Craftsman 917.27182 User Manual

Owner's Manual

ICRRFTSMRN'I

19.5 HP

ELECTRIC START
42" MOWER
AUTOMATIC

LAWN TRACTOR

Model No.

917.271820

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the
engine, read end understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before
operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visitour Craftsmanwebsite:www.sears.corn/craftsman

For answers to your questions
about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,
electdcal and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable
debds, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date,

• Riding equipment used for commercial or rental purposes.

Maintenance ....................................... 19

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Sack Cover

LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding

equipment proves defective in matedal or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a tdp charge

will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
thro.wing,objects. Failure to observe the following safety instructions could result in

senous injury or death.
I. GENERAL OPERATION

• Read, undemtand, and follow all
instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as
rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine
if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-
lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without

either the entire grass catcher or the
guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set
parking brake, stop engine, and

remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while
under the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or
unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-

related injuries. These operators
should evaluate their ability to operate

the riding mower safely enough to
protect themselves and others from
serious injury.

II. SLOPE OPERATION
Slopes are a major factor related to Ioss-

of-contrel and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. Ifyou

cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the
machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-
weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the
blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

3

III.CHILDREN
Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the

machine and the mowing activity. Never
assume that children will remain where

you last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adutt.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere
with safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable
and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling, Do
not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an
open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep
equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs
with the engine running.

• Grass catcher components are subject
to wear, damage, and detedoretion,

which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with

manufacturers recommended parts,
when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down
end behind before and while backing.

• Never carry children. They may fall off
and be seriously injuredor interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another
respnnsible adult.

• Be ated and turn machine off if children

enter the area.

• Before end when backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max),
not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.
Uneven terrain cou_ overturn the

machine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear so
that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the

blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse
and back down slowly.

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-

ally downhill, if possible.

,_Look for this symbol to point out
important safety precautions. It means

CAUTIONI!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.

_, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,

always disconnect spark plug wire and
place wire where it cannot contact spark

plug.
,_ CAUTION: Do not coast down a hill

in neutral, you may lose control of the
tractor.

CAUTION: Tow only the attachments

that are recommended by and comply
with specifications of the manufacturer of
your tractor. Usa common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too
heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

ofyour tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle
components contain or emit chemicals

known to the State of California to cause
cancer and birth defects or other repro-

ductive harm.
_WARNING: Battery posts, terminals

and related accassories contain lead and
lead compounds, chemicals known to the

State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

5

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR

OILTYPE SAE 30

API-SF-SJ): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: 3.0PINTS

SPARK PLUG: CHAMPION

GAP: .030") RJ19LM OR Jt9LM
VALVE INTAKE: .004"-.006"

ADJUSTMENT EXHAUST: .007"-.009 _
GROUND FORWARD: 5.5

SPEED (MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 3AMPS BA'I-rERY
SYSTEM: 5AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give
you the best possible dependability and
performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.
We have competent, well-trained techni-

cians and the proper tools to service or
repair this tractor.

Pleasereadand retain thismanual. The
instructionswillenable you to assemble

and maintainyourtractorproperly.
Alwaysobservethe "SAFETY RULES".

REPAIR AGREEMENT
A RepairAgreementis availableon this

product. ContactyournearestSears
storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-
nance" and "Storage" sections of this

owner's manual.

_kWARNING: This tractor is equipped
with an internal combustion engine and

should not be used on or near any
unimproved forest-covered, brush-

covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local

or state laws (if any). If a spark arrestar is
used, it should be maintained in effective

working order by the operator.

In the state of California the above is
required by law (Section 4442 of the

Califomia Public Resources Code).

Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available

through your nearest Sears service
center (See REPAIR PARTS section of

this manual).

6

Steerin( Wheel

(1)Large Flat
Washer

Swt_l:rePg l

Adapter

Seat

Steering
Sleeve

Wheel
Inse_

©

(1) Hex Bolt

5/16-18 x 1-1/4

Extension

Shaft

I teering

(1) Hex Bolt

(1) Lock

washer
3/8

3/8-16 x 1

@

(1)

Locknut
5/16-18

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Knob

Keys

Video Cassette _ SlopeShee

(1) OilDrainTube

ForFutureUse

7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly

easier. Standard wrench sizes you need
are listed below.

(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife

(1) Tire pressure

ddve ratchet gauge

When dght or left hand is mentioned in
this manual, it means when you are in the

operating position (seated behind the

steedng wheel).
TO REMOVETRACTOR FROM

CARTON
UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels flat.

3. Check for any additional loose parts
or cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT

1. Slide extension shaft onto lower
steedng shaft. Align mounting holes

in extension and lower shafts and
install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab

slots in dash and push down to

Secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steedng wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars
are horizontal (left to dght) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.

7. Snap steering wheel Jnsed into center

of steering wheel.

8. Remove protective materiels from

tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire
where tractor is to roll off skid.

Steering

_ Wheel Insert

_.x Bolt

f______ Lock Washer

_) Washer

-_ _ LargeFlat

Steering j_'_

Wheel

_ Steedng Boot

Extension _,_F
Shaft__-- Adapter

5/16 Locknut__'5/16 Hex Bolt

._--_.

Lower _ _ ",
Steering \ , _! ._ Tab
Shaft ;'-. _ ,, Slot

HOWTO SET UPYOURTRACTOR

CHECK BATrERY

1. Lift hood to raised position.
NOTE: Ifthis battery is put into service

after month and year indicated on label
(label located between terminals) charge

battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance

section of this manual for charging
instructions).

8

INSTALL SEAT
Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard
packing and sat aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage
shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely, Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

Seat

Flat Washer

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest
position.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place freewheel control in freewheel-
ing position to disengage transmis-

sion (See TO TRANSPORT" in the
Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and
function of controls)

_WARNING: Before starting, read,
understand and follow all instructions in

the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is

clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel
tank with gasoline.

3. Place freewheel control in "transmis-
sion engaged" position.

4. Sit on seat in operating position.

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest
position.

7. Start the engine. After engine has

started, move throttle control to idle
position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off
skid.

10. Apply brake to stop tractor, set
parking brake and place motion

control lever in neutral position.

11.Turn ignition key to "OFP' position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE
The tires on your tractor were overinflated

at the factory for shipping purposes.
Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for
replacing motion and mower blade drive

belts in the Service and Adjustments
section of this manual. Verify that the

belts are routed correctly.
CHECK BRAKE SYSTEM

After you learn how to operate your
tractor, check to see that the brake is

property adjusted. See =TO ADJUST
BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of
mower deck.

CAUTION: Do not remove deflector
shield from mower. Raise and hold shield

when attaching malcher prate and a,ow it
to rest on plate while in operation.

Deflector

Mulcher
Plate

Hooks

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and stere in
a safe place. Your mower is now ready for

discharging or installation of optional
grass catcher accessory.

NOTE: It is not necessary to change
blades. The mulcher blades are de-

signed for discharging and bagging also.

10

t#CHECKLIST

BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.
PLEASE REVlEWTHE FOLLOWING

CHECKLIST:
,I All assembly instructions have been

completed.
,,/No remaining loose parts in carton.
,z Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were
overinflated at the factory).

,I Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tiros must be propedy inflated

for leveling).

,z Check mower and drive belts. Be sure

they are routed propedy around pulleys
and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly
clamped.

,/Before ddving tractor, be sure free-

wheel control is in ddve position.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:
,./Engine oil is at proper level.

,I Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,z' Become familiar with all controls - their

location and function. Operate them
before you start the engine.

,/Be sure brake system is in safe

operating condition.

4' It is important to purge the transmission

before operating your tractor for the first
time. Follow proper starting and

transmission purging instructions (See
"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation
section of this manual).

11

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO'LFRESSUREL,G.TSONO%_MF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKEO

N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

e_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

PARKING BRAKE

DANGER, KEEPHANDSANDFEETAWAY

FREEWHEEL

(Automat_ Modelson_)

12

KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR
Compare the illustrations with your tractor to familiadze yourself with the locations of

various controls and adjustments. Save this manual for future reference.

_t Switch

Attachment Ignition
Clutch Lever Switch

Ammeter

Lever

Choke Control Plunger

Throttle Contml..,,.._ Lift Lever

Clutch/
BrakePedal

Height
Adjustment

Indicator

Free Wheel
Control Brake Lever

Motion

Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.

ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck

or other attachments mounted to your
tractor.

CHOKE CONTROL - Used when starting
a cold engine.

CLUTCH/BRAKE PEDAL - Used for
doclutching and braking the tractor and

starting the engine.
MOTION CONTROL LEVER - Selects the

FREEWHEEL CONTROL * Disengages
transmission for pushing or slowly

towing the tractor with the engine off.
IGNITION SWITCH - Used for starting

and stopping the engine.
LIFT LEVER PLUNGER - Used to

release attachment lift lever when
changing its position.

LIGHT SWITCH - Turns the headlights on
and off.

PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake

position.
THROTTLE CONTROL - Used to control

engine speed.

speed and direction of tractor.

13

(

The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

I

HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine

is running, any attempt by the operator to
Seavethe seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN-
GAGED" position and release

pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"

position. Make sure parking brake
witl hold tractor secure.

Choke AttachmentClutchLever

Control_

Clutch/
Brake

"D_sangaged' "Brake" "Eegage_

Position Position Position

STOPPING
MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"
position.

