Craftsman 917.273481 User Manual

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Page 1

Owner’s Manual

CRRFTSMRN

LAWN XRACXOR

20.0 HP, 42” Mower

Electric Start

Automatic Transmission

Model No.

917.273481

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mors - Sat

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Warranty ................................................2

Safety Rules.......................................... 3

Product Specifications Assembly/Pre-Operation

Operation........................................11

Maintenance ....................................... 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there wiil be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve nience, IN HOME warranty service wiil still be available after the first 30 days of pur chase, but a trip charge wiil apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck dear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

......................

...................

6 8

Maintenance Schedule.....................18

Service and Adjustments..................... 22

Storage................................................29

Troubieshooting................................... 30

Repair Parts

Sears Service......................Back Cover

.....................................

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wiil still be avail able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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lyPORTANT: This cutting machine is capable of amputating hands and feet and throw

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

AwARNING: in order to prevent ac

cidental starting when setting up, trans porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark

plug-

AwaRNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

AwaRNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

AwaRNING: Engine exhaust, some of its

constituents, and certain vehicle compo nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

AwaRNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I general operation

• Read, understand, and follow all instruc tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc

tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.

Never leave a running machine unat tended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved In a large percentage of riding mower-related in juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass , leaves or other debris build-up which can touch

hot exhaust / engine parts and burn . Do

not allow the mower deck to plow leaves or other debris which can cause build

up to occur. Clean any oil or fuel spillage before operating or storing the

machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to iossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

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DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you wili not have to stop or shift while on the slope.

• Follow the manufacturer’s recommend ations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep ali movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never as sume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad just and service as required.

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Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another

responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree

limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tali grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type; Oil Type

(API-SF-SJ);

Oil Capacity; Spark Plug;

(GAP: .030") Ground Speed

(MPH);

Tire Pressure:

Charging System;

Battery; Amp/Hr; 35

Blade Bolt

Torque;

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or

repair this tractor.

4.0 Gallons Unleaded Regular

SAE10W30 (Above 32° F) SAE 5W-30 (Below 32°F)

4.0 Pints w/filter

Champion RC12YC

Forward: 5.5 Reverse; 2.4

Front; 14 PSI Rear; 10 PSI

15 Amps @ 3600RPM

Min. CCA: 280 Case Size: U1R

27-35 Ft. Lbs.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main taining, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim

proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws {if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re quired by law (Section 4442 of the Califor

nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

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(1)

Flat Washer

(1) Hex Bolt 1/4-28x1-1/4

Steering Wheel

Steering Sleeve

Seat

Steering Extension Shaft

Steering Wheel Adapter

(1) Locknut

1/4-28

(1) Locknut

1/2-20

(4) Adjusting Bar

(4) Wheels

(4) Shoulder Bolt

Video Cassette

(1) Knob

Guage Wheels

(4) Retainer Springs

(double loop) (4) Clevis Pins

(4) Washers (4) Locknut 3/8-16

3/8 X 3/4 X 14 Ga.

Keys

(2) Keys

(1) Washer 17/32 X 1-3/16 X 12 Gauge

Slope Sheet

(1) Oil Drain Tube For Future Use

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ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers

(2) 7/16" wrench {1} Utility knife

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating posi tion {seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan els of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steer ing shaft. Align mounting holes in ex

tension and lower shafts and install 1/4

hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se

curely to 10-12 ft. lbs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc tions).

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INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoul der bolts in slots and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad

justed position.

9. Raise seat and tighten adjustment knob securely.

tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See “TO TRANSPORT’ in the Op eration section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

^WARNING: Before starting, read, un

derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position, de press brake pedal and set the parking brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

assemble gauge wheels to

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are prop erly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As semble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2. Adjust gauge wheels before operat ing mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of this manual.

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Retainer Spring

Shoulder

Beit

Gauge Wheel

3/8 Washer

3/8-16 Center Locknut

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

^CAUTION: Do not remove deflector

shield from mower.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed for discharging and bagging also.

CHECK TIRE pressure

The tires on your tractor were overinflated at the factory for shipping purposes. Cor rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist: / All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tight

ened securely. / All tires are properly inflated. (For ship

ping purposes, the tires were overin

flated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure freewheel

control is in ‘transmission engaged”

position (see “TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, reg

ular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe oper

ating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans mission purging instructions (See “TO START ENGiNE” and “PURGE TRANS MISSION” in the Operation section of this manual).

Page 11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H

REVERSE

NEUTRAL

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS

LIGHTS ON

FUEL OIL PRESSURE

HIGH LOW

ENGINE ON

■fir

ENGINE START PARKING BRAKE

BATTERY

AND FEET AWAY (SEE SAFETY RULES SECTION)

l\l

CHOKE FAST

©)|I

7 j:

REVERSE FORWARD

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT MOWER LIFT

PARKING BRAKE

IGNITION

UNLOCKED

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

FREE WHEEL

(Automatic Models only)

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

' and/or property damage.

[f, FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

Page 12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch Position

Our tractors conform to the safety standards of the

American National Standards institute.

AMMETER - Indicates charging (+) or

discharging (-} of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL - Used for reverse

movement of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks brake

pedal Into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controling engine speed.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing the tractor with the engine off.

Page 13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

“Engaged” Position

“Disengaged”

.Position

Forward Drive Pedal

Reverse Drive Pedal

Throttle/Choke Contro!

Brake Pedal

“Disengaged"

Position “Brake”

STOPPING

Position

Ignition

Parking Brake “Engaged” Position

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi tion, before stopping, may cause engine to “backfire”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

^CAUTION: Always stop tractor com

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are mea sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

Page 14

• The average lawn should be cut to ap proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de

sired cutting height(See “TO ADJUST

MOWER CUTTING HEIGHT’ in this

section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at tachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever “Engaged”

Position

“Disengaged

Position

TO OPERATE ON HILLS

AwaRNING: Do not drive up or down

Attachemnt Lift Lever High Position

Low Position

Deflector Shield

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake posi tion and engage parking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

evis

Page 15

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE; To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH MENTS

Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil

level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti ties that can be used within 30 days to assure fuel freshness.

AcAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera

tures below 32‘"F(0‘'C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION; Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

Page 16

5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute.

If the engine does not start after sev

eral attempts, move throttle control to

fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme diately move the throttle control to the

fast position. Engine warm-up may take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows;

1. Be sure the tractor is on level ground.

2. Release the parking brake and let

the brake slowly return to operating

position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: if at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

^CAUTION: Never engage or dis

engage freewheel lever while the engine

is running. To ensure proper operation and per formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace

ment, it should be purged after reinstall ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi tion (See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen gage parking brake.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse posi

tion and hold for five (5) seconds and

release pedal. Repeat this procedure

three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being removed from hydraulic drive system.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and now

ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac tor. This will result in a more even distri bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut ting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re duce your width of cut on each pass and

mow slowly.

If grass is extremely tall, it should be mowed twice to reduce load and pos

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle when mowing to assure better mow

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tachment being used.

