Craftsman 917.27184 User Manual

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Page 1

Owner's Manual

ICRRFTSMRNel

21.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271840

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

Thls product has a low emlsslon englne which operates differently from prevlously bullt englnes. Before you start the en- glne, read and understand thls Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Foranswers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Set

Page 2

Warranty ...............................................2

SafetyRoles .........................................3

Product Specifications..........................6

Assembly ..............................................8

Operation............................................12

Maintenance Schedule ......................19

Maintenance .......................................19

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITEDTWOYEARWARRANTYON CRAFTSMAN RIDING EQUIPMENT PARTS Fortwo(2) years from the dateofpumhase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Searswillrepairor replace,free of charge,anypartsfound to be defectivein

materialor workmanship.Warrantyserviceis availablefree ofchargebytakingyour CraftsmanridingequipmenttoyournearestSearsService Center. In-homewarranty serviceis availablebuta tripchargewillapply.This warrantyappliesonlywhilethis

productisin theUnitedStates.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, hers and oil fiRers.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of pumhase, ff any battery included with this riding equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by taking your Craftsman riding equipment to

your nearest Sears Service Center. tn-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Page 3

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as recks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of dding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

I|. SLOPE OPERATION Slopes are a major factor related to loss-of-

control and tipover accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in,

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

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III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

notsmoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you stdke an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and detedoration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across,

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

Page 5

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

_bLook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

_ CAUTION: In order to prevent accidental starting when setting up,

transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_lj CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

,_ CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. ,_WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

_kWARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Page 6

PRODUCTSPECIFICATIONS

GASOLINE 3.5GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR OILTYPE SAE30

API-SF-SJ): (ABOVE32°F)

SAE5W-30 (BELOW32°F)

OILCAPACITY:3.0PINTS

SPARKPLUG: CHAMPION

3AP: .030") RJt9LM OR J19LM

VALVE INTAKE: .004"-.006"

ADJUSTMENT EXHAUST: .007"-.009"

GROUND FORWARD: 5.5

SPEED (MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 3 AMPS BA'I-rERY SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technio

clans and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A RepairAgreementis availableonthis

product, Contactyour nearestSears

storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and _Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should be maintained in effective

working order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Page 7

_e Steering Wheel =_

Steering _ Steering

I I (.) I I Wheel Adapter I I _-xtension

eervi;g __(1)Locknut _ I°1 Shaft

/ -

/ _ _ Steering (1) Hex Bolt

/ "__ Wheel Insed 3/8-16 x 1

_, / (1) Hex Bolt

/ 5/16-18 x 1-1/4

'_11_1__(1 ) _rge Flat

Washer _ ....................

Keys

(2) Keys

(1) Washer 17/32x 1-3/16x 12Gauge

_(1) Knob

For Future Use

Video Cassette

Slope Sheet

Page 8

Yournewtractorhasbeen assembledat the factory withexceptionofthosepartsleft unassembledfor shippingpurposes. To ensuresafe and properoperationofyour tractorallparts and hardwareyou assemblemustbe tightenedsecurely. Use the

correcttoolsas necessaryto insurepropertightness. TOOLS REQUIRED FOR ASSEMBLY

A socketwrenchsat willmake assembly

easier. Standardwrenchsizesyou need

are listedbelow.

(1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utilityknife

(1) Tire pressure

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and gdll.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll offskid.

gauge When rightor lefthandismentionedin thismanual,it means whenyou are inthe

operatingposition(seated behindthe steeringwheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessiblelooseparts

SteedngwheelF _

,_F Wheel Insert

'_x Bolt

_k Washer

,,-_- Large Flat

.... ) Washer

_ _eering Boot

Steedng

and partscartons from carton.

2. Cut, from topto bottom,alonglineson

allfour cornersofcarton,and lay panelsflat.

3. Checkfor any additionallooseparts

,.epter

or cartonsand remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steedng boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer. 3/8 lock washer. 3/8 hex bolt and tighten securely.

Lower /'_" _ ' I" Steering _ _! _ ab

Shaft '" _ , Sots

HOWTO SET UPYOURTRACTOR CHECK BA'I-rE RY I. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY_ in Maintenance

section of this manual for charging instructions}.

Page 9

INSTALL SEAT Adjust seat before tightening adjustment

knob. I. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing, Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment knob securely.

Seat

Flat Wa%_

_. _\\\_,_ \__ I\1

Adju = nt

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See Operation secUon for location and

funcUon of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

s=on(See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

OperaUon section for location and

function of controls)

WARNING: Before starting, read

understand and follow all ins'tructons in the Operation section of this manual, Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in =transmis-

sion engaged" position.

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Page 10

CHECKTIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

Forbestcuttingnesults,mowerhousing

shouldbe properlyleveled. See "TO LEVEL MOWER HOUSING"inthe

Serviceand Adjustmentssectionof this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figuresthat are shownfor replacingmotionand mowerblade drive beltsin the Serviceand Adjustments

sectionofthismanual. Verifythatthe beltsare routedcorrectly.

CHECK BRAKE SYSTEM Afteryou learn howto operateyour

tractor,checkto see thatthe brakeis preperlyadjusted. See "TO ADJUST

BRAKE"intheService and Adjustments sectionof thismanual.

INSTALL MULCHER PLATE

(If previously removed)

I. Raise and hold deflector shield in

upright position.

2. Place front of musher plate over front

of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield when attaching mulcher plate and allow

it to rest on plate while in operation.

Mulcher

Shield

Latch Hooks

TO CONVERT TO BAGGINGOR DISCHARGING

Simplyremovemulcher plateand storein a safe place.Yourmoweris nowreadyfor

dischargingor installationof optional grasscatcheraccessory.

NOTE: Itisnotnecessaryto change b_ades.The mulcher bladesare de-

signedfor dischargingand baggingalso.

Page 11

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST: 4 All assembly instructions have been

completed.

J No remaining loose parts in carton. #" Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

4 Seat is adjusted comfortably and

tightened securely.

J" All tires are propedy inflated. (For

shipping purposes, the tires were ovednflated at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

J Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

#' Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/" Become familiar with all controls - their

location and function. Operate them before you start the engine.

4 Be sure brake system is in safe

operating condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

Page 12

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

A ÷

8ATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG.NEONENG,NEOPPO,LPRESSUREL,G.TSONOV_.P _

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

_r_'lR N H L (®)_I

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic ModeLsonly)

Page 13

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparethe illustrationswithyourtractorto familiadzeyourselfwiththe locationsof variouscontrolsand adjustments.Save thismanualfor future reference.

Attachment Igni_on Clutch Lever Switch

Ammeter

ChokeControl Plunger

Lever

Throttle

Clutch/ BrakePedal

Free Wheel Control

Lift Lever

Height

Adjustment

Indicator

Brake Lever

Motion Lever

Ourtractorsconformto thesafetystandardsofthe AmedcanNationalStandards

Institute.

AMMETER - Indicatescharging(+) or discharging(-) of battery.

ATTACHMENTCLUTCH LEVER- Used to engagethe mowerblades, orother attachmentsmountedtoyourtractor.

ATrACHMENT LIFT LEVER- Usedto raise,lower,and adjustthe mowerdeck

or otherattachmentsmountedto your tractor.

CHOKE CONTROL - Usedwhen starting a coldengine.

CLUTCH/BRAKE PEDAL - Usedfor declutching and brakingthetractorand

startingthe engine. MOTION CONTROL LEVER- Selectsthe

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THRO'I-rLE CONTROL - Used to control

engine speed.

speedand directionoftractor.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in =EN-

GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in =BRAKE" position. Make sure parking brake will

hold tractor secure.