GROUND DRIVE -

brake pedal into full "BRAKE" position.

i o stop ground drive, depress clutch/

Move motion control lever to neutral (N)
position.

IMPORTANT: The motion control lever
does not retum to neutral (N) position

when the clutch/brake pedal is de-
pressed.

ENGINE -

• Move throttle control to slow position.
NOTE: Failure to move throttle control to

slow position and allowing engine to idle
before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized

USe.

Motion Control

Position

Brake

• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).
NOTE: Under certain conditions when

tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

• ILCAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging
rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL
Use choke control whenever you are

starting a cold engine. Do not use to start
a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the motion control lever,

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake and clutch/

brake pedal.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment liftlever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move
lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are
measured from the ground to the blade

tip with the engine not running.

14

These heights are approximate and may

vary depending upon soil conditions,

height of grass and types of grass being
mowed.

• The average lawn should be cut to
approximately 2-1/2 inches during the

cool season and to over 3 inches
during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut
relatively high; the second to desired
height.

TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground
when mower is at the desired cutting

height in operating position. Gauge
wheels then keep the deck In proper

position to help prevent scalping in most
terrain conditions.

NOTE: Adjust gauge wheels with tractor
on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the
ground. Install gauge wheel in

appropriate hole with shoulder bolt,
3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment
hole.

3/8-16 Jr;
Locknut_.

Gauge
Wheel

Mounting
Bracket

31

GaugsWheel"-'-''_'_ Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt by

the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Stad mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_I_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector

shield in place.

_'ss_in D_fl;dctor

TO OPERATE ON HILLS
_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,
push clutch/brake pedal quickly to

brake position and engage parking
brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motioncontrol =,ever
does not return to neutral (N) position

when the clutch/brake pedal is de-
pressed.

• To restart movement, slowly release

parking brake and clutclVl0rake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.
TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at
the rear drewbar of tractor.

1. Raise attachment lift to highest
position with attachment lift control.

2. Pu!l freewheel control out and down

into the slot and release so it is held in
the disengaged position.

AttachmentClutchLever
"Engaged'Position

_-:_ / J. AttachemntLifi

C:"_;._)//V'I LeverHigh

"_-_'__-r,--- Position

15

• Do not push or tow tractor at more than
two (2) MPH.

• To reengage transmission, reverse
above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER
ATTACHMENTS

Tow only the attachments that are
recommended by and comply with

specifications of the manufacturer of your
tractor, Use common sense when towing.

Too heavy of a load, white on a slope, is
dangerous. Tires can lose traction with

the ground and cause you to lose control
of your tractor.

BEFORE STAFITINGTHE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier stading (See "OIL
VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOUNE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide

deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in

quantities that can be used within 30
days to assure fuel freshness.

IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to be|p

insure good cold weather starting.

_llcW,A,RN!NG,: Expe,dence indicats.sthat

onol eleneeo tuels tca,eo gasonol or

using ethanol or methanol) can attract
moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_k CAUTION: Fill to bottom ofQas tank
filler neck. Do not overfill. Wip_ off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE
When starlingtheengine for thefirsttime or if

the engine has runout offuel, itwilltake

extracrankingtime tomove fuel fromthe

tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,
depress clutcWbrake pedal and set
parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to =DISEN-

GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold

engine start attempt. For a warm
engine start attempt the choke control
may not be needed.

NOTE: Beforestarting,read the warm and
coldstartingprocedures below.

7. Insert key into ignition and turn key
clockwise to "START" position and

release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.

If the engine does not start after
several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the
choke control out and retry.

16

WARM WEATHER STARTING (50° F and
above)

8. When engine starts, slowly push

choke control in until the engine
begins to run smoothly. If the engine

starts to run roughly, pull the choke
control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachmentsand grounddrivecan
now be used. If the engine doesnot accept

the load, restartthe engine and allowitto
warm up for one minuteusingthe choke

as describedabove.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push

choke control in until the engine
begins to run smoothly. Continue to

push the choke control in small steps
allowing the engine to accept small

changes in speed and load, until the
choke control is fully in. If the engine

starts to run roughly, pull the choke
control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds
to several minutes, depending on the

temperature.

AUTOMATICTRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in
neutral. Release the parking brake

and let the clutch/brake slowly return
to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up pedod.

• The attachments can be used during

the engine warm-up period after the
transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE= If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this
manual.

PURGETRANSMISSION

_CABTION: Never engage or disengage
freewheel lever while the engine is

running.
To ensure proper operation and perfor-
mance, it is recommended that the

transmission be purged before operating
tractor for the first time. This procedure wil!

remove any trapped air inside the trans-
mission which may have developed during

shipping of your tractor.

IMPORTANT= Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling
position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)
seconds. Move lever to full reverse

position and hold for five (5) seconds.
Repeat this procedure three (3) times.

NOTE= During this procedure there will be
no movement of ddve wheels. The air is

being removed from hydraulic ddve
system.

5. Move motion control lever to neutral
(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section
of manual).

7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves
approximately five (5) feet, slowly

move motion control lever to reverse
position. After the tractor moves

approximately five (5) feet retum the
motion control lever to the neutral (N)

position. Repeat this procedure with
the motion control lever three (3)

times.

Your tractor is now purged and now ready
for normal operation.

17

MOWINGTIPS

• Mowershould be properlyleveled for
bestmowingperformance. See "1"O

LEVEL MOWER HOUSING" inthe
Serviceand Adjustmentssectionofthis

manual.

• The lefthand sideof mowershouldbe

usedfortrimming.

• Driveso that clippingsare discharged
ontothe area that hasbeen cut. Have

the cut area tothe dghtof thetractor.

Thiswill resultin a more even distribu-
tionof clippingsandmore uniform

cutting.

• When mowinglarge areas, startby

turningtothe rightso that clippingswill
dischargeawayfromshrubs,fences,
driveways,etc. Afterone ortwo

rounds,mow in the oppositedirection

makingleft handturnsuntilfinished.

• Ifgrassis extremelytall,itshouldbe
mowedtwiceto reduce load and

possiblefirehazardfrom driedclip-
pings. Make firstcutrelativelyhigh;the

secondto the desiredheight.

• Do notmowgrasswhenitiswet. Wet

grasswillplug mowerand leave
undesirableclumps. Allowgrassto dry

before mowing.

• Always operate engine at full throttle
when mowing to assurebettermowing

performanceandproper dischargeof
material. Regulategroundspeed by

selectinga lowenoughgear to givethe
mowercuttingperformanceaswell as

the qualityof cutdesired.

• Whenoperatingattachments, selecta

groundspeed thatwill suittheterrain
and give bestperformanceof the

attachmentbeing used.

f

MULCHING MOWINGTIPS

IMPORTANT: For bestperformance,
keep mowerhousingfree of built-up

grassand trash. Clean aftereach use.

• The specialmulchingbladewillrecut
the grassclippingsmanytimes and

reducethem insize sothat as theyfall
ontothe lawnthey willdisperse intothe

grassandnot be noticed. Also,the
mulchedgrass willbiodegradequickly

to providenutrientsforthe lawn.

Alwaysmulchwith your highestengine
(blade)speed as thiswill providethe

bestrecuttingactionof theblades.

• Avoidcuttingyourlawnwhen it iswet.

Wet grasstendsto formclumpsand

interfereswiththe mulchingaction.

The besttime to mow your lawnisthe

eadyafternoon. At thistimethe grass
hasdriedand the newlycutarea will

notbe exposedto the directsun.

• Forbest results,adjustthe mower

cuttingheightsothatthemowercutsoff
onlythe top one-thirdof the grass

blades.For extremelyheavy mulching,
reduceyourwidthof cuton each pass

and mow slowly.

• Certaintypesof grassand grass
conditionsmay requirethatan area be

mulcheda secondtimeto completely
hidethe clippings.When doinga

secondcut, mow acrossor perpendicu-
lartothe firstcutpath.

• Changeyourcuttingpatternfromweek
toweek. Mownorthto southoneweek

thenchangeto eastto westthe next
week. Thiswill helppreventmatting

and grainingof the lawn.

i

Max I/3"

q •

18

MAINTENANCE SCHEDULE

FILL IN OATES
AS YOU COMPLETE
REGULAR SERVICE

Check Brake Operation _

check _r _ence and

inled_k Systems

Lu_k:atlon Chart
Check Batlery Level

Clean Battmy ar_ Temdneis

CheCk Transaxle Co_ing

AdjustBledeBeltls)Tension
AdjustMotionDriveBeltls)Tenslo_

Check Engine Og Level

ChangeEngineOil

Clean Air Filter
Clean Ak"Screen

Inspect Muffler/Spark Alrester

Replace Oil Filter (If equip_c_l)
Clean Englee Cooling Fins

Ret0_ace Spark Plug

Ra_ace Air Filte: P_oet Cartrklge
Rapha:e Fue_ Filter

v'
v' v', v'

i/,

v'l

l/ i/

v'

V',

t/ i/

V',

=/2

i/

i/,

v' v'
v',

GENERAL RECOMMENDATIONS

The warrantyonthistractordoesnotcover

itemsthathavebeen subjectedtooperator
abuseor negligence.Toreceivefullvalue

from thewarranty,operatormust maintain
tractorasinstructedinthismanual.

Someadjustmentswillneedto be made
periodicallyto properlymaintainyour

tractor.
Alladjustmentsin theServiceand

Adjustmentssectionofthismanualshould
be checkedat leastonceeachseason.

