Craftsman 917.27182 User Manual

Owner's Manual
ICRRFTSMRN'I
19.5 HP
ELECTRIC START 42" MOWER AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the engine, read end understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visitour Craftsmanwebsite:www.sears.corn/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electdcal and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date,
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Sack Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a tdp charge
will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and thro.wing,objects. Failure to observe the following safety instructions could result in
senous injury or death. I. GENERAL OPERATION
Read, undemtand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always tum off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Tum off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION Slopes are a major factor related to Ioss-
of-contrel and tipover accidents, which can result in severe injury or death. All slopes require extra caution. Ifyou
cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
III.CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adutt.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling, Do not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regulady.
Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and detedoretion,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturers recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down end behind before and while backing.
Never carry children. They may fall off and be seriously injuredor interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another respnnsible adult.
Be ated and turn machine off if children
enter the area.
Before end when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain cou_ overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_Look for this symbol to point out important safety precautions. It means
CAUTIONI!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
_, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug. ,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Usa common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
_,WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. _WARNING: Battery posts, terminals
and related accassories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR
OILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0PINTS
SPARK PLUG: CHAMPION
GAP: .030") RJ19LM OR Jt9LM VALVE INTAKE: .004"-.006"
ADJUSTMENT EXHAUST: .007"-.009 _ GROUND FORWARD: 5.5
SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 3AMPS BA'I-rERY SYSTEM: 5AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Pleasereadand retain thismanual. The instructionswillenable you to assemble
and maintainyourtractorproperly. Alwaysobservethe "SAFETY RULES".
REPAIR AGREEMENT A RepairAgreementis availableon this
product. ContactyournearestSears storefor details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_kWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrestar is used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
Califomia Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of
this manual).
6
Steerin( Wheel
(1)Large Flat Washer
Swt_l:rePg l
Adapter
Seat
Steering Sleeve
Wheel Inse_
©
(1) Hex Bolt
5/16-18 x 1-1/4
Extension
Shaft
I teering
(1) Hex Bolt
(1) Lock
washer 3/8
3/8-16 x 1
@
(1)
Locknut 5/16-18
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
Video Cassette _ SlopeShee
(1) OilDrainTube
ForFutureUse
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife
(1) Tire pressure
ddve ratchet gauge
When dght or left hand is mentioned in this manual, it means when you are in the
operating position (seated behind the
steedng wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steedng shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
Secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steedng wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to dght) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel Jnsed into center
of steering wheel.
8. Remove protective materiels from
tractor hood and gdll. IMPORTANT: Check for and remove any staples in skid that may puncture tire where tractor is to roll off skid.
Steering
_ Wheel Insert
_.x Bolt
f______ Lock Washer
_) Washer
-_ _ LargeFlat
Steering j_'_
Wheel
_ Steedng Boot
Extension _,_F Shaft__-- Adapter
5/16 Locknut__'5/16 Hex Bolt
._--_.
Lower _ _ ", Steering \ , _! ._ Tab Shaft ;'-. _ ,, Slot
HOWTO SET UPYOURTRACTOR
CHECK BATrERY
1. Lift hood to raised position. NOTE: Ifthis battery is put into service
after month and year indicated on label (label located between terminals) charge
battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
8
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard packing and sat aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely, Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat
Flat Washer
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in freewheel- ing position to disengage transmis-
sion (See TO TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and function of controls)
_WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position.
4. Sit on seat in operating position.
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest position.
7. Start the engine. After engine has
started, move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off skid.
10. Apply brake to stop tractor, set parking brake and place motion
control lever in neutral position.
11.Turn ignition key to "OFP' position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the
belts are routed correctly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
property adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching malcher prate and a,ow it to rest on plate while in operation.
Deflector
Mulcher Plate
Hooks
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and stere in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are de-
signed for discharging and bagging also.
10
t#CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT. PLEASE REVlEWTHE FOLLOWING
CHECKLIST: ,I All assembly instructions have been
completed. ,,/No remaining loose parts in carton. ,z Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,I Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tiros must be propedy inflated
for leveling).
,z Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before ddving tractor, be sure free-
wheel control is in ddve position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: ,./Engine oil is at proper level.
,I Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,z' Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
4' It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEONENG,NEOFFO'LFRESSUREL,G.TSONO%_MF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKEO
N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
e_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
PARKING BRAKE
DANGER, KEEPHANDSANDFEETAWAY
FREEWHEEL
(Automat_ Modelson_)
12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiadze yourself with the locations of
various controls and adjustments. Save this manual for future reference.
_t Switch
Attachment Ignition Clutch Lever Switch
Ammeter
Lever
Choke Control Plunger
Throttle Contml..,,.._ Lift Lever
Clutch/ BrakePedal
Height Adjustment
Indicator
Free Wheel Control Brake Lever
Motion
Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for doclutching and braking the tractor and
starting the engine. MOTION CONTROL LEVER - Selects the
FREEWHEEL CONTROL * Disengages transmission for pushing or slowly
towing the tractor with the engine off. IGNITION SWITCH - Used for starting
and stopping the engine. LIFT LEVER PLUNGER - Used to
release attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake
position. THROTTLE CONTROL - Used to control
engine speed.
speed and direction of tractor.
13
(
The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
I
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to Seavethe seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake witl hold tractor secure.
