Craftsman 917.273639 User Manual

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Page 1

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.273639

i_ his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Page 2

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 7

Operation .............................................. 10

Maintenance Schedule ......................... 16

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

Maintenance ......................................... 16

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts .......................................... 32

Sears Service ......................... Back Cover

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_,WARNING: In order to prevent ac- •

cidental starting when setting up, trans- porting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with •

specifications of the manufacturer of your • tractor. Use common sense when towing.

Operate only at the lowest possible speed • when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can •

lose traction with the ground and cause you to lose control of your tractor. •

_I_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com- •

ponents contain or emit chemicals known to the State of California to cause cancer

and birth defects or other reproductive •

harm. _WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place. Slow down before turning. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

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DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

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• Besurethearea isclearofother people beforemowing.Stopmachineif anyone

entersthe area.

• Nevercarrypassengersorchildren evenwiththe bladesoff.

• Do not mowinreverseunlessabso- lutelynecessary.Alwayslookdownand

behindbeforeandwhile backing.

• Nevercarrychildren.Theymayfall off andbeseriouslyinjuredor interferewith safemachineoperation.

• Keepchildrenoutof the mowingarea andunderthewatchfulcare ofanother

responsibleadult.

• Bealert andturn machineoff ifchildren enterthe area.

• Beforeandwhen backing,lookbehind anddownforsmallchildren.

• Mowupanddownslopes(15° Max),not across.

• Removeobstaclessuchas rocks,tree limbs,etc.

• Watchfor holes,ruts,or bumps.Uneven

terraincouldoverturnthe machine.Tall grasscan hideobstacles.

• Useslowspeed.Choosealowgear

sothat youwill nothaveto stop or shift while ontheslope.

• Avoidstartingor stoppingon a slope.If

tireslosetraction,disengagethe blades

andproceedslowlystraightdown the

slope.

• Ifmachinestopswhile goinguphill,

disengageblades,shiftinto reverseand

backdown slowly.

• Do notturnonslopesunlessnecessary, andthen,turnslowlyandgradually

downhill,if possible.

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PRODUCT SPECIFICATIONS

Gasoline 4.0 Capacityand Unleaded

Type: Regular OilType SAE30 (above32°F)

'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH):

Tire Pressure: Front: 14 PSI

Charging System: 9 Amps @3600 RPM Battery: Amp/Hr: 28

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the

best possible dependability and performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_bWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator.

Forward:

1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3

Reverse: 1.5

Rear: 10 PSI

Min. CCA: 230 Case Size: U1R

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service ap- pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Page 7

Mower Leveling Wrench

Keys

Bubble Level

(1) Oil Drain Tube

For Future Use

(2) Keys

Slope Sheet

Your, new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means when you are in the oper- ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

2. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service af- ter month and year indicated on label (label

located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual for charging instructions).

ADJUST SEAT

1. Raise seat and loosen adjustment

2. Lower seat into operating position and

3. Slide seat until a comfortable position

4. Get off seat without moving its ad-

5. Raise seat and tighten adjustment

Video Cassette

knob.

sit in seat.

is reached which allows you to press

clutch/brake pedal all the way down.

justed position.

knob securely.

Page 8

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKID

(See Operation section for location and function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po- sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position. Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels, see the Operation section in this manual.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in up- right position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

_I_,CAUTION: Do not remove deflector shield from mower.

Deflector Shield

Mulcher Plate

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

Page 9

CHECKTIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: ,/All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). v" Seat is adjusted comfortably and tight-

ened securely. v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. ,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline. v" Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe oper-

ating condition.

Page 10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'-,I o ,-M

REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION

SLOW

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

PARKING BRAKE

LOCKED

UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

Page 11

KN OW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

ht Switch

Hourmeter

Ignition Switch

Position

Attachment

Clutch Switch

Lift Lever Plunger

Throttle/Choke

Control

Attachment Lift Lever

Parking Brake Lever

Gearshift Lever

02785

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH POSITION - Turns the

headlights on and off. PARKING BRAKE LEVER- Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed. HOURMETER - Indicates hours of op-

eration.

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Throttle/Choke

"Brake"

Position

Clutch/Brake"Disengaged" Lever Pedal Position Push in to

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Attachment Clutch Switch

Pull out to "Engage"

Gearshift

Parking Brake "Disengage" "Engaged"

Position

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping

tractor on grass areas. _I, CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired po- sition.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 13

• The average lawn should be cut to approxi- mately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch

Pull Out To "Engage"

Lift Lever High

,._Position

/ /

"'::(_'_"_ Low

Position

Push in to

Deflector Shield

"Disengage"

TO OPERATE ON HILLS

_IbWARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

Page 14

TOWINGCARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness.

_ICAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

Page 15

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, imme-

diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used dur- ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried, the newly cut area will not be

exposed to direct sunlight.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

MAX 1/3

If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

00272

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Page 16

F,LL,.DATES

AS COMPLETE ......

REGULARSERV,OE / y4 TSERV'OE DATES

Check Brake Operation If _.0

Check Tire Pressure

Check Operator Presence and

T Interlock Systems If

R Check for Loose Fasteners if I_s If

A Sharpen/Replace Mower Blades _3 C Lubrication Chart tf If

0 Check Battery Level _4

a Clean Battery and Terminals tf

Check Transaxle Cooling Check V-Belts If

Check Engine Oil Level _ Change Engine Oil (with oil filter) VPl,2 V p

E Change Engine Oil (without oil filter) Vtl,2 V f

N Clean Air Filter _1_2

G Clean Air Screen Vf2

N_ Inspect Muffler/Spark

E Replace Oil Filter (If equipped) lI_,2

Clean Engine Cooling Fins If 2 Replace Spark Plug V p V _ Replace Air Filter Paper Cartridge VP2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operatinq in dirty or dusty conditions.

