Craftsman 917.271820 User Manual

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Page 1

Owner’s Manual

CRRFTSMRN

19.5 HP ELECTRIC START

42” MOWER AUTOMATIC

LAWN TRACTOR

Model No,

917.271820

* Safety * Assembly * Operation * Maintenance * Repair Parts

this product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/crattsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Lir» 5 am - 5 pm, Mon - Sat

Page 2

Warranty.........................................

Safety Rules

Product Specifications.................

Assembly Operation

Maintenance Schedule

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Maintenance

Service and Adjustments...

Storage....................................

Troubleshooting.....................

Repair Parts Parts Ordering

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,. Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For Iwo (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes.

19 23

30 34

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the batteiy at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is In the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co,, D/817 WA, Hoffman Estates, IL 60179

Page 3

SAFETY RULES

IMPOnTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

). GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting,

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade,

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard In place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommen dations for wheel weights or counter weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces sary, and then, turn slowly and gradu

ally downhill, if possible.

• Do nof mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

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SAFETY RULES

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the rnachine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off If children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or Interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary,

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children

even with the blades off. Do not mow in reverse unless abso lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another

responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

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SAFETY RULES

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces

sary, and then, turn slowly and gradu

ally downhill, if possible.

^Look for this symbol to point out

important safety precautions. It means

CAUTIONIII BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

___

I CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

A CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

^4 CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^kwARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro ductive harm.

^kwARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

Page 6

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:

OILTYPE

(API-SF-SJ):

OIL CAPACITY: 3.0PINTS SPARK PLUG:

(GAP: .030”)

VALVE

ADJUSTMENT GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING SYSTEM:

BATTERY:

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possibie dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni cians and the proper tools to service or repair this tractor.

3.5 GALLONS UNLEADED REGULAR

SAE30 (ABOVE 32"F) SAE 5W-30

(BELOW 32*F)

CHAMPION RJ19LM OR J19LM

INTAKE: ,004"-.006" EXHAUST: .007"-.009'

FORWARD: 5.5 REVERSE: 2.4

FRONT: 14PSI

REAR: 10 PSI

3 AMPS BATTERY 5 AMPS HEADLIGHTS

AMP/HR: 30 MIN. CCA: 240 CASESIZE:U1R

27-35 FT. LBS

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule In maintain ing, caring for and using your tractor.

• Follow the instructions under “Mainte nance" and “Storage" sections of this owner's manual.

ÂWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (If any). If a spark arrester Is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Page 7

UNASSEMBLED PARTS

Page 8

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16“ wrench (1) Pliers (2) 1 /2“ wrench (1) Utility knife

(l) Tire pressure

drive ratchet gauge

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVINQTRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut.

Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire where tractor is to roll off skid.

Steering Wheel Insert

Hex Bolt

Lock Washer

Steering Wheel

Extension Shaft

5/16 Locknut

Lower . Steering Shaft

Steering Boot

Tabs

Adapter

5/16 Hex Bon

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into sen/ice

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See “BATTERY” in Maintenance section of this manual for charging instructions).

Label

Large Flat

Washer

Page 9

INSTALLSEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan fon/vard and

assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press clutchAirake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

NOTE; You may now roll or drive your

tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel ing position to disengage transmis sion (See TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)

«^WARNING; Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in “transmis sion engaged” position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest position.

7. Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11. Turn ignition key to “OFF position.

Continue with the instructions that follow.

Page 10

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

CAUTION; Do not remove deflector

shield from mower. Raise and hold shield when attaching rhulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE; It is not necessary to change

blades. The mulcher blades are de signed for discharging and bagging also.

Page 11

1/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST; ✓ Alt assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinfiated at the factory).

/ Be sure mower deck is property ieveled

side-to-side/front-to-rear for best cutting

resuits. (Tires must be properly inflated

for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly clamped.

✓ Before driving tractor, be sure free

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

✓ Become familiar with all controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe

operating condition.

✓ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

■TO START ENGINE" and “PURGE TRANSMISSION" in the Operation section of this manual).

Page 12

OPERATION

These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning.

♦

BATTERY

CAUTION OR

WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

FUEL

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION

ENGINE OFF

l\l

CHOKE

ATTACHMENT

CLUTCH DISENGAGED

“fir

OIL PRESSURE

MOWER HEIGHT

LIGHTS ON

PARKING BRAKE

LOCKED

H L

KEEP AREA CLEAR SLOPE HAZARDS

{SEE SAFETY RULES SECTION)

OVER TEMP

LIGHT

UNLOCKED

MOWER LIFT

(®)|I

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

Page 13

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the safety standards of the American National Standards

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER • Used

to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT UFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL ■ Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

Institute.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH' Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

Page 14

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USE YOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

“BRAKE” position and hold.

2. Place parking brake lever in “EN

GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Choke Control

Throttle Control

Clutch/ Brake Pedal

“Disengaged” Position

Attachment Clutch Lever

"Engaged' Position

Ignition Key

“Disengaged" “ isition

Motion Control Lever’

Parking Brake

“Brake" Position

“Engaged" Position

STOPPING

MOWER BLADES -

• To slop mower blades,move attach

ment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de

pressed. ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFP position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use. .,4

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake and clutch/

brake pedal.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.

Page 15

These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE; Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See ‘TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual),

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16

Locknut

Gauge Wheel Mounting Bracket

3/8 Washer

Gauge Wheel

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut,

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

^CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch Lever “Engaged" Position

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

Page 16

* Do not push or tow tractor at more than

two <2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

1-+ = ^

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces sary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL VISCOSITY CHART’ in the Mainte nance section of this manual).

• To change engine oil, see the Mainte

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT; When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

^WARNING: Experience Indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

A CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if

the engine has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake. Place motion control lever in neutral (N) position. Move attachment clutch to “DISEN GAGED" position. Move throttle control to fast position Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read rtie warm and

cold starting procedures below.

7. Insert key into ignition and turn key clockwise to “START position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the choke control out and retry.

Page 17

WARM WEATHER STARTING (50* F ar»d above)

8. When engine starts, slowly push choke control In until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart №e engine and albw it to warm up for one minute uang the choke as described above.