Choke AttachmentClutchLever
Control_
Clutch/ Brake
"D_sangaged' "Brake" "Eegage_
Position Position Position
STOPPING MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
brake pedal into full "BRAKE" position.
i o stop ground drive, depress clutch/
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not retum to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
USe.
Motion Control
Position
Brake
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
ILCAUTION: Always stop tractor completely, as described above, before
leaving the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever,
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment liftlever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade
tip with the engine not running.
14
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck In proper
position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
3/8-16 Jr; Locknut_.
Gauge Wheel
Mounting Bracket
31
GaugsWheel"-'-''_'_ Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Stad mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_I_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
_'ss_in D_fl;dctor
TO OPERATE ON HILLS _CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to
brake position and engage parking brake.
Move motion control lever to neutral
(N) position.
IMPORTANT: The motioncontrol =,ever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
To restart movement, slowly release
parking brake and clutclVl0rake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at the rear drewbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pu!l freewheel control out and down
into the slot and release so it is held in the disengaged position.
AttachmentClutchLever "Engaged'Position
_-:_ / J. AttachemntLifi
C:"_;._)//V'I LeverHigh
"_-_'__-r,--- Position
15
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor, Use common sense when towing.
Too heavy of a load, white on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STAFITINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier stading (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to be|p
insure good cold weather starting.
_llcW,A,RN!NG,: Expe,dence indicats.sthat
onol eleneeo tuels tca,eo gasonol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_k CAUTION: Fill to bottom ofQas tank filler neck. Do not overfill. Wip_ off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE When starlingtheengine for thefirsttime or if
the engine has runout offuel, itwilltake
extracrankingtime tomove fuel fromthe
tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress clutcWbrake pedal and set parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to =DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Beforestarting,read the warm and coldstartingprocedures below.
7. Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the choke control out and retry.
16
WARM WEATHER STARTING (50° F and above)
8. When engine starts, slowly push
choke control in until the engine begins to run smoothly. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachmentsand grounddrivecan now be used. If the engine doesnot accept
the load, restartthe engine and allowitto warm up for one minuteusingthe choke
as describedabove.
COLD WEATHER STARTING (50° F and
below)
8. When engine starts, slowly push
choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small
changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up pedod.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE= If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGETRANSMISSION
_CABTION: Never engage or disengage freewheel lever while the engine is
running. To ensure proper operation and perfor- mance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure wil!
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor.
IMPORTANT= Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE= During this procedure there will be no movement of ddve wheels. The air is
being removed from hydraulic ddve system.
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves approximately five (5) feet, slowly
move motion control lever to reverse position. After the tractor moves
approximately five (5) feet retum the motion control lever to the neutral (N)
position. Repeat this procedure with the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
17
MOWINGTIPS
Mowershould be properlyleveled for bestmowingperformance. See "1"O
LEVEL MOWER HOUSING" inthe Serviceand Adjustmentssectionofthis
manual.
The lefthand sideof mowershouldbe
usedfortrimming.
Driveso that clippingsare discharged ontothe area that hasbeen cut. Have
the cut area tothe dghtof thetractor.
Thiswill resultin a more even distribu- tionof clippingsandmore uniform
cutting.
When mowinglarge areas, startby
turningtothe rightso that clippingswill dischargeawayfromshrubs,fences, driveways,etc. Afterone ortwo
rounds,mow in the oppositedirection
makingleft handturnsuntilfinished.
Ifgrassis extremelytall,itshouldbe mowedtwiceto reduce load and
possiblefirehazardfrom driedclip- pings. Make firstcutrelativelyhigh;the
secondto the desiredheight.
Do notmowgrasswhenitiswet. Wet
grasswillplug mowerand leave undesirableclumps. Allowgrassto dry
before mowing.
Always operate engine at full throttle when mowing to assurebettermowing
performanceandproper dischargeof material. Regulategroundspeed by
selectinga lowenoughgear to givethe mowercuttingperformanceaswell as
the qualityof cutdesired.
Whenoperatingattachments, selecta
groundspeed thatwill suittheterrain and give bestperformanceof the
attachmentbeing used.
f
MULCHING MOWINGTIPS
IMPORTANT: For bestperformance, keep mowerhousingfree of built-up
grassand trash. Clean aftereach use.
The specialmulchingbladewillrecut the grassclippingsmanytimes and
reducethem insize sothat as theyfall ontothe lawnthey willdisperse intothe
grassandnot be noticed. Also,the mulchedgrass willbiodegradequickly
to providenutrientsforthe lawn.
Alwaysmulchwith your highestengine (blade)speed as thiswill providethe
bestrecuttingactionof theblades.
Avoidcuttingyourlawnwhen it iswet.
Wet grasstendsto formclumpsand
interfereswiththe mulchingaction.
The besttime to mow your lawnisthe
eadyafternoon. At thistimethe grass hasdriedand the newlycutarea will
notbe exposedto the directsun.
Forbest results,adjustthe mower
cuttingheightsothatthemowercutsoff onlythe top one-thirdof the grass
blades.For extremelyheavy mulching, reduceyourwidthof cuton each pass
and mow slowly.
Certaintypesof grassand grass conditionsmay requirethatan area be
mulcheda secondtimeto completely hidethe clippings.When doinga
secondcut, mow acrossor perpendicu- lartothe firstcutpath.
Changeyourcuttingpatternfromweek toweek. Mownorthto southoneweek
thenchangeto eastto westthe next week. Thiswill helppreventmatting
and grainingof the lawn.
i
Max I/3"
q
18
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