• Oncea year youshouldreplacethe
sparkplug,cleanor replaceairfilter,and
checkbladesandbeltsforwear. A new

sparkplugand cleanairfilterassure

properair-fuelmixture and helpyour

enginerunbetterand last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Checktire pressure.

4. Check operatorpresenceand

interlocksystemsforproperoperation.

5. Checkfor loosefasteners.

LUBRICATION CHART

- • Spindle

Zerk Zerk

_Front Wheel,.

Beanng
Zerk

BeedngZe_

_3GeneralPurpose Grease
_Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the
_ivot points which have special nylon

earings. Viscous lubricants will attract

dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel

they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly,

19

TRACTOR

Always observe safety rules when
performing any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed, (_ee "TO ADJUST BRAKE" in the

Service and Adjustments section of this
manual).

TIRES

• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tiros free of gasoline, oil, or insect
control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects andother hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant
may be purchased from your local parts

dealer. Tire sealant also prevents tire dry
rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your

tractor does not function as described,
repair the problem immediately.

• The engine should not start unless the
clutch/brake pedal is fully depressed

and attachement clutch control is In the
disengaged position.

• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the
attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged

blades.
BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with
trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer
and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.
torque).

IMPORTANT: Blade bolt is grade 8 heat
treated.

TraitincEdgeUp Mandrel Assembly

Blade Center

Hole

Flat Washer.
LockWashe

_'Hex Bok

*AGrade 8 heat treatedboltcanbe identified

by sixlineson thebolt head.

TO SHARPEN BLADE
NOTE; We do not recommend sharpen-

ir_ blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will

cause excessive vibration and eventual
damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)

NOTE: Do not use a nail for balancing
blade, The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of
the blade moves downward, sharpen

the heavy end until the blade is

balanced.

,/

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-
ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep sma|l vent holes open.

20* Recharge at 6-10 amperes for 1 hour.

NOTE:Theoriginalequipmentbatteryon
yourtractorismaintenancefree. Do not

attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove
battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable
ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING
The transmission fan and cooling fins

should be kept clean to assure proper
cooling.

Do not attempt to clean fan or transmis-
sion while engine is running or while the

transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.

• Inspect cooling fan to be sure fan
blades are intact and clean.

• Inspect cooling fins for dirt, grass
clippings and other materials. To

prevent damage to seals, do not use
compressed air or high pressure

sprayer to clean cooling fins.

TRANBAXLE PUMP FLUID
The transaxle was sealed at the factory

and fluid maintenance is not required for
the life of the transaxle. Should the

transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.

ENGINE
LUBRICATION
Only use high quality detergent oil rated

with API service classification SF-SJ.
Select the oi!'s SAE viscosity grade
according to your expected operating

temperature.

S_E V_osr_Y _ADES

_MFEAA_S _ _pATEO _S_ _S_ _ C_

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils
will result in increased oil consumption

when used above 32°F. Check your
engine oil level more frequently to avoid

possible engine damage from running
low on oil.

Change the oil attar every 25 hours of
operation or at least once a year if the

tractor is not used for 25 hours in one
year.

Check the crankcase oil level before
starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the
oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine
when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing
inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace
the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see

PRODUCT SPECIFICATIONS

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is
tightened securely for accurate

reading. Keep oil at "FULL" line on
dipstick.

21

OilDrainValve

Locked/

Drain

Poslion_.::

Closed and

Cap "_

Tube

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or

compressed air to remove dirt and
stubborn dried gum fibers.

ENGINE COOUNG FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage
from overheating. Air guide covers must

be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and

Adjustments section of this manual).

TopAir
Gukte Cover__

Engine
Coo_i_JF

AirGuide

Cover

(BothSides)

AIR FILTER
Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every

season. Service paper cartridge every 100
hours of operation or every season,
whichever occursfirst.

Service air cleaner more often under dusty
conditions.

1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

6. Reinstall pre-cleaner over cartridge.

7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

1. Remove wing nuts and cartridge
plate.

2. Carefully remove cartridge to prevent
debris from entering carburetor.

3. Clean cartridge by tapping gently on

flat surface.

NOTE: If very dirty or damaged, replace

cartridge.

4. Reinstall cartridge plate, wing nuts,

precteaner, cover and secure with

knob(s).

IMPORTANT: Petroleum solvents, such as

kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not

use pressurized air to clean or dry

cartridge.

Kno!

Wing e Plate

Air Screen

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.
SPARK PLUGS

Replace spark plugs at the beginning of
each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.
IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes

slogged, obstructing fuel flow to carbure-
tor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp__

22 Fuel Filterf \ ,Z_

_Cartridge

larnp

CLEANING

of all foreign matter.

i Clean engine, batten/, seat, finish, etc.

Keep finished surfaces and wheels

free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

_ AUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR
TO REMOVE MOWER

Mower will be easier to remove from the
rightside of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift
clutch spring off pulley bolt.

5. Remove large retainer spring, slide
collar off and push housing guide out

of bracket.

6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing
retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

We do not recommend using a garden

hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.

9. Raise lift lever to raise suspension
arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than
the mower deck is to be mounted on the

tractor, remove the front links and hook
the clutch spring Into square hole in

frame•

TO INSTALL MOWER

1. Raise attachment liftlever to its
highest position.

2. Slide mower under tractor with
discharge guard to right side of tractor.

3. Lower liftlever to its lowest position.

4. Install mower in reverse order of

removal instructions.

Housing

SmallRetainer Spring

\

Clutch

Retainer S

Anti-Sway

Retainer Springs

(Both Sides)

Large Retainer Bracket
Spdng

23

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or ddveway. Make sure

tires are propedy inflated (See "PROD-

UCT SPECIFICATIONS" section of this
manual). If tiros are over or

underinflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance =A" on

both sides of mower should be the
same or within 1/4" of each other.

• If adjustment is necessary, make
adjustment on one side of mower only.

• To raise one side of mower, tighten lift
link adjustment nut on that side.

• To _ower one side ol mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut

wilt change mower height about 1/8".

• Recheck measurements alter adjust-

ing.

Bottomedge of Bottomedge of

mower_round

• If links are not equal in length, adjust
one link to same length as other link.

• To lower front of mower loosen nut "E"
on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.
Tighten nut =E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut =F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

%_,_" _. oj/Mandrel

I"o"

Both FrontUnks Shouldbe Equal inLength

(_G SuspensionArm

LiftLinkAdjustmentNutI"

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-beck

adjustment is necessary, be sure to
adjust both front links equally so mower

will stay level side-to-side.
To obtain the best cutting results, the

mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of tractor.

Measure distance =D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.

• Before makin 9 any necessary adjust-

ments, check that both front links are
equal in length, Both links should be
approximately 10-3/8".

Nut "F"_ Nut "E"

"Trsnnion f_

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade ddve belt may be

replaced without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves
and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

24

Mandrel Idler Pulleys

Mandrel

Pulley

3.

Pull belt slack toward rear of tractor.

Carefully remove belt upwards from
transmission input pulley and over

cooling fan blades.

4.

Pull belt toward front of tractor and

remove downward from around
engine pulley.

5.

Install new belt by reversing above

procedure.

TO ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the
side of the transaxle.

Iftractor requires more than six (6) feet

stopping distance at high speed in highest
gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and tum nut "A" until distance
becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still

greater than six (6) feet in highest gear,
further maintenance is necessary.

Contact a Sears or other qualified
service center.

WIth Parking Brake

"Engaged"

Jam N,ut

UA"

r_

_ peratingArm

Do not touch this nut. If further brake adjustment is

necessarycontactyournearestauthorizedservice
center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a
belt installation guide decal on bottom

side of left footrest.

t. Remove mower (See "TO REMOVE

MOWER" in this section of this
manual.)

2. Remove belt from stationary idler and
clutching idler.

EnginePulley _

o, e ,ng,o,sr

ii:i n2sli1:1/_

Input Pulley -"'_@_

TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset
at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.

2. Start engine and move motion control
lever until tractor does not move

forward or backward.

3. Hold motion control lever in that
position and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the
neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.
After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral
position, follow these steps:
t. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

25

MotionControl NeutralLock Gate

,ever

AdjustmentBolt

TRANSMISSION REMOVAl/REPLACE-

MENT
Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL

ALIGNMENT
if steering wheel crossbars are not

horizontal (left to right) when wheels are
positioned straight forward, remove

steering wheel and reassemble per
instructions in the Assembly section of

this manual.
FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are
not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-
in or camber, contact a Sears or other
qualified service center.

TO REMOVE WHEEL FOR REPAIRS

t. Block up axle securely.

2. Remove axle cover, retaining dng and
washers to allow wheel removal (rear

wheel contains a square key - Do not
lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining
dng securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be pumhased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers,_

RetainingRing ,_ _"lm=

c°v°r2 !

Square Key_r"' ,_._P"
(,RearWheel Only}_ _mmw'_

TO START ENGINE WITH A WEAK

BATTERY
_' CAUTION: Lead-ecid batteries
generate explosive gases. Keep sparks,

flame and smoking matedals away from

batteries. Always wear eye protection
when around batteries.

If your battery is too weak to start the
engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE
section of this manual).

If "jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: Your tractor is equipped
with a 12 volt negative grounded system.

The other vehical must also be a 12 volt
negative grounded system. Do not use

your tractor battery to start other vehicles.
TO A'I-rACHJUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short
against chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both battedes.

