Craftsman 917.272066 User Manual
Owner's Manual
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272066
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answerstoyour questions
aboutthis product,Call:
1-800-659-5917
Soars Craftsman Help Line
5 am- 5 pm, Mon. Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
LIMITED TVMOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning
your Craftsmen riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does notcover:
• Expendable items which become wom dudng normal use, such as blades, spark
plugs,air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to. damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electricaland mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil,failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for comrnemial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profit is made.
Maintenance Schedule ...................... 18
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'R'ERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in metedai or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights
whichmay vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwingobjects. Failure to observe the following safety instructionscould result in
seriousinjury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
• Clear the area of objects such as
rocks,toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area isclear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
directionand do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involVedin a
large percentage of dding mower-
related injuries. These operators
should evaluate their ability to operate
the dding mower safely enough to
protect themselves and others from
sedous injury.
• Keep machine free of grass, loaves or
other debds build-up which can touch
hot exhaust / engine parts and bum.
Do not allow the mower deck to plow
leaves or other debds which can cause
build-upto occur.
Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
san result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These san change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stepping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or ifan edge
caves in.
• Do notmow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
puttingyour foot on the ground.
• Do notuse grass catcher on steep
slopes.
3
IlL CHILDREN
Tragioaccidents can occur if the operator
is notalert to the presence of chitdren.
Children are often attracted to the
machine and the mowingactivity. Never
assume that children will remain where
you lest saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously Injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV, SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
. Never refuel the machine indoors.
- Never store the machine or fuel
¢ontainer inside where there is an
open flame, suchas a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and botts, especiaity blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
otherdebrisbuild-up.Cleanoiior fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never meke adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which couldexpose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Be surethe area isclear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or intedere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
end down for small children.
• Mow up and down slopes (15° Max),
not across.
• Remove obstacles such as rocks,tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_Look for this symbol to point out
importantsafety precautions. It means
CAUTIONll! BECOMEALERTlll YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
_, CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate onlyat the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of Calitomia to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
3ASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_,NDTYPE: REGULAR
_ILTYPE SAE lOW30(aix_e 322F)
'_API-SF-SJ): SAE 5W-30 (below32 F)
:31LCAPACITY: W/FILTER: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
3AP: .040")
GROUND FORWARD: 5.5
SPEED(MPH): REVERSE: 2.4
I"IRE FRONT: 14 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHT
BA'I-FERY: AMP/HR: 30
BLADE BOLT 27-35 FT. LBS.
"i'ORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, wen-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES".
W/OFILTER: 3.5 PINTS
REAR: 10 PSI
MIN. CCA: 240
CASE SIZE: U1R
REPAIR AGREEMENT
A Repair Agreement is available on this
product, Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Fo(Iow a regular schedule in maintain-
ing, caring for and usingyour tractor.
• Follow the instructionsunder "Mainte-
nance" and "Storage" sections of this
_owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass.coverad land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
6
Steering
WheelInsert
Steering Wheel
(1) Large Flat Washer
I_(1) Hex Bolt
3/8-16 x 1
Steering
Boot
(1) Lock
washer 3/8
(1) Locknut
5/16-18
,_ Steering
(_Washer
(_ 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Wheel Adapter
Seat
Keys
(1) Hex Bolt
5/16-18 x 1-1/4
Shaft
Slope Sheet
(2) Keys
For Future Use
7
Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2"wrench
(1) 1ire pressure (1) Utilityknife
gauge
When dght or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steedng
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners ofcarton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
SteenngWheel_ SteeringBoot
Adapter-----'-'-_
_ Insert
3/8 HexBolt
,_3/8 LockWasher
L#o%,at
Tabs
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steedng shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securelyto 18-22 ft. Ibs torque.
2. Place tabs of steedng boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steedng shaft extension.
5, Position steedng wheel so cross bars
are hodzontal (left to dght) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective matedals from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor is to rolloft skid.
HOWTO SET UP¥OURTRACTOR
CHECK BA'R'ERY
I. Liftseat pan to raised positionand
open battery box door.
NOTE: If this battery is put intoservice
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hourat 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
Label
Batter
Door
INSTALL SEAT
Adjust seat before tighteningadjustment
knob.