COLD WEATHER STARTING (50* F and below)

8. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGETRANSMISSION

ÂCAUTION: Never engage or disengage

freewheel lever while the engine is

running.

To ensure proper operation and perfor

mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans

mission which may have developed during

shipping of your tractor.

IMPOSANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling position (See ‘TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full fon/vard position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

6. Engage transmission by placing

freewheel control In driving position

(See “TO TRANSPORT in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutcfV brake pedal.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready

for normal operation.

Page 18

MOWINGTIPS

■ Mower should be properly leveled for best mowing performance. See ‘TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip pings. Make firsf cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWINGTIPS

IMPORTANT; For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu

lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3"

Page 19

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tke Preeeure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and TerminBls Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjjust Motion Drive Belt(s) Tension

Check Engine OH Level

Change Engirte OH

Clean Air Filter

Clean Ak Screen

Inspect Muffler/Spark Arrester

Replace Oil Filler (If e<)uJppedi

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air FHter Paper Cartridge

Replace Futi Filter

1 ■ ChartQ* mor* oft*n witwn optfMtng tmd*r • hMvy lo*d or Ih hfQh ambwni tBmpwatjrM. 2 • S«rvlc* mort oA*n wrtwn op«r*1ing In dirty or dutty condltton*. d' If *qufpf>*d ol HMw. chwtQt oil «vtry 50 hour«. 4 • Roplac* M»dM morooftanvrhan nwiving h »w>dy «o5.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and dean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

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5 • H equipped wMh »dimtabi» eyiltin. d ■ h4o< nqdfvd If equipped «Mil meinlen«iKe-1ree betlery. 7 ■ Tl^itenfffip4BxlepAn(beR|e35ft.-fae, miMlrnum.

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LUBRICATION CHART

(¿'Refer to Maintenance “Engine” Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that wilt shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use onfy a dry,

powdered graphite type lubricant

sparingly.

Page 20

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad

justed. (See “TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are woriring properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator Is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. install new or reshaqsened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated. ^ . u.

Trailing Edge Up A®.®ef^bly

' Blade Center

Flat Washer Lock Washer _

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

i^Hex Bolt (Grade)^

Hole

TO SHARPEN BLADE NOTE: We do not recommend sharpen

ing blade - but if you do, be sure the blade Is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8* diameter steel boll, pin, or a cone balancer. (When using a cone bal ancer, follow the instructions supplied with balancer.)

NOTE; Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Your tractor has a battery charging system which is sufficient for normal use. How ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

20“ Recharge at 6-10 amperes for 1 hour.

Blade

Page 21

NOTE; The origina! equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking ievei of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cabie first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro

leum jelly.

6. Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-betts for deterioration and wear after too hours of operation and replace If necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was seated at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ.

Select the oil’s SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY SHADES

TeMPEP«rjBE m*aE AHTKIPATED BEFOBe NEXT IX CkAMOE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32®F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

sen/ice classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, puli out on the drain valve.

5. After oil has drained compteteiy, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL" line on dipstick.

Page 22

Oil Drain Valve

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOUNG FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See TO REMOVE HOOD AND GRILL ASSEMBLY” in the Service and Adjustments section of this manual).

Top Air

Guide Cover

Engine Cooling Fins

Air Guide Cover (Both Sides)

AIR FILTER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, wtiichever occurs first. Service air cleaner more often under dusty

conditions.

1. Remove knob($) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner,

6. Reinstall pre-cleaner over cartridge.

7. Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

1. Remove wing nuts and cartridge plate. 22

2. Carefully remove cartridge to prevent

debris from entering carburetor.

3. Clean cartridge by tapping gently on

flat surface.

NOTE: If very dirty or damaged, replace

cartridge.

4. Reinstall cartridge plate, wing nuts, precleaner, cover and secure with

knob(s).

IMPORTANT: Petroleum solvents, such as

kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

Knob

Wing Nut

Foam Pre-Cleaner

Air Screen

Cover

Cartridge Plate

Cartridge

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECiFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp

Fuel Filter

Page 23

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheeis

free of all gasoline, oil, etc.

• Protect painted surfaces with automo tive type wax.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in “DISENGAGED" position.

4. Turn ignition key “OFP and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN

GAGED” position.

Move attachment lift lever fonward to lower mower to its lowest position. Roll belt off engine pulley. Remove smalt retainer spring, and lift

clutch spring off pulley bolt.

Remove large retainer spring, slide

collar off and push housing guide out

of bracket. Disconnect anti-swaybar from chassis bracket by removing retainer spring. Disconnect suspension arms from rear deck brackets by removing retainer springs.

Disconnect front links from deck by removing retainer springs.

Small Retainer Spring ■

9. Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

discharge guard to right side of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

Square Hole

Engine Pulley

Housing Guide

Front Link

Retainer Springs (Both Sides)

Large Retainer Bracket Spring

Page 24

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are property inflated (See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are over or undennflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground. Distance “A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTErEach full turn of adjustment nut will change mower height about 1/8“.

• Recheck measurements after adjust

ing.

Bottom edge of Bottom edge of

If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut “E" on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “P against trunnion on both front links. To raise front of mower, loosen nut “F' from trunnion on both front links. Tighten nut “E" on both front links an equal, number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “P against trunnion on both front links. Recheck side-to-side adjustment.

Mandrel

Both Front Links Should be Equal in Length

\ \] Ground Line

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side, if the following front-to-back adjustment Is necessary, be sure to adjust both front links equally so mower

will stay level side-to-side. To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance “D” directly in front

and behind the mandrel at bottom edge of mower housing as shown,

• Before making any necessary adjust

ments, check that both front links are equal in length. Both links should be approximately 10-3/8".

□

Suspension Arm

Nut “I

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See TO REMOVE MOWER" in this section of this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower. BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves

and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

Page 25

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxte. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut “A” on brake rod.

3. If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A".

4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center.

Do not touch this nut. II further brake adjustment Is rrecessary contact your nearest authorized service

center/department

TO REPLACE MOTION DRIVE BELT

Partí the tractor on level surface. Engage parliing brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

1. Remove mower (See 'TO REMOVE MOWER" in this section of this manual.)

2. Remove belt from stationary idler and

clutching idler.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Pull belt toward front of tractor and remove downward from around engine pulley.

