: (GAP: .030")

Ground Speed (MPH):

Tire Pressure; Front; 14 PSI

Charging System:

Battery: Amp/Hr: 28

Blade Bolt Torque; 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

SAE 30(above 32T) SAE 5W-30(Below 32°F)

W/0 Filter: 3.0 Pints

Champion RC12YC

Forward: 5.5 Reverse; 2.4

Rear: 10 PSI 9 Amps @ 3600RPM

Min. CCA: 230 Case Size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re

quired by law (Section 4442 of the Califor

nia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod ucts, it may require repair from time to time. That’s when having a Repair Protec tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here’s what’s included in the Agreement:

• Expert service by our 12,000 profe

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can’t be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte nance check.

• Fast help by phone - phone support

from a Sears technician on products requiring in-home repair, plus conve

nient repair scheduling. Once you purchase the Agreement, a simple phone call is ail that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Page 7

UNASSEMBLED PARTS

Mower Leveling Wrench

Keys

(2) Keys

For Future Use

Slope Sheet

Bubble Level

Video Cassette

Page 8

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means when you are in the oper ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

2. Remove protective materials from trac tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in “trans mission disengaged" position (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its adjusted position.

5. Raise seat and tighten adjustment knob securely.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans

mission engaged" position. (See “TO TRANSPORT” in the Operation section of this manual).

Page 9

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

Place motion control lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever to its highest posi tion.

Start the engine. After engine has started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position. Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels, see the Operation section in this manual.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield In upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

AcAUTION: Do not remove deflector shield from mower.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

Page 10

CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist: / All assembly instructions have been

completed. y No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). y Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). y Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. y Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items: y Engine oil is at proper level. / Fuel tank is filled with fresh, clean, reg

ular unleaded gasoline.

y Become familiar with all controls - their

location and function. Operate them before you start the engine.

y Be sure brake system is in safe oper

ating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION” in the Operation section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

ENGINE OFF

OVER TEMP

LIGHT

ATTACHyENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR

(Automatic Models only)

LIGHTS ON

FUEL OIL PRESSURE

FREEWHEEL

HIGH LOW

ENGINE ON ENGINE START PARKING BRAKE

l\l 4»

CHOKE fast

©)|I

n; ♦

i- +1

BATTERY

AND FEET AWAY

A A

* it;

REVERSE FORWARD

DANGER indicates a hazard which, if not avoided, will result in death or serious Injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

PARKING BRAKE PARKING BRAKE

MOWER HEIGHT MOWER LIFT

{SEE SAFETY RULES SECTION)

0^0

SLOW

IGNITION

LOCKED UNLOCKED

liSi

SLOPE HAZARDS

Failure to follow instructions could result in serious injury or death. The safety alert symbol

is used to identify safety inform ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH - Used to

engage the mower blades or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER - Indicates hours of operation.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac

tor secure.

Throttle/Choke Control

“Brake”

Position

Brake Peda

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE-

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

Attachment Clutch Switch

Pull out to “Engage”

Motion Control Lever

Push in to Parking Brake “Disengage” “Engaged” Position

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look

ing lawns, mow often and after moder

ate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela

tively high; the second to desired height.

Page 14

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de sired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Retainer Spring

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

TO OPERATE ON HILLS

AwARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest posi

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Page 15

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recom

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re move and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION; Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage

instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

Page 16

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

7. When engine starts, allow engine

to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control

to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor Is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See ‘TO ADJUST CARBURETOR” in the Service and Adjustments section of this

manual.)

PURGE TRANSMISSION AcAUTION: Never engage or disengage

freewheel lever while the engine is run ning. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position (See “TO TRANS

PORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing freewheel control in “transmission engaged” position (See “TO TRANS

PORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for ward, after the tractor moves approxi

mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and

ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the trac tor. This will result in a more even distri bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

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MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re

duce your width of cut on each pass and

mow slowly.

Max 1/3

If grass is extremely tall, it should be mowed twice to reduce load and pos sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter

N G

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (if equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

In high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓

✓

✓ ✓

✓

SERVICE DATES

✓ b ✓

✓ ✓

✓ 4

✓

V^1,2

✓ ✓

✓ 2

✓

1^,2 ✓ 2

✓ ✓

✓ 2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your trac tor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry pow dered graphite type lubricant sparingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To sea! tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any at tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al

low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing _ Edge Up

Flat Washer

Lock Washer

Blade Center

Mandrel

Assembly

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp

ening blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

Page 20

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi

nals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends

with wire brush until bright.

Coat terminals with grease or petro leum jelly.

Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent damage to seals, do not use com pressed air or high pressure sprayer to

clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick se curely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Se lect the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VIS COSITY GRADES I

5W-30

F -20

C -30 - 20 -10 0 10 20 30 40 I

1 TEMPERATURE RAN GE ANTICIPATED BEFORE NEXT OIL CHANGE I

" 1 1 [

0 30 32 40 60 SO 100

oil_visc_chartl_e

Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve.

4. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto the end of the drain valve. Refill engine with oil through oil fill dip

7. stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for

checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

Page 21

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine. Remove cover.

2. Carefully remove air filter cartridge and

3. pre-cleaner from base. Clean base carefully to prevent debris

4. from falling into carburetor.

NOTE; If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base. Align tabs on cover with slots in blower

6. housing and replace cover. Hook handle on cover and push down

7. on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of

the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine’s air cool ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

MUFFLER

inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

Clamp

Fuel

Clamp

Page 22

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch switch in “DIS ENGAGED” position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off electric clutch pulley.

4. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

5. Disconnect suspension arms from rear

deck brackets by removing retainer springs.

Suspension

Arms f

Retainer Spring

6. Disconnect front links from deck by removing retainer springs.

7. Raise lift lever to raise suspension

arms. Slide mower out from under trac

tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

Electric

Clutch

Pulley

Anti-Sway

Bar

Retainer Springs (Both Sides)

Deflector Shield

Retainer Spring

Page 23

5. Connect suspension arms to rear deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

7. Install belt into electric clutch pulley groove.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated,

you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT WITH

BUBBLE LEVEL NOTE: If necessary, check side-to-side

surface below tractor for level ness with a

long board and the bubble level.

• Using the lift lever, place mower in posi

tion where no part of the mower, includ

ing gauge wheels, is touching the ground.

• From left side of tractor, find the level

decal on top of mower and place bubble

level on decal as indicated.

• Mower is level side-to-side when bubble

is between the two lines in the bubble level.

• If adjustment is necessary, under left

hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate

direction to bring bubble between the

lines in the bubble level.

• Remove bubble level from mower and

store in a safe place.

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjust ment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after ad

justing.

Bottom Edge of Bottom Edge of

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front of and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front links an equal number of turns.

• When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nuts “F”

against trunnion on both front links.

• To raise front of mower, loosen nut “F”

from trunnion on both front links. Tighten

nut “E” on both front links an equal num ber of turns. The two front links must remain equal in length.

• When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nut “F” against

trunnion on both front links.

Recheck side-to-side adjustment.

Page 24

LENGTH

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the

right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re placed without tools. Park the tractor on

level surface. Engage parking brake. BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

Work belt around both mandrel pulleys and idler pulleys

Make sure belt is in all pulley grooves

and inside all belt guides.

Install mower (See “To Install Mower” in this section of this manual).

TO ADJUST BRAKE

Depress clutch/brake pedal all the way down and engage parking brake. Measure distance between brake oper ating arm and nut “A” on brake rod.

If distance is other than 1-9/16", loosen

jam nut and turn nut “A” until distance

becomes 1-9/16". Retighten jam nut against nut “A".

Engage transmission by placing freewheel control in “transmission engaged” position.

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

Page 25

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Disconnect clutch wire harness. Remove clutch locator.

3. Remove belt from stationary idler and

4. clutching idler. Remove belt downward from engine

5. pulley and around electric clutch. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Remove belt from center span keeper

7. and pull belt away from tractor.

BELT INSTALLATION -

Carefully work new belt down around transmission cooling fan and onto the input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

Install belt through stationary idler and

clutching idler.

Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL

MOWER” in this section of manual).

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

Start engine and move motion con

2. trol lever until tractor does not move forward or backward.

Hold motion control lever in that posi

3. tion and turn engine off. While holding motion control lever in

4. place, loosen the adjustment bolt.

Move motion control lever to the neu

5. tral (N) (lock gate) position. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

1. Loosen the adjustment bolt. Move the motion control lever 1/4 to

2. 1/2 inch in the direction it is trying to

creep. Tighten adjustment bolt securely.

Start engine and test,

4. if tractor still creeps, repeat above

steps until satisfied.

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

Page 26

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only; align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle

Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY ^WARNING: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from

batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

If “jumper cables” are used for emergency

starting, follow this procedure:

IMPORTANT; Your tractor is equipped with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehioles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER-

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

REPLACING BATTERY

AWARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

Lift hood to raised position.

Remove terminal guard.

Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

Install new battery with terminals in

same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) battery terminal with re maining hex bolt and keps nut. Tighten securely

Close terminal access doors.

Close hood.

Page 27

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor. When replacing hood, be sure to

reconnect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be nec essary. Check adjustment as described below before loosening cable. If adjust

ment is necessary, proceed as follows;

1. With engine not running, move throttle control lever from slow to choke posi tion. Slowly move lever from choke to fast position.

2. Check that holes “A” in governor control lever and hole in governor plate line-up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

Page 28

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needle valve and the seat in carburetor may result

if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem bled to the carburetor when making carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2. Move throttle control lever to slow posi tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

^WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame

or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up ail rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in

the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en

gine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTfON

Will not start 1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/repiace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor" in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/repiace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

Engine clicks but

will not start

Loss of power 1. Cutting too much grass/too

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch (es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Lowoil level/dirty oil.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/repiace air filter.

5. Check oil level/change oil.

Page 31

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Loss of power

(continued)

Excessive vibration

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure tor, refill tank with fresh gas oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11 .Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check ail wiring.

14.See “To Adjust Carburetor” in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s). Replace damaged parts.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

Mower blades will

not rotate

1. Faulty operator-safety presence control system.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

Obstruction in clutch mechanism.

Worn/damaged mower drive belt.

Frozen idler pulley.

Frozen blade mandrel.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass 1. Engine speed too slow. 1. Place throttle control in discharge “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade.

Tighten blade bolt.

7. Buildup of grass, leaves and 7. Clean underside of mower

trash under mower. housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge

down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent 11. Clean around mandrels to

holes from buildup of grass, leaves, and trash around mandrels.

open vent holes.

