Craftsman 917.273500 User Manual

Page 1
Owner's Manual
IC..FTSMeWl
LAWN TRACTOR
16.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.273500
This product has a low emission engine which operates I differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/P re-Operation ....................... 8
Operation ............................................. 11
Maintenance ....................................... 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 23
Storage ................................................ 28
Troubleshooting ................................... 29
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A(_WARNING: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest pos-
sible speed when on a slope. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground
and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. A(_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate their ability to operate the riding mower
safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
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DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do notmow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do notuse grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras-
sume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
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Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
iGasoline 4.0 Gallons iCapacity Unleaded
and Type: Regular
iOilType SAE 10W30 (Above 32°F) i(API-SF-SJ): SAE 5W-30 (Below 32 F)
Oil Capacity: W/Filter 1.11 Quarts
W/O Filter .95 Quarts
Spark Plug: NGK BPRhES (GAP: .030")
iGround Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case Size: UIR
Blade Bolt
Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
° Read and observe the safety rules. ° Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under"Mainte- nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman@ product is designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professiona/ installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
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Steering Wheel
Adapter
Steering Wheel
©
Steering Sleeve
Steering Extension
Shaft
@
(1) Locknut 1/4-28
Steering
Wheel (1) Locknut 1/2-20
Insert
\
(1) Washer _'_
17/32 x 1-3/16 x 12 @
Gauge
(1) Knob
Seat
(1) Hex Bolt
1/4-28 x 1-1/4
(1) Large Flat Washer
f
(4) Adjusting Bar
o o
o o o
(_ (4) Locknut 3/8-16
(4) Wheels
@
Keys
(2) Keys
Slope Sheet
(1) Oil Drain Tube
For Future Use
Video Cassette
(4) Clevis Pins
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Retainer,Springs
(4) Shoulder Bolt
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
Steering Wheel
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
.Tabs
Extension
CARTON
UNPACK CARTON
1/4 Hex
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
Slots
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars
.... , ,, Label
.- j
are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
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INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Pan
Shoulder Bolts
Flat Washer
Adj
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission
(See "TO TRANSPORT' in the Op-
eration section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
,_WARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de- press brake pedal and set the parking
brake.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi- tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Release parking brake.
8. Slowly depress forward drive pedal and
drive tractor off skid.
9. Apply brake to stop tractor and set parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are prop- erly adjusted to ensure optimum mower performance.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. Adjust gauge wheels before operat- ing mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of
this manual.
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INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Deflector _ _ Mulcher
ato°hs
_CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulching blades are designed
for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
v"CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline. ,/Become familiar with all controls - their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe oper-
ating condition. ,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
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Thesesymbolsmayappearon yourtractoror in literaturesuppliedwiththe product.
Learnand understandtheir meaning.
R N H L Ikl _ _-_
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
G-_=
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
LOCKED UNLOCKED
@@@@@
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
==E
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, ifnot avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, ifnot avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, ifnot avoided,
&
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
._., if not avoided, could result in death, serious injury
HOT SURFACES indicatesa hazard which, and/or property damage.
FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or
property damage.
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Position
Attachment Ignition Lift Lever Clutch Lever Switch Plunger
Attachment
Throttle/Choke
Control
B_ke Pedal
Free Wheel
Control
Reverse
Height
ustment
Indicator
Parking Brake Lever
Cruise Control Lever
02732
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the
tractor and starting the engine.
FORWARD DRIVE PEDAL - Used for forward
movement of tractor. REVERSE DRIVE PEDAL - Used for reverse
movement of tractor. IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSITION -Turns the
headlights on and off. PARKING BRAKE LEVER - Locks brake
pedal into the brake position. THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired
speed without holding the forward drive pedal.
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor
secu re.
Attachment Clutch Lever
Position
Throttle/Choke
B_ke Pedal
"Disengaged" t Control Lever
Position Brake
Position "Engaged" Position
STOPPING
MOWER BLADES -
Ignition
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE -
To stop ground drive, depress brake
pedal all the way down.
IMPORTANT: Forward and reverse drive pedals return to neutral position when not
depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position to allow engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
"Disengaged"
Drive Pedal
ru_se
Drive Pedal
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward or reverse
drive pedal to begin movement.
Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS The cruise control should only be used
while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do
not use the cruise control on slopes, rough
terrian or while trimmimg or turning.
1. With forward drive pedal depressed to desired speed, move cruise control le-
ver forward to "SET" position and hold while lifting your foot off the pedal, then
release the cruise control lever.
13
Page 14
To disengage the cruise control, pull the
lever backward to "OFF" position, or fully
depress the brake pedal.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Attachemnt Clutch
"Engaged" __,,_ High
Position ,.,? Position
"Disengaged_ Position
Deflector
TO OPERATE ON HILLS _WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary,
push brake pedal quickly to brake posi- tion and engage parking brake.
To restart movement, slowly release parking brake and brake pedal.
Slowly depress appropriate drive pedal to slowest setting. Make all turns slowly.
14
LOW
Position
Page 15
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling po-
sition. Freewheel control is located at the
rear drawbar of tractor.
1. Raise attachment lift to highest posi- tion with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine inyour tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not
overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30
days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.
15
Page 16
.
Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature,
the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating
position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).
PURGE TRANSMISSION
_CAUTION: Never engage or dis- engage freewheel lever while the engine
is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen- gage parking brake.
4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse posi-
tion and hold for five (5) seconds and
release pedal. Repeat this procedure
three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is be-
ing removed from hydraulic drive system.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.
Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
16
Page 17
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has
dried, the newly cut area will not be exposed to direct sunlight.
° For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re- duce your width of cut on each pass and
mow slowly.
J
If grass is extremelytall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
Max 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
17
Page 18
MAINTENANCE SCHEDULE _,_,_ ,_-_ ,_-_ _ ,._ _
REGULAR SERVICE DATES
AsCOMPLETE
%T?:;°::r?°°
Check Operator Presence and
T Interlock Systems I[_
R Check for Loose Fasteners I_ 1_5 I_
T Lubrication Chart I_
Sharpen/Replace Mower Blades i3
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxie Cooling I_ Check V-Belts I1_
Check Engine Oil Level I_ Change Engine Oil (with oil fitter) 1_,2 I_
E Change Engine Oil (without oil filter) _,_ N Clean Air Filter _1_12
G Clean Air Screen 1_2
_ inspect Muffler/SparkArrester I_ E Replace Oil Filter (If equipped) _ 2
Clean Engine Cooling Fins I_ 2 Replace Spark Plug I1_
Replace Air Fitter Paper Cartridge I/2
Replace Fuel Filter
I = Change more often when Operating under a heavy load or
in high ambient temperatures.
