Craftsman 917.2720601 User Manual

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Page 1

Owner’s Manual

LAWN TRACTOR

16.0 HP, 42” Mower Electric Start

Automatic T ransmission

Model No.

917.2720601

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1 -800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Page 2

TABLE OF CONTENTS

Warranty ..2

..3 ..6 ..8

11 18 Sears Sen/ice

Maintenance Schedule Senrice and Adjustments...

Storage..................................

Troubleshooting

Repair Parts

...........................

.........................

............

......................

.................

.. Back Cover

18 23 29 30 34

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts man product is dropped off at an authorize Sears location, please call 1-800-4'MY-HOME®, product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in

the owner’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

' ' ■ d Sears location. For the nearest authorized

This warranty applies only while this

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

i^Look for this symbol to point out important safety precautions. It means

CAUTIONII! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

^kwARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

^kwARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine whiie under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to coo! before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

Page 4

SAFETY RULES

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, nits, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommenda tions for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel Is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep slopes.

111. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

Page 5

SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for smali chiidren.

Mow up and down slopes (15® Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a siope. if tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

Page 6

PRODUCT SPECIFICATIONS

Gasoline

Capacity

and Type: Oil Type

(APl-SF-SJ):

Oil Capacity:

Spark Plug:

(GAP: .040")

Ground Speed

(MPH):

Tire Pressure:

Charging

System:

Battery:

Blade Bolt

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified senrice center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

1.25 Gallons Unleaded Regular

SAE 30 (Above 32“F) SAE 5W-30

(Below 32”F)

3.5 Pints Champion RC12YC

Forward: 5.5 Reverse: 2.4

Front: 14PSI Rear: 10 PSI

3 Amps Battery 5 Amps Headlights

Amp/Hr 28 Min. CCA: 230 Case Size: U1R

27-35 Ft. Lbs.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark airester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Page 7

UNASSEMBLED PARTS

Steering

Wheel Insert

(1) Hex Bolt

1/4-28 X 1-1/4

Steering

Boot

Steering Wheel

(1) Locknut 1/4-28

I I

(1) Locknut 1/2-20

Steering Wheel Adapter

(1) Large Flat Washer

Steering Extension Shaft

Slope Sheet

1) Washer /32 X 1-3/16 X 12

Gauge

(1) Knob

(1) Oil Drain Tube For Future Use

Keys

<È

Video Cassette

Page 8

ASSEIVIBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (2) 7/16’wrench (1) Utility knife

(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

steering Wheel

Adapter

1/4 Locknut

Lower. Steering Shaft

Insert

1/2 Hex Nut

Large Flat

Washer

Steering

feoot

Tabs

Extension Shaft

1/4 Hex Bolt

Slots

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. lbs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheei and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and siide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7.8.Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See “BATTERY" in Maintenance

section of this manual for charging

instructions).

Page 9

Seat Pan

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

targe slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch^rake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing

ciutch/brake pedal.

Place freewheel control in “transmis

sion disengaged” position (See “TO

TRANSPORT in the Operation

section of this manual).

Roll tractor forward off skid. Remove banding holding deflector

5. shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ^ WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

I. Be sure all the above assembly steps

have been completed. Check engine oil level and fill fuel

tank with gasoline. Place freewheel control in "transmis

3. sion engaged" position. (See “TO TRANSPORT in the Operation section of this manual). Sit on seat in operating position,

4. depress ciutch/brake pedal and set the parking brake.

Place motion control lever in neutral

(N) position. Press lift lever plunger and raise

attachment lift lever to its highest

position. Start the engine. After engine has

7. started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever

9. forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

II. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Page 10

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position. Place front of mulcher plate over front

of mower deck opening and slide into place, as shown. Hook front latch into hole on front of

3. mower deck.

Hook rear latch into hole on back of

4. mower deck.

Mulcher

Deflector Shield

CAUTION; Do not remove deflector

Plate

Latch Hooks

shield from mower. Raise and hold shield when attaching mulcher plate and allow It to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store In a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. -|o

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

property adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

v'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton.

✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and

tightened securely.

✓ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

y Before driving tractor, be sure free

wheel control is in “transmission

engaged” position (see “TO TRANS

PORT” in the Operation section of this

manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE

TRANSMISSION” in the Operation

section of this manual).

Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY

CAUTION OR

WARNING

REVERSE FORWARD

ENGINE ON

OIL PRESSURE

LIGHTS ON

FUEL

MOWER HEIGHT

Â* R N H L ©)|1

ATTACHMENT REVERSE NEUTRAL

CLUTCH ENGAGED

PARKING BRAKE

HIGH

LOCKED

LOW

FAST

OVER TEMP

LIGHT

UNLOCKED

PARKING BRAKE

SLOW

MOWER LIFT

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KE EP AREA CLEA R SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Page 12

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake

Pedal

Freewheel

Control

Ammeter

Attachment Clutch

Lever

Ignition Switch

Light Switch Position

Lift Lever Plunger

Attachment

Lift Lever

o Height

Adjustment

Indicator

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal Into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing

Page 13

•umcijusn

FORESIGHT IS BEHEfi

THIN ^0 S:GHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the parking brake wilt shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake

pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever “Engaged” Position

Ignition Key

Throttt

Choke

Control

Clutch/ Brake. PedaQ^'

“Disengaged'

Position

“Brake” Position

“Disengaged”

Position

Parking Brake "Engaged” Position

Motion Control Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach

ment clutch lever to “DISENGAGED”

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".

• Turn ignition key to “STOP” position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP“ will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas. A CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average (awn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired

■ |3 height.

Page 14

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE; Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT’ in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

3. Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge Wheel

Mounting Bracket

3/8-16 Locknut

3/8 Washer

Gauge Wheel

Shoulder Bolt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

TO OPERATE ON HILLS

AcAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N)

position. IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment iift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse above procedure.

Transmission Engaged

AcautioN: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever “Engaged”

Position

“Disengaged

Position

Attachemnt Lift Lever

High Position

Deflector Shield

Low Position

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

Page 15

TOWING CARTS AND OTHER ATTACH

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick: wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tem peratures below 32°F(0“C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AcAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc tions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disen

gaged position.