Headlight(s) not 1. Switch is “OFF”. 1. Turn switch “ON”. working 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s). (if so equipped) 3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not 1. Bad battery cell(s). 1. Replace battery. charge 2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

Engine “backfires” when turning engine “OFF”

1. Engine throttle control not set between half and full speed (fast) position before stopping engine.

3. Replace regulator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control

between half and full speed (fast) position before

stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273642

IGNITION SWITCH

POSITION CIRCUIT ^‘MA KE"

OFF M + G+A1 NONE

ON + LIGHTS B +A1 L + A2

ON B +A1 NONE

START B4S + AI NONE

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

HEADLIGHTS

G F C

D A

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.273642

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273642

KEY PART NO. NO. DESCRIPTION

1 163465 Battery 2 74760412 Bolt. Hex 1/4-20 X 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20x7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch Interlock 21 175688 Harness, Light 22 4152J Light Bulb 24 8860R Cable, Starter 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 Cable, Ground 29 121305X Switch, Seat 30 175566 Switch, Ignition 33 140403 Key, Molded 40 188031 Harness, Ignition 41 71110408 Bolt BIk Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 122822X Ammeter 46 169635 Hourmeter 50 174652 Switch, PTO 55 17490508 Screw Thdrol 5/16-18x1/2 79 175242 Socket Asm bulb Twistlock 89 169639 Bracket Snap-In

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.273642

CHASSIS AND ENCLOSURES

Page 37

TRACTOR - - MODEL NUMBER 917.273642

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

9 161566X428 Dash

10 72140608 Boit RDHD SQNK 3/8-16 X 1

11 167203 Panel, Dash, LH 13 188702X010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 175260X615 Hood Assembly

20 162026 Plate Battery

26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 174515X615 Grille 29 161840 Lens, Bar 30 188572X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8 58 175351 Duct Hood 59 187495 Bushing 1.375 OD 60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut Self Thrd Wshd 1/4 Zinc

142 175702 Plate Reinforcement 143 186689 Bracket Swaybar Chassis 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 154 161897 Bracket Dash Rh 155 161900 Bracket Dash Lh 158 162037 Parking Brake Bkrt 159 179950X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50 206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 217 179132X428 Console Fuel Window 278 191611 Screw 10x3/4 Single Lead-Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273642

drive-hydro.stft_59

Page 39

TRACTOR - - MODEL NUMBER 917.273642

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

8 165866 Rod Shift Fend. 66 154778 Keeper Belt Engine 9 180505 Clutch Electric 69 142432 Screw Hew Wsh Hi-Lo 1/4-1/2 unc

10 76020416 Pin Cotter 1/8x1 71 169183 Strap Torque LH 14 10040400 Washer Lock Hvy 1/4 73 169182 Strap Torque RH 15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 74 137057 Spacer, Axle 16 73800500 Nut Lock HexW/lns. 5/16-18 unc 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 17 126197X Washer 76 12000001 E-Ring

19 73800600 Nut Lock HexW/Wsh 3/8-16 unc 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

20 173937 Bolt Hex 81 165596 Shaft Assy. Cross Taper 21 130564 Knob 83 19171216 Washer 17/32 X 3/4 X 16 Ga.

22 169498 Rod, Brake 84 169594 Link Transaxle 23 190736 Bracket Anti-Rotation 89 188309X428 Console, Shift 24 73350600 Nut, Hex Jam 3/8-16 unc 95 170201 Rod Bypass 25 106888X Spring, Brake Rod 96 4497H Retainer Spring 1" Zinc/Cad 26 19131316 Washer 112 19091210 Washer 9/32 x 3/4 x 10 Ga. 27 76020412 Pin Cotter 1/8 X 3/4 CAD. 120 73900600 Nut Lock Fig 3/8-16 unc 28 175765 Rod, Parking Brake 144 19111016 Washer 11/32 X 5/8 X 16 Ga. 29 124236X Knob Brake Parking 150 175456 Spacer Retainer 30 169592 Bracket, Transaxle 151 19133210 Washer 13/32 x2x 10 Ga. 32 74760512 Bolt Hex Hd 5/16-18 unc X 3/4 156 166002 Washer 5/16 ID x 1.0 x .125 33 72140506 bolt Rdhd Sqnk 5/16-18 unc x 3/4 158 165589 Bracket Shift Mount 34 175578 Shaft, Foot Pedal 159 183900 Hub Shift 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38 179114 Pulley, Composite 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 41 175556 Keeper, Belt Idler Flat 47 127783 Pulley, Idler, V-Groove 48 154407 Bellcrank Clutch Grnd Drw StI 49 123205X Retainer, Belt 50 72110612 Bolt 51 73680600 Nut Crownlock 3/8-16 unc 52 73680500 Nut, Crownlock 5/16-18 unc 53 10571 OX Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 Screw 3/8-16 X 1-1/4 57 140294 V-Belt, Ground Drive 59 169691 Keeper, Center Span 61 17120614 Screw 3/8-16 X .875

_ . _

Transaxle, HydroGear, Model 62 123533X Cover, Pedal Number 314-0510 (See Break 63 174607 Pulley, Engine down) 65 10040700 Washer

1-1/2 00x15/32 ID X.250 77 123583X Key, Square

7/16-20 x4xGr. 5-1.5Thr. 82 165711 Spring Torsion

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 162 73680400 Nut Crownlock 1/4-20 unc 163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 165 165623 Bracket Pivot Lever 166 17490510 Screw 5/16-18 X 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastener Cross Shf. 197 169613 Nyliner Snap-in 5/8 ID 198 169593 Washer Nyl 7/8 ID x.105"