Arrester

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

LUBRICATION CHART

@ SF -- @ Spindle Zerk Zerk

@Front Wheel , _ @Front Wheel

Bearing Bearing Zerk

Zerk

@Engine .

_SAE 30 or 10w30 Motor Oil @}General Purpose Grease

@Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

Page 17

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any at- tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

4. Reassemble blade bolt, lock washer and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Mandrel As,

Trailing e

Edge Up Center

Flat Washer Lock Washer

t_Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8" Bolt Blade Pin

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Page 18

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

c -1o -20 -lo _ _'o _0 _o 4o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oi|vJ_ chart1 e

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased

oil consumption when used above 32°R

Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting. Oil Drain Valve

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

18whichever occurs first.

Page 19

Serviceair cleanermoreoftenunderdusty conditions.

1. Pullup on airfiltercoverhandleand rotatetowardsengine.

2. Removecover.

3. Carefullyremoveairfilter cartridgeand pre-cleanerfrom base.

4. Cleanbasecarefullyto preventdebris fromfallingintocarburetor.

NOTE:If very dirty or damaged,replace cartridge.

5. Placenewpre-cleanerandcartridge firmlyinbase.

6. Align tabs on coverwith slots inblower housingandreplacecover.

7. Hookhandleoncoverand pushdown on handleto close.

IMPORTANT:Petroleumsolvents,such

as kerosene,are notto be usedto clean the cartridge. Theymaycausedeterio-

rationof the cartridge. Donot oil car-

tridge. Do not usepressurizedairto clean

cartridge.

Clean out chaff and debris

Air Screen

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

Handle

Cover

Cartridge

Slots

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub- born dried gum fibers.

ENGINE COOLING SYSTEM Debris may clog the engine's air cool-

ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gaso- line.

Clam p_" Clamp

I Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden hose or pressure washer to clean your

tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the

useful life of your tractor. Use compressed air or a leaf blower to remove grass,

191eaves and trash from tractor and mower.

Page 20

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch switch in "DIS- ENGAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. Roll belt off electric clutch pulley.

4. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

5. Disconnect suspension arms from rear deck brackets by removing retainer

springs.

6. Disconnect front links from deck by removing retainer springs.

7. Raise lift lever to raise suspension arms. Slide mower out from under trac-

tor.

Suspension Arms

Retainer Spring

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links. TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec- tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

7. Install belt into electric clutch pulley groove.

Electric Clutch Pulley

Anti-Sway

Bar

Front Link

Retainer Springs

(Both Sides)

Retainer Spring

_ectorShield

Page 21

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,

you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT WITH

BUBBLE LEVEL NOTE: If necessary, check side-to-side

surface below tractor for levelness with a long board and the bubble level.

• Using the lift lever, place mower in position where no part of the mower, including

gauge wheels, is touching the ground.

• From left side of tractor, find the level decal on top of mower and place bubble

level on decal as indicated.

• Mower is level side-to-side when bubble is

between the two lines in the bubble level.

• If adjustment is necessary, under left

hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate

direction to bring bubble between the

lines in the bubble level.

• Remove bubble level from mower and store in a safe place.

Bubble Bubble Level Betwee

Lines

_Level Decal Brake Pedal/ f-_\_j Left Hand Footrest

o o_ ....... 7_

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after ad-

justing.

Bottom Edge of Bottom Edge of Mower to_ _ _ Mower to

.... .....?rouoO

Suspension Arm

Lift Link Adjustment Nut FRO NT-TO-BAC K ADJ U STM E NT

IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both front links equally so mower will stay

level side-to-side. To obtain the best cutting results, the mower

housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the

rear when the mower is in its highest position. Check adjustment on right side of tractor.

Measure distance "D" directly in front of and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num- ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Measure distance "D" directly in front of and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"

against trunnion on both front links.

Page 22

• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten

nut "E" on both front links an equal num- ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

Idler

Mandrel

BOTH FRONT LINKS MUST BE EQUAL IN

LENGTH

Nut "F"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower. BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See "To Install Mower" in this section of this manual).

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the

right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted. TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake

pedal all the way down and engage parking brake.

2. Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced. TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper- ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A".

4. Road test tractor for proper stopping distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a

Sears or other qualified service center.

With Parking Brake "Engaged"

o Arm

Page 23

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and clutching idler.

5. Remove belt downward from engine pulley and around electric clutch.

6. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle

pulley by deflecting belt keepers.

7. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between transaxle belt keepers and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

belt around electric clutch and onto

engine pulley.

4. Install belt through stationary idler and clutching idler.

5. Reinstall clutch Iocator and tighten nut securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Electric Clutch Clutch Locator

Clutching Idler

Stationary

Idler

Center Span Keeper

Clutch

Transaxle Wire Pulley Harness

TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset

at the factory; however, if adjustment is needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the right rear wheel.

3. Position the gear shift lever in the neu-

tral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift

....... Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN- MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified

service center. TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not

lose).

3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover. NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Axle Cover

Square Key Only)..jj_ S

(Rear Wheel

Neutral Lock Gate

Page 24

TOSTARTENGINE WITH A WEAK BAT-

TERY _,WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries. If your battery is too weak to start the

engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

n_asWARNING: Do not short battery termi-

by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

KepsNut_ _ /Hex

Terminal _::"_:-;-:_ _ _ Bolt

Access,..-_";',.." .... .-'-_ (___ _'

Door_

__positive (Red)

Terminal/ _ .... f _ Negative (Black)

Guard _...4___-'_ Cable- " TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause

your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to re- connect the headlight wire connector.