AttachmentClutch Lever

Choke Control .Ignition Key

Throttle

Control

Clutch/

Brake

"Disengaged" Motion Control Position Lever

Position

Parking Brake

"Engaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

USe.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged, (dead). NOTE: Under certain conditions when

tractor is s_nding idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. A_ilLCAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake and clutch/ brake pedal.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

Page 15

• Theaveragelawnshouldbecutto approximately2-1/2inchesduringthe

coolseasonandtoover3inches duringhotmonths.Forhealthierand betterlookinglawns,mowoftenand

aftermoderategrowth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropdata hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely,

3. Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16 -_-_ Locknut\ .

Gauge Wheel

Mounting Bracket

3/8 Washer Shoulder

GaugeWheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Lever "Engaged" Attachemnt Lift Position Lever High

Low PosRion

"Disengaged"

Pos_ee

Shield

TO OPERATE ON HILLS

_CAUTION: DO not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/breke pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment liftto highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

Page 16

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is dosed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A'I-FACH MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.

BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil,

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting(See "OIL VISCOSITY CHART" in theMainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur. _IeCAUTION: Fill.to bottom of gas.tank

r neck. uo not overfill. Wipe on any

spilled oil orfuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When startingthe engine for the firsttimeor if

the engine has run out of fuel, if willtake extra crankir_ time to move fuelfrom the tankto

the engine,

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral

(N) position.

4, Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed,

NOTE: Beforestarling,read the warm and coldstarting proceduresbelow.

7. Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50° F and above)

8. When engine starts, slowly push

choke control in until the engine begins to run smoothly, If the engine

starts to run roughly, pull the choke

Page 17

control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachmentsand grounddrivecan

now be used. Ifthe engine does net accept the load, restartthe engine and allow itto warm upforone minute usingthe choke

as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on _evel ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position,

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up pedod.

• The attachments can be used during

the enQine warm-up period after the transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGETRANSMISSION

_I_CAUTION: Never engage or disen- gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating

tractor forthe firsttime.

This procedure will remove any trapped air inside the transmission which reay have

developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to stow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position, After the tractor moves approximately five (5) feet retum the motion control lever to the neutral (N)

position, Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

Page 18

MOWINGTIPS

• Mower should be properly leveled for

best mowing performance. See =TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the dght of the tractor.

This will result in a more even distribu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction

making left hand tums until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this willprov_le the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early eftemoon. At this time the grass

has dried and the newly cut area will

notbe exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass

conditions may require that an area be mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

4p.

Page 19

I - Cha_le mcre oilen v/neff operM_g tm<_r Izheavy k)ad or in h_h ar_Dkrnt lempe,_n"_'es S - If _4d vAIh al_,_abJe s_efil.

7 - Tl_,_n fford _ Id:_,_tball to 36 ft -hi. rt1_11um.

GENERAL RECOMMENDATIONS The warranty on this tractordoes not cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made

periodicallyto propedy maintain your

tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_) Spindle

Zor r."l

_)Front Wheel,..

Bssring

Zerk _

_)Engine" o_'

(_)Generel PurposeGrease _)Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

"--'-----_ r_-- (_ Spindle

Page 20

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest

gear, then brake must be adjusted. (See "TO ADJUST BRAKE in the Service and

Adjustments section of this manual), TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

contmt chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seastire punctures and prevent flat tires due to slow leaks, tire sealant may

be purchesed from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and intedock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attechement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake shouSd shut offthe engine.

• When the engine is running and the

attachment clutch is engaged, any attempt bythe operator to leave the seat

sho_k:lshut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE Far best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL I. Raise mower to highest position to

a$$owaccess to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. install new or resharpened blade with

trailing edge up towards deck as

Shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4, Reassemble hex bolt, lock washer and

fiat washer in exact order as shown.

5. Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing_ Blade Center.J_ EdgeUp ((/_.\ Hole _ _'_

LockWasher "_'_ =_'_ Assembly Hex Bolt "_ _'_'_-\ Star (Grade)*'_ -" Flat Washer/_ *A Grade 8 heat treatedboltcanbe identified

by six lineson the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessNe vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hodzontal position. If either end of the

bSede moves downward, sharpen the

heavy end untilthe blade is balanced.

5/8" Bolt or Pin

Center Hole

BATTERY Your tractor has a batterycharging system

which issufficient for normal use. How- ever, pedndic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery botts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Page 21

NOTE: The ofig'_nalequipment battery on your tractor is maintenance free, Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

batten/from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petroeum ally.

6. Reinstall battery (See =REPLACING

BATTERY" inthe SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are notadjustable.

Replacebeits if they begin to slip from

wear.

TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmission

while engine Is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the lifeof the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

canter/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated withAPI service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viecosityoils (5W30, 10W30 etc.) improve startingin

cold weather, those multi-viscosityoils will

result in increased oil consumption when used above 32°F. Check your engine oil

level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oilchange. Alloil must meet API service classification SF-SJ.

• Be sure tractor ison level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

notto allow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing Inward

slightly and turning countemlockwise.

4. To open, pull out on the drainvalve.

5. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap ontoto the end of the drain valve.

7. Refill engine with oilthrough oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual.

8. Usa gauge on oit fitt cap/dipstick for checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

Oil Drain Valve

Closed

and "-----_-_l_ "° _OrainTube Locked i:-_ --'_

Position _:,_¥

Page 22

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING RNS Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and

Adjustments section of this manual).

Top Air

Guide Cover-_L__l _-

Engine Cooling F

_r Guide ::_2

Cover "%_ (BothSides)@

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every season. Service paper cartridge every100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartddge.

3. Wash it in liquid detergent and water,

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace 0re-cleaner.

3. Reinstall prs-cleaner over cartridge.

7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE f. Remove wing nuts and cartridge

plate.

-_. Carefully remove cartridge to prevent debds from entering carburetor.

_. Clean cartridge by tapping gently on

flat surface.

NOTE: If very dirty or damaged, replace cartridge.

4. Reinstall cartddge plate, wing nuts,

precleaner, cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not

use pressurized air to clean or dry

cartridge.

Plate

Foam Pre- Cleaner

Air Screen Cartddgs

MUFFLER Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove fitter and plug fue! line sections.

2. Place new fuel filter in position in fuel

• line with arrow pointing towards

carburetor.

3, Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Page 23

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo- tive type wax.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

I. Depressclutch/brakepedal fullyand set parkingbrake.

2. Place motioncontrolleverin neutral(N) position.

3. Placeattachmentclutch in"DISENGAGED_position.

4. Turnignitionkey"OFF"and removekey.

5. Make sure the bladesand all movingpartshavecompletelystopped.

6. Disconnectsparkplugwire fromsparkplugand place wire where itcannot comein contactwithplug.

TRACTOR

TO REMOVE MOWER Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in =DISEN-

GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position.

3. RoU belt off engine pulley.

4. Remove small retainer spring, and lift clutch spring off pulley bolt.

5. Remove large retainer spring, slide collar off and push housing guide out

of bracket.

6. Disconnect anti-swaybar from chassis bracket by removing retainer spring.

7. Disconnect suspension arms from

roar deck brackets by removing retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under tractor.

We do not recommend using a garden

hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with discharge guard to right side of tractor.

3. Lower lift lever to its lowest position.

4. install mower in reverse order of

removal instructions. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual). If tires are over or

underinflated, you will not properly adjust

your mower.

RetainerSpdn

Anti-Swa

Guide

Large Retainer Bracket

Spring

(Both Sides)

Springs

Page 24

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance "A" on both

sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adiustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE:Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of Bottomedge of

• To raise front of mower, loosen nut =F" from trunnion on both front links.

Tighten nut "15"on both front links an

equal number of turns.

• When distance "[7' is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

BothFrontLinksShouldbe Equalin Length

owo w u°

G=n, JT;

Suspension

%, . oo_ Mandrel

Nut

Lift Link Ad_

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side. Ifthe following front-to-back adjust-

ment is necessary, be sure to adiust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "13"directly in front and

behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust- ments, check that both front links are

equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F"

against trunnion on both front links.