199 169612 Bolt Shoulder 5/16-18 unc 200 72140508 Bolt Rdhd Sqnk 5/16-18 unc x 1 202 72110614 Bolt Carr Sh 3/8-16 X 1-3/4 Gr. 5 254 17000616 Screw 3/8-16 X 1 263 17000612 Screw 3/8-16 X .75

NOTE:: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 40

TRACTOR - - MODEL NUMBER 917.273642

STEERING ASSEMBLY

“‘—-73

—-41

1^-—37

^“—-36

-42

Page 41

TRACTOR - - MODEL NUMBER 917.273642

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428 Wheel Steering 2 184706 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring Klip #t5304-75

10 175121 Link Drag

11 STD551137 Washer Lock Hvy Hid Spr 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 unf

13 136518 Spacer Bearing Axle Front

15 145212 Nut Hex Flange Lock

17 177883 Shaft Asm, Steering 29 17000612 Screw 3/8-16x3/4 32 171888 Rod Tie 33 19111216 Washer 11/32 X 3/4 X 16 Ga, 34 10040500 Washer Lock Hid Spr 5/16 35 73540500 Crownlock Nut 5/16-24 unf 36 155105 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19182411 Washer 9/16 ID x 1-1/2 OD IIGa. 40 73540600 Nut Crownlock 3/8-24 41 159945 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25/32 1 1/4x16Ga. 46 184946X505 Cap Spindle 65 160367 Spacer Brace Axle 67 72110618 Bolt. Rdhd Sq 3/8-16 unc x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm.

73 160135X428 Extension Steering Stealth 82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x.15 88 175118 Bolt Shoulder 7/16-20 unc 91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.273642

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs.1cyL51

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 176636X505 Control Throttle

171875 Screw Hwhd Hi-Lo #13-16 x 3/4

3 4 137352 Muffler Asm Twin Lo-Tone

13 165291 Muffler Gasket

14 148456 Tube Drain oil 23 169837 Shield Heat 29 137180 Kit Spark Arrestor (Flat Scrn) 31

179022 Tank Fuel 4,0 Rear 179124X428 Cap Asm Fuel

123487X Clamp Hose Black

33 37 8543R Line Fuel

Engine, Briggs Model 31P7770348-E1 (See Breakdown)

38 181654 Plug Drain Oil Easy 4145139277

17000612

72 183906 Screw 5/16-18 X 1 78 17060620 Screw 3/8-16 X 1-1/4 81 73510400 Nut Keps Hex 1/4-20 unc

112 3645J Bushing

Stem Tank Fuel Screw Hexwsh Thdr 3/8-16x3/4

NOTE: All component dimensions given in U.S,

inches 1 inch = 25.4 mm

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273642

KEY

PART

NO.

NO. DESCRIPTION

1 180598 Seat 2 180166 Bracket Pivot Seat 3 STD523710 Bolt Fin Hex 3/8-16 unc x 1 4 19131610 Washer 13/32x 1 x 10 Ga 5 145006 Clip Push-In 6 STD541437 Nut Hex w/lns. 3/8-16 unc 7 124181X Spring Seat Cprsn 8 17000616 Screw 3/8-16x1-1/2 9 19131614 Washer 13/32x 1 x 14 Ga.

10 180186 Pan Seat

1112166369

121246X

Knob Seat Adj. Wingnut Bracket Mounting Switch

KEY

PART

NO.

NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id

14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2

15 121249X Spacer Split 28x .88 Zinc

16 123740X Spring Cprsn Plate 1.310 Ga

17 123976X Nut Lock 1/4 Lge Fig Gr, 5 Zinc

18 124238X Cap Spring Seat 21 171852 Bolt Shoulder 5/16-18 unc 22 STD541431 Nut Hex Lock W/lns 5/16-18 24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga, 25 127018X Bolt Shoulder 5/16-18x62

NOTE; All component dimensions given in U.S. inch

1 inch = 25.4 mm

Page 44

TRACTOR - - MODEL NUMBER 917.273642

DECALS

KEY

PART

NO.

NO. DESCRIPTION

1 187407 Reflector, LH 2 138047 Decal, Battery, Diehard, Sears 3 186242 Decal, Hood RH 4 186243 Decal, Hood LH 5 186572 Decal, Fender Craftsman 6 146046 Decal, V-Belt, Drive Schematic 7 164096 Decal, Dash 8 179128 Decal, Deck, Caution 9 192830 Decal, Replacement Hood

10 156439 Decal, Fender, Danger

11 189088 Decal, Panel, Dash

12 172331 Decal, Mower, Heavy-Duty

13 133644 Decal, Replacement Parts

KEY

PART

NO.

NO. DESCRIPTION

14 160396 Decal, V-Belt, Schematic 15 187408 Decal, Reflector, RH 16 164065 Decal, Steering Wheel 18 156811 Decal, Fender Opr. 20 149516 Decal, Battery

21 186331 Decal, Hood, Side Panel

23 189020 Decal, Engine 26 181470 Decal, Deck level

- -

184310X428 Pad, Footrest, ST/LT, LH

- -

184311X428 Pad, Footrest, ST/LT, RH

- -

166960 Decal By-Pass

- -

192370 Manual, Owner's, English 192371 Manual, Owner's, Spanish

- -

WHEELS &TIRES

KEY

PART

NO.