Headlight Wire Connector

Page 25

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec-

essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke posi-

tion. Slowly move lever from choke to fast position.

2. Check that holes "A" in governor control lever and hole in governor plate

line-up. If holes "A" are not aligned, loosen clamp screw and move throttle

cable until holes are aligned. Tighten clamp screw securely.

Governor Control Lever Governor

Holes

Clamp Screw

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix-

ture. Turning the idle mixture valve out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air

mixture.

Plate

Throttle Cable

IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments.

2. Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle

lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture

valve full travel clockwise then coun- terclockwise until engine runs rough.

Turn valve to a point midway between those two positions. Release throttle

lever.

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position. If engine hesitates or

dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle Speed [- _ .... Throttle

Screw Lever

With Limiter

Page 26

Immediately prepare your tractor for stor- age at the end of the season or if the trac-

tor will not be used for 30 days or more. _ICAUTION: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.

• Empty the fuel tank by starting the en- gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro- tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

3ORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes

before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas- oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service and Adjustments

section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

Engine clicks but

will not start

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

Page 28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

CAUSE CORRECTION

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment

15. Engine valves out of

adjustment.

Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service and Adjustments

section.

15. Contact a Sears or other qualified service center.

Excessive

vibration

Engine continues

to run when operator leaves

seat with attach- ment clutch

engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around

mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s). Replace damaged parts.

Check wiring, switches and connections. If not corrected

contact Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Page 29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will not rotate

1. Obstruction in clutch mechanism•

2. Worn/damaged mower drive belt.

3. Frozen idler pulley•

4. Frozen blade mandrel•

1•

Remove obstruction.

•

Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center.

Poor grass discharge

Headlight(s) not

working

(if so equipped)

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

•Clogged mower deck vent holes from buildup of grass,

leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch•

4. Loose or damaged wiring•

5. Blown fuse.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not charge

Engine "backfires"

when turning

engine "OFF"

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

•

Engine throttle control not set between half and full speed (fast) position before stopping engine•

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

Move throttle control

•

between half and full speed (fast) position before stopping engine.

Page 30

Page 31

SCHEMATIC

AMMETER

(OPTIONAL)

TRACTOR - - MODEL NUMBER 917.273639

SOLENOID

RED

FUSE

I J

STARTER

BLACK

ELECTRIC CLUTCH

I i

DIODE

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING CONNECTOR

i FUEL I (OPTIONAL) BLACK

_NE I O SPARK PLUGS •

IL_,L I L--- I IGNITION I_ GAP

' _ I - UN,T J ONK(2PLUGS-- "

FUEL SH UT-OFF 9 AMP DC @ 3600 RPM (REGULATOR DISCONNECTED)

SOLENOID (Z_/ _ _LJ__JL_ I

I ON TWIN CYL. ENGINES)

RED

CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM

REGULATOR

ALTERNATOR _

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

DN + LIGHTS B+A1 L+A2

ON B + A1 NONE

START B+ S + A1 NONE

NON-REMOVABLE

CONNECTIONS

2810

osw, ,,

OFF C + G, B +H HEADLIGHTS

ON C+F,B+E,A+D

GFC

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

Page 32

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273639

]

I- .....

\.......

Page 33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273639

KEY PART NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery

10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2 11 150109 Holddown, Battery, Front

12 145769 Nut, Push, Nylon, Battery, Front 1/4 16 176138 Switch, interlock

21 175688 Harness, Light 22 4152J Bulb Light #1156 24 8860R Cable Starter 25 146148 Cable

26 175158 Fuse 27 73510400 Nut, Hex, Keps 1/4-20 unc

28 145491 Cable, Ground 29 121305X Switch, Seat 30 175566 Switch, ignition

33 140403 Key

40 192936 Harness, Ignition 41 17720408 Screw Thd Cut 1/4-20 x 1/2

42 131563 Cover Terminal 43 178861 Solinoid w/brass plunger

45 122822X Ammeter 46 169635 Hourmeter

50 174652 Switch, PTO 55 17490508 Screw, Thd. Roll. 5116-18 x 1/2 79 175242 Socket Asm Bulb Twistlock 80 146685 Harness Clutch EVX

89 169639 Bracket Snap-in Hourmeter

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Page 34

TRACTOR - - MODEL NUMBER 917.273639

CHASSIS AND ENCLOSURES

166

chassis-stealth,stlt 22

209

2_ 114

_j209

J 20 59

209

.142

.14

209

Page 35

TRACTOR - - MODEL NUMBER 917.273639

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar 9 161566X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 x 1 11 167203 Panel, Dash, LH 13 188702X010 Panel, Dash, RH

14 17490608 Screw Thdrol 3/8-16 x 1/2 17 175260X615 Hood Assembly

20 162026 Plate Battery 26 STD541437 Locknut, Hex, with insert 3/8-16 unc 28 174515X615 Grille 29 161840 Lens Bar

30 188572X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

38 175710 Bracket Asm Pivot Mower Rear 54 161464 Screw 8-18 x 7/8

58 175351 Duct Hood 59 187495 Bushing

60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 unc

90 124346X Nut SelfThrd Wshd 1/4 Zinc

114 158112 Keeper Belt Rear LH 142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood

148 17060620 Screw 3/8-16 x 1-1/4 154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh 158 162037 Parking Brake Bkrt 159 179950X428 Cupholder

161 164655 Bumper 166 191611 Screw 10 x 3/4 Single Lead Hex

206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 211 145212 Nut Hexflange Lock