Front

TO REPLACE MOWER BLADE DRIVE

BELT The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in thissection of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower,

BELT INSTALLATION -

4. Install new belt in reverse order of removal.

5. Make sure belt is in all pulley grooves and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

Mandrel IdlerPulleysj.-_

Pulley_. #_ ^ _

Page 25

TO ADJUST BRAKE Your tractor is equipped with an adjustable

brake system which is mounted on the side of the transaxle.

If tractor requires more than six(6) feet

stopping distance at high speed in highest

ClutchingIdler_ _1

gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and engage parking brake.

2. Measure distance between brake operating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen jam nut and tum nut "A"until distance

becomes 1-9/16". Retighten jam nut against nut "A'.

4. Road testtractor for proper stopping

distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear,

further maintenance is necessary. Contact your nearest Sears or other

qualified center.

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion control

WITH PARKING BRAKE

"ENGAGED"

lever until tractor does not move

• forward or backward.

3. Hold motion control lever in that position and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

_ Operating

Arm

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the

adjustmentis necessarycontactyour nearest

Iffurtherbrake

authodzed service centar/department

TO REPLACE MOTION DRIVE BELT

tractor still creeps forward or backward

while motion control lever is in neutral position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt instaltation guide decal on bottom side of left footrest.

1. Remove mower (See "TO REMOVE

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor stillcreeps, repeat above

MOWER" in this section of this manual.) Motion

2. Remove belt from stationary idler and Control

clutching idler.

3. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from L transmission input pulley and over cooling fan blades.

4. Pull belt toward front of tractor and remove downward from arou_l ";"

engine pulley.

5. install new belt by reversing above procedure. 25

EnginePulley--

StationaryIdler j

1/2 inch in the direction it is trying to creep.

steps until saltsfied.

Neutral Lock Gate

Adjustment Bolt

Page 26

TRANSMISSION REMOVAUREPLACE-

MENT Should your transmission require

removal for service or replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMISSION" in the Operation

section of this manual. TO ADJUST STEERING WHEEL ALIGN-

MENT If steering wheel crossbars are not

horizontal (left to dght) when wheels are positioned straight forward, remove

steering wheel and reassemble per instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage has occurred to affect the front wheel toe-

in or camber, contact your nearest Sears

or other qualified service center. TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear

wheel contains a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover,

NOTE= To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

Ifyourbattery istoo weak tostartthe engine,it

shouldbe recharged.(See "BATfERY" in the MAINTENANCE sectionof thismanual).

If"jumpercables"are used foremergency

_ting, fo#owthis procedure: IMPORTANT: Yourtractoris equipped witha

12 voltnegativegroundedsystem.The other

vehical mustalso be a 12 volt negative groundedsystem. Do notuse yourtractor

batteryto startothervehicles. TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each

battery, taking care not to short against chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal offully

charged battery.

3. Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

"Positive" (+) "Negative" (-)

,x,e\ flrf

_tet_i_idni Rrirn_Si° n" _ D

Square Key ------.._=_-' (Rear Wheel Only)

TO START ENGINE WITH A WEAK BATTERY

_1_CAUTION: Lead-acid batteriesgenerate e_plosivegases. Keep spanks,flame and

smokingmaterialsaway frombatteries. Alwayswear eye protectionwhen around

batteries.

REPLACING BATTERY

/&CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal must be connected first

to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

Page 27

3. Disconnect BLACK battery cable then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with

remaining hex bolt and kepe nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

KepsNut\ _ Hex Bolt

Termina: : . ...... _ _ "_

Door_

_.__ (Red)

[_1__ _ Cable

Guard Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the gdll.

3. Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

4. Close hood. INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-infuse. The fuse holder is located behir_:lthe dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilttoward engine and lift off of

tractor.

4. To replace, reverse above procedure.

Hood

I - HeadlightWire

i \

I • / I Connector

,/ ,:_

ENGINE

Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the

customers expense, may be performed by any non-road engine repair establish-

ment or individual. Warranty repairs must be performed by an authorized engine

manufacturers service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The thrcttle control has been preset at the

factory and adjustment should not be necessary. Check adjustment as de-

scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle control lever to fast position.

2. Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter cimle. Tighten cable clamp screw securely.

Clamp Screw

Quarter Circle

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be necessary. Check adjustment as de-

scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

Page 28

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor choke (see =AIR FILTER" in the Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely

closed. Tighten casing clamp screw securely.

4 Reassemble air cleaner.

Chok

Choke

Casing Clamp

Screw

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for

differences in fuel, temperature, altitude or load. If the carburetor does need

adjustment, proceed as follows: In general, turning the mixture screw in

(clockwise) decreases the supply of fuel to the engine giving a leaner fueVair

mixture. Turning the mixture screw out (counterclockwise) increases the supply

of fuel to the engine giving a richer fueV air mixture.

IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and

the throttle control cable and choke

are adjusted propedy (see above).

2. With engine off turn idle mixture screw

in (clockwise) closing it finger tight

and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

2. With throttle control lever in slow position, hold throttle lever against

idle speed screw and adjust idle speed screw to obtain 1200 to 1400

RPM.

3. While still holding throttle lever against idle speed screw, turn idle

mixture screw In (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs

rough. Turn screw to a point midway between those two positions.

4. Continue to hold throttle lever against

idle speed screw and adjust idle speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

5. Move throttle control lever from slow

to fast position. If engine hesitates or dies, tum idle mixture screw out

(countemlockwise) 1/8 turn. Repeat test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs adjusting, contact your nearest Sears or

other qualified service center, which has proper equipment and experience to

make any necessary adjustments.

e Mixture

rew

Lever

IdleSpeed

Lever _

Idle MixtureScrew

Page 29

Immediately prepare your tractor for

storage at the end of the season or if the tractor will not be used for 30 days or

more.

• 1,CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before

storing in any enclosure. TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary (See belt replacement instructions in

the Service and Adjustments section of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a pedod of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long pedods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposites from forming in essential fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, experiance indicates that alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation

of acids dudng storage. Acidic gas can damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer. ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual). CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3. Tum ignition key to "START" position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows conden- sation to form and will cause your

tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTINGCHART

PROBLEM

Will not start !1

CAUSE

Outof fuel.

'2,

Enginenot "CHOKED" properly.

Engine flooded.

Bad sparkplug.

Dirtyairfilter.

Dirtyfuelfilter.

Water infuel.

8. Loose or damaged widng.

9. Carburetor out of adjustment.

10.Enginevalvesout of adjustment.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure- tor, refilltank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service Adjustments section.

10.Contact a Sears or other qualified service center.

Hard to start

!Englne will not

turn over

Engine clicks but will not start

Loss of power

1. Dirty air fifler.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel rifler.

5. Stale or dirty fuel.

6. Loose or damagedwiring.

7. Carburetorout of adjustment,

8. Engine valvesout of

adjustment.

1. Clutch/brake pedal not

depressed

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faultyoperatorpresence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3, Loose or damaged widng.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replacebattery.

4. Replacefuel filter.

5. Drainfuel tank and refillwith fresh gasoline.

6. Check all wiring.

7. See "ToAdjustCarburetor"inServiceAdjustments section.

3. Contacta Sears orother

qualifiedservicecenter.

1. Depress clutch/brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

8. Check all widng.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9, Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Loss of power

Excessive

vibration

CAUSE CORRECTION

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11.Dirlyengine air screen/fins.

12.Dirty/cloggedmuffler.

13.Loose ordamagedwiring.

14.Carburetoroutof adjustment.

15.Enginevalvesoutof adjustment.

1. Wom, bent or looseblade.

1. Set in"HigherCut"position/ reduce speed.

2. Adjustthrottlecontrol.

3. Clean underside of mower

housing.

4. Clean/raplace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with

fresh gasoline.

9. Drain fuel tank and carbure- tor, refill tank with fresh

gasoline and replace fuel filter.

10.Connect and tighten spark plug wire.

lt.Clean engine air screen/fins,

12. Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section.

15.Contast a Sears or other qualified service center.