NO. DESCRIPTION

1 59192 Cap Valve Tire

2 65139 Stem Valve 3 106222X Tire FTs 15x60-6 Service 4 59904 Tube Front (Service Item Only) 5 106732X624 Rim Asm 6”front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel

8 106108X624 9 122082X Tire RTs 20 X 10-8 C Service

10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle BIk 1 50 x 1 00

144334 Sealant, Tire ( 10 oz. Tube)

- -

Only) Rim Asm 8”rear Service

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273642

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 179504 Plunger Assembly 18 73800800 Nut Lock w/Wsh 1/2-13 unc 2 159476 Shaft Assembly, Lift 19 139868 Arm Asm. Suspension Mower 3 188822 Pin, Groove 20 163552 Retainer Spring 4 12000002 E-Ring 31 169865 Bearing Pivot Lift 5 19211621 Washer 21/32 x 1 x 21 Ga. 32 73540600 Nut Crownlock 3/8-24 6 120183X Bearing, Nylon 36 155097 Pointer Height Indicator

7 175830 Grip, Handle, Fluted 37 123935X Plug Hole

11 139865 Link, Lift, L.H. 38 17060516 Screw 5/16-18 X 1

12 139866 Link, Lift, R.H, 40 19112410 Washer 11/32 X 1-1/2 x 10 Ga,

13 4939M Retainer Spring 41 155098 Indicator Height Stit

15 173288 Link Front Sus.

16 73350800 Nut Hex Jam 1/2-13 unc

17 175689 Trunnion Front Susp.

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273642

Page 47

TRACTOR - - MODEL NUMBER 917.273642

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 182032 Mower Housing 92 STD541437 Locknut, Hex W/Wsh 3/8-16 unc 2 STD533107 Bolt 94 132264 Roller Nose 3 138017 Bracket Assembly,Sway Bar, Front 95 180533 Bracket Roller Nose RH 4 165460 Bracket Sway Bar 38/42” 101 136420 Cover Mulching 42” Black 5 STD624008 Retainer Spring 102 71081010 Screw Truss Hd Phil 10-24 x 5/8 6 178024 Bar Sway Deck 103 19061216 Washer #10 8 850857 Bolt, Hex 3/8-24 X 1.25 Gr. 8 104 STD551110 Washer Lock 9 STD551137 Washer, Lock 105 160793 Latch Asm Bagger

10 140296 Washer, Hardened 106 2029J Nut Weld

11 134149 Blade, 42" Mulching STD 116 4898H Bolt, Shoulder

- -

139775 Blade, 42” Mulching Premium 118 73930600 Nut, Crownlock 3/8-1

- -

138971 Blade, 42” Hi-Lift 129 19131312 Washer 13/32 x 13/16 x 12 Ga. 13 137645 Shaft Assembly, Mandrel, Vented 131 STD533710 Bolt Rdhd Sqnk 3/8-16 uncx 1 14 128774 Housing, Mandrel, Vented

15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Mower Deck 18 72140505 Bolt, Carriage 5/16-18 x 5/8 136 155986 Bar Adj. Gauge Wheel 19 132827 Bolt, Shoulder 138 159763 Bracket Asm. Wheel Gauge

20 159770 Baffle, Vortex Rear RH 21 STD541431 Nut, Crownlock 5/16-18 unc 139 159767 Bracket Asm. Wheel Gauge 23 177563 Bracket, Deflector Front RH 24 105304X Cap, Sleeve 140 159768 Bracket Asm. Wheel Gauge 25 123713X Spring, Torsion, Deflector Front LH 26 110452X Nut, Push 143 157109 Bracket Arm Idler 42” 27 130968X428 Shield, Deflector 144 158634 Keeper Belt 42” Clutch Cable 28 19111016 Washer 11/32 X 5/8 X 16 Ga. 145 165888 Pulley Idler Flat 29 131491 Rod, Hinge 146 171977 Bolt Carraige Idler 30 173984 Screw Thdrol Rolling Wsh Hd 148 169022 Spring Return Idler 31 187690 Washer, Spacer 149 165898 Retainer Spring Yellow Zinc 32 153535 Pulley, Mandrel 150 19091210 Washer 9/32 x 3/4 x 10 Ga. 33 178342 Nut, Toplock, Flanged 159 STD533717 Bolt Rdhd Sqn 3/8-16 unc x 1 -3/4 34 STD533717 Bolt 182 179126 Rod Roller 36 131494 Pulley, Idler, Flat 183 163552 Retainer Spring 37 19131316 Washer 13/32 x 13/16 x 16 Ga, 184 19131410 Washer 3/8 40 73900600 Nut, Lock 3/8-16 unc 44 140088 Guard, Mandrel, L.H. housing, shaft and shaft hardware 45 STD624003 Retainer only-pulley not included) 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 54 178515 Washer, Hardened (Std. Deck-Order separately 55 155046 Arm, Idler mulch cover, gauge wheels and 56 165723 Spacer, Retainer nose roller components key nos. 59 172442 Guard, Tuv Idler 101 - 106, 5, 116- 119, 134, 136 61 174882 Spring Ext Elect Clutch and 91, 94, 95, 132, 182, 183). 68 174883 V-Belt 91 180532 Bracket Roller Nose LH

(The following blades are available) 113 17060512 Screw 5/16-18 (For mulching mowers only) 117 165746 Wheel, Gauge (For better wear when mulching) 119 19121414 Washer 13/32 x 7/8 x 14 Ga. (For bagging or discharge) 130 STD523710 Bolt, Fin Hex 3/8-16 unc x IGr. 5 (Incl. Key Number 6) 132 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