5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and reiease

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend ing on the temperature.

Page 16

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the ciutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See “TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manuai.)

PURGE TRANSMISSION

A CAUTION: Never engage or disengage

fieewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in “transmission

disengaged" position (See “TO

TRANSPORT" in this section of

manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in “transmission

engaged” position (See “TO TRANS PORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in

neutral (N) position, slowly disen

gage ciutch/brake pedal.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and

ready for normal operation.

Page 17

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

_____

_______

L (

^ i

)

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade wilt recut the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy grass, reduce your width of cut on each pass

and mow slowly.

Max 1/3

Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu

lar to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Page 18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Intarlock Systems ✓ Check tor Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Chedc Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts Check Engine Oil Level

Change Engine Oa (with oil fitter) Change Engine Oil (without oil filter) Clean Air Filter

Clean Air Screen Inject Muffler/Spark Arrester Replace Oil Filter (if equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel RIter

1' Change more often when operafing under a heavy load or

In high ambient temperatures.

2 • Service more often when operating In dirty or dusty condllions.

✓ ✓ ✓

✓

*/3

✓ ✓ 4 ✓ ✓ ✓

✓

✓ v ✓

✓ i

✓

3 - Replace blades more often when mowing in sandy soil. 4' Not required H equipped with maintenance-free battery. 5 • Tighten frortl axle pivot bolt to 35 ft,-lbs. maximum.

Do not overtighten.

SERVICE DATES

✓ s

✓

✓ 2

✓

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper opera tion.

5. Check for loose fasteners. iq

LUBRICATION CHART

® REFERTOMainlenanco “ENGINE” SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants wilt attract dust and dirt that will shorten the life of the self-lubricating bearings, if you feel they must be lubncated, use only a dry,

powdered graphite type lubricant

sparingly.

Page 19

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep fires free of gasoline, oil, or insect

control chemicals which can harm

rubber,

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fuily depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailing Edge Up

^ - Mandrel

Flat Washer.,,,.,,^_\ Assembly

Lock Washer-^'^

'^Hex Bolt (Grade)^

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. install new or resharpened blade with trailing edge up towards deck as shown.

5/8” Bolt or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How

ever, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Page 20

• Keep battery bolts tight.

• Keep small vent holes open.

• Rechargeât 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leal^ power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro

leum jelly.

5. Reinstall battery (See “REPLACING BATTERY" in the Service and Adjust ments section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

I I I

30 32 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on ievel surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Close and Locked Position

Yellow Cap

Drain Tube

3. Unlock drain valve by pushing inward slightly and turning counterciockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS”

20 section of this manual.

Page 21

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See TO CHANGE ENGINE OIL" in this section of manual, through step

remove drain plug).

2. Remove oil filter and wipe off filter

adapter.

3. Apply a thin coating of new engine oil to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an addi tional 1/2 turn.

5. Fill crankcase with new oil (See TO CHANGE ENGINE OIL” in this section of manual). For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

6. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cieaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it to dry.

6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

2. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover

Foam Pre Cleaner

Cover

Knob

Wing Nut

Rubber

Grommet

Oil Filter

Air

Screen

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dned gum fibers.

Cleaner

Paper

Cartridge

Air Cleaner Base

Oil Fill Cap/

Dipstick

Page 22

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions),

remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating. MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

Be sure there are no fuel line leaks

and clamps are properly positioned,

immediately wipe up any spilled

gasoline.

Clami

Fuel Filter

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

Page 23

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key “OFP and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

____________________

___ _ _ ___________ _____

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in “DISEN GAGED” position.

2. Move attachment lift lever fonward to lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove targe retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

Raise attachment lift lever to its highest position.

Slide mower under tractor with deflector shield to right side of tractor.

Lower lift lever to its lowest position.

Connect front links to mower deck and secure with retainer springs.

Connect suspension arms to rear deck brackets and secure with

retainer springs.

Connect anti-sway bar to chassis bracket and secure with retainer spring.

Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

Install belt onto engine pulley.

Clutch Spring

Retainer

Spring

Anti-Sway Bar

Collar

Housing Guide

Large Retainer Spring

Small Retainer Spring

Square Hole

Engine Pulley

Front Link

Retainer Springs

Deflector Shield

Page 24

TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are property inflated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or

underinfiated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

wilt change mower height about 1/8“.

• Recheck measurements after adjust

ing.

Bottom edge of mower to ground

«41/Ground Line \J

Bottom edge of

mower to

ground

Suspension Arm

To lower front of mower loosen nut “E"

on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “P

against trunnion on both front links. To raise front of mower, loosen nut “P

from trunnion on both front links.

Tighten nut “E" on both front links an

equal number of turns. The two front

links must remain equal in length. When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nut “P

against trunnion on both front links.

Recheck side-to-side adjustment.

Mandrel

Both Front Links Should be Equal in Length

Nut “P

Nut “E"

Lift Link

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust

ments, check that both front links are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in aii pulley grooves and inside ail belt guides.

3. instail mower (See To instali Mower”

in this section of this manuai).

Page 25

Mandrel Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and engage parking brake.

Measure distance between brake operating arm and nut “A” on brake rod.

If distance is other than 1-9/16“, loosen

3. jam nut and turn nut “A” until distance becomes 1-9/16“. Retighten jam nut against nut “A”.

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessaiy. Contact a Sears or other qualified service center.

With Parking Brake

“Engaged”

BELT REMOVAL-

1. Remove mower (See TO REMOVE MOWER” in this section of manual).

NOTE: Obsen/e entire motion drive belt and position of all beit guides and keepers.

2. Remove belt from stationary idler and clutching idler.

3. Remove belt downward from around engine pulley.

4. Puli belt slack toward rear of tractor. Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION-

Carefully work new belt down around transmission cooling fan and onto the

input pulley.

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll around the top groove of engine pulley.

Install belt through stationary idler and clutching idler.

Make sure belt is in all pulley grooves and inside ail belt guides and keepGrS»

Install mower (See TO INSTALL

MOWER” in this section of manual).

Jam Nut

Operating Arm

Do Ndt touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a beit installation guide decal on bottom side of left footrest.

Page 26

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessaiy.

Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten. Start engine and move motion control

lever until tractor does not move forward or backward.