1. Replace blade. Tightenblade bolt.

2. Bent blade mandrel.

3. Loose/damagedpart(s).

2. Replace blade mandrel.

3. Tightenloosepart(s). Replace damagedparts.

!Enginecontinues

to run when operator

eaves seat with

with attachment clutch engaged

Poorcut-uneven

I. Faultyoperator-safety

presencecontrolsystem.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

i5. Clogged mower deck vent

holes from buildup of grass, leaves, and trash

around mandrels.

1. Check wiring, switches and connections. If not

contact a Sears or other qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

Page 32

rROUBLESHOOTING CHART

PROBLEM

Poor grass discharge

CAUSE CORRECTION

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire sir pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

1t.CIogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing,

8. Replace mower drive belt,

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual,

11.Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires" when turning

engine

"OFF"

1. Switch is=OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4, Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or

servicing.

1. Enginethrottlecontrolnst

setat "SLOW" positionfor 30 seconds

stopping engine.

1. Turn switch "ON".

2. Replace bulb(s).

3. Check/replace light switch,

4. Check wiring and connec- tions.

5. Replace fuse.

1. Replace battery.

2. Check/cleanall connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Placefreewheel controlin =engaged" position.

2. Replace motiondrive belt.

3. Purge transmission.

1. Move throttle control ts =SLOW" position and allow

to idle for 30 seconds befsra stopping engine.

Page 33

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271840

BATTERY

AMMETER

__(OPTIONAL)

IGNITION

SWITCH

IGNmON SWITCH

nEo

FUSE , I ST_'TER

_=T_

i 'qm

, o , I ':':-'--'-'

CLL6TC-H? gL_,A-KE

_ ___ID, _ , SOLENOID

I -- ] SEATSWITCH

........ NOT OCCUPIED

I_ b J L

, ©

ira,

(OPTIONAL) _ SPARK

I FOEL; UNIT

•.UE b LINE nn TWI_ CYL ENGINES) b I

i I IL_+_,_NG _y_l_l OUT FI_T _ VI].TJ_ _ MIN Q 38_O RPM

FUELSHUT'OFF SOLENOID _o n n

(IF SO EQUIPPED) r ueqT_Ne$ysTmOUTp_T , _ , nl

ORANGE SI,MPA¢• _ RPW DIODE n i

IGNITION GAP

_k_P o¢ e _RPM _H AR6_ 8yST_._ DC_C4V_,_ S _

d {2 PLUGSON

PLUG

'__:

YOUR TRACTOR IS EQUIPPED WI]H A SPECIAL

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE

BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DiM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING,

NOTE

HEADLIGHTS

NON-REMOVABLE

CONNEC_ONS

REMOVABLE

CONNECTIONS

)

Page 34

-:LECTRICAL

TRACTOR- -MODEL NUMBER 917.271840

I j

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271840

KEY PART NO, NO. DESCRIP_ON

1 163465 Battely 2 74760412 Bolt, Hex 1/4-20 x 3/4

8 7603J Tray, Batter/ 10 145211 B_t, Btr Front 1/4-20 x 7-1/2

11 150109 Holddown Baiter/Front Mount 12 145769 Nut, Push Nylon Batter/Front 1/4

16 153664 Switch Interlock P4J_-In

21 166182 Hamess, Ught Socket (w/4152J) 22 4152J Light Bulb 24 4799J Cable, Eattery

25 146148 Cable, Batte_ 26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 Cable, Ground

29 1213C5X Switch, Seat 30 175566 Switch, tgnltlon 33 140403 Key, Molded 40 17_17 Harness, Ignition

41 71110406 BOlt B_kFin Hex 1/4-20 UNC x 1/2 42 131563 Cover, Tenblnal 43 175141 Solenoid

45 121433X Ammeter Rectangular 6 Amp 52 141940 Protec_on W_re Loop (Hour Meter)

55 17490508 Screw Thdrol 5/16-18 x 1/2

NOTE:All componentdimensionsgiven_nU.S.Inches

1inch=25,4 mm

Page 36

TRACTOR -- MODEL NUMBER 917.271840

CHASSIS AND ENCLOSURES

206 I1

2O7

207

Page 37

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.271840

KEY NO.

1 2 3

5 9 10

11 12

13 17

18 2O

23 25

28 29

37 38

52 53 54

55 57

60 64 74

142 143 144

145 139

206 207

2O8

212

NOTE: AllcomponentdimensionsgiveninU.S. inches

PART NO. DESCRIPTION

169830 Chassis 169061 17060612 Screw 3/8-16 x 3/4

155272 Bumper Hood/Dash 168337X013 Das_

STD533710 Bolt. Carriage 3/8-16 x 1 155927 Panel. Dash, LH

145660 Clip Tinnerman Gdne P/L 172107X010 Panel, Dash, RH

144983X558 HoodAssembfy 126938X Bumder Hood

156437 Prate Mtg Battery Fuel Tank 124028X Bushing, Snap, Nylon, Fuel Line 19131312 Washer 13/32 x 13/16 x 12 Gauge

STD,541437 Locknut, Hex, with Insert 3/8-16 UNC 156725X558 Gdlle

155217X599 Lens, Grille

164919X558 Fender/Footrest 139976 Bracket, Fender/Support

17490508 Screw, ThdroL 5/16-18 x lr2 ]_(T 169834 Pivot Bracket Aseerr_y. LH, Mower, Rear

73800400 Nut Lock W/Insert 1/4 - 20 UNC 19091416 Washer 9/32 X 7/8 X 16 Ga.

145201 Bracket Grille Pickoff LH 161464 Screw, Hex Wshd #8-18 x 7/8

1_ Bracket Gdile PIckoff RH STD552507 Bolt RnHex 1/4 -20 UNC X.75

14(;647 Air Duct 721406G6 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

154796 Dash Lower STLT STD541437 Nut Crowniock 3/8-16 UNC

165867 Plate Reinforcement STLT 154966 Bracket Swaybar Chassis

154207 Bracket Footrest STLT 156524 Rod Rvot Chessis/Hood 155123X428 Cupholder

1701_5 Bdit Shoulder 5/16-18Tr 1767(_508 Screw Thdrdi 5/16-18 x 1/2

17670608 Screw Thdrdi 3/8-16 x 1/2 165919 Insert, Lens

5479J Plug Button

1 inch= 25.4 mm

Page 38

3ROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271840

116

84 50

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271840

KEY PART KEY

NO. NO. DESCRIPTION NO.

I ...... Transaxle (See Breakdown) 65

8 165866 Rod Shift Fender Adjust 70

10 STD561210 PinCofter 1/8xl CAD 71 14 10040400 Washer Lock Hvy Helicol 72

15 74490544 Bolt Hex FLGHD 5/16-18 GR.5 73 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 74

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 75 21 13(To64 Knob, Deluxe 1/2-13 76 22 169498 Rod, Brake Hydro 77

