Craftsman 917.272068 User Manual

Owner’s Manual

CRRFTSMRN

LAWN TRACTOR

16.0 HP, 42” Mower Electric Start

Automatic Transmission

Model No.

917.272068

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION: Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

Visit our Craftsman websiterwww.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty Safety Ru

..2 ..3 ..6 ..8

11 18

Maintenance Schedule Service and Adjustments...

Storage.....................................

Troubleshooting......................

Repair Parts.............................

Sears Service

..........................

...........

...................

...................22

...................29

...................30

...................34

.. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is avaiiable free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge wiil apply. This warranty applies only while this product is used in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not iimited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con tained in the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose” if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the rollowing safety instructions could result in serious injury or death.

^BLook for this symbol to point out important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

^ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A CAUTION; Do not coast down a hill

in neutral, you may lose control of the

tractor.

A, CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^kwARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro ductive harm.

^kwARNING: Batteiy posts, terminals

and related accessories contain lead

and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys tefore dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them

selves and others from serious injury.

• Keep machine free of grass , leaves or

other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build

up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can re

sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

SAFETY RULES

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Ш. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

SAFETY RULES

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type

(API-SF-SJ):

Oil Capacity: Spark Plug:

(GAP: .030“) Ground Speed

(MPH):

Tire Pressure:

Charging System:

Battery:

Blade Bolt Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

VVe have competent, well-trained techni cians and the proper tools to sen/ice or repair this tractor.

1.25 Gallons Unleaded Regular

SAE 10W30 (Above 32T) SAE 5W-30 (Below 32°F)

4.5 Pints Champion RC12YC

Forward: 5.5 Reverse: 2.4

Front: 14PSI Rear: 12PSI

15 Amps @ 3600 RPM

Amp/Hr: 28 Min. CCA: 230 Case Size: U1R

27-35 Ft. Lbs.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this

owner’s manual.

WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 X 1

Steering

Boot

Steering Wheel

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 X 1-1/4

Steering Extension Shaft

Slope Sheet

1) Washer 732 X 1-3/16 x 12

Gauge

(1) Oil Drain Tube For Future Use

Keys

Video Cassette

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Check for any additional loose parts or cartons and remove.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. lbs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Seat Pan

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing

clutch/brake pedal.

Place freewheel control in “transmis

sion disengaged” position (See “TO

TRANSPORT in the Operation section of this manual).

Roll tractor forward off skid.

Remove banding holding deflector

5. shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

^ WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

I. Be sure all the above assembly steps

have been completed. Check engine oil level and fill fuel

tank with gasoline.

Place freewheel control in “transmis

sion engaged* position. (See “TO TRANSPORT in the Operation section of this manual). Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

Place motion control lever in neutral

(N) position. Press lift lever plunger and raise

attachment lift lever to its highest position. Start the engine. After engine has

started, move throttle control to idle position. Release parking brake.

Slowly move the motion control lever

fonward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking

brake and place motion control lever in neutral position.

II, Turn ignition key to “STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hoie on back of mower deck.

Mulcher

Deflector Shield

Plate

Latch Hooks

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE; It is not necessary to change

blades. The mulching blades are

designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist:

✓ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinfiated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

/ Before driving tractor, be sure freewheel

control is in “transmission engaged” position (see “TO TRANSPORT in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

/ Be sure brake system is in safe operat

ing condition.

It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans mission purging instructions (See “TO START ENGINE” and “PURGE TRANS MISSION" in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

♦

O A

BATTERY

WARNING

ENGINE ON

FUEL

S* R N H L ®)|I

ATTACHMENT REVERSE

CLUTCH ENGAGED

REVERSE FORWARD

OIL PRESSURE

MOWER HEIGHT

NEUTRAL HIGH

PARKING BRAKE

LIGHTS ON

LOCKED

LOW

FAST

OVER TEMP

LIGHT

UNLOCKED

SLOW

MOWER LIFT

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

4-ill

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake

Pedal

Freewheel

Control

Ammeter

Attachment Clutch Lever

Ignition Switch

Light Switch Position

Lift Lever Plunger

Attachment Lift Lever

Height Adjustment Indicator

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the

______American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LI^ LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL Disengagages transmission for pushing

FCflESlG NT !S SETTER

THAN FjO SIGHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake wiil shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever "Engaged” Position

Ignition Key

Throttli Choke

isengaged"

Position

Control

Clutch/ Brake. Peda(^'^j|^

Motion Control

“Disengaged"

Position

“Brake" Position

Lever

STOPPING MOWER BLADES -

• To stop mower blades, move attach

ment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de pressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and ailowing engine to idle before stopping may cause engine to

“backfire”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

A CAUTION: Always stop tractor

completely, as described above, before leaving the operator’s position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

3. Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge

Wheel

Mounting-f\ ^ Bracket'^

3/8-16

Locknut 3/8 Washer

Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15“ and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control In freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1, Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

^CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever “Engaged"

Position

“Disengaged" Position "

Attachemnt

Lift Lever

High Position

Low Position

Deflector Shield

■=> *4’i" =

<=> ~

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces

sary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

^CAUTION; Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem

peratures below 32“F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

ACAUTfON: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine

while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutcfi^rake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disen gaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, if the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50“ F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to wamn up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50“ F and

below)

7. When engine starts, allow engine to

run with the throttle control in the choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this

manual.)

PURGE TRANSMISSION

A CAUTION: Never engage or disengage

freewheel lever while the engine is

running. To ensure proper operation and perfor

mance. it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in ‘Iransmission disengaged" position (See “TO

TRANSPORT in this section of

manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there wiil be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing freewheel control in “transmission engaged” position (See “TO TRANS PORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disen gage clutchilorake pedal.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy grass, reduce your width of cut on each pass

and mow slowly.

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the

second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the attachment being used.

Max 1/3

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu lar to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Looee Faeteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooiing

Check V-8elts Check Engine Oil Level

Change Engine OH (with oil filter) Change Engine Oil (without oil fitter) Clean Air RItar

Clean Air Screen

Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - CKar>ge more often when operating under a heavy toad or

in Ngh ambient temperatures.

2 - Service more often when operalirig in drrty or dusty conditions.

✓ ✓ ✓

✓ ✓ ✓ s ✓

✓

✓ 3 ✓

✓ ✓

✓

✓ 13 ✓

✓ =

✓

3 - Replace blades more ofteri when mowing in sandy soil. 4 - Nol required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

SERVICE DATES

✓

✓ 2 ✓ ✓

✓ 2

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper opera

tion.

5. Check for loose fasteners.

LUBRICATION CHART

® REFER TO Maintenance “ENGINE” SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See TO ADJUST BRAKE" in the

Service and Adjustments section of this manuai).

TIRES

• Maintain proper air pressure in ail tires (See “PRODUCT SPECiFICATiONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch Is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly. 19

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the

TrailingBlade Center, Edge Up | TkJ Hole

Flat Washer-

Lock Washer-^

Bolt (Graded

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, you will need a 5/8" diameter steel bolt, pin. or a cone balancer. (When using a cone bal

ancer, follow the instructions supplied with balancer.)

Mandrel

itaAssembly

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in

a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is

balanced.

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leal^ power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY“ in the Service and Adjust ments section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmission

while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The Iransaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service

center. V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

] I I

F ‘20 0 30 32 40

C -30 *20 -10

TEMPERATURE RANGE AKTICtPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS”

section of this manual.

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Oil Drain Valve

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