Install new belt by reversing above procedure.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control lever until tractor does not move forward or backward.

3. Hold motion control lever in that position and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: if additional clearance is needed

to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

1. Loosen the adjustment bolt.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep. Tighten adjustment bolt securely. Start engine and test. If tractor still creeps, repeat above steps until satisfied.

Page 26

Motion Control Lever

Neutral Lock Gate

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See “PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL

ALIGNMENT

if steering wheei crossbars are not horizontal (left to right) when wheels are positioned straight fonward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Retaining Ring

Axle Cover

Square Key

(Rear Wheel Only)

Washers.,

TO START ENGINE WITH A WEAK

BATTERY

A CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine. It should be recharged. (See

“BATTERY" in the MAINTENANCE

section of this manual). If “jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative ground^ system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

3. Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

A CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery,

remove metai bracelets, wristwatch

bands, rings, etc.

Page 27

Positive terminal must be connected first

to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. Install nevtr battery with terminals in

same position as old battery.

Reinstall terminal guard. First connect RED battery cable to

positive (-I-) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to

7. negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely

Close terminal access doors.

Close hood.

Terminal Access Door

Terminal Guard

Keps Nut

Positive (Red) Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2, Pull bulb holder out of the hole in the

backside of the grill.

Replace bulb in holder and push bulb holder securely back into the hole in

the backside of the grill.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of tractor.

To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of the emission control devices and sys tems, which are being done at the customers expense, may be performed by any non-road engine repair establish ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de scribed below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see “AIR FILTER" in the Maintenance section of this manual).

Page 28

3. Choke should be closed. If it is not, loosen casing clamp screw and move

choke cable until choke is completely closed. Tighten casing clamp screw securely.

4 Reassemble air cleaner.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be

necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING-

1. Be sure you have a clean air filter, and the throttle control cable and

choke are adjusted properly (see

above).

With engine off turn idle mixture screw

in (clockwise) closing it finger tight

and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

1. Start engine and allow to warm for five minutes. Make final adjustments with

engine running and shift/ motion

control lever in neutral (N) position.

2. With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400

RPM.

3. While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out

(counterclockwise) until engine runs rough. Tum screw to a point midway

between those two positions.

4. Continue to hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Page 29

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

^ CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See “CLEANING" in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Sen/ice and Adjustments section of this manual).

3. Lubricate as shown in the Mainte

nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see ‘TO CLEAN BATTERY AND TERMI NALS” in the Maintenance section of this manual).

• After cleaning, leave cables discon

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE FUELSYSTEM

IMPORTANT; It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to “START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows conden sation to form and will cause your tractor to rust.

IMPORTANT; Never cover tractor while

engine and exhaust areas are still warm.

Page 30

TROUBLESHOOTING CHART

PROBLEM

Will not start

CAUSE

1. Out of fuel.

2. Engine not “CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

CORRECTION

1. Fill fuel tank.

2. See‘TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.

8. Check all wiring.

9. See To Adjust Carburetor" in Service Adjustments section.

10. Contact a Sears or other

qualified service center.

Hard to start

Engine will not

turn over

Engine clicks but

will not start

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Cl utch/brakS'pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wiring.

7. See To Adjust Carburetor” in

Service Adjustments section.

8. Contact a Sears or other

qualified service center.

1. Depress ciutch/brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or tother

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Loss of power

1. Cutting too much grass/too

fast,

2. Throttle in “CHOKE”

position.

1. Set in “Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Page 31

TROUBLESHOOTING CHART

PROBLEM

Loss of power (continued)

Excessive

CAUSE

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water In fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15. Engine valves out of

1. Worn, bent or loose blade.

vibration

2. Bent blade mandrel.

3. Loose/damaged part(s).

Engine continues

to run when

1. Faulty operator-safety

presence control system.

operator leaves

seat with

attachment clutch engaged

CORRECTION

Clean underside of mower housing. Clean/repiace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/

fins.

12. Clean/repiace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section.

15. Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not corrected, contact a Sears or other qualified service center.

Poor cut - uneven

Mower blades will not rotate

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

Page 32

TROUBLESHOOTING CHART

PROBLEM Poor grass

CAUSE

1. Engine speed too slow.

discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used. 11 .Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

Place throttle control in

“FAST position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure.

Replace/sharpen blade.

Tighten blade bolt. Clean underside of mower housing.

Replace mower drive belt. Reinstall blades sharp edge down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

1. Switch is “OFF”.

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

Bad battery cell(s). Poor cable connections.

Faulty regulator (if so equipped).

4. Faulty alternator.

; Loss of drive 1. Freewheel control in

“disengaged” position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped In transmission during shipment or servicing.

Engine “backfires” when turning engine

“OFF’

1. Engine throttle control not set at “SLOW” position for 30 seconds stopping engine.

1. Turn switch “ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connec

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

“engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

1. Move throttle control to "SLOW” position and allow to idle for 30 seconds before

stopping engine.

Page 33

SCHEMATIC

TRACTOR - MODEL NUMBER 917.271820

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

zi voitsACMH. aaiwnpu

tCHAHQINa SYSTEM №9COWECTED|

ALTERNATOR [,

IGNmON SWITCH

POSITION

OFF

nuW LIGHT

RUN

START

BtS +Al

CIRCUrr M-M3+A1

&fAI B+AI

'mAKE-

NONE

A2+L NONE NONE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM.

THE LIQHTSARENOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

NOTE

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

HEADLIGHTS

Page 34

ELECTRICAL

REPAIR PARTS

TRACTOR - • MODEL NUMBER 917.271820

Page 35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271820

KEY PART

NO. NO.