24 73350600 Nut, He)( Jam 3/8-16 Unc 78 25 106838X Spdng, Brake ROd 81

26 s'r[To51037 Washer 82

27 ST[To61210 PinCofter 1/8 x 3/4 CAD, 83

28 145204 Rod, Parking Brake 84 29 71673 Cap, Parking Brake 89

30 169592 Bracket, Transaxle 90 124346X

32 7476(_12 Bolt Hex Hd 5/1 6-18 Unc x 3/4 95 170201

34 155071 Shaft, Foot Pedal 96 4497H

35 120183X Beedng, Nylon 116 72110610

36 19211616 Washer 120 73900600

37 1572H Pin, Roll 150 165850

38 131494 Pulley, Idler, Rat 151 19133210

39 74760644 Bolt 156 1660GZ

40 4470J Spacer, Split 158 165589

41 165838 Keeper, Belt Idler 159 165494

42 19131312 Washer 13/32x13/16x12Ga. 161 72140406

47 127783 Pulley, Idler, V-Groove 162 73680400

48 154407 Bollcrank Clutch Grad Dry STL 163 74780416

49 123L_5X Retainer, Belt 164 19091010

50 STD523715 BOlt 165 165623

51 STD541437 NutCrowdlock 3/8-16UNC 166 166880

52 STD541431 Nut, Crownleck 5/16-18Unc 168 165492

53 1(_;710X Unk, Clutch 169 165580

55 1057C9X Spdng, Retum, Clutch 197 183613

56 STD523712 BdltHex 3/8-16x1-1/4 198 169593

57 140294 V-Belt, Ground Ddve 199 169612

59 169691 Keeper, Center Span 200 72140508

61 17060612 Screw 3/6.16x3/4 2{_ 72110612

83 8883R Cover, Pedal

63 140186 Pulley, Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

HydroGr 314-0510 66

PART NO. DESCRIPTION

STD551143 Washer 154778 Keepar Belt Engfne Hydro

134683 Galde Belt RH Engine 169183 Strap Torque Lh 19132012 Washer 13/32 x 1-1/4 x 12 Ga,

169182 StrapTorque Rh 137(_7 Spacer, Split

121749X Washer 25/32 x 1-1/4 x 16 Ga. 123583XS'rD581076K_yN_qua_

121748X Washer 25/32 x 1-5/8 x 16 Ga. 1655S6 Shaft Asm Cross

165711 Spdng Torsion 19171216 Washer 17/32 x 3/4 x t6 Ga.

169594 LinkTransaxle 164890X426 Console, Shift

NOTE: All component dimensions given _nU.S. inches

1 ir_'h =26.4 mm

E-

Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass

Retainer Spring 1•Zinc/Cad Bolt Cart. 3/8-16 x 1.25

Nut Lock Fig 3/8-16 Unc Bushing Ballcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrled 5/161D x 1.125

Bracket Shift Mount Hub Tappered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut CrOWnlockl/4-20 UOC

Bolt Rex Fin 114-20 Unc x 1 Gr. 5 Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever Screw 5/1 6-18 X 5/8

Bolt Shoulder 5/16-18 x ,561 Plate Fastening Lt Nyllner Snap-In

Washer Nyliner Salt Shoulder 5/1 6`18UNC Bdlt RDHD SQNK 5/16-16UNC x 1

Bolt Carr SH 3/8-16 x 1-1/2Gr.5

Page 40

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271840

_41

, ÷

Page 41

TRACTOR - - MODEL NUMBER 917.271840

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 139768 Steedng Wheel

2 154427 Front Axle Assembly 3 16_40 Spindle Assembly, L.H.

4 166839 Spindle Assembly, R.H.

5 6L_66H Beadng, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 1200(X_9 Ring, Klip

9 3366R Beadng, Steerlng Cdlumn 10 169832 Link, Drag

11 STD551137 Washer, Lock 13 136518 Spacer, Bearing. Front Axle

15 145212 Nut, Hexflange Lock 17 156546 Shaft Assembly, Steedng 18 57079 Washer, Thrust .515 x .750 x .033

19 160395 Support, Shaft

22 165857 Screw hex Wshhd Torx 23 165851 pitbnan Shaft Assembty 25 1544(_ Bracket, Steedng 26 126847X Bushing, Link, Drag

27 136874 Gear, Sector 28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17(To0612 Screw 3/8-16 x 3/4 30 STD561210 Pin

32 130465 Rod,Tie

36 155099 Busblng, Steedng 37 152927 Screw Tr #10-32 x 5 x3/8 Flange

38 139769 Insert, Steering Wheel 39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge 40 ST[To41537 Lock Nut Center 3/8-24 UNF

41 100711L Adeptor, Steedng Whebl 42 145(To4X428 BCOt, Steedng Dash P/L Mtl BIk 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 153720 Extension Steedng Non-AdJast

46 121232X cap, Spindle 47 6855M Fitting, Grease 51 7380(To00 Nut Lock Hx W/ins 5/16-18 UNC

54 74780520 Bolt Rn Hex 5/t6-18 UNC x 1-1/4

62 167902 Kit, Steedng Assembly, Service

63 74780616 Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5

65 160367 Spacer Brace Axle

66 154404 Beadng Arm Piftnlan

67 72140618 Bdlt Rhnd Sq 3/8-16 x 2-1/4

68 169827 Brace Axle

79 19132012 Washer 13/32 x 1-1/4 x 12 Ga

80 7495(_12 BOlt Hex Nylon 3/8-16 x 3/4

82 169_35 Bracket Susp Chassis Front

85 133835 Fastener ChrisVnas Tree

NOTE:All componentdimensionsgivenInU.S. inches

1 inch= 25.4 mm

Page 42

ENGINE

1_ 14

TRACTOR - - MODEL NUMBER 917.271840

OPTIONAL EQUIPMENT

Spark Arrestor

.--:,;"4..

45 -,, ++_.-" -" _1<,'_

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.271840

KEY PART

NO. NO. DESCRIPTION

170547 Control Throt Paddle

17720410 Screw Hex Thd CUt1/4-20x5/8 T

....... Engine (See Breakdown) Bdggs Mobel No. 461707-0145-E3

149723 Muffler Exhaust

5 144G69 Exhaust Asm. Left 5 144068 Exhaust Asm. Right 7 138129 Ctamp Tube Doubta Engine

8 171877 Bolt 5/16 - 18 UNC X 3/4 W/Sems 10 145552 Heat Shiaid Lt 11 STD551125 Washer Lock Hvy, Helical 1/4

12 STD522507 Bolt Fin Hex 1/4-20 x 3/4 13 165287 Gasket Muffler 14 148456 Tube, Drain Oil Easy

16 S]1To51237 Washer Lock Ext Tooth 3/8 17 174_0624 Screw Thdrol 3/8-16x1-1F2 Tytt

23 169837 Shield Browning/Debris Guard 25 145996 ControlChoke

26 7392G6GO Nut Keps 3/8-24 Unf 27 152927 Screw TT #10-32 x 5 x 3/8 Flauge

29 137180 Arresto_ Spark 31 157103 Tank Fuel 3 50 Rear

32 1616_6 Cap Fuel Guage STLT 33 123487X Clamp Hose BIk

34 1060e2X Spacer Pad 37 8543R Une Fuai

38 148315 Plug, Drain Oil Easy 39 109'_X Pad Idler 1.75 x .75 x .06 45 17000612 Screw Hex Wsh Thdtol 3/8-16 x 3/4

81 73510400 Nut, Keps 1/4-20 Starter Nut

NOTE: All compoilent dimensions given in U.S. Inches

1 inch = 25.4 mm

Page 44

TRACTOR--MODELNUMBER917.271840

SEATASSEMBLY

(EY PART KEY PART _10. NO. DESCRIPTION NO. NO. DESCRIPTION

I 140123

-_ 14(_51 71110616

t 19131610

145OO6

; STD541437

124181X 17000616

) 19131614 ,0 174894

_1 166369

,2 121246X

Seat 3450 BIk/i)lk Craftsman 13 121248X Bushing Snap BIk Ny150 Id Bracket POt Pivot Seat (b_k) 14 72(To0412 Bolt Rdhd Sht Nk 1/4.20xl-1/2

Bolt Fin Hex 3/8-16onc X 1 15 134300 Spacer SplFt28 X 96 Zinc

Washer 13/32 X 3/4 X 10 Ga 16 121250X Sprlng CpP---_1 27 BIk Pnt CUp Pttsh In H_ngod _7 123976)( _t Lock 1/4 Lge Rg Gr 5 Zinc

Nut Hex Lock w/Inc 3/8-16 Unc 21 171852 Bolt Shoulder 5/16.18 Unc-2A Spring Beat Cpn;il 2 250 BIk Zi 22 STD541431 Nut Hex Lock w/Ins 5/16-18

Screw 3/8-16 x 1,5 SMGML 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga.