134 156941 Pin Head Rivet 135 159765 Bracket Asm. Wheel Gauge

- -

130794 Mandrel Assembly (Includes

- -

181542 Replacement Mower, Complete

Rear LH

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

Page 48

TRACTOR - - MODEL NUMBER 917.273642

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRACTOR - - MODEL NUMBER 917.273642

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake

2 170352 Side Housing, Assembly 60 142883 Brake Puck 3 170353 Center Section, Assembly 61 142881 Puck Plate

4 170354 Swashplate, Trunion Machined 62 142887 Brake Actuating Pin

5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch, 6 170355 Sealant 10.5 Oz SpecialFlange 7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X 1 W/Patch 8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer 9 170358 Shaft, Input 66 189386 Spring, Brake Arm Bias

10 170359 Ring - Retaining 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed 11 170360 Spacer 68 170414 Arm, Brake 12 169870 Ring - Retaining 69 170415 Slotted Hex Nut 5/16-24 13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4 14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417 Compression Spring Brake Anti-

16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 I.D. X 1 O.D. X .032 17 170363 Lip Seal 18X32X7 74 170419 Oil Seal .625 XI.OX.25

18 170364 Arm, Control 75 170420 Check Plug Assembly, 19 150771 Bearing, 30x52x13 Thrust .027,Washer

23 170365 Check Plug Assembly, Washer 76 170421 Stud, 5/16-24 Friction Pack 24 170366 Shaft, Motor 77 170422 Puck, .330 X 1.50 X .0975 27 170367 Gear - Pinion, 13t 78 142969 Spring, Helical Comp 28 170368 10t/48t Gear 79 142980 Spacer 29 170369 Gear, 10t Jackshaft 80 150778 Hex Lock Nut 5/16-24Unjf(Nylon 30 170370 60t Bull Gear Insert) 31 170371 Sleeve Bearing .75 X 1.575 X 81 170423 Wedge, Friction Pack

32 170389 SleeveBearing(Outboard) (Plated) 33 142991 Washer, 3/4 Id X 1-1/2 Od X .13 84 170425 Fitting, 5/16 Sae 5/32 Tube 34 170390 Lip Seal Axle Seal 86 170427 Expansion Tank

35 170391 Shaft, Axle .75 X 11.39 (Key, 87 170424 Cap - Poppet Valve 36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 90 170430 Puck, Inner Wedge

37 150792 Miter Gear (Splined) 93 170431 Spring Clip - Housing Thrust 38 150793 Miter Gear 15t (0.5 Id) 107 170432 Deflector

39 150809 Shaft 108 170433 Washer,Motor Shaft 40 170393 Ring, Spiral Retaining .71idx1.15odx.030thk 41 170394 Pin, Jackshaft 109 170434 Plug, Sae #6 42 170395 Magnet, Ring 111 170435 O-Ring .07 X .301 I.D. 43 170396 Spring, Bypass 112 170436 Shield, Vent 44 150797 Hydro Mtg Screw 3/8-24 X 2.5 113 170437 Bracket, Support Expansion Tank

45 170397 Filter 119 170439 Fan, 7 In. 46 170398 Base, Filter 120 170440 Pulley 47 170999 Actuator, Bypass 121 170441 Hex Lock Nut 1/2-20 (Nylon 48 170400 Rod, Bypass Actuator Insert) 49 170401 Arm, Bypass 122 170442 Washer, Belleville

50 170202 Retaining Ring .250 External 123 170443 Belt Keeper

51 170403 Seal, Lip .741 X.250X.250Tc 124 170444 Center Section-Filter-Bypass

52 170404 Flat Washer, 5/8 Id X 1.0 Od X Assembly

53 170405 Retaining Ring 126 170446 Fan - Pulley Service Assembly

54 170406 Bearing, Oenter Block 127 170447 Seal - O-Ring Kit

55 142977 Spring - Helical Compression 900 166768 Transaxle Complete

56 142978 Washer

57 20W-50 Oil NOTE: All component dimensions given in U.S. inches

58 170407 Brake Yoke 1 inch = 25.4 mm

12mm Drag

24X0.75 73 142884 Flat - Washer 11/32 I.D. X 7/8 O.D

.625 82 170424 Clip, Washer .316x1.50x. 1046 .75x1.750x625 83 161162 Pin, Standard Headless

Thk 85 170426 Hose, Expansion Tank

R.H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2

Long 116 170438 Silicon Sponge

.05 Thk 125 170445 Filter Assembly

Page 50

TRACTOR - - MODEL NUMBER 917.273642

BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0348-El

729Ai

729 %

1070 §

526 501 '

Page 51

TRACTOR - - MODEL NUMBER 917.273642

BRIGGS ENGINE-MODEL NUMBER 31P777JYPE NUMBER 0348-El

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108 690464 Valve-Choke (Manual Choke) 2 399265 Kit-Bushing/Seal (MagnetoSide) 108A 692344 Valve-Choke (Choke A Matic) 3 391086 • Seal-Oil (Magneto Side) 117 694352 0 Jet-Main (Standard) 4 697188 Sump-Engine 118 697228 Jet-Main (High Altitude) 5 698147 Head-Cylinder 121 697241 Kit-Carburetor Overhaul 7 699168 •+ Gasket-Cylinder Head 125 698445 Carburetor 9 697109 • Gasket-Breather 127 695005 Plug-Welch