163465 Battery

2 74760412

7603J 10 145211 11

150109 12

145769 16

153664 21 166182 22 4152J 24

4799J 25 146148 26

175158 Fuse 27

73510400 28

145491 29 121305X

30 175566 33

140403 40 170217 41

71110408 42

131563 43 175141 45

121433X 52

141940 55

17490508 ScrewThdrol 6/16-18x1/2

NOTE: Ail component dimensions given in Li.S. Inches

11nch = 25.4 mm

DESCRIPTION

Bolt. Hex 1/4-20x3/4 Tray, Battery Bolt, Btr Front 1/4-20x7-1/2 Hotddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch InlerlocK Push-In Harness, Light Socket (W/4152J) Light Bulb Cable, Battery Cable, Battery

Nut Keps Hex 1/4-20 Line Cable, Ground Switch, Seat Switch, Ignition Key, Molded Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Soienoid Ammeter Rectangular 6 /Vmp Protection Wire Loop (Hour Meter)

Page 36

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.271820

Page 37

CHASSIS AND ENCLOSURES

TRACTOR-

KEY PART NO. NO.

13 17

23 25 26 28 29 30

31 37 38 51 52 53 54 55 57

58 60 64 74

142 143 144 145 159

206 207

208

212

NOTE; All conponent dimensions given In U.S. inttties

MODEL NUMBER 917.271820

169B30 169061

17060612 155272 168337X013 Dash

STD533710 Boh, Carriage 3/8-16 X 1 155927 Panel, Dash, LH

145660 CllpTlnneiman Grille P/L 172107X010 Panel, Dash, RH 144983X558 HoodAssembly

126938X

156437 124028X 19131312 STD541437 156725X558 Grille 155217X599 Lens, Grille 164919X558 Fender/Foolrest 139976 17490508

169834

73800400

19091416 145201

161464 145202 STD552507 140547 72140606 154798 STD541437 165867 154966 154207 156524 155123X428 CuphoWer

170165 BoltShoulder5/16-1BTT 17670508 Screw Thdrol 5/16-18x1/2 17670608 Screw Thdrol 3/8-16 x 1/2 165919 Insert, Lens 5479J Plug Button

1 inch = 25.4 mm

DESCRIPTION

Chassis Drawbar Screw 3/8-16x3/4

Bumper HoocVDash

Bumber Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC

Bracket, Fender/Support Screw, Thdrol. 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear

Nut Lock W/lnserl 1/4 - 20 UNC

Washer 9/32 X 7ffl X16 Ga, Bracket Grille Pickoff LH Screw, Hex Wshd #8-18 x 7Æ Bracket Grille PIckofIRH Bon FinHex 1/4 -20 UNC X.75

Air Duct BoltRdhd Sqnk3/8-16UNCx3/4

DashLowerSTLT NutCrownlock3/8-16 UNC Plate R^ntorcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood

Page 38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271820

Page 39

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.271820

KEY PART

NO. 1

8 10 14 15 16 19 21

22 24 25 26 27 28 29 30 32 34 35 36

37 38 39

74760644

4470J

165838

19131312

127783

154407

123205X

STD523715

STD541437

STD541431

10571 OX

105709X

STD523712

140294

169691

17060612

8883R

140186

NO.

165866 STD561210

10040400 74490544 STDS41431 STD541437 149846 169498

73350600

106888X

STD551037 STD561210 145204 71673 169592 74760512 155071 120183X 19211616 1572H 131494

DESCRIPTION

Trartsaxle (See Breakdown) Hydro Gr314-0510 Rod Shift Fender Adjust

Pin Cotter 1/8 X1 CAD Washer Lock Hvy Helical Bolt Hex FLGHD 5/16-18 GR.5 Nut Lock Hex W/lns, S/16-18 Unc Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8-16 Unc Spring, Brake Rod Washer Pin Cotter 1/8 X 3/4 CAD. Rod, Parking Brake

Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Fool Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat

Bolt Spacer, Split Keeper, Bell Idler Washer 13/32 x 13/16 x 12 Ga.

Pulley, ItSer, V-Groove Bellcrank Clutch Gmd Div STL Retainer, Belt Bolt NutCrowntock 3/8-16UNC Nut. Crownlock S/16-18 Unc

Link, Clutch

Spring, Return, Clutch Bolt Hex 3/8-16x1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16x3/4

Cover, Pedal Pulley, Engine

KEY PART

NO. NO. 64

71170764

STD551143

154778

134683

169183

19132012

169182

137057

121749X

STD581075

123583X

121748X

165596

165711

19171216

169594

164890X428

124346X

170201

4497H

116 72110610 150 165850

151 19133210 156 166002 158 165589 159 165494 161 72140406

162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492

169 165580 197 169613 198 169593

199 169612 200 72140508 202 72110612

NOTE: All component dimensions given in U.S. Inches

11nch = 25.4 mm

DESCRIPTION

Bolt Hex 7/16-20 X 4 Gr. 5 Washer

Keeper Bell Engine Hydro Guide Belt RH Engine

Strap Torque Lh Washer 13/32 x 1-1/4 x 12 Ga. Strap Torque Rh

Spacer, Spilt Washer 25/32 x 1-1/4 x 16 Ga.

E-RIng Key, Square Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Spring Torsion

Washer 17/32 x 3/4 x 16 Ga. Unk Transaxle Console, Shift NutSelf-Thd Wsh-hd 1/4 Zinc Control Bypass Retainer Spring 1 ■ ZInc/Cad Boll Carr. 3/8-16 X 1.25

Bushing Bellcrank Grd Drive Washer 13/32 x2 x 10Ga. Washer Srried 5/16ID x 1,125 Bracket Shift Mount Hub Tappered Flange Shift Lt Boll Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 NutCrownlock1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5 Washer 5/8 x ,281 x 10 Ga Bracket Pivot Lever Screw 5/16-18x5/8 Boll Shoulder 5/16-18 x .561 Plate Fastening LI Nyllner Snap-In

WasherNyliner Bolt Shoulder 5/16-18UNC

Boll RDHD SQNK 5/16-18UNC x 1 Boll Carr SH 3/8-16 X 1-1/26r.5

Page 40

STEERING ASSEMBLY

TRACTOR -. MODEL NUMBER 917.271820

Page 41

STEERING ASSEMBLY

KEY PART NO. NO.

