Craftsman 917.272060 User Manual

Owner’s Manual

16.0 HP ELECTRIC START
42” MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272060

• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s li/lanusl.
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon • Sat
TABLE OF CONTENTS
Warranty Safety Rules Product Specifications... Assembly Operation Maintenance
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11 18
2
Maintenance Schedule
3
Service and Adjustments...
6
Storage................................
8
Troubleshooting Repair Parts Parts Ordering
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.. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) yeatB from the date of purchase, if this Craftsman Riding Equipment Is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is availabie free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
18 23 29 30
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in materiai or workmanship and our testing determines the battery will not hold a charge, Sears will replace the batlety at no charge. Wamanty sen/ice is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck,
• Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it. DO;
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep slopes.
SAFETY RULES
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container Inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and Inspect the equipment If you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. .
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another rp'fx'nsibitj adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children. Mow up and down slopes (15® Max),
not across. Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
SAFETY RULES
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slo^y straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless neces sary, and then, turn slowly and gradu
ally downhill, if possible.
^^Look for this symbol to point out
important safety precautions. It means CAUTIONIII BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
A
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where It cannot contact spark plug.
A
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
AwaRNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or efnit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm. AwaRNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE:
OILTYPE (API-SF-SJ):
OIL CAPACITY;
SPARK PLUG: (GAP: .040")
VALVE
CLEARANCE: NOT ADJUSTABLE GROUND
SPEED(MPH):
TIRE
CHARGING
SYSTEM: BATTERY: AMP/HR: 30
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you
.cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, welt-trained techni cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the “SAFETY RULES".
1.25 GALLONS UNLEADED
REGULAR SAE 10W30(above32"F)
SAE5W-30 (below 32"F) W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS CHAMPION RC12YC
FORWARD: 5.5
REVERSE: 2.4 FRONT: 14PSI
REAR; 10 PSl
3AMPS BATTERY SAMPS HEADLIGHTS
MiN.CCA: 240
CASESIZE:U1R 27-35 FT. LBS.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance" and “Storage" sections of this owner's manual.
^WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to Insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16“ wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand Is mentioned In this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
In extension and lower shafts and Install 5/16 hex bolt and locknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash'and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide Inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert Into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor Is to roll off skid.
HOWTO SET UP yourtractor
CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
Label
Seat Pan
Terminal
Battery Box­Door
Terminal
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
, slotted hole in pan.
4. Push down on seat to engage
shoulder bolt In slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
8. Raise seat and tighten adjustment knob securely.
NOTE; You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch^rake pedal.
3. Place freewheel control in freewheel ing position to disengage transmis sion (See TO TRANSPORT” in the
Operation section of this manual).
4. Roil tractor tonward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for iocation and
function of controls)
A
WARNING; Before starting, read, ,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a welt-ventilated area. Be sure the area in front of tractor Is clear of other people and objects.
Be sure alt the above assembly steps
1.
have been completed. Check engine oil level and fill fuel
2.
tank with gasoline.
Place freewheel control in "transmis
3. sion engaged" position.
Sit on seat in operating position,
4. depress clutch/brake pedal and set
the parking brake.
Place motion control lever in neutral
5. (N) position. Press lift lever plunger and raise
6.
attachment lift lever to its highest position. Start the engine. After engine has
7. started, move throttle control to idle
position.
Release parking brake.
8.
Slowly move the motion control lever
9. fonward and slowly drive tractor off
skid.
10, Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position. 11 .Turn ignition key to "OFF” position. Continue with the instructions that follow.
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
AcaUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower Is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are de signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PS I shown in “PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be property leveled. See “TO
LEVEL MCiWER HOUSING” in the Sen/ice and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
y^CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: ^All assembly instructions have been
completed.
^No remaining loose parts in carton.
Battery is property prepared and
charged. (Minimum 1 hour at 6 amps).
^ Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly clamped.
/Before driving tractor, be sure free
wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following
important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and "PURGE
TRANSMISSION” in the Operation section of this manual).
10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
a A
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
Î
X
© © 0= ©1 la
engine on engine off oil pressure lights on over TEMP
LIGKT
i l\lfi © ^
fuel
i* R N H L ®|I
attachment REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
choke mower height parking BRAKE UNLOCKED MOWER LIFT
ATTACHMENT
KEEP AREA CLEAR
LOCKED
(SEE SAFETY RULES SECTION)
PARKING BRAKE
SLOPE HAZARDS
SLOW
I
DANGER, KEEP HANDS AND FEET AWAY
1
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American
National Standards institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position, LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKECONTROL- Used for starting and controlling engine speed. FREEWHEEL CONTROL­Disengagages transmission for pushing or slowly towing the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can resuit in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full “BRAKE” position and hoid.
2.
Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.
ThrotBe/
Choke Control
Clutch/ Brake Pedal
“Disengaged"
Position
Attachment Clutch Lever
“Brake", Positton
“Engaged” Position
ignition Key
“Disengaged" Position
arking Brake
Engaged”
Position I
Motion Coijfrol Lever
STOPPING MOWER BLADES -
• To stop mower blades,move attach
ment clutch lever to “DISENGAGED”
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N)
position. IMPORTANT; The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".
• Turn ignition key to “OFP position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch In any position other than “OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^CAUTION: Always stop tractor com pletely, as descnbed above, before
leaving the operator's position: to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging
rale.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position. The cutting height range is approxi mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
13
• For best cutting performance, grass over 6 inches in height shouid be
mowed twice. Make the first cut relatively high; the second to desired
height. TO ADJUST GAUGE WHEELS Gauge wheels are property adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16 Locknut
Gauge Wheel Mounting
Bracket
3/0 Washer-
Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
A
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Lever
Attachemnt
^CAUTION; Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de pressed.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
■ Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing free\A^eel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
14
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick Is reached.
Do not overfill.
• For cold weather ^Deration you should
change oil for easier starting (See “OIL VISCOSITY CHARr in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt Increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel In quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32"F(0*C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever In neutral
(N) position.
4. Move attachment clutch to “DISEN
GAGED” position.
5. Move throttle control to choke position.
NOTE: Before starting, read the wann
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50” F and above)
7. When engine starts, move the throttle control to the fast position.
15
• The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50® F and below)
7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several
seconds to several minutes, depend ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows;
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine perfomnance. See TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
^CAUTION: Never engage or disen
gage freewheel lever while the engine is running. To ensure proper operation and perfor mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replace ment, it should be purged after reinstalla tion before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by piacing freewheel control in freewheeling position (See TO TRANSPORr in
this section of manual).
3. Sitting in the tractor seal, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutcfi/ brake pedal.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position
(See TO TRANSPORT” in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure vrith the motion control lever three (3)
times. Your tractor Is now purged and now ready for normal operation.
16

