Craftsman 917.272060 User Manual

Page 1

Owner’s Manual

16.0 HP ELECTRIC START
42” MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272060

• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s li/lanusl.
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon • Sat
Page 2
TABLE OF CONTENTS
Warranty Safety Rules Product Specifications... Assembly Operation Maintenance
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11 18
2
Maintenance Schedule
3
Service and Adjustments...
6
Storage................................
8
Troubleshooting Repair Parts Parts Ordering
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.................34
.. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) yeatB from the date of purchase, if this Craftsman Riding Equipment Is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is availabie free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
18 23 29 30
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in materiai or workmanship and our testing determines the battery will not hold a charge, Sears will replace the batlety at no charge. Wamanty sen/ice is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Page 3
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck,
• Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it. DO;
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep slopes.
Page 4
SAFETY RULES
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container Inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and Inspect the equipment If you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. .
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another rp'fx'nsibitj adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children. Mow up and down slopes (15® Max),
not across. Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Page 5
SAFETY RULES
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slo^y straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless neces sary, and then, turn slowly and gradu
ally downhill, if possible.
^^Look for this symbol to point out
important safety precautions. It means CAUTIONIII BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
A
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where It cannot contact spark plug.
A
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
AwaRNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or efnit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm. AwaRNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
Page 6
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE:
OILTYPE (API-SF-SJ):
OIL CAPACITY;
SPARK PLUG: (GAP: .040")
VALVE
CLEARANCE: NOT ADJUSTABLE GROUND
SPEED(MPH):
TIRE
CHARGING
SYSTEM: BATTERY: AMP/HR: 30
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you
.cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, welt-trained techni cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the “SAFETY RULES".
1.25 GALLONS UNLEADED
REGULAR SAE 10W30(above32"F)
SAE5W-30 (below 32"F) W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS CHAMPION RC12YC
FORWARD: 5.5
REVERSE: 2.4 FRONT: 14PSI
REAR; 10 PSl
3AMPS BATTERY SAMPS HEADLIGHTS
MiN.CCA: 240
CASESIZE:U1R 27-35 FT. LBS.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance" and “Storage" sections of this owner's manual.
^WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
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Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to Insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16“ wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand Is mentioned In this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
In extension and lower shafts and Install 5/16 hex bolt and locknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash'and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide Inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert Into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor Is to roll off skid.
HOWTO SET UP yourtractor
CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
Page 9
Label
Seat Pan
Terminal
Battery Box­Door
Terminal
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
, slotted hole in pan.
4. Push down on seat to engage
shoulder bolt In slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
8. Raise seat and tighten adjustment knob securely.
NOTE; You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch^rake pedal.
3. Place freewheel control in freewheel ing position to disengage transmis sion (See TO TRANSPORT” in the
Operation section of this manual).
4. Roil tractor tonward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for iocation and
function of controls)
A
WARNING; Before starting, read, ,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a welt-ventilated area. Be sure the area in front of tractor Is clear of other people and objects.
Be sure alt the above assembly steps
1.
have been completed. Check engine oil level and fill fuel
2.
tank with gasoline.
Place freewheel control in "transmis
3. sion engaged" position.
Sit on seat in operating position,
4. depress clutch/brake pedal and set
the parking brake.
Place motion control lever in neutral
5. (N) position. Press lift lever plunger and raise
6.
attachment lift lever to its highest position. Start the engine. After engine has
7. started, move throttle control to idle
position.
Release parking brake.
8.
Slowly move the motion control lever
9. fonward and slowly drive tractor off
skid.
10, Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position. 11 .Turn ignition key to "OFF” position. Continue with the instructions that follow.
Page 10
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
AcaUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower Is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are de signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PS I shown in “PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be property leveled. See “TO
LEVEL MCiWER HOUSING” in the Sen/ice and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
y^CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: ^All assembly instructions have been
completed.
^No remaining loose parts in carton.
Battery is property prepared and
charged. (Minimum 1 hour at 6 amps).
^ Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are properly clamped.
/Before driving tractor, be sure free
wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following
important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and "PURGE
TRANSMISSION” in the Operation section of this manual).
10
Page 11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
a A
BATTERY CAUTION OR REVERSE FORWARD FAST
WARNING
Î
X
© © 0= ©1 la
engine on engine off oil pressure lights on over TEMP
LIGKT
i l\lfi © ^
fuel
i* R N H L ®|I
attachment REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
choke mower height parking BRAKE UNLOCKED MOWER LIFT
ATTACHMENT
KEEP AREA CLEAR
LOCKED
(SEE SAFETY RULES SECTION)
PARKING BRAKE
SLOPE HAZARDS
SLOW
I
DANGER, KEEP HANDS AND FEET AWAY
1
FREE WHEEL
(Automatic Models only)
11
Page 12
KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American
National Standards institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position, LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKECONTROL- Used for starting and controlling engine speed. FREEWHEEL CONTROL­Disengagages transmission for pushing or slowly towing the tractor with the engine off.
12
Page 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can resuit in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full “BRAKE” position and hoid.
2.
Place parking brake lever in “EN GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.
ThrotBe/
Choke Control
Clutch/ Brake Pedal
“Disengaged"
Position
Attachment Clutch Lever
“Brake", Positton
“Engaged” Position
ignition Key
“Disengaged" Position
arking Brake
Engaged”
Position I
Motion Coijfrol Lever
STOPPING MOWER BLADES -
• To stop mower blades,move attach
ment clutch lever to “DISENGAGED”
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N)
position. IMPORTANT; The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de pressed.
ENGINE-
• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".
• Turn ignition key to “OFP position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch In any position other than “OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^CAUTION: Always stop tractor com pletely, as descnbed above, before
leaving the operator's position: to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging
rale.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position. The cutting height range is approxi mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
13
Page 14
• For best cutting performance, grass over 6 inches in height shouid be
mowed twice. Make the first cut relatively high; the second to desired
height. TO ADJUST GAUGE WHEELS Gauge wheels are property adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16 Locknut
Gauge Wheel Mounting
Bracket
3/0 Washer-
Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
A
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Lever
Attachemnt
^CAUTION; Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de pressed.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
■ Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing free\A^eel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
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Page 15
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick Is reached.
Do not overfill.
• For cold weather ^Deration you should
change oil for easier starting (See “OIL VISCOSITY CHARr in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt Increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel In quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32"F(0*C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
^WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ^CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever In neutral
(N) position.
4. Move attachment clutch to “DISEN
GAGED” position.
5. Move throttle control to choke position.
NOTE: Before starting, read the wann
and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to “START position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50” F and above)
7. When engine starts, move the throttle control to the fast position.
15
Page 16
• The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50® F and below)
7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several
seconds to several minutes, depend ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows;
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can also be used
during the engine warm-up period after
the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine perfomnance. See TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
^CAUTION: Never engage or disen
gage freewheel lever while the engine is running. To ensure proper operation and perfor mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replace ment, it should be purged after reinstalla tion before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by piacing freewheel control in freewheeling position (See TO TRANSPORr in
this section of manual).
3. Sitting in the tractor seal, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutcfi/ brake pedal.
4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position
(See TO TRANSPORT” in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure vrith the motion control lever three (3)
times. Your tractor Is now purged and now ready for normal operation.
16
Page 17

MOWINGTIPS

• Mower should be property leveled for best mowing performance. See TO LEVEL MOWER HOUSING" In the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming, .
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor, This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it Is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu
lar to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
Max 1/3”
17
Page 18
MAINTENANCE SCHEDULE
FILL IN OATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence end tnteilock Systems
Check for Loose Fasteners ShaxperVRsplace Mower Blades Lubrication Chen Check Battery Level
Clean Battery and Terminals Check Transaxle Cooling Adjust Blade 6ett{s) Tension Ad)usl Motion Drive Belt(a) Tatulon
Check Engirre Oil Level
Change Engine OH
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
R^lace on Filter (It equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Ak filter Paper Cartridge
Re^Hace Fuel Filter
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MAINTENANCE

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GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Sen/ice and Adjustments section of this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spar1< plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer,
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
©REFERTOMainlenarX» "ENGINE" SECTION
IMPORTANT; Do not oil or grease the
ivot points which have special nylon
C
earings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If yo they must be lubricated, use only powdered graphite type lubricant sparingly.
18
you feel
ily a dry,
Page 19
TRACTOR
Always observe safety rules when performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad' justed. (See TO ADJUST BRAKE" in the Sen/ice and Adjustments section of this
manual). TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow teaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutctvbrake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Trailing Edge Up
Flat Washer ^ ^
Lock Washer
<^Hex Bolt (Grade)"*
'A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need
a 5/8“ diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied
with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
19
Page 20
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger wiii extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and
terminals can cause the battery to “leak” power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or petro leum jelly.
6. Reinstall battery {See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING The transmission fan and cooling fins
should be kept clean to assure proper cooling. '
Do not attempt to clean fan or transmis sion while engine is mnning or while the transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the transaxie ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SA£ VISCOSITY grades
f
____________q*______
*C ^0-
______ __ _
jO”
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT CML CHANGE
ay 8g* 40"
_________
iy
_____
co»
ay XT «r
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick secureiy each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF-SJ.
■ Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove cap from end of drain valve and install the drain tube onto the fitting.
3. Unlock drain valve by pushing inward siightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS”
20 section of this manual.
Page 21
8. Use gauge on oil fill cap/dipstick for checking levei. Insert dipstick Into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil
at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.
Oil Drain Valve
CLEAN AIR SCREEN
' Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOUNG AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
AfRRLTER Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Sen/ice air cleaner more often under dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in a clean cloth. Allow it to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged
cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.
7. Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartridge.
8. Reassemble air cleaner, wing nut,
cover and tighten knob securely.
Air Cleaner Cover
Foam Pre Cleaner
Cover Knob
Wing Nut
Rubber Grommet
Paper Cartridge
Air Cleaner Base
Air
Screen
MUFFLER Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
ENGINE OIL FILTER Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL” in this section of this manual, through step remove drain plug).
2. Remove oil filter and wipe off filter adapter.
Cleaner
21
Page 22
3. Apply a thin coating of new engine oil to the oibber gasket on replacement oil filter.
4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an addi tional 1/2 turn.
5. Fill crankcase with new oil (See TO CHANGE ENGINE OIL” in this section of this manual). For approximate capacity see “PRODUCT SPECIFiCA TIONS” section of this manual.
6. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.
Oil Filter
IN-LINE FUEL RLTER The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbure
tor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position In fuel line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.
Clamp
Clamp
Fuel Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automo tive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
22
Page 23

SERVICE AND ADJUSTMENTS

^CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion controf lever in neutral (N) position,
3. Place attachment dutch in "DISENGAGED" position.
4. Turn ignition key “OFF” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TFIACTOR
TO REMOVE MOWER Mower will be easier to remove from the
right side of tractor.
1. Place attachment dutch in “DISEN GAGED” position.
2. Move attachment lift lever forward to lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift clutch spring off pulley bolt.
5. Remove large retainer spring, slide collar off and push housing guide out of bracket.
6. Disconnect anti-swaybar from chassis bracket by removing retainer spring.
7. Disconnect suspension arms from rear deck brackets by removing retainer springs.
8. Disconnect front links from deck by removing retainer springs.
9. Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the dutch spring Into square hole in frame. TO INSTALL MOWER
1. Raise attachment lift lever to its highest position.
2. Slide mower under tractor with discharge guard to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See “PROD
UCT SPECIFICATIONS" section of this manual). If tires are over or underinftated, you will not properly adjust your mower.
Small Retainer Spring
Retainer Spring
Anti-Sway Bar—1
Collar
Housing Guide -y- Bracket
Large Retainer Spring
Square Hole
Engine Pulley
Front Link
Retainer Springs (Both Sides)
23
Page 24
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
■ To lower one side of mower, loosen lift
link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjust
ing.
Bottom edge of mower to ground
Lift Link
Adjustment Nut
Sround Line \/ M A
Bottom edge of
mower to
ground
Suspension Arm
FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8“ to 1/2"
lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D" directly In front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjust ments, check that both front links are equal in length. Both links should be approximately 10-3/8".
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower loosen nut “E” on both front links an equal number of turns.
• When distance “D” is 1/8" to 1/2“ lower at front than rear, tighten nuts “P’ against trunnion on both front links.
To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. When distance “D" is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
Both Front Links Should be Equal in Length
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on level surface. Engage parking brake. .
BELT REMOVAL-
1. Remove mower from tractor (See “TO REMOVE MOWER" in this section of this manual).
2. Work belt off both mandrel pulleys and idler pulleys.
3. Pull belt away from mower.
Mandrel
Page 25
BELT INSTALLATION -
4. Install new belt in reverse order of removal.
5. Make sure belt is in all pulley grooves and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
TO ADJUST BRAKE Your tractor is equipped witti an adjustable
brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
1. Depress clutch/brake ped^ and engage parking brake.
2. Measure distance between brake operating arm and nut “A” on brake rod.
3. If distance is other than 1 -9/16', loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A’’,
4. Road test tractor for proper stopping
distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center.
With Parking Brake “Engaged”
Nut “A"
Operating Arm
Do Not touch this nut. If further brake adjust­Tient is necessary contact your nearest authorized service center/department
ro REPLACE MOTION DRIVE BELT "^ark the tractor on level surface. Engage
oarking brake. For assistance, there is a lelt installation guide decal on bottom
>ide of left footrest. I. Remove mower (See "TO REMOVE
MOWER” in this section of this manual.)
Remove belt from stationary idler and
2.
clutching idler.
Pull belt slack toward rear of tractor.
3. Carefully remove belt upwards from
transmission input pulley and over cooling fan biades.
4.
Puli bell toward front of tractor and remove downward from around engine pulley.
5.
Install new belt by reversing above procedure.
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset
at the factory and adjustment should not be necessary.
1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
2. Start engine and move motion control lever until tractor does not move forward or backward.
3. Hold motion control lever in that position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps fonward or backward white motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
25
Page 26
2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor stilt creeps, repeat above steps until satisfied.
Motion Control Neutral Lock Gate Lever
Adjustment Bolt
TRANSMISSION REMOVAL/REPLACE­MENT
Should your transmission require removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION" in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN
MENT If steering wheel crossbars are not
horizontal {left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe­in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE; On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover. NOTE; To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
Washers
Retaining Ring
Axle Cover
Square Key (Rear Wheel Only)
TO START ENGINE WITH A WEAK BATTERY
^kcAUnON: Lead-acid battenes generate
explore gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around
batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manueri).
If “jumper cables” are used for emergency starting, follow this procedure: IMPOFnANT: Your tractor is equipped w№ a
12 volt negative grcxinded ^stem. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect each end of the RED cable to the POSITIVE {+) terminal of each battery, taking care not to short against chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
3. Connect the other end of the BLACK cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
Positive Terminal
Chassi
Positive
Terminal
26
Negatiye Terminal
Charged Battery
Negative
Terminal
Cables
Page 27
REPLACING BATTERY
i&CAUTlON: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery, remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminai must be connected first
to prevent sparking from accidental
grounding,
1. Lift seat pan to raised position and open battery box door.
2.
Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to
5. negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. Close battery box door.
6:
Seat Pan
Battery Door­Box
Positive (Red) Cable Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind Ihe dash.
TO REMOVE HOOD AND GRILL AS SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at . sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
.
___ Hood
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or iridividual. Warranty
resins must be petformed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and adjustment should not be necessary. Check ac^ustment as described below before loosening cable. If adjustment is
necessary, proceed as follows:
1. With engine not running, move throttle control lever from stow to choke position. Slowfy move lever from choke to fast position.
2. Check to see if hole in throttle lever and hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable clamp screw and align the holes by insetting a pencil or a 1/4" drill bit through both holes.
4.
Pull throttle cable up to remove slack and
tigNen cable clamp screw. Remove
alignment pencil or drill bit.
27
Page 28
TO ADJUST CARBURETOR The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment m^ be required to compensate for differences in fuel, terr^rature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, turning the adjusting needles in
(clockwise) decreases the sup^ of fuel to
the engine giving a leaner fuel/air mixture.
Turning the adjusting needles out (counter-
clockw^) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needles and
seats in carburetor may result if turned in too
tight
NOTE: The carburetor on this engine is tow
emission. It is equipped with an idle fuel
adjusting needle w№ a limiter cap, whbh
aibws some adjustment within the limits aibwed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting needle.
1. Be sure you have a dean air filter and the throttle control cabb is adjusted properly (see above).
2. Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motbn control lever in neutral (N) position.
3. Idle spe^ setting - With throttle control lever in sbw position, engine should idle at 1750 RPM. If engine idles too sbw or fast, turn idle speed adjusting screw in or out until correct idb is attained.
4. Idle fuel needle setting - With throttte control lever in slow position, turn icRe fuel adjustment needle in (clockwise) until engine begins to die and then turn out
(counterclockwise) until aigine runs rough. Turn needle to a point midway between those two positbns.
5. Recheck idle speed. Readjust if neces sary.
ACCELERATiONTEST-
6. Move throttle control lever from slow to fast position. If ^ine hesitates or dies, turn idb fuel adjusting needb out
(counterclockwise) 1/8 turn. R^at test and continue to adjust, if necessary, until
engine accebrates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for pro|3er engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified servbe center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Speed
28
Page 29

STORAGE

immediately prepare your tractor for storage at the end of the season or if the iractor wiil not be used for 30 days or more.
A
CAUTION: Never store the tractor №th gasoline in the tank inside a building .A/here fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store In a clean, dry area.
1. Clean entire tractor {See “CLEANING”
in the Maintenance section of this manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Mainte
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces: sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see
“TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of
this manual).
• After cleaning, leave cables discon
nected and place cables where they cannot come in contact with battery terminals.
■ If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUELSYSTEM IMPORTANT: It is important to prevent
gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.
Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run untii the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline In fuel tank or storage container. Always follow the mix
ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE" in the Maintenance section of this manual). CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to “START position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to njst. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable
protective cover that does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your
tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
Page 30
TROUBLESHOOTING CHART
PROBLEM CAUSE
Will not start 1. Out of fuel.
Hard to start 1. Dirty air filter.
Engine will not
turn over
Engine clicks but
will not start
Loss of power
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter,
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not depressed
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch (es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE" position.
CORRECTION
1. Fill fuel tank.
2. See“TO START ENGINE” in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.
8. Check all wiring.
9. See “To Adjust Carburetor" in Service Adjustments section.
10. Contact a Sears or other qualified service center.
1. Clean/replace air filter,
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor" in
Service Adjustments section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery,
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Set in “Higher Cut” position/ reduce speed.
2. Adjust throttle control.
30
Page 31
ROUBLESHOOTING CHART
PROBLEM Loss of power
(continued)
CAUSE
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil levei/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffier.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine vaives out of adjustment.
CORRECTION
3.
Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace
fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/ fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor”
in Sen/ice Adjustments
section.
15. Contact a Sears or other
qualified service center.
Excessive
vibration
Engine continues to run when operator leaves seat with attachment clutch engaged
Poor cut - uneven
Mower blades will not rotate
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part{s).
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
1, Check wiring, switches and
connections, if not corrected, contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
1. Remove obstruction,
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
31
Page 32
TROUBLESHOOTING CHART
PROBLEM CAUSE Poor grass
discharge
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used. 11 .Clogged mower deck vent
holes from buildup of grass, leaves, and trash around mandrels.
CORRECTION
Place throttle control in
1.
“FAST position. Shift to slower speed. Allow grass to dry before mowing.
Level mower deck. Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower
housing.
Replace mower drive belt.
Reinstall blades sharp edge
down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working (if so equipped)
Battery will not charge
Loss of drive 1. Freewheel control in
Engine“backflres” when turning engine
“OFF”
1. Switch is “OFF.
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
“disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped In transmission during shipment or servicing.
1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine.
1. Turn switch “ON”.
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connec tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttle control to “SLOW" position and allow to idle for 30 seconds before stopping engine.
32
Page 33
SCHEMATIC
TRACTOR--MODEL NUMBER 917.272060
POSITION CIRCUrr "MAKE"
OFF
ftUN/LIGHT S+A1
M-hQ+AI NONE
RUN
B+A1 NONE
START 9t-S*Al
NONE
A2+L
NON-REMOVABLE
connections
WIRING INSULATED CUPS NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.
relay
33
YOUR TRACTOR IS equipped WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE BRIGHT NESS OF THE UQHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST.
NOTE
Page 34

REPAIR PARTS

ELECTRICAL
TRACTOR--MODEL NUMBER 917.272060
34
Page 35
ELECTRICAL
TRACTOR--MODEL NUMBER 917.272060
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 12 Volt 28 Amp
2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4
8 156417 Case, Battery Mech Hinge
161343 Switch, interlock N Oprm Opn
16
166182
21
4152J Bulb, Light
22 24 4799J
146147 Cable, Battery, 6 Gauge, Red, W/16 Wire
25
26 175158 27 73510400 Nut Keps Hexl/4-20 Unc
4207J Cable, Ground, 6 Gauge, Black, 12'
28 29 160784 Switch, Plunger Normal Op Olive
175566 Switch, Ignition
30
140403
33 40 170220 Harness, ignition 41 71110408
131563 Cover, Tenninal. Red
42
175141 Solenoid
43 45 121433X
141940
52 81 109748X Relay Asm.
NOTE: All component dimensions given In U.S. Inches
1 inch = 25.4 mm
Harness, Light Socket (Includes 4152J)
Cable, Battery, 6 Gauge, Fled, 11'
Fuse, 20 Amp
Key, Ignition
Bolt, Hex Head, Fin. 1/4-20 x 1/2
Ammeter Rectangular
Protection Wire Loop
35
Page 36
TRACTOR--MODEL NUMBER 917.272060
CHASSIS AND ENCLOSURES
36
Page 37
CHASSIS AND ENCLOSURES
TRACTOR-
KEY PART NO. NO. DESCRIPTION
1 169830 Chassis Stamping
2
169061 3 17060612 5 155272 9 168337X013 Dash
STD533710 Bolt, Carriage 3/8-16 x 1
10
11 155927 12 145660
172107X010 Panel, Dash, R.H.
13 17 144983X558
126938X BumperHood
18
19131312
25
STD541437 Nut
26 28 156725X558 Grille Lens Asm
155217X599 Lens, Grille
29 30 164919X55B Fend/Ftrest Pnl STLT 31 139976 37 17490508 Screw Thdfol 5/16-18 x 1/2 Tyt 38 169834 51 73800400 Nut Lock w/lnsert 1/4-20 UNC
52 19091416
53 145201
161464 Screw Hex Wshd 8-18 x 7/8
54
55 145202
STD522507 Bolt. Fin Hex 1 /4-20 UNC X .75
67
150127 Duct Air Engine P/L LT
58
72140606
60
64 154798
73680600 Nu1Crownlock3/8-16UNC
74 142 165867 143 154966
154207 Bracket Pnt Footrest STLT
144
156524 Jod Pivot Chassis/Hood
145 159 155123X428
170165
206 207 17670508 208 17670608
165919 Insert Lens Reflective
212
5479J Plug, Button
-■ NOTE; All component dimensions given in U.S. Inches
1 Inch = 25.4 mm
MODEL NUMBER 917.272060
Drawbar Screw 3/8-16x3/4 Bumper Hood/Oash
Panel, Dash, L.H. ClipTInnennan Grille P/L
Hood Assembly
Washer 13/32 x 13/16 x 12 Gauge
Bracket, Fender Support
Bracket Asm. Pivot Mower Rear
Washer 9/32 X 7/8 X16 Ga.
Bracket Grille Plckoff LH
Bracket Grille PIckofl RH
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Plate Reinforcement STLT
Bracket Swaybar Chassis
Cupholder
Bolt Shoulder 5/16-18 TT
Screw Thdrol 5/16-18x1/2 TYTT
Screw Thdrol 3/8-16 x 1/2
37
Page 38
GROUND DRIVE
TRACTOR--MODEL NUMBER 917.272060
38
Page 39
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.272060
PART
KEY NO. NO.
1 Transaxte (See Breakdown)
e 165866
10 STD561210 14 10040400 15 74490544 16 STD541431 19 STD541437
130564
21 22 169498 Rod, Brake Hydro 24 73350600
106888X
25 26 STD551037 27
STD561210 145204
28 29
71673 169592 Bracket, Transaxle
30
74760512
32
34 155071
120183X Bearing, Nylon 116 72110610
35 36 19211616
37
1572H 131494 Pulley. Idler, Flat
38
74760644 Bolt Fin Hex 3/8-16x2-3/4 156
39
40 4470J
41 165838 Keeper, Beit Idler 159
42 19131312 Washer 13/32 x 13/16 x 12 Ga, 47 127783
48 154407 Bellcrank, Clutch
123205X
49 50
STD52371S Bolt 51 STD541437 52
STD541431 105710X
53
106709X
55
56 STD523712
57 140294 59
169691 61 17060612 62
8883R 63 140186 64 71170764
DESCRIPTION NO. NO.
Hydro Gr 314-0510 66 154778 Rod Shin Fender Adjust 70 134683 Pin Cotter 1/8 X1 CAD Washer Lock Hvy Helical 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. Bolt Hex FLGHD 5/16-18 X Gr 5 73 Nut Lock Hex W/lns. 5/16-18 Line Nut Lock Hex W/Wsh 3/8-16 Unc 75
Knob, Deluxe 1/2-13
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod 81 166596
Washer
Pin Cotter 1/8 X 3/4 CAD. Rod, Parking Brake Cap, Parking Brake 89
Bdl Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal
Washer
Pin, Roll 150
Spacer, Split 158
Pulley, Idler, V-Groove
Retainer, Bell
NutCrownlock 3/8-16 UNC 166 Nut, Crownlock 5/16-18 Unc Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16x1-1/4
V-Belt Keeper, Center Span Screw. 3/8-16x3/4 202 Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr. 5
KEY PART
65 STD551143 Washer
71
74 137057 Spacer
76 77 123583X
78 121748X Washer 25/32 x 1-5/8 x 16 Gaug
82 83 19171216 Washer 17/32 x 3/4 x 16 Ga, 84
90 124346X Nut Sell-Thd Wsh-hd 1/4 Zinc 95 170201 Control Bypass Hydro 20' Tires 96
120 73900600 Nut Lock Fig 3/8-16
151 19133210 Washer 13/32 x 2 x 10 Ga.
161 72140406 162 73680400 163 74780416 164 165
168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastening
193 169593
200 72140508
DESCRIPTION
Keeper Belt Engine Hydro
169183
169182
121749X STD581075 E-Ring
165711
169594 164890X428
4497H Retainer Spring 1 * Zinc/Cad
165850
166002 Washer Srrted 5/16Ю x 1.125 165589 165494 Hub Tapered Flange Shill LI
19091010 Washer5/8 X .281 x lOGa 165623 Bracke't Pivot Lever 166880 Screw 5/16-18x5/8
197 169613
169612
199
72110612 Bolt Carr Sh 3/8-16 X 1-1/2 Gr.5
NOTE: All component dimensions given In U.S.
Inches 1 inch = 25,4 mm
Keeper Belt Engine Strap Torque Lh Hydro
Strap T orque Rh Hydro
Washer 25/32 x 1-1/4 x 16 Gaug^
Key, Square
Shaft Asm Cross Tapered Spring Torsion
Link Transaxle
Console, Shift
Bolt Rdhd Sqneck 3/8-16x1.25
Bushing Bellcrank Grd Drive
Bracket Shift Mount
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr S Nut Crownlock 1/4-20 Unc Boll Hex Fin 1/4-20 Unc X 1 Gr 5
Nyllner Snap-In 5/8"ID Washer Nyl 7/8 ID X .105" Hyd
Bolt Shoulder5/16-ieUNC Bolt Rdhd Sgnk S/16-18UNC x 1
39
Page 40
TRACTOR--MODEL NUMBER 917.272060
STEERING ASSEMBLY
1
----
-
1
---------
^11
; !—^—«
'’CH"
rr
-------
----
96
40
Page 41
TRACTOR--MODEL NUMBER 917.272060
STEERING ASSEMBLY
KEY PART
no; NO. DESCRIPTION
1 139768 Sleeting Wheel
z 154427 Axle Assembly STMP Dropped STL
3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6 121748X Washer 25/32 x 1.5/8 x 16 Gauge 7 8
9
10 11 13 15 145212
17 18 57079 Washer, Thrust .515 x .750 x .033 19 22 165857
23. 165851 Pittman Shaft Assembly 25 154406 Bracket, Steering 26 27 136874 28 19131416 29 17060612 30
32 130465 Rod, Tie
36 155099 37 152927
38
39 19133812 40
41
42
43
44 153720 Extension Shaft Steering LR.LT
46
47
51
54 74780520
62
63
65 160367
66
67 72140618
68
79 19132012 80 74950612 82 85 133835 Fastner Christmas Tree
NOTE; All componeni dimensions given in U.S. inches
6266H
19272016 12000029 Ring, Klip 3366R Bearing, Steering Column 169832 STD551137 Washer, Lock 136518
1S6546
160395
126847X
STD561210
139769
STD541S37 Nut Lock Center 3/8-24 UNF
100711L 145054x428 Boot, Steering Shaft
121749X Washer 25/32 x 1-1/4 x 16 Gauge
121232X Cap, Spindle
6855M Fitting, Grease
STD541431 Nut Lock Hex w/lns. 5/16-18 UNC
167902 STD523710
154404
169827 Axle, Brace
169835 Bracket Susp Chassis Front
1 inch = 25.4 mtn
Bearing, Race, Thrust. Hardened
Washer 27/32 x 1-1/4 x 16 Gauge
Draglink
Spacer Srg /\xle Front Nut, Hexfiange Lock
Shaft Assernbly, Sleeting
Support, Shaft
Screw Hex Wshhd Torx
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 X 3/4 Pin
Bushing, Steering Screw tnserl. Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge
Adaptor, Steering Wheel
Bolt Fin Hex 5/16-18 UNC X 1-1/4 Kit Steering Asm Service
Bolt, Fin Hex 3/8-16 UNC x1 Gr5 Spacer Brace Axle Bearing Arm Pittman
BoitRdhdSqnk 3/8-16x2-1/4
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
41
Page 42
ENGINE
TRACTOR--MODELNUMBER 917.272060
80.
OPTIONAL EQUIPMENT
Spark Arrester
I
' ■«'' I
■i s;,' K, o.'
S,-' fi''
-101
\'i
\.
42
Page 43
ENGINE
TRACTOR--MODEL NUMBER 917.272060
KEY
PART
NO.
NO. DESCRIPTION
1
170548
2 17720410
.............
3 4
159420 13 12-041.03 14
148456
16 STD551237
23
169837 29 137180 31 109202X 32
158990 33 123487X Clamp, Hose 37
137040 38
148315 40 124Q28X Buying, Snap, Fuel Line 44 17670412
17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
45 46 19091416 Washer 9/32 X 7/8 X16 Gauge 77 19101216 Washer S/16 x3/4 x 16Ga. 80 74760508 Bolt Hex Hd 5/16-18 Unc X 1/2
73510400
SI
M73030800
101 105
17120616 Screw 3/8-16x1
Control, Throttle
Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Kohler Model No. CV460-26509
Muffler Gasket Kohler Tube Drain OH Easy
Washer
Shield Bm/DbrGuard
Anestor, Spark
Tank, Fuel Cap Assembly, Fuel Sears, Vented
Line, Fuel
Plug, Drain Oil Easy
Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4
Nut Keps Hex 1/4-20Unc Nut Flan-ge M8-1.25 Non-Lk Zinc
NOTE: All component cimenslons given in U.S. inches
11nch = 25.4 mm
43
Page 44
SEAT ASSEMBLY
TRACTOR--MODELNUMBER 917.272060
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1
140123 Seat
2
140551 3 71110616 Bolt 15 4
19131610 5 145006 Clip, Push-In Hinged 6 STD541437 Nut 7 124181X Spring, Seat 22 STD541431
a 17000616 g 19131614 Washer 13/32 x 1 x 14 Gauge 25
10 174894 Pan, Seat 11 166369 Knob Seat 12 121246X Bracket, Switch Mounting
Bracket, Pivot, Seat
Washer 13/32 x 1 x 10 Gauge
Screw 3/8-16 X 1-1/2
13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2
134300 Spacer, Split .26 x .86 16 121250X Spring 17 123976X 21 171852 Bolt, Shoulder 5/16-16 UNC
24
19171912 Washer 17/32 x 1-3/16 x 12 (
127018X
NOTE; All component dimensions given in U.S.
inches 11nch = 25.4 mm
Locknut, Flange 1/4 Grade 5
Nut ■
Bolt, Shoulder 5/16-18 x .62
.
44
Page 45
DECALS
TRACTOR--MODEL NUMBER 917.272060
KEY PART
NO.
NO.
1 156811
177368
2 3 171698 4 171699 Decal, Hood, L.H.
171763 Decal Hood Replacement
5 6 133644
177325
7
172331 Decal, Deck
e
163204
9
10 156439 12 146046
DESCRIPTION
Decal, Oper. Instr. Decal, HP Engine Decal, Hood, R.H.
Decal, Customer Maintenance Decal, Hood Side
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, V-Belt Drive Schematic
WHEELS &TIRES
KEY PART NO, NO. DESCRIPTION
177336 Decal, Lower Dash
13
160396 Decal, V-Belt Schematic
14
138047
16
149516
20
-
138311
-
165800X428
.
165799X428
-
169210 Decat By Pass LT Hydro
-
177370
-
177371
KEY
PART NO.
NO.
59192 Valve Cap, Tire
1 2 65139
106222X Tire, Front
3
59904
4
106732X427
5
278H
6 7 9040H
106108X427
8
122082X
9 10 7152J
104757X428 Cap, Axle
11
- -
144334
Decal, Battery Diehard Decal, Battery Dngr,rpsn Eng Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English Owner's Manual, Spanish
DESCRIPHON
Stem, V^e
Tube, Front Tire
(Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire
(Not Provided, Service Item Only) Sealant, Tire 10 02.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
45
Page 46
LIFT ASSEMBLY
TRACTOR - • MODEL NUMBER 917.272060
46
leV Y \
Page 47
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.272060
KEY
PART
NO.
NO.
159460
1
159471
2 3 105767X Pin, Groove 4 12000002 E-Hng
19211621 Washer 21/32 x 1 x 21 Gauge
5
120183X
6 7 125631X Grip, Handle, Fluted
122365X
8
139865
11 12 139866 13 STD624008
173288 Link, Front
15 16 73350800 Nut, Hex, Jam 1/2-13 UNC
130171
17 18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC 19 139868
163552
20
169865
31
32 73540600 Nut, Crownlock 3/8-24
NOTE: All component dimensions given In U.S. Inches
1 inch = 25.4 mm
DESCRIPTION
Lift Lever Inner Wire Assembly Shaft Assembly. Lift
Bearing, Nylon
Button, Plunger, Red Link, Uft, L.H. Unk, Uft, R.H. Retainer Spring
Trunnion
Arm, Suspension, Hear RetainerSprlng Bearing, FM, Lift
47
Page 48
MOWER DECK
TRACTOR-'MODEL NUMBER 917.272060
A
19 21
48
Page 49
TRACTOR-'MODEL NUMBER 917.272060
MOWER DECK
PART KEY PART
KEY
NO.
NO.
1 165892
STD533107 Bolt
2
138017
3
4 165460
STD624008
5
130832
6
850857
8
STD551137
9
140296 Washer, Hardened
10
134149 Blade, Mulching
11
137645
13
128774
14
110485X
15
140329
16 18 72140505
132827
19
159770
20
STD541431
21
22 134753
131267 Bracket, Deflector
23 24 1053O4X
123713X
25
1104S2X Nut, Push
26 27 130968X428 28 19111016 29 131491
30 1S7722
129963
31 32 153535 Pulley. Mandrel 33 137266 34 STD533717 35 133835
131494
36 37 STD651037 40 STD541437 44
140088 46 STD624003 46
137729 48 133944 49 174284 50 131340
STD541410
51
52 139888
53
131845 54 133943 55 155046 56
165723 59 141043
DESCRIPTION NO. NO. DESCRIPTION
Mower Deck Assembly, 42"
Bracket Assembly,Sway Bar, 92 73800600 Nut Lock Hex w/lns. 3/B-16 Front Bracket Sway Bar 38/42" eck
Retainer Spring 103 Aim, Suspension, Rear 104 STD551110 Bolt, Hex 3/8-24 X 1.25 Gr. 8 105 160793
Washer, Lock
Shaft Assembly, Mandrel, Vented
(Includes Key Number 12)
Housing, Mandrel, Vented
Bearing, Balt, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18x5/8
Boll, Shoulder
Baffle, Vortex
Nut Crownlock 5/16-18 UNC
Stiffener Bracket
Cap, Sleeve Spring, Torsion, Deflector
Shield, Deflector Washer 11/32 X 5/8 X 16 Ga. 146 171977 Rod, Hinge Screw Thdrol Washer Head Washer, Spacer
Nut, Toplock, Flanged Bolt 152
Fasiner, Christmas Tree 153 Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga 155 Nut Crownlock 3/6-16 UNC 156 Guard, Mandrel, L.H.
Retainer 158 Screw, Thd. Roll 1/4-20x5/8 159 Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Gr. 5
Locknut
Boll, Shoulder 5/16-16 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer NOTE: /Vi component dimensions givsn In U S.inches
Guard, TUV Idler
67
149846
68 144959 V-Belt
101 136420 102 71081010
19061216 Washer #10
106 2029J Nut, Weld 111 155197 112
155198 17060514
113 114 STD541431 Nut, Hex, Keps 5/16-18 Unc 115 72110504 Bolt, Carriage 5/16 Unc x 1/2 116 489SH Bolt, Shoulder 117 165746 Wheel, Gauge lie 73930600 Nut, Centerlock 3/8-16 119 STD551037 Washer 3V8 x 7/8 x 14 Gauge 121 143723
19131312 Washer 13/32 X13/16 xl2 Ga.
129
130 STD523710
STD533710
131
142 165890 Arm Spring Brake Mower 143 157109 144 158634 145 165888
147
131335 169022 Spring Return Idler
148
165898 Retainer Spring Yellow Zinc
149
19091216 Washer 9/32x3/4x16Ga.
ISO
169670
151
169676
169674 Washer Flat 3/8" Type B
154 169675
169671 169672
157 169669
17720410 Screw Hex Thd Cut 1/4-20 x5/8
72140614
- ■
130794
169583
11nch = 25.4 mm
Knob Custom Oval
MulcherCover Screw Pan Hd Phillips 10-24 x 5/8
Washer, Lock Latch A^ambly, Baggar
Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Taping 5/16-18
Bracket
Boll. Fin Hex 3/8-16 Unc x1 Gr. 5
Boll. Rdhd Sqnk 3i«-16UNCx 1
Bracket Ann Idler 42" Keeper Bell 42" Clutch Cable Pulley Idler Rat Bolt Carriage Idler Spring Extension
Bracket Clutch Cable Clutch 42 In
Spring Retainer Spring Retention Lever Spacer Rod Clutch
Bolt Rdhd Sqn 3/8-16 UNC X 1 - 3/4 Mandrel Assembly (Includes Key
Numbers 8-10,12-15.31 and 32) MowerDeck, Complete(Standard Deck. Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and11l-12l)
49
Page 50
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
Si 2 8 n ° S ®
TRACTOR--MODEL NUMBER 917.272060
^ '
--------
^
50
Page 51
HYDRO GEAR TRANSAXLE • - MODEL NUMBER 314-0510
TRACTOR--MODEL NUMBER 917.272060
KEY PART
NO.
NO.
1 170351 2 170352 3 170353 4 170354
169896 Slock • Assembly
5 6 170356 7 170356
170357
e
170358 Shaft, Input
9
10 170359 11 170360 12
169870
13 170361
14 169869
16
170362
17 170363 18 170364 Arm, Control 19 150771 Bearing, 30x52x13 Thrust
23
170365
24
170366
27
170367
28
170368
29
170369
30
170370 170371
31 32
170389
33
142991
34
1703Э0
35
170391
36
170392
37
150792
38
150793
ЭЭ
150B09
40
170393 41 170394 42 170395 43
170396 44
150797
45 170397
46 170396
47
170999 48
170400
49 170401 Ann, Bypass 50 170202 51 17040Э 52 170404
53 170405 54 170406 56 142977 56 142978 57 160798 58 170407 Brake Yoke
DESCRIPTION
Main Housing, Assembly Side Housing, Assembly Center Section, Assembly
Swashptate, T runlon Machined
Sealant 10.5 Oz
Hex Flange Screw 1/4-20 X1.25 Stud, 5/16-24 Hex Double End
Ring'Retaining Spacer Ring'Retaining Seal, Up .67 XI.58 X.276 Bali Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5/16-24 X
0.75 Lip Seal 18 X 32 X 7
Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13! 10t/48t Gear Gear, I0t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X.625 Sleeve Bearing(Outboard) .75x1,750x625 Washev,3/4(dX1-1/20dX .13Thk Up Seal Axle Seal Shaft, Axle .75 X11.39(Key, R.H.) Shaft. Axle .75 X16.99 (Key.L.H.)
Miter Gear(Spllned) Miter Gear 15t (0.5 Id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2,5 Lcxrg Filter Base, Filter Actuator, Bypass
Rod, Bypass Actuator
Retaining Ring .250 External
Seal, Lip .741 X .250 X .250 Tc
Flat washer, 5/8 Id X 1.0 Od X .05 Thk RetalnIngRing Bearing, Center Block Spring - Helical Compression Washer 20w-500il
KEY PART NO. NO. DESCRIPTION
59 170408 60 142883 Brake Puck 61 142881
142887
62 63 170410
64 142892
170411
65 66 170412 67
170413
68 170414 Ann, Brake
69 170415 Slotted Hex Nut 5/16-24
170416
70
71 170417
72 170418 Washer, Ht .51.D. X 1 O.D. X
142884
73
74 170419
170420
75
170421 Stud, 5/16-24 Friction Pack
76 77 170422 Puck, .330 X 1.60 X .0975 78 142969
142980 Spacer
79 80 150778 Hex Lock Nut 5/16-24Unjf
81 170423 Wedge, Friction Pack 82 170424 Clip, Washer .316x1 .SOx.l 046
161162
83
170425
84 85 170426 Hose, Expansion Tank
170427
86
170424
87
170429 Bolt, Self Tapping 10-32 X 1/2
88
90 170430
170431
93
107 170432 Deflector
170433
108
170434
109
111 170435 0-Ring .07 X .301 t.D.
170436 Shield, Vent
112
170437
113
170438 Silicon Sponge
116
170439 Fan, 7 In.
119
170440
120
170441 Hex Lock Nut 1/2-20 (Nylon
121
170442 Washer, Belleville
122
170443
123
170444 Center Section-Filter-Bypass
124
170445
125
170446
126 127 170447
173165
128
166768 Transaxle Complete
900
Rotor, Brake
Puck Plate Brake Actuaftng Pin Hfhcs 1/4-20x2 W/Patch, Special Flange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Ann Bias Sq. Hd. Bolt 5/16-24-Rlbbed
Cotter Pin 3/32 X a/4 Compression Spring Brake Anti-Dfag
.032 Flat-Washer 11/321.D. X 7/8
O.D
Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027, Washer
Spring, Helical Comp
(Nylon Insert)
(Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube
Expanse Tarik Cap - Poppet Valve
Puck, Inner Wedge Spring Clip - Housing Thrust
Washer,Motor Shaft .71 Id x l.15odx.030lhk Plug, Sae #6
Bracket, Support Expansion Tank
Pulley
Insert)
Belt Keeper
Assembly
Filter Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
51
Page 52
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
TRACTOR--MODEL NUMBER 917.272060
CYLINDER HEAD, VALVE AND BREATHER |
No
éD^'^16
/
CRANKCASE
Page 53
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
TRACTOR--MODEL NUMBER 917.272060
CYLINDER HEADA/ALVE«REATHER
PART
KEY NO. NO. DESCRIPTION
1
25-351-01-S Lifter, valve (2)
2 .
12-755-94-S Kit, cylinder head
3 12-411-03-S Rod, push (2) 4 12-041-08-S Gasket, cylinder head 5 12-017-01-S Valve, intake (Std.)
12-017-02-S Valve, intake (.25)
6
12-016-01-S Valve, exhaust (Std.) 12-016-02-S Valve, exhaust (.26)
7
X-75-23-S Plug, alien hd. pipe 1/8"
8 12-318-36-S Cylinder Head 9
25-186-01-S Arm, rocker (2)
10 12-599-03-S Pivot, rocker arm (2) 11
M-640034-S Screw, hex. flange N16x1.0x34
12 12-089-01-S Spring, valve (2) 13
12-173-01-S Cap, valve spring (2)
14
12-755-03-S Kit, retainer (2) 15 12-468-05-S Washer, plain 13/32" 16
12-112-13-S Spacer, head bolt exhaust
17
12-086-15-S Screw, hex. flange
18 25 237 14-S Clamp, hose (2) 19 12-326-03-S Hose, breather
20
M-645020-S Screw, hex. flange M6x1.0x20
21
12-096-07-S Cover, valve w/nipple
22
M-545010-S Screw, hex. flange M5x0.8xl0
23 12-018-01-S Retainer, breather reed 24
12-402-02-S Reed, breather
(Includes 3-17, Gaskets 12 041 01-S (Qty. 2),12 041 02­S, & 12 041 03-S)
(2)
port
M10x1.5x81 (5)
(5)
CRANKCASE
KEY
PART
NO.
NO.
1
12-032-03-S
2
3
12-445-02-S
4
M-839025-S
5
24-380-13-S
6
12-755-49-S
7
12-089-31-S
8
12-422-08-S 12-422-09-S 12-422-10-S 12-422-11-S 12-422-12-S 12-422-13-S 12-422-07-S
9
12-144-28-5
10
12-874-01-S
12-874-02-S
12-874-03-S 11 12 018 02-S 12 12-108-01-S
12-108-02-S 12-108-03-S
13 12-067-11-S
12-067-12-S 14 12-380-01-S 15 12-043-05-S 16 M-631005-S 17
12-144-02-S 18 52-139-09-S 19 12-755-64-S
20
X-25-102-S
21
12-032-01-S 22
M-631015-S
23 12-154-OS-S
NOTE; All component dimensions given in U.S.
inchesi inch = 25.4 mm
DESCRIPTION
Seal, crankshaft Block, cylinder (Use Short Block 12 522 50) Strap, lifting Screw, hex. flange M8x 1.25x25 Dowel, locating (4) Kit, camshaft (Includes 7,8)
Spring, actuating Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft !a.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) white Shaft, balance Piston w/Ring Set (Std.) (Includes 11,12) Piston w/Ring Set (.25)
Piston w/Ring Set (.50)
Retainer, piston pin (2)
Ring Set (Std.) Ring Set .25) Ring Set (.50)
Connecting Rod (Std.) Connecting Rod (.25)
Pin, governor regulating Gear, governor
Washer, plain 6 mm
Shaft, governor gear Plug, cup Kit, gov. cross shaft w/clip
(Includes 23)
Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6 mm Clip, hitch pin
blue red
yellow
green
gray
ilack
53
Page 54
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
TRACTOR--MODEL NUMBER 917.272060
54
Page 55
TRACTOR--MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
IGNITION/ELECTRJCAL
KEY PART NO. NO. DESCRIPTION
1 12-086-14-S Screw, hex. flange
M10x1.5x46
2 12-468-03-S Washer, plain 3/8"
3 24-162-03-S Screen, grass 4 25-086-47-S Boll, shoulder M6x1.0x16 (4) 5 12-157-06-S Fan 6 X-42-15-S Key 7 12-025-37-S Flywheel 8 12-15S-09-S Connector 9 M-548025-S Screw, hex. cap M5x0.8x25
10 12-085-10-S Stator - 3 amp
(2)
11 M-545020-S Screw, hex. flange
M5x0.8x20 (2) 17 12-132-02-S Spark Plug 18 X-728-1-S Clip, cable (2) 19 M-545010-S Screw, hex. flange
MSxO.exlO (2)
20 12-564-04-S Module, ignition
NOT ILLUSTRATED
12 154 oe-s Clip (2)
12 454 03-S Tie, wire 12-518'35-S Lead, white (36" - 18 gauge -
fully insulated push on tab and uninsulated socket terminals)
BLOWER HOUSING & BAFFLES
KEY PART
NO. NO.
M-545010-S Screw, hex, flange
2
24-468-10-S Washer, plain 1/4"
12-146-07-S Plate, blower housing
3 4
M-550010-S Screw, hex. flange
24- 096-05-S Cover, pinion
5
12-027-55-S Housing, blower
6
7
12-063-18-S Baffle, Intake side
25- 154-02-S Clip, mounting (3)
8
12-086-37-S Screw, captive washer
9
12-063-20-S Baffle, cylinder head
10
M-645016-S Screw, hex. flange
11
12-063-19-S Baffle, cylinder
12
DESCRIPTION
M5x0.8xl0 (4)
M5x0.8x1O
M5x0.8x20 (3)
M6x1.0x16 (2)
NOT ILLUSTRATED
M-541050-S Nut, hex. flange MSxO.S 12 096 40-S Cover (goes over rectifier-
12 141 01-S Retainer, ring (2) (secures
regulator hole in blower housing)
cover 12 096 40-S to
housing)
AIR tNTAKE/RLTRATION
KEY PART
NO. NO. DESCRIPTION
1 12-281-01-S Duct, air
2 25-341-03-S Knob, air cleaner cover
3 12-096-24-S Cover, air cleaner
4 12-083-12-S Precleaner, element
5 12-100-08-S Wing Nut 6 12-083-10-S Kit, air cleaner element
(Includes 5, 7, 8) 7 12-743-12-S Filler, element (Includes 5 8 12-032-11-3 Seal 1-7/16" 9 12-094-07-S Base, air cleaner (Includes
10, 11)
10 12-072-04-S Stud, mounting plate
M6x 1.0x75
11 12-086-01-3 Screw, #10 Hi-Lo thread
forming (2)
12 12-041-02-3 Gasket, air cleaner
NOT ILLUSTRATED
12-113-53-S Decal, air cleaner
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
55
a)
Page 56
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
TRACTOR--MODELNUMBER 917.272060
56
Page 57
TRACTOR "MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
STARTING SYSTEM
PART
KEY
NO. DESCRIPTION
NO.
M-839070-S Screw, hex. flange
1
25-098-04-S Starter assembly (Includes 3-
2
8) 12-755-39-S Kit, drive end
3 4 12-227'03-S Cap, drive end
12-170'04-S Armature
5 6 12-755'38-S Kit, drive parts
12-243-04-S Cap, commutator end
7
12-086-20-S Screw, hex. flange (2)
8
M8x 1.25x70 (2)
OIL PAN/LUBRICATION
KEY PART
NO, DESCRIPTION .
NO.
12-038-01-S Dipstick assembly (Includes
1
25-755-13-S Kit, oil fill cap (Includes 3)
2
12-153-03-S 0-Ring, oil fill cap
3
12-153-02-S O-RIng, upper oil fill lube
4
12-123-04-S Tube, Oil fill
5
M-645025-S Screw, hex. flange
6
12-153-01-S O-Ring, lower oil fill tube
7
25-162-07-S Screen, Oil pickup
8
12-096-03-S Cover, oil pickup screen
9
M-545016-S Screw, hex, flange
10
25-462-09-S Valve, oil pressure relief
11
12-050-01-S Filter, oil
12
X-75-10-S Plug, sq. hd. solid 3/8"
13 14
12-393-01-S Pump, oil 12-153-06-S O-Ring, oil pump cover
15
12-096-34-S Cover, Oil pump
16
M-545016-S Screw, hex. flange
17
18 12-032-03-S Seal, oil (RT.O. end)
24-086-16-S Screw, hex. flange
19
24-086-17-S Screw, hex. flange
20
12-199-S6-S Assembly,Pan, oil (Incl.
21
2-3)
M6X1.0X25
M5x0.8x16
M5X0.8X16 (3)
MSx1.25x45 (11)
M8x1.25x45
11,14-17)
ENGINE CONTROLS
KEY
PART
NO. DESCRIPTION
NO.
1 12-079-11-S Linkage, choke
2 12-237-01-S Clamp, cable
24-086-43-S Screw, hex. flange
3
4 M-664020-S Screw, tobed socket
5 12-536-10-S Control, speed assembly
M-44302S-S Screw, pan head M4x0.7x25
6
M-443020-S Screw, pan head M4x0.7x20
7
12-089-11-S Spring, choke (2)
8
12-089-23-S Spring, choke return
9
12-089-24-S Spring, governor
10
12-755-83-S Kit, governor lever (Includes
11
12-100-07-S Nut, hex flange 1/4-20
12
52-211-04-S Boll, 1/4-20x1"
13
12-090-28-S Lever, governor
14
25-158-08-S Bushing, throttle linkage
15
12-079-10'S Linkage, throttle
16
25-158-11-S Bushing, throttle linkage
17
M6xl.0x20 (2)
(Includes 6-9)
12-14)
NOTE; All component dimensions given in U.5.
Inches 1 inch = 25.4 mm
57
Page 58
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
TRACTOR--MODELNUMBER 917.272060
CRANKSHAFT
FUEL SYSTEM
EXHAUST
—1
<
58
Page 59
TRACTOR - - MODEL NUMBER 917.272060
KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509
fuel system
KEY PART
NO. DESCRIPTION
NO.
M-641060-S Nut. hex. flange M6x1.0 (2)
1
X-22-11-S Washer, lock 1/4"
2
M-629116-S Stud M6x1.0x116 (2)
3
12-853-115-S Kit, carburetor w/gasket
4
12-041-02-S Gasket, air clearrer
5
12-053-115 Carburetor assembly
6
12-041-01-S Gasket, carburetor (2)
7 8 12-265-06-S Defiector, heat
25 237 14-S Ciamp, hose (2)
9
10 25-353-10-S Line, fuel 9"
25-050-02-S Filter, fuel in-line
11
47-154-01-S Clip cable
12
(Includes 5,6,7 qty 1)
(For information only not available separately) (Service with: Kit, float
12-757 02-S. Kit, solenoid repair 12-757-33-S, Kit, repair 12-757-03-S)
NOT ILLUSTRATED
M-561010-S Screw, thread forming
12-757-02-S Kit, float 12-757-33-S Kit, solenoid repair 12-757-03-S Kit, repair 12-454-03-S Tie cable 12-518-37-S Lead, red, (37* - 20 gauge ■
M5x0.8x10
uninsulated socKet and
Insulated socket terminals)
CRANKSHAFT
KEY PART
NO. DESCRIPTION
NO.
1
12-014-57-S
2 25-139-27-3
Crankshaft (Includes 2) Plug, cup
EXHAUST
KEY PART NO. NO. DESCRIPTION
1 26-072-04-S 2 12-041-03-S 3 12-126-11-S 4 12-445-06-S Strap, lifting 5 M-645025-S
12 522 50
12-756-93-S Gasket Set
Stud, M8x1.25x33 (2) Gasket, exhaust manifold Bracket muffler
Screw, hex. flange M6xl.0x25 (2)
Short Block
NOTE; All component dimensions given in Li.S.
inches 1 Inch = 25.4 mm
59
Page 60
60
Page 61
o>
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
Operate your Tractor up and down the face of slopes (not greater than 15’), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Page 62
62
Page 63
63
Page 64
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME®*^ Anytime, day or night
(1-800-469-4663)
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To bring in products such as vacuums,
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the location of your nearest Sears Parts & Repair Center.
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www.seafs.com
For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsOirect®'^!
1800-366-PART 6 a, m. - 11 p.m. CST,
(1-800-366-7278) 7 days a week
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7 a.m. - 5 p.m. CST, Mon, - Sat.
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y para ordenar piezas con entrega a domicilio:
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HomeCentral'*'
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O Sears, Roebuck and Co.
177370 11.29.00 TR Printed in U.S.A.
® Marca Registrada / ^ Marca de Fábrica de Sears. Roebuck and Co.
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