Hold motion control lever in that

3. position and turn engine off.

While holding motion control lever in

4. place, loosen the adjustment bolt. Move motion control lever to the

5. neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps fonward or backward while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep. Tighten adjustment bolt securely.

3. Start engine and test.

4. If tractor still creeps, repeat above

5. steps until satisfied.

Motion Control Lever

Lock Gate

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact a Sears or other qualified senrice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key • Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle

Cover

Square Key (Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

^WARNING: Lead-add batteries generate

explosive gases. Keep sparks, flame and

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT Should your transmission require

removal for senrice or replacement, it

should be purged after reinstallation and

before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

If steering wheel crossbars are not

smoking materials away from lotteries. Always wear eye protection when around

batteries. If your battery is too weak to start the engine, it should be recharged. (See “BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow ftiis procedure: IMPORTANT: Yojr tractor is equipped with a

12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

horizontal (left to right) when wheels are i. Connect one end of the RED cable to positioned straight fon/vard, remove steering wheel and reassemble with crossbars horizontal. Tighten securely.

the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

26 fully charged battery.

Page 27

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER •

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

^kwARNING: Do not short battery terminals by allowing a wrench or any

other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten

securely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS

SEMBLY

1. Raise hood,

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec

tor.

Seat Pan

Terminal Cover

Positive

(Red)

Cable

Negative (Black) Cable

Page 28

ENGINE

Maintenance, repair, or replacement of the emissiCMTi control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or tridividual. Warranty repairs must be performed by an auttiorized erigine manufacturer's sen/ice outlet. TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows;

1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

2. Check to see if hole in throttle lever and hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable clamp screw and ^ign the holes by

inserting a pencil or a 1/4” drill bit through both holes.

4. Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counter

clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in too

tight.

NOTE: The carburetor on this engine is low

emission. It is equipqoed with an idle fuel

adjusting needle with a limiter cap, which

allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limiter cap. The limiter cap cannot be

removed without breaking the adjusting needle.

1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above).

2. Start engine and allow to warm for five minutes. Make adjustments with engine

tonning and shift/motion control lever in

neubal (N) position.

3. Idle speed setting - With throttle control lever in slow position, ^ir>e should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle ts attained.

4. Idle fuel needle setting - With throttle control lever in slow portion, turn idle fuel

adjustment needle in (dodwise) until engine begins to die arto then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions.

5. Recheck idle speed. Readjust if neces sary.

ACCELERATION TEST-

6. Move tinrottle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out

(counterclockwise) 1^ turn. Repeat test and continue to adjust, if nece^ary, until

engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equip

ment and experience to make any necessary adjustments.

Cable Clamp — Screw

e Lever

Idle Speed

Adjusting

Screw Idle Fuel

Adjusting

Needle

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEANING" in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in the Sen/ice and Adjustments section of this manual).

3. Lubricate as shown in the Mainte nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up ail rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power

ieakage during long periods of storage,

battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMI

NALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and iet it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuei tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE" in the Maintenance section of this manual). CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are stilt warm.

Page 30

TROUBLESHOOTING CHART:

PROBLEM

Will not start

Hard to start

CAUSE

1. Out of fuel.

2. Engine not “CHOKED” properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

CORRECTION

1. Fill fuel tank.

2. See TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure tor, refill tank with fresh

gasoline and replace fuel

filter.

8. Check all wiring.

9. See To Adjust Carburetor" in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See To Adjust Carburetor” in Service and Adjustments section.

8. Contact a Sears or other qualified service center.

Engine will not turn over

Engine clicks but

will not start

Loss of power 1. Cutting too much grass/too

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

fast.

2. Throttle in “CHOKE” position

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Set in “Higher Cut” position/ reduce speed.

2. Adjust throttle control.

Page 31

TROUBLESHOOTING CHART:

See appropriate section in manuai uniess directed to Sears service center

PROBLEM

Loss of power (continued)

CAUSE

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

CORRECTION

Clean underside of mower

3. housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug.

Replace fuel filter. Drain fuel tank and refill

with fresh gasoline.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/ fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service and Adjustments

section.

15. Contact a Sears or other qualified service center.

Excessive vibration

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass,

leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Mower blades will not rotate

1. Obstruction in clutch mechanism.

1. Remove obstruction.

Page 32

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Ulower blades will

not rotate (con’t)

Poor grass discharge

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used. 11 .Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact aSears or other qualified service center.

Place throttle control in

“FAST position.

Shift to slower speed.

Allow grass to dry before

mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine “backfires” when turning engine

"OFF”

1. Switch is “OFF”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in “disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Engine throttle control not set at “SLOW”

position for 30 seconds before stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to

“SLOW” position and allow to idle for 30 seconds before stopping engine.

Page 33

SCHEMATIC

TRACTOR--MODEL NUMBER 917.2720601

IGNITION SWITCH

POSITION CIRCUIT -MAKE"

OFF MH3+A1 NONE

RUWLIQHT

RUN

START B + S*A1 NONE

B+A1 B+A1 NONE

A2+L

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE UGHTS ARE NOT CONNECTED TO THE

BATTERY. BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

RELAY

REMOVABLE

CONNECTIONS

rti

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR--MODEL NUMBER 917.2720601

N /

Page 35

ELECTRICAL

TRACTOR “MODEL NUMBER 917.2720601

KEY PART

NO. NO.

1 163465 2 74760412 6 176689

16 176137 21

175688 22 4152J 24

4799J 25 146147 26 175158 27

73510400 28 4207J 29

160784 30 175566 33

140403 40

179723 Harness, Ignition 41

71110408 42

131563 43 178861 45 122822X 52 141940 81 109748X 90 180449

DESCRIPTION

Battery Bolt, Hex Head 1/4-20 unc x 3/4

Box Battery Fender Switch, Interlock Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11“ Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 20 Amp Nut Keps Hex1/4-20 Unc Cable, Ground, 6 Gauge, Black, 12“ Switch, Plunger Normal Op Olive Switch, Ignition Key, Ignition

Bolt. Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal. Red Solenoid AmmeterRectangular Protection Wire Loop Relay Asm. CoverTerminal Battery

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

Page 36

CHASSIS AND ENCLOSURES

TRACTOR-MODEL NUMBER 917.2720601

Page 37

TRACTOR - - MODEL NUMBER 917.2720601

CHASSIS AND ENCLOSURES

2 176554 3 5 155272 9

25 19131312 26 STD541437 28 29 30 31 139976 37 38 175710 39 174714 58 150127 60 64 74

206 170165 207 208 212

- -

KEY PART

NO. NO.

1 174619

17060612

168337X013 Dash

STD533710

174996

172105X010 14 17490608 17

174330X558 18

126938X

175049

174332X599 Lens, Laser

175692X558

17490508

72140606

154798

73680600 142 175702 143

154966

144

175582 145 156524 159

155123X428 Cupholder 166

164863

17670508

17670608

175143

5479J

DESCRIPTION

Chassis Stamping

Drawbar

Screw 3/8-16x3/4

Bumper Hood/Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, L.H.

Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Laser Bumper Hood Washer 13/32 x 13/16 x 12 Gauge

Nut Grille Lens Asm Laser

Fend/FtrestPntSTLT Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser Duct Air Engine P/L LT Bolt Rdhd Sqnk 3/8-16 UNO x 3/4 Dash LowerSTLT Nut C rownlock 3/8-16 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood

Screw 13-16x3/4 Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT Screw Thdrol 3/8-16 x 1/2 Insert Lens Reflective Plug, Button

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.2720601

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.2720601

KEY PART NO. NO. 1

8 165866

10 STD561210 14

10040400 15 74490544 Bolt Hex FLGHD 5/16-18 X Gr 5 76 16 STD541431 Nut Lock Hex W/lns. 5/16-18 Unc 77 123583X 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc

21 130564 Knob, Deluxe 1/2-13 81 165596 22 169498 Rod, Brake Hydro 82 165711 24 73350600 Nut, Hex Jam 3/8-16 Unc

106888X Spring, Brake Rod

25 26 STD551037 Washer 13/32 x 13/16 Ga. 27 STD561210 Pin Cotter 1/8 X 3/4 CAD. 90 28 175765 Rod, Parking Brake

29 71673 30 169592 Bracket, Transaxle 116 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 34

175578 Shaft, Foot Pedal

1201B3X Bearing, Nylon

35 36 19211616 37 1572H Pin, Roil 38 179114 Pulley. Composite, Flat 39 74760648 Bolt Fin Hex 3/8-16x2-3/4 161 41 175556 Keeper, Belt Idler 162 47 127783

154407 Bellcrank, Clutch

48 49 123205X 50 STD523715 Bolt Hex Hd 3/8-16x1-1/2 51 STD541437 NutCrownlock 3/8-16 UNC 52

STD541431 53 105710X Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 57

140294 V-Belt 59 169691 Keeper, Center Span 61 17120614 62 8883R Cover. Pedal 63 175410 Pulley, Engine 64

71170764 Bolt Hex 7/16-20 x 4 Gr. 5 65

STD551143 66 154778 Keeper Belt Engine Hydro

DESCRIPTION NO.

T ransaxle (See Breakdown)

Hydro Gr314-0510 71 Rod Shift Fender Adjust Pin Cotter 1/8 X1 CAD 74

Washer Lock Hvy Helical

Cap, Paiidng Brake

Washer

Pulley, Idler, V-Groove

Retainer, Belt

Nut, Crownlock 5/16-18 Unc

Screw 3/8-16x1.04

Screw. 3/8-16 X.875

Washer

KEY PART

NO.

70 134683 Keeper Belt Engine

169183

73 169182 Strap T orque Rh l-tydro

137057 Spacer

75 121749X Washer 25/32 x 1-1/4 x 16 Gauge

STD581075

78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

83 19171216 Washer 17/32 x 3/4 x 16 Ga. 84 169594 Link Transaxle 69

164890X428 Console, Shift

124346X NutSelf-ThdWsh-hd 1/4 Zinc 95 170201 96 4497H Retainer Spring 1 ’ Zinc/Cad

72140608 Bolt Rdhd Sqneck 3/8-16 x 1.25

120 73900600 150 175456 Spacer Retainer 151

19133210 Washer 13/32x2x 10 Ga.

156 166002 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shift Lt

72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

73680400 Nut Crownlock 1/4-20 Unc

163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 164

19091010 Washer 5/8 x .281 x 10 Ga

165

165623 Bracket Pivot Lever

166 166880 Screw 5/16-18x5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169

165580 Plate Fastening

197

169613 Nyliner Snap-In S/8'TD

198 169593 Washer Nyl 7/8 ID x .105" Hyd 199 169612 Bolt Shoulder 5/16-18UNC 200 72140508 Bolt Rdhd Sgnk 5/16-18UNC x 1 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4Gr.5 212 145212 250 17060612

NOTE: Alt component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Strap T orque Lh Hydro

E-Ring Key. Square

Shaft Asm Cross Tapered Spring Torsion

Control Bypass Hydro 20" Tires

Nut Lock Fig 3/8-16

Washer Srrted 5/1610 x 1.125

Nut Hex Fig. Lock Screw 3/8-16 X ,75

Page 40

STEERING ASSEMBLY

TRACTOR--MODEL NUMBER 917.2720601

^36

-12

"'n\

Page 41

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2720601

KEY PART NO. NO.

3 4 5

13 15 17

26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 65 67

71 82 85

139768 175131 169840 169839 6266H 121748X 19272016 12000029 3366R 175121 STD551137 73940800 136518 145212 180641 126847X 19131416 17060612 STD561210 130465 155099 152927 139769 19183812 STD541537 100711L 145054x428 121749X 180640 121232X 6855M 73540400 71130420 160367 72140618 169827 175146 169835 133835 175118 175553

DESCRIPTION

Steering Wheel

Axle Assembly STM P Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge

Ring. Klip

Bearing, Steering Column

Draglink Washer, Lock

Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front

Nut, Hexftange Lock Shaft Assembly, Steering

Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16x3/4

Rod, Tie Bushing, Steering Screw

Insert, Steering Wheel Washer 9/16 ID x 2-3/8 OD 12 Ga. Nut Lock Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering Cap, Spindle

Fitting, Grease Nut Crownlock 1/4-28 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 Spacer Brace Axle

Bolt Rdhd Sqnk 3/8-16 x 2-1/4 Axle, Brace Steering Asm

Bracket Susp Chassis Front

Fastner Christmas Tree Bolt Shoulder 7/16-20

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.2720601

KEY PART NO. NO.

170548

17720408

174667

12-041-03 Gasket Kohler

148456

STD551237

169837

137180

109202X

158990

123487X

DESCRIPTION Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 X 5/8 Engine, (See Breakdown) Kohler Model No. CV460-26509 Muffler

Tube Drain Oil Easy Washer Shield Bm/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose

KEY

PART

NO.

137040 Line, Fuel 38 148315 40 124028X 44

17670412

17000612 46

19091416 77

19101216 80

74760508

73510400 Nut Keps Hex 1/4-20Unc

101

M73030800

105

17120616 Screw 3/8-16 X 1 NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Plug, Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd., Roll. 1/4-20 X 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer 5/16x3/4x16 Ga. ” Bolt Hex Hd 5/16-18 Uncx 1/2

Nut Flan-ge M8-1,25 Non-Lk Zinc

Page 43

LIFT ASSEMBLY

TRACTOR--MODEL NUMBER 917.2720601

KEY PART NO. NO.

15Э460

2 159471 Shaft Assembly, Lift

105767X Pin, Groove

3 4

12СХХЮ02

19211621 120183X Bearing, Nylon 19 139868

6 7 125631X Grip, Handle, Fluted 20

122365X Button, Plunger, Red 31 169865

1112139865

139866

13 STD624008 Retcuner Spring

DESCRIPTION

Lift Lever Inner Wire Assembly

E'Ring Washer 21/32 x 1 x 21 Gauge

Link, Lift, LH. Link, Uft, R.H.

KEY PART NO. NO.

173288 Link. Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17

175689 18

73800800

163552 Retainer Spring

73540600

DESCRIPTION

Trunnion

Locknut, Hex. with Washer Insert 1/2-13 UNC

Arm, Suspension, Rear

Bearing, Pvt. Lift Nut. Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 Inch - 25.4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2720601

KEY

PART

NO.

180597

180166

71110616

19131610 5 145006 6

STD541437 Nut

124181X 8

17000616 9

19131614

180186

166369

DESCRIPTION

Seat

Bracket, Pivot, Fender Bolt

Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged

Spring. Seat Screw 3/8-16 X 1-1/2 Washer 13/32 x 1 x 14 Gauge

Pan, Seat

Knob Seat

KEY PART NO. NO.

12 121246X Bracket, Switch Mounting 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20x1-1/2 15 134300 Spacer, Split .28 x .88 16 121250X Spring

17 123976X Locknut, Flange 1/4 Grade 5 21 171852 Bolt, Shoulder 5/16-18 UNC 22 STD541431 Nut 24 19171912 Washer 17/32 x 1 -3/16 x 12 Ga.

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

DESCRIPTION

Page 45

DECALS

KEY

PART

NO.

TRACTOR - > MODEL NUMBER 917.2720601

KEY

DESCRIPTION

PART

NO.

NO. DESCRIPTION

1 156811 Decal, Oper. Instr. 12 146046

177368

177333 4 177334 Decal, Hood, L.H. 16 138047 5 181422 Decal, Hood Replacement 20 6 133644 7 177325 Decal, Hood Side 8 172331 Decal, Deck 9 163204

156439

179128

WHEELS & TIRES

Decal, HP Engine 13 177336 Decal, Hood, R.H.

Decal, Customer Maintenance

Decal, Fender, Craftsman Decal, Fender Danger Decal, Deck “B” 42” -- 183291 Owner's Manual, Spanish

160396 Decal, V-Belt Schematic

149516

- -

138311 Decal, Lift Handle

- -

165800X428 Pad Footrest LH STLT

- -

165799X428

169210 Decal By Pass LT Hydro

183290 Owner's Manual, English

KEY PART NO. NO.

59192

65139

106222X

59904

5 106732X427 6 278H 7 9040H

106108X427

122082X

7152J

104757X428 144334

Decal, V'Belt Drive Schematic Decal, Lower Dash

Decal, Battery Diehard Decal, Battery Dngr/Psn Eng

Pad Footrest RHSTLT

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front Tube, Front Tire

(Not Provided. Service item Only) Rim, Front Fitting. Grease (Front Wheel Only) Bearing, Flange (Front Wheel

Only)

Rim, Rear

Tire, Rear Tube, Rear Tire

(Not Provided. Service Item Only)

Cap, Axle

Sealant, Tire 10 oz.

NOTE: AH component dimensions given in U.S.

inches 1 inch = 25,4 mm

Page 46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.2720601

in jy'

^67

156

Page 47

TRACTOR - - MODEL NUMBER 917.2720601

MOWER DECK

KEY

PART

NO. NO. DESCRIPTION

1 165892 Mower Deck Assembly, 42”

2 STD533107 3 138017

165460

STD624008

6 178024 Bar Sway Deck

8 850857 Bolt, Hex 3/8-24 X 1.25 Gr. 8 9 STD551137 Washer, Lock

10 140296 11

134149 Blade, Mulching

137645 Shaft Assembly, Mandrel, Vented

128774 Housing, Mandrel, Vented 15 110485X 16

174493 Stripper, Mower Deck 18

72140505 Soli Carriage 5/16-18 x 5/8

19 132827 Bolt, Shoulder

20 159770 Baffle, Vortex 21

STDS41431

177563 Bracket, Deflector

105304X Cap, Sleeve

123713X

26 110452X Nut, Push 27

130968X428 Shield, Deflector

28 19111016 29 131491 Rod, Hinge 30 173984 Screw Thdrol DOD PT Hex 31

129963

153535 Pulley, Mandrel

33 178342 Nut, Toplock, Flanged 34 STD533717 Bolt 36 131494 37

STO551037 40 STD541437 44

140088

STD624003 Retainer 46 137729 48

133944 49 174284 Roller Assembly, Cam Follower 50 131340 51

STD541410 Locknut 52

139888 53 131845 54

133943 Washer, Hardened 55

155046 Arm, Idler 56

165723 Spacer, Retainer 59

141043 Guard. TUV Idler

Bolt Bracket Assembly.Sway Bar, Front Bracket Sway Bar 38/42” eck Retainer Spring

Washer, Hardened

Bearing, Ball, Mandrel

NutCrownlock5/16-18 UNC

Spring, Torsion, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Washer, Spacer

Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H.