MOWINGTIPS

• Mower should be property leveled for best mowing performance. See TO LEVEL MOWER HOUSING" In the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming, .
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor, This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it Is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu
lar to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
Max 1/3”
17
MAINTENANCE SCHEDULE
FILL IN OATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence end tnteilock Systems
Check for Loose Fasteners ShaxperVRsplace Mower Blades Lubrication Chen Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade 6ett{s) Tension Ad)usl Motion Drive Belt(a) Tatulon
Check Engirre Oil Level
Change Engine OH
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
R^lace on Filter (It equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Ak filter Paper Cartridge
Re^Hace Fuel Filter
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MAINTENANCE

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GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Sen/ice and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spar1< plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer,
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
©REFERTOMainlenarX» "ENGINE" SECTION
IMPORTANT; Do not oil or grease the
ivot points which have special nylon
C
earings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If yo they must be lubricated, use only powdered graphite type lubricant sparingly.
18
you feel
ily a dry,
TRACTOR
Always observe safety rules when performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad' justed. (See TO ADJUST BRAKE" in the Sen/ice and Adjustments section of this
manual). TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow teaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutctvbrake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Trailing Edge Up
Flat Washer ^ ^
Lock Washer
<^Hex Bolt (Grade)"*
'A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need
a 5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied
with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
19
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger wiii extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to “leak” power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro leum jelly.
6. Reinstall battery {See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING The transmission fan and cooling fins
should be kept clean to assure proper cooling. '
Do not attempt to clean fan or transmis sion while engine is mnning or while the transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the transaxie ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SA£ VISCOSITY grades
f
____________q*______
*C ^0-
______ __ _
jO”
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT CML CHANGE
ay 8g* 40"
_________
iy
_____
co»
ay XT «r
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick secureiy each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF-SJ.
■ Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove cap from end of drain valve and install the drain tube onto the fitting.
3. Unlock drain valve by pushing inward siightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS”
20 section of this manual.
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