1. Remove adjustment knob and flat
washer securingseat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear oftractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat Pan_ulder
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift leverto its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Rolltractor forwardoft skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_ WARNING: Before starting, read,
understand and follow all instructionsin
the Operation section ofthis manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oillevel and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment liftlever to its highest
position.
7. Start the engine. After engine has
started, move throttle controlto idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly ddve tractor oft
skid.
10.Apply brake to stoptractor, set parking
brake and place motion control lever
in neutral position.
11.Turn ignition keyto "OFF" position.
Continue with the instructionsthat follow.
iNSTALL MULCHER PLATE
(if previously removed)
1. Raise and hold deflector shield in
updght position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Shield
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correcttire pressure is importantfor best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
ofthis manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be propedy leveled..See "3"0
LEVEL MOWER HOUSING in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figuresthat are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
sectionof this manual Vedfy thatthe
belts are routed correctly.
Plate
.arch
Hooks
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see thatthe brake is
properlyadjusted. See =TOADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,/'CHECKLIST
Before you operate and enjoy your new
tractor,we wishto assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
`/All assembly instructionshave been
completed.
,/No remaining loose parts in carton.
`/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
`/Seat is adjusted comfortablyand
tightened securely.
,/'All tires are propody inflated. (For
shipping purposes, the tires were
overinflated at the factory).
`/Be sure mower deck is propedy leveled
side-to-side/front-to-rearfor best cutting
results. (Tires must be pmpedy inflated
for leveling).
./'Check mower and ddve belts. Be sure
they are routed propedy around pulleys
and inside all belt keepers.
v.Check wiring. See that all connectiens
are still secure and wires are propedy
clamped.
`/Before driving tractor, be sure free-
wheel control is in ddve position.
While leaming how to use your tractor,
pay extra attention to the following
important items:
`/ Engine oilis at proper level.
`/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
.4"Become familiar with all controls - their
location and function. Operate them
before you start the engine.
`/Be sure brake system is in safe
operating condition.
`/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper startingand
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
10
These symbols may appear on your tractor or in literature supplied withthe product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LIGHT
LOCKED
_r_tR N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
PARKING BRAKE
@@@@@
KEEP AREACLEAR SLOPE HAZARDS
IGNmON
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
!
MOWERLI_
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModersonly)
11
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiadze yourself with the locationsof
variouscontrols and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Clutch/Brake
pedal
Freewheel
Contmt
Light Switch
Uft
Lever
J Plunger
Atlachment
Lift Lever
Height
Adjustment
Indicator
Parking Brake Lever
Motion Control
Lever
Ammeter
Attachment
Clutch
Ignition Switch
Our tractors conformto the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
AI"FACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCWBRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNmON SWITCH - Used for startingand
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turnsthe headlights on
and off.
PARKING BRAKE LEVER - Locksclutch/
brake pedal intotha brake position.
THRO'rrLF-./CHOKE CONTROL - Used
for starting and controllingengine speed.
FREEWHEEL CONTROL -
Disengagages transmission for pushing
or slowly towing the tractor withthe
engine off.
12
The operation of any tractor can result in foreign objects thrown intothe
eyes, which can resultin severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs, We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operator to
leave the seat without first settingthe
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" positionand hold.
2. Place parking brake lever in =EN-
GAGED" positionand release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position, Make sure parking brake will
hold tractor secure,
Throttle] AttachmentClUtchLever
Choke "Engaged"
Control\ . position
• IgnitionKey
=Disengaged"
Clutch/ Brake
Brake Pedal
Position
Position
Lever
STOPPING
MOWER BLADES -
• To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutcW
brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
• Move throttle controlto slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignkion key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthodzed
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running,hot engine exhaust gases may
cause "browning" of grass.To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
ACAUTION: Alwaysstop tractor com-
pletely,as describai:tabove, before
leavingthe operator's position;to empty
grass catcher, etc.
TO USE THRO'I-FLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUI"FING HEIGHT
The positionof the attachment lift lever
determines the cutting height.
• Grasp liftlever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches
dudng hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
13
• For best cutting performance, grass
over 6 inches in height shouldbe
mowedtwice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
t. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation sectionof
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightlyoff the
ground. Install gauge wheel in
appropriate hole with shoulder bolt,
3/8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut
Wheel
Shoulder
Gauge Wheel
TO OPERATE MOWER
Yourtractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat withthe
engine running and the attachment
clutchengaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
CAUTION; Do not operate the
mower withouteither the entire grass
catcher, on mowers so equipped, or the
deflector shield in place.
Attachment Clutch Lever Attachemnt
=Engaged"
Position_ Position
Position
Position
Deflector
Shield
TO OPERATE ON HILLS
&CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do
not drive across any slope,
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stoppingis absolutely necessary,
push clutch/brake pedal quicklyto
brake position and engage parking
brake.
• Move motion controllever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is de-
pressed.
• To restartmovement, slowly release
parking brake and clutcWbrake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar oftractor.
1. Raise attachment lift to highest
position with attachment liftcontrol.
2. Pull freewheel control out and down
intothe slot and release so it is held in
the disengaged position.
• Do not push ortow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
14
NOTE: To protect hoodfrom damage
when transporting your tractoron a truck
or a trailer, be sure hood is closed and
securedto tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachmentsthat are
recommended by and comply with
specificationsof the manufacturer of your
tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil oft. Reinsert the
dipstickinto the tube and rest oil fill
cap on the tube. Do not thread the
cap ontothe tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do notoverfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" inthe Mainte-
nance section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
depositsand reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operatingin
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can aftract
moisture which leads to separation and
formation of acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it mn untilthe fuel lines
and carburetor are empty. Usa fresh fuel
nextseason. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_,CAUTION: Fillto bottomof gas tank
filler neck. Do not overfill. Wipe off any
spilled oilor fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When startingthe engine for the first time
or if the engine has run out of fuel, it will
take extra crankingtime to move fuel from
the tank to the engine.
1. Be sure freewheel control isin the
transmission engaged position.
2. Sit on seat in operating position,
depress clutclVbraka pedal and set
parking brake.
3. Place motioncontrol lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle controlto choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle controlback to the
choke position and retry.
15
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive
can now be used. If the engine does
not accept the load, restart the engine
and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
8. When engine starts, allow engine to
run with the throttle control In the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up pedod from several
seconds to several minutes, depend-
ing on the temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
t. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
• The attachments can also be used
dudng the engine warm-up pedod after
the transmission has been warmed up.
NOTE: Ifat a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
• I,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor forthe firsttime. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
1. Place tractor safely on level surface
with engine oft and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See =TO TRANSPORT" in
this section of manual).
3, Sitting inthe tractor seat, startengine.
After the engine is running, move
throttlecontrol to slow position.With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motioncontrol lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedurethere willbe
no movementof drivewheels,The air is
being removed from hydraulic drive
system.
5. Move motioncontrol lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sittingin the tractor seat, start engine.
After the engine is running,move
throttlecontrol to half (1/2) speed, With
motioncontrol lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
16
MOWINGTIPS
• Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the rightofthe tractor.
This will result in a more even distribu-
tion of clippingsand more uniform
cutting.
• When mowing large areas, start by
turningto the dght sothat clippingswill
discharge away from shrubs, fences,
driveways, etc. Afterone or two
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried dip-
pings. Make firstcut relatively high;the
second to the desired height.
• Do not mow grasswhen it iswet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
matedal. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housingfree of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippingsmany times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also,the
mulched grass will biodegrade quickly
to provide nutrientsforthe lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting actionof the blades.
• Avoid cutting your lawn when it is wet.
Wet grasstends to form clumpsand
interferes with the mulching action.
The best time to mow yourlawn is the
eady afternoon. At thistime the grass
has dried and the newly cut area will
notbe exposedto the direct sun.
• For best results,adjust the mower
cuttingheight so that the mower cuts off
onlythe top one-thirdof the grass
blades. For extremely heavy mulching,
reduce your width ofcut on each pass
and mow slowly.