3 4 5

13 15 17 18 19

23 25 26 27 28 29 30

32 36 37 38 39 40 41 42 43 44

46 47 51 54 62 63 65

79 30 82 85

NOTE; All component dimensions given In U.S. Inches

TRACTOR - - MODEL NUMBER 917.271820

DESCRIPTION

139768 154427 169840

6266H 121748X 19272016 12000029

3366FI

169832 STD551137 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612

ST0561210 130465 155099 152927 139769

19133812 STDS41537 100711L 145054X428 121749X 153720 121232X

6855M 73800500

74780520

167902

74780616

160367 154404 72110618 169827 19132012 74950612 169836 133835

1 Inch = 25.4 mm

Steering Wheel Front A)(te Assembly

Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thnjsl, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1 -1/4 x 16 Gauge Ring, Klip

Bearii^, Steering Column ‘'

Link, Drag Washer, Lock Spacer, Bearing, Front Axle

Nut, Hexfiange Lock Shaft Assembly, Steering Washer, Thrust ,515 x .750 x .033 Si4>port, Shaft Screw hex Wshhd Tonr Pittman Shaft Assembly

Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16x3/4 Pin Bod, Tie Bushing, Steering Screw TT #10-32 X 5 X 3/8 Range

Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Lock Nut Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L MU BIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steering Non-A<flust Cap, Spindle FItUng, Grease Nut Lock Hx W/lns 5/16-18 UNC Bolt Rn Hex 5/16-18 UNC X 1 -1/4 Kit, Steering Assembly, Senrice Bolt Fin Hex 3/8-16 unc. X 1 Gr. 5

Spacer Brace /txle Bearing Amn Pittman Bolt Rhnd Sqnk 3/8-16 x 2-1/4 Brace Axle Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/8-16x3/4

Bracket Susp Chassis Front Fastener Christmas Tree

Page 42

ENGINE

TRACTOR - - MODEL NUMBER 917.271820

Page 43

ENGINE

TRACTOR - - MODEL NUMBER 917.271820

KEY PART

NO. NO.

3 4 5

13 14 16 17

23 25

26 27 29 31 32 33 34 37 38

39 45 81

170547 17720410

149723 144069 144068 138129 171877 145552 STD551125 STE>K2507 165287

148315 STD5S1237 17490624 169837 145996

73920600

152927

137180 157103 161696 123487X 1060B2X

8543R

148456 109227X 17060612

73510400

DESCRIPTION

Control Ttirot Paddle Screw Hex Thd Cul 1/4-20x5/8 T Engine (See Breakdown) Briggs Model No. 461707-0145-E3

Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16 -18 UNC X 3/4 W/Sems Heat Shield Lt Washer Lock Hvy. Helical 1/4

Boll Fin Hex 1/4-20x3/4 Gasket MuHler Plug, Drain Oil Easy

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x1-1/2 Tytt

Shield Brownlng/DebilsGuard Control Choke Nut Keps 3/8-24 Unt Screw TT #10-32 X 5 X 3/8 Flange Arrestor Spark Tank Fuel 3 50 Rear Cap FuelGuageSTLT

Clamp Hose BIk SpacerPad Line Fuel Tube, Drain Oil Easy Pad Idler 1.75 x .75 x .06 Screw 3/8-16 xSMGML Nut, Keps 1/4-20 Starter Nut

NOTE: All component dimensions given In U.S. Inches

1 Inch = 25,4 mm

Page 44

SEAT ASSEMBLY

TRACTOR - MODEL NUMBER 917.271820

KEY

PART

NO.

140123 2 140551 3 71110616 4

19131610

14S006

STD541437

124181X

17000616

9 19131614

1011174894

166369

121246X

KEY

DESCRIPTION Seat 3450 BIkybIk 6'raftsman

Bracket Pnt Pivot Seal (Wk ) 14 Boll Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga 16 121250X Spring Cprsn 1 27 BIk Pnt Clip Push In Hinged Nut Hex Lock w/lns 3/8-16 Unc 21 171852 Bolt Shoulder 5/16-18 Unc-2A Spring Seat Cprsn 2 250 BIk Zl Screw 3/8-16x1,5 SMGML 24

Washer 13/32 X 1 Xl4Ga 25 127018X Bolt Shoulder 5/16-18 X 62 Pan Pnl Seat (Mk) Knob Seat Bracket Pnt Mounting Switch

PART

NO.

NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id

72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2

15 134300 Spacer Split 28 X 96 Zinc

17 123976X Nut Lock 1/4 Lge Fig Gr 5 Zinc

22 STDS41431 Nut Hex Lock w/lns 5/16-18

19171912 Washer 17/32 X 1 -3/16 X12 Ga.

NOTE: All component dimensions given In U.S. Inches

1 incn = Z5.4 mm

Page 45

DECALS

TRACTOR - - MODEL NUMBER 917.271820

KEY PART NO. NO.

3 4 5

7 9

13 14

156439 177253 171696

171697 176681 133644 171809 163204 156811

146046 177265

DESCRIPTION

Decat Fender Danger Sears Decal Hood Side Decal Hood Hh Craftsman Decal Hood Lh Craftsman Decal Engine H/p Decal Maint Customer Sears Dom Decat Replacement Srs

Decal FenderCraftsman Gold Decal Fender STLTH Oper Inst E/S Decal V-belt Dr Sch Tractor E Decal Dash Panel

WHEELS & TIRES

KEY PART NO. NO.

15 19

160396 138047

172331 149516 169210 138311 165800X428 165^X428 177304

177305

DESCRIPTION

Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3

Decal Battery Decal By Pass Lt Hydro Decal Lift Handle Pad Footrest LhSTLT Pad Footrest RhSTLT Manual, Oiwier's (English) Manual, Owner's (Spanish)

KEY PART

NO. NO.

1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front Tire

106732X427 278H 9040H

106108X427 122082X

7152J

104757X428 144334

NOTE: All component dimensions given In U.S. Inches

1 inch = 25,4 mm

DESCRIPTION

(Not Provided, Senrlce Item Only) Rim, Front

Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Oniy)

Rim, Rear

Tire, Rear Tube, Rear Tire (Not Provided, Service Item Onlv)

Cap, Axle Sealant, Tire (10 oz. Tube)

Page 46

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271820

Page 47

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271820

KEY PART NO. NO.