Washer 13/32 X 1 X 14 Ga 25 127018X Bolt Shoulder 5/16-18 X 62

Pan Pnt Seat (blk) NOTE: Artcomponent dimensions given in U.S. inches

Knob Seat Bracket POt Mounting Switch 1 inch = 25.4 mm

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.271840

KEY PART

NO. NO.

t 156439

2 177253 3 171696

4 171697 5 176682

6 133644 7 171809

9 16_Q04 11 156811

13 146046 14 177289

DESCRIPTION

Decal Fender DengefSears Decal Hood Side Decal Hood Rh Craftsman

Decal Hood Lh Craftsman Decal Engine WP

Decal Malnt Customer Sears Dora

Decal Replacement Sro

Decal Fender Craftsman Gold

Decal Fender STLTH Oper Inst E/S Decal V-bait Dr SSh Tractor E Decal Dash Panel

KEY PART

NO. NO. DESCRIPTION

15 160396 Decal Mower Ddve SchemaUc 19 138047 Decal, Battery Diehard Sears

20 172"331 Decal Deck Mower EZ3 22 149516 Decal Battery

- - 169210 Decal By Pass Lt Hydro

- - 138311 Decal Uft Handle

-- 165800X428 Pad FooVest Lh STLT

-- 165799X428 Pad Footrest Rh STLT

- - 177335 Manual,Owner's(Engllsh)

- - 177337 Manual,Owner's(Spanish)

WHEELS &TIRES

4,10

KEY PART

NO, NO. DESCRIPTION

59192 ValveCap,Tire

65139 Stem,Valve

106222X "rim.Front

59904 Tube, FrontT_re

106732X427 Rim,Front

278H FiWng,Grease (FrontWheel Only)

2O40H Baarlng. Flange(FrontWheelONy)

106108X427 Rim,Rear

122082X Tire, Rear

7152J TuOe,RearTire

104757X428 Cap, Axle 144334 Sealant. Tire(10oz. Tube)

NOTE: All component dimensions _ven In U,S. inches

1 Inch = 25.4 mm

(NotProvided.ServiceItemOnly)

(Not Provided.ServiceItemOnly)

Page 46

LIFTASSEMBLY

TRACTOR- - MODEL NUMBER 917.271840

19 I

13 20 _,_

13 -_ 31

Page 47

LIFT ASSEMBLY

TRACTOR-- MODEL NUMBER 917.271840

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Asm, 2 159471 Shaft Asm. Lift

3 105767X Pin Groove 4 120000_ ERIng

5 19211621 Washer 21/32 x 1 x 21 'Ga. 6 120183X Bearing Nyloftg

7 125631X Gdp Handle Fluted 8 122365X Button Plunger Read

11 139865 Unk Asm Lift LH. 12 139866 Link Asm Lift R.H. 13 S_4008 Retainer Spring

15 173288 IJnk Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion BIkZinc 18 73800800 Nut Lcck w/Wsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spdng 31 169665 Beadng, Pvt. Lift. Tapered

32 73540600 Nut Crownlock 3/8-24

NOTE: AllcomponentdimensionsgivenInU.S. Inches

1 inch: 25.4 mm

Page 48

MOWERDECK

TRACTOR - - MODEL NUMBER 917.271840

151 _" -. 153 156

152 _ 43

46 40_,

',."n142_ '("_Sl I 103""_/_Y" J/

_ "at21 21

144 14505

p*. p /24

\ _._.-% !i ,-._.//:._

4 149 ' ' I _ _'i

19 x 21_)" 10 _--_'_ 18; 19 _ _._117

Page 49

MOWERDECK

TRACTOR-- MODELNUMBER917.271840

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

165892 Mower Housing 59 141043 Guard, Tuv Idler (94) ST[To33107 Bolt 67 149e46 Knob Custom Oval

138017 Bracket Assembly,Sway Bar, 68 144959 V-Belt

165460 Bracket Sway Bar 38/42 _ 101 136420 Cover Mulcblng 42" Black

S_43O8 RetatnerSpring 102 71081010 ScrewTrusSHdPbll10-24xS/8

13O83_ Arm, Suspension, Rear 103 19061216 Washer#10

_7 Bolt, Hex3/8-24x1.25Gr. 8 104 STD551110 WasherLock

STD551137 Washer, Lock 105 160793 LatchAsmBagger

14_oo_6 Washer, Hardened 106 20_9J Nut Weld

134149 Blade, Mulc_llng 111 155197 Bracket Gauge, Wheel LH

137645 Shaft Assembly, Mandrel, Vented 112 155196 Bracket, Gauge, Wheel RH

128774 Housing, Mandrel,Vented 114 73510500 Nut, HexKeps 5/16-18UNC

1104O5X Beadng, Ball, Mandrel 115 72110504 Bolt, Carriage 5/16 UNC x 1/2

140329 Stripper, Vented Mower Deck 116 48_eH Bolt, Shoulder "

72140505 BoB, Cardage 5/16-18 x 5/8 117 165746 Wheel, Gauge

132827 BoJt, Shoulder 118 73930600 Nut, Crownlock 3/8-1

159770 Baffle, Vortex 119 19121414 Washer 13/32 x 7/8 x 14 Ga.

STD541431 Nut, Crownlcck 5/16-18 UNC 121 143723 Bracket

134753 SUffener Bracket 129 19131312 Washer 13/32 x 13/16 x 12 Ga.

131267 Bracket, Deflector 130 ST]To23710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5

1(T_304X Cap, Sleeve 131 STD533710 BbltRdhdSqnk3/8-16UNCxl

123713X Spring, Torsion, Deflector 142 1658.90 Arm Spring Brake Mower

110452X Nut, Push 143 157109 Bracket Arm Idler 42"

13O968X428 Shield, Deflector 144 158634 KeegerBalt42"ClutchCshle

19111016 Washer 11/32 x 5/8 x 16 Ga. 145 165888 Pulley Idler Rat

131491 Rod, Hinge 146 171977 Bblt Carraige Idler

157722 Screw Thdrot RblHng Wsh Hd 147 131335 Spring Extension

129963 Washer, Spacer 148 1690_2 Sprlng Return Idler

153535 PuJley, Mandrel 149 165898 Retainer Spdng Yellow Zinc

137266 Nut, Toplock, Flanged 150 19091216 Washer 9/32 x 3/4 x 16 Ga.

STD533717 Bodt 151 169670 Bracket Clutch

133835 Fastner, Chflstmas Tree 152 169676 Cable Clutch 42 _

131494 Pulley, Idler, Flat 153 169674 Washer flat 3/8" Type B

19131316 Washer 13/32 x 13/16 x 16 Ga. 154 169675 Spring Retainer

STD541437 Nut, Cmwnlock3/8-16UNC 155 169671 SpringRetentlonLever

140088 Guard, Mandrel, L.H. 156 16_672 Spacer

STD_24O03 Retainer 197 16_o69 RodCIutch

137729 Screw, Thd. Roll 1/4-20 x 5/8 158 17720410 Screw Hex Thd Cut 1/4-20 x 3/8

133944 Washer, Hardened 159 STD533717 BoltRdhdSqn3_-16Uncx1.3/4

174284 Rc_lerAssembly, Cam Fbllower -- 130794 Mandrel Assembly (Includes Key

131340 Bblt, Shoulder #10-24 Grade 5 Numbers 8-10, 12-15.31 and 32)

S'10541410 Locknut -- 169583 Mower Deck, Compdete (Std d6ck-

139888 Bolt, Shoulder 5/16-18 UNC order separately mulcher plate

131845 Arm Assembly, Pad, Brake components key nos. 101-106)

133943 Washer, Hardened

155046 Arm, idler NOTE: All component dimensions given In U.S.inches

165723 Spacer, Retainer 1 inch = 25.4 mm

Front 92 S-rD5414O7 Locknut, Hex WPNsh 3/8-16 UNC

(IncLKeyNumber6) 113 17060514 Screw 5/16-18

Page 50

120-

(n;:0

109

107

90O

o=i:

c z

-rim

,.L "n

,=o|

Page 51

TRACTOR - - MODEL NUMBER 917.271840

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main HOUSing,Assembly 59 170406 Rotor, Brake

2 170352 Side Housing, Assembly 60 142883 Brake Puck 3 170_53 Center Sectldn, Assembly 61 142881 Puck Plate 4 170354 Swashf_ata, Trunlefl Macldned 63 142887 Brake Actuat_g Pin

5 169896 Block - Assembly 63 170410 Hrncs 1/4-20x2 W/Patch, 6 17(_ Sealant 10.50z SpedalFlange

7 170356 Hex Flange Screw I/4.20 X 1.25 64 142892 Bolt, I/4-20 X I W/patch 8 17(_57 Stud, 5116-24 Has Double End 65 170411 Spacer 9 170358 Shaft, Input 66 170412 Sprlng, Brake Arm Bles

10 170359 Ring.Retaining 67 170413 Sq. Hd. Soft 5116.24.Ribbed 11 17(_60 Spacer 63 170414 Arm, Brake

12 169870 Ring - Retaining 69 170415 SlOtted Hex Nut 5/1 6-24 13 170361 Seal, Lip .57 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4

14 169869 Sail Brg 17mm Id X 40mm Od X 71 170417 Compression Spdng Brake AnU.