• Certain types of grass and grass
conditionsmay require that an area be
mulched a second time to completely
hidethe clippings. When doing a
second cut, mow across or perpendicu-
larto the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max I13"
17
MAINTENANCESCHEDULE
FILL LNDATES
AS YOU COMPLET_
REGULAR SERVICE ERVICE DATES
Check Brake Operation
Check_rePre=ure k/ _/
Check Otoemlo_ P resm_ce a_d
R _c_ forL_oseFa_Drs _ _,
Shaq_elVRepia(_ Mower Blades _4
T Lubr_onCh_ I/ V_
0 Ch=_S=_"YL" _!
R CieenBsttefyandTBr'min_ls It/
Chec_ Tmnsaxle Coolklg f_
Adju_ Metk_ Drk,e Belt(s) Tanslen _
CheekEngineOilLevel _ ll_
C_=ng,=Eng_Oil _,_ t,/
E Clean Air Filtot _t
N Clean Air Scram _=
G Inspect Muffler/Spark Armster
Replacl Oil Filtor (If equipped] 1_1.:
EN clean Engine Cooling Fins _=
Replace Spark Plug 11#/ V _
Replace Air Filter Paper Cartridge i//_
Replete Fuel Rlter
4 - _ _,a¢:_ ry_re o_,r_ whet ri_o_dr,g In _ =_L
GENERAL RECOMMENDATIONS
The warranty onthis tractordoes not cover
items that have been subjected to operator
abuse or negligence. To receivefull value
from the warranty,operator mustmaintain
tractoras instructedinthis manual.
Some adjustments will need to be made
pedodicaily to properlymaintain your
tractor.
All adjustmentsin the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replacethe
spark plug, clean or replace air filter, and
checkblades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixtureand help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
i
8* Not te_ir=*_I__ _i_ _Int_m_m=.l_e _tt wy
t. "l]gh_n _rom _ p_t boq t_ 35 _,_. m_
Do r_( c_.
LUBRICATION CHART
Spindle_ F--_'_r---" _)Spindle
L_FrontWheel _ / [-:_)FrohtWheel
Bearing , : BearingZerk
@Engine
i"i
..... ....
(_SAE 30or I0w30 MOTOR OIL
(_)FlelerTO Malntenance =ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants willattract
dust and dirtthat will shorten the lifeof
the self-lubricetin_ bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
18
TRACTOR
Always observe safety ruteswhen
performing any maintenance.
BRAKE OPERATION
If tractor requires morethan six (8) feet
stoppingdistance at high speed in
highestgear, then brake mustbe ad-
justed. (See "TO ADJUST BRAKE"inthe
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoidstumps,stones,deep ruts,sharp
objectsand otherhazardsthatmay
cause tiredamage.
NOTE: To sealtirepuncturesand prevent
flattiresdue toslow leaks,tiresealant
may be purchasedfromyourlocalparts
dealer.Tiresealantalsopreventstiredry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly, If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attachemeut clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operatorto leave the
seat without first settingthe parking
brake should shut off the engine.
• When the engine is running and the
attachment clutchis engaged, any
attempt by the operatorto leave the
seat should shut off the engine.
• The attachment clutchshould never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade belt is grade 8 heat
treated.
TrailingEdgeUp
MandrelAssembly
Blade Center
Hole
Flat Washer
L_k Wa_er
"A Grade 8 heattreatedboltcan be identified
G_-- Hex Bolt
by sixlineson the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care shouldbe taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a gdnding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balanoer. (When using a cone bal-
ancer, follow the instructionssupplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel boltor pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a hodzontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8' __ade
Center Hole -_
19
i
BATTERY
Yourtractorhas a battery charging system
which is sufficientfor normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free, Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosionand dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open batterybox door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
batteryfromtractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmissionfan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan ortransmis-
sionwhile engine is running or while the
transmissionis hot.To prevent possible
damage 1o seals, do not use high
pressure water or steam to clean
transaxle,
• Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass
clippingsand other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the trancaxle. Should the
transaxle ever leak or require servicing,
contactyour nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
withAPI service classification SF-SJ.
Select the oil'sSAE viscositygrade
according to your expected operating
temperature.
Change the oil after every 50 hours of
operation or at least once a year ifthe
tractor is not usedfor 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(6) hours of operation, Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oilchange. All oil must meet API
service classificationSF-SJ.
• Be sure tractor is on level sudace.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwiseuntil the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
2O
Loading...