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Bolt, Shoulder #10-24 Gr. 5

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

KEY

PART

NO. NO.

149846 Knob Custom Oval 68 144959 92

73800600 Nut Lock Hex w/lns. 3/8-16 101 136420 Mulcher Cover 102

71081010 103

19061216

104

STD551110 105

160793 Latch Assembly, Bagger 106 2029J 111 179292 112

179293

113

17060510 Screw 3/8-16 X .625

114

STD541431

115

72110505 Bolt, Carriage 5/16-18x5/8

116

4898H Bolt, Shoulder

117

165746

118

73930600 119 STD551037 129 19131312 130

STD523710 Bolt, Fin Hex 3/8-16 Unc x1 Gr. 5 131

STD533710 142

165890

143

157109 144 158634 145

165888 Pulley Idler Flat 146 171977 147

179748 Spring Extension 148

169022 149

165898 150

19091216 151 169670 152

169676 153 169674 154

169675 155 169671 156 169672 157

169669 158

17720408 159

72140614

- -

130794

169583

NOTE: All component dimensions given in U.S.inches

1 inch = 25,4 mm

DESCRIPTION

V-Bell

Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock #10

Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H.

Nut, Hex, Keps 5/16-18 Unc

Wheel, Gauge Nut, Centeriock 3/8-16 Washer 3/8x7/8x14 Gauge Washer 13/32 x 13/16 x12 Ga.

Bolt, Rdhd Sqnk 3/8-16UNCx 1 Arm Spring Brake Mower Bracket Arm Idler 42” Keeper Belt 42" Clutch Cable

Bolt Carriage Idler

Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x5/8 Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4 Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete

Page 48

TRACTOR--MODEL NUMBER 917.2720601

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

Page 49

TRACTOR-MODEL NUMBER 917.2720601

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314^510

KEY

PART KEY

NO. NO. DESCRIPTION 1

170351 Main Housing, Assembly

170352 Side Housing, Assembly

170353

4 170354

5 169898 Block - Assembly 6 170355 Sealant 10.5 Oz 7

170356 8 170357

170358

10 170359 Ring - Retaining 11

170360 Spacer

12 169870 Ring - Retaining 13

170361 Seal, Up .67 X 1.58 X .276

169869 Ball Brg 17mm Id X 40mm

16 170362 Hex Flange Head Screw 5/

170363 Lip Seal 18 X 32 X 7

18 170364 19 150771

170365 24

170366 Shaft, Motor 27

170367 Gear - Pinion, 13t 28 170368 10t/48t Gear 29

170369 Gear, lot Jackshaft 30

170370 60t Bull Gear 31

170371

170389 33

142991 Washer, 3/4 Id X 1-1/2 Od X

170390 35 170391

170392

150792

150793 39 150809 Shaft 40

170393 Ring, Spiral Retaining

170394

170395 Magnet, Ring

170396

44 150797

45 170397 46

170398 Base, Filter

170399

170400 Rod, Bypass Actuator

170401 Arm, Bypass 50 170402 51

170403

170404

170405 54

170406 Bearing, Center Block 55

142977

142978

150798 20W-50 Oil

58 170407

Center Section, Assembly Swashplate, Trunion Machined

Hex Flange Screw 1/4-20 X

1.25 Stud, 5/16-24 Hex Double End Shaft, Input

Od X 12mm

16-24X0.75

Arm, Control Bearing, 30x52x13 Thrust Check Plug Assembly, Washer 77

Sleeve Bearing .75 X 1.575 X .625 SleeveBearing(Outboard) .75x1.750x.625

.13 Thk Lip Seal Axle Seal Shaft, /Vxle .75 X 11.39 (Key, R.H.) Shaft, /lode .75 X 16.99 (Key, L.H.) Miter Gear (Splined) Miter Gear 15t (0.5 Id)

Pin, Jackshaft

Spnng, Bypass Hydro Mtg Screw 3/8-24 X

2.5 Long Filter

Actuator, Bypass

Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.0 Od X .05 Thk Retaining Ring

Spring - Helical Compression washer

Brake Yoke

PART

NO. NO.

59 170408 60

142883 61 142882 62 142887 63 170410

142892 65 170411 66

170412 67

170413 68 170414 69

170415 70

170416 71 170417

170418

73 142884

170419 75

170420

170421

170422 78 142969 79

142980 80

150778

170423 82

170424

161168 84

170425 85

170426 87

142917 88

170429 90

170430 93

170431 107

170432 108

170433 109

170434 111

170435 113

170437 116

170438 119 170439

120

170440 121

170441

122 170442 123

170443 124

170444

125 170445 126

170446

127

170447 128

173165

900

166768

NOTE: Allconr inches 1 inch = 25.4 mm

DESCRIPTION

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin Hfhcs 1/4-20x2 W/

Patch,SpecialFlange

Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24'Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti-Drag Washer, Ht .5 I.D. X 1 O.D. X .032 Flat - Washer 11/32 I.D. X 7/8 O.D Oil Seal .625 X 1.0 X .25 Check Plug /Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/1624Unjf(Nylon Insert) Wedge, Friction Pack Clip, Washer .316x1,50x. 1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32X1/2 Puck, Inner Wedge Spring Clip - Housing Thrust

Deflector

Washer,Motor Shaft .71idx1.15odx.030thk Plug, Sae #6 O-Ring .07 X .301 I.D, Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In.

Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly Seal - O-Ring Kit

Kit, Expansion Tank Transaxle Complete

Page 50

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD, VALVE AND BREATHER |

20 19

Page 51

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD/VALVEmREATHER

KEY PART NO. NO. DESCRIPTION

25-351-01-S

12-755-94-S Kit, cylinder head (Includes

12-411-03-S

12-041-08-S Gasket, cylinder head

12-017-01-S Valve, intake (Std.) 7 12-017-02-S Valve, intake (.25)

6 12-016-01-S Valve, exhaust (Std.)

12-016-02-S Valve, exhaust (.25)

X-75-23-S Plug, alien hd. pipe 1/8“

12-318-36-S 9 25-186-01-S Arm, rocker (2) 10 12-599-03-S Pivot, rocker arm (2) 11

M-640034-S Screw, hex. flange

12 12-089-01-S Spring, valve (2) 13 12-173-01-S Cap, valve spring (2) 14 12-755-03-S Kit, retainer (2) 15

12-468-05-S 16 12-112-13-S

12-086-15-S Screw, hex. flange

25 237 14-S Clamp, hose (2) 19

12-326-03-S

M-645020-S Screw, hex. flange

12-096-07-S Cover, valve w/nippte

M-545010-S Screw, hex. flange

12-018-01-S

12-402-02-S Reed, breather

Lifter, valve (2)

3-17, Gaskets 12 041 01-S 3 (Qty. 2), 12 041 02-S, & 12 041 03-S) Rod, push (2)

Cylinder Head

M6xl.0x34 (2)

Washer, plain 13/32“ Spacer, head bolt exhaust port

Ml 0x1.5x81 (5)

Hose, breather

M6x1.0x20 (5)

M5x0.8x10 Retainer, breather reed

CRANKCASE

KEY

PART

NO.

12-032-03-S

12-445-02-S

M-839025-S

24-380-13-S

12-755-49-S 12-089-31-S

12-422-08-S 12-422-09-S 12-422-10-S 12-422-11-S 12-422-12-S 12-422-Ì3-S

12-422-07-S

12-144-28-S

12-874-01-S

12-874-02-S 12-874-03-S

12 018 02-S

12-108-01-S 12-108-02-S 12-108-03-S

12-067-11-S 12-067-12-S

12-380-01-S

12-043-05-S

M-631005-S

12-144-02-S

52-139-09-S

12-755-64-S

X-25-102-S

12-032-01-S

M-631015-S

12-154-05-S

DESCRIPTION

Seal, crankshaft

Block, cylinder (Use Short Block 12 522 50} Strap, lifting Screw, hex. flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft (Includes 7,8) Spring, actuating Shim, camshaft iA.R.) biue Shim, camshaft (A.R.) red Shim, camshaft (A.R.) yeiiow Shim, camshaft (A.R.) green Shim, camshaft (A.R.) gray Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white Shaft, balance

Piston w/Ring Set (Std.) (includes 11,12)

Piston w/Ring Set (.25)

Piston w/Ring Set (.50) Retainer, piston pin (2)

Ri -

ng Set (Std.)

ng Set (.25)

ng Set (.50)

Connecting Rod (Std.) Connecting Rod (.25)

Pin, governor regulating Gear, governor Washer, plain 6 mm Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip (inciudes 23) Washer, plain 1/4“ Seai, governor cross shaft Washer, piain 6 mm Clip, hitch pin

NOTE: All component dimensions given in U S.

inches 1 inch = 25.4 mm

Page 52

TRACTOR "MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

Page 53

TRACTOR--MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

IGNITiON/ELECTRICAL

KEY PART

NO. NO.

12-086-14-S

12-468-03

24-162-03

25-086-47

12-157-06

X-42-15-S

12-025-37

12-155-09

M-548025-

12-085-10

M-545020-

12-132-02

X-728-1-S

M-545010

20 12-584-04-S

NOT ILLUSTRATED

12 154 06-S 12 454 03-S 12-518-35-S

S Washer, plain 3/8' S Screen, grass S Bolt, shoulder M6x1.0x16

S Flywheel S Connector

S Screw, hex. cap M5x0.8x25

-S

DESCRIPTION Screw, hex. flange

M10x1.5x46

(4)

S Fan

Key

iator - 3 amp Screw, hex. flange M5x0.8x20 (2) Spark Plug Clip, cable (2) Screw, hex. flange M5x0.8x10 (2) Module, ignition

Clip (2)

Tie, wire

Lead, white (36" - 18 gauge

- fully Insulated push on tab and uninsulated socket

terminals)

BLOWER HOUSING & BAFFLES KEY PART

NO. NO.

M-545010-S

24-468-10-S

12-146-07-S

M-550010-S

24- 096-05-S

12-027-55-S

12-063-18-S

25- 154-02-S

12-086-37-S

12-063-20-S

M-645016-S

12 12-063-19-S

NOT ILLUSTRATED

M-541050-S 12 096 40-S

12 141 01-S Retainer, ring (2) (secures

AIR INTAKE/FILTRATION

KEY

PART

NO.

NO. DESCRIPTION

DESCRIPTION

Screw, hex, flange M5x0.8x10 (4)

Washer, plain 1/4'

Plate, blower housing Screw, hex. flange M5x0.8x10 Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washer M5x0.8x20 (3) Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder

Nut, hex. flange M5x0.8 Cover (goes over rectifierregulator hole in blower housing)

cover 12 096 40-S to housing)

12-281-01-S

25-341-03-S

12-096-24-S

12-083-12-S

12-100-08-S

12-083-10-S

12-743-12-S Filter, element (Includes 5, 8)

12-032-11-S Seal 1-7/16"

12-094-07-S Base, air cleaner (Includes

10 12-072-04-S Stud, mounting plate

12-086-01-S

12-041-02-S

NOT ILLUSTRATED

12-113-53-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, air cleaner element (Includes 5, 7, 8)

10, 11)

M6x 1.0x75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner

Decal, air cleaner

Page 54

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEMP

B 6

5------

ENGINE CONTROLS

OIL PAN / LUBRICATION

t—10

—•

..12

B—

Page 55

TRACTOR-MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEM ENGINE CONTROLS

KEY PART NO. NO.