11 697113 Tube-Breather 130 691750 Valve-Throttle

12 697110 • Gasket-Crankcase

13 690360 Screw (Cylinder Head) 133 494381 Float-Carburetor

15 690946 Plug-Oil Drain 137 281165 0t Gasket-Float Bowl

16 697127 Crankshaft 141 495097 Kit-Choke Shaft (Manual 20 690947 • Seal-Oil (PTO Side) Choke) 22 692125 Screw (Crankcase CoverSump) 141A 495931 Kit-Choke Shaft (Choke A 23 693556 Flywheel Matic) 24 222698 Key-Flywheel 142 697140 0 Nozzle-Carburetor 25 699052 Piston Assembly (Standard) 146 691639 Key-Timing

699054 Piston Assembly (.020” 186 698174 Connector-Hose

Oversize) 187 697098 Line-Fuel

26 699051 Ring Set (Standard) 187A 698417 Line-Fuel

697559 Ring Set (.020” Oversize) 188 691693 Screw (Control Bracket) 27 698469 Lock-Piston Pin 192 691986 Adjuster-Rocker Arm 28 697099 Pin-Piston 202 691841 Link-Mechanical Governor 29 697126 Rod-Connecting (Standard) 209 692208 Spring-Governor

697263 Rod-Connecting (.020”

Undersize) 222 694042 Bracket-Control 32 692852 Screw (Connecting Rod) 227 691374 Lever-Governor Control 33 695760 Valve-Exhaust 232 691842 Spring-Governor 34 695761 Valve-intake 238 691843 Cap-Valve 35 691279 Spring-Valve (Intake) 240 691035 Filter-Fuel 36 691279 Spring-Valve (Exhaust) 265 691024 Clamp-Casing 37 697352 Guard-Flywheel 267 695134 Screw (Casing Clamp) 42 691752 Keeper-Valve 276 692255 0t Washer-Sealing 43 691968 Slinger-Governor/Oil 304 699829 Housing-Blower 45 690564 Tappet-Valve 305 697102 Screw (Blower Housing) 46 698492 Camshaft 305A 697103 Screw (Blower Housing) 48 697762 Short Block 306 697107 Shield-Cylinder 50 690193 Manifold-Intake 307 691003 Screw (Cylinder Shield) 51 692137 *0i+ Gasket-Intake 309 693551 Motor-Starter 53 690227 Stud (Carburetor) 310 690323 Bolt (Starter Motor) 54 691148 Screw (Intake Manifold) 73 697133 Screen-Rotating 333 492341 Armature-Magneto 74 697897 Screw (Rotating Screen) 334 691061 Screw (Magneto Armature) 78 691003 Screw (Flywheel Guard) 337 691043 Plug-Spark 89 690283 Plug-Oil 356 697089 Wire-Stop 93 690602 0 Bushing-Throttle Shaft 358 697191 Gasket Set-Engine 94 498030 Kit-Idle Mixture 363 19203 Flywheel Puller 95 691636 Screw (Throttle Valve) 98 495800 Kit-Idle Speed

104 690525 0 Pin-Float Hinge 0 Included in Carburetor Overhaul Kit, Key. No. 105 231855 0 Valve-Float Needle 121 106 691780 0 Seat-Inlet

131 494379 Kit-Throttle Shaft

216 691840 Link-Choke

311 497608 Brush Set

t +

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Gasket Set, Key. No. 977 Inoluded in Valve Gasket Set, Key. No. 1095

NOTE; All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 52

TRACTOR - - MODEL NUMBER 917.273642

BRIGGS ENGINE-MODEL NUMBER 31P777,TYPE NUMBER 0348-El

Page 53

TRACTOR - - MODEL NUMBER 917.273642

BRIGGS ENGINE-MODEL NUMBER 31P777JYPE NUMBER 0348-El

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

383 89838 Wrench-Spark Plug 858 690968 •+ Seal-Valve 385 694476 Screw (Fuel Pump) 914 690960 Screw (Rocker Cover) 385A 690297 Screw (Fuel Pump) 387 697090 Pump-Fuel 943 690589 • Seal-O Ring (Oil Pump Cover) 404 691691 Washer (Governor Crank) 947 694393 Solenoid-Fuel 431 697122 Elbow-Intake 955 499613 Cover-Oil Pump 445 697153 Filter-Air Cleaner Cartridge 957 697015 Filter-Pre Cleaner 462 691251 Washer (Starter Cable) 958 699848 Cover-Air Cleaner 474 696459 Alternator 975 495933 Bowl-Float 501 691188 Regulator 977 690192 Gasket Set-Carburetor 503 691532 Strap-Starter 987 691326 0 Seal-Throttle Shaft 505 691251 Nut (Governor Control Lever) 1005 699043 Fan-Flywheel 510 693699 Drive-Starter 1017 690770 Screen-Oil Pump 513 692024 Clutch-Drive 523 697086 Dipstick 1022 272475 •+ Gasket-Rocker Cover 524 691032 • Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm 525 697085 Tube-Dipstick 1024 499054 Pump-Oil 526 697088 Screw (Regulator) 1026 692003 Rod-Push (Intake) 544 692034 Starter-Armature 552 697144 Bushing-Governor Crank 1027 696854 Filter-Oil 562 691119 Boit (Governor Control Lever) 1029 691751 Arm-Rocker 579 691029 Nut (Starter Cable) 1034 690822 Guide-Push Rod 584 697112 Cover-Breather Passage 1035 693784 Shaft-Pump 601 95162 Clamp-Hose 1036 695700 Label-Emission 614 691620 Pin-Cotter 1040 699852 Plate-Trim 616 692012 Crank-Governor 1044 698139 Screw (Flywheel) 617 692138 0 • Seal-C Ring (Intake Manifold) 1051 691265 Ring-Retaining 634 690801 0 Spring/Seal Assembly (Manual 1058 275038 Owner’s Manual