"Positive" (+) "Negative" (-)

L.H.

F"n° J

REPLACING BATTERY

CAUTION: Do notshort batter/

terminals by allowing a wrench o_any
other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

26

Positive terminal must be connected first

to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully
remove battery from tractor.

4. Install new battery with terminals in
same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to
positive (+) baMery terminal with hex

bolt and keps nut as shown. Tighten
securely,

7. Connect BLACK grounding cable to

negative (-) battery terminal with
remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Terminal Keps Hex
Access i_:; : "Bolt

Door _ Positive

Terminal Cable

(Black) Cable

TO REPLACE HEADLIGHT BULB

1, Raise hood.

2, Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your

tractor to run poorly, stop running, or
prevent itfrom starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE
Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located
behind the dash.

TO REMOVE HOOD AND GRILL
ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front oftractor. Grasp hood at
sides, tilt toward engine and lift offof

tractor.

4. To replace, reverse above procedure.

I.

/ Hood

.,f

_ Headlight Wire

: _ Connector

•/ _Y/

ENGINE
Maintenance, repair, or replacement of

the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed

by any non-read engine repair establish-
ment or individual. Warranty repairs must

be performed by an authorized engine
manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against side of

quarter circle. If it is not, loosen cable
clamp screw and pull cable back until

swivel is against quarter circle.
Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL
The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke
control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor
choke (see "AIR FILTER" in the

Maintenance section of this manual).

27

3. Choke should be closed. If it is not,

loosen casing clamp screw and move
choke cable until choke is completely

closed. Tighten casing clamp screw
securely.

4 Reassemble air cleaner.

Clamp

Quartor

Choke Clos_

Casing _*=_i_i

TO ADJUST CARBURETOR
The carburetor has been preset at the

factory and adjustment should not be
necessary. However, minor adjustment

may be required to compensate for
differences in fuel, temperature, altitude

or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning the mixture screw in
(clockwise) decreases the supply of fuel

to the engine giving a leaner fueVair
mixture. Turning the mixture screw out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/
air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if
screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter,

and the throttle control cable and
choke are adjusted properly (see

above).

2. With engine off turn idle mixture screw

in (clockwise) closing it finger tight
and then turn out (counterclockwise)

1-1/4 to 1-1/2 turns.

FINAL SETTING -

1. Start engine and allow to warm for five
minutes. Make final adjustments with

engine running and shift/motion
control lever in neutral (N) position.

2. With throttle control lever in slow
position, hold throttle lever against
idle speed screw and adjust idle

speed screw to obtain 1200 to 1400

RPM.

3. While still holding throttle lever
against idle speed screw, turn idle
mixture screw in (clockwise) until

engine begins to die and then turn out

(counterclockwise) until engine runs
rough. Turn screw to a point midway

between those two positions.

4. Continue to hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-
sary, until engine accelerates
smoothly.

High speed stop is factory adjusted. Do
not adjust - damage may result.

IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the

engine above the factory high speed
setting can be dangerous. If you think the

engine-governed high speed needs
adjusting, contact a Sears or other

qualified service center, which has proper
equipment and expedence to make any

necessary adjustments.

Idle Speed

Screw

die Mixture

crew

trio

r

Idle Speed_

Screw_

Throttle __
Lover _ _-------"-_ld_ Mixture

Screw

28

Immediately prepare your tractor for
storage at the end of the season or ifthe

tractor will not be used for 30 days or

more.
_l_ CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or
spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for
a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in
the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-
nance section of this manual.

4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BA'R'ERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see
'TO CLEAN BATTERY AND TERM!-

NALS" in the Maintenance section of
this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, expedance indicates that alcohol
blended fuels (called gasohol or using

ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can

damage the fuel system of and engine
while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
altemative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or
storage container. Always follow the mix

ratio found on stabilizer container. Run
engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Tum ignition key to =START" position
for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable

protective cover that does not retain
moisture. Do not use plastic. Plastic

cannot breathe which allows conden-
sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are stillwarm.

29

TROUBLESHOOTINGCHART

PROBLEM

Will not start

Hard to start

Engine will not

turn over

CAUSE

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor outof adjustment

10.Engine valves out of
adjustment.

1. Dirty airfilter'

2. Bad sparkplug.

3. Weak or dead battery.

4. Dirtyfuel filter.

5. Stale or dirtyfuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment

8. Engine valves out of
adjustment.

1. Clutch/brakepedal not
depressed

2. Attachment clutch is

engaged,

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged widng.

7. Faulty ignition switch.

8. Faulty solenoid or starter,

9. Faulty operator presence
switch(es).

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"
in Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5, Clean/raplece air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure

tor, refilltank with fresh

gasoline and replace fuel

filter,

B. Check all widng.

9. See "To Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Cleaniraplace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with

fresh gasoline.

6. Check all wiring.

?. See "To Adjust Carburetor" ir

Service Adjustments section.

3. Contact a Sears or other

qualified service center.

f. Depress clutch/brakepedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

3. Check all widng.

7. Check/replace ignition

switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or tother
qualified service center.

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.

•w not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged widng. 3. Check all widng.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

Loss of power 1. Set in "Higher Cut" position/

1. Cutting too much grass/too

fast,

2. Throttle in "CHOKE"

position.

30

starter.

reduce speed.

2. Adjust throttle control,

TROUBLESHOOTING CHART

:PROBLEM

Loss_power

_ontinued)

CAUSE ;ORRECTION

3. Build-up of grass, leaves
and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirtyfuel fi'_er,

8. Stale or dirty fuel.

9. Water in fuel•

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged widng.

14.Carburetor out of

adjustment.

15. Engine valves out of

3, Clean underside of mower

housing•

4, Clean/replace air filter•

5. Check oil level/change oil.

6. Clean and ragap or change
spark plug.

7. Replace fuel filter.

8, Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace
fuel filter•

lO.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"
in Service Adjustments
section•

15.Contact a Sears or other
qualified service center.

Excessive
vibration

Enginecontlnues
to run when

operator leaves
seat with

attachment
clutch engaged

Poor cut - uneven

Mower blades will
not rotate

1. Worn, bentor looseblade•

2. Bent blade mandrel

3. Loose/damagedpart(s).

1. Faultyoperator-safety

presencecontrolsystem,

1, Worn, bent or loose blade•

2, Mower deck not level•
3, Buildup of grass, leaves,

and trash under mower.

4, Bent blade mandrel.
5, Clogged mower deck vent

from build-up of grass,
leaves, and trash around
mandrels.

1, Obstruction in clutch

mechanism•

2. Worn/damaged mower
drive belt.

3, Frozen idler pulley•
4, Frozen blade mandrel•

t, Replace blade•

Tightenblade bolt.

2. Replace blade mandrel

3. Tightenloosepart(s),
Replacedamaged parts.

1. Check wiring,switchesand

connections,Ifnotcorrected
contacta Searsor other

qualifiadservicecenter.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to
open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

. Replace idler pulley.

• Replace blade mandrel.

TROUBLESHOOTING CHART

PROBLEM CAUSE
Poor grass 1. Engine speed too slow.

discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressur_

6. Worn, bent or loose blade.

7. Buildup of grass, leaves an_
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11.Clogged mower deck vent
holes from buildup of

grass, leaves, and trash
around mandrels.

CORRECTION

1. Place throttle control in

=FAST" position.

2. Shift to slower speed.
3, Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.
Tighten blade bolt.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down,

; 10. Replace with blades listed

in this manual.

11,Clean around mandrels to

open vent holes.

Headlight(s) not

working

(if so equipped)

1. Switch is "OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blownfuse.

:Battery will not

charge

Loss of drive 1.

t

Engine "backfires" Engine throttle control not 1. Move throttle control to
whenturning set at =SLOW" "SLOW" position and allow
engine position for 30 seconds to idle for 30 seconds before

"OFF" stopping engine, stopping engine.

1. Bad battery cell(s).

2. Poor cable connections.

3.

Faulty regulator
(if so equipped).

4.

Faulty alternator.
Freewheel control in

"disengaged" position.

2.

Motion drive belt worn,
damaged, or broken.

3.

Air trapped in transmission
during, shipment or
servicing.

1.

1. Turn switch "ON".

2. Replace bulb(s).

3. Check/replace light switch.

4. Check wiring and connec
tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec
tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel controlin
"engaged" position.

2. Replace motiondrivebelt.

3. Purge transmission.

32

SCHEMATIC

AMMETER

(OPTIONAL)

TRACTOR -- MODEL NUMBER 917.271820

BATTERY

IGNmON SWITCH

POSITION CIRCUIT "MAKE-

OFF M+G+A1 NONE

RUN_.IGHT B+AI A2+L

RUN B-_AI NONE

START B÷S÷A1 NONE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE

BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE
BRIGHTNESS OF TNE LIGHTS
WILL CHANGE WITH ENGINE
SPEED, AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST,

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

NOTE

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

33

F_

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271820

34

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271820

KEY PART

NO. NO. DESCRIP_ON

1

163465 Battery

2

74760412 Bolt, Hex 1/4-20 x 3/4

8

7603J Tray, Battery

lO

145211 Bolt, Btr Front 1/4-20 x 7-1/2

11

150109 Holddown Battery Front Mount

12

145769 Nut, Push Nylon Battery Front 1/4

16

153664 Switch Interlock Push-in

21

166182 Harness, Ught Socket (w/4152J)

22

4152 Light Bulb

24

4799J Cable, Battery

25

146148 Cable, Battery

26

175158 Fuse

27

73510400 Nut Keps Hex 1/4-20 Unc

28

145491 Caole,Ground

29

1213(_X Switch, Seat

3o

175566 Switch, Ignition

33

140403 Key, Molded

40

170217 Harness, igniUon

41

71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

42

131563 Cover, Terminal

43

175141 Solenoid

45

121433X Ammeter Rectangolar 6 Amp

52

141940 Protection Wire Loop (Hour Meter)

55

1749(_608 Screw Thdrol 5/16-18 x 1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

CHASSIS AND ENCLOSURES

TRACTOR - - MODEL NUMBER 917.271820

204 11

28

P

12

74

36

TRACTOR - - MODEL NUMBER 917.271820

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 169830 Chassis

2 169061
3 17060612 S_rew 3/8-16 x 3/4

5 155272 Bumper Hoo_Dnsh
9 168337X013 Dash

10 STD533710 Bott, Carrlege 3/8-16xl

11 155g_7 Panel, Dash, LH

12 145660 Clip Tthnsrman Grllle P/L
13 172107X010 Panel, Dash, RH

17 144963X558 HoodAssembly
18 126938X Bumber Hood

20 1564,37 Plete M_ B_tteeJ Fu_ Tlu_
23 124(_8X Bushing, Snap, Nylon, Fuel Line

25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 S'1_641437 LoCknut, Hex, with Insert 3/8-16 UNC
28 156725X558 Grille

29 155217XSS9 LenS, Gdlle
30 164919X6_8 Fender/Footrest

31 139976 Bracket,Fender/Support

37 174g(T_08 Screw, 131dro1.5/16-18 x 1/2 TYT
38 169834 Pivot Bracket Assembly, LH, Mower, Rear

51 73800400 Nut Lock W/Insert 1/4.20 UNC
52 19091416 Washer 9/32 X 7/8 X 16 Ga.
53 145201 Bracket Grille Plckofl LH
54 161464 SGrew, Hex Wshd #8-18 x 7/8

55 14520_ Bracket G_4e PP-,koffRH
57 S_7 Bolt FinHex 1/4 -20 UNC X,75
58 14(_47 Air Duct

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
74 STD541437 NutCrownkx_ 3/8-16 UNC

142 16r=867 Plete Reinforcement STLT
143 154966 Bracket Sw_yb_r Chasdis

144 154207 Bracket Footrest STLT
145 156524 Rod Rvot Chas_siHood
159 155123X428 Cupholder

206 170166 Bo_tShoulder 5/16-18Tl"

207 1767(To08 Straw *l'hdzol5/16-18 x 1/2
208 17670608 Screw Thdrdi 3/8-16 x 1/2

212 165919 thsert, Lens

- - 5479J Plug Button

HOTE: Aircomponent dimensions given In U.S. Indnes

1 inch = 25.4 rnm

37

GROUNDDRIVETRACTOR"-MODELNUMBER917.271820

38

TRACTOR -- MODEL NUMBER 917,271820

GROUND DRIVE

KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO. DE$CRtPTION

t ...... Transaxle (See Breakdown) 64 71170764 BOll Hex 7/16-20 x 4 Gr. 6

8 165866 Rod Shift Fender Adjust 66 154779 Keaper Belt Engine Hydro
10 $313561210 pincher 1/SxlCAD 70 134683 GoldeBeltRHEt',g_ne

14 10040400 Washer Lock Hvy Helical 71 169183 Strap Torque Lh
15 7449(To44 Bolt Hex FLGHO 3/16-18 GR.5 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Uric 73 169182 StrapTorque Rh
19 STD541437 Nut Lock Hex WANsh 3/8-16 Unc 74 137057 Spacer, Split

21 149846 Knob, Deluxe 1/2-13 75 121749)< Washer 25/32x 1-114x 16Ga.
22 169498 Rod, Brake Hydro 76 STD581075 E-Pdng

24 73350600 Nut, Hex 3am 3/8-16 Uric 77 123583X Key, Square
25 106888X Spdng, Brake Rod 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

26 ST05510_7 Washer 81 165596 Shelf Asrn Cross
27 STITo61210 Pin Cotter 1/8 x 3/4 CAD. 63 165711 SpdngTorslon
28 145204 Rod, parking Brake 83 19171216 Washer 17/32 x 3/4 x 16 Ga.

29 71673 Cap, parking Brake 84 169594 UnkTransax_e
30 169592 Bracket, Transaxle 89 1648_)X428 Console, Shift

32 74760512 BOlt Hex Hd 5/16-16 Uric x 3/4 90 124246X N_t Se_f-Th_ Wsh-hd 1/4 Z_c

34 155071 Shaft, Foot Pedal 95 170201 Control Bypass
35 120183X Bearing, Nylon 96 4497H Retaine rS pdng 1"Zinc/Cad
36 19211616 Washer 116 72110610 Bolt Carr. 3/6-16 x 1.25

37 1572H Pin, Roll 150 165850 nushfng Bellcrenk Grd Ddve
38 131494 Pulley, idler, Flat 151 19136310 Washer 13/32 x 2 x 10 Ga.

39 7476_o44 B_t 156 16600_ Washer Srrted 5/161D x 1.125
40 4470J Spacer, S_1 158 165589 Bracket Shift Mount
41 165838 Keaper, Belt Idler 159 165494 Hub Tappered Flange Shift Lt
42 19131312 Washer 13/32x13/16x12Ga. 161 72140406 BoltRdhdSopkl/4.2Ox3/4Gr.5

47 127783 Pulley. Idler, V=Groove 162 73680400 NutCrownlockl/4*20Unc
48 154407 Bellcrank Clutch Grnd Dry STL 163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5

49 123205X Retainer, Bett 164 19091010 Washer 6/8 x .281 x 10 Ge
50 STD523715 Bolt 165 165623 Bracket Pivot Lever

61 STD541437 NulCrC_nlock 3/6-16UNC 166 166880 Screw 5116-18 x 6/8
52 STD541431 Nut, Crownlock 5/16-18Unc 168 165492 Bolt Shoulder 6/16-18 x .561
53 1(_710X Link, Clutch 169 165580 Plate Fastening Lt

55 105709X Spdng, Return, Clutch 197 16..°613 NylJner Snap-In
56 STD633712 Bolt Hex 3/8-16 x 1-1/4 198 169593 WasherNyllner

57 14(_94 V-Bert, Ground Drlve 199 16_612 BoltShoulpar 5/16-18UNC
59 169691 Keaper, Center Span 200 72146ro08 Bolt RDHD SQNK 5/16-18UNC x 1

61 17060612 Screw 318-16x3/4 202 72110612 Bo!tCarrSH3/8-16X1-1F_Gr.5
63 8883R Cover, Pedal

63 140186 Pulley, Engine NOTE: All component dimensions given in U.S. inches

Hydro Gr 314.0510 65 _/D551143 Washer

1 inch = 25.4 mm

39

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271820

_l_l _

d':

40

TRACTOR - - MODEL NUMBER 917.271820

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

I 139768 Stsedng Wheel

2 154427 Front Axle Assembly
3 169840 Spindle Assembly, L.H.

4 16983_ Spindle Assembly, R.H.
5 6266H Beadag, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge

8 12000029 Ring, KIIp
9 3366R Beadag,SteedngColumn "'

10 169832 Lk_k,Or_
11 STD551137 Washer, LOck

13 136518 Spacer, Bearing, Front Axle
15 145212 N',d, Hex5a4wje LOck
17 156546 Shaft Assembly, Steedng
18 57079 Washer, Thrust .515 x .750 x .033

19 160395 Support, Shaft

22 165857 Screw pax Wshhd Torx
23 165851 Pitlm an Shaft Assembly
25 154406 Bracket, Steering
26 126847X Bushing, Link, Drag

27 136874 Gear, Sector
28 19131416 Washer 13/32 x 7/_ x 16 Gauge

29 17060612 Screw 3/8-16 x 3/4
30 STD561210 Rn
32 130465 Rod, Tie
36 155099 Bushing, Steedng

37 152927 Screw 1-1"#10-32 x 5 x 3/8 Range
38 139769 Insed, Steering Wheel

39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 $1_541537 Lock Nut Center 3/6-24 UNF

41 100711L Adaptor, Steedng Whebl
42 145(To4X428 Boot, Steedng Dash P/L Mtl B_k

43 121749X W_ksher 25/32 x 1-1/4 x 16 Gauge
44 153720 Extension Steedng NOn-Adjust

46 121232X Cap, S_ndle
47 6855M FL_ng, GraB,s6

51 73800500 Nut Lock Hx W/Ins 5/16-18 UNC
54 7478_o20 Bolt Rn Hex 5/16-18 UNC x 1-1/4

62 16790_ Y_t, S_eer_g Assembly, Sewlce
63 74780616 Bolt Fin Hex 3/8-16 uric. x I Gr. 5

65 160367 Spacer Brace Axle
66 154404 Beartng Arm Ptttman

67 72110618 Bdlt Rhnd Sqnk 3/8-16 x 2-1/4
68 169827 Srace Axle

79 19132012 Washer 13/32 x 1-1/4 x 12 Ga
80 74950612 Bolt Hex Nylon 3/8-16 x 3/4
8;2 169835 Bracket Susp Chsss_ Front

85 133835 Fastener Christmas Tree
NOTE: All component dimensions given In U.S. Inches

1 ir,_n = 25.4 mm

41

ENGINE

2

1_ IP 14

TRACTOR - - MODEL NUMBER 917,271820

38

13 _10

i

32

31

39

29

OPTIONAL EQUIPMENT

Spark Arrester

12

33

33

42

ENGINE

TRACTOR - - MODEL NUMBER 917.271820

KEY PAITT
NO. NO. DESCRIPTION

1

t7(_47 Control Throt Paddle

2

17720410 Screw Hex Thd Cut 1/4-20x5/8 T

3

....... Engine (See Breakdown) Bdggs Model No. 461707-0145-E3

4

149723 Muffler Exhaust

5

144069 Ext_ust Asm. Left

6

144068 Exhaust Asm. Right

7

138129 Clamp Tube Double Engine

8

171877 Bolt 5/16 - 18 UNC X 3/4 W/Seres

10

145,552 Heat Shield Lt

11

STD551125 Waster Lock HW, Hettcat 1¢4

12

STD522507 Bolt Fin Hex 1/4-20 x 3/4

13

165287 Gasket Muffler

14

148315 Plug, Drain Oil Easy

16

ST[_o51237 Washer Locf< Ext Tooth 3/8

17

17490624 Screw TnGr06 3/8-16x1-1/2 Tytt

23

169837 Shle_l Browning/Debris Guard

25

145996 Cootr_ Choke

26

73920600 Nut Kap6 3/8-24 Unf

27

152927 Screw TT #10-32 x 5 x 3/8 Flange

29

137180 Arrestor Spark

31

157103 Tank Fuel 3 50 Rear

32

161696 Cap Fuel Guage STLT

33

123487X Clamp Hose SIk

34

106G62X Spacer Pad

37

8543R Line Fuel

38

148456 Tube, Drain Oit Easy

39

109227X P_d tdter 1,75 x ,75 )_,06

45

17060612 Screw 3/8-16 x SMGML

81

73510400 Nut, Kaps 1/4-20 Starter Nut

NOTE: Allcomportentdimensionsgiven(n U,S,Inches

1inch= 25,4 mm

43

sEAT AssEMBLY

TRACTOR""MODELNUMBER917.271820

KEY pART
NO. NO. DEECR|PT|ON

2 140551 _-_ F_n Hex 3/8-16ur_ X I

71110616 _i

3 t9131610 Washer 13_2 X 3_4 X 10 GS

STD541437 r_u_r_°_..="_".C._=,_ 2 250 BIk ZI

6 91X Spdng _e-L P-'

7 1241 ^. *= X1,5 SMGML

7 16 Screw _w-. _.

8 I 0006 .., -=--- 13/32X1X 14Ge,

9 19131614 __a_._._ _=91 _k )

10 174894 t_an r., ....

11 166369 Bracket ptlt Moun',_ switch

12 121246>(

KnOb Sest

KEY pART
NO. NO. DESGRtPTION

1/2

17 I_^ _ Shoulder 5/I 8-Iu _n_'=
21 171852 =._,= _ex LOCkw/t_s 5/16"18

22 5T0641431 ._.?__her17_32 X 1-3/16 X 12 Gs'
24 19171912 was er 5/16-18 X62

25 12T018X BoltShoU d "venlnU S inches

NOTE: Artcomponent clmens)OnS _ ' '

1 _r_ch= 25.4 _m

44

~

DECALS

TRACTOR - - MODEL NUMBER 917.271820

7

2

2

4

\

14

KEY PART
NO. NO.

1 156439

2 177253
3 171696

4 171697
5 176681

6 133644
7 171809

9 1632O4

11 156811
13 146046
14 177265

WHEELS & TIRES

22

DESCRIPTION

Deca_ Fender Danger Sears
Decal Hood Side
Decal Hood Rh Cn_ftsm_n

Decal Hood Lh Craftsman
Decal Engine H/P

Decal Malnt Customer Sears Dom
Decal Replacement Srs

Decal Fender Cra_tsman Gold
Decal Fender STLTH Oper Inst E/S

Oeca_ V4:_dt Or Sch Tr_ctor E
Decal Dash Panel

4_10

20

14

13

KEY PART
NO. NO. DESCRIPTION

15 16_G96 Decal M0wer Ddve Schematic
19 138047 Decal, Battery Diehard Sears

20 172331 Decal Deck Mower EZ3
22 149516 Decal Battery

- - 169210 Decal By Pass Lt Hydro

- - 138311 Decal Lift Haodle

-- 165800X428 Pad Footrest Lh STLT

-- 1_5799X428 Pad Foobest Rh STLT

- - 177304 Manuai,Owner's(Engllsh)

- - 177305 M_al, OwneCs (Spa_sil)

KEY PART
NO. NO, DESCRIPTION

1

591g2 Valve Cap, Tire

2

65139 Stem, Vsk,e

3

1G6222X Tire, Front

4

59904 Tube, Front Tire

5

106732)(427 Rim, Front

6

2"/8H Fitting, Grease (Front Wheal Orgy)

7

9040H Bssdng, Flange (Froflt Wheel ONy)
106108X427 Rim, Rear

s
g

1_':_82.X Tire, Rear

lO

7152,.I Tude,Rear Tire

11

104757X428 Cap, Axle
144334 Sealant, "nro (10 oz, Tube)

NOTE: All component dimensions _ven In U.S. Inches

1 inch = 25,4 mm

(Not Provided, Service Item Only)

(Not Provided, Se_ce Item Only)

45

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271820

46

2O

15

15

LIFTASSEMBLY

TRACTOR . - MODEL NUMBER 917.271820

KEY PART

NO. NO. DESCRIPTION

I

159460 Lilt Lever Inner Wire Asm.

2

159471 Shaft Asm. Lift

3

1G5767X Pin Groove

4

12O02O(_ ERIng

5

19Ql1621 Washar 21/32 x 1 x21 Ga.

6

120183X Beadng Ny/ong

7

125631X Gdp Handle Fluted

8

12_365X Button Plunger Read

11

139865 Unk Asm Lift L.H.

12

139666 Link Asm Lift R.H.

13

STD_4(_8 Retainer Spdng

15

173288 Unk Front

16

73350800 Nut Jam Hex 1/2-13 Unc

17

130171 Trunnion BIkZinc

18
19

139868 Arm Suspension Mower

2O

163552 Retainer Spdng

31

169865 Bearing, Pvt. Lilt. Tapered

32

73540600 Nut CrownlOCk 3/8.24

NOTE: All component d_mensIons g_venin U.S, inches

1 inch = 25.4 rntn

Nut Lock w/Wsh 1/2-13 Uric

47

MOWER DECK

158 157 _ _,_ 67

TRACTOR - - MODEL NUMBER 917.271820

183 1_ s 159_

34

144 45

14S

21 22

48

18

TRACTOR - - MODEL NUMBER 917.271820

MOWERDECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower Hous;ng 59 141043
2 STt3533107 Bolt 67 149846

3 138017 Bracket Assembly,Sway Bar, 68 144859

4 165460 Bracket Sway Bar 38/42" 101 136420
5 S_4008 RetahlerSpdng 102 71081010

6 13(J832 Arm, Buspenston, Rear 10_ 19061216
8 850857 Bolt, Hex 3/8-24 x 1.26 Gr. 6 104 STD551110

9 STD551137 Washer, Lock 105 160793
10 140296 Washer, Hardened 106 2629J
11 134149 Blade, Mulching 111 155197

13 137645 Shaft Assembly, Mandrel, Vented 112 1551_

14 126774 Housing, Mandrel, Vented 114 7351(To00
15 110485X Beadng, Ball, Maodrel 115 7211(Too4
16 174493 St_pper, Ventod Mower Deck 116 4896H

18 72140505 Bolt, Cardage 5/16-18 x 5/8 117 165746
19 132827 Bolt.Shoulder 118 73930600

20 159770 Baffle, Vortex 119 19121414
21 s'rD541431 Nut,Crownlock 5/16-18 UNC 121 143723
22 134753 Stiffener Bracket 129 19131312

23 131267 Bracket, Denector 130 STC523710
24 105304X Cap, Sleeve 131 $3"D533710

25 123713X Spring, Torsion, Deflector 142 1658_0
26 110452X Nut, Push 143 157109

27 130968X428 Shield, Deflector 144 158634

28 19111016 Washer 11/32 x 5/8 x 16 Ge. 145 165888
29 131491 Rod, Hinge 146 171977

30 157722 Screw Thdrol Rotting Wsh Hd 147 131335
31 129963 Washer, Space;' 148 1_90_2

32 153535 Pulle=y,M,Mandrel 149 165898
33 137266 NuL Top4(x;k, Flanged 150 19091216

34 STD533717 Bo_t 151 169670
35 133835 Fastner, Christmas Tree 152 169676
36 131494 Pulley, Idler, Flat 153 16_674

37 19131316 Washer 13/32 x 13/16 x 16 Ga. 154 169676
40 STD541437 Nut,Crownleck3!8-16UNC 155 "t6967'_
44 140088 Guard, Mandrel, L,H. 156 169672

45 STD624_03 Retainer 157 169669
46 1377"29 Screw, Thd. Roll 1/4-20 x 5/8 158 17720410
48 133944 Washer, Hardened 159 STD593717
49 174284 Roller Assembly, Cam Follower . - 130794