159460

159471

105767X

12000002

19211621

120183X

125631X

122365X

139865

139866

STD624008

173288

73350800

130171

73800800

139868

163552 31 32

73540600

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

DESCRIPTION

Lift Lever inner Wire Asm, Shaft Asm. Lift

Pin Groove

ERIng

Washer 21/32 x 1 x 21 Ga, Bearing Nylong Grip Handle Ruled Button Plunger Read Unk Asm Lift L.H. Link Asm Lift R.H, Retainer ^ng

Link Front NutJamHex1/2-13Unc

Trunnion BIk Zinc

Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainerspring Bearing, Pvt. Lift. Tapered Nut Crownlock 3/8-24

Page 48

MOWER DECK

TRACTOR • • MODEL NUMBER 917.271820

Page 49

MOWER DECK

TRACTOR - - MODEL NUMBER 917.271820

KEY PART NO.

1 2 3

4 5 6 8 9 10 11 13

14 15

16 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

37 40 44 45 46 48 49

50 51 52 53 54 55 56

NO.

165892 STD533107 138017

165460 STD624008

130832 850857 STD551137 140296 134149 137645

128774 110485X 174493 72140505 132827 159770 STDS41431 134753 131267

105304X 12Э713Х 110452X 130968X428 19111016 131491 157722

129963 153535 137266 STD533717 133835 131494

19131316 STD541437 140088 STD624003 137729 133944 174284 131340

STD541410

139888

131845 133943 155046 165723

ОЕ8СН1РЛОМ

Mower hloustng Boll Bracket Assembly,Sway Bar,

Front Bracket Sway Bar Зв/42' RetalnerSpring Ami, Suspension, Rear Boll, Hex 3/8-24 X 1.25 Gr. 8

Washer, Lock Washer, Hardened Blade, Mulching Shaft Assembly, Mandrel, Vented

(Incl. Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Boll, Carriage 5/16-18x5/8

Bolt. Shoulder Baffle, Vortex

Nut, Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector Nut. Push Shield, Deflector Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thdral Rolling Wsh Hd

Washer, Spacer

Pulley, Mandrel

Nut, Toplock. Flanged Bolt

Fastner, Christmas Tree Pulley. Idler, Flat

Washer 13/32 x 13/16 x 16 Ga. Nut, Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer

Screw, Thd. Roll 1/4-20 x S/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake Washer, Hardened Ann, Idler Spacer, Retainer

KEY PART NO. NO.

141043

149846

144959

STD541437

101

136420

102

71081010

103

19061216

104

STtesmo

105

160793

106

2029J

111

155197

112

155198

113

17060514

114

73510500

115

72110504

116

4898H

117

165746

118

73930600

119

19121414

121

143723

129

19131312

130

STD523710

131

STD533710

142

165890

143

157109

144

158634

145

165883

146

171977

147

131335

148

169022

149

165898

150

19091216

151

169670

152

169676

153

169674

154

169675

155

169671

156

169672

157 158

17720410

159

STDS33717 130794

169583

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

DESCRIP^ON

Guard, Tuv Idler (94) Knob Custom Oval V-Belt Locknut, Hex W/Wsh 3/8-16 UNC Cover Mulching 42* Black

Screw T russ Hd niill 0-24 x5/8 Washer#io Washer Lock Latch Asm Bagger

Nut Weld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH

Screw 5/16-18 Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder Wheel, Gauge NuL Crownlock 3/8-1 Washer 13/32 x 7/8 x 14 Ga. Bracket

Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr S Bolt Rdhd Sqnk 3/8-16 UNC x 1 Ann SpringBrake Mower Bracket Ann Idler 42* Keeper Belt 42" Clutch Cable Pulley Idler Flat

Bolt Carralge tder Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch

Cable Clutch 42" Washer flat 3/8” Type В Spring Retainer Spring Retention Lever Spacer Rod Clutch

Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10,12-15,31 and 32) Mower Deck, Complete (Std deck

order separately mulcher jiHate components key nos. 101-106)

Page 50

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

TRACTOR •• MODEL NUMBER 917.271820

Page 51

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

TRACTOR - - MODEL NUMBER 917.271820

KEY PART NO,

1 2 3 4 5 6

7 8 9

11 12 13 14

17 18 19 23

24 27 28 29 30 31 32

34 35

36 37 38 39 40 41 42 43 44

45 46

47 48 49 50 51 52

53 54 55

56 57 56

NO.

170351 170352 170353

170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869

170362

170363 170364 150771 170365 170366

170367 170366 170369 170370 170371 170389

142991

170390 170391

170392 150792 150793 150809 170393 170394

170395 170396 150797

170397 170398 170999 170400

170401 170202 170403 170404

170405 170406 142977

142978 150798 170407

DESCRIPTION

Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Tmnlon Machined Block < Assembly

Sealant 10.5 Oz Hex Flange Screw 1/4-20 X1 Stud, 5/16-24 Hex Double End Shaft, Input Ring ■ Retaining Spacer Ring-Retaining Seal, Up .67 X 1.58 X .276 Ball Brg 17mm Id X 40mm Od X 12mm

Hex Flange Head Screw 5/1624X0.75

Up Seal 18X 32 X7 Arm, Control

Bearing, 30x52x13 Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t

10t/48t Gear Gear, 10t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1,575 X .625 SleeveBearing(Oulboard) .75x1.750x.625 Washer, 3/4 Id X1-1/2 Od X .13

Thk

Up Seal Axle Seal

Shaft, Axle .75 X 11,39 (Key, R.H.) Shaft, Axle .75 X 16.99 Key, LH.) MllerGear(Spilned) Miter Gear I5t (0.5 Id)

Shaft Ring, Spiral Retaining

Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/8-24 X 2.5

Long

FUter

Base, Filler Actuator, Bypass Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250 External

Seal, Up .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.0 Od X .05

Thk Retaining Ring Bearing, Center Block Spring - Helical Compression

Washer 20w-500il Brake Yoke

£5

KEY PART NO.

NO.

170408

142883

142881

142887

170410

142892 65 170411 66

170412 67

170413 68

170414

170415

170416

170417

170418

142884

170419

170420

170421

170422

142969

142980

150778

170423

170424

161162

170425

170426

170427

170424

170429

170430

170431

107

170432

108

170433

109

170434

111

170435

112

170436

113

170437

116

170438

119

170439

120

170440

121

170441

122

170442

123

170443

124

170444

125

170445

126

170446

127

170447

900

166768

NOTE: All component dimensions given In U.S. Inches

11nch = 25.4 mm

DESCRIPTION

Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/Patch, SpedalFlange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Amn Bias Sq. Hd. Bolt 5/16-24-Rlbbed

Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3732 X 3/4 Compression Spring Brake Anti

Drag Washer, Ht .5 I.D. X 1 O.D. X .032 Flat - Washer 11/32 I.D. X 7/8 O.D Oil Seal .625 XI.OX.25 Check Plug Assembly, ,027,Washer

Stud, 5/16-24 Friction Pack Puck, ,330 X 1.50 X .0975 Spring, Helical Comp Spacer

Hex Lock Nut 5/16-24Unjf(Nylon Insert)

Wedge, Friction Pack Clip, Washer .316x1,50x.l 046 (Plated) Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Expansion Tank Cap - Poppet Valve Boll, Self Tapping 10-32 X 1/2 Puck, Inner Wed^ Spring Clip - Housing Thrust Deflector

Washer,Motor Shaft

.71ldx1.15odx.030thk

Plug, Sae #6 O-RIng .07X.301 I.D. Shield, Vent Bracket Support Expansion Tank Silicon Sponge

Fan, 7 In.

Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section-Filter-Bypass

Assembly Filter Asm mbiy Fan - Pulley Service /Assembly Seal-O-Ring Kit

TransaxieCttnplete

Page 52

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - - MODEL NUMBER 917.271820

^ * REQUIRES SPECIAL TOOLS

15 TO install, see REPAIR

INSTRUCTION MANUAL

Page 53

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - MODEL NUMBER 917.271820

1036 LABEL Krr-EMISSION |

Page 54

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - > MODEL NUMBER 917.271820

1051 ^

310^^ 803

697

Page 55

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - - MODEL NUMBER 917.271820

KEY PART NO. NO.

498583

399265

391086

493304

691162

691163

271867

271868

495754

27803

690334

10A

690366

280225

273390

271188

271189

94565

94239

690666

399264

291675

491180

222698

499180 499181 499182 499183

499184

499284 499186 499187

691299

498319

498320

498314

498541

691133

390420

691302

65906

26828

221596

292260

494553

261368

691161

393415

498542

213290

271412 •

51A

270884 '

690321

93208

691438

225137

691134

693483

DESCRIPTION

CylirHier Assembly

Bushing/Seal Kit

• Seal-Oi Sump-Engine Head-Cylinder #1 Head-Cylinder #2

•1 Gasket-Cylinder Head #1

•t Gasket-Cylirtder Head #2

Breather Assembly (Cylinder

•t Gasket-Breather

Screw (Breather Assembly) Screw (Breather Cover) Tube-Breather

• Gasket-Crankcase (.015"

Thick, Std.)

• Gasket-Crankcase (.005"

Thick)

• Gasket-Crankcase (.009"

Thick) Screw (Cylinder Head) Plug-Oil Drain Crankshaft Bushing

• Seal-Oil Flywheel Key-Flywheel Piston Assembly (Standard)

Piston Assembly (.010 "O.S.) Piston Assembly f.020" O.S.) Piston Assembly (.030" O.S.) Ring Set, Piston (Standard) Ring Set, Piston (.010 *O.S.) Ring Sot, Piston (.020 "O.S. Ring Set, Piston (.030 "O.S. Lock-Piston Pin Pin Assembly, Piston (Std.) Pin Assembiy-Piston (.005"

O.S.)

Rod-Connecting (Standard) Rod-Connecting (.020 U.S.) Screw (Connecting Rod) Valve-Exhaust (Inciude(s); 494553 tfeeper-Valve (Ref. No. 42)) Valve-intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve (Exhaust) Retainer-Valve (Exhaust) Keeper-Valve

Tappet-Valve Camshaft Sltnger-Oil Short Block

Manifold-Intake

Gasket-Intake

•t Gasket-Intake

Screw (Carburetor) Screw (Intake Manifold) Screen-Rotating Washer (Flywheel)

Screw (Flywheel Fan) Body Assembly-Upper

KEY PART

NO. NO.

95 690718 97 693485

98 807923

102 693509 104 693506 105 692078 107 693482 108 693505 109 693498 117 693538

693500

121 491539

122 281411 125 693479 130 693504 133 693512 146 94196 147 693508 161 691401 163 271411

177 271170 187 499167

197 690364

202 690570 203 280997 205 690322 209 691273

211 261563 212 693985 215 690481 219 394348 220 690412

222

491282

227

491297

235

224995

240

394358

244

230318

258

94930

267

690316

278

691366

297

94289

304

691390

305

690960

306

690414

306A

690435

Included in Gasket Set, Ref Number 358.

Included In Carburetor Kit, Ref Number

121.

Included in Value Overhaul Kit, Ref

Number 1095. Included in Fuel Pump Kit, Ref Number

861

NOTE: All component dimensions given In U.S.

inches 1 inch - 25.4 mm

DESCRIPTION

Screw (Throttle Valve) Shaft-Throttle

Kit-Idle Speed 0 Gasket-Carburetor Body 0 PIn-Floal Hinge 0 Valve-Float Needle

Body Assembly-Lower Valve-Choke Shaft-Choke

Jet-Main Jet-Main (High Altitude) Carburetor Kit

Spacer

Carburetor Valve-Throttle Float-Carburetor Key-Timing Jet-Pilot Base-Air Cleaner

• Gasket-Air Cleaner

• Seal-O-Ring

Line-Fuel (Cut to Required Length)

Screw (Back Plata) Link-Mechanical Governor Crank-Bell Screw (Bell Crank) Spring-Governor Spring-Governor Link-Throttle Guide-Air Gear-Governor Washer-Thmsi (Governor Gear) Bracket-Control Lever-Governor

Shield-Fuel Spray Filter-Fuel Connector-Hose (Pulse Line) Screw (Engine Sump) Screw (Casing Clamp) Washer (Governor Lever) Nut-Wing (Air Filler Retainer) Housing-Blower Screw (Blower Housing) Shield-Cylinder

Shield-Cylinder

RPM Settlngs:Low №eed; 1900-2100

High Speed; 3000-3200

Page 56

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

TRACTOR - - MODEL NUMBER 917.271B20

KEY PART NO. NO.

307

94930

309

497596

310

690323

311

497608 230674

332 333

394891

334

94731

337

802592

358

495868

383

89838

386

693490 0+

391

693487

392

693491 0+

404

690442

423

691100

425

94823

432

693492 0+

433

693489 04

434

693493

435

693494

441

691176 445 447

690297 449 474 482 510 513 523 525

527 535 544 552 552A

562

569

572

573

592 601 615 615A 616 634

634A 635 637 643 689 697 725 726 741

783

789

797

394019

94882 393474 93621 497606 398003 691385 690823 690423 272490 497603 690553 690552 690311

272645 • 690415 690764 92276 95162 690328 690317 491530 690657 • 271013 66538 693510 496700 690555 93585 280666 391362 691285 693059 695050 94010

DESCRIPTION

Screw (Cylinder Shield) Motor-Starter Boll (Starter Motor) Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set Wrettch-Spark Plug Gasket-Pump Body-Pump Spring-Pump Diaphragm Washer (Governor Crank) Screw (Air Cleaner Base) Screw (Air Cleaner Cover) Cap-Spring Diaphragm-Fuel Pump Cover-Diaphragm Screw (Diaphragm Cover) Bracket-Oil Fill Filter-Air Screw (Air Guide Cover) Screw (Oil Fill Bracket) Alternator Screw (Alternator)

Drive-Starter

Clutch-Drive

Dipstick Tube-Olt Fill Clamp-Tube

Filter-Air Armature-Starter

Bushing (Governor Crank)

Bushirtg (Governor Crank)

Bolt-Carriage (Governor

Lever)

Gasket-Base Cover-Breather (Cylinder #2)

Plate-Sack

Nut (Governor Lever) Clamp-Mose

Retainer (Governor Crank)

Retainer-Governor Shaft Crank-Governor

Seal-Governor Shaft Washer-Foam

Boot-Spark Plug Washer-Seal ,.

Retalner-AIr Filter

Spring-Friction

Screw (Drive Cap)

Shield-Heat Gear-Ring Gear-Timing

Gear-Starter Wiring Harness

Nut (Starter Terminal)

KEY PART

NO. NO.

797A 693167 Nut (Starter Terminal) 601 394860 Cap-Drive 802 497607 Cap-End 803 691427 Housing-Starter 807 693511 Spacer 822 693497 Washer-Seal (Throttle Shaft) 847 495715 Dipstick/Tube Assembly 851 493880 Terminal-Cable 859 693488 861 693502 Kiliuei Pump 865 691196 Cover-Air Guide 865A 691197 Cover-Air Guide 868 497656 Seal-Valve 868A 273312 Seal-Valve 869 261463 Seat-Valve (Intake)

870 262924 Seat-Valve (Exhaust) 871 261961 Bushing-Guide (Exhaust)

877 393456 WIre-Aitemator 881 495901 Plate-Cover 918 393815 Hose-Vacuum (Cylinder-To-

934 94627 Screw (Fan Retainer) 955 693513 Plug-Carburetor 968 691207 Cover-Air Cleaner 971 690720 Screw (Upper Body To Lower

1005 498157 Fan-Flywfheel 1006 691247 Retainer-Fan 1019 496726 Label Kit 1036 694979 Label Kit-Emission 1051 263080 Ring-Retaining 1058 273688 Owner's Manual 1081 280860 • Seal-O-Ring 1090 497605 Retainer-Brush 1095 498047 Gasket Set-Valve Overhaul 1125 691104 Screw (Cover Plate) 1132 690353 Screw (Oil Slinger) 1136 690329 Screw (Governor, Control

1137 690390 Washer (Governor, Control

1138 690330 Nut (Governor, Control Rod)

--------

• Included in Gasket Set, Ref Number 358. 0 Included in Carburetor Kit, Ref Number

4: Included in Value Overhaul Kit. Ref

+ Included in Fuel Pump Kit, Ref Number

NOTE: All component dimensions given in U.S.

231218 Bushing-Guide (Intake)

445777-0027-El Replacement Engine

121.

Number 1095.

861

inches 1 Inch = 25.4 mm

DESCRIPTION

+ Diaphragm-Fuel Pump

Impulse Pump)(Cut to Required Length)

Body)

Rod)

RPM Settings:Low Speed: 1900-2100

High Speed: 3000-3200

•

Page 57

Page 58

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

qur^

Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 60

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home,

no matter who made it, no matter who sold it!

1-800-4-MY-HOME

(1-80(M69-4663)

www<8earsxom

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

Anytime, day or night

1-800-488-1222

Anytime, day or night

www.sears.com

For the replacement parts, accessories and owner’s manuals

that you need to do-it-yourself, call Sears PartsDirect^“!

1 -800-366-PART 6 a.m. - 11 p.m. CSX,

(1-800-366-7278) 7 days a week

www.sears.com/parfsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.nt. - 5 p.m. CST, Mon. - Sat.

Para pedir servido de reparación a domlcINo,

y para ordenar piezas con entrega a domicilio:

OSearsimtltHttWRC«:

1-888-SU-HOGAR°»

(1-888-784-6427) ^

____________

HomeCentral *

9 Marca Registrada / r- Marca da Fábrica da Sears, Roebuck and Co.

Au Canada pour service en français:

1-877-LE-FOYER™

(1-877-533-6937)

Tmrtiirriiei / ’M -TiBdematlc of Sears, Roebuck and Ca

177304 Rev. 1 12.8.00 TR

Printed in U.S.A.

Craftsman 917.271820 User Manual

LAWN TRACTOR

917.271820

TABLE OF CONTENTS

WARRANTY

OPERATION

1-+ = ^

MAINTENANCE

SERVICE AND ADJUSTMENTS

STORAGE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Get it fixed, at your home or ours!

1-800-4-MY-HOME

1-800-488-1222

1-800-827-6655