217 179132X428 Console Fuel Window

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273639

75 drive-fender.stlt 43

Page 37

TRACTOR - - MODEL NUMBER 917,273639

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. 1 Transaxle Peerless 206-545C 59 169691

(See Breakdown) 61 17120614

2 146682 Spring, Return, Brake 62 123533X 3 123666X Pulley, Transaxle 63 175414

4 12000028 Ring, Retainer 64 173937 5 121520X Strap, Torque 65 6 17060512 Screw 5/16-18 x 3/4 66 8 165866 Rod Shifter Fender STLT 69

9 160889 Clutch 74

10 STD561210 Pin, Cotter 75 11 105701X Washer, Shift Plate 76 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 77 123583X

14 10040400 Washer Lock Hvy Helical 78 121748X 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 79 STD580025

16 STD541431 Nut Lock HxW/Ins 5/16-18 unc 80 145090 17 126197X Washer 1-1/20D x 15/32 ID x .250 81 165593

18 STD523710 BoltFinHex3/8-16uncxlGr. 5 82 165711

19 STD541437 Nut 83 19171216 21 106933X Knob 84 166231 22 130804 Rod, Brake 85 150360

23 171258 Bracket Anti-Rotation 89 24 STD541237 Nut 96 STD624003

25 106888X Spring, Brake Rod 100 19111016 26 STD551037 Washer 112 19091210

27 STD561210 Pin 113 127285X 28 175765 Rod, Parking Brake 120 73900600 29 124236X Cap, Parking Brake 150 175456

30 169592 Bracket, Transaxle 151 19133210 32 STD523107 Bolt 156 166002

33 72140506 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 158 165589 34 175578 Shaft Assembly, Foot Pedal 159 183900

35 120183X Bearing, Nylon 161 72140406 36 STD551062 Washer 162 73680400 37 STD571810 Roll Pin 163 74780416

38 179114 Pulley, Composite, Flat 165 165623 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 166 17490510

41 175556 Keeper, Belt, Idler 168 165492 47 127783 Pulley, idler, V-Groove, Plastic 169 165580 48 154407 Bellcrank Clutch Grnd Drv Stl 170 187414

49 123205X Retainer, Belt 197 169613 50 72110612 Bolt 198 169593 51 STD541437 Nut Crown Lock 3/8-16 unc 202 72110614

52 STD541431 Nut Crown Lock 5116-18 unc 53 105710X Link, Clutch 55 105709X Spring, Clutch Return

56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt, Ground Drive

STD551143 Washer 154778 Keeper, Belt, Engine, Fool Proof

142432 Screw Hex Wsh Hi-Lo 1/4-1/2 uric 137057 Spacer, Axle

121749X Washer 25t32 x 1-1/4 x 16 Ga. STD581075 E-Ring

188310X428 Console, Shift, STLT

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Keeper, Belt, Center Span Screw 3/8-16 x .875

Cover, Pedal Pulley, Engine

Bolt Hex 7/16-20 x 4 Gr. 5-1Thr.

Key, Square 2.0 x .1845/1865 Washer 25132 x 1-518 x 16 Ga.

Key Woodruff

Arm, Shift

Shaft Asm Cross Tapered 20 Spring, Torsion Washer 17132 x 3/4 x 16 Ga. Link Transaxle

Nut, Nylock

Retainer Spring 1" Washer 11/32 x 5/8 x 16 Ga.

Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Nut Lock Fig. 3/8-16 unc

Spacer Retainer Washer 13132 x 2 x 10 Ga. Washer Srrted 5116 ID x 1.125

Bracket Shift Mount Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 uric

Bolt Hex Fin 1/4-20Unc x 1 Gr. 5 Bracket Pivot Lever

Screw 5t16-18 x 5t8 TT Yellow Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt Keeper Belt Transaxle Gear

Nyliner Snap-in 5/8 ID Washer Nyliner 7/8 ID x .105 Hd

Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5

Page 38

STEERING

TRACTOR - - MODEL NUMBER 917,273639

/ : L _ 38

_72

/ /

68 67 67

/ 67

/ \

/ / /_J

/ 8

steering stealth prem 7

Page 39

STEERING

TRACTOR - - MODEL NUMBER 917,273639

KEY PART

NO. NO. DESCRIPTION

1 159944X428 Wheel Steering 2 184706 Axle Asm

3 169840 Spindle Asm LH 4 169839 Spindle Asm RH

5 6266H Bearing Race Thrust Harden 6 121748X Washer 25132 x 1-5/8 x 16 Ga.

8 12000029 Ring Klip #t5304-75 10 175121 Link Drag

11 STD551137 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 unf

13 136518 Spacer Bearing Axle Front 15 145212 Nut Hex Flange Lock

17 177883 Shaft Asm. Steering 29 17000612 Screw 3/8-16 x 3/4 32 171888 Rod Tie

34 10040500 Washer Lock 5116 36 155105 Bushing Strg

37 152927 Screw 38 159946X428 Insert Cap Strg Wh

40 73540500 Crownlock Nut 5/16-24 unf 41 159945 Adaptor Wheel Strg 42 163888X428 Boot Steering

43 121749X Washer 25132 1 114 x 16 Ga. 46 184946X505 Cap Spindle

65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 318-16 x 2-1/4

68 169827 Axle, Brace 71 175146 Steering Asm.

72 19182411 Washer 9/16 IDx 1-1/20D 11 Ga. 73 160135X428 Extension Steering

82 169835 Bracket Susp. Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .15 88 175118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering 94 19111216 Washer 11/32 x 3/4 x 16 Ga.