Max 1/3

Certain types of grass and grass conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec ond cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Page 18

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operafion Check Tire Pressure

Check Operator Presence and Interiock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-Beits

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil fitter) Clean Air Filter

Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

In high ambient lemperatures-

2 - Service more often when operating in dirty or dusty conditions.

✓ ✓ ✓

✓

✓ ✓

✓ 4

✓ ✓ ✓

✓

✓ 1.2

✓ 2 ✓ 2

3 “ Replace blades more often wheri mowing in sandy soli. 4 “ Not required if equipped with maintenanGedree battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs, maximum.

✓ 5

✓

1^.2 ✓ 2

✓

✓ 2

±1

Do not overtighten.

DATES

✓

✓ ✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor. All adjustments in the Service and Adjust

ments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

® General Purpose Grease (I) REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant spar

ingly.

Page 19

TRACTOR

Always observe safety rules when per forming any maintenance.

BRAKE OPERATION

If tractor requires more than six {6} feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac tor does not function as described, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any at

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Flat Washer

Lock

Washer'

Blade Bolt (Grade 8)*^" Center Hole''

*A Grade 8 Heat Treated Bolt Can Be

Identified By Six Lines On The Bolt Head

TO SHARPEN BLADE NOTE: We do not recommend sharp

Trailing Edge Up ^ ^ Mandrel

-Blade

Assembly

Star

ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8” Bolt

BATTERY

Blade

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Page 20

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERViCE AND AD

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent

damage to seals, do not use com

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans axle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ. Se

lect the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

J I I

C -30

___________

^20_______-10

TEMPERATURE RANGE ANTICiPATED BEFORE NEXT OL CHANGE

30 32 40

_________Ù________10________20________30______

I I [

o4_.visc.,i4iart4,.

Change the oil after every 50 hours of op eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Closed and

Locked Position

Yellow Cap

02463

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill.

For approximate capacity see “PROD UCT SPECIFICATIONS” section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL’ line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL filter

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

Page 21

AIR filter

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it In engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car

tridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

3. Check rubber seal for damage and proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge plate, and nut.

5. Reinstall air cleaner cover and secure by tightening knob.

Cartndge

Foam '

Pre-Cleaner

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool

ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gaso line.

Rubber

Knob

^Cartridge

Plate

CLEAN AIR SCREEN

Seal

Air screen must be kept free of dirt and chaff to prevent engine damage from

overheating. Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other exter na! surfaces of the engine are kept clean at all times.

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

Page 22

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress brake peda! fully and set parking brake.

2. Place attachment clutch in “DISENGAGED” position.

3. Turn ignition key to “STOP” and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in “DISEN GAGED” position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out of bracket.

Small Retainer Spring

Clutch Spring

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension arms. Slide mower out from under trac

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

Flat Washer

Retainer Spring

Anti-Sway Bar

Collar-

Housing Guide

Clutch Spring'

Small Retainer Spring

Large Retainer Spring

Square Hole

Retainer Springs (Both Sides)

Deflector Shield

Bracket

Page 23

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflec tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

7. Push clutch cable housing guide into bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4“ of each other.

• If adjustment is necessary, make adjust

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8“.

• Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8“ to 1/2“

lower than the rear when the mower is in

its highest position. Check adjustment on right side of trac tor. Measure distance “D” directly in front and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust

ments, check that both front links are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front iinks an equal number of turns.

• When distance “D” is 1/8" to 1/2"

lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F”

from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

Bottom edge of mower to ground

Lift Link Adjustment Nut

Bottom edge of

mower to ground

Nut “E”

Suspension Arm

Page 24

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re placed without tools. Park the tractor on

level surface. Engage parking brake. BELT REMOVAL -

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt Is in all pulley grooves and inside all belt guides.

3. Install mower (See “To Install Mower” in this section of this manual).

Mandrel Pulley

TO ADJUST BRAKE

1. Depress brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper ating arm and nut “A” on brake rod.

3. If distance is other than 1 -3/4", loosen

jam nut and turn nut “A” until distance

becomes 1-3/4". Retighten jam nut against nut “A”.

4. Engage transmission by placing freewheel control in ‘transmission engaged” position.

5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces sary. Replace brake pads or contact a Sears or other qualified service center.

With parking brake “Engaged”

Mandrel Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission dis engaged” position. Pull freewheel con trol out and into the slot and release so

it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

Jam Nut

Operating Arm

Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE

MOWER” in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

5. Remove belt from center span keeper and pull belt away from tractor.

Page 25

BELT INSTALLATION

Carefully work new belt down around transmission cooling fan and onto the Input pulley.

Slide belt into the center span keeper. Pull belt toward front of tractor and roll

3. around the top groove of engine pulley.

Install belt through stationary idler and

clutching idler.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

Install mower (See “TO INSTALL

MOWER” In this section of manual).

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble with crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

TRANSMISSION REMOVAL/ REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before op erating the tractor. See “PURGE TRANS MISSION” in the Operation section of this manual.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

Page 26

TO START ENGINE WITH A WEAK BAT TERY

^WARNING: Lead-acid batteries gen

erate explosive gases. Keep sparks, flame and smoking materials away from bat teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT TERY" in the MAINTENANCE section of this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short against tractor chassis.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

Connect the other end of the BLACK

3. cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

^WARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+} battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Terminal Access

Door

Terminal Guard

------

Positive (Red)

Cable

Negative (Black) Cable

Weak or Dead Battery

fc> +

Fully Charged Battery

Page 27

TO REPLACE HEADLIGHT BULB

Raise hood.

Pull bulb holder out of the hole in the

backside of the grill.

Replace bulb in holder and push bulb holder securely back Into the hole in the backside of the grill.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to re connect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec

essary. Check adjustment as described below before loosening cable. If adjust ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever to fast position.

2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely.

Page 28

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be nec essary. check adjustment as described be low before loosening cable. If adjustment is necessary, proceed as follows;

1. With engine not running, move choke control (located on dash pane!) to full choke position.

Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Main tenance section of this manual). Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely

closed. Tighten casing clamp screw securely.

Reassemble air cleaner.

Closed For Fui Choke

2. With engine off turn idle fuel adjust ing needle in (clockwise) closing it finger tight and then turn out (counter clockwise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at tained.

3. idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle In (clockwise) until engine speed decreases and then turn out (counterclockwise) approxi mately 3/4 turn to obtain the best low speed performance.

4. Recheck idle speed. Readjust if neces sary.

TO ADJUST CARBURETOR

The carburetor has been present at the factory and adjustment should not be nec essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles

In (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if screw is turned in too tight.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs ad

justing, contact a Sears or other qualified

service center, which has proper equip

ment and experience to make any neces

sary adjustments.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see “TO ADJUST THROTTLE CONTROL CABLE” in the Service and Adjustments section of this manual).

Page 29

immediately prepare your tractor for stor age at the end of the season or if the trac tor will not be used for 30 days or more.