16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 I.D. X 10.D. X .032

17 170363 Lip Seal 18 X 32 X 7 74 170419 Oil Seal .625 X 1.0 X .25 18 170364 Arm,Contr(_ 75 170420 Cheok Piug Aasernbly, .637,Washer

19 150771 Beadng, 30x63x13 Thrust 76 170421 Stud, 5/16-24 Friction Pack 23 170365 Check Plug Assembly, Washer 77 170422 Puck, .330 X 1.50 X .0975 24 170366 Shaft, Motor 78 142569 Spdng, Helical Comp

27 170G67 Gear - Pinion, 13t 79 142980 Spacer 28 170_08 101/48t Gear 80 150778 Hex Lock Nut 5/1 0.24UnJf(Nylon 29 170069 Gear, lOt Jackshalt Insert)

30 176370 601BuJl Gear 81 170423 Wedge. Friction Pack 31 170371 Sleeve Beadng .75 X 1.575 X .635 82 170424 Clip, Washer .316x1.5Ox.1046

32 170389 SleeveBearing(Outboard) (Plated)

33 142991 Washer, 3/4 Id X 1-1/2 C<I X .13 84 170425 Ftltlng, 5/16 Sas 5/63 Tube

34 170390 Lip Seal Axle Seal 86 170427 Expansion Tank 35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424 Cap - Poppet Valve

36 170392 Shaft, Axle .75 X 16.99 (Key, L,H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2 37 150792 Miter Gear (Spllned) 90 170430 Puck, Inner Wedge

38 150793 Miter Gear 15t (0.5 Id) 93 170431 Spdng Clip - Housing Thrust 39 150809 Shaft 107 170463 Deflector

40 170_93 Ring, Spiral Retaining 1(_ 170433 Washer,Motor Shaft 41 170394 Pin, Jeckshaft .71_dxl.15odx.030thk

42 170_95 Magnet, Ring 109 170434 Ping, Sas #6 43 1_ Spring, Bypass 111 170435 O-Ring .07 X .301 I.D. 44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield. Vent

45 176397 Filter 116 170438 SIllcon Spange 46 170398 Base, Filter 119 170439 Fan, 7 In.

47 170999 Actuator, Bypass 120 170440 Pulley 48 170400 Rod, Bypass Actuator 121 170441 Hex Lock Nut 1/2-20 (Nylon Insert) 49 170401 Ann, Bypass 122 170442 Washer.Bellevllle

50 176363 Retaining RIng .250 Extamal 123 170443 BeltKeepar 51 170403 Seal, Up .741 X .250 X .250Tc 124 170444 CenterSecttan*Rltar~Bypass

63 170404 Flat Washer, 5/8 Id X 1.00d X .05 Assembly

53 170405 Rutainlng Ring 126 170446 Fan - Pulley Servtue Assembly 54 170406 Beadng, Center Block 127 170447 Seal - O-Ring Kit

55 142977 Spdng - Helical Compression 900 166768 Transaxle Comptete 56 142978 Washer

57 150798 20w-50 Oil NOTE: All component dimensions given In U.S. inches 56 170407 Brake Yoke 1 inch =25.4 mm

12mm Drag

24X0.75 73 142884 Fiat - Washer 11/32 I.D. X 7/80.D

.75x1.750x.635 83 161162 Pin, Staodard Hasdleas

"111k 85 170426 Hose, Expansion Tank

Long 113 170437 Bracket, Support Expanalo_l Tank

125 170445 Filter Asasmbty

Page 52

TRACTOR -- MODEL NUMBER 917.271840

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

441_

_ 523

10A_

lO_

1093 VALVE OVERHAUL

GASKET SET

1132 I

15 _ TO INSTALL. SEE REPAIR

i 1058 OWNER'S MANUAL

"k REQUIRES SPECIAL TOOLS

INSTRUCTIONMANUAL.

Page 53

TRACTOR - -MODEL NUMBER 917.271840

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

tlOmLABEL KIT-EMISSION .J

5a4_P75_

Page 54

TRACTOR - - MODEL NUMBER 917.271840

BRIGGS & STRATFON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

5o91

5101 513

783

1051

802

697

y 803

544 i

51A_-_._ 634 _ 7177_

797

801

358 GASKET SET

569 _

Page 55

TRACTOR - -MODEL NUMBER 917.271840

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707,TYPE NUMBER 0145-E3

KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTtON

1 498583

2 399265 3 391086

4 493304 5 691162

5A 691163 7 271867

7A 271868 8 495754

9 27803

tO 890334 10A 690366

11 280225 12 273390

271188 271189

13 94565 15 94239 16 690666

19 399264

20 291675 23 491180 24 222698

25 499180

499181 499182

499183

26 499184

499284 499186

499187

27 891299 28 498319

28 498320 29 498314

29 498541 32 691133

33 390420

494553

34 691302 35 65906

38 26828 40 221596

41 292260 42 494553

45 261368 46 591161

47 393415 48 498542

50 213290 51 271412 51A 270884

53 690321 54 93208

73 691438 75 225137

78 691134 91 693483

Cylinder Assembly 95 690718 Screw Throttle Valve) Bushing/Seal Kit 97 693485 Shaft-Thrott e

• Seal-On 98 807923 Kit-Idle Speed Sump-Engine

Head-Cylinder #1 104 693506 O Pin-Float Hinge Head-CyUnder #2 105 692078 _ Valve-Float Needle

•:1:Gasket-Cylinder Head #1 107 893482 Sody Assembly-Lower

•:1:Gasket-Cylinder Head #2 108 693505 Valve-Choke Breather Assembly (Cylinder 109 693498 Shaft-Choke

#1) 117 693538 Jet-Main

•€ Gasket-Breather Screw (Breather Assembly)

Screw (Breather Cover) 122 281411 Spacer Tube-Breather 125 693479 Carburetor

• Gasket-Crankcase (.015" 130 693504 Valve-Throttle Thick, Std.) 133 693512 Float-Carburetor

• Gasket-Crankcase (.005" 146 94196 Key-Timing Thick) 147 693508 Jet-Pilot

• Gasket-Crankcase (.009" 161 691401 Base-Air Cleaner Thick) 163 271411 , Gasket-Air Cleaner Screw (Cyllnder Head) 177 271170 • Seal-O-Ring

Plug-Oil Drain 187 499167 Line-Fuel (Cut to Required

Crankshaft Length)

Bushin 197 690364 Screw Back Plate

Seal-Oi_

• Lnk-Mechan oa Governor202 690570

Flywheel 203 280997 Crank-sell Key-Flywheel 205 690322 Screw (Bell Crank) Piston Assembly (Standard) 209 691273 Spring-Governor

Piston Assembly (.010 "O.S.) 211 261563 Spring-Governor Piston Assembly (.020" O.S.) 212 693985 Link-Throttle