95 188967 Washer Hardened

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 40

ENGINE

TRACTOR - - MODEL NUMBER 917,273639

112

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs.lcyF 51

Page 41

ENGINE

TRACTOR - - MODEL NUMBER 917,273639

KEY PART NO. NO. DESCRIPTION

1 176636X505 Control Throttle/Choke 2 171875 Screw Hwhd Hi-Lo #13-16 x 3/4

3 Engine, Briggs Model 31P777-0348-E1

(See Breakdown)

4 137352 Muffler

13 165291 Muffler Gasket 14 148456 Tube Drain oil

23 169837 Shield Heat 29 137180 Kit Spark Arrestor (Flat Scrn)

31 179022 Tank Fuel 4.0 Rear 32 179124X428 Cap Asm Fuel

33 123487X Clamp Hose Black 37 8543R Line Fuel

38 181654 Plug Drain Oil Easy

41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

72 183906 Screw 5/16-18 x 1 78 17060620 Screw 3/8-16 x 1-1/4

81 73510400 Nut Keps Hex 1/4-20 unc 112 3645J Bushing

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,273639

F_.-- 15

i j

17 12

seat It.knob 13

KEY PART NO. NO.

1 188714

2 140551 3 STD523710

4 19131610 5 145006 6 STD541437

7 124181X 8 17000616

9 19131614

10 182493 11 166369

12 121246X

DESCRIPTION

Seat Bracket Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 1 x 10 Ga.

Clip Push-In Nut Hex wllns. 3/8-16 unc

Spring Seat Cprsn Screw 318-16 x 1-1/2 Washer 13t32 x 1 x 14 Ga.

Pan Seat

Knob Seat Adj. Wingnut Bracket Mounting Switch

KEY PART NO. NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2

15 121249X Spacer Split 28x .88 Zinc 16 123740X Spring Cprsn Plate 1.310 Ga.

17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc 18 124238X Cap Spring Seat

21 171852 Bolt Shoulder 5/16-18 unc 22 STD541431 Nut Hex Lock W/Ins 5t16-18

24 19171912 Washer 17/32 x 1-3t16 x 12 Ga. 25 127018X Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 43

DECALS

TRACTOR - - MODEL NUMBER 917,273639

16 3 13 21 4 11

2O 7

KEY PART

NO. NO.

1 187407

2 138047

DESCRIPTION

Reflector, LH Decal Battery, Diehard, Sears

3 186242 Decal

4 186243 Decal

5 160396 Decal

6 146046 Decal

7 179128 Decal

9 193347 Decal

10 156439 Decal 11 189088 Decal

12 172331 Decal 13 133644 Decal

15 187408 Decal

WHEELS &TIRES

5,8

KEY PART NO. NO.

16 164065

Hood RH 18 186572 Hood LH 20 149516

Deck Sch. 21 186331

V-Belt, Drive Schematic 23 189020

Deck "B" "42" 24 189087 Replacement Hood 26 181470 Fender, Danger -- 184310X428

Panel, Dash - - 184311X428 Mower, Heavy-Duty -- 193348

Replacement Parts - - 193349 Reflector, RH

17 156368

KEY PART NO. NO.

1 59192 2 65139

4,10

3,9

3 106222X

4 59904

5 106732X624 6 278H

7 9040H

11 8 106108X624

9 122082X 10 7152J

11 104757X428

-- 144334

DESCRIPTION

Decal, Steering Wheel Decal, Fender, Operator inst.

Decal, Fender Decal, Battery

Decal, Hood, Side Panel Decal, Engine

Decal, Dash Decal, Deck level

Pad, Footrest, ST/LT, LH Pad, Footrest, ST/LT, RH

Manual, Owner's, English Manual, Owner's, Spanish

DESCRIPTION

Cap Valve Tire Stem Valve

Tire F Ts 15 x 6 0 - 6 Service Tube Front (Service item Only)

Rim Asm 6" front Service Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only) Rim Asm 8" rear Service

Tire R Ts 20 x 10-8 C Service Tube Rear (Service item Only)

Cap Axle Sealant, Tire (10 oz. Tube)

wheel 1

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,273639

20 •

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,273639

KEY PART NO. NO. DESCRIPTION

1 179504 Plunger Assembly

2 159476 Shaft Assembly, Lift 3 188822 Pin, Groove

4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21 Ga.

6 120183X Bearing, Nylon

7 175830 Grip, Handle, Fluted 11 139865 Link, Lift, L.H.

12 139866 Link, Lift, R.H. 13 STD624008 Retainer Spring

15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 unc 17 175689 Trunnion

18 73800800 Locknut, Hex, with Washer insert 1/2-13 unc 19 139868 Arm, Suspension, Rear

20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer Height indicator 37 123935X Plug Hole

38 17060516 Screw5/16-18x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga.

41 155098 indicator Height

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917,273639

_ "'" 40

159 _i

132 91

_184

\ \_132

117

92__ 92

4 149

140 -

, 138

116

2 / 23

28 \"

19F 21

42 D,elec.t-path.adjwl.stlt 3

Page 47

TRACTOR - - MODEL NUMBER 917,273639

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 182032 Mower Housing 94 132264

2 STD533107 Bolt 95 180533

3 138017 Bracket Assembly, Sway Bar, Ft. 101 136420 4 165460 Bracket Sway Bar 38/42" 102 71081010

5 STD624008 Retainer Spring 103 19061216

6 178024 Bar Sway Deck 104 STD551110

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793

9 STD551137 Washer, Lock 106 2029J

10 140296 Washer, Hardened 113 17060512

(The following blades are available) 116 4898H

11 134149 Blade, 42" Mulching STD 117 165746

- - 139775 Blade, 42" Mulching Premium (For 119 19121414

-- 138971 Blade, 42" Hi-Lift 130 STD523710

13 137645 Shaft Assembly, Mandrel, Vented 132 17000612

14 128774 Housing, Mandrel, Vented 135 159765

15 110485X Bearing, Ball, Mandrel

16 174493 Stripper, Mower Deck 136 155986

18 72140505 Bolt, Carriage 5/16-18 x 5/8 138 159763

19 132827 Bolt, Shoulder

20 159770 Baffle, Vortex 139 159767

21 STD541431 Nut, Crownlock 5/16-18 unc

23 177563 Bracket, Deflector 140 159768

24 105304X Cap, Sleeve

25 123713X Spring, Torsion, Deflector 143 157109

26 110452X Nut, Push 144 158634

27 130968X428 Shield, Deflector 145 165888

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 146 171977

29 131491 Rod, Hinge 148 169022

30 173984 Screw Thdrol Rolling Wsh Hd 149 165898

31 187690 Washer, Spacer 150 19091210

32 153535 Pulley, Mandrel 159 STD533717

33 178342 Nut, Toplock, Flanged 182 179126

34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 183 163552

36 131494 Pulley, Idler, Flat 184 19131410 40 73900600 Nut, Lock Fig. 3/8-16 uric - - 130794

44 140088 Guard, Mandrel, LH. 45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 181542

54 178515 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

59 141043 Guard, Tuv Idler (94)

61 174882 Spring Ext Elect Clutch

68 174883 V-Belt

91 180532 Bracket Roller Nose LH

92 STD541437 Locknut, HexW/Wsh 3/8-16 uric

(For mulching mowers only) 118 73930600

better wear when mulching) 129 19131312

(For bagging or discharge) 131 STD533710

(Incl. Key Number 6) 134 156941

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Roller Nose Bracket Roller Nose RH Cover Mulching 42" Black

Screw Truss Hd Phil 10-24 x 5/8 Washer #10

Washer Lock Latch Asm Bagger

Nut Weld Screw 5/16-18 x 314

Bolt, Shoulder Wheel, Gauge

Nut, Crownlock 318-1 Washer 13/32 x 7/8 x 14 Ga.

Washer 13132 x 13/16 x 12 Ga. Bolt, Fin Hex 318-16 unc x 1Gr. 5 Bolt Rdhd Sqnk 3/8-16 unc x 1

SWcrew Hex Wsh Th Pin Head Rivet Bracket Asm. Wheel Gauge

Rear LH Bar Adj. Gauge Wheel Bracket Asm. Wheel Gauge

Rear RH Bracket Asm. Wheel Gauge

Front RH Bracket Asm. Wheel Gauge

Front LH Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat

Bolt Carraige Idler Spring Return idler

Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Rod Roller Nose

Retainer Spring Washer 3/8

Mandrel Assembly (includes housing, shaft and shaft hardware

only-pulley not included) Replacement Mower, Complete

(Std. Deck-Order separately mulch cover, guage wheels and

nose roller components key nos.

101 -106, 5, 116- 119, 134, 136

and 91,94, 95, 132, 182, 183)

Page 48

TRACTOR - - MODEL NUMBER 917.273639

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

426

41A 1_7

MODEL and SERIAL

NUMBERS HERE

157

Page 49

TRACTOR - - MODEL NUMBER 917,273639

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 790079 Brake Lever

2 780086A Needle Bearing 5/8" 42 792073A Screw 1/4 - 20 x 1-1 /4"

3 770128 Transaxle Case 42A 792085A Screw 1/4 - 20 x 2 1/4" 4 776395 Countershaft 43 792075 Locknut 5 / 16 - 24

5 776409 Output Shaft 44 790025 Brake Pad Holder

6 778364 Spur Gear (38 teeth) 45 786066 Spacer .2625 x 1.0

6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket

7 778330 Spur Gear (11 teeth) 47 774690 Axle (11-15 / 16" Long)

8 792180 Shift Key 48 774691 Axle (16 - 1 / 2" long)

8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth)

9 784352 Shift Collar 50 778338 Spur Gear (27 teeth)

10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth)

11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth)

12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)

13 778368 Bevel Gear (13 teeth) (include. 54 778346 Spur Gear (15 teeth)

14 778368 Bevel Pinion (13 teeth) (Include. 57 778337 Spur Gear (13 teeth)

15 778370 Ring Gear (43 teeth) 59 778351 Spur Gear (21 teeth)

17 786188 Drive Pin 60 778349 Spur Gear (24 teeth)

18 786102 Spacer 1.130 X .695 61 778345 Spur Gear (25 teeth)

20 792077A Ball 5/16" dia 65 780189 Flat Washer .563 ID x .062W

21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 Input Shaft

22 792079 Spring .310 OD x .625 L 67 776396 Shifter & Brake Shaft

25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ring

25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 Spacer .890

26 792125 Retaining Ring (pkg of 2) 71 788069 Square Cut Ring

27 792035 Retaining Ring 71B 788092 "O" Ring

28 788040 Retaining Ring 76 780090 Flat Washer 1.128 ID x .058W

29 780072 Thrust Washer .627 ID x .031W 77 788078A Inverted Retaining Ring

29A 780160 Thrust Washer .762 ID x .031W 79 792144 Spring .430 OD x .5000 L

29B 780051 Thrust Washer .762 ID x .031W 82 778333 Bevel & Spur Gear (30 & 13

29C 780199 Anti-Rotation Washer .632 teeth)

30 780108 Cup Washer 1.127 ID x .032W 83 778338 Spur Gear (27 teeth)

31 780001 Flat Washer .750 ID x .056W 85 792154 Oil Fill Plug

31A 780195 Flat Washer .750 ID x .062W 150 788093A Liquid Gasket RTV Silicone

32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4"

34 780194 Bushing .563 180 730229A Gear Oil 80W90

35 780193 Flanged Bushing 5 / 8" ID 900 794712 Replacement MST - 206-545C

35A 780197 Flanged Bushing .751 Transaxle

36 790075 Brake Disk

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2) NOTE: All component dimensions given in U.S. inches

39 786026 Dowel Pin 1 inch = 25.4 mm 40 792076A Flat Washer .312 ID x .059W

14) 56 778355 Spur Gear (11 teeth)

13) 58 778353 Spur Gear (17 teeth)

(Use As Needed) 87 788089A Oil Seal 9 / 16"

Page 50

TRACTOR - - MODEL NUMBER 917.273639

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

884_ 11_

584_

9_ 15

12641_

I 1019LABELKIT II

I 1330 REPAIR MANUAL

305A _

718 '_

358 ENGINE GASKET SET

617 0

524

1058 OWNER'S MANUAL I I 1036 EMISSION LABEL I _ _

I [ 1329 REPLACEMENT ENGINE ]

643

8420

8680

943 O

1270 lr

_7591

1027 /

750&

146 '_ I

741_

126_

24 _ 22

20Q 89

48 SHORT BLOCK

388_<_>'%

1040

3o8'_

697 _

729A_

729

74 '_

1070

801

1008 1°44I

803_ 310 I

783@J

802

Page 51

TRACTOR - - MODEL NUMBER 917.273639

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

1095 VALVE GASKET SET

131

1034

1022

--10_

238

868 _-'_ 1022 _1

6170

1119_

•__-1o6 lo91

105

127 (_

276@ 1127_

977 CARBURETOR1370GASKET276_._SET 16011

601

947_

918

93_

95 _

385

104%-CA R BURE TO R6_4A_KIT-087

105 _ 137_ 276@ f-_ I

_06__-_ 6_ 1266_.jI

117_ 142_ 6170 1266A< _

Page 52

TRACTOR - - MODEL NUMBER 917.273639

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 697174 Cylinder Assembly 108 690464 Valve-Choke (Manual Choke) 2 399265 Kit-Bushing/Seal 108A 692344 Valve-Choke (Choke A Matic)

(MagnetoSide) 117 694352 O Jet-Main (Standard)

3 391086 • Seal-Oil (Magneto Side) 118 697228 Jet-Main (High Altitude) 4 697188 Sump-Engine 121 697241 Kit-Carburetor Overhaul 5 698147 Head-Cylinder 125 698445 Carburetor 7 699168 o+ Gasket-Cylinder Head 127 695005 Plug-Welch

9 697109 • Gasket-Breather 130 691750 Valve-Throttle

11 697113 Tube-Breather 131 494379 Kit-Throttle Shaft

12 697110 • Gasket-Crankcase 133 494381 Float-Carburetor

13 690360 Screw (Cylinder Head) 137 281165 O:1: Gasket-Float Bowl

15 690946 Plug-Oil Drain 141 495097 Kit-Choke Shaft (Manual

16 697127 Crankshaft Choke) 20 690947 • Seal-Oil (PTO Side) 141A 495931 Kit-Choke Shaft (Choke A 22 692125 Screw (Crankcase Matic)

CoverSump) 142 697140 O Nozzle-Carburetor

23 693556 Flywheel 146 691639 Key-Timing 24 222698 Key-Flywheel 186 698174 Connector-Hose

25 699052 Piston Assembly (Standard) 187 697098 Line-Fuel

699054 Piston Assembly (.020" 187A 698417 Line-Fuel

Oversize) 188 691693 Screw (Control Bracket)

26 699051 Ring Set (Standard) 192 691986 Adjuster-Rocker Arm

697559 Ring Set (.020" Oversize) 202 691841 Link-Mechanical Governor

27 698469 Lock-Piston Pin 209 692208 Spring-Governor 28 697099 Pin-Piston 216 691840 Link-Choke

29 697126 Rod-Connecting (Standard) 222 694042 Bracket-Control

697263 Rod-Connecting (.020" 227 691374 Lever-Governor Control

Undersize) 232 691842 Spring-Governor

32 692852 Screw (Connecting Rod) 238 691843 Cap-Valve 33 695760 Valve-Exhaust 240 691035 Filter-Fuel

34 695761 Valve-intake 265 691024 Clamp-Casing 35 691279 Spring-Valve (intake) 267 695134 Screw (Casing Clamp)

36 691279 Spring-Valve (Exhaust) 276 692255 O:1: Washer-Sealing 37 697352 Guard-Flywheel 304 699829 Housing-Blower 42 691752 Keeper-Valve 305 697102 Screw (Blower Housing) 43 691968 Slinger-Governor/Oil 305A 697103 Screw (Blower Housing) 45 690564 Tappet-Valve 306 697107 Shield-Cylinder 46 698492 Camshaft 307 691003 Screw (Cylinder Shield)

48 697762 Short Block 309 693551 Motor-Starter 50 690193 Manifold-intake 310 690323 Bolt (Starter Motor)

51 692137 oO$+ Gasket-Intake 311 497608 Brush Set 53 690227 Stud (Carburetor) 333 492341 Armature-Magneto

54 691148 Screw (intake Manifold) 334 691061 Screw (Magneto Armature) 73 697133 Screen-Rotating 337 691043 Plug-Spark 74 697897 Screw (Rotating Screen) 356 697089 Wire-Stop 78 691003 Screw (Flywheel Guard) 358 697191 Gasket Set-Engine 89 690283 Plug-Oil 363 19203 Flywheel Puller 93 690602 O Bushing-Throttle Shaft

94 498030 Kit-Idle Mixture included in Engine Gasket Set, Key. No. 358 95 691636 Screw (Throttle Valve) O included in Carburetor Overhaul Kit, Key. No. 98 495800 Kit-Idle Speed 121

104 690525 O Pin-Float Hinge :l: included in Carburetor Gasket Set, Key. No.

105 231855 O Valve-Float Needle 977

106 691780 O Seat-inlet + included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 53

TRACTOR - - MODEL NUMBER 917.273639

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

383 89838 Wrench-Spark Plug 868 690968 ,+ Seal-Valve

385 694476 Screw (Fuel Pump) 914 690960 Screw (Rocker Cover)

385A 690297 Screw (Fuel Pump) 918 697091 Line-Vacuum

387 697090 Pump-Fuel 943 690589 • SeaI-O Ring (Oil Pump Cover)

404 691691 Washer (Governor Crank) 947 694393 Solenoid-Fuel

431 697122 Elbow-Intake 965 499613 Cover-Oil Pump

445 697153 Filter-Air Cleaner Cartridge 967 697015 Filter-Pre Cleaner

462 691261 Washer (Starter Cable) 968 699848 Cover-Air Cleaner

474 696459 Alternator 975 495933 Bowl-Float

501 691188 Regulator 977 690192 Gasket Set-Carburetor

503 691532 Strap-Starter 987 691326 O Seal-Throttle Shaft

505 691251 Nut (Governor Control Lever) 1005 699043 Fan-Flywheel

510 693699 Drive-Starter 1017 690770 Screen-Oil Pump

513 692024 Clutch-Drive 1019 697143 Kit-Label

523 697086 Dipstick 1022 272475 ,+ Gasket-Rocker Cover

524 691032 • Seal-Dipstick Tube 1023 692492 Cover-Rocker Arm

525 697085 Tube-Dipstick 1024 499054 Pump-Oil

526 697088 Screw (Regulator) 1026 692003 Rod-Push (Intake)

544 692034 Starter-Armature -- 692011 Rod-Push (Exhaust)

552 697144 Bushing-Governor Crank 1027 696854 Filter-Oil

562 691119 Bolt (Governor Control Lever) 1029 691751 Arm-Rocker

579 691029 Nut (Starter Cable) 1034 690822 Guide-Push Rod

584 697112 Cover-Breather Passage 1035 693784 Shaft-Pump

601 95162 Clamp-Hose 1036 695700 Label-Emission

614 691620 Pin-Cotter 1040 699852 Plate-Trim

616 692012 Crank-Governor 1044 698139 Screw (Flywheel)

617 692138 O • SeaI-O Ring (intake Manifold) 1051 691265 Ring-Retaining

634 690801 O SpringtSeal Assembly 1058 275038 Owner's Manual

(Manual Choke) 1059 698516 Kit-Screw/Washer

634A 690802 O Spring/Seal Assembly (Choke 1070 690372 Screw (Flywheel Fan)

A Matic) 1090 691293 Retainer-Brush

635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter

643 698401 Retainer-Air Filter 1095 690190 Gasket Set-Valve

654 690958 Nut (Carburetor) 1119 691183 Screw (Alternator)

684 697157 Screw (Breather Passage 1127 691657 Screw (Float Bowl)

Cover) 1263 697124 Reed-Breather

691 692407 • Seal-Governor Shaft 1264 697104 Screw (Breather Reed)

697 690372 Screw (Drive Cap) 1266 691917 ,O SeaI-O Ring (intake Elbow)

718 690959 Pin-Locating 1266A 697123 O SeaI-O Ring (intake Elbow)

729 691224 Clip-Wire 1267 697424 Latch-Blower Housing

729A 694123 Clip-Wire 1270 697156 Plug-AVS Counterweight

741 697128 Gear-Timing 1329 31Q777-0036 Replacement Engine

750 691033 Screw (Oil Pump Cover) 1330 272147 Repair Manual

757 697607 Link-Counterweight

758 697134 Counterweight included in Engine Gasket Set, Key. No. 358

759 697392 Pin-Counterweight O included in Carburetor Overhaul Kit, Key. No.

783 693713 Gear-Pinion 121

789 698329 Harness-Wiring :l: included in Carburetor Gasket Set, Key. No.

797 693167 Nut (Brush Retainer) 977

801 691283 Cap-Drive + included in Valve Gasket Set, Key. No. 1095

802 691286 Cap-End

803 693757 Housing-Starter NOTE: All component dimensions given in U.S. inches

830 691095 Stud (Rocker Arm) 1 inch = 25.4 mm

842 691031 • SeaI-O Ring (Dipstick Tube)

847 697087 Dipstick/Tube Assembly

851 692424 Terminal-Spark Plug

Page 54

Page 55

(_ O1

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

//VE

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

1, Fotd this page a_ong dotted Iine indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

3. Sight across the fotd in the direction of hiti stope you want to measure.

4. Compare the angte of the fotd with the slope of the hitl.

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

trunk or other upright structure.

Page 56

Your Home

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lawn and garden equipment, or heating and cooling systems,

For repair of carry-in products like vacuums, lawn equipment,

or maintenance agreement (Canada) on a product serviced by Sears:

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

For repair - in your home - of all major brand appliances,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ¢ Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.seats.com

To purchase a protection agreement (U.S.A.)

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Au Canada pour service en fran(_ais:

1-800-LE-FOYER Mc

1-888-SU-HOGAR sM

(1-888-784-6427)

(1-800-533-6937)

www.sears.ca

, E/.4RS ........

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de Fabrica / SM Marca de Servicio de Sears, Roebuck and Co.

Mc Marque de commerce / MDMarque deposee de Sears, Roebuck and Co.

02410

193348 Rev. 1 09.01.04 MH/TR Printed in U.S.A.

Craftsman 917.273639 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual