Craftsman 917.273500 User Manual

Owner's Manual

IC..FTSMeWl

LAWN TRACTOR

16.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273500

This product has a low emission engine which operates I differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/P re-Operation ....................... 8

Operation ............................................. 11

Maintenance ....................................... 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 23

Storage ................................................ 28

Troubleshooting ................................... 29

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

,_WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

A(_WARNING: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest pos-

sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground

and cause you to lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known to the State of California to cause cancer

and birth defects or other reproductive

harm. A(_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

• Do notmow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do notuse grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the ma- chine and the mowing activity. Neveras-

sume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

iGasoline 4.0 Gallons iCapacity Unleaded

and Type: Regular

iOilType SAE 10W30 (Above 32°F) i(API-SF-SJ): SAE 5W-30 (Below 32 F)

Oil Capacity: W/Filter 1.11 Quarts

W/O Filter .95 Quarts

Spark Plug: NGK BPRhES (GAP: .030")

iGround Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: UIR

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

° Read and observe the safety rules. ° Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte- nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS Congratulations on making a smart pur-

chase. Your new Craftsman@ product is designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service ap-

pointment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professiona/ installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Adapter

Steering Wheel

Steering Sleeve

Steering Extension

Shaft

(1) Locknut 1/4-28

Steering

Wheel (1) Locknut 1/2-20

Insert

(1) Washer _'_

17/32 x 1-3/16 x 12 @

Gauge

(1) Knob

Seat

(1) Hex Bolt

1/4-28 x 1-1/4

(1) Large Flat Washer

(4) Adjusting Bar

o o

o o o

(_ (4) Locknut 3/8-16

(4) Wheels

Keys

(2) Keys

Slope Sheet

(1) Oil Drain Tube

For Future Use

Video Cassette

(4) Clevis Pins

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Retainer,Springs

(4) Shoulder Bolt

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 3/4"wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

Steering Wheel

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

.Tabs

Extension

CARTON

UNPACK CARTON

1/4 Hex

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

Slots

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars

.... , ,, Label

.- j

are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Washer

Adj

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission

(See "TO TRANSPORT' in the Op-

eration section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

,_WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi- tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward drive pedal and

drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are prop- erly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.

2. Adjust gauge wheels before operat- ing mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of

this manual.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

Deflector _ _ Mulcher

ato°hs

_CAUTION: Do not remove deflector

shield from mower.

TO CONVERTTO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are designed

for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

v"CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin- flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline. ,/Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe oper-

ating condition. ,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearon yourtractoror in literaturesuppliedwiththe product.

Learnand understandtheir meaning.

R N H L Ikl _ _-_

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

G-_=

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

LOCKED UNLOCKED

@@@@@

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

==E

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, ifnot avoided,

will result in death or serious injury. WARNING indicates a hazard which, ifnot avoided,

could result in death or serious injury. CAUTION indicates a hazard which, ifnot avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage to the tractor and/or engine.

._., if not avoided, could result in death, serious injury

HOT SURFACES indicatesa hazard which, and/or property damage.

FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Position

Attachment Ignition Lift Lever Clutch Lever Switch Plunger

Attachment

Throttle/Choke

Control

B_ke Pedal

Free Wheel

Control

Reverse

Height

ustment

Indicator

Parking Brake Lever

Cruise Control Lever

02732

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

FORWARD DRIVE PEDAL - Used for forward

movement of tractor. REVERSE DRIVE PEDAL - Used for reverse

movement of tractor. IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH POSITION -Turns the

headlights on and off. PARKING BRAKE LEVER - Locks brake

pedal into the brake position. THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired

speed without holding the forward drive pedal.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor

secu re.

Attachment Clutch Lever

Position

Throttle/Choke

B_ke Pedal

"Disengaged" t Control Lever

Position Brake

Position "Engaged" Position

STOPPING

MOWER BLADES -

Ignition

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control

to slow position to allow engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

"Disengaged"

Drive Pedal

ru_se

Drive Pedal

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse

drive pedal to begin movement.

Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do

not use the cruise control on slopes, rough

terrian or while trimmimg or turning.

1. With forward drive pedal depressed to desired speed, move cruise control le-

ver forward to "SET" position and hold while lifting your foot off the pedal, then

release the cruise control lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool season and to over 3 inches during hot

months. For healthier and better looking lawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Attachemnt Clutch

"Engaged" __,,_ High

Position ,.,? Position

"Disengaged_ Position

Deflector

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake posi- tion and engage parking brake.

To restart movement, slowly release parking brake and brake pedal.

Slowly depress appropriate drive pedal to slowest setting. Make all turns slowly.

LOW

Position

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling po-

sition. Freewheel control is located at the

rear drawbar of tractor.

1. Raise attachment lift to highest posi- tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine inyour tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating

position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

_CAUTION: Never engage or dis- engage freewheel lever while the engine

is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen- gage parking brake.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse posi-

tion and hold for five (5) seconds and

release pedal. Repeat this procedure

three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is be-

ing removed from hydraulic drive system.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early afternoon. At this time the grass has

dried, the newly cut area will not be exposed to direct sunlight.

° For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re- duce your width of cut on each pass and

mow slowly.

• If grass is extremelytall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

Max 1/3

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE SCHEDULE _,_,_ ,_-_ ,_-_ _ ,._ _

REGULAR SERVICE DATES

AsCOMPLETE

%T?:;°::r?°°

Check Operator Presence and

T Interlock Systems I[_

R Check for Loose Fasteners I_ 1_5 I_

T Lubrication Chart I_

Sharpen/Replace Mower Blades i3

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxie Cooling I_ Check V-Belts I1_

Check Engine Oil Level I_ Change Engine Oil (with oil fitter) 1_,2 I_

E Change Engine Oil (without oil filter) _,_ N Clean Air Filter _1_12

G Clean Air Screen 1_2

_ inspect Muffler/SparkArrester I_ E Replace Oil Filter (If equipped) _ 2

Clean Engine Cooling Fins I_ 2 Replace Spark Plug I1_

Replace Air Fitter Paper Cartridge I/2

Replace Fuel Filter

I = Change more often when Operating under a heavy load or

in high ambient temperatures.

2 =Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-f ree battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

(# _ Spindle Zerk Zerk

(#Front Wheel

Bearing Zerk

General Purpose Grease REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

:I dbFront Wheel

, Zerk

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