Craftsman 917.272057 User Manual

Owner’s Manual

16.0 HP ELECTRIC START

42” MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272057

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

Warranty...................................

Safety Rules Product Specifications

Assembly..................................

Operation Maintenance Schedule

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11 17

2 3 6 8

Maintenance.......................

Sen/ice and Adjustments...

Storage...............................

Troubleshooting Repair Parts

Parts Ordering....................

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................

.. Back Cover

17 21 27 28 32

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is used in the United States.

This Warranty does not cover;

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is “used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears wilt replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME. WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the manual and on the

machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO;

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen

dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children wilt remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation,

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container. ' Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do not smoke.

' Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously Injured or interfere

with safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15“ Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.

iB^Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

A CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm.

AwaRNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OIL TYPE

1.25 GALLONS UNLEADED REGULAR

SAE 10W30 (ABOVE 32“F)

(APl-SF-SJ);

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY:

W/FILTER: 4.0 PINTS W/O FILTER; 3.5 PINTS

SPARK PLUG:

CHAMPION RC12YC

(GAP: .040")

GROUND SPEED FORWARD:

(MPH): 1.2

2^^ 1.5

3RD 2.4

4™ 3.5 5™ 4.8 6^^ 5.3

REVERSE: 1.5

TIRE PRESSURE:FRONT: 14PSI

REAR; 10PS1

CHARGING

SYSTEM;

3 AMPS BATTERY 5 AMPS HEADLIGHTS

BATTERY; AMP/HR; 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT

27-35 FT. LBS.

TORQUE:

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always obsen/e the “SAFETY RULES”.

UNASSEMBLED PARTS

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 X 1

Steering Wheel

(1) Locknut 5/16-18

Steering Wheel Adapter

(1) Hex Bolt

5/16-18 X 1-1/4

= Steering

Extension Shaft

Slope Sheet

Gauge

(1) Knob

(1) Oil Drain Tube For Future Use

□

(2) Keys

Video Cassette

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

insert

3/8 Hex Bolt

3/8 Lock Washer

Large Flat Washer

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. lbs torque.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

Steering Boot

Tabs

Extension Shaft

5/16 Hex Bolt

Lower Steerirtg Shaft

Position steering wheel so cross bars

5. are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position and open battery box door.

NOTE: If this battery is put into sen/ice after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY" in Maintenance section of this manual for charging instructions).

Seat Pan

Battery BoxDoor

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roil tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

AwarNING: Before starting, read,

understand and follow alt instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

10. Turn ignition key to “OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

^CAUTION; Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

Mulcher

Deflector

Shield

Plate

Latch Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE; It is not necessary to change blades. The mulcher blades are de signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overin flated at the factory for shipping pur poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PS I shown in

“PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Sen/ice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: / All assembly instructions have been

completed. / No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and

tightened securely. / All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). / Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor,

pay extra attention to the following important items. / Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

y Be sure brake system is in safe

operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

O A

4»

BATTERY

CAUTION OR

WARNING

REVERSE FORWARD FAST

a= ©1

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

i l\l ^ ^

FUEL CHOKE

i* R N H L (®)|1

ATTACHMENT REVERSE

CLUTCH ENGAGED

MOWER HEIGHT PARKING BRAKE UNLOCKED

NEUTRAL HIGH

LOCKED

LOW

SLOW

OVER TEMP

LIGHT

MOWER LIFT

PARKING BRAKE

©^ig)

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+} or

discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/GHOKE CONTROL - Used for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full “BRAKE” position and hold.

2. Place parking brake lever in “EN GAGED” position and release

pressure from clutch/brake pedal.

Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Attachment Clutch Lever “Engaged" Position

Throttle/ ^ Choke Control

Clutch/ Brake Pedal,

“Disengaged” Position

“Brake”

Position

ignition Key

“Disengaged”

Position

Parking Brake “Engaged"

Position

Gearshift Lever

STOPPING

MOWER BLADES -

• To stop mower blades,move attach ment clutch lever to “DISENGAGED”

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N)

position.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ^CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired

position.

3. Slowly release clutch/brake pedal to

start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4“. The heights are measured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approxinnately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING

HEIGHT’ in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

i^CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever

“Engaged”

Position

“Disengaged Position

, Position

j ) j j

Shield

Attachment Lift Lever High

Position

Low

Deflector

TO OPERATE ON HILLS ^CAUTION; Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor

to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

TO TRANSPORT

Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc,).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick: wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainte nance section of this manual).

• To change engine oil, see the Mainte nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

^WARNING; Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur. A CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if

the engine has run out of fuel, it w/ill take extra

cranking time to move fuel from the tank to

the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to "DISEN GAGED” position.

4. Move throttle control to choke position.

NOTE: Before starting, read frie warm and

cold starting procedures below.

5. Insert key into ignition and turn key clockwise to “START’ position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50“ F and

below)

6. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several seconds to several minutes, depend ing on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See

'TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass dippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

* If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the dippings. When doing a second cut, mow across or perpendicu lar to the first cut path. Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE ^

Check Brake Operation Check Tire Pressure Check Operator Presence and

Interlock Systems Check lot Loose Fasteners

Sharpen/Roplace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter

Clean Air Screen Inspect MuHler/Spark Arrester Replace Oil Filler (1 equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filler

1 ■ Change niore often when operaling under a heavy load or m high ambient temperatures. S • 2 ■ Service more often when operatirrg dirty or dusty corrditions 6 3 - If equipped with oil flfier. change oil every 50 hours. 7 •

4 - Replace blades more often when mowing in sandy soil.

✓ ✓ ✓

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✓

✓ 7 ✓

✓ 4 ✓

✓ e ✓ ✓ ✓

✓ 5 ✓ s

✓

1^2,3 ✓

✓ 2

✓

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✓ 2

-si ^ / «1

DATES

✓

If equipped with adjustable sysierri. Not required if equipped with maintenance'free battery. Tighten front axle pivot boH to 35 ft.-lbs maximum Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation,

5. Check for loose fasteners.

LUBRICATION CHART

@ Spindle

Zerk

©Front Wheel

Bearing

Zerk

©Front Wheel

Bearing Zerk

©Engine'^,'^/

©Gear

shift

SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause lire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing g, Edge Up^ ^ Center

. Hole

Flat Washer Lock Washer

^^Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

Mandrel Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

Blade

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its

18life.

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