A WARNING: Never store the tractor

with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a

period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon nected and place cables where they

cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT; It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable pro

tective cover that does not retain mois ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Wifi not Start

Hard to start

1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See “To Adjust Carburetor” in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7 See “To Adjust Carburetor”

in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not

turn over

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

Engine clicks but

will not start

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

Loss of power 1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE” position.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/repiace ignition switch.

8. Check/repiace solenoid or starter.

9. Contact a Sears or other qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/repiace solenoid or starter.

1. Set in “Higher Cut” position/ reduce speed.

2. Adjust throttle control.

Page 31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss Of power

(continued)

3. Build-up of grass, leaves

3. Clean underside of mower

and trash under mower. housing.

4. Dirty air filter.

4. Clean/replace air filter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug.

6. Clean and regap or change spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Water in fuel.

9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Spark plug wire loose.

10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fins.

11. Clean engine air screen/

fins.

12. Dirty/clogged muffler. 12. Clean/replace muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments

section.

15. Engine valves out of adjustment.

15. Contact a Sears or other qualified service center.

Excessive

vibration Tighten blade bolt.

1. Worn, bent or loose blade.

1 Replace blade.

2. Bent blade mandrel. 2. Contact a Sears or other qualified service center.

3. Loose/damaged part{s). 3. Tighten loose part{s).

Replace damaged parts.

Engine continues 1. Faulty operator-safety

to run when operator leaves contact a Sears or other seat with attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade.

presence control system. connections, if not corrected,

1. Check wiring, switches and

qualified service center.

1 Replace blade. Tighten

blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves.

3. Clean underside of mower

and trash under mower. housing.

4. Bent blade mandrel. 4. Contact a Sears or other

qualified service center.

5. Clogged mower deck vent from build-up of grass,

5. Clean around mandrels to open vent holes.

leaves, and trash around mandrels.

Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate

mechanism.

Page 32

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION Mower blades will

not rotate (con’t) drive belt.

2. Worn/damaged mower 2. Replace mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

Poor grass 1. Engine speed too slow. discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower. housing.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used. 10. Replace with blades listed

11. Clogged mower deck vent 11. Clean around mandrels to holes from buildup of

grass, leaves, and trash around mandrels.

3 Replace idler pulley.

4. Contact aSears or other qualified service center.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

in this manual. open vent holes.

Headlight(s) not

working 2. Bulb(s) or lamp(s) burned out

(if so equipped)

1. Switch is “OFF”. 1. Turn switch “ON”.

2 Replace bulb(s) or lamp(s).

3. Faulty light switch.

4. Loose or damaged wiring.

3. Check/replace light switch.

4. Check wiring and connec tions.

5 Replace fuse.

Battery will not charge

5. Blown fuse.

1. Bad battery ce!l(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connec tions.

3. Faulty regulator

3. Replace regulator.

(if so equipped).

4. Faulty alternator. 4 Replace alternator.

Loss of drive 1. Freewheel control in 1. Place freewheel control in

“disengaged” position. “engaged” position.

2. Motion drive belt worn,

2 Replace motion drive belt.

damaged, or broken.

3. Air trapped in transmission

3. Purge transmission. during shipment or servicing.

Engine “backfires” 1. Engine throttle control not 1. Move throttle control to when turning set at “SLOW” “SLOW” position and allow engine

position for 30 seconds before stopping engine.

to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273481

POSITION CiRCUrr “MAKE”

OFF M+G+A1 NONE

RUN/UGHT B+A1 A2-fL

RUN B+AI NONE

START B -F S -p A1 NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

Page 34

ELECTRICAL

REPAIR parts:

TRACTOR - - MODEL NUMBER 917.273481

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273481

KEY PART NO. NO.

1 144927 Battery

2 74760412 8 7603J

145211

150109

145769 16 176138 21

183759 22 4152J

25 178909 Cabie, Battery 26 175158 Fuse 28 145491 Cabie, Ground

121305X

29 30 175566 33 140403 Key, Molded 40 187576 Harness, Ignition 42

154336 Cover, Terminal

122822X Ammeter Rectangular

45 52

141940 Protection Wire Loop (Hour Meter) 55 17490508 Screw Thdrol 5/16-18x1/2

DESCRIPTION

Bolt, Hex 1/4-20 x 3/4 Tray, Battery Bolt, Btr Front 1/4-20 X 7-1/2 Holddown Battery Front Mount

Nut, Push Nylon Battery Front 1/4 Switch Interlock Harness, Light Socket (w/4152J) Light Bulb

Switch, Seat Switch, ignition

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 36

TRACTOR - - MODEL NUMBER 917.273481

CHASSIS AND ENCLOSURES

259

Page 37

TRACTOR -

CHASSIS AND ENCLOSURES

KEY

NO.

1 2 176554 Drawbar 3 5 9 168337X013

10 STD533710 Bolt, Carriage 3/8-16 x 1

13 172105X010

18 184291 20 180679 23 26 28 184259 Grille/Lens Asm. 30 184413X615 Fender/Footrest 31 139976 37 38 175710 39 58 60 72140606 64 74 STD541437 90

142 175702

143 154966 Bracket Swaybar Chassis

144 175582

145

159 179950X428

166 171875 206 170165 207 208 17670608 209 217 219 258 184264X599 259 184263X599 260 184262X428 263 184265 Bezel Grille LH 264 269 184400X428 270 184401X428 272 273 185923X428 Vent Hood RH 274 275 184261X428

- - 5479J

MODEL NUMBER 917.273481

PART NO.

174619 Chassis 17060612 Screw 3/8-16x3/4

155272 Bumper Hood/Dash

174996 17490608

184272X615 Hood Assembly

124028X STD541437 Locknut, Hex, with Insert 3/8-16 Unc

17490508 174714 Bracket Pivot Laser Lt

187154 Air Duct 154798 124346X Nut 1/4

156524

17670508 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4

179132X428 Console Fuel Window 17000512 Screw 5/16-18x3/4

184266 Bezel Grille RH

185922X428 Vent Hood LH 184260X428 Insert Grille LH

DESCRIPTION

Dash Panel, Dash, LH

Panel, Dash, RH Screw Thdrol 3/8-16 x 1/2

Bumper Extrusion Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line

Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT Bracket Asm Pivot Mower Rear

Bolt Rdhd Sqnk 3/8-16 Unc X 3/4 Dash Lower STLT Nut Crownlock 3/8-16 Unc

Plate Reinforcement STLT Bracket Footrest STLT

Rod Pivot Chassis/Hood Cupholder Screw 13-16x3/4 Bolt Shoulder 5/16-18TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2

Lens RH Lens LH Cover Lens

Toolbox

Lid Toolbox

Insert Grille RH Plug Button

NOTE; Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273481

241

drive-hydro. stH_50

Page 39

TRACTOR - - MODEL NUMBER 917.273481

GROUND DRIVE

KEY PART KEY PART NO. NO.