Choke) 1059 698516 Kit-Screw/Washer

634A 690802 0 Spring/Seal Assembly (Choke A 1070 690372 Screw (Flywheel Fan)

Matic) 1090 691293 Retainer-Brush 635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter 643 698401 Retainer-Air Filter 1095 690190 Gasket Set-Valve 654 690958 Nut (Carburetor) 1119 691183 Screw (Alternator) 684 697157 Screw (Breather Passage

Cover) 1263 697124 Reed-Breather 691 692407 • Seal-Governor Shaft 1264 697104 Screw (Breather Reed) 697 690372 Screw (Drive Cap) 1266 691917 *0 Seal-O Ring (Intake Elbow) 718 690959 Pin-Locating 1266A 697123 0 Seal-O Ring (Intake Elbow)

729 691224 Clip-Wire 1267 697424 Latch-Blower Housing 729A 694123 Clip-Wire 1270 697156 Plug-AVS Counterweight 741 697128 Gear-Timing 1329 31Q777-0036 Replacement Engine 750 691033 Screw (Oil Pump Cover) 1330 272147 Repair Manual

757 697607 Link-Counterweight

758 697134 Counterweight 759 697392 Pin-Counterweight 783 693713 Gear-Pinion 121

789 698329 Harness-Wiring 797 693167 Nut (Brush Retainer) 977 801 691283 Cap-Drive 802 691286 Cap-End 803 693757 Housing-Starter NOTE; All component dimensions given in U.S. inches 830 691095 Stud (Rocker Arm) 1 inch =: 25.4 mm 842 691031 • Seal-0 Ring (Dipstick Tube) 847 697087 Dipstick/Tube Assembly 851 692424 Terminal-Spark Plug

918 697091 Line-Vacuum

1019 697143 Kit-Label

1127 691657 Screw (Float Bowl)

• 0 Included in Carburetor Overhaul Kit, Key, No.

-r

692011 Rod-Push (Exhaust)

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Gasket Set, Key. No. Included in Valve Gasket Set, Key. No. 1095

Page 54

SERVICE NOTES

Page 55

cn cn

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

i il

_ _ _ _ _ ..

i>;a,Vitt,V,!dV,V,V,-1V'll,

|>vvvyvvv>vvYvvv>vnvvyvvvvvvvnvvvvvv>»vvvvvvyvvvvvvvvvvvvvvyvvvYt-vyvvvvvvvvvvnvvvvvmvvvyvvvvvvyvvvvvYvvvvyvvvvyvvvvvvvvvvvvvvvvvvvvvvvyvvvvvvvv7

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. raid this page aio:ig doilecJ !;ne hidicated a j-ova.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

■vvvvvvvwvvv^^

Page 56

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.comwww.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U S A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGARs^

(1-888-784-6427)

® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.

Marque de commerce / “° Marque déposée de Sears, Roebuck and Co.

Au Canada pour service en français:

1 -800"LE"FOYER^^

(1-800-533-6937) .

www.sears.ca j

02410

192370 Rev. 4 09.10.04 TR/MH/TR Printed in U.S.A.

Craftsman 917.273642 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

917.273642

1-800-659-5917

I. GENERAL OPERATION

II. SLOPE OPERATION

III. CHILDREN

IV. TOWING

GENERAL SERVICE

CUSTOMER RESPONSIBILITIES

REPAIR PROTECTION AGREEMENTS

SEARS INSTALLATION SERVICE

UNASSEMBLED PARTS

Video Cassette

ASSEMBLY/PRE-OPERATION

UNPACK CARTON

ADJUST SEAT

CHECK TIRE PRESSURE

INSTALL MULCHER PLATE (If previously removed)

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

TO USE THROTTLE CONTROL

TO MOVE FORWARD AND BACKWARD

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO TRANSPORT

Transmission Disengaged

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

ADD GASOLINE

TO START ENGINE

MOWING TIPS

MAINTENANCE

Lubrication Chart

GENERAL RECOMMENDATIONS

BEFORE EACH USE

TRACTOR

TIRES

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

V-BELTS

ENGINE

LUBRICATION

ENGINE OIL FILTER

AIR FILTER

CLEAN AIR SCREEN

ENGINE COOLING SYSTEM

MUFFLER

SPARK PLUG(S)

IN-LINE FUEL FILTER

CLEANING

SERVICE AND ADJUSTMENTS

TRACTOR

TO REMOVE MOWER

TO INSTALL MOWER

TO LEVEL MOWER HOUSING

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO ADJUST STEERING WHEEL ALIGNMENT

TO REMOVE WHEEL FOR REPAIRS

TO REPLACE HEADLIGHT BULB

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

STORAGE

TRACTOR

BATTERY

ENGINE OIL

OTHER

PROBLEM CAUSE CORRECTION Loss of power

Poor cut - uneven 1. Worn, bent or loose blade.

SCHEMATIC