M-839070-S

25-098-04-S Starter assembly (Includes 3

12-755-39-S

12-227-03-S 5 12-170-04-S Armature 6

12-755-38-S Kit, drive parts 6 7

12-243-04-S Cap, commutator end

12-086-20-S

OILPAN/LUBRICATION 8

KEY PART NO. NO. DESCRIPTION

12-038-01-S Dipstick assembly (Includes 12

25-755-13-S Kit, oil fill cap (Includes 3) 14

12-153-03-S O-Ring, oil fill cap 15

12-153-02-S

12-123-04-S Tube, oil fill 17

6 M-645025-S

12-153-01-S

25-162-07-S Screen, oil pickup

9 12-096-03-S 10 M-545016-S Screw, hex. flange

25-462-09-S

12-050-01-S

X-75-10-S Plug, sq. hd. solid 3/8“

12-393-01-S Pump, oil

15 12-153-06-S O-Ring, oil pump cover 16

12-096-34-S Cover, oil pump

M-545016-S

12-032-03-S Seal, oil (P.T.O. end)

24-086-16-S Screw, hex. flange

24-086-17-S

12-199-56-S

DESCRIPTION

Screw, hex. flange 1 M8x1.25x70 (2)

3-8) 4 Kit, drive end Cap, drive end 5

Screw, hex. flange (2)

2-3)

0-Ring, upper oil fill tube

Screw, hex. flange M6x1.0x25 O-Ring, lower oil fill tube

Cover, oil pickup screen

M5x0.8x16 Valve, oil pressure relief Filter, oil

Screw, hex. flange M5x0.8x16 (3)

M8x1.25x45 (11) Screw, hex. flange M8x1.25x45 Assembly,Pan, oil (Incl. 11,14-17)

KEY PART NO. NO. DESCRIPTION

12-079-11-S Linkage, choke

12-237-01-S 24-086-43-S M-664020-S

12-536-10-S Control, speed cissembly

M-443025-S

M-443020-S

12-089-11-8 Spring, choke (2)

12-089-23-S Spring, choke return

12-089-24-S Spring, governor

12-755-83-S

12-100-07-S

52-211-04-S Bolt, 1/4-20x1"

12-090-28-S Lever, governor 25-158-08-S Bushing, throttle linkage

12-079-10-S 25-158-11-S Bushing, throttle linkage

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2)

(Includes 6-9) Screw, pan head

M4x0.7x25 Screw, pan head M4x0.7x20

Kit, governor lever (Includes

12-14)

Nut, hex flange 1/4-20

Linkage, throttle

Page 56

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

Page 57

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

FUEL SYSTEM

KEY

PART KEY NO.

NO.

M-641060-S Nut, hex. flange M6x1.0 (2) 1

X-22-11-S Washer, lock 1/4' 3 M-629116-S 4 12-853-115-S Kit, carburetor w/gasket

5 12-041-02-S Gasket, air cleaner 6 12-053-115

7 12-041-01-S Gasket, carburetor (2) 8 12-265-06-S Deflector, heat 9 25 237 14-S Clamp, hose (2)

10 25-353-10-S Line, fuel 9" 11 25-050-02-S Filter, fuel in-line 12 47-154-01-S Clip cable

NOT ILLUSTRATED

M-561010-S

12-757-02-S 12-757-33-S 12-757-03-S 12-454-03-S 12-518-37-S

DESCRIPTION

Stud M6x1.0x116 (2)

(Includes 5,6,7 qty 1) Carburetor assembly

(For information only not available separately) (Service with: Kit, float 12 757 02-S, Kit, solenoid repair 12-75733-S Kit. repair 12-757-03-S)

Screw, thread forming M5x0.8x10 Kit, float Kit, solenoid repair Kit, repair Tie cable Lead, red, (37' - 20 gauge uninsulated socket and insulated socket terminals)

CRANKSHAFT

PART

NO. NO. DESCRIPTION

12-014-57-S Crankshaft (Includes 2)

25-139-27-S Plug, cup

EXHAUST

KEY PART NO.

NO. DESCRIPTION

25-072-04-S

12-041-03-S

12-126-11-S

12-445-06-S

M-645025-S

12 522 50

12-755-93-S

NOTE; All component dimensions given in U.S. inches 1 inch = 25.4 mm

Stud, M8x1.25x33 (2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hex. flange M6xl.0x25 (2) Short Block Gasket Set

Page 58

SERVICE NOTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,vvv>w>wvvrtvv>vvvttvvvn>wvM,vwvrtvvrtwvi.vft>.

WARNING: To avoid serious injury< operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that Its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 60

For repair of major brand appliances in your own home,

no matter who made it, no matter who sold it!

1-800-4-MY-HOME® Anytime, dayornighi

(1-80(M6W663) (U.SA and Canada)

www,searsxom

www.sears.ca

For repair of cany-in products like vacuums, lawn equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

1 -800-488-1222 Anytime, day or night pJ.S A only)

wwwsears.com

For the replacement parts, accessories and owner's manuals

that ycMJ need to do-it-yourself, call Sears PartsDirect®“!

1-800-366-PART

6ajn.-11 p.m., 7daysawe^

(1-80CW66-7278)

wwwsears.com/partsdirect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement:

1-800-827-6655 (U.SA)

7 am. -5 pm, CST, Moa -Sat

Para pecfr servicio de reparación a

1 >800-361-6665 (Canada)

9 am.-8 p.m. EST, M- F, 4 p.m. Sat

Au Canada pour service en français:

domidio, y para ordenar piezas:

1-fl8&«LmOGARS“

(1-888-784-€427)

HomeCentral®

(USAonly)

1-800iE«>YER*^

(1-80O53S6937)

www.seats.ca

® Registered Trademark / ™ Trademark / Service Iwlark of Sears, Roebuck and Co. ® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co. “° Marque de commerce / Marque déposée de Sears, Roebuck and Co.

183290 3.11.02 TR

Printed in U.S.A.

Craftsman 917.2720601 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CAUTION:

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

WARRANTY

UNASSEMBLED PARTS

UNPACK CARTON

ATTACH STEERING WHEEL

INSTALL SEAT

STOPPING

TO MOVE FORWARD AND BACKWARD

TO ADJUST MOWER CUTTING HEIGHT

TO OPERATE ON HILLS

TO TRANSPORT

ADD GASOLINE

MAINTENANCE

ENGINE OIL FILTER

CLEAN AIR SCREEN

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE

TO REPLACE MOTION DRIVE BELT

TO REPLACE HEADLIGHT BULB

INTERLOCKS AND RELAYS

STORAGE

PROBLEM CAUSE

CORRECTION

SCHEMATIC

REPAIR PARTS

ELECTRICAL

GROUND DRIVE

ENGINE

LIFT ASSEMBLY

SEAT ASSEMBLY

DECALS

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

www,searsxom

www.sears.ca