2 =Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
18
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-f ree battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
(# _ Spindle Zerk Zerk
(#Front Wheel
Bearing Zerk
General Purpose Grease REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
,/
:I dbFront Wheel
, Zerk
Page 19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.
The engine should not start unless
the brake pedal is fully depressed and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
F, . Trailing Edge Up _ _ Mandrel
iat /_ _, - _"_"dAssembly
Washer_/_ldlaae _j))
Lock _ "_- _ _
B_NaadheBro___Star
Center Hole_-_
TO SHARPEN BLADE
NOTE: We do not recommend sharp- ening blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain ina horizontal position. If either end of the
blade moves downward, sharpen the heavy end until the blade is balanced.
5/8" Bolt or
Cen_r
Blade
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
19
Page 20
NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING The transmission fan and cooling fins
should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the trans-
mission is hot. To prevent possible damage to seals, do not use high pressure water or
steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
pressed air or high pressure sprayer to
clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for
the life of the transaxle. Should the trans- axle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF-SJ. Se-
lect the oil's SAE viscosity grade accord-
ing to your expected operating tempera-
ture.
SAE VISCOSITY GRADES
SAE
TEMP _
-30 r -20, -10 r 0 , 10 , 20 r30 40"C
-10 O 20 40 60 80 100 =F
TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE
_ Vise C_l_ttl e hoP_8
Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and Locked
Position I_
Yellow _ Cap
Drain Tube
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into
the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
20
Page 21
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Loosen knobs and remove cover.
TO SERVICE PRE-CLEANER
2. Remove foam pre-cleaner from cover.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth. Allow it to dry.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE PAPER CARTRIDGE
Replace a dirty, bent, or damaged car-
tridge. Handle new cartridge carefully; do not use if the rubber seal is dam-
aged.
NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
1. Carefully remove cartridge and grid to prevent debris from entering carbu- retor. Clean base carefully to prevent debris from entering carburetor.
2. Separate the grid from paper cartridge and gently tap pleated side of cartridge
to dislodge dirt. Never try to brush off
dirt; brushing will force dirt into the
fibers of the paper element.
3. Install the grid over the paper cartridge,
then install the assembly into the air
cleaner base. The grid must be placed between the foam pre-cleaner and
the paper cartridge to prevent oil from transferring to the paper element.
4. Reinstall the pre-cleaner (cleaned and oiled) into the cover.
5. Reinstall air cleaner cover and secure by tightening knobs.
Foam
Air Cleaner Base
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from
overheating. Clean with a wire brush or compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds removed will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
21
Page 22
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
Clam
Fuel Filter
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
We do not recommend using a garden hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
22
Page 23
_WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in "DISENGAGED" position.
3. Turn ignition key to "STOP" and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1. Place attachment clutch in "DISEN- GAGED" position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out
of bracket.
Small Retainer Spring
Clutch
6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac- tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
Retainer
Anti-Sway Bar \
Housing Guide
Clutch
Small Retainer
Large Retainer Spring
Bracket
23
Pulley
(Both Sides)
:)eflector
\
\
Page 24
TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and secure with retainer springs.
5. Connect suspension arms to rear deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis bracket and secure with retainer spring.
7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated,
you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of mower to ground. Distance "A" on both
sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust- ments, check that both front links are
equal in length.
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut "E" on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal
number of turns.The two front links must remain equal in length.
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Bottom edge of
Bottom edge ___ mower to ground of mower to _ _ _ /
gr°und'-..4 y
_ -TGround Line_ -_ _A
Arm
Lift Link Adjustment Nut
NL
Trunnion
24 Front Links
_t"E"
Page 25
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys and idler pulleys
2. Make sure belt is in all pulley grooves and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel
TO ADJUST BRAKE
1. Depress brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance
becomes 1-3/4". Retighten jam nut
against nut "A".
4. Engage transmission by placing freewheel control in '"transmission
engaged" position.
5. Road test tractor for proper stopping distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a
Sears or other qualified service center.
With parking brake "Engaged"
Nut
Pulley
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in "transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
Jam Nut
.Operating
Arm
Do not touch this nut. If further brake adjustment is necessary contact a Sears or
other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and clutching idler.
3. Remove belt downward from around engine pulley.
4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from
transmission input pulley and over cooling fan blades.
5. Remove belt from center span keeper and pull belt away from tractor.
25
Page 26
BELT INSTALLATION -
1. Carefully work new belt down around transmission cooling fan and onto the input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll around the top groove of engine pulley.
4. Install belt through stationary idler and clutching idler.
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.
6. Install mower 'See "TO INSTALL MOWER" in thi section of manual).
Engine Pulley-
Clutching Idler /
3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining ring securely in axle groove.
5. Replace axle cover. NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
Stationary Idler-"
Center Spa_ Keeper J
Transmission
Input Pulley --------
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal for service or replacement, itshould be
purged after reinstallation and before op- erating the tractor. See "PURGE TRANS-
MISSION" in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not
lose).
Square Key --_
I
(Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT- TERY
_WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame
and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, itshould be recharged. (See "BAT- TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
26
Page 27
Weak or Dead Fully Charged Battery Battery
REPLACING BATTERY
A(_WARNING: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten securely
8. Close terminal access doors.
9. Close hood.
Hex Bolt
Keps,Nut
Terminal ,,'"_
Door- :_ _ J_Positive(Red)
_er_r _" "_'_" _ _" N_a_:vee (B,ack,
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to reconnect the headlight wire connector.
_d Ho°d
light Wire
nector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex- pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service
outlet. CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your
tractor to a Sears or other qualified service
center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set-
ting can be dangerous. If you think the
engine-governed high speed needs adjust- ing, contact a Sears or other qualified ser-
vice center,, which has proper equipment
and experience to make any necessary adjustments.
27
Page 28
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more.
_,WARNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in
the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected
and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).
3. Turn ignition key to "START' position for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro- tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
28
Page 29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
CAUSE CORRECTION
Will not start
Hard to start
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure- tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10.Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service and Adjustments
section.
8. Contact a Sears or other qualified service center.
Engine will not turn over
Engine clicks but will not start
Loss of power
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignitionswitch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
29
Page 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM
Loss of power (continued)
Excessive vibration
CAUSE
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14.Carburetor out of adjustment
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
I CORRECTION
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter.
10.Connect and tighten spark plug wire.
11.Clean engine air screen/fins.
12.Clean/replace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service and Adjustments
section.
