Craftsman 917.27184 User Manual

Owner's Manual
ICRRFTSMRNel
21.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
Thls product has a low emlsslon englne which operates differently from prevlously bullt englnes. Before you start the en- glne, read and understand thls Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Foranswers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Set
Warranty ...............................................2
SafetyRoles .........................................3
Product Specifications..........................6
Assembly ..............................................8
Operation............................................12
Maintenance Schedule ......................19
Maintenance .......................................19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITEDTWOYEARWARRANTYON CRAFTSMAN RIDING EQUIPMENT PARTS Fortwo(2) years from the dateofpumhase,ifthisCraftsmanRidingEquipmentis
maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Searswillrepairor replace,free of charge,anypartsfound to be defectivein
materialor workmanship.Warrantyserviceis availablefree ofchargebytakingyour CraftsmanridingequipmenttoyournearestSearsService Center. In-homewarranty serviceis availablebuta tripchargewillapply.This warrantyappliesonlywhilethis
productisin theUnitedStates.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, hers and oil fiRers.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of pumhase, ff any battery included with this riding equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. tn-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as recks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of dding mower- related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to protect themselves and others from
serious injury.
I|. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in,
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
3
III. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before stodng.
Stop and inspect the equipment if you stdke an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject to wear, damage, and detedoration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across,
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_bLook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
_ CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_lj CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
,_ CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor. ,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
_kWARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE30
API-SF-SJ): (ABOVE32°F)
SAE5W-30 (BELOW32°F)
OILCAPACITY:3.0PINTS
SPARKPLUG: CHAMPION
3AP: .030") RJt9LM OR J19LM
VALVE INTAKE: .004"-.006"
ADJUSTMENT EXHAUST: .007"-.009"
GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 3 AMPS BA'I-rERY SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technio
clans and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the =SAFETY RULES".
REPAIR AGREEMENT
A RepairAgreementis availableonthis
product, Contactyour nearestSears
storefor details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and _Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of this manual).
6
_e Steering Wheel =_
Steering _ Steering
I I (.) I I Wheel Adapter I I _-xtension
eervi;g __(1)Locknut _ I°1 Shaft
/ -
/ _ _ Steering (1) Hex Bolt
/ "__ Wheel Insed 3/8-16 x 1
_, / (1) Hex Bolt
/ 5/16-18 x 1-1/4
'_11_1__(1 ) _rge Flat
Washer _ ....................
Keys
(2) Keys
(1) Washer 17/32x 1-3/16x 12Gauge
_(1) Knob
For Future Use
Video Cassette
7
Slope Sheet
Yournewtractorhasbeen assembledat the factory withexceptionofthosepartsleft unassembledfor shippingpurposes. To ensuresafe and properoperationofyour tractorallparts and hardwareyou assemblemustbe tightenedsecurely. Use the
correcttoolsas necessaryto insurepropertightness. TOOLS REQUIRED FOR ASSEMBLY
A socketwrenchsat willmake assembly
easier. Standardwrenchsizesyou need
are listedbelow.
(1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utilityknife
(1) Tire pressure
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and gdll.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll offskid.
gauge When rightor lefthandismentionedin thismanual,it means whenyou are inthe
operatingposition(seated behindthe steeringwheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessiblelooseparts
SteedngwheelF _
,_F Wheel Insert
'_x Bolt
_k Washer
,,-_- Large Flat
.... ) Washer
_ _eering Boot
Steedng
and partscartons from carton.
2. Cut, from topto bottom,alonglineson
allfour cornersofcarton,and lay panelsflat.
3. Checkfor any additionallooseparts
,.epter
or cartonsand remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steedng boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer. 3/8 lock washer. 3/8 hex bolt and tighten securely.
Lower /'_" _ ' I" Steering _ _! _ ab
Shaft '" _ , Sots
HOWTO SET UPYOURTRACTOR CHECK BA'I-rE RY I. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY_ in Maintenance
section of this manual for charging instructions}.
8
INSTALL SEAT Adjust seat before tightening adjustment
knob. I. Remove adjustment knob and flat
washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing, Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment knob securely.
Seat
Flat Wa%_
_. _\\\_,_ \__ I\1
Adju = nt
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See Operation secUon for location and
funcUon of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
s=on(See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
OperaUon section for location and
function of controls)
WARNING: Before starting, read
understand and follow all ins'tructons in the Operation section of this manual, Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in =transmis-
sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest
position.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever
in neutral position.
11.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
Forbestcuttingnesults,mowerhousing
shouldbe properlyleveled. See "TO LEVEL MOWER HOUSING"inthe
Serviceand Adjustmentssectionof this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shownfor replacingmotionand mowerblade drive beltsin the Serviceand Adjustments
sectionofthismanual. Verifythatthe beltsare routedcorrectly.
CHECK BRAKE SYSTEM Afteryou learn howto operateyour
tractor,checkto see thatthe brakeis preperlyadjusted. See "TO ADJUST
BRAKE"intheService and Adjustments sectionof thismanual.
INSTALL MULCHER PLATE
(If previously removed)
I. Raise and hold deflector shield in
upright position.
2. Place front of musher plate over front
of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow
it to rest on plate while in operation.
Mulcher
Shield
Latch Hooks
TO CONVERT TO BAGGINGOR DISCHARGING
Simplyremovemulcher plateand storein a safe place.Yourmoweris nowreadyfor
dischargingor installationof optional grasscatcheraccessory.
NOTE: Itisnotnecessaryto change b_ades.The mulcher bladesare de-
signedfor dischargingand baggingalso.
10
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING
CHECKLIST: 4 All assembly instructions have been
completed.
J No remaining loose parts in carton. #" Battery is properly prepared and
charged. (Minimum I hour at 6 amps).
4 Seat is adjusted comfortably and
tightened securely.
J" All tires are propedy inflated. (For
shipping purposes, the tires were ovednflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
J Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
#' Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/" Become familiar with all controls - their
location and function. Operate them before you start the engine.
4 Be sure brake system is in safe
operating condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
A ÷
8ATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG.NEONENG,NEOPPO,LPRESSUREL,G.TSONOV_.P _
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
_r_'lR N H L (®)_I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic ModeLsonly)
12
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparethe illustrationswithyourtractorto familiadzeyourselfwiththe locationsof variouscontrolsand adjustments.Save thismanualfor future reference.
Attachment Igni_on Clutch Lever Switch
Ammeter
ChokeControl Plunger
Lever
Throttle
Clutch/ BrakePedal
Free Wheel Control
Lift Lever
Height
Adjustment
Indicator
Brake Lever
Motion Lever
Ourtractorsconformto thesafetystandardsofthe AmedcanNationalStandards
Institute.
AMMETER - Indicatescharging(+) or discharging(-) of battery.
ATTACHMENTCLUTCH LEVER- Used to engagethe mowerblades, orother attachmentsmountedtoyourtractor.
ATrACHMENT LIFT LEVER- Usedto raise,lower,and adjustthe mowerdeck
or otherattachmentsmountedto your tractor.
CHOKE CONTROL - Usedwhen starting a coldengine.
CLUTCH/BRAKE PEDAL - Usedfor declutching and brakingthetractorand
startingthe engine. MOTION CONTROL LEVER- Selectsthe
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THRO'I-rLE CONTROL - Used to control
engine speed.
speedand directionoftractor.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in =EN-
GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in =BRAKE" position. Make sure parking brake will
hold tractor secure.
AttachmentClutch Lever
Choke Control .Ignition Key
Throttle
Control
Clutch/
Brake
"Disengaged" Motion Control Position Lever
Position
Parking Brake
"Engaged"
Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
USe.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is s_nding idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. A_ilLCAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake and clutch/ brake pedal.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil conditions,
height of grass and types of grass being mowed.
14
Theaveragelawnshouldbecutto approximately2-1/2inchesduringthe
coolseasonandtoover3inches duringhotmonths.Forhealthierand betterlookinglawns,mowoftenand
aftermoderategrowth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropdata hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely,
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
3/8-16 -_-_ Locknut\ .
Gauge Wheel
Mounting Bracket
3/8 Washer Shoulder
GaugeWheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Lever "Engaged" Attachemnt Lift Position Lever High
Low PosRion
"Disengaged"
Pos_ee
Shield
TO OPERATE ON HILLS
_CAUTION: DO not drive up or down hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary,
push clutch/breke pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is de- pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.
1. Raise attachment liftto highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
15
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is dosed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER A'I-FACH MENTS
Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil,
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until =FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting(See "OIL VISCOSITY CHART" in theMainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur. _IeCAUTION: Fill.to bottom of gas.tank
r neck. uo not overfill. Wipe on any
spilled oil orfuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingthe engine for the firsttimeor if
the engine has run out of fuel, if willtake extra crankir_ time to move fuelfrom the tankto
the engine,
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral
(N) position.
4, Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm engine start attempt the choke control
may not be needed,
NOTE: Beforestarling,read the warm and coldstarting proceduresbelow.
7. Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50° F and above)
8. When engine starts, slowly push
choke control in until the engine begins to run smoothly, If the engine
starts to run roughly, pull the choke
16
control out slightly for a few seconds
and then continue to push the control in slowly.
The attachmentsand grounddrivecan
now be used. Ifthe engine does net accept the load, restartthe engine and allow itto warm upforone minute usingthe choke
as described above.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on _evel ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return to operating position,
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up pedod.
The attachments can be used during
the enQine warm-up period after the transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
_I_CAUTION: Never engage or disen- gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the transmission be purged before operating
tractor forthe firsttime.
This procedure will remove any trapped air inside the transmission which reay have
developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replacement,
it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to stow position. With
motion control lever in neutral (N) position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position
(See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position, After the tractor moves approximately five (5) feet retum the motion control lever to the neutral (N)
position, Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
17
MOWINGTIPS
Mower should be properly leveled for
best mowing performance. See =TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the dght of the tractor.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction
making left hand tums until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWINGTIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed as this willprov_le the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early eftemoon. At this time the grass
has dried and the newly cut area will
notbe exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
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