50 131340 Bolt, Shoulder #10-24 Grade 5
51 S't'D541410 Locknut - - 169583

52 139888 Bclt, Shoulder 6/16-18 UNC
53 131845 Arm Assembly, pad, Brake

54 133943 Washer, Hardened
55 155046 Arm, Ioler
56 165723 Spacer, Retainer

Front 92 STD541437

(IncL Key Number 6) 113 1706_514

NOTE:AllcomponentdimensionsgivenInU.S.inches

1inch = 25.4 mm

Guard, Tuv Idler (94)
Knob Custom Ov_
V-Bs;t

Locknut, Hex W/Web 3/8-16 UNC
Cover Mulching 42" Black
Screw Truss Hd Phil1 0-24 x5/8

Wikqher#10
Washer Lock

Latch Asm Bagger
Nut Weld

Bracket Gauge, Wheel LH
Bracket, Gauge, Wheel RH
Screw 5/16-18

Nut, Hex Kep_ 5/16-18 UNC
Bolt, Cardage 5/16 UNC x !/2

Bolt, ShOulder
Wlleel, Gauge

Nut, Crown{ock 3/6-1
Washer 13/32 x 7/8 x 14 Ga.
Bracket

Washer 13/32 x 13/16 x 12 G8.
Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5
Bdlt Rdhd Sqnk 3t6-10 UNC x 1
Arm SpdngBrake Mower

Bracket Arm Idler 42"

Keeper Belt 42- Clutch Cable
Pulley idler Flat

Bolt Carraige Idler
Spdng Extension

Spring Return Idle!
Retainer Spdng YellOw Zinc
W_:_er 9/32 x 3/4 x 16 Ga.
Bracket Clutch

Cable Clutch 42"
Washer flat 3/8" Type B
Spdng Retainer

Sprig Reto_flon Lever

spacer

RodClutch
Sotew Hex Thd Cut 1/4-20 x 5/6

B_t Rdhd Sqn 3/8-16 Uric x 1-3/4
Mandrel Assembly (Includes Key

Numbers 8-!0,12-15,31 and 3,?.)
Mower Deck, Comptete (Std de_-
order separately mulcher plate

components key n0s. 101-106)

dO

TRACTOR -- MODEL NUMBER 917.271820

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 3140510

\

\

\

\

50

TRACTOR - - MODEL NUMBER 917,271820

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 "_70351 Ma_n HousiP_, Assembly 59 170408 Rotor, Brake
2 170352 Side Housing, Assembly 60 142883 Brake Puck

3 173253 Center Section, Assembly 61 142881 Puck Rate
4 170354 Swashptate,TRmton Maol'_ed 32 142887 Brake Acbia6ug Pto

5 169898 Btock- Assembly 63 170410 _ 1/4`20x2 W/Patch,
6 170356 Sealant 10.50z SpadalF_

7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X 1 W/Patch
8 170357 Stud, 5/16-24 Hex Doubte End _5 170411 Spacer

9 170358 Shaft, Input 66 170412 Spdng, Brake Arm Bias

10 170_59 Ring - Retaining 67 170413 Sq. Hd. Bolt 5/16-24-PJbpad
11 170G60 Spacer 68 170414 Arm, Brake

12 169870 Ring - Retaining 69 170415 Slotted Hex Nut 5/16-24

13 170361 Seal. Lip .67 X 1.58 X .276 70 170416 Co6er Pin 3/32 X 3/4
14 169869 Ball Brg 17mm Id X 40ram Od X 71 170417 Co_ores_on Spdng Brake AnU-

16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 LD. X 10,D. X .032

17 170363 Lip Seal 18 X 32 X 7 74 170419 Oil Seo1.625 X 1.0 X .25
18 170_64 Arm, Control 75 170420 Check Rug Assembly, .027,Washer

19 150771 Bearing, 30x52x13 Thrust 76 170421 Stud, 5/16-24 FdcUon Pack

23 170365 Check Plug Assembly, Washer 77 170422 puck, .330 X 1.50 X .0975
24 17G366 Shaft,Motor 78 142969 Spring, Helical Comp

27 170367 Gear - Pinion, 13t 79 142980 Spacer
28 170368 lOV4St Gear 80 150778 Hex Lock Nut 5/16-24Un_f(Nyton

29 17G369 Gear, 10t Jackshaft _nced)
30 170_70 60t Bull Gear 81 170423 Wedge, Frlctlcn Pack

31 170371 Steeve Bearing .75 X 1.575 X .625 32 170424 Ctig, Washer .316xl ,50x,1046

170389 SteeveBearing(Oulboard) (Rated)

33 142991 Washer, 3/4 td X 1-1/20d X .1S 84 170425 Fitting, 5/16 Sae 5/32 Tube

34 170390 Lip Seal Axte Seal 86 170427 Expansion Tank
35 1_1 Shaft, Axte .75 X 11.30 (Key, R.H.) 07 170424 Cap - Poppet Valve

36 170_92 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429 Bolt, Serf Tapping 10-32 X 1/2
37 150792 Miter Gear (Sp_ined) 90 170430 Puck, toner Wedge

38 150793 Miter Gear 15t (0.5 Id) 9_ 170431 Spring Cnp - Housing Thrust
39 150809 Shaft 107 170432 Deflector

40 170393 Ring, Spiral Retaining 108 170433 Washar,Motor Shaft
41 170394 Pin, Jeckshaft .711dx1.150dx.030thk

42 170_95 Magnet, Ring 109 170434 Rug, Sae #6
43 170396 Spring, Bypass 111 170435 O-Ring .07 X .301 LD.
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield, Vent

45 170_97 Filter 118 170438 SiliCOnSponge
46 170398 Base, Filter 119 170439 Fan, 7 in.

47 170999 Actuator, Bypass 120 170440 Pulley
48 170400 Rod. Bypass/_ctuator 121 170441 Flex Lock Nut 1/2_20 (Nylon h_sert)

49 170401 Arm, Bypass 122 170442 Washer, BeJleville
50 170_ Retolnlng Ring .250 External 123 170443 BedKeepar

51 170403 Seal, Lip .741 X .260 X .250 TC 124 170444 CentarSec_on-Ft_ter-Bypass
52 170404 Flat Washer, 5_ Id X 1.00d X .05 As_emoly

53 170405 ReteJ_gRk_g 12!_ _70446 Ftm - Pultey Se_ce Ascembty
54 170466 Bearing, Center Block 127 170447 Seal - O-Rlng Kit

55 14297? Spdng - Helical Conlpresston 900 168768 Transaxle C_ete
56 142978 War=her

57 150798 20w-50 Oil NOTE: All component dimensions given in U.S. inches
58 170407 Brake Yoke 1 inch = 25.4 mm

12mrn Drag

24X0.75 73 142884 Flat - Washar 11/32 I.D. X 7/80.D

.75xl .750x.325 83 161132 Pin, Standard Headiess

85 170426 Hose, Expansion Tank

Long 113 170437 Bracket, Support Expansion Tank

Thk 125 170445 Filter Assembly

_4

TRACTOR - - MODEL NUMBER 917.271820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707,TYPE NUMBER 0145-E3

1095 VALVE OVERHAUL

GASKET SET

220 _

741_

1de I_

1125

19 G

634 e

552A

552

4040

1132 _

52

2911_ 11019LABELKIT I

15 _ TO INSTALL SEE REPAIR

1lO. OWNER'SMANUAL]

lit REO_JIRE$S_CIAL 1OOLS

INSTRUCTION MANUAL.

TRACTOR--MODELNUMBER917.271820

BRIGGS& STRA'rTONENGINE-MODELNUMBER461707,TYPENUMBER0145-E3

51 _ 447 Ik, _ 304

725 _ 240 _ 7 573NN__ _ J

I 432_ 392_)104_. 102

222 1138 11 6 445

'k REQUIRESSPEC AL TOOLS

[1036 LABEL KIT-EMISSION J

258 _ _

391 102@

53

101 73

971I' 934_' 70

TRACTOR - - MODEL NUMBER 917.271520

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3

3o91

5101 513

783

1051 _'

802

697

y 803

544

358 GASKET SET

634

1770 51A_

163_ 90569 _

797

801

54

TRACTOR - - MODEL NUMBER 917.271820

BRIGGS & STRATTON ENGINE-MOOELNUMBER 461707,TYPE NUMBER 0145-E3

KEY PART KEY PART
NO. NO. DESCRtPTtON NO. NO, OESCRIPTION

1 498583 Cylinder Assembly 95 690716 Screw (Thrott_ Valve)

2 399265 Bushing/Seal Kit 97 693485 Sheft-Throte

3 391086 * Seal-Oil 98 807923 Kit-Idle Speed
4 493304 Sump.Engins 102 693509 O Gasket-Carburetor Body

5 691162 Head-Cylinder #1 104 693506 O Pin-Float Hinge
5A 891163 Head-Cylinder #2 105 692078 £1 Valve-Ftoat Nasdte
7 271867 -:_ Gasket-Cyl_ier Head #1 107 693482 Body Assembly-Lower

7A 271868 ,:1: Gasket-C_linder Head #2 108 693505 Valve.Choke
8 495754 Bmainer Assembly (Cynnder 109 693498 Shaft-Choke

9 27803 ,_; Gasket-Breather 693500 Jet-Main (High Aititude)

1O 690334 Screw (Breather Assembly) 121 491539 Carburetor Kit
10A 690366 Screw (Breather Cover) 122 281411 Spacer