15.Contact a Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Contact a Sears or other qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
Engine continues to run when
operator leaves seat with
attachment clutch engaged
Poor cut - uneven
Mower blades will not rotate
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent from build-up of grass, leaves,
and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
Check wiring, switches and connections. If not corrected,
contact a Sears or other qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
30
1. Place throttle control in "FAST' position.
2. Shift to slower speed.
Page 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Poor grass 3. discharge (continued) 4.
Headlight(s) not
working
(if so equipped)
Wet grass. Mower deck not level.
5.
Low/uneven tire air pressure.
6.
Worn, bent or loose blade.
7.
Buildup of grass, leaves and
trash under mower.
8.
Mower drive belt worn.
9.
Blades improperly installed.
10. Improper blades used.
11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around
mandrels.
1. Switch is "OFF'.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11.Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
Engine "backfires"
when turning
engine "OFF"
.
Bad battery cell(s). 1.
2.
Poor cable connections. 2.
3.
Faulty regulator 3.
(if so equipped).
.
Faulty alternator. 4.
.
Freewheel control in 1.
"disengaged" position.
.
Motion drive belt worn, 2. damaged, or broken.
.
Air trapped in transmission 3. during shipment or servicing.
.
Engine throttle control not set 1. at "SLOW" position for 30 30 seconds before stopping engine.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Place freewheel control in
"engaged" position.
Replace motion drive belt. Purge transmission.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
31
Page 32
32
Page 33
SCHEMATIC
(OPTIONAL)
AMMETER
TRACTOR - - MODEL NUMBER 917.273500
BATTERY
RED
FUSE
I I
I
L J
CLUTCH/DRAKE
(PEDAL UP)
SOLENOID
WHITE
STARTER
BLACK
IGNITION
SWITCH
B_CK
B_CK
(OPTIONAL)
FUEL I
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
NON-REMOVABLE
CONNECTIONS
WHETE I i 1
I i I F
A
BLACK
I I
I
J
IGNITION
UNIT
CHARGENG SYSTEM OUTPUT 28 VOLTS AC @ 360O RPM
AMp DC @ 36OORPM (REGULATOR DISCONNECTED
J 12 PLUGS ON
O
SEAT SWITCH
I
G OU G
SPARK
PLUG
GAP F
TWI_ CYL. ENGINES)
HEADLIGHTS
I
I
I
///7
IGNITION SWITCH
POSI31ON CIRCUIT "MAKE"
OFF M+G+A1 NONE
_UN/LIGHT B+A1 A2+L
RUN B+A1 NONE
START B + S + A1 NON E
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING,
33
Page 34
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273500
I I I I
42 i
I I I I i I L I
22
I
40
26
/
i .\.
i I 27
25
i _
12 :
' I
\
\
\
\
\
/
//
/
/
/
\ \\//
\
I I
I
I
52
29
I
I
I I I
34
Page 35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273500
KEY PART
NO, NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt, Hex Head 1/4-20 Unc x 3/4 8 7603J Tray Battery
10 145211 Bolt Battery 1/4-20 x 7.5 11 150109 Holddown Battery Front Mount
12 145769 Nut Push Nylon 1/4" 16 176138 Switch, Interlock
21 183759 Harness, Light Socket (Includes 4152J) 22 4152J Bulb, Light
25 186846 Cable Battery 26 175158 Fuse, 20 Amp
27 73510400 Nut Keps Hexl/4-20 Uric 28 145491 Cable, Ground
29 121305X Switch, Plunger 30 175566 Switch, Ignition
33 140403 Key, Ignition 40 187576 Harness, Ignition 42 154336 Cover Terminal
45 122822X Ammeter Rectangular 52 141940 Protection Wire Loop
55 17490508 Screw Thdro15/16-18 x1/2
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
35
Page 36
TRACTOR - - MODEL NUMBER 917.273500
CHASSIS AND ENCLOSURES
259 / 260
258
273
_1_66 275
17
31
208 209
39
58 166
2O8
20
219
,145
3 14
208
74 3_
3
chassis-Laser -It.stlt 24
36
Page 37
TRACTOR - - MODEL NUMBER 917.273500
CHASSIS AND ENCLOSURES
KEY PART NO, NO, DESCRIPTION
1 174619 Chassis Stamping
2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1 11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2
17 184272X615 Hood Assembly 18 184291 Bumper Hood
20 180679 Plate Mtg Battery / Tank Fuel
23 124028X Bushing 26 STD541437 Nut
28 184259 Grille Lens Asm
30 179131X615 Fend/Ftrest Pnt 31 139976 Bracket, Fender Support
37 17490508 Screw Thdrol 5/16-18x1/2Tyt 38 175710 Bracket Asm. Pivot Mower Rear 39 174714 Bracket Pivot
58 187145 Duct Air Engine 60 72140606 Bolt Rdhd Sqnk 3/8-16 Uric x 3/4 64 154798 Dash Lower STLT 74 73680600 Nut Crownlock 3/8-16 Uric 90 124346X Nut Self-Thd Wsh-Hd 1/4
142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT 145 156524 Jod Pivot Chassis/Hood 159 179950X428 Cupholder
166 171875 Screw 13-16 x 3/4
206 170165 Bolt Shoulder 5/16 -18 TT 207 17670508 ScrewThdrol 5/16-18x1/2TYTT
208 17670608 ScrewThdrol 3/8-16 x 1/2 209 17000612 Screw 3/8-16 x 3/4
217 179132X428 Console FueIWindow 219 17000512 Screw 5/16-18 x 3/4
258 184264X599 Lens RH 259 184263X599 Lens LH
260 184262X428 Cover Lens 263 184265 BezeIGrille LH
264 184266 BezeIGrille RH 272 185922X428 Vent Hood Laser LH
273 185923X428 Vent Hood Laser RH
274 184260X428 Insert Grille LH 275 184261X428 Insert Grille RH
- - 5479J Plug, Button NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
37
Page 38
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.273500
57
116
77
218
223
62
36
53
55
22
26 26
K 1
241
drive*hydro.stlt 49
38
Page 39
TRACTOR - - MODEL NUMBER 917.273500
GROUND DRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION
1 Transaxle (See Breakdown) 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.
6 17060512 Screw 5/16-18 x 3/4 90 124346X Nut
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 95 180825 Rod Bypass 16 73800500 Nut Lock Hex W/Ins. 5/16-18 uric 96 4497H Retainer Spring 1"Zinc/Cad
19 STD541437 Nut Lock Hex w/Ins 3/8-16 unc 116 72140608 Bolt Rdhd Sqnk 3/8-16 unc x 1
21 175036X428 Knob Control Cruise 120 73900600 Nut Lock Fig 3/8-16 unc
22 175896 Rod, Brake 150 175456 Spacer Retainer 24 73350600 Nut, Hex Jam 3/8-16 unc 151 19133210 Washer 13/32 x 2 x 10 Ga.
25 106888X Spring, Brake Rod 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
26 19131316 Washer 212 145212 Nut HexFlange Lock 27 76020412 Pin Cotter 1/8x 3/4 CAD. 214 174735 LinkTransaxle
28 175765 Rod, Parking Brake 217 179433 Pedal Assy, Reverse, with Pad 29 71673 Cap Brake Parking 218 174713 Arm Control Pedal Reverse
30 169592 Bracket, Transaxle 219 174839 Bracket Frest Pdl CtrL Hyd 32 74760512 Bolt Hex Hd 5/16-18 uric x 3/4 220 174711 Bracket Mtg. Pedal Control
33 72140506 Bolt Rdhd Sqnk 221 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/4 34 175578 Shaft, Foot Pedal 223 174840 Washer Nylon 11/16 ID x .060
35 120183X Bearing, Nylon 224 174736 Pedal Forward 36 19211616 Washer 225 174712 Arm Control Pedal Forward
37 1572H Pin, Roll 226 174902 Bolt Pivot Spacer 38 179114 Pulley, Composite 227 174710 Cam Reverse Pedal LT 39 74760648 Bolt Fin Hex 3/8-16 uric x 3 228 179032 Bolt Shoulder 5/16-18
41 175556 Keeper, Belt Idler Flat 229 176451 Washer Serrated 5/16 x .75 47 127783 Pulley, Idler, V-Groove 231 174573 Strap Torque
48 154407 Bellcrank Clutch Grnd Drw Stl 232 175570 Actuator Cruise Disengage 49 123205X Retainer, Belt 233 174856 Pawl Control Cruise 50 72110612 Bolt 234 174858 Lever Control Cruise 51 73680600 Nut Crownlock 3/8-16 uric 235 174857 Sector Control Cruise
52 73680500 Nut, Crownlock 5/16-18 unc 236 128903 Bolt Shoulder 3/8-16 53 105710X Link, Clutch 237 170165 Bolt Shoulder 5/16-18
55 105709X Spring, Return, Clutch 238 175807 Arm Mtg. Cruise Sector 56 17060620 Screw 3/8-16 x 1-1/4 239 17490508 Screw Thdrol 5/16 x 1/2
57 140294 V-Belt, Ground Drive 240 175610 Spring Return Cruise Control 59 169691 Keeper, Center Span 241 73930400 Nut Centerlock 1/4-20 unc 61 17120614 Screw 3/8-16 x .875 242 74780412 Bolt Fin Hex 1/4-20 unc x 3/4
62 8883R Cover, Pedal 244 166880 Screw 5/16-18 x 5/8Yellow 63 175410 Pulley, Engine 250 17060612 Screw 3/8-16 x 3/4 64 71170764 Bolt Hex 7/16-20 x 4 Gr.5 251 17060516 Screw 5/16-18 x 1 65 10040700 Washer 253 179422 Washer .3125 x .615 x 16 Ga.
66 154778 Keeper Belt Engine 254 178062 Clip Retainer 70 134683 Guide Belt Mower Drive RH 272 17670508 Screw, 5/16-18 x 1/2 TT
74 137057 Spacer, Axle 273 179610 Pad, Reverse Pedal 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 274 175646 Cover Pedal Forward
76 12000001 E-Ring 77 123583X Key, Square NOTE: All component dimensions given
Hydro gear Model 336-0510 89 174901X428 Console, Shift
5/16-18 unc x 3/4 222 73680700 Nut Crownlock 7/16-14 unc
in U.S. inches
1 inch = 25.4 mm
39
Page 40
TRACTOR - - MODEL NUMBER 917.273500
STEERING ASSEMBLY
_2
__39
\ _ \ _ 1//
, r'-----_42
88
I
29
68
15 15 29
4O
68
13
65
_0
34
35
67 67
43
/
J
4O
Page 41
TRACTOR - - MODEL NUMBER 917.273500
STEERING ASSEMBLY
KEY PART
NO, NO, DESCRIPTION
1 159944X428 Steering Wheel
2 184706 Axle Assembly
3 169840 Spindle Assembly, LH. 4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock
12 73940800 Nut Hex Jam Teplock 1/2-20 Unf 13 136518 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock
17 180641 Shaft Assembly, Steering
29 17060612 Screw 3/8-16 x 3/4
32 171888 Red, Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga
34 10040500 Washer Lock 5/16 35 73540500 Crownlock Nut 5/16-24 Unf
36 155099 Bushing, Steering 37 152927 Screw
38 159946X428 Insert, Steering Wheel 39 19182411 Washer 9/16 x 1-1/2 11 Ga.
40 STD541537 Nut Lock Center 3/8-24 Unf 41 159945 Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 180640 Extension Shaft Steering
46 184946X505 Cap, Spindle 51 73540400 Nut Crownlock 1/4-28
54 71130420 Belt Hex 1/4-28 Unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle
67 72140618 Belt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace
71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front
87 173966 Washer .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
Page 42
ENGINE
2
TRACTOR - - MODEL NUMBER 917.273500
3
14
38
13 10
_26
32
/
29
k
OPTIONAL EQUIPMENT
Spark Arrester
_115
\
/
4
engine-Honda 2cyl 13
42
Page 43
ENGINE
TRACTOR - - MODEL NUMBER 917.273500
KEY PART NO, NO. DESCRIPTION
1 170546 Control, Throttle
2 17720408 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 3 Engine, (See Breakdown) Honda
Model No. GXV 530-EXA1 4 149723 Muffler 5 175484 Tube Exhaust LH
6 175485 Tube Exhaust RH 8 171877 Belt 5/16-18 Unc x 3/4
10 146629 Shield Heat Muffler 13 Gasket (Order from engine manufactuer)
14 148456 Tube Drain Oil Easy 16 STD551237 Washer 17 17120616 Screw 3/8-16 x 1
23 169837 Shield Brn/Dbr Guard 25 145996 Control Choke 26 73920600 Nut Keps 3/8-24 29 137180 Arrestor, Spark
31 179022 Tank, Fuel 32 179124X428 Cap Fuel
33 123487X Clamp, Hose 37 8543R Line, Fuel
38 181654 Plug, Drain Oil Easy 45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
105 17120616 Screw 3/8-16 x 1 115 Nut Exhaust (Order from engine manufactuer)
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
43
Page 44
SEAT ASSEMBLY
//
TRACTOR - - MODEL NUMBER 917.273500
18
I I 5 I I - I I
116 '
÷
I
KEY PART NO. NO.
1 180597
2 180166 3 71110616 4 19131610
5 145006
6 STD541437 7 124181X
8 17000616 9 19131614
10 180186 11 166369 12 121246X
I
11
12
DESCRIPTION
Seat Bracket, Pivot, Fender
Bolt Washer 13/32 x 1 x 10 Ga. Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14Ga.
Pan, Seat
Knob Seat
Bracket, Switch Mounting
KEY PART NO. NO. DESCRIPTION
13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
15 134300 Spacer, Split .28 x .88 16 121250X Spring
17 123976X Locknut, Flange 1/4 Grade 5 18 124238X Cap Spring
21 171852 Bolt, Shoulder 5/16-18 Unc 22 STD541431 Nut 24 19171912 Washer 17/32x1-3/16x12Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
44
Page 45
DECALS
9
KEY PART NO, NO,
TRACTOR - - MODEL NUMBER 917.273500
18
7
11
8
KEY PART
DESCRIPTION NO. NO.
13
10
DESCRIPTION
16
20
1 177955 2 186741
3 186366 5 186452
6 133644 7 186367
8 172331 9 186572
10 156439 11 179128
12 146046 13 186478
WHEELS & TIRES
Decal, Oper. Instr. 14 160396
Decal, HP Engine 16 138047
Decal, Hood 18 184065
Decal, Hood Replacement 20 149516
Decal, Customer Maintenance - - 138311
Decal, Hood Side - - 174998X428
Decal, Deck - - 175542X428
Decal, Fender, Craftsman - - 169210
Decal, Fender Danger - - 186758
Decal, Deck "B" 42* - - 186759
Decal, V-Belt Drive Schematic
Decal, Lower Dash
KEY PART NO. NO. DESCRIPTION
1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 177750 Tire, Front
4 59904 Tube, Front Tire
4,t0
5 106732X624 Rim, Front 6 278H Fitting, Grease (Front Wheel
7 9040H Bearing, Flange (Front Wheel 8 106108X624 Rim, Rear
11
9 177751 Tire, Rear
10 7152J Tube, Rear Tire
11 104757X428 Cap, Axle
- - 144334 Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S. inches
I inch = 25.4 mm
Decal, V-Belt Schematic Decal, Battery Diehard
Decal, Steering Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad Footrest LH STLT
Pad Footrest RH STLT Decal By Pass LTHydro
Owner's Manual, English Owner's Manual, Spanish
(Not Provided, Service Item Only)
Only) Only)
(Not Provided, Service Item Only)
45
Page 46
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273500
7
5
3
4
6
6
5
13
19
32
19
13
20
4
20
20
15
46
Page 47
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.273500
KEY PART NO, NO, DESCRIPTION
1 159460 Lift Lever Inner Wire Assembly
2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove
4 12000002 E-Ring 5 19211621 Washer 21/32xl x21 Ga.
6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted
8 122365X Button, Plunger, Red
11 139865 Link, Lift, L.H. 12 139866 Link, Lift, R.H.
13 STD624008 Retainer Spring 15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 Uric 17 175689 Trunnion
18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Uric 19 139868 Arm, Suspension, Rear
20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift
32 73540600 Nut, Crewnlock 3/8-24 36 155097 Pointer Height Indicator
37 123935X Plug Hole 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga.
41 155098 Indicator Height
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
Page 48
MOWER DECK
158 157 _../....67
TRACTOR - - MODEL NUMBER 917.273500
68
0
36
156
144
15
\
t43
J37
/145
J t84
t48
33
106 _ t02 103 t05
136_
t19
119
117
t16
18
28
29 _ 27
5
6
t9
13_
t8
t0_
9--
42 Dman-t-path stlt 4.
48
Page 49
TRACTOR - - MODEL NUMBER 917.273500
MOWER DECK
KEY PART KEY PART NO, NO, DESCRIPTION NO, NO. DESCRIPTION
1 182032
2 STD533107
3 138017 4 165460
5 STD624008 6 178024 8 850857
9 STD551137
10 140296
11 134149
-- 139775
-- 138971 13 137645
14 128774 15 110485X
16 174493 18 72140505
19 132827
20 159770 21 STD541431
23 177563 24 105304X
25 123713X 26 110452X
27 130968X428 28 19111016 29 131491
30 173984 31 129963
32 153535 33 178342
34 STD533717 36 131494
37 STD551037 40 STD541437
44 140O88 45 STD624003
46 137729 48 133944
52 139888 53 184907
54 178515 55 155046
56 165723
Deck Asm MWR 42"weldment 59 141043 Bolt Rdhd Sqnk 5/16-18 Unc x 67 184939
3/4 68 144959
Bracket Asm Fr Sway Bar 38/42 92 STD541437 Bracket Asm Deck 42"sway Bar 101 136420
Retainer Spring 102 71081010 Bar Sway Deck 103 19061216
Bolt 3/8- 24 x 1.25 Gr 8 104 10071000
Washer Lock Hvy 3/8 Washer Hard Blade Mower 105 160793
Vented 106 2029J
(The following blades are avail- 113 17060512
able) 116 184219
Blade, 42" Mulching 117 174873 (For mulching mowers only) 118 73930600
Blade, 42" Mulching Premium 119 19121414 (For befter wear when mulching) 129 19131312 Blade, 42" Hi-Lift 130 STD523710
(For bagging or dischagring) 131 STD533710 Shaft Asm W/lower Bearing 134 156941
Housing Mandrel Vented 135 159765 Bearing Ball Mandrel 136 155986
Stripper Mower Vented 138 159763 Bolt Rdhd Sqnk 5/16-18 x 5/8 139 159767
Bolt Shoulder 140 159768 BaffleVortex 42 142 165890
Nut Crownlock 5/16-18 Unc 143 157109 Bracket Deflector Mower 42" 144 158634
Cap Sleeve 80x 112 BIk Mower 145 165888
Spring Torsion Deflector 2 52 146 171977 Nut Push Phos & Oil 147 131335
Shield Deflector Mower 42" BIk 148 169022
Washer 11/32 x 5/8 x 16 Ga 149 169898
Rod Hinge 42"6 75 Wig 150 19091216 Screw Thd Rolling Washer Head 151 169670
Washer Spacer Mower Vented 152 169676
Pulley Mandrel 42" 153 169674 Nut 9/16 Toplock Flng Oil Dip 154 169675
Bolt Rdhd 3/8-16 Uric x 1-3/4 Gr5 155 169671 Pulley Idler Flat 3 060 156 169672
Washer 13/32 x 13/16 x 16 157 169669
NutCrownlock 3/8-16 Uric 158 17720408
Guard Mandrel LH Black 159 72140614
Spring Retainer 1" Zinc/cad 184 19131410 Screw HexThd Cut 1/4-20 x 5/8 T - - 130794
Washer Hardened Smaller
Bolt Shoulder 5/16-18 Unc BIkz
Arm Asm Pad Brake - - 186917 Washer Hardened
Arm Idler 42"mower LT/YT
Spacer Retainer Mower
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Guard TUV Idler
Knob Rd 3/8-16 PlstcThds BIk
V-Belt Mower 42"
Nut Lock 3/8-16
Cover Mulching Washer Lock #10 Washer #10
Screw Pan Head Phillip 10-24 x 5/8
Latch Asm. Nut Weld
Screw 5/16-18 x 3/4 Bolt Shoulder 3/8-16 x 3-5/8
Wheel Gauge
Nut Centerlock 3/8-16
Washer 3/8 x 7/8 Washer 13/32 x 13/16 x 12 Ga.
Bolt Fin Hex 3/8-16 x 1 Gr. 5 Bolt RDHD SQNK 3/8-16 x 1
Pin Head Rivet Bracket Asm Whl Ga. Rear LH
Bar Adjusting Guage Wheel Bracket Asm Whl Ga. Rear RH
Bracket Asm Whl Ga. Front RH Bracket Asm Whl Ga. Front LH
Arm Spring Brake Mower
Bracket Arm Idler 42" Keeper Belt 42" Clutch Idler
Pulley Idler Flat Bolt Carriage Idler Spring Extension
Spring Return Idler Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 42" Washer Flat 3/8" Type B
Spring Retainer Spring Retention Lvr CItch Cab
Spacer Clutch Cable Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4
Washer 13/32 x 7/8 x 10 Ga
Mandrel Asm Service (Includes Housing, Shaft and Shaft Hard-
ware Only-Pulley Not Included)
Replacement Mower, Complete (Std. Deck-Order separately
guage wheel and mulching cover components Key Nos. 5, 116
- 119, 134, 136, and 101 - 106.)
49
Page 50
Z .<
_0
0
G3
o'1 0
_108
r124
_129
128
;0
-4
_0
_>-4
_0
,;0
! |
88
123
o_
_0
m
z m CI--
NZ
mc
19
mN
_m
'M
6-Sealant (Joint d' etancheite)
57-20W50 Oil - 78.80Z (OZ de 78.820 d' Huile) 127 - Seal and O-ring Kit (Phoque 0 Sonne Jeu)
Page 51
TRACTOR . - MODEL NUMBER 917.273500
HYDRO GEARTRANSAXLE -. MODEL NUMBER 336-0510
KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION
1
170351 Main Housing, Assembly 68 178782
2
170352 Side Housing, Assembly 69 170415
3
170353 Center Section, Assembly 70 170416
4
170354 Swashplate, Trunion Machined 71 170417
5
169896 Block - Assembly
6
170355 Sealant 10.50z 72 170418
7
170356 Hex Flange Screw 1/4-20 X 1.25 73 142884
8
170357 Stud, 5/16-24 Hex Double End 74 170419
9
170358 Shaft, Input 75 170420
10
170359 Ring - Retaining
11
170360 Spacer 76 170421
12
169870 Ring - Retaining 77 170422
13
170361 Seal, Lip .67 X 1.56 X .276 78 142969
14
169869 Sail Brg 17mm Id X 40mm Od X 79 142980
16
170362 Hex Flange Head Screw 5/16-
17
170363 Lip Seal 16 X 32 X 7 82 170424
18
178781 Arm, Control
19
150771 Searing, 30x52x13 Thrust 83 161168
23
170365 Check Plug Assembly, Washer 84 170425
24
170366 Shaft, Motor 85 170426
27
170367 Gear - Pinion_ 13t 87 142917
28
170366 10t/48t Gear 88 170429
29
170369 Gear, 10t Jackshaft 90 170430
30
170370 60t Bull Gear 93 170431
31
170371 Sleeve Searing .75 X 1.575 X 94 178783
32
170389 SleeveBeadng(Outb_ard)
33
142991 Washer, 3/4 Id X 1-1/20d X .13 97 178787
34
170390 Lip Seal Axle Seal 99 178792
35
170391 Shaft, Axle .75 X 11.39 (Key,R.H.) 100 178793
36
170392 Shaft, Axle .75 X 16.99 (Key,LH.) 101 178794
37
150792 Miter Gear (Splined) 102 178795
36
150793 Miter Gear 15t (0.5 Id) 103 178796
39
150809 Shaft 107 170432
40
170393 Ring, Spiral Retaining 108 170433
41
170394 Pin, Jackshaft
42
170395 Magnet, Ring 109 170434
43
170396 Spring, Bypass 111 170435
44
150797 Hydro Mtg Screw 3/8-24 X 2.5 113 170437
45
170397 Filter 116 170438
46
170398 Base, Filter 117 178799
47
170399 Actuator, Bypass 119 170439
48
170400 Rod, Bypass Actuator 120 170440
49
170401 Arm, Bypass 121 170441
5O
170402 Retaining Ring .250 External
51
170403 Seal, Lip .741 X .250 X .250Tc 122 170442
52
170404 Flat Washer, 5/8 Id X 1.00d X 123 178800
53
170405 Retaining Ring
54
170406 Bearing, Center Block 125 170445
55
142977 Spdng - Helical Compression 126 170446
56
142978 Washer 127 170447
57
150798 20w-50 Oil 128 173165
58
170407 Brake Yoke 130 178802
59
170408 Rotor, Brake 131 178603
6O
142883 Brake Puck 132 178804
61
142882 Puck Plate 133 184227
62
142887 Brake Actuating Pin 134 178808
63
170410 Hfhcs 1/4-20x2W/ 900 173639
64
142892 Bolt, 1/4-20 X 1 W/Patch
65
170411 Spacer
66
170412 Spdng, Brake Arm Bias
67
170413 Sq. Hd. Bolt 5/16-24-Ribbed
12mm 80 150778
24X0.75 81 170423
.625 95 178784 .75xl .750x.625 96 178786
Thk 98 178789
Long 114 178797
.05 Thk 124 170444
Patch,SpecialFlange
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti- Drag
Washer, Ht .5 I.D. X 10.D. X .032
Flat - Washer 11/32 I.D. X 7/80.D Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027,
Washer Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp Spacer
Hex Look Nut 5/16-24Unjf(Nylon Insert)
Wedge, Friction Pack Clip, Washer .316xl .50x.1046
(Plated)
Pin, Standard Headless Fitting, 5/16 Sae 5/32Tube Hose, Expansion Tank
Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge
Spring Clip - Housing Thrust Bearing, Ball
Screw, Socket Head Cap 5/16-
24X1-1/2
Spacer, Locating Screw, SFHCS 5/16-18 X1 Arm Return
Puck, Adjusting Washer, .24 ID X 1.60 OD X .239
Spring, Extension Spacer .260 tD X .560 OD X .870
Bracket, Torque Deflector
Washer, Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6 O-Ring .07 X .301 I.D. Bracket, Support Expansion Tank
Spring Silicon Sponge
Pin, Spring Fan, 7 In.
Pulley Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville Belt Keeper Center Section-Filter-Bypass As-
sembly
Filter Assembly
Fan - Pulley Service Assembly Seal - O-Ring Kit
Kit, Expansion Tank Stud Ball
Bracket, Cruise Damper Hex Nut 5/16-18 NC
Damper
Washer, Helical Spring Lock 5/16 Transaxle Complete
51
Page 52
TRACTOR - - MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA1
CONTROL l
CAMSHAFT ]
I
FAN COVER l
STARTER
CARBURETOR_-
52
Page 53
TRACTOR - - MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA1
CYLMNDER HEAD
CRANKSHAFT I
]
OIL PAN
PISTON CONNECTING ROD
/'\
_12
IIGNITiON
53
Page 54
TRACTOR-- MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA1
EXHAUST PIPE i
CRANKCASE [
FUELPUMP l
i
2O
54
Page 55
TRACTOR - - MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA1
CONTROL
KEY NO. PART NO DESCRIPTION
1 6605034
2 6605042 4 6605067
5 6605125
6 6605133 7 6605141
8 6605158 9 6605166
10 6605174 11 6605182
13 0800466 14 0636431
15 0928051 16 6607147
17 4755427 18 0145557
19 2410876
FAN COVER
KEY NO. PART NO
1 6605208
2 6605257 3 6605265
4 6605273
5 6605281
6 6605299 7 6224752
8 6605307 9 7088206
10 6605471 14 6662381
16 6607121 17 5889365
18 0803619
19 6607154 20 6607162 21 6478812
22 6607212 24 O629824
26 2105799 27 2533883
CAMSHAFT
KEY
NO. PART NO
1 6604714 2 5580063
3 6604722 4 6604730
5 6604748 6 6604755
7 6604763 8 6604771
9 1426972
10 1426980
11 0294819
12 0004598
13 6315873
ROD, JOINT SPRING, CHOKE RETURN 2 6604847 CONTROL ASSY. (2-LEVER) 3 6604854
SPRING, STARTER 4 6604862 FORK, GOVERNOR 5 6604888
ARM, GOVERNOR 6 6604896 ROD, GOVERNOR 7 6604904
SPRING, GOVERNOR 8 6662423 LINK, GOVERNOR 9 6604979
ROD, GOVERNOR LINK 10 6604987 HOLDER, CABLE. 11 6604995
SPRING, CONTROL ADJUST- 12 6605000 ING1 13 6605018
BOLT, FLANGE (5X10) 14 6605026 BOLT, FLANGE (6MM) (CT200) 15 6605273
SCREW, RECESSED (5X25). 16 1965425 SCREW, PAN (5X16) 17 0250647
BOLT, FLANGE (6X10) 18 0315705
DESCRIPTION
STAY, FUEL PUMP ELEMENT, AIR CLEANER FILTER (OUTER)
GASKET, AIR CLEANER SEAL, AIR CLEANER HOUS- ING
COVER, AIR CLEANER COLLAR A, AIR CLEANER ELBOW, AIR CLEANER
COVER, FAN *NHI* (BLACK) PLATE, SIDE
GRID, SCREEN *NHI* (BLACK) BOLT, AIR CLEANER (6MM)
BOLT, FLANGE (6X14) (CT200) BOLT, FLANGE (6X14)
BOLT, L. STUD (IGNITION COIL)
BOLT, R. STUD (IGNITION COIL)
NUT, FLANGE (6MM). SCREW, TAPPING (4X30) (P0)
WASHER, PLAIN (6MM)
BOLT, FLANGE (6X12) BOLT, FLANGE (6X100)
DESCRIPTION
PULLEY, CAMSHAFT SHAFT, CAM PULLEY BELT, TIMING (97HU8 G-200)
ARM, IN. VALVE ROCKER ARM, EX. VALVE ROCKER
SHAFT, ROCKER ARM
VALVE, IN. VALVE, EX.
SPRING, VALVE. RETAINER, IN.VALVE SPRING
SCREW, TAPPET ADJ. NUT, TAPPET ADJ. O-RING (6.8X1.9).
CARBURETOR KEY
NO. PART NO DESCRIPTION
GASKET SET VALVE, FLOAT
FLOAT SET CHAMBER SET, FLOAT
SCREW SET SCREW SET, DRAIN
CARBURETOR ASS"(. COVER SET, AIR VENT
CAP GASKET VALVE ASSY., SOLENOID INSULATOR, CARBURETOR
GASKET, INSULATOR. GASKET, AIR CLEANER
CLIP, WIRE HARNESS CLIP, TUBE (B8)
19 4750725 20 4983714 21 6607261
6607279
-- 6607287
22 6607279
6607287 6607295
23 6607311
STARTER MOTOR
KEY
NO. PART NO
1 3508322 2 4840666
3 6605596
4 4840831
5 3508405
6 6605604
7 6605612
8 5267588
9 3508413
10 3620366
11 3508439
12 3508454
13 6605620
14 4840898
15 6605638
16 3508470
17 0839688
18 3508496
19 3508504 20 2756310
FLYWHEEL
KEY
NO. PART NO
1 6605430 2 6605448
4 6605588
5 6607139
CLIP, TUBE (B6.5) BULK HOSE, VINYL
(4X7X8000) (4X7X300) BULK HOSE, VACUUM
(4.5X1000)(4.5X400) JET, MAIN (#82.5)
JET, MAIN (#85). JET, MAIN (#87.5)
JET, MAIN (#85). JET, MAIN (#87.5)
JET, MAIN (#90). JET, PILOT (#37.5).
DESCRIPTION
RING, SNAP (DENSO). COLLAR SET, CLUTCH STOP
MOTOR ASSY., STARTER LEVER, PINION DRIVE
SWITCH ASS"(., MAGNETIC CLUTCH, OVERRUNNING
HOUSING, DRIVE SIDE. BEARING A BEARING B
BRUSH. SPRING, BRUSH
BOLT, THROUGH ARMATURE
YOKE
FRAME, COMMUTATOR END NUT, HEX. (8MM)
NUT, FLANGE (5MM) HOLDER, BRUSH
INSULATOR, BRUSH HOLDER BOLT, FLANGE (10X40)
DESCRIPTION
FAN, COOLING PLATE, COOLING FAN SET- TING1
FLYWHEEL (6P). BOLT, FLANGE (16X35)
55
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TRACTOR-- MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA1
CYLINDER HEAD KEY KEY
NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION
1 6684989
2 0688887 3 6604524
5 6605232 6 6605240 7 6605489
8 0636845 9 2488187
10 0866103 11 6607170
13 2401222 14 1521756
-- 1521764
-- 1672443
-- 1672450
OIL PAN KEY
NO. PART NO
1 6853386
2 6853428 3 6853469
4 4497947 5 6605075
6 6605083 7 6605091
8 2025971
10 6605117 11 0465591 12 2456697
13 6607196 14 1775170
15 6698815 16 0345900
17 0069310
19 2401222 20 2105823 21 2298404
24 6853436 25 6853444
26 6853451 27 6698823
28 2105799
CRANKSHAFT
CYLINDER 1 6695571 SEAL, VALVE STEM
COVER, HEAD -- 6656425 MANIFOLD, IN 2 6604672
GASKET, IN. MANIFOLD 3 6223994 SHROUD 4 6853402
BOLT, FLANGE (6X12) (CT200) 5 6226963 BOLT, FLANGE (6X45)
BOLT, STUD (6X28) 6 2539120 NUT, FLANGE (8MM)
BOLT, FLANGE (6X30) SPARK PLUG (BPR4ES) (NGK) IGNITION COIL
SPARK PLUG (W14EPR-U) (DENSO). KEY SPARK PLUG (BPR5ES) (NGK) NO. PART NO
SPARK PLUG (W16EPR-U) (DENSO)
DESCRIPTION 8 6605703
PAN ASSY., OIL 10 0636845 PUMP ASSY., OIL 11 2105849
CAP ASSY., DRAIN 12 2488187 GASKET, OIL FILLER CAP 13 2105856
GOVERNOR ASSY. 14 0812834
WEIGHT, GOVERNOR 15 1640424
HOLDER, GOVERNOR WEIGHT 16 3191921
PIN, GOVERNOR WEIGHT SLIDER, GOVERNOR
WASHER (6X16)
CLIP, GOVERNOR HOLDER OIL SEAL (31X50X8) KEY
OIL SEAL (10X16X4.5) NO. PART NO O-RING (7.5X2.3)
WASHER, PLAIN (6MM) 6 6605745
PIN A, DOWEL (8X14) 7 6853568 BOLT, FLANGE (6X30)
BOLT, FLANGE (6X22) 8 6853576 BOLT, FLANGE (8X40) 9 2557312 PIPE, OIL PUMP 10 0636845
PIPE, OIL SUPPLY 11 0803619 HOLDER, OIL PIPE 12 1685536
O-RING (5.8X2) BOLT, FLANGE (6x12) 13 4618690
PISTON CONNECTING ROD
RING SET, PISTON (STD) (NIP- PON)
RING SET, PISTON PISTON (STD)
PIN, PISTON ROD ASSY., CONNECTING
BOLT, CONNECTING ROD (6X37)
CLIP, PISTON PIN (18MM)
DESCRIPTION
1 6605547
2 6605554 3 6605562
-- 7246903 6 6605695
9 3687019
REGULATOR RECTIFIER " SUB WIRE HARNESS
14 2581353 15 2105815
COIL ASSY, IGNITION (#1) COLLAR, IGNITION COIL
COIL ASSY., IGNITION (#2) COIL ASSY., IGNITION (#2)
COIL ASSY., CHARGE (12V- 12A)
DIODE ASSY., ENGINE STOP CLAMP, CENTER CORD
BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X28)
BOLT, FLANGE (6X45) BOLT, FLANGE (6X32)
WASHER, TANK SETTING
CLIP, WIRE HARNESS (6MM) (WHITE)
CLIP, WIRE HARNESS
DESCRIPTION
SUB-WIRE HARNESS ASSY. RECTIFIER ASSY., REGULA-
TOR
BRACKET, REGULATOR BASE, CLIP
BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X14) STRAP, CABLE (105MM) *NHI*
(BLACK)
TUBE, WIRE
BOLT, FLANGE (6X8) BOLT, FLANGE (6X20)
KEY
NO. PART NO
1 6853410 2 6607188
3 2027159
DESCRIPTION
CRANKSHAFT
WASHER, THRUST
KE_ SPECIALWOODRUFF (25X18)
56
Page 57
TRACTOR - - MODEL NUMBER 917.273500
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA1
EXHAUST PIPE
KEY
NO. PART NO DESCRIPTION
2 6605398 GASKET, EX. PIPE
3 0471623 NUT, FLANGE (6MM)
FUEL PUMP
KEY
NO. PART NO DESCRIPTION
1 5611298 PUMP ASSY., FUEL 2 6605216 TUBE, DIAPHRAGM
3 4432233 FILTER, FUEL
4 1226299 SCREW-WASHER (5X16)
5 2449593 BULK HOSE, FUEL (5.5X8000)
6 2449593 BULK HOSE, FUEL (5.5X8000)
7 0250985 CLIP, TUBE (BIO)
CRANKCASE
(5.5X100) (5.5X350)
KEY
NO. PART NO DESCRIPTION
1 6853311 2 6604540
3 6604557
4 2515195
5 6604565
6 6388482
7 6604805
8 6853477
9 6604821
10 0928051
11 2488187
12 3509528
13 0748111
14 2108595
15 2280006
16 3141769
18 6698807
19 1169275
17 0997320 20 0069310
LABELS
KEY
NO. PART NO
3 6607097
5 6607105
8 6853766
CRANKCASE ASSY. COVER, BREATHER 1
GASKET, BREATHER COVER PLATE, VALVE
STOPPER, VALVE FILTER, OIL
EXTENSION, OIL FILLER DIPSTICK, OIL
TUBE, BREATHER
BOLT, FLANGE (5X10) BOLT, FLANGE (6X45) HOLDER, OIL FILTER
BOLT, FLANGE (6X25) OIL SEAL (35X52X8)
O-RING (22.5X2.2) BOLT 2, STUD (8X28)
SWITCH ASM-OtL PRESSURE BOLT BEARING, RADIAL BALL (6207) PIN A, DOWEL (8X14)
DESCRIPTION
MARK, OPERATOR CAUTION
(EC) MARK, HONDA
MARK, EMBLEM (GXV530)
57
Page 58
58
Page 59
u_
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX,
_ ARNING: To avoid serious injury, operate your tractor up and
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
trunk or other upright structure.
Page 60
Get it fixed, at your home or ours!
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For the replacement parts, accessories and
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To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
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Para pedir servicio de reparaciSn
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Au Canada pour service en fran£ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
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6E/AR,
© Sears,Roebuckand Co ® Registered Trademark / TMTrademark / st1Service Mark of Sears, Roebuck and Co
® Marca Reglstrada / TI1Marca de FAbnca / sr,_Marca de Servlclo de Sears, Roebuck and Co
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