17060512 Screw 5/16-18 X 3/4

74490544 Boit Hex FIghd 5/16-18 Gr. 5

15 16 STD541431 Nut Lock Hex 5/16-18

STD541437

19 22

175896 Rod, Brake

73350600 Nut, Hex Jam 3/8-16 Une 106888X

25 26 19131316

27 76020412 Pin Cotter 1/8 X 3/4 CAD. 28 175765 29 71673 Cap Brake Parking

169592

30 32 74760512 34

175578 120183X Bearing, Nyion

35 36 19211616 37 1572H Pin, Roii

179114

38 39 74760648 41

175556

127783 Puiley, idler, V-Groove 154407 Beilerank Clutch Grnd Drw StI

123205X Retainer, Belt

72110612

50 51 73680600 52

73680500 10571OX Link, Clutch

105709X Spring, Return, Clutch

55 56 17060620 57 140294 59 169691

17120614

61 62

8883R 63 175410 64 173937

65 10040700 66 154778

DESCRIPTION

Transaxle (See Breakdown) Hydro gear Mode! 336-0510

Nut Lock Hex 3/8-16

Spring, Brake Rod Washer

Rod, Parking Brake Bracket, Transaxle

Boit Hex Hd 5/16-18 Une x 3/4 Shaft, Foot Pedai

Washer Puiley, Composite

Boit Fin Hex 3/8-16 Une x 3 Keeper, Beit idler Fiat

Boit NutCrowniock 3/8-16 Une Nut, Crowniock 5/16-18 Une

Screw 3/8-16 X 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16 x .875 Cover, Pedal Puiley, Engine BoH Hex 7/16-20 X 4 Gr. 5" 1 - 5

Thr

Washer Keeper Belt Engine

NO. NO.

70 134683 Guide Belt Mower Drive RH 74 137057 Spacer, Axle

121749X Washer 25/32 x 1-1/4 x 16 Ga.

75 76 12000001 77 123583X

121748X Washer 25/32 x 1-5/8 x 16 Ga.

78 95 180825 Rod Bypass

4497H

96 116 72140608 120 73900600 150 175456

151 19133210 Washer 13/32 x 2 x 10 Ga. 202 72110614 212 145212 214

174735 Link Transaxle 215 175646 Cover Pedai Forward 217

179433 Pedai Reverse Asm. w/Pad 218 174713 Arm Control Pedal Reverse 219 174839 Bracket Frest Pdl Ctrl. Hyd

174711

220 221 STD533707 Bolt Rdhd Sqnk 3/8-16 x 3/4 222

73680700

223 174840 224

174736 Pedai Forward

174712

225

174902

226 227

174710 Cam Reverse Pedai LT

179032

228 229 176451 231 174573 Strap Torque 241

73930400 Nut Centerlock 1/4-20 Unc

244

166880

17060612 Screw 3/8-16 X 3/4

250 251 17060516

179422

253 254 178062 Clip Retainer

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

E-Ring Key, Square

Retainer Spring 1" Zinc/Cad Bolt Rdhd Sqnk 3/8-16 Unc x 1 Nut Lock Fig 3/8-16 Unc Spacer Retainer

Bolt Carr Sh 3/8-16 X 1 -3/4 Gr. 5 Nut HexFIange Lock

Bracket Mtg. Pedal Control Nut Crowniock 7/16-14 Unc

Washer Nylon 11/16 ID x .060 Arm Control Pedal Forward

Bolt Pivot Spacer Bolt Shoulder 5/16-18

Washer Serrated 5/16 x .75

Screw 5/16-18 X 5/8 Yellow Screw 5/16-18 X 1

Washer .3125 X .615 x 16 Ga.

Page 40

STEERING ASSEMBLY

*-38

-12

-39

TRACTOR - - MODEL NUMBER 917.273481

Page 41

TRACTOR -

STEERING ASSEMBLY

MODEL NUMBER 917.273481

KEY PART NO. NO.

159944X428

184706 Front Axle Assembly 3 169840 Spindle Assembly, L.H. 4

169839 Spindle Assembly, R.H.

6266H

121748X

6 8 12000029

175121 Link, Drag

10 11 STD551137 Washer, Lock 12

73940800 13 136518

145212

15 17 180641

17060612 Screw 3/8-16x3/4

29 32

171888 Rod, Tie 33 19111216 34

STD551131 35 73540500 36 155099 37 152927 38 159946X428

19182411

STD541537 Lock Nut Center 3/8-24 Unf

40 41

159945 42

145054X428

121749X

43 44

180640 46 184946X505 51 73540400 Nut Crowniock 1/4-28 54

71130420 Bolt Hex 1/4-28 x 1 1/4

160367

65 67

72140618

169827

68 71

175146 82

169835 Bracket Susp Chassis Front 87

173966 88 175118 Bolt Shoulder 7/16-20 91 175553

DESCRIPTION

Steering Wheel

Bearing, Race, Thrust, Hardened Washer 25/32 X 1 -5/8 x 16 Gauge

Ring, Klip

Nut Hex Jam Toplock 1/2-20 Unf

Spacer, Bearing, Front Axle

Nut, Hexfiange Lock

Shaft Assembiy, Steering

Washer 11/32 x 3/4 x 16 Ga. Washer Lock Hvy HIcI Spr. 5/16 Crowniock Nut 5/16-24 Unf Bushing, Steering Screw TT #10-32 x 5 x 3/8 Flange

insert. Steering Wheel

Washer 9/16 X 1-1/16 x 11 Gauge Adaptor, Steering Wheel

Boot, Steering Dash P/L Mti BIk Washer 25/32 X 1-1/4 x 16 Gauge

Extension Steering

Cap, Spindle

Spacer Brace Axle Bolt RhndSq 3/8-16x2-1/4 Brace Axle Steering Asm

Washer Flat .781 x 1-1/2 x .14 Clip Steering

NOTE; A!i component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.273481

OPTIONAL EQUIPMENT

Sp^rk Arrester

KEY PART NO. NO.

187065 Control Throttle

17720408 Screw Thd Cut 1/4-20 x 1/2

3 4

149723 5 146699 Pipe Exhaust LH 6 146700 Pipe Exhaust RH

171877

8 10 146629 13

148456 Tube Drain Oil Easy 16 11050600 17 17060624

169837

23 25 145996 Choke Controi 1 inch = 25.4 mm

DESCRIPTION

Engine, Kohler Model CV624 (Order parts from engine mfg.) Muffler Asm Twin Lo-Tone

Bolt 5/16-18 Unc X 3/4 w/Sems Shield Heat Muffler Muffler Gasket (Order from Engine Mfgr.)

Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16 x 1-1/2 Shield Heat NOTE; All component dimensions given in U.S. inches

KEY PART

NO. NO.

26 73920600 Nut, Keps 3/8-24 Unf 29 137180

179022

31 32

179124X428 123487X Clamp Hose Black

33 37

8543R Line Fuel

181654

38 41 139277

17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

45 101 M73030800 Nut Flange 112

3645J

184362

116

DESCRIPTION

Kit Spark Arrestor (Flat Scrn)

Tank Fuel 4.0 Rear

Cap Asm Fuel

Plug Drain Oil Stem Tank Fuel

Bushing Nut Hex Flange Toplock M8-1.25

Page 43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273481

KEY PART KEY PART NO. NO.

1 180597

180166 Bracket Pnt Pivot Seat

3 71110616 4

19131610 Washer 13/32 x 3/4 x 10 Ga 16 5 145006 Clip Push in Hinged

STD541437

6 7 124181X 8 17000616 Screw 3/8-16x1.5 SMGML

19131614 Washer 13/32 x 1 x 14 Ga 24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga.

180186 11

166369 12 121246X Bracket Pnt Mounting Switch

DESCRIPTION

NO. NO.

Sg31 13

Bolt Fin Hex 3/8-16 Unc x 1

Nut Hex Lock w/!ns 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi

Pan Pnt Seat Knob Seat

14 72050412 15 134300 Spacer Split 28 X 96 Zinc

17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc

18 21 171852 22

NOTE: All component dimensions given in U.S. inches

121248X

121250X Spring Cprsn 1 27 BIk Pnt 124238X

STD541431

1 tncn = 25.4 mm

DESCRIPTION

Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Cap Spring Seat Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/ins 5/16-18

Page 44

TRACTOR - - MODEL NUMBER 917.273481

DECALS

KEY PART KEY PART NO. NO.

DESCRIPTION

NO. NO.

DESCRIPTION

156439

2 186367

Decal Fender Danger Sears Decal Hood Side

15 160396 16 164065

3 186366 Decal Hood 19

187084

133644 Decal Maint Customer Sears

6 7

187028

8 179128

186572 Decal Fender Craftsman

10 177918 Decal Engine 11

187103 13 146046 14

187085

WHEELS & TIRES

Decal Engine H/P Dom

Decal Replacement Srs Decal Deck

Decal Fender STLTH Oper Inst Decal V-belt Dr Sch Tractor E Decal Dash Panel

20 172331 22

- -

- ,. ,.

- -

KEY PART NO. NO.

3 4

5 6

8 9

Decal Mower Drive Schematic Decal Steering

138047 Decal, Battery Diehard Sears

Decal Deck Mower EZ3

149516

Decal Battery 169210 Decal By Pass Lt Hydro 138311 Decal Lift Handle 174998X428 175542X428 187044

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual, Owner’s (English) 187045 Manual, Owner’s (Spanish)

DESCRIPTION

59192 65139

177750

59904

Valve Cap, Tire

Stem, Valve

Tire, Front Tube, Front Tire (Not Provided,

Service Item Only) 106732X624

278H

Rim, Front

Fitting, Grease (Front Vt/heel

Only)

9040H

Bearing, Fiange (Front Wheei

Only) 106108X624 177751

7152J

Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided,

Service Item Only)

104757X428 144334

Cap, Axle

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273481

KEY

PART

NO.

159460

2 159471 Shaft Asm. Lift

105767X

3 4 12000002 E Ring

19211621 Washer 21/32 X 1 X 21 Ga.

120183X Bearing Nylong

6 7 125631X

122365X Button Plunger Read

8 11

139865

139866 13 STD624008 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17

175689

DESCRIPTION

Lift Lever inner Wire Asm. Pin Groove

Grip Handle Fiuted Link Asm Lift LH.

Link Asm Lift R.H. Retainer Spring

Trunnion

KEY PART NO. NO.

18 73800800 19 139868

163552 Retainer Spring

20 31 169865 32

73540600

155097 Pointer Height Indicator

36 37 123935X 38 17060516 40 19112410 41

155098

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Nut Lock w/Wsh 1/2-13 Unc

Arm Suspension Mower

Bearing, Pvt. Lift. Tapered Nut Crownlock 3/8-24

Plug Screw 5/16-18 X 1

Washer 11/32 X 1-1/2 lOGa.

Indicator Height

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273481

Page 47

TRACTOR - - MODEL NUMBER 917.273481

MOWER DECK

KEY PART KEY PART

NO. NO.

DESCRIPTION

NO. NO.

DESCRIPTION

1 182032

2 STD533107

138017

3 4

165460

5 STD624008

178024 Bar Sway Deck 105 160793

850857 Boit, Hex 3/8-24 x 1.25 Gr. 8

STD551137 Washer, Lock 113

10 140296

134149

139775 11 138971 Blade, 42” Hi-Lift (For bagging or 13 137645 Shaft Assembly, Mandrel, Vented 14 128774

110485X

15 16 174493 18 72140505

132827

20 159770 21

STD541431 Nut, Crownlock 5/16-18 Unc

23 177563 Bracket, Deflector 143 157109 24 105304X

123713X Spring, Torsion, Deflector 145 165888 Pulley Idler Flat

110452X

26 27

130968X428

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 131491 Rod, Hinge

173984

30 31 129963 32

153535 Pulley, Mandrel

178342 Nut, Toplock, Flanged 153

33 34 STD533717 Bolt 154

131494

36 37

19131316

STD541437 Nut, Crownlock 3/8-16 Unc

40 44

140088 Guard, Mandrel, L.H.

45 STD624003 46 137729

133944

48 52

139888 Bolt, Shoulder 5/16-18 Unc

184907 Arm Assembly, Pad, Brake

53 54

178515

55 155046 56 165723 59 141043 67

149846

Mower Housing Boil Bracket Assembly,Sway Bar, 101 136420 Front Bracket Sway Bar 38/42” Retainer Spring

Washer, Hardened

(The following blades are

available)

Blade, 42” Mulching STD (For mulching mowers only) Blade, 42” Mulching Premium (For better wear when mulching) 131 STD533710

discharge) 135 159765 Bracket Asm. Wheel Gauge

(Incl. Key Number 6) Housing, Mandrel, Vented Bearing, Bali, Mandrel Stripper, Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Front LH

Cap, Sleeve

Nut, Push Shield, Deflector

Screw Thdrol Rolling Wsh Hd

Washer, Spacer

Pulley, idler. Flat

Washer 13/32 X 13/16 x 16 Ga.

Retainer Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Washer, Hardened Arm, idler

Spacer, Retainer

Guard, Tuv idler (94)

Knob Custom Oval

68 144959 V-Belt 92 STD541437

102

71081010 Screw Truss Hd Phil 10-24 x5/8 103 19061216 104

STD551110 106 2029J Nut Weld

17060512 Screw 5/16-18x3/4

116 184219 117

174873 Wheel, Gauge

118 73930600

19121414 Washer 13/32 x 7/8 x 14 Ga.

119

19131312

129 130 STD523710 Bolt, Fin Hex 3/8-16 Unc x 1 Gr 5

134 156941

136 155986 Bar Adj. Gauge Wheel 138 159763 Bracket Asm. Wheel Gauge

159767

139 140 159768 Bracket Asm. Wheel Gauge 142

165890

144 158634 Keeper Belt 42” Clutch Cable

171977

146 147

131335 169022 Spring Return Idler

148 149 165898 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 152

169676 169674

169675 169671 Spring Retention Lever

155

169672 Spacer

156 157

169669

158 17720408

72140614

159 184

19131410

130794

- -

186917 Replacement Mower, Complete

Locknut, Hex W/Wsh 3/8-16Unc

Cover Mulching 42" Black Washer #10

Washer Lock

Latch Asm Bagger

Bolt, Shoulder Nut, Crownlock 3/8-1

Washer 13/32 x 13/16 x 12 Ga.

Bolt Rdhd Sqnk 3/8-16 Unc x 1 Pin Head Rivet

Rear LH

Rear RH Bracket Asm. Wheel Gauge Front RH

Arm Spring Brake Mower

Bracket Arm Idler 42”

Bolt Carraige Idler Spring Extension

Retainer Spring Yellow Zinc

Bracket Clutch Cable Clutch 42” Washer flat 3/8" Type B

Spring Retainer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Washer 3/8

Mandrel Assembly (includes

housing, shaft and shaft hard ware only-pulley not included)

NOTE: All comoonent dimensions oiven in U.S.inches

1 inch = 25.4 mm

Page 48

TRACTOR - - MODEL NUMBER 917.273481

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510

Page 49

TRACTOR - - MODEL NUMBER 917.273481

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510

KEY PART NO. NO.

170351

170352

170353

170354 169898

170355

170356 170357

170358

170359

170360

169870

170361

169869 16 170362 17

170363 18

178781

150771

19 23

170365 24

170366 27

170367 28

170368 29

170369 30

170370

170371

31 32

170389 33

142991 34

170390 35

170391 36 170392 37

150792 38

150793

150809

39 40

170393 41

170394 42

170395 43

170396 44

150797

170397

45 46

170398 47

170399 48

170400 49

170401

170402

50 51

170403 52

170404 53

170405 54

170406

142977

55 56

142978 57

150798

170407

58 59

170408

142883

142882

142887

170410

63 64 142892

65 170411 66 170412

DESCRIPTION

Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Seaiant 10.5 Oz Hex Flange Screw 1/4-20 x 1.25 Stud, 5/16-24 Hex Double End Shaft, input Ring - Retaining Spacer Ring - Retaining Seai, Lip .67 X 1.58 X .276 Bail Brg 17mm Id x 40mm Od x

12mm

Hex Flange Head Screw 5/16-24x0.75 Lip Seal 18 x 32 X 7 Arm, Control Bearing, 30 X 52 x 13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t

10t/48t Gear Gear, lot Jackshaft 60t Bull Gear Sleeve Bearing .75 x 1.575 x .625 SieeveBearing(Outboard) .75 X 1.750 X.625 Washer, 3/4 id X 1 -1/2 Od X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R H ) Shatt, Axle .75 X 16.99 (Key, LH.) Miter Gear (Splined) Miter Gear 15t (0.5 id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 x 2.5 Long Filter Base, Fitter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id x 1.0 Od x .05 Thk Retaining Ring Bearing, Center Block Spring - Helical Compression Washer

20W-50 Oil

Brake Yoke Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20 x 2 W/ Patch,SpecialFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias

KEY PART

NO. NO.

170413 Sq. Hd. Bolt 5/16-24-Ribbed 178782

68 69 170415 70 170416 71 170417 Compression Spring Brake Anti

170418 142884 Flat - Washer 11/32 I.D. x 7/8 O.D

73 74

170419 Oil Seal .625x 1.0X.25

75 170420 Check Plug Assembly, .027,

170421 Stud, 5/16-24 Friction Pack

76 77 170422 78 142969 79 142980 80 150778

81 170423 82 170424

83 161168 Pin, Standard Headless 84

170425

85 170426 87 142917

88 170429 90 170430 Puck, inner Wedge 93 170431 94

178783 178784

95 96 178786

97 178787 Screw, SFHCS 5/16-18 x 1 98 178789

178792 Puck, Adjusting

100 178793

178794 Spring, Extension

101 102

178795 103 178796 Bracket, Torque 107 170432 Deflector 108 170433

170434

109 111

170435

170437

113 114 178797 Spring

116 170438 117

178799 119 170439 120 170440 Pulley 121 170441

122 170442 123 178800 124 170444

125 170445 126 170446 Fan - Pulley Service Assembly 127 170447 Sea! - 0-Ring Kit 128 173165

178802

130 131 178803 132 178804

184227 Damper

133 134

178808

900 173839 Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 x 3/4

Drag Washer, Ht .5 I.D. x 1 O.D. x .032

Washer Puck, .330 X 1.50 X .0975

Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Friction Pack Clip, Washer .316 X 1.50x.1046 (Plated)

Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 x 1/2

Spring Clip - Housing Thrust Bearing, Ball Screw, Socket Head Cap 5/16-24 X 1-1/2 Spacer, Locating

Arm Return Washer, .24 ID X 1.60 OD X .239 Spacer .260 ID x .560 OD x 870

Washer,Motor Shaft .71 id X 1.15od x .030thk Plug, Sae #6 0-Ring .07 X .301 I.D. Bracket, Support Expansion Tank

Silicon Sponge Pin, Spring Fan, 7 In.

Hex Lock Nut 1/2-20 (Nylon insert) Washer, Belleville Belt Keeper Center Section-Filler-Bypass Assembly Filter Assembly

Kit, Expansion Tank Stud Ball Bracket, Cruise Damper Hex Nut 5/16-18 NC

Washer, Helical Spring Lock 5/16

Page 50

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

Page 51

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

HEADA/ALVE/BREATHER CRANKCASE KEY PART

NO. NO.

24-033-01-S

24-041-23-S 3 24-096-87-S 4

25-139-60-S Plug, alien hd. 1/8” 4 5 M-645020 6 25-351-01-S 7

24-755-66-S 8 24-411-05-S 9 24-041-08-S 10 24-318-70-S 11

25-186-01-S 12

24-599-01-S 13 M-640034-S 14

12-086-16-S Screw, hex. flange Ml 0x1.5x90 24-108-13-S Ring Set ^50) (2) 15 24-755-74-S 16 24-153-23-S

24-086-32-S 18 24-445-01-S Strap, lifting 19 24-016-01-S Valve, exhaust (Std.) (2) 12-422-11-S

24-016-02-S 20 24-017-01-S Vaive, Intake (Std.) (2 10 24-012-10-S Camshaft

24-017-02-S Valve, Intake (.25) (2) 21

66-032-05-S Seal, valve stem (2) 12 22

235011-S 23 24-089-02-S 24

12-173-01-S 25 12-755-03-S 26 24-318-67-S Head assembly, #1 cylinder 17 27

24-755-76-S

28 25-313-02-S 29 24-755-57-S

30 M-545016-S 31 24-445-02-S 32

24-126-44-S 33 24-112-12-S 34

24-326-55-S

DESCRIPTION

Kit, breather cover w/gasket 1 (Includes 2-4) Gasket, breather Cover, breather

Screw, hex. flange M6x1.0x20 (4) Lifter, valve (4) Kit, valve train (Includes 8,11,12) Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 (4)

(8) Kit, valve cover - plain (Includes 16,17) 0-Rlng Screw, shoulder (4)

Valve, exhaust (.25) (2)

Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4)

Kit, valve cover - breather (Incl. 16,17,28) 19 12-153-02-S Grommet, rubber Kit, breather separator 22) (Includes 28,30-33) 21 Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather separator Spacer Hose, Breather

KEY PART NO. NO.

24-032-01-S Seal, oil front

2 3 24-294-13-S

24-380-13-S

5 24-067-13-S

24-067-14-S

6 24-874-17-S

24-874-18-S 24-874-19-S 24-874-14-S

24-108-11-S 24-108-12-S Ring Set (.25) (2)

8 24-018-01-S 9 12-422-09-S

12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S

12-422-12-S

52-139-09-S Plug, cup

M-545010-S 13 24-018-04-S 14

24-402-05-S 15 12-153-01-S 16 24-126-19-S Bracket, oil fill tube

12-123-04-S Tube, oil fill

18 M-545016-S Screw, hex. flange M5x0.8x16

20 24-038-04-S

24-755-46-S

12-153-03-S 23 24-018-09-S 24

M-931010-S 25 28-032-09-S 26 24-468-15-S 27

24-144-38-S

DESCRIPTION

Crankcase (USE: Miniblock 24 782 34) Fitting Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (includes 7, 8) Piston w/Ring Set (.25) (2) Piston w/Ring Set (.50) (2) Piston w/ring set (.08) Ring Set (Std.) (2)

Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.)

Screw, hex. flange M5x0.8x10 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube

O-Ring, upper oil fill tube Dipstick assembiy (includes 21,

Kit, oil fill cap (Includes 22) O-Ring, dipstick Retainer, ring

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

NOTE: Ail component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 52

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

IGNITION/ELECTRtCAL

- 2

—3

0^.

9-5

n _ 4,

Cn '

I rl" i '

19 —u'”

I , 1 'r„ _

21_ .7---'^;;

B B

r'®

<!>—13

BLOWER HOUSING AND BAFFLES

■'P

AIR INTAKE

"'V>

V-m.Xf

•Hi i .

1 'X/

!-i. \/

- II

,/V

Page 53

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

IGNiTiON/CHARGING

BLOWER HOUSING & BAFFLES

KEY PART KEY PART NO. NO.

54-755-15-S

M-403025-S 3 X-25-92-S 4

24-112-04-S

5 25-086-47-S 6 24-157-08-S 7

12-086-14-S Screw, hex. flange Ml0x1.5x46 8 M-645016-S Screw, hex. fiange M6x1.0x16 (6) 8 12-468-03-S 9 X-42-15-S Key 10 24-146-20-S

10 24-025-04-S Flywheel 11

25-403-03-S

X-25-92-S 13 24-086-18-S Screw, Phillips hd. 11-16x7/8 (2) 14

236602-S 15 54-755-09-S

16 12-132-02-S 17

M-548025-S 18 235173-S Clip, cable 19 48-154-02-S Clip, cable

20 X-25-63-S 21

24-584-01-S

M-545020-S Screw, hex. flange M5x0.8x20 (4) NO. NO.

DESCRIPTION

Kit, grass screen {Includes 2-4, and 24 113 18-S) {IncL 2,24-096-85-S, Screw, hex. cap M4x0.7x25 (4)

Washer, plain 5/16” (4) 2

Spacer, grass screen (4) Boil, shoulder M6 X1.0 XI6 S(4) Fan 7

Washer, plain 3/8”.

Rectifier-reguiator 12

Washer, plain 3/16” (2)

Connector (3 contact) Kit, 15 amp stator NOT ILLUSTRATED {Includes 24126 71-S) Spark Plug (2) Screw, hex. cap M5x0.8x25 {2}

Washer, plain 1/4”

Module, ignition (2) KEY PART

NO. DESCRIPTION

NO.

24-027-114-S

24-100-01-S Nut plastic {2)

5 M-545020-S

6 M-545016-S

M-551016-S Screw, hex. fiange M5x0.8x16

9 24-146-16-S

24-063-20-S

24-063-14-S Baffle, valley - #2 side 13 24-063-58-S Baffle, cylinder barrel-# 1 side 14

24-063-60-S Baffle, valley - #1 side 15 M-545010-S

24-096-85-S

25-086-91-S

Housing, blower 25-086-91-S) Screw, hex. flange M5x0.8x20 (4)

Screw, hex. flange M5x0.8x16 (3)

Piate, backing - # 2 side Plate, backing - # 1 side

Baffle, cylinder barrel-# 2 side

Screw, hex. fiange M5x0.8x10 (2) Cover, blower housing

Screwing 10-16X1/2

AIR INTAKE/FILTRATION

DESCRIPTION

NOT ILLUSTRATED

24-126-71-S X-22-11-S

- -

24-176-82-S 24-518-12-S insulated grip barrel eyelets)

24-113-18-S 25-454-03-S Tie, wire {3) 6 24-096-01-S

Bracket, stator wire

Washer, lock 1/4”

Harness, wiring Lead, black 2 {rect.-reg. 5" -12 gauge 3 24-153-20-S

Decal, grass screen

54-755-01-S

25-341-03-S Knob, cover

24-096-67-S 5 12-100-01-S

24-032-03-S

8 24-083-02-S 9 47-083-03-S

10 24-109-10-S 11

24-041-13-S 12

24-094-33-S 13 24-041-14-S Gasket, air cleaner base 14

24-164-51-S Manifold, intake {Includes 15,16) 15 24-041-52-S 16 24-153-27-S 0-ring(2)S 17

M-651055-S Screw, hex. fiange M6x1.0x55 (4) 18 24-126-130-S Bracket, aircieaner base 19 M-545010-S

20 24-063-51-S

Kit, knob with seal (Includes 2,3)

O-Ring Cover, air cleaner Wing Nut Cover, inner air cleaner Seal, inner air cleaner

Precieaner, element

Element, air cieaner Cup, fuel spitback Gasket, fuel spitback cup Base, air cleaner

Gasket, carburetor

Screw, hex fiange M5X0.8X10(2) Baffle, fuel spit-back

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 54

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

Page 55

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

STARTING SYSTEM

OIL PAN/LUBRICATfON

KEY PART KEY PART NO.

NO.

M-839080-S

25-098-09-S

3 25-086-113-S Screw,external torx head (3) 4

25-435-05-S Kit, solenoid (Includes 3) 5 24-381-11-S Tube, oil pickup 5 25-755-33-S Kit, pinion drive (includes 6) 6 24-153-01-S 6 25 141 05-S 7

25-221-01-S

ENGINE CONTROLS 10 52-448-02-S KEY PART

NO. NO.

24-211-03-S Bolt, round head square neck 15 25-139-62-S 2

24-090-33-S 3 M-641060-S Nut, hex. flange M6x1.0 4

24-089-01-S 5 25-158-08-S 6 24-079-04-S Linkage, throttle 19 25-139-57-S Plug, sq. hd. solid 3/8” N.P.T.F. 7

25-158-11-S Bushing, throttle linkage 8 M-545016-S Screw, hex. flange M5x0.8x16 (1) 9 M-547050-S 10 24-089-03-S 11

24-126-56-S Bracket, control 12

M-645016-S Screw, hex. flange M6x1.0x16 (4) 13 12-237-01-S 14

24-086-43-S 15 24-090-07-S 16 X-20-1-S 17

M-541050-S Nut, hex. flange M5x0.8 18 24-468-01-S 19 24-089-45-S 20 M-446030-S 21

24-090-13-S 22

M-545020-S Screw, hex. flange M5x0.8x20 23 24-089-51-S 24

24-090-05-S 25 41-468-03-S 26 M-403025-S 27

24-079-22-S Linkage, choke

DESCRIPTION

Screw, hex, flange M8x1.25x80 (2)

Starter, solenoid shift assembly 2 {Includes 3-7)

Ring 7 Kit, brush

DESCRIPTION

Lever, governor Spring, linkage

Bushing, linkage retaining

Nut, hex. lock M5x0.8 Spring, choke return

Clamp, cable (2) Screw, thread forming (2) Lever, throttle actuator Washer, lock 1/4”

Washer, plain 5.5 mm (3) Spring, governor Nut, hex. M4x0.7 Lever, throttle control

Spring, throttle limiter Lever, choke Washer, spring 1/4” Screw, hex. cap M4x0.7x25

NO. NO.

24-199-07-S

M-645025-S Screw, hex. flange M6x1.0x25 (2) 3 M-631005-S 4

24-393-37-S Oil pump assembly (Includes 5,6)

24-043-12-S

8 24-043-12-S 9 12-380-01-S 11

12-144-02-S 12

24-153-08-S 13 24-136-01-S 14

52-050-02-S

16 52-032-08-S Seal, oil (PTO end) 17

24-086-17-S Screw, hex. flange M8x1.25x45 18 24-086-16-S Screw, hex. flange M8x1.25x45

NOTE:

: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Pan, oil assembly (Includes 2-11)

Washer, plain 6 mm (2)

0-Ring, Oil pump Screen, oil Kit, governor gear w/pin (Includes 9) Pin, governor regulating

Tab, locking

Shaft, governor gear 0-Ring Nipple, oil filter Filter, oil Plug, hex. ctsk. 3/8”

(9)

Page 56

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

Page 57

TRACTOR - - MODEL NUMBER 917.273481

KOHLER ENGINE - - MODEL NUMBER CV624,TYPE NUMBER 65596

CRANKSHAFT KEY PART

NO.

24-014-42-S

52-139-09-S Plug, cup

DESCRIPTION

Crankshaft {Includes 2)

EXHAUST KEY PART

NO. NO.

24-041-49-S

25-072-04-S

DESCRIPTION

Gasket, exhaust (2) Stud, M8x1.25x33 (4)

NOT ILLUSTRATED

- -

PA-65596 Repiacement Engine PA-65596 24-522-221 24-782-34 Miniblock 24-755-107-S Gasket Set

Short Block

FUEL SYSTEM KEY PART

NO. NO.

24-853-25-S Kit, carburetor w/gaskets

24-041-52-S

3 24-053-25

24-041-14-S 5 M-629095-S Stud, M6x1.0x95 (2) 6 M-641060-S Nut, hex. flange M6x1.0 (2) 7

47-154-01-S Clip, cable 8 24-353-03-S Line, fuel 10-5/8” (2) 9 25-237-14-S 10 24-086-12-S 11

24-393-16-S Pump, fuel - pulse 12

24-100-01-S Nut, plastic (2) 13 15-353-04-S 14

24-050-02-S

NOT ILLUSTRATED

_ -

24-757-18-S Kit, overhaul w/gaskets

- -

24-757-19-S Kit, choke repair w/gaskets

24-757-20-S Kit, gasket

24-757-22-S

DESCRIPTION

(Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with kits 24-757-18-S, 24-757-19-S, 24-757-20-S, 24757-22-S) Gasket, air cleaner base

Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2)

Line, fuel 11-1/2” Filter, fuel

Kit, solenoid replacement w/gaskets

NOTE: Al! component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

yvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvivvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvl

WARNING: To avoid serious injury, operate your tractor up and down the face of siopes, never across the face. Do not mow siopes greater than 15 degrees. Make turns graduaiiy to prevent tipping or ioss of controi. Exercise extreme caution when changing direction on siopes.

1. Foid this page aiong dotted iine indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the foid in the direction of hiii siope you want to measure.

4. Compare the angie of the foid with the siope of the hiii.

vvvvvvvvvv^^

Page 60

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME® Anytime, day or night

(1-800-469-4663) (U S.A and Canada)

www.sears.com www.sears.ca

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For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A) 1-800-361-6665 (Canada)

Para pedir servicio de reparación

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR^

(1-888-784-6427)

Marque de commerce / Marque déposée de Sears, Roebuck and Co

Au Canada pour service en français:

1-80CFLE-FOYER'^c

(1-8(X>-533e937)

www sears ca

187044 Rev. 1 03.26.03 RD/TR Printed in U.S.A.

Craftsman 917.273481 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Owner’s Manual

Automatic Transmission

IMPORTANT:

1-800-659-5917

II. SLOPE OPERATION

DO NOT:

III. CHILDREN

IV. SERVICE

REPAIR AGREEMENT

CUSTOMER RESPONSIBILITIES

ASSEMBLY/PRE-OPERATION

TOOLS REQUIRED FOR ASSEMBLY

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

INSTALL SEAT

MOWER DECK

TO CONVERT TO BAGGING OR DISCHARGING

CHECK DECK LEVELNESS

CHECK FOR PROPER POSITION OF ALL BELTS

CHECK BRAKE SYSTEM

STOPPING

TO USE THROTTLE CONTROL

TO ADJUST MOWER CUTTING HEIGHT

TO ADJUST GAUGE WHEELS

TO OPERATE MOWER

TO OPERATE ON HILLS

TO TRANSPORT

Transmission Disengaged

CHECK ENGINE OIL LEVEL

ADD GASOLINE

PURGE TRANSMISSION

TRACTOR

OPERATOR PRESENCE SYSTEM

BLADE CARE

BLADE REMOVAL

BATTERY

TRANSAXLE COOLING

V-BELTS

LUBRICATION

ENGINE OIL filter

MUFFLER

SPARK PLUG(S)

CLEAN AIR SCREEN

CLEAN AIR INTAKE/COOLING AREAS

TRACTOR

TO REMOVE MOWER

TO LEVEL MOWER HOUSING

TO REPLACE MOWER BLADE DRIVE

BELT

TO CHECK AND ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

FRONT WHEEL TOE-IN/CAMBER

TO REMOVE WHEEL FOR REPAIRS

TRANSMISSION REMOVAL/ REPLACEMENT

REPLACING BATTERY

INTERLOCKS AND RELAYS

TO REPLACE FUSE

TO ADJUST CARBURETOR

ENGINE OIL

SCHEMATIC

ELECTRICAL

GROUND DRIVE

ENGINE

SEAT ASSEMBLY

DECALS

WHEELS & TIRES

LIFT ASSEMBLY

MOWER DECK

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

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