Craftsman 917.272051 User Manual

Owner’s Manual
16HP ELECTRIC START 42” MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.

917.272051

• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates differentiy from previously built engines. Before you start the en gine, read and understand this Owner’s Manual.
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty.................................................
Safety Rules...........................................
Product Specifications
Assembly................................................
Operation................................................
Maintenance Schedule
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..............17
2
Maintenance
3
Service and Adjustments...
6
Storage
8
11
Troubleshooting
Repair Parts Pahs Ordering
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WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or repiace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, Including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
• Riding equipment used for commercial or rental purposes.
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.. Back Cover
21
28
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War
ranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
f. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing, Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.
' Mow only in daylight or good artificial
light,
' Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
« Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate the riding mower safety enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of­controi and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it. DO;
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommen dations for wheel weights or counter weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep alt movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces sary, and then, turn slowly and gradu
ally downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding,
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
SAFETY RULES
m. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Slop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
SAFETY RULES
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starling or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• if machine stops white going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless neces sary, and then, turn slowly and gradu ally downhill, if possible.
^^Look for this symbol to point out
important safety precautions, tl means CAUTtONM! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
t CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark piug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor. '
A CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
^WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals known to the Slate of California to cause cancer and birth defects or other repro ductive harm.
^kwARNING: Battety posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY AND TYPE:
OILTYPE
(API-SF-SJ):
OIL CAPACITY:
SPARK PLUG:
(GAP: .040") GROUND SPEED FORWARD;
(MPH):
TIRE PRESSURE;FRONT: 14PS1
CHARGING SYSTEM:
BATTERY:
BLADE BOLT TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
1.25 GALLONS UNLEADED REGULAR
SAE 10W30 (ABOVE 32°F) ■ SAE 5W-30 (BELOW 32T)
W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS CHAMPION RC12YC
1ST 2ND 3RD 4TH
5™ 6™
REVERSE:
REAR: 10PSI
15 AMPS @ 3000RPM
AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R 27-35 FT. LBS.
1.2
1.5
2.4
3.5
4.8
5.3
1.5
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and obsen/e the safety rules.
• Follow a regular schedule in maintain ing, caring for and using your tractor.
• Follow the instructions under “Mainte nance” and “Storage" sections of this owner’s manual.
^^WARNINGi This tractor is equipped
with an infernal combustion engine and should not be used on or near any unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law {Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
UNASSEMBLED PARTS

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) t/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
Lower Steering Shaft
6.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT; Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
HOWTO SET UP YOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
3/8 Hex Bolt
3/8 Lock Washer
Insert
Large Flat
Washer
Steering Boot
5/16 Hex Bolt
Seat Pan
Battery Box­Door
Terminal
INSTALLSEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3.
Place seat on seat pan so head of shoulder bolt Is positioned over large slotted hole in pan.
4.
Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5.
Pivot seat and pan fonvard and assemble adjustment knob and flat washer loosely. Do not tighten.
6.
Lower seat into operating position and sit in seat.
7.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8.
Get off seat without moving its adjusted position.
8
Raise seat and tighten adjustment knob securely.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKtD (See Operation section for location and function of controis)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor,
TO DRIVETRACTOR OFF SKID (See Operation section for iocation and function of controis)
^kwARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and till fuel
tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N) position,
5. Press lift lever plunger and raise attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid,
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10. Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield In
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
AcAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready tor discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overin flated at the factory for shipping pur poses. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be property leveled. See “TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
^CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructions have been
completed.
/No remaining loose parts in carton, / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers,
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. / Fuel lank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe -
operating condition.
10

OPERATION

' These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
x
FORWARD
ai
LIGHTS ON
©
PARKING BRAKE
LOCKED
Q A
©
FUEL
X,
*
REVERSE
WARNING
■fir
OIL PRESSURE
jji
MOWER HEIGHT

S' R N H L ©II

ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
FAST
•m
SLOW
SI
IL
OVER TEMP
LIGHT
Í
If
UNLOCKED MOWER LIFT
parking brake
IGNITION CLUTCH DISENGAGED
DANGER. KEEP HANDS AND FEET AWAY
ATTACHMENT
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
11
SLOPE HAZARDS
FREE WHEEL
(Automatic Models only)
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging {-) of battery. ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks ctutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
12
__ r the eyes, which can result in severe eye damage. Always wear safety ^ * glasses or eye shields while operating your tractor or performing any
The operation of any tractor can result in foreign objects thrown into
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USE YOURTRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
“BRAKE” position and hold.
2. Place parking brake lever in “EN
GAGED” position and release pressure from clutchAirake pedal. Pedal should remain in “BRAKE" position. Make sure parking brake will hold tractor secure.
Attachment Clutch Lever “Engaged" Position
Throttle/ Ignition Key Choke ControT''^' R'
“Disengaged” Position
STOPPING MOWER BLADES -
• To stop mower blades,move attach
ment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full “BRAKE" position.
• Move gearshift lever to neutral (N)
position.
“Brake Position

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire".
• Turn ignition key to “OFF’ position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
^^CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging
and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height,
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4“. The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
* The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT’ in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 locknut and tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment hole.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch control.
^^CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever .,-5^ Attachemnt “Engaged" )) Lift Lever High
Position if^_ PosHion
Low Position
"Disengaged' Position
V. V
. Deflector
1)

TO OPERATE ON HILLS

^WcAUTION: Do not drive up or down hills wilh slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid slopping or changing speed on
hills.
• It slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
■'■■if
Shield
14

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to iose control of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fiiled with summer weight oii.
1. Check engine oil with tractor on levei
ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oi! off. Reinsert the dipstick into the tube and rest oii fiil cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainte nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
Oil Fill Cap/
Dipstick

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures beiow 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
A WARNING; Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
A CAUTION; Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE

VWien starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to “DISEN GAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm aid
cold starting procedures beiow.
5. Insert key into ignition and turn key clockwise to “START' position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move
the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50“ F and above)
6. When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
15
COLD WEATHER STARTING (50° F and below)
6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend
ing on the temperature,
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See 'TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Sen/ice and Adjustments section of this manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried
clippings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when It is wet. Wet grass wilt plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
• The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades,
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpen dicular to the first cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
16

MAINTENANCE

MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation Check Tire Pressure
Check Operator Presence and Interlock Systems
Check for Loose Fasteners
SharperVReplace Mower Blades Lubricalioi> Chart Check Battery Level
Clean Battery and Terminals Check Transaxie Cooling Adjust Blade Belt(s^ Ter^sion -
Adjust Motion Drive Belijs) Tension
Check Engine Oil Level
Char>ge Engine Oil Clean Air Filter
Clean Air Screen
Inspect MuHler/Spark Arrester
Replace Oil Filter (H equipped^
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Chang* mor* oH*n iwh*n oparath^ i.JO(J*r A heavy load or h high amW*nl lemp#ratyr*», s ­2 - Sarvic* mor* o1t*n wuhen oparaOng in itoty or dusty eoniWk>na, 6 ‘
3 - H equipped with oti fitter, change oil »very 50 hours,
4 - Rep^ac* Wades nwr* oHen when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligende. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
,3. Check tire pressure.
4. Check operator presence and
interiock systems for proper operation.
5. Check for loose fasteners.
✓ ✓
SERVICE DATES
✓ ✓
✓ s
1/, ✓ = ✓
II equipped with adjustable system. r4o1 required If equipped wHh mainterrarKe-irse battery Tighten Irorl axle pivot boll lo 35 tt.-ibs- rnajdmum po not overtighten.
LUBRICATION CHART
®SAE 30 or 10w30 MOTOR OIL ©GENERAL PURPOSE GREASE ©REFER TO Maintenance “ENGINE" SECTION
IMPORTANT; Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the selMubricat-
ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when
performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high sp.eed in highest gear, then brake must be ad
justed. {See ‘TO ADJUST BRAKE” in the
Service and Adjustments section of this manual). TIRES
• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also fsrevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the '
clutchflorake pedal is fully depressed and attachment clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing biade.
3. Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as shown,
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated.
Trailing g, . Star.
EdgeUp>^'®r® Center
TO SHARPEN BLADE
NOTE: We do not recommend sharpen ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file
• To check blade balance, you will need
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded
Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.
I Hole
Flat Washer Lock Washer
<^-^Hex Bolt (Grade)'^
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
or on a grinding wheel. Do not attempt to sharpen while on the mower.
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade Is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
Mandrel Assembly
Blade
18
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