Piston Assembly (.030" O.S,) 215 690481 Guide.Air Ring Set, Piston (Standard) 219 394348 Gear-Governor Ring Set, Piston (.010 =O.S,) 220 690412 Washer.Thrust (Governor Ring Set, Piston (.020 _O.S.) Gear)

Ring Set, Piston (.030 O.S.) 222 491282 Bracket-Control Lock-Piston Pin 227 491297 Lever-Governor

Pin Assembl, Piston 235

AssembY, Pistonly (Std.) 224995 Shield-Foal SprayPin

O.S.) 244 230318 Connector-Hose (Pulse Line)

Rod-Connecting (Standard) 258 94930 Screw (Engine Sump} Rod-Connecting (.020 U.S.) 267 690316 Screw (Casing Clamp)

Screw (Connecting Rod) 278 691366 Washer (Governor Lever) Valve-Exhaust (Include(s): 297 94289 Nut-Wing (Air Filter Retainer) Keeper-Valve (Ref. NO. 42)) 304 691390 Housing-Blower

Valve-Intake 305 690960 Screw (Blower Housing) Spdng-VaIve (Intake) 306 690414 Shield-Cylinder

Spdng-VaIve (Exhaust) 306A 690435 Shiald-Cylinder

Retainer-Valve IExhaust I

Retainer-Valve Exhaust RPM Settings: Low Speed: 1900-2100

Keeper-Valve High Speed: 3000-3200 Tappet.Valve Camshaft * Included in Gasket Set, Ref Number 358.

Slinger-Oil _ Included inCarburetor Kit, Ref Number Short Block 121.

Manifold-Intake :r Included in Value Overhaul Kit, Ref

•(_ Gasket-intake Number 1095. ,_: Gasket-Intake + Included in Fuel Pump Kit, Ref Number

Screw (Carburetor) 861 Screw (intake Manifold)

Screen-Rotating NOTE: All component dimensionsgiven In U.S.

Washer (Flywheal) inches 1 inch= 25.4 mm Screw (FlyWheel Fan)

Body Assembly-Upper

(.005" 240 394358 Filter-Fuel

102 693509 O Gasket-Carburetor Body

693500 Jet-Main (High Altitude)

121 491539 Carburetor Kit

Page 56

TRACTOR - - MODEL NUMBER 917.271840

BRIGGS&

KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION

307 94930 Screw(Cylinder Shield) 797A 693167 309 497596 Motor-Starter 801 394860

310 690323 Bolt (Starter Motor) 802 497607 31! 497608 Brush Set 803 691427

332 230674 Nut (F)ywhest) 807 693511 333 394891 Armature-Magneto 822 693497

334 94731 Screw (Magneto Armature) 847 495715 337 802592 Plug-Spark 851 493880

358 495868 859 693488

383 89838 Wrench-Spark Plug 861 693502 386 693490 _+Gasket-Pump 865 691196 391 693487 Body-Pump 865A 69!197

392 693491 (_+Spring-Pump Diaphragm 868 497656

404 690442 washer (Governor Crank) 868A273312

423 691100 Screw(AIrCleanerBase) 869 261463 425 94823 Screw (Air Cleaner Cover) 870 262924

432 693492 _+Cap-Spring 871 261961 433 693489 Ol+Diaphragm-Fuel Pump 231218 434 693493 Cover-Diaphragm 877 393456

435 693494 Screw (Diaphragm Cover) 881 495901 441 691176 Brasket-OilFill 918 393815

445 394019 Filter-Air 447 690297 Screw (Air Guide Cover)

449 94882 Screw (Oil Fill Bracket) 934 94627 474 393474 Alternator 955 693513

482 93621 Screw (Alternator) 968 691207 516 497606 Drive-Starter 97t 690720

513 398003 Clutch-Drive 523 691385 Oipstick 1005498157

525 690823 Tube-OilFill 1006 691247 527 690423 Clamp-Tube 1019496726

535 272490 Filter-Air 1036694979 544 497603 Armature-Starter 1051263080

552 690553 Bushing (Governor Crank 1058 273688 552A690552 Bushing (Governor Crank) 1081 280860

562 690311 Bolt-Cardage (Governor 1090497605

569 272645 • Gasket-Base 1125691104 572 690415 Cover-Breat her (Cylinder #2) 1132690353

573 690764 Plate-Back 1136690329

592 92278 Nut (Govemor Lever) 1137 690390

601 95162 Clamp-Hose 615 690328 Retainer (Governor Crank)

615A 690317 Retainer-Governor Shaft 616 491530 Crank-Governor

634 690657 * Seal-Governor Shaft 634A271013 Washer-Foam

635 66538 Boot-Spark Plug 637 693510 Washer-Seal

643 496700 Retainer-Air Filter 689 690555 Spring-FdcUon

697 93585 Screw (Drive Cap) 725 280866 Shield-Heat

726 391362 Gear-Ring 741 691285 Gear-Timing

783 693059 Gear-Starter 789 695050 Wldn Hamese 797 94010 Nut (_tarter Terminal)

STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

Nut (Starter Terminal) Cap-Drive

Cap-End Housing.Starter

Spacer

Washer-Seal (Throttle Shaft)

Dipstick/Tube Assembly

Gasket Set

Lever) 1095 498047

1138 690330 Nut (Governor, Control ROd)

---- 445777-0027-E1 Replacement Engine RPM Settings: Low Speed: 1900-2100

Included in Gasket Set, Ref Number 358.

Included In Carburetor Kit, Ref Number

121.

1: Included in Value Overhaul Kit, Ref

Number 1095.

+ Included In Fuel Pump Kit, Ref Number

861

NOTE: All component dimensions given in U.S.

inches 1 inch = 25,4 mm

Terminal-Cable

B+ Diaphragm-Fuel Pump

Klt-FuelPump Cover-Air Guide Cover-Air Guide

Seal-Valve Seal-Valve

Seat-Valve Intake) Seat-Va ve Exhaust)

Bushing-Guide (Exhaust) Bushing-Guide (Intake)

Wire-Alternator Plate-Cover Hose.Vacuum Cylinder-To-

impulse Pump)(Cut to Required Length)

Screw (Fan Retainer) Plug-Carburetor

Cover-Air Cleaner Screw (Upper Body TOLower

Body) . Fan-Flywheel

Retainer-Fan Label Kit

Label Kit-Emission

Ring-Retaining

Owner's Manual

• Seal-O-Ring Retainer-Brush

Gasket Set-Valve Overhaul Screw (Cover Plate) Screw (Oil Slinger)

Screw (Governor, Control Rod) Washer (Governor, Control ROd)

High Speed: 3000-3200

Page 57

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

I SIGHTING "_

GUIDE

NOT ACROSS HILL

greater than 15°), never across the face. Make turns gradu-

I_ perate your Tractor up and down the face of slopes (not

ally to prevent tipping or Io_s of control. E.xerclss extreme caution when changing direction on slopes.

Page 60

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME sMA_n_,dayor.lght

(1-800-4694663)

www.sears.com

To bring in products suchas vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 ,_Ime,d._ night

www.sears.com

Forthe replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PertsDirect SM!

1-800-366-PART 6a.m.- 11 p.m. CST,

(1-800-366-7278) 7 daysa week

www.sears.com/partsdlrect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m.- 5 p.m.CST,Mon.- Sat.

Pare pedlrservlclode reparack_na domlclUo, Au Canada pour serviceen fran(;ais:

ypare ordenarplezas con entrega a domlclllo: 1-877-LE-FOYER _"

O Seam, RCll/_k _nd Co.

1-888-SU-HOGAR s. (1-877-533-6937)

(1-888-784-6427)

® RegisteredTrademarkI TMTrademarkof Sears, Roebuckand C(_ ® _tar_ B_trade / T. Mama de F_tbdcade Sears, Roebuckend CO.

177335 11.30.00 RD Printed in U.S.A.

Craftsman 917.27184 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual