Craftsman 917.271840 User Manual

Owner’s Manual

CRRFTSMflN'

21.0 HP

ELECTRIC START

42” MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.271840

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates
differently from previously built engines. Before you start the en
gine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before
operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

TABLE OF CONTENTS

Warranty
Safety Rules

Product Specifications.................

Assembly
Operation
Maintenance Schedule

........................................

..................................

.......................................

.......................................

.................

............

............

...............

..............

............

.........

12
19

2

Maintenance

3

Service and Adjustments...

6

Storage....................................

8

Troubleshooting.....................

Repair Parts............................

Parts Ordering........................

...........................

...............

...............

..................

19
23

30

...............34

.. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the ownet^s
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary bwause of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding

equipment pi^oves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all
instructions in the manual and on the
machine before starting.

■ Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be
picked up and thrown by the blade.

• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down
and behind before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or
unloading the machine into a trailer or
truck.

• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-

related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to

protect themselves and others from

serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of­control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.

DO:

• Mow up and dov\m slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine.

• Use slow spe^. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer’s recommen

dations for wheel weights or counter

weights to improve stability.

• Use extra care with grass catchers or
other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes

and

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the
blades and proceed slowly
down the slope.

Tall grass can hide obstacles.

gradual.

Do not make sudden

straight

DO NOT:

•

Do not

turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.

•

Do not

mow near drop-offs, ditches, or

embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.

•

Do not

mow on wet grass. Reduced
traction could cause sliding.

•

Do not

try to stabilize the machine by

putting your foot on the ground.

•

Do not

use grass catcher on steep

slopes.

slow

SAFETY RULES

III. CHILDREN

Tragic accidents can cjccur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity.
assume that children will remain where
you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind

and

down

• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
comers, shrubs, trees, or other objects

that may obscure vision.

for small children.

Never

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable
and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.

Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.

Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

Be alert and turn machine off if children
enter the area.

Before and when backing, look behind

and down for small children.
Mow up and down slopes (15° Max),
not across.

Remove obstacles such as rocks, tree
limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

SAFETY RULES

• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse
and back down siowly.

• Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.

^Look for this symboi to point out

important safety precautions. It means
CAUTIONIi! BECOME ALERTII! YOUR
SAFETY IS INVOLVED.

CAUTION; In order to prevent

accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the
tractor.

^ CAUTION: Tow only the attachments

that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

^^WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm,

^^WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:
OIL TYPE

(API-SF-SJ):

OIL CAPACITY:

SPARK PLUG:

(GAP: .030”)

VALVE

ADJUSTMENT

GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING
SYSTEM:

BATTERY:

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give

you the best possible dependability and

performance.
Should you experience any problem you

cannot easily reme^, please contact a

Sears or other qualified service center.

We have competent, well-trained techni

3.5 GALLONS
UNLEADED
REGULAR

SAE 30
(ABOVE 32®F)
SAE 5W-30
(BELOW 32”F)

3.0PINTS
CHAMPION

RJ19LM OR J19LM
INTAKE: .004”-.006”

EXHAUST: .00r-.009”
FORWARD: 5,5

REVERSE: 2.4
FRONT: 14PSI

REAR: 10PSI
SAMPS BATTERY

5 AMPS HEADLIGHTS

AMP/HR: 30
MIN. CCA: 240
CASESIZE:U1R

27-35 FT. LBS

cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor property.
Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.

CUSTOMER RESPONSIBILITIES

■ Read and observe the safety rules.

• Follow a regular schedule in maintain
ing, caring for and using your tractor.

• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.

^^WARNING: This tractor Is equipped
with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective

working order by the operator.

In the state of California the above is
required by law {Section 4442 of the

California Public Resources Code).
Other states may have similar laws.

Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.

(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure

gauge

When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.

3. Check for any additional loose parts
or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower
steering shaft. Align mounting holes

In extension and lower shafts and
install 5/16 hex bolt and locknut.

Tighten securely.

2. Place tabs of steering boot over tab

slots in dash and push down to
secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide
inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten
securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples In skid that may puncture tires
where tractor is to roll off skid.

Steering
Wheel Insert

Hex BoH

Lock Washer

Large Flat
Washer

Steering
Wheel

Extension
Shaft

5/16 Locknut

Lower

Steering

Shaft

Steering Boot

HOWTO SET UPYOURTRACTOR
CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See “BATTERY” in Maintenance
section of this manual for charging
instructions).

INSTALLSEAT

Adjust seat before tightening adjustment
knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

3. Piace seat on seat pan so head of
shouider bolt is positioned over targe
slotted hole in pan.

4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.

5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position
is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate
instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest
position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel
ing position to disengage transmis

sion (See “TO TRANSPORr in the

Operation section of this manual).

4. Roll tractor fonvard off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)

^WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in “transmis

sion engaged” position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest
position.

7. Start the engine. After engine hcis
started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.

10. Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.

11 .Turn ignition key to "OFP position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.
Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in
'‘PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be property leveled. See ‘TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manuai.

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive
beits in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See TO ADJUST
BRAKE” in the Service and Adjustments
section of this manual.

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher piate over front
of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of
mower deck.

^CAUTION: Do not remove deflector

shield from mower. Raise and hold shield
when attaching mulcher plate and allow
it to rest on plate while in operation.

Deflector­Shield

Mulcher
Plate

Latch
Hooks

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory. .

NOTE: It is not necessary to change

blades. The mulcher blades are de
signed for discharging and bagging also.

10

^CHECKLIST

BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURETHATYOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING
CHECKLIST;

/ All assembly instructions have been

completed.

/ No remaining loose parts in carton.
/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seal is adjusted comfortably and

tightened securely.

✓ All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory). ,

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

✓ Check mower and drive bells. Be sure

they are routed properly around pulleys
and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly
clamped.

✓ Before driving tractor, be sure free

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them
before you start the engine.

/ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmission

before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
TO START ENGINE” and “PURGE
TRANSMISSION" in the Operation
section of this manual).

11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

X

Ë3 A

BATTERY CAUTION OR REVERSE FORWARD FAST

WARNING

♦

♦

X

© © Q~ ©1 In

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP ♦

fl l\l S © [©

FUEL

i* R N H L ®|1

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LIGHT I

SLOW

attachment

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

12

SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your
tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and
starting the engine.

Institute.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing
the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its
position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

13

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye danrtage. Always wear safety
glasses or eye shielcts while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacies or standard safety glasses.

HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake wit! shut off the engine.

1. Depress clutch/brake pedal Into full

“BRAKE" position and hold.

2. Place parking brake lever in “EN

GAGED” position and release
pressure from clutch/brake pedal.

Pedal should remain in “BRAKE”

position. Make sure parking brake will
hold tractor secure.

Attachment Clutch Lever

Choke /

Control, '"'“Av ^Ignition Key

Throttle

Control

Clutch/ ^

Brake Pedali^

“Disengaged”

Position

“Engaged" Position

“Disengaged"
Position

Parking Brake
“Engaged”
Position

Motion Control

“Brake”
Position

Lever

STOPPING

MOWER BLADES -

• To stop mower blades,move attach

ment clutch lever to “DISENGAGED"
position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE” position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the clutch/brake pedal is de
pressed.

ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.

• Turn ignition key to “OFF’ position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than “OFF" will
cause the battery to be discharged,
(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause “browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

AcaUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging
rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake and clutch/

brake pedal.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not mnning.