11 280225 Tube-Breather 125 893479 Carburetor
12 273390 • Gasket-Crankcase (.015" 130 693504 Valve-Throttle

271188 • Gasket-Crankcane (.005* 146 94196 Key-Timing
271189 * Gasket-Crankcase (.009" 161 891401 Baso-A_r C_eener

13 94565 Screw (Cylinder Head) 177 271170 • Seal-O-Ring
15 94239 Plug-Oil Drain 187 499167 Line-Fuel (Cut to Required

16 690668 Crankshaft Length)
19 399264 Bushing 197 890364 Screw (Back Pitaa)

20 291675 * Seat-oiL 202 890570 Link-Mechanical Governor

23 491180 Flywheel 203 280997 Crank-Bell
24 222698 Key-Flywheel 205 690322 Screw (Be_ Crank)

25 499180 Piston Assembly (Standard) 209 691273 Spring-Governor

499181 Piston Assembly (.010 "O.S.) 211 261563 Spring-Governor
499182 P_ston Assembly (.020" O.S.) 212 693985 Link-Thro61e
499183 Piston Assembly (.030' O.S.) 215 690481 Guide-Air

26 499184 Ring Set, Piston (Standard) 219 394348 Gear-Governor

499284 Ring Set, Platen (.010 =O.S.) 220 690412 Washer.ThnJst (Governor
499186 Ring Set, Piston (.020 *O.B.) Gear)

499187 Ring Set, P_Ston(.030 "O.S.) 222 491282 Bracket-Control

27 691299 Lock-Piston Pin 227 491297 Lever-Governor

28 498319 Pin Assembly. Piston Std.) 235 224995 Shletd-Fnel Spray
28 498320 pin Assembly-piston (.005 240 394358 Filter-Fuel

29 498314 Rod.Connecting (Standard) 256 94930 Screw (Engine Sump)
29 498541 Rod-Connecting (.020 U.S.) 267 690316 Screw (Casing Clamp)

32 691133 Screw (Connecting Red) 278 691365 Washer (Governor Lever)
33 390420 Valve-Exhaust (inctude(a): 297 94269 Nut-Wlng (Air Filter Retainer)

34 691302 Valve-Intake 306 690414 Shield-Cylinder
35 65906 Spring-Valve (Intake) 306A 690435 Shield-Cylinder
36 26828 Spr_lg-Valve (Exhaust)

40 221596 Retainer-Valve Exhaust) RPM Settings:Low Speed: 1900-2100
41 292260 Retainer-Valve Exhaust) High Speed: 3000-3200
42 494553 Keeper.Valve

45 26t368 Tappet-Valve Included in Gasket Set, Ref Number 358.
48 691161 Camshaft _D inctuded in Carburetor Kit, Ref Number

47 393415 Slinger-oil 121.
48 498542 Short Block _ Included in Value Overhaul Kit` Ref

50 213290 Manifold-intake Number 1095.
51 271412 ,(_ Gasket-intake + Included in Fuel Pump Kit. Ref Number

51A 270884 ,_ Gaskta-intake 861
53 690321 Screw (Carburetor)

54 93208 Screw (Intake Manifold) NOTE= All component dimensions given _nU,S.

73 691438 Screen-Rotatin 9 inches 1 tnch= 25.4 mm

75 225137 Washer(Flywheel)
78 891134 Screw (Flywheet Fan)
91 693483 Body Aasembly-Upper

#t) 117 693538 Jet-Main

Thick, Std.) 133 893512 Flota-Carburetor

Thick) 147 693508 Jet-Pilot
Thick) 163 271411 ° Gasket-Air Cleaner

O.S.) 244 230318 Connector-Hose (Pulse Line)

494553 Keeper-Valve (Ref. 304 691390 Housing-Blower
NO. 42)) 305 690960 Screw (Btower Housing)

55

TRACTOR--MODELNUMBER917.271820

BRIGGS& STRATTONENGINE-MODELNUMBER461707,TYPENUMBER0145-E3

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

307 94930 Screw (Cylinder Shield) 797A 693167 Nut Starter Terminal)
309 497596 Motor-Starter 801 394860 Cap-Drve

310 690323 Bolt (Starter Motor) 802 497607 Cap-End
311 497608 Brush Set 803 691427 Housing-Starter
332 230674 Nut (Flywheel) 807 693511 Spacer

333 394891 Armature-Magneto 822 693497 Washer-Seal (Throttle Shaft)
334 94731 Screw (Magneto Armature) 847 495715 Dipstick/Tube Assembly

337 802592 Plug-Spark 851 493880 Terminal-Cable
358 495868 Gasket Sat 859 693488 O+ Diaphragm-Fuel Pump

383 89838 Wrench-Spark Plug 861 693502 Klt-Fual Pump
386 693490 O+ Gasket-Pump 865 691196 Cover-Air Guide
391 693487 Body-Pump 865A 691197 Cover-Air Guide

392 693491 O+ Spring-Pump Diaphragm 868 497656 Seal-Valve
404 690442 Washer (Governor Crank) 868A 273312 Seal-Valve

423 691100 Screw (Air Cleaner Base) 869 261463 Seat-Valve (Intake)
425 94823 Screw (Air Cleaner Cover) 870 262924 Seat*Valve (Exhaust)
432 693492 _+ Cap-Spring 871 261961 Bushing-Guide (Exhaust)

433 693489 0+ Diaphragm-Fuel Pump 231218 Bushing-Guide (intake)
434 693493 Cover-Diaphragm 877 393456 Wire-Alternator

435 693494 Screw (Diaphragm Cover) 881 495901 Plate-Cover
441 691176 Bracket-Oil Fill 918 393815 Hose-Vacuum (Cylinder-To-

445 394019 Filter-Air Impulse Pump)(Cut to
447 690297 Screw (Air Guide Cover) Required Length)

449 94882 Screw (Oil Fill Bracket) 934 94627 Screw (Fan Retainer)
474 393474 Alternator 955 693513 Plug-Carburator

482 93621 Screw (AIternalor) 968 691207 Cover-Air Cleaner
510 497606 Drive-Starter 971 690720 Screw (Upper Body To Lower
513 398003 Clutch-Drive Body)
523 691385 ulpsiDistick 1005 498157 Fan-Flywheel

525 690823 Tube-Oil Fill 1006 691247 Retainer-Fan
527 690423 Clamp-Tube 1019 496726 Label Kit

535 272490 Filter-Air 1036 694979 Label Kit-Emission
544 497603 Armature-Starter 1051 263080 Ring-Retaining

552 690553 Bushing (Governor Crank) 1058 273688 Owner's Manual
552A 690552 Bushing (Governor Crank) 1081 280860 * Seal-O-Ring

562 690311 Bolt-Carltage (Governor 1090 497605 Retainer-Brush
569 272645 * Gasket-Base 1125 691104

572 690415 Cover-Breather (Cylinder #2) 1132 690353 Screw (Oil Slinger)
573 690764 Plate-Back 1136 690329 Screw (Governor, Control

592 92278 Nut (Governor Lever) Rod)
601 95162 Clamp-Hose 1137 690390 Washer (Governor, Control

615 690328 Retainer Governor Crank) ROd)
615A 690317 Rsta net-Governor Shaft 1138 690330 Nut (Governor, Control Rod)

616 491530 Crank-Governor ---- 445777.0027-E1 Replacement Engine
634 690657 , Seal-Governor Shaft

634A 271013 Washer-Foam RPM Settings:Low Speed: 1900-2100
635 66538 Boot-Spark Plug High Speed: 3000-3200
637 693510 Washer-Seal ,.

643 496700 Retainer-Air Filter -- Included in Gasket Set, Ref Number 358.
689 690555 Spring-Friction O Included in Carburetor Kit, Ref Number

697 93585 Screw (Drive Cap) 121.
725 280866 Shlald-Heat :1: Included in Value Overhaul Kit, Ref

726 391362 Gear-Ring Number 1095.
741 691285 Gear-Timing + Included in Fuel Pump Kit, Ref Number

783 693059 Gear-Starter 86!
789 695050 Wiring Hamess
797 94010 Nut (Starter Terminal) NOTE: All compo_onantdimensions given in U.S.

Lever) 1095 498047 Gasket Set-Valve Overhaul

Screw (Cover Plate)

inches 1 inch = 25.4 mm

56

57

58

ut

QD

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

greater than 15 °) never across the face. Make turns gradu- I
ally to prevent Upping or loss of control. Exercise extreme |

6 Operate your Tractor up and down the face of slopes (not

caution when changing direction on slopes. I

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME sMAnytirne,dayor night

(1-800-469-4663)

www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for

the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 A.yt=r._.dayornight

www.sears.corn

Forthe replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6a.m.- 11p.m.CST,

(1-800-366-7278) 7daysa week

www.sears.com/partsdlrect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7a.m.- 5 p.m.CST,Men.- Sat.

Paradadir servlciode reparacibna domicillo,

y paraordenarplezas conentrega a domlcillo:

1-888-SU-HOGAR _

(1-888.784-6427)

Au Canadapour service en fran_als:

1-877-LE-FOYER _

(1-877-533-6937)

[ HomeCentml ® J

OJ_l[of Jtl_m_ I ,M _'ademark ofSeam, Roe_ and Co,

Mama Regtstrada/ _'- Marca de Fdbrtcade Sears, Roebuckand CO.

177304 Rev. 1 12.8.00 TR Printed in U.S.A.