These heights are approximate and may

vaiy depending upon soil conditions,

height of grass and types of grass being

mowed.

14

• The average lawn should be cut to
approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.

• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height
(See ‘TO ADJUST MOWER CUTTING
HEIGHT in the Operation section of
this manual).

2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 locknut and
tighten securely,

3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.

3/8-16

Locknut

Gauge

Wheel

Mounting
Bracket

^8 Washer

Gauge Wheel

Shoulder
Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES ­disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.

Attachment Clutch
Lever“Engaged”
Position

"Disengaged”

Position

Attachemnt Lift
Lever High
Position

Low
Position

Deflector

Shield

TO OPERATE ON HILLS

ACAUJION: Do not drive up or down
hills with slopes greater than 15“ and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.

• Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever

does not return to neutral (N) position
when the ciutch/brake pedal is de
pressed.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Slowly move motion control lever to
slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by

placing freewheel control in freewheeling
position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down
Into the slot and release so it is held in

the disengaged position.

15

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck
or a traiier, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.

BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,

remove and read oil level. If neces

sary, add oil until “FULL” mark on
dipstick is reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting (See '^IL
VISCOSITY CHARr in the Mainte
nance section of this manual).

• To change engine oil, see the Mainte
nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
Quantities that can be used within 30

d^s to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.

^WARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic

gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.

(^CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if
the engine has run out of fuel, it will take extra
cranking time to move fuel from the tank to
the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2.

Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.

Place motion control lever in neutral

(N) position.
Move attachment clutch to “DISEN
GAGED” position.

Move throttle control to fast position
Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed,

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key
clockwise to “START position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the
choke control out and retry.

WARM WEATHER STARTING (50" F and
above)

8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine

starts to run roughly, pull the choke

16

control out slightly for a few seconds
and then continue to push the control

in slowly.

• The attachments and ground drive can
now be used. If the engine does not accept

the load, restart the engine and allow it to
watm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and
below)

8. When engine starts, slowly push

choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the

choke control Is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.

AUTCariATIC TRANSMISSION WARM UP

Before driving the unit In cold weather,

the transmission should be warmed up as
follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.

• The attachments can be used during

the engine warm-up period after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be a^usted for best engine performance.
See ;T0 adjust CARBURETOR" in the
Service and Adjustments section of this
manual.

PURGETRANSMISSION

^CAUTION: Never engage or disen

gage freewheel lever while the engine is
running.
To ensure proper operation and perfor
mance, it is recommended that the
transmission be purged before operating

tractor for the first time.

This procedure will remove any trapped air
inside the transmission which may have
developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT’ in
this section of manual).

3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

4. Move motion control lever to full
forward position and hoid for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is
being removed from hydraulic drive
system.

5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See “TO TRANSPORr in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.

Your tractor is now purged and now ready
for normal operation.

17

MOWINGTIPS

• Mower should be property leveled for
best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu
tion of clippings and more uniform
cutting.

• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.

• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip
pings. Make first cut relatively high; the
second to the desired height.

• Do not mow grass when it Is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the
attachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean after each use.

• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass lends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.

• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu
lar to the first cut path.

• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

18

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE

BPni II AO CCQUirE:

Check Brake Operation
Check Tire Pressure

Check Opefalor Presence and
Irtteiiock SyStsrris

Check for Loose Fasteners

Sharpsn/Heplace Mower Blades
Lubricalion Chart
Check Battery Level

Clean Battery and Termirtels
Check Transaxle Cooling
Adjjust Blade Belt(8) T ension

Adjust Motion Drive Belt(s) Tenskm

Check Engine Oil Level
Change Engine Oil

Clean Air Filter

Clean Air Screen

Inspect Mufller/^>ark Arrester

Replace Oil Filter (If equipped)
Clean Engine Coding Fins

Replace Spark Plug

Replace Air FHler Paper Cartridge

Replace Fuel Filler

1 - Chungt mon on*n w*i»n opraBng und*r r h«avy loud or In Mgh
2- Stfvic* mero efton when ofiorRtInQjndrty or dusty conditions
3‘ HoquIppédwWiQüntor, change oM ovory SO hours.
4 ■ Replace bladts mo«o often when mowing Itn sandy soft.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made

periodically to property maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should

be checked at least once each season.

* Once a year you should replace the

spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

✓
✓ ✓

✓
✓

✓

✓

✓

✓
✓ t
✓
✓

✓

✓

•^.2
✓ i
✓

Iwnpanrtur*». 5 - If iquIppAd wfth iid|uitabl*

✓

✓

✓

✓

✓

6 • No4 FM^ultftd H equipped w№ melMenance-lfee beftery.
7 ■ lighten fiqnl axle pM bdMe 3$ ft.-fei. maximum.

Oe not weitighlen.

LUBRICATION CHART

0General Purpose Grease
©Refer to Maintenance “Engine” Section

IMPORTANT; Do not oil or grease the

pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

19

■mACTDR

Always observe safety rules when
performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
“to adjust BRAKE” in the Service and
Adjustments section of this manual).

TIRES

• Maintain proper air pressure in ail tires
(See “PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber,

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.

• When the engine is running, any attempt

by the operator to leave the seat without
first setting the parking brake should
shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any
attempt by the operator to leave the seat
should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the
seat.

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged
blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with
trailing edge up towards deck as
shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on
mandrel assembly.

4. Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grads 8 heat

treated.

iTj n I /--i— Center,
Edge Up I Hole

Lock Washer

Hex Bott
(Grade)*^

*A Grade 8 heat treated bolt can be identified

Flat Washer

by six lines on the bolt head.

Star

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade Is
balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual
damage to mower and engine.

• The blade can be sharpened with a RIe
or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bott, pin, or a cone
balancer. (When using a cone balancer,
follow the Instructions supplied with
balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a
horizontai position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8” Bolt
or Pin

Center Hole

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How
ever, periodic charging of the battery with
an automotive charger will extend its iife.

• Keep battery and terminals clean,

• Keep battery bolts tight.

• Keep smail vent holes open,

• Recharge at 6-10 amperes for 1 hour.

20

Mandrel

Assembly

Blade

NOTE: Tlie original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte Is

not necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to Teak”

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable ends
with wire brush until bright.

5. Coat terminals with grease or petroeum

jelly.

6. Reinstall battery (See “REPLACING
BATTERY” in the SERVICE AND
ADJUSTMENTS section of this
manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins
should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmission
while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxTe.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass
clippings and other materials. To prevent
damage to seals, do not use compressed
air or nigh pressure sprayer to clean
cooling Tins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance Is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized sen/ice
center/department.

ENGINE
LUBRICATION

Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.

SAE viseosiTv omoEe

TPiWWTiwiwiM>wictWTEOWo<»N№qLCHiwoe

NOTE: Although multi-viscosity oils

(5W30,10W30 etc.) improve starting in

cold weather, these multi-viscosity oils will

result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible

engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)

hours of operation. Tighten oil fill ca^
dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
* Be sure tractor is on level surface.
* OH will drain more freely when warm.
* Catch oil In a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.

2. Remove cap from end of drain valve
and Install the drain tube onto the
fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterdociwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS" section
of this manual.

8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate

reading. Keep oil at “FULL” line on

dipstick.

OH Drain Valve

CLEAN AfR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.

ENGINE COOLING FINS

Reniove any dust, dirt or oii from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood {See “TO REMOVE HOOD AND
GRILL ASSEMBLY” in the Service and
Adjustments section of this manual).

Top Air
Guide Cover

Engine Cooling Fins

Air Guide
Cover
(Both Sides)

NOTE: If very dirty or damaged, replace

cartridge.

4. Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).

IMPORTANT: Petroleum solvents, such as

kero^ne, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry

cartridge.

Knob

Wing Nut

Foam Pre
Cleaner

Air Screen

Cover

Cartridge
Plate

Cartridge

AIR FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every 100
hours of operation or every season,

whichever occurs first.
Service air cleaner more often under dusty

conditions.

1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

3. Reinstall pre-cleaner over cartridge.

7.

Reinstall cover and secure with

knob{s).

rO SERVICE CARTRIDGE

1,

Remove wing nuts and cartridge

plate.
Carefully remove cartridge to prevent

debris from entering carburetor.
Clean cartridge by tapping gently on

flat surface.

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATiONS”
section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2.

Place new fuel filler in position in fuel
line with arrow pointing towards

carburetor.

Be sure there are no fuel line leaks

and clamps are properly positioned.

Immediately wipe up any spilled

gasoline.

Clamp

Clamp

22

Fuel Filter

CLEANING

• Clean engine, battery, seal, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo
tive type wax.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED" position.

4. Turn ignition key “OFP and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1.

Place attachment clutch in “DISEN

GAGED” position.

Move attachment lift lever forward to

2.

lower mower to its lowest position.

3.

Roll belt off engine pulley.
Remove small retainer spring, and lift

4.
clutch spring off pulley bolt.

Remove large retainer spring, slide

5.
collar off and push housing guide out
of bracket.

Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

Disconnect suspension arms from
rear deck brackets by removing
retainer springs.

8.

Disconnect front links from deck by

removing retainer springs.

9.

Raise lift lever to raise suspension

arms. Slide mower out from under
tractor.

Small Retainer
Spring

We do not recommend using a garden

hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the
tractor, remove the front links and hook the

clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to Its highest

position.

Slide mower under tractor with

2.

discharge guard to right side of tractor.
Lower lift lever to its lowest position.

3.

4.

Install mower in reverse order of
removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD

UCT SPECIFICATIONS” section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.

Square Hole

Retainer Spring

Anti-Sway Bar

Collar

Housing.
Guide

Clutch Spring

Large
Retainer Bracket

Spring

Engine Puliey

Front Link

Retainer Springs
(Both Sides)

23

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on both

sides of mower should be the same or
within 1/4“ of each other.

• If adjustment is necessary, make
adjustment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE:Each full turn of adjustment nut will
change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of Bottom edge of
mower to ground ________ mower to ground

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust

ment is necessary, be sure to adjust both

front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust
ments, check that both front links are

equal in length. Both links should be
approximately 10-3/8".

• if links are not equal In length, adjust

one link to same length as other link.

• To tower front of mower loosen nut “E”

on both front links an equal number of
turns.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “P
against trunnion on both front links.

To raise front of mower, loosen nut “P

from trunnion on both front links.

Tighten nut “E” on both front links an

equal number of turns.
When distance “D” is 1/8" to 1/2“ lower
at front than rear, tighten nut “P against
trunnion on both front links.
Recheck side-to-side adjustment.

. Mandrel

Both Front Links Should be Equal In Length

Front Links

TO REPLACE MOWER BLADE DRIVE
BELT

The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See TO
REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.
BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5.

Make sure belt is in all pulley grooves
and inside all belt guides.

6.

Install mower in reverse order of
removal instructions.

Mandrel

Pulley

Mandrel

Pulley

24

Idler Pulleys

TO ADJUST BRAKE

Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.

1

' Depress clutch/brake pedal and

engage parking brake.

2.

Measure distance between brake

operating arm and nut “A" on brake rod.

If distance is other than 1-9/16", loosen
jam nut and turn nut “A" until distance
becomes 1-9^16". Retighten jam nut
against nut “A”.
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still

greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest Sears or other
qualified center.

iw \fViiiavi. jrv/UI IWClieai

authorized service center/department.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See ‘TO REMOVE
MOWER” in this section of this
manual.)

2.

Remove belt from stationary idler and

clutching idler.

3.

Pull belt slack toward rear of tractor.

Carefully remove belt upwards from
transmission input pulley and over

cooling fan blades.

4.

Pull belt toward front of tractor and
remove downward from around
engine pulley.

5.

install new belt by reversing above
procedure.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not

be necessaiy.

1. Loosen adjustment bolt in front of the

right rear wheal, and lightly tighten.

2. Start engine and move motion control
lever until tractor does not move
forward or backward.

3. Hold motion control lever in that
position and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the
neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral
position, follow these steps:

1. Loosen the adjustment bolt.

2.

Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.

Tighten adjustment bolt securely.

Start engine and test.
If tractor still creeps, repeat above

steps until satisfied.

Motion

25

Neutral Lock Gate

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require
removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See “PURGE

TRANSMISSION” in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN

MENT

if Steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage
has occurred to affect the front wheel toe­in or camber, contact your nearest Sears

or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.
Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seat tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

If your battery is too weak to start the engine, it

should be recharged. (See “BATTERY” in the
MAINTENANCE section of this manual).

If “jumper cdsles” are used for emergency

starting, follow this procedure:
IMPORTANT: Yourtractor is equipped with a

12 volt negative grounded system. The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each

battery, taking care not to short
against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully
charged battery,

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,
away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Retaining Ring

Axle Cover

Square Key
(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

^CAUTION: Lead-add batteries generate

explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around

batteries.

REPLACING BATTERY

A CAUTION: Do not short battery

terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

26

3.

Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.
Install new battery with terminals in
same position as old battery.
Reinstall terminal guard.
First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten

securely.

7.

Connect BLACK grounding cable to
negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

a

Close terminal access doors.

9.

Close hood.

Terminal .

Keps Nut

_____

____

Hex Bolt

Access*^'?''"’ ’

Door

Positive
(Red)
Cable

Terminal
Guard

Negative (Black)
Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pul) bulb holder out of the hole in the

backside of the grill.

3.

Replace bulb in holder and push bulb

holder securely back into the hole in
the backside of the grill.

4,

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL
ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

4.

To replace, reverse above procedure.

■ Hood

Maintenance, repair, or replacement of

the emission control devices and sys
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer’s service outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows;

1. With engine not running, move throttle

control lever to fast position.

2.

Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the
factory and adjustment should not be

necessary. Check adjustment as de

scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:

1. With engine not running, move choke
control (located on dash panel) to full
choke position.

27

2.

Remove air cleaner cover, filter and

cartridge plate to expose carburetor
choke (see “AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,
loosen casing clamp screw and move

choke cable until choke Is completely
closed. Tighten casing clamp screw
securely.

4 Reassemble air cleaner.

Choke Closed

Choke
Casing
Clamp
Screw

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the
factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air

mixture. Turning the mixture screw out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats In carburetor may result if

screw is turned in loo tight,

PRELIMINARY SETTING-

1. Be sure you have a clean air filter, and
the throttle control cable and choke

are adjusted properly (see above).

2. With engine off turn idle mixture screw
in (clockwise) closing it finger tight
and then turn out (counterclockwise)
1-1/4 to 1-1/2 turns.

FINAL SETTING-

1. Start engine and allow to warm for five
minutes. Make final adjustments with

engine running and shift/ motion
control lever in neutral (N) position.

2. With throttle control lever in slow
position, hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 1200 to 1400

RPM.

3. While still holding throttle lever
against idle speed screw, turn idle
mixture screw in (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs

rough. Turn screw to a point midway

between those two positions.

4. Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST-

5. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture screw out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces
sary, until engine accelerates
smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest Sears or
other qualified service center, which has
proper equipment and experience to
make any necessary adjustments.

28

STORAGE

Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more,

A CAUTION: Never store the tractor with

gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.

1. Clean entire tractor {See “CLEANING”
in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in

the Service and Adjustments section
of this manual).

3. Lubricate as shown in the Mainte

nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
TO CLEAN BATTERY AND TERMI
NALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon

nected and place cables where they

cannot come in contact with battery
terminals.

• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUELSYSTEM
IMPORTANT: It Is important to prevent

gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.

Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil, (See “ENGINE” in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline vtrill cause problems.

• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your
tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

29

TROUBLESHOOTI NG CHART

PROBLEM CAUSE CORRECTION

Will not start

1. Out of fuel.

2. Engine not “CHOKED”

properly.

3. Engine flooded.

4. Bad spaik plug.

5. Dirty air filler.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Fill fuel tank.

2. See “TO START ENGINE”

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refill tank with fresh
gasoline and replace fuel
filter.

8. Check ail wiring.

9. See “To Adjust Carburetor”
in Service Adjustments
section,

10. Contact a Sears or other

qualified service center.

Hard to start 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

i Engine will not

jturn over

Engine clicks but
will not start

Loss of power

1. Clutch/brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty Ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery tenninals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in “CHOKE”

position.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor" in

Service Adjustments
section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Set in “Higher Cut” position/

reduce speed.

2. Adjust throttle control.

30

TROUBLESHOOTING CHART

PROBLEM

Loss of power

Excessive

vibration

CAUSE

Cutting too much grass/too
fast.
Throttle in “CHOKE"
position.
Build-up of grass, leaves
and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Set in “Higher Cut” position/

reduce speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure

tor, refill tank with fresh
gasoline and replace fuel
filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See “To Adjust Carburetor"
in Service Adjustments
section.

15. Contact a Sears or other
qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues

to run

1. Faulty operator-safety

presence control system.

when operator
leaves seat with
with attachment
clutch engaged

Poor cut-uneven 1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent
holes from buildup of

grass, leaves, and trash
around mandrels.

1. Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Replace blade mandrel.

5. Clean around mandrels to
open vent holes.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Poor grass
discharge

1. Engine speed too slow.

2. Travel speed loo fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.

CORRECTION

Place throttle control in

“FAST’ position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
Tighten blade bolt.
Clean underside of mower
housing.
Replace mower drive belt.
Reinstall blades sharp edge
down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

He8dlight(s) not

working

(if SO equipped)

Battery will not

charge

Loss of drive

Engine “backfires”
when turning
engine

“OFF"

1. Switch is “OFF’.

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission
during shipment or
servicing.

1. Engine throttle control not
set at “SLOW’
position for 30 seconds

stopping engine.

1. Turn switch “ON”.

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connec
tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec
tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

“engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271840

IGNITION SWITCH

posmoN cmcurr

OFF

RUN BtAI

START

M-PQ+AI NONE

S * S + A1 NONE

RU№J(3HT B+A1

"IWKE"

A2+L

NONE

YOUR TRACTOR (S
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY. BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

WIRING INSULATED CUPS

NOTE

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

CONNECTIONS

REMOVABLE

CONNECTIONS

m

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271840

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271840

KEY PART
NO. NO.

1 163465 Battery
2 74760412 Bolt, Hex 1/4-20x3/4
8 7603J Tray, Battery
10 145211 Bolt, Btr Front 1/4-20x7-1/2
11 150109 Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch Interlock Ritsh-ln

21 166182 Harness, Ught Socket (w/4152J)

22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 145491 Cabte,Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 140403 Key. Molded
40 170217 Harness, Ignition
41 71110408 Bolt Btk Fin Hex 1/4-20 UNC x 1V2
42 1 31563 Cover,Terminal
43 1 75141 Solenoid
45 121433X AmmeterRectangular6/Lmp
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw Thdrot 5/16-18 x 1/2

NOTE; All component dmensions given In U.S. inches

1 Inch = 25.4 mm

DESCRIPTION

35

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.271840

36

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.271840

KEY PART
NO. NO.

1
2
3 17060612
5
9
10
11 155927
12
13
17
18
20 156437
23 124028X

25
26
28
29
30
31 139976
37
38
51
52
53
54 161464
55 145202
57
58

60
64
74

142
143 154966
144 154207
145 156524
159

206 170165
207
208
212

- -

NOTE: All component dimensions given In U.S. Inches

169830
169061

155272
168337X013 Dash
ST0533710

145660
172107X010
144983X558
126938X

19131312
STD541437
156725X558
155217X599
164919X558

17490508

169834
73800400
19091416
145201

STD652507
140547
72140606
154798
STD541437
165867

155123X428
17670508

17670608
165919
5479J

1 Inch - 25.4 mm

DESCRIPTION

Chassis

Drawbar
Screw 3/8-16 X 3/4
Bumper Hood/Dash

Bolt, Canlage 3/8-16 x 1
Panel, Dash, LH
ClipTinnennan Grille P/L
Panel, Dash, RH
Hood Assembly
Bumber Hood
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Washer 13/32 X13/16 X 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC
Grille
Lens, Grille
Fender/Footrest
Bracket, Fender/Support
Screw, Thdrol. 5/16-18 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Nut Lock W/lnsert 1/4-20 UNC

Washer 9/32 X 7/8 X 16 Ga.

Bracket Grille PIckoff LH

Screw, Hex Wshd #8-18 x 7/8

Bracket Grille PIckoff RH

Bolt RnHex 1/4 -20 UNC X.75
Air Duct
BoltRdhd Sqnk3/8-16UNCx3/4

Dash Lower STLT

Nut Crownlock 3/8-16 UNC

Plate Reinforcement STLT

Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Ph/ot Chassis/Hood
CuphokJer
Bolt Shoulder5/16-18TT
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert, Lens
Plug Button

37

3ROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271840

38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271840

KEY

PART

NO.

NO.

1

165866 Rod Shift Fender Ac^ust 70 134683 Guide Belt RH Engine

3

10 STD561210
14 10040400 Washer Lock Hvy Hetfcal
15 74490544
16 STD541431

STD541437 Nut Lock Hex W/Wsh 3/8-16 Une 75 121749X Washer 25/32 X 1-1/4 x 16 Ga.

19

130564 Knob, Deluxe 1/2-13 76 STD581075 E-Ring

21

169498 Rod, Brake Hydro

22
24 73350600 Nut, Hex Jam 3/8-16 Une

106888X

25

STD551037 Washer

26

27 STD561210 Fin Cotter 1/8x374 CAD.

145204

28

29 71673

169592

30

74760512

32
34 155071 Shaft, Fool Pedal

120183X

35
36 19211616 Washer 120 73900600
37 1572H

131494

38

74760644

39
40 4470J Spacer, Split 158 165589
41 165833
42 19131312
47

127783 Pulley, Idler, V-Groove 162

154407

48
49 123205X
50 STD523715 Bolt 165 165623 Bracket Pivot Lever
51 STE)541437

52 STD541431 Nut, Crowntock 5/16-18 Une 168 165492 Bott Shoulder 5/16-1 a X.561

10571 OX Link, Clutch

53

105709X Spring, Return, Clutch 197

55
56 STD523712 Bolt Hex 3/8-16x1-1/4 198 169693 Washer Nyliner

57 140294

59

169691 Keeper, Center Span
17060612

61

62

8883R

140186

63

64

71170764

DESCRIPTION

Transaxle (See Breakdown)
Hydro Gr 314-0510

Pin Cotter 1/8 X1 CAD

Bolt Hex FLGHD 5/16-18 GR.5 73 169182 StrapTorqueRh
Nut Lock Hex W/tns. 5/16-18 Une 74 137057 Spacer, Spill

Spring. Brake Rod

Rod, Parking Brake

Cap, Parking Brake

Bracket, Transaxle
Bolt Hex Hd 5/16-18 Une X 3/4

Bearing, Nylon

Pin, Roll 150 166850 Bushing Bellcrank Grd Drive
Pulley, Idler, Rat
Bolt 156

Keeper, Belt Idler
Washer 13/32 x 13/16 x 12 Ga.

Bellcrank Clutch Gmd Drv STL 163 74780416

Retainer, Belt

NutCrownlock 3/8-16 UNC

V-Bell, Ground Drive

Screw 3/8-16 X 3/4 202 72110612 Bolt Carr SH 3/8-16 X1 -1/2Gr,5
Cover. Pedal

Pulley, Engine

Boll Hex 7/16-20 X 4 Gr. 5

KEY

PART
NO.

NO.

65

STD551143

66 154778 Keeper Belt Engine Hydro

71 169183 Strap Torque Lh
72

19132012 Washer 13/32 X 1-1/4 X 12 Ga.

77

123583X
78 121748X
81 165596 Shaft Asm Cross
82 165711
83

19171216 Washer 17/32 x 3/4 x 16 Ga.
84 169594
89 164890X426 Console, Shift
90 124346X Nut Self-Thd Wsh-hd 1/4 Zinc
95 170201
36 4497H Retainer Spring 1' ZInc/Cad

116

72110610

151

19133210

166002

159 165494
161

72140406

73680400 Nut Crownlocki/4-20 Unc

164

19091010

166 166880 Screw 5/16-18x5/8

169 165580 Plate Fastening Lt

169613 Nyllner Snap-In

199 169612
200

72140508 Bolt RDHD SQNK 5/16-18UNC X1

NOTE; All component dimensions given In U.S. inches

1 inch s 25.4 mm

DESCRIPTION

Washer

Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.

SprIngTorsion

Link Transaxle

Control Bypass

Bolt Carr. 3/8-16 X 1.25

Nut Lock Fig 3/8-16 Unc

Washer 13/32x2 x lOGa.
Washer Sided 5/16IDx 1.125

Bracket Shift Mount
Hub Tappered Flange Shift Lt
Boll Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Bolt Hex Fin 1/4-20 Unc X1 Gr, 5

Washer 5/B x .281 x 10 Ga

Bolt Shoulder 5/16-18UNC

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271840

fr.

^

------

11

39

-

40

TRACTOR-

STEERING ASSEMBLY

KEY
NO. NO.

1 139768 Steering Whe^
2 1S4427
3
4
5 6266H
6 121748X Washer 25/32 x 1 -5/8 x 16 Gauge
7 192^016 Washer 27/32 x 1 -1/4 x 16 Gauge
8
9 3366R Bearing, Steering Column

10 169832
11
13
15
17 156546 Shaft Assembly, Steering
18 57079

19
22 165857 Screw hex Wshhd Torx
23
25
26 126847X

27

28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17060612 Screw 3/8-16x3/4

30 STD561210 Pin

32 130465 Rod, Tie

36 155099

37 152927

38 139769 Insert, Steering Wheel

39 19133812 Washer 13/32 x 2-3/S x 12 Gauge

40 STD541S37 Lock Nut Center 3/8-24 UNF

41 100711L

42 145064X428 Boot, Steering Dash P/L Mtl BIk

43 121749X Washer 26/32 x 1 -1/4 x 16 Gauge

44 153720

46 121232X

47

51 73800500 Nut Lock Hx W/lns 5/16-18 UNC

54

62 167902 Kit, Steering Assembly, Service

63 74780616

65 160367 Spacer Brace Axle

66 154404 Bearing Arm Pittman

67

68 169827 Brace Axle

79

80 74950612 Bolt Hex Nylon 3/8-16 x 3/4

82 169835 Bracket Susp Chassis Front

85 133835

NOTE; AH component dimensions given In U.S. Inches

MODEL NUMBER 917.271840

PART

169840 Spindle Assembly, L.H.
169839 Spindle Assembly, R.H.

12000029 Ring, Klip

STD551137

136518 Spacer, Bearing, Front Axle
145212

160395
165851

154406 Bracket, Steering
136874

6855M
74780520

72140618 BoltRhndSq 3«-16x 2-1/4

19132012 Washer 13/32 x 1-1/4 x 12 Ga

1 Inch = 26.4 mm

DESCRIPTION

Front Axle Assembly

Bearing, Race, Thrust, Hardened

Link, Drag
Washer, Lock

Nut, Hexfiange Lock
Washer, Thrust .515 x .750 x .033

Support, Shaft

Pittman Shaft AssemUy

Bushing, Link, Drag
Gear, Sector

Bushing, Steering
Screw TT #10-32 X 5 X 3/8 Flange

Adaptor, Steering Wheel

Extension Steering Non-AcQust
Cap, Spindle
Fitting, Grease

Bolt Rn Hex S/16-18 UNC X1 -1/4
Bolt Fin Hex 3/8-16 unc, x 1 Gr. 5

Fastener Christmas Tree

41

ENGINE

TRACTOR - - MODEL NUMBER 917.271840

42

ENGINE

TRACTOR - - MODEL NUMBER 917.271840

KEY PART
NO. NO.

1

2

3
4
5

6

7

8

10

11

12

13

14
16

17

23
25
26
27
29
31
32
33
34
37
38

39
45
81

17C647
17720410

149723
144069
144068
138129
171877
145552
STD551125
STD522507

165287
148456
STD551237

17490624

169837
145996
73920600

152927

137180

157103
161696

123487X

106082X
8S43R

148315

109227X

17000612

73510400

DESCRIPTION

Control Throt Paddle
Screw Hex Hid Cut 1 /4-20x5/8 T

Endne (See Breakdown) Briggs Model No. 461707-0145-E3
Mu№r Exhaust
Exhaust Asm. Left
Exhaust Asm. Right
ClampTube Double Engine

Bolt 5/16 -18 UNC X 3/4 W/Sems

Heat Shield Lt
Washer Lock Hvy. Helical 1/4

Bolt Fin Hex 1/4-20x3/4

Gasket Muffler
Tube, Drain Oil Easy
Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x1-1/2 Tytt

Shield Brownlng/DebrisGuard

Control Choke

NutKeps 3/8-24 Unf

Screw TT #10-32 X 5 X 3/8 Flange

Arrestor Spark

Tank Fuel 3 50 Rear

Cap Fuel Guage STLT

Clamp Hose BIk

Spacer Pad

UneFuet

Plug, Drain Oil Easy

Pad Idler l.75x.75x.06

Screw Hex Wsh Thdrol 3/8-16x3/4

Nut, Keps 1/4-20 Starter Nut

NOTE: Alt component dimensions given In U.S. Inches

11nch = 25.4 mm

43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271840

<EY PART
^O. NO.

140123
140551
71110616
19131610
145006

STD541437

124181X

!

17000616

)

19131614

.0

174894

.1

166369

.2

121246X

DESCRIPTION
Seat 3450 BIk/bIk Craftsman

Bracket Pnl Pivot Seat (blk )
Boll Fin Hex 3/B-16uno X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w4ns 3/8-16 Unc
Spring Seal Cprsn 2 250 Blk Zi
Screw 3/8-16x1.5 SMGML

Washen3/32X1 X 14 Ga

Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch

KEY PART
NO. NO.

13

121248X

14

72050412

15

134300

16

121250X

17

123976X

21

171852

22

STD541431

24

19171912

25

127018X

NOTE: All component dimensions given In U.S. Inches

1 inch = 25.4 mm

DESCRIPTION

Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 Blk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Boll Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/lns 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62

44

DECALS

KEY

PART

NO,

NO.

1

156439

2

177253

3

171696

4

171697
5 176682
6 133644
7

171809
9

163204

11

156811

13

146046

14

177289

TRACTOR - - MODEL NUMBER 917.271840

KEY

DESCRIPTION

Decal FenderOangerSears
Decal Hood Side
Decal Hood Rh Craftsman
Decal Hood Lb Craftsman
Decal Engine H/P
Decat Main! Ciistomer Sears Dom

Decal Replacement Srs

Decal Fender Craftsman Gold
Decal Fender STLTH Oper Inst E/S
Decal V-bell Dr Sch Tractor E
Decal Dash Panel

PART

NO.

NO.

15

160396

19

138047

20

172331

22

149516

-

169210

-

138311

-

165800X428 Pad Footrest LhSTLT

- -

165799X428

- -

177335

- -

177337

DESCRIPTION

Decal Mower Drive Schematic
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
Decal Lift Handle

Pad Footrest RhSTLT
Manual, Owner’s (English)
Manual, Owner's (Spanish)

WHEELS & TIRES

KEY PART
NO. NO.

1

59192

2

65139

3

106222X

4

59904

5

106732X427

6

278H

7

9040H

8

106108X427

9

122082X

10

7152J

11

104757X428
144334

NOTE: All component dimensions given In U.S. Inches

1 Inch - 25.4 mm

DESCRIPTION

Valve Cap, Tire
Stem, Valve
Иге. Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wbeei Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz. T ube)

45

LIFT ASSEMBLY

TRACTOR ' - MODEL NUMBER 917.271840

46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271840

KEY PART

NO.

NO.

1

159460
2 159471
3 105767X

4

12000002
5 19211621
6 120183X
7 125631X

a 122365X
11

139865
12

139866
13

STD624CI08

15

173288

16

73350800
17 130171
18

73800800
19

139868
20

163552
31

169865
32

73540600

NOTE: All component dimensions given In U.S. Inches

1 inch = 25.4 mm

DESCRIPTION

Lift Lever Inner Wire Asm.
Shaft Asm. Lift

Pin Groove

ERing
Washer 21/32 x 1 x 21 Ga.
Beating Nykxig
Gttp Handle Fluted
Button Runger Read
Unk Asm Lift L.H.
Link Asm Lift R.H.
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Тшпп Ion BIk Zinc
Nut Lock w/Wsh 1/2-13 Unc
Arm Suspension Mower
Retainer Spring
Bearing, Pvt. Lift. Tapered
Nut Crownfock 3/8-24

47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271840

48

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271840

KEY

PART

NO.

NO.

1

165892 Mower Housing

2

STD533107

3 138017

4

165460

5

STD624008 RetalnerSprlng

6

130832

8

850857

9

STD551137 Washer, Lock

10

140296

11

134149 Blade, Mulching

13

137645

14

128774

15 110485X

16 140329

13

72140505
19 132827
20

159770
21

STD541431 Nut, Crownlock 5/16-18 UNC
22

1347S3
23

131267
24 10S304X
25

123713X
26 110452X
27

130968X428
28

19111016

29

131491
30

157722
31

129963

32

153535

33

137266

34

STD533717 Bolt

35

133835

36

131494

37

19131316

40

STD541437

44

140088

46

STD624003

46

137729

48

133944

49

174284

50

131340

51

STD641410

52

139888

53

131845

54

133943
55 155046
56

165723

DESCRIPTION

Bolt
Bracket Assembly,Sway Bar,
FroTTt
Bracket Sway Bar 38/42’

Arm, Suspension, Rear
Bolt, Hex 3/8-24 XI.25 Gr. 8 104

Washer, Hardened
Shaft Assembly, Mandrel, Vented

(Incl. Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex

Stiffener Bracket
Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector
Nut, Push
Shield, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge
Screw Thdrot Rolting Wsh Hd
Washer, Spacer
Pulley, Mandrel
Nul, Tcxilock, Flanged

Fastner, Christmas T ree
Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Ga.
Nut, Crownlock 3/8-16 UNC
Guard, Mandrel, LH.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Harctened
Amri, Idler
Spacer, Retainer 1 inch = 25.4 mm

KEY PART
NO. NO.

59

141043

67

149846

68

144959

92

STDS41437

101

136420
102 71081010
103

19061216

STD551110

105

160793
106

2Q29J
111 155197
112 155198
113

17060514
114

73510500
115 72110504
116 4898H

117

165746

118

73930600

119 19121414
121

143723

129

19131312

130

STD523710

131

STD533710 Bolt Rdhd Sqnk 3/8-16 UNC x 1

142

165890

143

157109

144

158634

145 165888
146

171977

147

131335

148

169022

149

165898

150

19091216

151

169670 Bracket Clutch

152 169676
153

169674

154

169675

155 169671
156

169672

157

169669

158

17720410

159 STD533717

■ ■

130794

- -

169583

DESCRIPTION

Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Locknut, Hex WAYsh 3/8-16 UNC
Cover Mulching 42* Black
Screw Truss Hd Phill 0-24 x5/8
Washer#10
Washer Lock
Latch Asm Bagger
Nut Weld
Bracket Gauge, Wheel LH
Bracket, Gauge, Wheel RH
Screw 5/16-18
Nut, Hex Keps 5/16-18 UNC
Boll. Carriage 5/16 UNC x 1/2
Boll, Shoulder '
Wheel, Gauge
Nut, Crownlock 3/8-1
Washer 13/32 x 7/8 x 14 Ga.
Bracket
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC X 1 Gr 5

Ann spring Brake Mower
Bracket Arm Idler 42”
Keeper Belt 42” Clutch Cable
Pulley Idler Flat
BoltCarralge Idler
spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.

Cable Clutch 42”
Washer flat 3/8’ Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sgn 3/8-16 Unc x 1 -3/4
Mandrel Assembly (Includes Key
Numbers 8-10,12-15,31 and 32)
Mower Deck, Complete (Std deck­order separately mulcher plate

components key nos. 101-106)

NOTE; All componenl dimensions given In U.S.Inches

49

HYDRO GEAR TRANSAXLE • - MODEL NUMBER 314-0510

TRACTOR - - MODEL NUMBER 917.271840

« S3

50

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

TRACTOR - • MODEL NUMBER 917.271840

KEY PART

KEY PART

NO. NO. DESCRIPTION NO. NO.

1

170351 Main Housing, Assembly 59
2 170352
3 170353
4 170354
5

169893 Block ■ Assembly 63
6 170355 Sealant 10.5Oz
7

170356 Hex Range Screw 1/4.20 X1.25 64
8 170357
9

170358 Shaft, Input
10

170359 Ring. Retaining 67
11 170360
12 169870
13

170361 Seal. Lip .67 X 1.58 X .276
14

169869 Ball Brg 17mm Id X 40mm Od X
16 170362
17

170363 Lip Seal 18 X 32 X 7
18

170364 Arm, Control
19 150771

23 170365
24

170366

27 170367
28

170368

29

170369
30 170370
31 170371

32

170389

33 142991
34

170390

35

170391

36

170392

37

150792

38

150793

39 150809
40

170393

41 170394
42

170395

43

170396

44 150797
45

170397

46

170398

47

170999

48 170400
49 170401
50

170202

51

170403

52 170404
53 170405

54

170406

55 142977
56 142978
57

150798

56 170407

Side Housing, Assembly 60 142883
Center Section, Assembly
Swashplate, Trunkm Machined 62 142887

Stud, 5/1^24 Hex Double End

Spacer
Ring. Retaining

12nrn
Hex Flange Head Screw 5/16­24X0.75 73

Bearing, 30x52x13 Thrust

Check Plug Assembly, Washer 77

Shaft, Motor

Gear - Pinion, 13t

lOt/481 Gear
Gear, 101 Jackshaft
60t Bull Gear

Sleeve Bearing ,75 X 1.575 X .625 82
SleeveBearing{Outboard)

.75x1.7S0x.625
Washer, 3/4 Id X M/2 Od X .13 84
Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key, R.H.)87
Shaft, Axle .75 X 16.99 (Key, L.H.)
MiterGear(Spllned)
Miter Gear 15t (0.5 Id)
Shaft

Ring, Spiral Retaining

Pin, Jackshaft
Magnet, Ring
Spring, Bypass
Hydro Mtg Screw 3/8.24 X 2.5
Long

Filter
Base, Filter
Actuator, Bypass

Rod, Bypass Actuator
Arm, Bypass

Retaining Ring ,250 External
Seal, Up .741 X .250 X .250 Tc

Flat Washer, 5/8 Id X 1.0 Od X .05
Thk
Retaining Ring
Bearing, Center Block
Spring - Helical Compression
Washer
20w.S0CHI
Brake Yoke

170408 Rotor, Brake

61 142881

170410

142892
65 170411
66 170412

170413
68 170414
69 170415
70

170416 Cotter Pin 3/32 X 3/4
71 170417

72 170418

142884
74

170419
75

170420
76 170421

170422
78 142969
79 142980 Spacer
80 150778

81

170423 Wedge, Friction Pack

170424
83 161162

170425
85 170426
86 170427

170424

88 170429
90 170430

93

170431 Spring Clip - Housing Thnjsl
107

170432 Deflector
108

170433 Washer.Motor Shaft
109 170434

111

170435 O-Ring .07 X .301 I.D.
112

170436 Shield, Vent
113 170437
116 170438
119 170439 Fan, 7 In.
120 170440
121

170441
122

170442
123 170443
124 170444

125 170445
126

170446 Fan - Pulley Service Assembly
127 170447

900

166768

NOTE: All component dimensions given in U.S. Inches

1 inch =25.4 mm

DESCRIPTION

Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4.20x2 W/Pafch,
Special Range
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24.Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24

Compression Spring Brake Anti­Drag
Washer, Ht .51.D. X 1 O.D. X .032
Flat - Washer 11/32 I.D. X 7/8 0.0
Oil Seat .625 XI.OX.25
Check Plug Assembly, .027,Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp

Hex Lock Nut 5/16.24UtHf(Nyton
Insert)

Clip, Washer .316x1.50x.l 046
(Plated)
Pin, Standard Headless
RWng, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
ExpansionTank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge

.71ldxl.l5odx,030thk
Rug, Sae #6

Bracket Support Expansion Tank
Silicon Sponge

Pulley
Hex Lock Nut 1/2-20 (Nylon Insert)
Washer, Belleville
Belt Keeper
CenterS^on-Rlter-Bypass
Assembly
Filter Assembly

Seal-O-RIngKII
Transaxle Complete

51

TRACTOR -- MODEL NUMBER 917.271840

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

881 1

;S7j~44r^

523 U

vl

569^*«!^

52

^ * REQUIRES SPECIAL TOOLS

15% lO INSTALL. SEE REPAIR

^ INSTRUCTION MANUAL

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - • MODEL NUMBER 917.271840

53

TRACTOR - - MODEL NUMBER 917.271840

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

697

54

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - > MODEL NUMBER 917.271840

KEY PART
NO. NO.

1

498583

2

399265

3 391086

4 493304
5 691162

5A

691163
7 271867
7A 271868
8 495754

9 27803
to 690334

10A 690366

11 280225

12 273390

271188

271189

13 94565
15

94239

16 690666
19 399264
20 291675
23 491180
24 222698
25 499180

499181

499182

499183

26 499184

499284

499186

499187

27 691299
28 498319
28 498320

29 498314

498541

29
32

691133

33 390420

494553
34 691302
35 65906
36 26828
40 221596
41 292260
42 494553
45 261368

691161

46
47

393415
48 498542
50 213290
51 271412
51A 270884
53 690321
54 93208
73 691438

225137

75
78 691134

693483

91

DESCRIPTION
Cylinder Assembly

Bushing/Seal Kit

• Seal-on
Sump-Engine
Head-Cylinder #1
Head-Cylinder #2
Gasket-Cylinder Head #1

•i Gasket-Cylinder Head #2
Breather Assembly {Cylinder

#1)

Gasket-Breather
Screw {Breather Assembly)
Screw (Breather Cover)
Tube-Breather

• Gasket-Crankcase (.015‘
Thick. Std.)

• Gasket-Crankcase (.005’
Thick)

• Gasket-Crankcase (.009’
Thick)
Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

Bushing

• Seal-Oil

Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.010 ‘O.S.)
Piston Assembly (.020’ O.S.)
Piston Assembly (.030' O.S.)
Ring Set, Piston (Standan«
Ring Set, Piston (.010 “O.S.)
Ring Set, Piston (.020 ’O.S.)
Ring Set, Piston (.030 “O.S.)
Lock-Piston Pin
Pin Assembly, Piston (Std.)
Pin Assembly-Piston (.005’
O.S.)
Rod-Connecting (Standard)
Rod-Connecting (.020 U.S.)
Screw (Connecting Rod)
Valve-Exhaust (Include(s):
Keepsr-Vaive (Ref. No. 42))
Valve-Intake
Spring-Valve (Intake)
Spring-Valve (Exhaust)
Retainer-Valve (Exhaust)
Retainer-Valve (Exhaust)
Keeper-Valve
Tappet-Valve
Camshaft
SlInger-OII
Short Block
Manifold-Intake

•0 Gasket-Intake

•i Gasket-Intake

Screw (Carburetor)
Screw (intake Manifold)
Screen-Rotating
Washer (Flywheel)
Screw (Flywheel Fan)
Body Assembly-Upper

KEY PART
NO.

NO.

95 690718 Screw (Throttle Valve)
97

693485
98 807923 Kit-Idle Speed
102 693509
104 693506 0 Pin-Float Hinge

692078

105
107 693482 Body Assembly-Lower
108 693505 Valve-Choke
109 693498 Shaft-Choke
117 693538

693500

281411

122
125 693479 Carburetor
130 693504 Valve-Throttle

693512 Float-Carburetor

133
146 94196 Key-Timing
147 693508

691401

161
163 271411
177 271170
187 499167 Line-Fuel (Cut to Required

202 690570 Link-Mechanical Governor

280997

203

690322

205
209 691273 Spring-Governor
211 261563

690481 Guide-Air

215
219

394346
690412 Washer-Thrust (Governor

220

491297 Lever-Governor

227
235 224995 Shield-Fuel Spray
240 394358 Filter-Fuel
244 230318

94930

258
267

690316
278 691366
297 94289
304 691390
305 690960

306 690414
306A 690435

RPM Settings: Low Speed: 1900-2100

«

Included in Gasket Set, Ref Number 358.

Included in Carburetor Kit, Ref Number

0

121.

Included in Value Overhaul Kit, Re1

i

Number 1095.

+

Included In Fuel Pump Kit, Ref Number

861

NOTE; All component dimensions given In U.S.

inches 1 Inch = 25.4 mm

DESCRIPTION

Shaft-Throttle
Gasket-Carburetor Body

0
0 Valve-Float Needle

Jet-Main
Jet-Main (High Altitude)
Carburetor Kit121 491539
Spacer

Jet-Pilot
Base-Air Cleaner

■

Gasket-Air Cleaner

«

Seal-0-Ring
Length)

Screw (Back Plate)197 690364
Crank-Bell

Screw (Bell Crank)
Spring-Governor

Link-Throttle212 693985
Gear-Governor
Gear)

Bracket-Control222 491282

Connector-Hose (Pulse Line)

Screw (Engine Sump)
Screw (Casing Clamp)

Washer (Governor Lever)

Nut-Wing (Air Filter Retainer)
Housing-Blower

Screw feiower Housing)

Shield-Cylinder
Shield-Cylinder

High Speed: 3000-3200

55

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - • MODEL NUMBER 917.271840

KEY PART
NO. NO.

307 94930
309 497596
310 690323
311 497608
332 230674
333 394891
334 94731
337 802592
358 495868

383 89838
386 693490
391 693487
392 693491

404 690442

423 691100
425 94823
432 693492
433 693489
434 693493
435 693494
441 691176
445 394019
447 690297
449 94882
474 393474
482 93621
510 497606
513 398003
523 691385
525 690823
527 690423
535 272490
544 497603
552 690553
552A 690552
562 690311

569 272645
572 690415
573 690764

592 92278

601 95162
615 690328
615A 690317
616 491530
634 690657
634A271013
635 66538
637 693510
643 496700
689 690555
697 93585
725 280866
726 391362
741 691285
783 693059
789 695050
797 94010

DESCRIPTION

Screw (Cylinder Shield)

Motor-Starter
Boll (Starter Motor)
Brush Set
Nut (Flywheel)
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Gasket Set
Wrench-Spark Plug

0+Gasket-Pump

Body-Pump

0+Spring-Pump Diaphragm

Washer (Governor Crank)
Screw (Air Cleaner Base)

Screw (Air Cleaner Cover)
0+Cap-Sprlng
0+Diaphragm-Fuel Pump

Cover-Diaphragm

Screw (Diaphragm Cover)
Bracket-Oil Fill
Filter-Air
Screw (Air Guide Cover)
Screw (Oil Fill Bracket)

Alternator

Screw (Alternator)
Drive-Starter
Clutch-Drive

Dipstick
Tuto-Oil Fill
Clamp-Tube

Filter-Air

Armature-Starter

Bushing (Governor Crank)

Bushing (Governor Crank)

Bolt-Carriage (Governor

Lever)

• Gasket-Base
Cover-Breather (Cylinder #2)

Plate-Back
Nut (Governor Lever)
Clamp-Hose

Retainer (Governor Crank)
Retainer-Governor Shaft

Crank-Governor

• Seal-Governor Shaft
Washer-Foam

Bool-Spark Plug

Washer-Seal

Retainer-Air Filter

Spring-Friction
Screw (Drive Cap)
Shield-Heat
Gear-Ring

Gear-Timing
Gear-Starter
Wiling Harness

Nut (Starter Terminal)

KEY PART
NO. NO.

797A 693167
801 394860

497607

802

691427

803

693511

807

693497

822

495715

847

493880

851

693488

859

693502

861

691196

865
865A691197
868 497656
668A273312
869 261463

262924

870

261961

871

231218
393456

877

495901

881

393815

918

934

94627

955

693513

968

691207

971

690720

1005498157

1006 691247
1019 496726
1036694979

1051 263080

1058 273688

1081 280860

1090 497605

1095 498047

1125691104

1132 690353

1136690329

1137 690390

1138 690330

-------

445777-0027-El Replacement Engine

RPM Settings: Low Speed: 1900-2100

• Included in Gasket Set, Ref Number 358.
0 Included In Catburelor Kit, Ref Number

121.

t Included In Value Overhaul Kit, Ref

Number 1095.

-I- Included In Fuel Pump Kit, Ref Number

861

NOTE: All component dimensions given in U.S.

Inches 1 inch = 25.4 mm

DESCRIPTION

Nut (Starter Terminal)
Cap-Drive
Cap-End
Housing-Starter

Spacer

Washer-Seal (Throttle Shaft)

Dipstick/Tube Assembly

Terminal-Cable

0-1-Diaphragm-Fuel Pump

Kit-Fuel Pump
Cover-Air Guide
Cover-Air Guide
Seal-Valve
Seal-Valve
Seal-Valve (Intake)
Seat-Valve (Exhaust)
Bushing-Guide (Exhaust)
Bushing-Guide (intake)
Wire-Alternator
Plate-Cover
Hose-Vacuum (Cyllnder-To­Impulse Pump)(Cut to

Required Length)

Screw (Fan Retainer)

Plug-Carburetor
Cover-Air Cleaner
Screw (Upper Body To Lower

Body)

Fan-Flywheel

Retainer-Fan

Label Kit

Label Kit-Emission

Ring-Retaining
Owner’s Manual

• Seal-O-Ring
Retainer-Brush

Gasket Set-Valve Overhaul

Screw (Cover Plate)
Screw (oil Slinger)
Screw (Governor, Control Rod)

Washer (Governor, Control Rod)

Nut (Governor, Control Rod)

High Speed: 3000-3200

56

57

58

cn

<D

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RJDE UP AND DOWN HILL,
NOT ACROSS HILL

Wi.VttVVVV^'.'.'.HhkVhkkVirVUirVfcWkVV^VVVfc WVH,rt>.vV>ft.V

ryvv»VrtVWVVVVVvttfc>»»myyi-t>ymvyyyyyvvvv>»vv>>»»»y>vvvvvvvv>vvmrt>w»vvhvvvfckwwv»wvvvfcyvvvvfcfcv^vvyyyyyyyv»»>^vwyyvv>vy>vv»»vyw>y»wvTO

operate your Tractor up and down the face of slopee (not
greater than 15°), never across the face. Make turns gradu
ally to prevent tipping or loss of control. Exercise exbetne

caution when changing direction on siopes.

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME«“ Anytime , day or night

(1-80<M69-4663)

www.SBars.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect®'^!

1 -800-366-PART 6 a.m.- 11 p.m. CST,

(1-800-366-727B) 7 days a week

www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon. - Sal.

Рага pedir servicio de reparación a domicilio,

у para ordenar piezas con entrega a domicilio:

OSeais, Rcebuckand Co.

177335 11.30.00 RD

1-8S8-SU-HOGAR°»

(1-888-784-6427)

___________

Au Canada pour service en français:

1-877-LE-FOYER™

(1-877-533-6937)

HomeCentral*

e ñaglrterad Trademark / ™ Trademark of Sears. Roebuck and Co.
e Varga Se^InKla / ™ Marca de Fábrica de Seaia, Roebuck and Co.

Printed in U.S.A.